For more information, please visit the product page. date 09/13/2017 page 1 of 6 SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER FEATURES • • • • • • • • • 5 watts high operating temp -40 to +70°C 4,000 Vac isolation extra wide input voltage 10:1 input voltage up to 1 kVdc OVP protection output short circuit protection board mounted EN 62109 approved MODEL AE5-EW-S5 Notes: input voltage output voltage output current range (Vdc) (Vdc) min (A) 100~1000 5 0 output power ripple & noise1 efficiency2 max (A) max (W) max (mVp-p) typ (%) 1.0 5 200 72 1. Measured at nominal input, 20 MHz bandwidth oscilloscope, with 10 µF electrolytic and 1 µF ceramic capacitors on the output. 2. Measured at 200 Vdc input voltage, full load. 3. All specifications are measured at Ta=25°C, humidity < 75%, nominal input voltage, and rated output load unless otherwise specified. PART NUMBER KEY AE5-EW - SXX Output Voltage Base Number cui.com For more information, please visit the product page. CUI Inc │ SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER date 09/13/2017 │ page 2 of 6 INPUT parameter conditions/description min operating input voltage typ 100 current at 200 Vdc at 600 Vdc at 1000 Vdc inrush current at 200 Vdc at 600 Vdc at 1000 Vdc input fuse 1 A / 1000 Vdc (external) max units 1000 Vdc 38 15 10 mA mA mA 7 20 30 A A A OUTPUT parameter conditions/description min typ maximum capacitive load voltage accuracy max units 6,000 μF ±1 ±2 % line regulation from low line to high line, full load ±0.5 ±1 % load regulation from 0% to full load ±0.5 ±1 % delay time from Vin = 0 V to 90% of rated ouptut voltage 1 s switching frequency temperature coefficient 75 at full load ±0.02 kHz %/°C PROTECTIONS parameter conditions/description min typ over voltage protection over current protection automatic recovery short circuit protection continuous, automatic recovery max units 7.5 Vdc 110 % SAFETY AND COMPLIANCE parameter conditions/description min typ isolation voltage input to output for 1 minute safety approvals EN 62109 conducted emissions CISPR22/EN55022, class A (external circuit required, see Figure 2) radiated emissions CISPR22/EN55022, class A (external circuit required, see Figure 2) ESD IEC/EN61000-4-2, contact ± 6kV/air ± 8kV, class B radiated immunity IEC/EN61000-4-3, 10V/m, class A EFT/burst IEC/EN61000-4-4, ± 4kV, class B (external circuit required, see Figure 2) surge IEC/EN61000-4-5, ± 2kV, class B (external circuit required, see Figure 2) conducted immunity IEC/EN61000-4-6, 10 Vr.m.s, class A MTBF as per MIL-HDBK-217F, 25°C RoHS 2011/65/EU 4,000 300,000 cui.com max units Vac hours For more information, please visit the product page. CUI Inc │ SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER date 09/13/2017 │ page 3 of 6 ENVIRONMENTAL parameter conditions/description min max units operating temperature see derating curves -40 70 °C -40 105 °C 95 % 2000 m storage temperature storage humidity typ non-condensing altitude SOLDERABILITY parameter conditions/description min typ max units hand soldering for 3~5 seconds 350 360 370 °C wave soldering for 5~10 seconds 255 260 265 °C parameter conditions/description min typ max units dimensions 70.00 x 48.00 x 23.50 [2.756 x 1.890 x 0.925 inch] case material black flame-retardant heat-proof plastic (UL94V-0) MECHANICAL weight mm 95 MECHANICAL DRAWING units: mm [inch] tolerance: ±0.50[±0.020] pin diameter tolerance: ±0.10[±0.004] PIN CONNECTIONS PIN Function 1 NC 2 -Vin 3 +Vin 4 +Vout 5 -Vout NC=no connection Recommended PCB Layout Top View cui.com g For more information, please visit the product page. CUI Inc │ SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER date 09/13/2017 │ page 4 of 6 DERATING CURVES Temperature Derating Curve (100~150 Vdc input voltage) Temperature Derating Curve (150~1000 Vdc input voltage) 100 Output Load (%) Output Load (%) 100 80 60 40 20 0 -40 -30 0 30 50 Ambient Temperature (°C) 80 60 40 20 0 -40 70 -30 0 30 50 Ambient Temperature (°C) 70 Load vs. Input Voltage Derating Curve (at 25°C) Output Load (%) 100 80 70 60 40 20 0 100 200 Input Voltage (Vdc) 1000 EFFICIENCY CURVES Efficiency Curve Efficiency vs. Load Current 78 80 76 75 74 70 Efficiency (%) Efficiency (%) Efficiency Curve Efficiency vs. Input Voltage 72 70 68 66 64 60 55 50 45 62 60 65 40 100 200 300 400 500 600 700 800 Input Voltage (Vdc) 900 1000 cui.com 10 20 30 40 50 60 70 Load Current (%) 80 90 100 For more information, please visit the product page. CUI Inc │ SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER date 09/13/2017 │ page 5 of 6 APPLICATION CIRCUIT Figure 1 NTC FU S E + IN P UT + VI N + Vo - V IN - Vo C1 C2 TVS RL M OV - IN PU T Table 1 Vout (Vdc) Fuse MOV NTC C1 (µF) C2 (µF) TVS 5 1 A / 1000 Vdc S14K880 10D-11 1 220 SMBJ7.0A EMC RECOMMENDED CIRCUIT Figure 2 Table 2 Recommended External Circuit Components F US E + I NP U T MOV - IN P U T N TC LD M LC M C3 R1 C4 R2 C5 R3 C6 R4 +Vin - V in + Vo C1 - Vo C2 TV S RL FUSE 1 A/1000 Vdc MOV S14K880 C3, C4, C5, C6 47 µF/400 Vdc R1, R2, R3, R4 1 MΩ/2 W NTC 10D-11 LDM 4.7 mH/0.38 A LCM 10 mH Note: See also Table 1. Notes: 1. C1 is a ceramic capacitor used to filter high frequency noise. 2. C2 is electrolytic and is recommended to be high frequency and low resistance. For capacitance and current of the capacitor, refer to the datasheet provided by the manufacturer. Capacitance withstand voltage derating should be 80% or above. cui.com For more information, please visit the product page. CUI Inc │ SERIES: AE5-EW │ DESCRIPTION: DC-DC CONVERTER date 09/13/2017 │ page 6 of 6 REVISION HISTORY rev. 1.0 description date initial release 09/13/2017 The revision history provided is for informational purposes only and is believed to be accurate. Headquarters 20050 SW 112th Ave. Tualatin, OR 97062 800.275.4899 Fax 503.612.2383 cui.com [email protected] CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website. CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use. CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.