7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151111 -1 DESCRIPTION C 2151111 -2 2151111 -5 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 C NON-CRIMP HEIGHT ADJUST 2151111 -7 C FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE SERVO LATCH PLATE 2151111 -6 7- 2151111 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST C CONVERT TO 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 8- 2151111 -4 5-18022-5 1338685-1 - - 8- 2151111 -5 1338685-1 2119950-1 - 5-18022-5 - 2119949-1 - 8- 2151111 -4 - 2161326-1 - 8- 2151111 -5 1338685-1 2119951-1 - 5-18022-5 5-18022-5 - - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2119799-1 1-1752354-5 - 1-1752354-5 - 2119799-1 - - - - - - - - - - 2168400-6 - - 2168400-6 (QUANTITY 2) - - - - 6 (QUANTITY 2) - - - 2063440-1 - - - - - - - - 6 - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 8 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.70-2.30 mm [.067-.091 IN] C - DYNAMIC D-1000 SERIES REC CONTACT L TYPE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-5377 - - INSULATION DIAMETER RANGE - 1.08-1.90 mm [.043-.075 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1827571-2 TE TERMINAL 1871304-1 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1903113-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 - TE TERMINAL 1903121-1 - C1__DWG_PN_4_0 6 C1__DWG_PN_4_1 - WIRE SIZE 0.34-0.37mm2 (22AWG) 0.21-0.23mm2 (24AWG) 0.12-0.15mm2 (26AWG) 0.08-0.10mm2 (28AWG) B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.80+/-0.03 [.031+/-.001] 0.73+/-0.03 [.029+/-.001] 0.67+/-0.03 [.026+/-.001] 0.64+/-0.03 [.025+/-.001] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 - 9 7.1 7.9 8.5 8.8 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 2151111 2151111 2151111 2151111 7 8 -4 -4 -5 -6 9 10 11 A 12 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 11 12 7 - - - 1 - - 1 1 - -77 -7 1 - - 1 -6 1 - - 1 1 - -5 1 1 1 1 1 1 - -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 -1 PART NO 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 260 252 250 249 248 247 246 245 1 1 1 1 1 - 1 1 1 1 ITEM NO - 1 1 1 2 1 1 1 1 1 1 1 REF 1 1 1 1 1 1 2 1 3 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 LTR DESCRIPTION DATE ECR-15-018772 1 1 1 1 1 2 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 2 - 1 1 - 2 1 1 1 1 2 1 - - - 2 1 - - - 1 1 2 - 1 1 1 2119082-8 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 1-2079383-0 2119740-2 1901094-3 1-1752354-5 2-1633764-0 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-6 1962431-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-5018030-0 1901681-8 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1633861-1 2-1729372-8 2119780-4 4-238011-3 5-1633962-5 455888-2 3-1633730-7 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 P DWN APVD MR 31DEC2015 GB 2063440-1 - 1.78 mm [.070] 66 PART NUMBERS REQUIRED F F 1.16 mm [.046] REVISIONS C - APPLICATOR DATA 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN HOLD DOWN, TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT SHEAR, FLOATING ANVIL DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 05MAY2014 CHK 05MAY2014 APVD 05MAY2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 2 1-2079383-0 1 2119740-2 .. 1 1901094-3 1 1-1752354-5 1 2-1633764-0 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-6 1 SIMP_1962431-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-8 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1633861-1 1 2-1729372-8 1 2119780-4 1 4-238011-3 1 5-1633962-5 1 455888-2 1 3-1633730-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 240 239 238 230 213 198 180 179 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 77 74 71 67 66 63 62 60 59 58 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764 DESCRIPTION PRODUCT SPEC - 1 2119082-8 Ocean Side Feed Applicator - DRAWING NO 2151111 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 - - - 62 2 246 260 44 7 252 245 35 244 7 D 247 39 249 2 2 2 2 243 63 A APVD 37 38 56 250 DWN 40 59 PNEUMATIC DATE 166 238 8 242 6 2 2.5 163 8 0.5 REF 59 82 136 1 137 C C 2 3 2 176 56 SERVO LATCH PLATE 2 TERMINAL SUPPORT LOCATION 1 4 28 174 5 41 52 2 133 4 44 175 REF 245 REF 230 135 179 198 A 2 180 24 SERVO FEEDER NOT INCLUDED 117 REF 10 0.5 67 11 164 33 16.2 66 51 6 B 1 177 172 240 34 REF 213 A 77 180 REF 58 74 19 30 20 29 21 HOLDDOWN SET-UP B 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 47 11 30 REF 29 REF 11 119 30mm STROKE 30mm STROKE 30mm STROKE 1 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05MAY2014 CHK 05MAY2014 APVD 05MAY2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151111 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151111 -1 DESCRIPTION C 2- 2151111 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST C FINE CRIMP HEIGHT ADJUST 2- 2151111 -7 C FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151111 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151111 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151111 -5 8- 2151111 -4 1338685-1 5-18022-5 - 8- 2151111 -5 - 8- 2151111 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - - 2119799-1 1-1752354-5 - 1-1752354-5 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - 6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - 6 - TYPE - 8 - - 7 TE TERMINAL - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.70-2.30 mm [.067-.091 IN] C - DYNAMIC D-1000 SERIES REC CONTACT L TYPE TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-5377 - - INSULATION DIAMETER RANGE - 1.08-1.90 mm [.043-.075 IN] - - - - - 7 - TERMINALS APPLIED TE TERMINAL 1827571-2 TE TERMINAL C1__DWG_PN_1_0 1871304-1 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 1903113-2 C1__DWG_PN_3_1 TE TERMINAL - C1__DWG_PN_4_0 1903121-1 - C1__DWG_PN_4_1 - WIRE SIZE 0.34-0.37mm2 (22AWG) 0.21-0.23mm2 (24AWG) 0.12-0.15mm2 (26AWG) 0.08-0.10mm2 (28AWG) CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 0.80+/-0.03 [.031+/-.001] 0.73+/-0.03 [.029+/-.001] 0.67+/-0.03 [.026+/-.001] 0.64+/-0.03 [.025+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.1 7.9 8.5 8.8 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 W1__FA_SETTING_3 - W1__FA_SETTING_4 - - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - - - 2151111 -4 2151111 -4 2151111 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 11 - 1 - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-8 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-8 1 2079764 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 251 250 249 246 244 243 1 1 1 - 1 1 1 ITEM NO P 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 1 - 1 2 - 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 2 - 1 1 - 2 1 - 1 1 2 - - - - 2 1 - - 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 1-2079383-0 2119740-2 1901094-3 1-1752354-5 2-1633764-0 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 1-455888-6 1962431-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 1-5018030-0 1901681-8 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-4 2119806-1 3-22280-3 1-356885-4 2119805-1 1633861-1 2-1729372-8 2119780-4 4-238011-3 5-1633962-5 455888-2 3-1633730-7 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 - 1 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN HOLD DOWN, TERMINAL PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT SHEAR, FLOATING ANVIL DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 1.16 mm [.046] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 05MAY2014 CHK 05MAY2014 APVD 05MAY2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119580-1 1 2063440-1 2 1-2079383-0 1 2119740-2 .. 1 1901094-3 1 1-1752354-5 1 2-1633764-0 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 1-455888-6 1 SIMP_1962431-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 1 1-5018030-0 1 1901681-8 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533-4 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1633861-1 1 2-1729372-8 1 2119780-4 1 4-238011-3 1 5-1633962-5 1 455888-2 1 3-1633730-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 2168400-6 242 241 240 239 238 230 213 198 180 179 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 71 67 66 63 62 59 58 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 7-18023-7 DESCRIPTION PRODUCT SPEC - 1 2119083 Ocean Side Feed Applicator - DRAWING NO 2151111 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 PNEUMATIC 243 250 2 8 249 A 166 242 2 2.5 0.5 34 REF REF 8 163 59 136 C 82 137 177 172 176 2 56 2 1 TERMINAL SUPPORT LOCATION 1 C 2 3 174 1 4 52 SERVO LATCH PLATE 2 240 6 63 238 133 4 28 5 41 175 140 230 135 179 198 6 180 51 A 164 33 24 SERVO FEEDER NOT INCLUDED 16.2 67 77 A 58 19 180 20 9 29 REF HOLDDOWN SET-UP 74 21 117 REF 0.5 213 10 30 REF 66 2 11 B DWN 251 MECHANICAL D DATE B 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 30 REF REF 29 119 30mm STROKE 30mm STROKE 142 11 11 CAM POSITIONS 30mm STROKE 1 141 151 32 34 143 8 1 144 143 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05MAY2014 CHK 05MAY2014 APVD 05MAY2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151111 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C