LTC4058-4.2/LTC4058X-4.2 Standalone Linear Li-Ion Battery Charger with Thermal Regulation in DFN U FEATURES ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ DESCRIPTIO Programmable Charge Current Up to 950mA Complete Linear Charger in DFN Package No MOSFET, Sense Resistor or Blocking Diode Required Thermal Regulation Maximizes Charge Rate Without Risk of Overheating* Battery Kelvin Sensing Improves Charging Accuracy Charges Directly from a USB Port C/10 Charge Termination Preset 4.2V Charge Voltage with ±1% Accuracy Charge Current Monitor Output for Gas Gauging* Automatic Recharge Charge Status Output “AC Present” Output 2.9V Trickle Charge Threshold (LTC4058) Available Without Trickle Charge (LTC4058X) Soft-Start Limits Inrush Current Low Profile (3mm × 3mm × 0.75mm) DFN Package U APPLICATIO S ■ ■ Cellular Telephones, PDAs, MP3 Players Bluetooth Applications The LTC®4058 is a complete constant-current/constantvoltage linear charger for single cell lithium-ion batteries. Its DFN package and low external component count make the LTC4058 ideally suited for portable applications. Furthermore, the LTC4058 is designed to work within USB power specifications. The LTC4058 can Kelvin sense the battery terminal for more accurate float voltage charging. No external sense resistor or external blocking diode are required due to the internal MOSFET architecture. Thermal feedback regulates the charge current to limit the die temperature during high power operation or high ambient temperature conditions. The charge voltage is fixed at 4.2V and the charge current is programmed with a resistor. The LTC4058 terminates the charge cycle when the charge current drops to 10% of the programmed value after the final float voltage is reached. When the input supply (wall adapter or USB supply) is removed, the LTC4058 enters a low current state dropping the battery drain current to less than 2µA. Other features include charge current monitor, undervoltage lockout, automatic recharge and status pins to indicate charge termination and the presence of an input voltage. , LTC and LT are registered trademarks of Linear Technology Corporation. *US Patent 6,522,118 U TYPICAL APPLICATIO Complete Charge Cycle (750mAh Battery) 700 Single Cell Li-Ion Battery Charger with Kelvin Sense VCC 1µF BAT BSENSE LTC4058-4.2 CHRG ACPR EN PROG GND + 1-CELL Li-Ion BATTERY CHARGE CURRENT (mA) VIN 4.5V TO 6.5V 600 4.50 CONSTANT VOLTAGE 500 4.25 400 4.00 300 3.75 3.50 200 1.65k 100 405842 TA01 0 VCC = 5V θJA = 40°C/W RPROG = 1.65k TA = 25°C BATTERY VOLTAGE (V) 600mA 4.75 CONSTANT CURRENT 3.25 3.00 0 0.25 0.5 0.75 1.0 1.25 1.5 1.75 2.0 2.25 405842 TA02 TIME (HOURS) sn405842 405842fs 1 LTC4058-4.2/LTC4058X-4.2 W W W AXI U U ABSOLUTE RATI GS U U W PACKAGE/ORDER I FOR ATIO (Note 1) Input Supply Voltage (VCC) ....................... –0.3V to 10V PROG ............................................. – 0.3V to VCC + 0.3V BAT, BSENSE .............................................. –0.3V to 7V CHRG, ACPR, EN ...................................... –0.3V to 10V BAT Short-Circuit Duration .......................... Continuous BAT Pin Current ........................................................ 1A PROG Pin Current ................................................... 1mA Maximum Junction Temperature .......................... 125°C Operating Temperature Range (Note 2) .. – 40°C to 85°C Storage Temperature Range ................. – 65°C to 125°C ORDER PART NUMBER TOP VIEW BSENSE 1 8 EN BAT 2 7 ACPR 6 VCC 5 PROG CHRG 3 9 GND 4 LTC4058EDD-4.2 LTC4058XEDD-4.2 DD PART MARKING DD PACKAGE 8-LEAD (3mm × 3mm) PLASTIC DFN LAEV LBDH TJMAX = 125°C, θJA = 40°C/W (NOTE 3) EXPOSED PAD IS GROUND (PIN 9) MUST BE SOLDERED TO PCB Consult LTC Marketing for parts specified with wider operating temperature ranges. ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted. SYMBOL PARAMETER VCC Input Supply Voltage CONDITIONS MIN ICC Input Supply Current Charge Mode (Note 4), RPROG = 10k Standby Mode (Charge Terminated) Shutdown Mode (EN = 5V, VCC < VBSENSE or VCC < VUV) VFLOAT Regulated Output (Float) Voltage 0°C ≤ TA ≤ 85°C, 4.3V < VCC < 6.5V IBAT BAT Pin Current RPROG = 10k, Current Mode RPROG = 2k, Current Mode ● ● IBSENSE BSENSE Pin Current (Note 5) Standby Mode, VBSENSE = 4.2V Shutdown Mode (EN = 5V, VCC < VBSENSE or VCC < VUV) Sleep Mode, VCC = 0V ● ● ● TYP MAX UNITS 6.5 V 0.3 200 25 1 500 50 mA µA µA 4.158 4.2 4.242 93 465 100 500 107 535 mA mA –2.5 ±1 –6 ±2 µA µA ±1 ±2 µA 30 45 60 mA 4.25 ● ● ● V ITRIKL Trickle Charge Current VBSENSE < VTRIKL, RPROG = 2k (Note 6) VTRIKL Trickle Charge Threshold Voltage RPROG = 10k, VBSENSE Rising (Note 6) 2.8 2.9 3 VTRHYS Trickle Charge Hysteresis Voltage RPROG = 10k (Note 6) 60 80 110 mV VUV VCC Undervoltage Lockout Voltage From VCC Low to High ● 3.7 3.8 3.92 V VUVHYS VCC Undervoltage Lockout Hysteresis ● 150 200 300 mV VEN(IL) EN Pin Input Low Voltage ● 0.4 0.7 VEN(IH) EN Pin Input High Voltage ● REN EN Pin Pull-Down Resistor ● VASD VCC – VBSENSE Lockout Threshold VCC from Low to High VCC from High to Low ITERM C/10 Termination Current Threshold RPROG = 10k (ICHG = 100mA) (Note 7) RPROG = 2k (ICHG = 500mA) VPROG PROG Pin Voltage RPROG = 10k, Current Mode VCHRG CHRG Pin Output Low Voltage VACPR ACPR Pin Output Low Voltage ∆VRECHRG Recharge Battery Threshold Voltage VFLOAT – VRECHRG, 0°C ≤ TA ≤ 85°C V V 0.7 1 V 1.2 2 5 MΩ 70 5 100 30 140 50 mV mV 0.085 0.085 0.10 0.10 0.115 0.115 mA/mA mA/mA 0.93 1 1.07 V ICHRG = 5mA 0.35 0.6 V IACPR = 5mA 0.35 0.6 V 100 140 mV ● ● 60 sn405842 405842fs 2 LTC4058-4.2/LTC4058X-4.2 ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS TLIM Junction Temperature in Constant Temperature Mode 120 °C RON Power FET “ON” Resistance (Between VCC and BAT) 600 mΩ tSS Soft-Start Time IBAT = 0 to IBAT =1000V/RPROG tRECHARGE Recharge Comparator Filter Time VBSENSE High to Low 0.75 2 4.5 ms tTERM Termination Comparator Filter Time IBAT Drops Below ICHG/10 400 1000 2500 µs µs 100 Note 4: Supply current includes PROG pin current (approximately 100µA) but does not include any current delivered to the battery through the BAT pin (approximately 100mA). Note 5: For all Li-Ion applications, the BSENSE pin must be electrically connected to the BAT pin. Note 6: This parameter is not applicable to the LTC4058X. Note 7: ITERM is expressed as a fraction of measured full charge current with indicated PROG resistor. Note 1: Absolute Maximum Ratings are those values beyond which the life of the device may be impaired. Note 2: The LTC4058E-4.2/LTC4058XE-4.2 are guaranteed to meet performance specifications from 0°C to 70°C. Specifications over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls. Note 3: Failure to solder the exposed backside of the package to the PC board will result in a thermal resistance much higher than 40°C/W. U W TYPICAL PERFOR A CE CHARACTERISTICS PROG Pin Voltage vs Supply Voltage (Constant Current Mode) 1.0100 VCC = 5V VBAT = VBSENSE = 4V TA = 25°C RPROG = 10k 1.010 1.0075 Charge Current vs PROG Pin Voltage 600 VCC = 5V VBAT = VBSENSE = 4V RPROG = 10k VCC = 5V TA = 25°C RPROG = 2k 500 1.0050 VPROG (V) VPROG (V) 1.005 1.000 0.995 400 1.0025 IBAT (mA) 1.015 PROG Pin Voltage vs Temperature 1.0000 0.9975 300 200 0.9950 0.990 0.985 100 0.9925 4 4.5 5 5.5 VCC (V) 6 6.5 7 405842 G01 0.9900 –50 –25 0 50 25 TEMPERATURE (°C) 0 75 100 405842 G02 0 0.2 0.4 0.6 0.8 VPROG (V) 1 1.2 405842 G03 sn405842 405842fs 3 LTC4058-4.2/LTC4058X-4.2 U W TYPICAL PERFOR A CE CHARACTERISTICS Regulated Output (Float) Voltage vs Charge Current Regulated Output (Float) Voltage vs Temperature 4.26 4.215 4.215 VCC = 5V RPROG = 10k 4.210 4.16 4.205 VFLOAT (V) 4.18 TA = 25°C RPROG = 10k 4.210 4.205 4.20 VFLOAT (V) VFLOAT (V) VCC = 5V 4.24 TA = 25°C RPROG = 1.25k 4.22 Regulated Output (Float) Voltage vs Supply Voltage 4.200 4.200 4.195 4.195 4.190 4.190 4.14 4.12 4.10 0 100 200 300 400 IBAT (mA) 500 600 4.185 –50 700 –25 75 0 25 50 TEMPERATURE (°C) CHRG Pin I-V Curve (Pull-Down State) 60 TA = 90°C 15 10 25 TA = 25°C 20 TA = 90°C 0 4 3 VCHRG (V) 2 5 6 7 1 4 3 VACPR (V) 2 5 405842 G07 6 3.000 2.975 RPROG = 2k VTRKL (V) 30 Charge Current vs Battery Voltage VCC = 5V RPROG = 10k 500 400 2.925 2.900 300 200 6.5 7 405842 G10 2.800 –50 VCC = 5V θJA = 40°C/W RPROG = 2k 100 2.825 6 100 2.850 RPROG = 10k 5.5 VCC (V) 75 600 2.875 20 5 0 25 50 TEMPERATURE (°C) 2.950 40 4.5 –25 405842 G09 Trickle Charge Threshold Voltage vs Temperature 50 4 RPROG = 10k 405842 G08 VBAT = VBSENSE = 2.5V TA = 25°C 10 30 0 –50 7 IBAT (mA) 60 VCC = 5V VBAT = VBSENSE = 2.5V 10 VCC = 5V VBAT = VBSENSE = 4V 0 Trickle Charge Current vs Supply Voltage 7 20 0 1 6.5 40 15 5 VCC = 5V VBAT = VBSENSE = 4V 0 6 RPROG = 2k 10 5 5.5 VCC (V) 50 ITRKL (mA) 20 TA = –40°C IACPR (mA) ICHRG (mA) 25 TA = 25°C 5 4.5 Trickle Charge Current vs Temperature 30 TA = –40°C 4 405842 G06 ACPR Pin I-V Curve (Pull-Down State) 30 ITRKL (mA) 4.185 405842 G05 405842 G04 0 100 –25 0 50 25 TEMPERATURE (°C) 75 100 405842 G11 0 2.4 2.7 3 3.3 3.6 VBAT (V) 3.9 4.2 4.5 405842 G08 sn405842 405842fs 4 LTC4058-4.2/LTC4058X-4.2 U W TYPICAL PERFOR A CE CHARACTERISTICS Charge Current vs Ambient Temperature Charge Current vs Supply Voltage 600 Recharge Threshold Voltage vs Temperature 4.16 600 ONSET OF THERMAL REGULATION RPROG = 2k 500 4.14 500 VCC = 5V RPROG = 10k RPROG = 2k 400 VBAT = VBSENSE = 4V TA = 25°C θJA = 40°C/W 300 200 VCC = 5V VBAT = VBSENSE = 4V θJA = 40°C/W 300 RPROG = 10k 4 4.5 5 5.5 VCC (V) RPROG = 10k 100 6 6.5 0 –50 7 –25 4.06 50 25 75 0 TEMPERATURE (°C) 405842 G13 100 4.04 –50 125 0 25 50 TEMPERATURE (°C) –25 75 100 405842 G15 405842 G14 Power FET “ON” Resistance vs Temperature Power FET Transistor Curve 800 800 VCC = 5V VBAT = 4.8V = 4V V 700 RBSENSE= 2k PROG VCC = 5V VBSENSE = 3.5V TA = 25°C RPROG = 2k 700 RDS(ON) (mΩ) 600 IBAT (mA) 4.10 4.08 200 100 0 4.12 VRECHRG (V) IBAT (mA) IBAT (mA) 400 500 400 300 600 500 200 400 100 0 3.8 4.1 4.4 4.7 VBAT (V) 5 5.3 405842 G16 300 –50 –25 0 25 50 TEMPERATURE (°C) 75 100 405842 G17 U U U PI FU CTIO S BSENSE (Pin 1): Battery Sense. This pin is used to Kelvin sense the positive battery terminal and regulate the final float voltage to 4.2V. An internal precision resistor divider sets this float voltage and is disconnected in shutdown mode. For Li-Ion applications, this pin must be electrically connected to BAT. BAT (Pin 2): Charge Current Output. Provides charge current to the battery from the internal P-channel MOSFET. CHRG (Pin 3): Charge Status Open-Drain Output. When the battery is charging, the CHRG pin is pulled low by an internal N-channel MOSFET. When the charge cycle is completed, CHRG becomes high impedance. GND (Pins 4, 9): Ground/Exposed Pad. The exposed backside of the package (Pin 9) is also ground and must be soldered to the PC board for maximum heat transfer. PROG (Pin 5): Charge Current Program and Charge Current Monitor. Charge current is programmed by connecting a 1% resistor, RPROG, to ground. When charging in constant-current mode, this pin servos to 1V. In all modes, sn405842 405842fs 5 LTC4058-4.2/LTC4058X-4.2 U U U PI FU CTIO S the voltage on this pin can be used to measure the charge current using the following formula: ACPR (Pin 7): Power Supply Status Open-Drain Output. When VCC is greater than the undervoltage lockout threshold and at least 100mV above VBSENSE, the ACPR pin is pulled to ground; otherwise, the pin is high impedance. IBAT = (VPROG/RPROG) • 1000 This pin is clamped to approximately 2.4V. Driving this pin to voltages beyond the clamp voltage can draw currents as high as 1.5mA. EN (Pin 8): Enable Input . A logic high on the EN pin will put the LTC4058 into shutdown mode where the battery drain current is reduced to less than 2µA and the supply current is reduced to less than 50µA. A logic low or floating the EN pin (allowing an internal 2MΩ pull-down resistor to pull this pin low) enables charging. VCC (Pin 6): Positive Input Supply Voltage. Provides power to the charger. VCC can range from 4.25V to 6.5V. This pin should be bypassed with at least a 1µF capacitor. When VCC is within 100mV of the BSENSE pin voltage, the LTC4058 enters shutdown mode dropping the battery drain current to less than 2µA. W BLOCK DIAGRA 6 VCC 120°C TA TDIE 1× 1000× BAT – + 5µA MA BSENSE 2 1 R1 + ACPR 7 VA R2 – CHRG CA 3 + – REF 1.21V R3 1V CHARGE ACPR R4 LOGIC + TERM 0.1V C1 R5 – EN SHDN EN TRICKLE CHARGE DISABLED ON THE LTC4058X 8 REN C2 – + 2.9V TO BAT PROG 5 GND 4, 9 RPROG 405842 BD sn405842 405842fs 6 LTC4058-4.2/LTC4058X-4.2 U OPERATIO The LTC4058 is a single cell lithium-ion battery charger using a constant-current/constant-voltage algorithm. It can deliver up to 950mA of charge current (using a good thermal PCB layout) with a final float voltage accuracy of ±1%. The LTC4058 includes an internal P-channel power MOSFET and thermal regulation circuitry. No blocking diode or external current sense resistor is required; thus, the basic charger circuit requires only two external components. Furthermore, the LTC4058 is capable of operating from a USB power source. Normal Charge Cycle A charge cycle begins when the voltage at the VCC pin rises above the UVLO threshold level and a 1% program resistor is connected from the PROG pin to ground. If the BSENSE pin is less than 2.9V, the charger enters trickle charge mode. In this mode, the LTC4058 supplies approximately 1/10th the programmed charge current to bring the battery voltage up to a safe level for full current charging. (Note: The LTC4058X does not include this trickle charge feature.) When the BSENSE pin voltage rises above 2.9V, the charger enters constant-current mode where the programmed charge current is supplied to the battery. When the BSENSE pin approaches the final float voltage (4.2V), the LTC4058 enters constant-voltage mode and the charge current begins to decrease. When the charge current drops to 1/10th of the programmed value, the charge cycle ends. Programming Charge Current The charge current is programmed using a single resistor from the PROG pin to ground. The charge current out of the BAT pin is 1000 times the current out of the PROG pin. The program resistor and the charge current are calculated using the following equations: RPROG = 1000 V 1000 V , I CHG = ICHG RPROG Charge current out of the BAT pin can be determined at any time by monitoring the PROG pin voltage and using the following equation: IBAT = Charge Termination The charge cycle terminates when the charge current falls to 10% the programmed value after the final float voltage is reached. This condition is detected by using an internal, filtered comparator to monitor the PROG pin. When the PROG pin voltage falls below 100mV1 for longer than tTERM (typically 1ms), charging is terminated. The charge current is latched off and the LTC4058 enters standby mode where the input supply current drops to 200µA. (Note: C/10 termination is disabled in trickle charging and thermal limiting modes.) When charging, transient loads on the BAT pin can cause the PROG pin to fall below 100mV for short periods of time before the DC charge current has dropped to 10% of the programmed value. The 1ms filter time (tTERM) on the termination comparator ensures that transient loads of this nature do not result in premature charge cycle termination. Once the average charge current drops below 10% of the programmed value, the LTC4058 terminates the charge cycle and ceases to provide any current through the BAT pin. In this state, all loads on the BAT pin must be supplied by the battery. The LTC4058 constantly monitors the BAT pin voltage in standby mode. If this voltage drops below the 4.1V recharge threshold (VRECHRG), another charge cycle begins and charge current is once again supplied to the battery. To manually restart a charge cycle when in standby mode, the input voltage must be removed and reapplied or the charger must be shut down and restarted using the EN pin. Figure␣ 1 shows the state diagram of a typical charge cycle. Charge Status Indicator (CHRG) The charge status output has two states: pull-down and high impedance. The pull-down state indicates that the LTC4058 is in a charge cycle. Once the charge cycle has terminated or the LTC4058 is disabled, the pin state becomes high impedance. 1Any external sources that hold the PROG pin above 100mV will prevent the LTC4058 from terminating a charge cycle. VPROG • 1000 RPROG sn405842 405842fs 7 LTC4058-4.2/LTC4058X-4.2 U OPERATIO POWER ON BSENSE < 2.9V TRICKLE CHARGE MODE EN DRIVEN LOW OR UVLO CONDITION STOPS charger will automatically reduce the current in worst-case conditions. DFN power considerations are discussed further in the Applications Information section. 1/10TH FULL CURRENT Undervoltage Lockout (UVLO) CHRG: STRONG PULL-DOWN BSENSE > 2.9V SHUTDOWN MODE CHARGE MODE ICC DROPS TO <25µA FULL CURRENT CHRG: Hi-Z BSENSE > 2.9V CHRG: STRONG PULL-DOWN PROG < 100mV STANDBY MODE NO CHARGE CURRENT EN DRIVEN HIGH OR UVLO CONDITION CHRG: Hi-Z 405842 F01 An internal undervoltage lockout circuit monitors the input voltage and keeps the charger in shutdown mode until VCC rises above the undervoltage lockout threshold. The UVLO circuit has a built-in hysteresis of 200mV. Furthermore, to protect against reverse current in the power MOSFET, the UVLO circuit keeps the charger in shutdown mode if VCC falls to within 30mV of the BSENSE voltage. If the UVLO comparator is tripped, the charger will not come out of shutdown mode until VCC rises 100mV above the BSENSE voltage. 2.9V < BSENSE < 4.1V Figure 1. State Diagram of a Typical Charge Cycle Manual Shutdown The power supply status output has two states: pull-down and high impedance. The pull-down state indicates that VCC is above the UVLO threshold (3.8V) and is also 100mV above the battery voltage. When these conditions are not met, the ACPR pin is high impedance indicating that the LTC4058 is unable to charge the battery. At any point in the charge cycle, the LTC4058 can be put into shutdown mode by driving the EN pin high. This reduces the battery drain current to less than 2µA and the supply current to less than 50µA. When in shutdown mode, the CHRG pin is in the high impedance state. A new charge cycle can be initiated by driving the EN pin low. A resistor pull-down on this pin forces the LTC4058 to be enabled if the pin is allowed to float. Thermal Limiting Automatic Recharge An internal thermal feedback loop reduces the programmed charge current if the die temperature attempts to rise above a preset value of approximately 120°C. This feature protects the LTC4058 from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damaging the LTC4058. The charge current can be set according to typical (not worst case) ambient temperature with the assurance that the Once the charge cycle is terminated, the LTC4058 continuously monitors the voltage on the BSENSE pin using a comparator with a 2ms filter time (tRECHARGE). A charge cycle restarts when the battery voltage falls below 4.10V (which corresponds to approximately 80% to 90% battery capacity). This ensures that the battery is kept at, or near, a fully charged condition and eliminates the need for periodic charge cycle initiations. The CHRG output enters a pull-down state during recharge cycles. Power Supply Status Indicator (ACPR) sn405842 405842fs 8 LTC4058-4.2/LTC4058X-4.2 U W U U APPLICATIO S I FOR ATIO Kelvin Sensing the Battery (BSENSE Pin) The internal P-channel MOSFET drain is connected to the BAT pin, while the BSENSE pin connects through an internal precision resistor divider to the input of the constantvoltage amplifier. This architecture allows the BSENSE pin to Kelvin sense the positive battery terminal. This is especially useful when the copper trace from the BAT pin to the Li-Ion battery is long and has a high resistance. High charge currents can cause a significant voltage drop between the positive battery terminal and the BAT pin. In this situation, a separate trace from the BSENSE pin to the battery terminals will eliminate this voltage error and result in more accurate battery voltage sensing. The BSENSE pin MUST be electrically connected to the BAT pin. Stability Considerations The constant-voltage mode feedback loop is stable without an output capacitor, provided a battery is connected to the charger output. With no battery present, an output capacitor on the BAT pin is recommended to reduce ripple voltage. When using high value, low ESR ceramic capacitors, it is recommended to add a 1Ω resistor in series with the capacitor. No series resistor is needed if tantalum capacitors are used. In constant-current mode, the PROG pin is in the feedback loop, not the battery. The constant-current mode stability is affected by the impedance at the PROG pin. With no additional capacitance on the PROG pin, the charger is stable with program resistor values as high as 20k; however, additional capacitance on this node reduces the maximum allowed program resistor. The pole frequency at the PROG pin should be kept above 100kHz. Therefore, if the PROG pin is loaded with a capacitance, CPROG, the following equation can be used to calculate the maximum resistance value for RPROG: RPROG ≤ 1 2π • 105 • CPROG Average, rather than instantaneous charge current may be of interest to the user. For example, if a switching power supply operating in low current mode is connected in parallel with the battery, the average current being pulled out of the BAT pin is typically of more interest than the instantaneous current pulses. In such a case, a simple RC filter can be used on the PROG pin to measure the average battery current, as shown in Figure 2. A 10k resistor has been added between the PROG pin and the filter capacitor to ensure stability. LTC4058-4.2 10k PROG GND RPROG CFILTER CHARGE CURRENT MONITOR CIRCUITRY 405842 F02 Figure 2. Isolating Capacitive Load on PROG Pin and Filtering Power Dissipation It is not necessary to design for worst-case power dissipation scenarios because the LTC4058 automatically reduces the charge current during high power conditions. The conditions that cause the LTC4058 to reduce charge current through thermal feedback can be approximated by considering the power dissipated in the IC. Nearly all of this power dissipation is generated by the internal MOSFET—this is calculated to be approximately: PD = (VCC – VBAT) • IBAT where PD is the power dissipated, VCC is the input supply voltage, VBAT is the battery voltage and IBAT is the charge current. The approximate ambient temperature at which the thermal feedback begins to protect the IC is: TA = 120°C – PDθJA TA = 120°C – (VCC – VBAT) • IBAT • θJA Example: An LTC4058 operating from a 5V supply is programmed to supply 800mA full-scale current to a discharged Li-Ion battery with a voltage of 3.3V. Assuming θJA is 50°C/W (see Thermal Considerations), the ambient temperature at which the LTC4058 will begin to reduce the charge current is approximately: TA = 120°C – (5V – 3.3V) • (800mA) • 50°C/W TA = 120°C – 1.36W • 50°C/W = 120°C – 68°C TA = 52°C sn405842 405842fs 9 LTC4058-4.2/LTC4058X-4.2 U W U U APPLICATIO S I FOR ATIO The LTC4058 can be used above 52°C ambient but the charge current will be reduced from 800mA. The approximate current at a given ambient temperature can be approximated by: IBAT = 120°C – TA ( VCC – VBAT ) • θJA Using the previous example with an ambient temperature of 60°C, the charge current will be reduced to approximately: IBAT 120°C – 60°C 60°C = = (5V – 3.3V) • 50°C/W 85°C/A IBAT = 706mA Moreover, when thermal feedback reduces the charge current the voltage at the PROG pin is also reduced proportionally as discussed in the Operation section. It is important to remember that LTC4058 applications do not need to be designed for worst-case thermal conditions since the IC will automatically reduce power dissipation when the junction temperature reaches approximately 120°C. Thermal Considerations In order to deliver maximum charge current under all conditions, it is critical that the exposed metal pad on the backside of the LTC4058 package is soldered to the PC board ground. Correctly soldered to a 2500mm2 doublesided 1oz copper board, the LTC4058 has a thermal resistance of approximately 40°C/W. Failure to make thermal contact between the exposed pad on the backside of the package and the copper board will result in thermal resistances far greater than 40°C/W. As an example, a correctly soldered LTC4058 can deliver over 800mA to a battery from a 5V supply at room temperature. Without a backside thermal connection, this number will drop considerably. ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capacitors, high voltage transients can be generated under some start-up conditions such as connecting the charger input to a live power source. Adding a 1.5Ω resistor in series with an X5R ceramic capacitor will minimize start-up voltage transients. For more information, see Application Note 88. Charge Current Soft-Start The LTC4058 includes a soft-start circuit to minimize the inrush current at the start of a charge cycle. When a charge cycle is initiated, the charge current ramps from zero to the full-scale current over a period of approximately 100µs. This has the effect of minimizing the transient current load on the power supply during start-up. USB and Wall Adapter Power The LTC4058 allows charging from both a wall adapter and a USB port. Figure 3 shows an example of how to combine wall adapter and USB power inputs. A P-channel MOSFET, MP1, is used to prevent back conducting into the USB port when a wall adapter is present and a Schottky diode, D1, is used to prevent USB power loss through the 1k pull-down resistor. Typically a wall adapter can supply more current than the 500mA-limited USB port. Therefore, an N-channel MOSFET, MN1, and an extra 3.3k program resistor are used to increase the charge current to 800mA when the wall adapter is present. 5V WALL ADAPTER 800mA ICHG USB POWER 500mA ICHG LTC4058-4.2 2 BAT 1 6 VCC BSENSE 5 4, 9 GND PROG MP1 3.3k 1k VCC Bypass Capacitor Many types of capacitors can be used for input bypassing, however, caution must be exercised when using multilayer ICHG D1 MN1 + SYSTEM LOAD Li-Ion BATTERY 2k 405842 F03 Figure 3. Combining Wall Adapter and USB Power sn405842 405842fs 10 LTC4058-4.2/LTC4058X-4.2 U W U U APPLICATIO S I FOR ATIO Reverse Polarity Input Voltage Protection DRAIN-BULK DIODE OF FET In some applications, protection from reverse polarity voltage on VCC is desired. If the supply voltage is high enough, a series blocking diode can be used. In other cases, where the voltage drop must be kept low, a P-channel MOSFET can be used (as shown in Figure 4). LTC4058 VCC VIN 405842 F04 Figure 4. Low Loss Input Reverse Polarity Protection U PACKAGE DESCRIPTIO DD Package 8-Lead Plastic DFN (3mm × 3mm) (Reference LTC DWG # 05-08-1698) 0.675 ±0.05 3.5 ±0.05 1.65 ±0.05 2.15 ±0.05 (2 SIDES) PACKAGE OUTLINE 0.28 ± 0.05 0.50 BSC 2.38 ±0.05 (2 SIDES) RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS R = 0.115 TYP 5 3.00 ±0.10 (4 SIDES) 0.38 ± 0.10 8 1.65 ± 0.10 (2 SIDES) PIN 1 TOP MARK (DD8) DFN 0203 0.200 REF 0.75 ±0.05 0.00 – 0.05 4 0.28 ± 0.05 1 0.50 BSC 2.38 ±0.10 (2 SIDES) BOTTOM VIEW—EXPOSED PAD NOTE: 1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-1) 2. ALL DIMENSIONS ARE IN MILLIMETERS 3. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 4. EXPOSED PAD SHALL BE SOLDER PLATED sn405842 405842fs Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 11 LTC4058-4.2/LTC4058X-4.2 U TYPICAL APPLICATIO S Full Featured Single Cell Li-Ion Charger Li-Ion Battery Charger with Reverse Polarity Input Protection VIN 5V 1k 4.7µF 1k 5V WALL ADAPTER 6 VCC 2 7 ACPR BAT 1 3 CHRG BSENSE LTC4058-4.2 8 5 EN PROG GND 6 VCC 500mA + 4.7µF 1-CELL Li-Ion BATTERY 1µF 2k 500mA 2 BAT 1 BSENSE LTC4058-4.2 8 5 EN PROG GND + 1-CELL Li-Ion BATTERY 2k 4, 9 4, 9 405842 TA04 405842 TA03 USB/Wall Adapter Power Li-Ion Charger IBAT 2 BAT 1 BSENSE 5V WALL ADAPTER + LTC4058-4.2 6 USB POWER VCC 1µF 1k 5 PROG GND 4, 9 10k Li-Ion CELL 2.5k 100mA/ 500mA µC 405842 TA05 RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LTC1732 Lithium-Ion Linear Battery Charger Controller Simple Charger uses External FET, Features Preset Voltages, C/10 Charger Detection and Programmable Timer, Input Power Good Indication LTC1733 Monolithic Lithium-Ion Linear Battery Charger Standalone Charger with Programmable Timer, Up to 1.5A Charge Current TM LTC1734 Lithium-Ion Linear Battery Charger in ThinSOT Simple ThinSOT Charger, No Blocking Diode, No Sense Resistor Needed LTC1734L Lithium-Ion Linear Battery Charger in ThinSOT Low Current Version of LTC1734; 50mA ≤ ICHRG ≤ 180mA LTC1998 Lithium-Ion Low Battery Detector 1% Accurate 2.5µA Quiescent Current, SOT-23 LTC4007 4A Multicell Li-Ion Battery Charger Standalone Charger, 6V ≤ VIN ≤ 28V, Up to 96% Efficiency, ±0.8% Charging Voltage Accuracy LTC4050 Lithium-Ion Linear Battery Charger Controller Features Preset Voltages, C/10 Charger Detection and Programmable Timer, Input Power Good Indication, Thermistor Interface LTC4052 Monolithic Lithium-Ion Battery Pulse Charger No Blocking Diode or External Power FET Required, ≤1.5A Charge Current LTC4053 USB Compatible Monolithic Li-Ion Battery Charger Standalone Charger with Programmable Timer, Up to 1.25A Charge Current LTC4054 Standalone Linear Li-Ion Battery Charger with Integrated Pass Transistor in ThinSOT Thermal Regulation Prevents Overheating, C/10 Termination, C/10 Indicator, Up to 800mA Charge Current LTC4057 Li-Ion Linear Battery Charger Up to 800mA Charge Current, Thermal Regulation, ThinSOT Package LTC4410 USB Power Manager For Simultaneous Operation of USB Peripheral and Battery Charging from USB Port, Keeps Current Drawn from USB Port Constant, Keeps Battery Fresh, Use with the LTC4053, LTC1733, or LTC4054 LTC4412 Low Loss PowerPathTM Controller in ThinSOT Automatic Switching Between DC Sources, Load Sharing, Replaces ORing Diodes ThinSOT and PowerPath are trademarks of Linear Technology Corporation. sn405842 405842fs 12 Linear Technology Corporation LT/TP 1103 1K • PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7417 (408) 432-1900 ● FAX: (408) 434-0507 ● www.linear.com LINEAR TECHNOLOGY CORPORATION 2003