EPCOS B65808A5000X000 Ferrites and accessory Datasheet

Ferrites and accessories
RM 6, RM 6 LP
Cores and accessories
Series/Type:
Date:
B65807, B65808, B65821, B65659
September 2006/October 2007/January 2010
Data Sheet
 EPCOS AG 2006, 2007, 2010. Reproduction, publication and dissemination of this data sheet
and the information contained therein without EPCOS’ prior express consent is prohibited.
RM 6
Core
B65807
■ To IEC 62317-4
■ Core without center hole
for transformer applications
■ Delivery mode: sets
Magnetic characteristics (per set)
Σ l/A
le
Ae
Amin
Ve
with
center hole
without
center hole
0.86
26.9
31.3
—
840
0.78
28.6
36.6
31
1050
mm–1
mm
mm2
mm2
mm3
5.1
g
Approx. weight (per set)
m
4.9
Gapped
Material
AL value
nH
µe
s
approx.
mm
Ordering code 1)
-J without center hole
-N with threaded sleeve
-C with center hole
40 ±3%
0.80
27.4
B65807+0040A001
M33
63 ±3%
100 ±3%
0.60
0.38
43.2
68.5
B65807+0063A033
B65807+0100A033
N48
160 ±3%
250 ±3%
315 ±3%
400 ±3%
0.22
0.12
0.08
0.05
109
171
215
274
B65807+0160A048
B65807+0250A048
B65807+0315A048
B65807+0400A048
N41
250 ±3%
0.17
155
B65807J0250A041
K1
1) Replace the + by the code letter “C” or “N” for the required version. Standard version is “C”.
Please read Cautions and warnings and
Important notes at the end of this document.
2
09/06
RM 6
Core
B65807
Ungapped
Material
AL value
µe
nH
PV
Ordering code
-C with center hole
-J without center hole
W/set
N48
2200 +30/–20% 1500
B65807C0000R048
N45
3500 +30/–20% 2180
B65807J0000R045
N30
4300 +30/–20% 2670
B65807J0000R030
T35
6200 +30/–20% 3860
B65807J0000R035
T38
8600 +40/–30% 5350
B65807J0000Y038
T66
12300 +40/–30% 7650
B65807J0000Y066
N49
1700 +30/–20% 1060
< 0.15 ( 50 mT, 500 kHz, 100 °C)
B65807J0000R049
N87
2400 +30/–20% 1490
< 0.51 (200 mT, 100 kHz, 100 °C)
B65807J0000R087
N97
2400 +30/–20% 1490
< 0.39 (200 mT, 100 kHz, 100 °C)
B65807J0000R097
N41
3100 +30/–20% 1930
< 0.16 (200 mT, 25 kHz, 100 °C)
B65807J0000R041
Please read Cautions and warnings and
Important notes at the end of this document.
3
09/06
RM 6
Accessories
B65808
Coil former, squared pins
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
H max. operating temperature 180 °C), color code black
Sumikon PM 9630 ® [E41429 (M)], SUMITOMO BAKELITE CO LTD
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Material:
For matching clamp and insulating washers see page 8.
Sections
AN
mm2
lN
mm
AR value
µΩ
Pins
Ordering code
1
15
30
69
4
5
6
B65808N1004D001
B65808N1005D001
B65808N1006D001
2
14
30
73
4
6
B65808N1004D002
B65808N1006D002
15
4 pins
5 + 6 pins
0.
6
6
0.7±
6.
5+
1
2
2
3
4
ø7.45 _ 0.1
ø12.3 _ 0.2
0.87±0.06
0.3 _ 0.1
5±0.3
0.48±0.06
0.52±0.05
3
7.85 _ 0.1
8.65 _ 0.1
Pin 4 is omitted
in 5-pin version
5
5
ø1.25
0.45 max.
ø1+0.1
2.54
ø1+0.1
0.05
50
˚
_1
0
˚
Hole arrangement
View in mounting
direction
Ground ø1.3+0.1
Please read Cautions and warnings and
Important notes at the end of this document.
4
FRM0308-A-E
09/06
RM 6
Accessories
B65808
Coil former, pins squared in the start-of-winding area
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
H max. operating temperature 180 °C), color code blue
Bakelite UP 3420 ® [E61040 (M)], HEXION SPECIALTY CHEMICALS GMBH
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Material:
For matching clamp and insulating washers see page 8.
Sections
AN
mm2
lN
mm
AR value
µΩ
Pins
Ordering code
1
15
30
69
4
5
6
B65808K1004D001
B65808K1005D001
B65808K1006D001
5 pins
6
6
0.
15
4 pins
6 pins
0.7±
6.
5+
1
1
2
5
5
5
3
3
ø7.45 _ 0.1
4
3
ø12.3 _ 0.2
0.87±0.05
7.85 _ 0.1
0.45 max.
5±0.3
0.52±0.05
6
2
2
8.65 _ 0.1
0.05
ø1+0.1
2.54
ø1+0.1
ø0.52 max.
50
˚
_1
0
˚
Hole arrangement
View in mounting
direction
Ground ø1.3+0.1
Please read Cautions and warnings and
Important notes at the end of this document.
5
FRM0309-I-E
09/06
RM 6
Accessories
B65808
Coil former for SMPS transformers with line isolation
The creepage distances and clearances are designed such that the coil former is suitable for use
in SMPS transformers with line isolation.
■ Closed center flange with external wire guide
■ Pins squared in the start-of-winding area
■ Optimized for use with automatic winding machines
GFR thermosetting plastic (UL 94 V-0, insulation class to IEC 60085:
H max. operating temperature 180 °C), color code black
Sumikon PM 9630 ® [E41429 (M)], SUMITOMO BAKELITE CO LTD
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
Material:
Sections
AN
mm2
lN
mm
AR value
µΩ
Pins
Ordering code
2
14
30
73
8
B65808S1108D002
Section
–D
SchnittCC-D
(only
center flange)
(nur Mittelflansch)
0,7±
8
,15
0
,5+
0,05
7
6
View
AnsichtAA
1
6,35
2
6
5
_1
D
50
0,45 max.
0,05
5±0,3
0,8±0,05
C
0,7±
0,47±0,05
7,8 _ 0,1
8,6 _ 0,1
0,47±0,05
4 A
ø12,3 _ 0,2
ø4,75 _ 0,1
0
3
ø0,52 max.
Ground Ø ø1,3+0,1
1.3+0.1
Erdungspunkte
2,54
ø1+0,1
Hole arrangement
View in mounting direction
FRM0261-P
Please read Cautions and warnings and
Important notes at the end of this document.
6
01/10
RM 6
Accessories
B65808
Coil former for power applications with angled pins
Optimized for automatic winding
Material:
GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085:
F max. operating temperature 155 °C), color code black
Valox 420-SE0 ® [E45329 (M)], GE PLASTICS B V
Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s
Winding:
see Data Book 2007, chapter “Processing notes, 2.1”
For matching clamp and insulating washer 1 see page 8.
Sections
AN
mm2
lN
mm
AR value
µΩ
Pins
Ordering code
1
15
30
69
8
B65808E1508T001
8,5+0,2
Marking of pin 1
16 _ 0,4
12,3 _ 0,25
6,5+0,2
11,2+0,3
4,4 _ 0,3
2,5 _ 0,15
0,3
0,95±0,1
7,95 _ 0,1
0,5±0,1
ø7,55 _ 0,2
3,3 _ 0,3
2,2 _ 0,2
18,4 _ 0,4
0,5
Ground ø1,3+0,15
Core
4
3,81
12,7
5,08
17,78
5
8
1
15,24
ø1+0,15
Please read Cautions and warnings and
Important notes at the end of this document.
Hole arrangement
View in mounting direction
FRM0298-Y
7
09/06
RM 6
Accessories
B65808
Clamp
■ With ground terminal, made of stainless spring steel (tinned), 0.4 mm thick
■ Solderability to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s
■ Also available as strip clamp on reels on request
Insulating washer 1 between core and coil former
■ For tolerance compensation and for insulation
■ Made of polyarylate film (UL 94 V-0, insulation class to IEC 60085: E
120 °C), 0.08 mm thick
Aryphan F685, [E167358 (M)], natural color, LOFO HIGH TECH FILM GMBH
Insulating washer 2 for double-clad PCBs
120 °C), 0.25 mm thick
Makrofol FR, [E118859 (M)], natural color, BAYER MATERIALSCIENCE L L C
■ Made of polycarbonate (UL 94 V-0, insulation class to IEC 60085: E
Ordering code
Clamp (ordering code per piece, 2 are required)
B65808A2203X000
Insulating washer 1 (reel packing, PU = 1 reel)
B65808A5000X000
Insulating washer 2 (bulk)
B65808C2005X000
13±0.5
1.2±0.2
9
14.95 _ 0.2
FRM0310-L
0,6
_ 0,2
4,5 +0,1
0,85 _ 0,25
FRM0318-H
14.95 _ 0.2
0,85 _ 0,25
9,5+0,2
_ 0,1
10,9 +0,2
2,6 max.
Insulating washer 2
ø6.1±0.25
Insulating washer 1
Clamp
FRM0187-C
Clamping forces for RM 6
a
X
Z max
Fmin: Extension of clamp from a to a2 = Xmin
Fmax: Extension of clamp from a to a1 = Xmax
FRM0157-Q
Please read Cautions and warnings and
Important notes onat the end of this document.
8
Clamp opening a (mm)
9.5 +0.2
Core nose Zmax (mm)
0.22
Height of core pair X (mm) Xmin
Xmax
10.1
10.6
Clamping force F (N)
7
50
01/10
Fmin
Fmax
RM 6
Accessories
B65821, B65808
SMD coil former with gullwing terminals
Material:
GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085:
F max. operating temperature 155 °C), color code black
Vectra C 130 [E83005 (M)], TICONA
Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s
Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s
permissible soldering temperature for wire-wrap connection on coil former: 400 °C,1 s
see Data Book 2007, chapter “Processing notes, 2.1”
Winding:
Clamp
■ Without ground terminal, made of stainless spring steel, 0.435 mm thick
■ Also available as strip clamp on request
Sections
AN
mm2
lN
mm
AR value
µΩ
Terminals
Ordering code
1
16.2
31
66
8
B65821C1008T001
Clamp(ordering code per piece, 2 are required)
B65808J2204X000
Coil former
Clamp
ø7.45 _ 0.1
ø6.5+0.15
8
7
3
4
6
5
22 _ 0.3
3.81
12.7
5.08
1.2
3.81
1
2
0.6±0.1
11.1+0.2
15.5 _ 0.2
0.85 _ 0.05
16.7 _ 0.2
12.7
5.08
_
2.3 _ 0.05 7.95 0.1
0.4±0.1
ø12.3 _ 0.2
Recommended
PCB layout
2.5
22.8
Please read Cautions and warnings and
Important notes at the end of this document.
FRM0311-U-E
9
09/06
RM 6
Accessories
B65659
Adjusting screw
■ Tube core with thread and core brake made of GFR polyterephthalate
Pocan B3235 ® [E245249 (M)], LANXESS AG
Figure
Tube core
∅ × length (mm) Material
Color code
a
2.62 × 3.6
N22
red
B65659F0001X023
b
2.75 × 4.4
N22
black
B65659F0003X023
c
2.82 × 4.4
N22
yellow
B65659F0004X023
a
b
Please read Cautions and warnings and
Important notes at the end of this document.
Ordering code
c
10
09/06
RM 6 »Low Profile«
Core
■
■
■
■
B65807P
To IEC 62317-4
For compact transformers
Without center hole
Delivery mode: sets
Magnetic characteristics (per set)
Σ l/A
le
Ae
Amin
Ve
= 0.58 mm–1
= 21.8 mm
= 37.5 mm2
= 31.2 mm2
= 820 mm3
Approx. weight 4.0 g/set
Ungapped
Material
AL value
µe
nH
PV
Ordering code
W/set
T38
10500 +40/–30%
4860
N49
2200 +30/–20%
1020
< 0.14 ( 50 mT, 500 kHz, 100 °C)
B65807P0000R049
N92
2300 +30/–20%
1060
< 0.44 (200 mT, 100 kHz, 100 °C)
B65807P0000R092
N87
3000 +30/–20%
1390
< 0.40 (200 mT, 100 kHz, 100 °C)
B65807P0000R087
Please read Cautions and warnings and
Important notes at the end of this document.
B65807P0000Y038
11
09/06
Ferrites and accessories
Cautions and warnings
Mechanical stress and mounting
Ferrite cores have to meet mechanical requirements during assembling and for a growing number
of applications. Since ferrites are ceramic materials one has to be aware of the special behavior
under mechanical load.
As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing
or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads
can cause cracks or failure of the ferrite cores.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”.
Effects of core combination on AL value
Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent
that the initial permeability is dependent on the stress state of the core. The higher the stresses are
in the core, the lower is the value for the initial permeability. Thus the embedding medium should
have the greatest possible elasticity.
For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”.
Heating up
Ferrites can run hot during operation at higher flux densities and higher frequencies.
NiZn-materials
The magnetic properties of NiZn-materials can change irreversible in high magnetic fields.
Processing notes
– The start of the winding process should be soft. Else the flanges may be destroid.
– To strong winding forces may blast the flanges or squeeze the tube that the cores can no more
be mount.
– To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement.
– Not following the processing notes for soldering of the J-leg terminals may cause solderability
problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation
of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”.
– The dimensions of the hole arrangement have fixed values and should be understood as a
recommendation for drilling the printed circuit board. For dimensioning the pins, the group of
holes can only be seen under certain conditions, as they fit into the given hole arrangement. To
avoid problems when mounting the transformer, the manufacturing tolerances for positioning the
customers’ drilling process must be considered by increasing the hole diameter.
12
09/06
Important notes
The following applies to all products named in this publication:
1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical
requirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application. As
a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them
than the customers themselves. For these reasons, it is always ultimately incumbent on the
customer to check and decide whether an EPCOS product with the properties described in the
product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in which
the malfunction or failure of an electronic component could endanger human life or health (e.g.
in accident prevention or life-saving systems), it must therefore be ensured by means of suitable
design of the customer application or other action taken by the customer (e.g. installation of
protective circuitry or redundancy) that no injury or damage is sustained by third parties in the
event of malfunction or failure of an electronic component.
3. The warnings, cautions and product-specific notes must be observed.
4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our
Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more
detailed questions, please contact our sales offices.
5. We constantly strive to improve our products. Consequently, the products described in this
publication may change from time to time. The same is true of the corresponding product
specifications. Please check therefore to what extent product descriptions and specifications
contained in this publication are still applicable before or when you place an order.
We also reserve the right to discontinue production and delivery of products.
Consequently, we cannot guarantee that all products named in this publication will always be
available. The aforementioned does not apply in the case of individual agreements deviating
from the foregoing for customer-specific products.
6. Unless otherwise agreed in individual contracts, all orders are subject to the current version
of the “General Terms of Delivery for Products and Services in the Electrical Industry”
published by the German Electrical and Electronics Industry Association (ZVEI).
7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSMP, CSSP, CTVS, DeltaCap,
DigiSiMic, DSSP, MiniBlue, MiniCell, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseCube,
PhaseMod, PhiCap, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID,
SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or
pending in Europe and in other countries. Further information will be found on the Internet at
www.epcos.com/trademarks.
13 01/10