Green Power Solutions srl Via Venezia, 34D 10088 - Volpiano (TO) - Italy Phone: +39-011-988 2251 Fax: +39-011-988 1358 Web: www.gpsemi.it E-mail: [email protected] GEM_013, _015, _017,_020 FAMILY Green Power Easy Module ® ► Electrically insulated metal frame ► 3000 VRMS insulation voltage ► Line voltage range up to 500 VRMS ► High reliability ► Modularity ► Broad choice of circuit configurations ► Fully customizable ► Broad range of accessories ► Cost effective solution ► Suitable for heavy duty applications Description This new family of high power modules brings to the high power applications the same compactness, ease of use and scalability of the lower power semiconductor modules. In addition to these typical features (i.e. standard dimensions, electrical insulation, various circuit types, etc.) the new Green Power Easy Module (GEM) family includes many features aimed to simplify their adoption allowing the end users to focus on their core business. These features include: • embedded air cooling system (heatsink and fan) • optimised snubber circuits • pulse transformer modules • ducted heat flow. The GEM family can be used for most of the converter cicuits like single and three phase bridges, ACswitches, motor brakes, double wye rectifiers, current source inverters, etc.. Their application range covers all low and high line voltage applications (up to 500 VRMS) such as: electroplating, motor drive, induction heating, welding, temperature control, electrolysis, UPS, etc. Maximum Ratings Part number GEM_013 GEM_015 GEM_017 GEM_020 Conditions Units Parameters------------------ IT(AV) 135 156 170 200 IT(RMS) 212 245 267 314 ITSM 5.5 7 8.5 15 ITSM 5.8 7.4 9.0 15.8 I²t 151 245 361 1125 I²t 138 223 329 1024 VDRM/VRRM 1600 400 1600 400 Tjmax 125 125 125 125 Document GEM_013, _015, _017,_020 FAMILYT002 180° cond, half sine Ta = 40 °C 180° cond, half sine Ta = 40 °C 50 Hz, Tj = Tjmax, VR = 0 V 60 Hz, Tj = Tjmax, VR = 0 V 50 Hz, Tj = Tjmax, VR = 0 V 60 Hz, Tj = Tjmax, VR = 0 V Tj = Tjmax A A kA kA kA²s kA²s V °C GEM_013, _015, _017,_020 FAMILY Part Number VDRM VRRM max repetitive reverse and off-state blocking voltage IDRM IRRM [V] [mA] [V] 04 400 50 115 12 16 1200 1600 50 50 400 500 V code @ Tjmax VL(RMS) maximum suggested RMS line voltage GEM_015 GEM_020 GEM_013 GEM_017 On-State Characteristics Parameters VT(TO) Threshold voltage GEM_013 GEM_015 GEM_017 GEM_020 Conditions Units 1 0.85 0.9 0.87 Tj = Tjmax V rT On-state slope resistance 0.8 0.5 0.650 0.238 Tj = Tjmax mW IH Holding current, max 600 300 600 600 Tj = 25°C mA IL Latching current, typ 1000 600 1000 1000 Tj = 25°C mA TA = 40°C W Conditions Units PMAX Max power losses Triggering Characteristics Parameters GEM_013 GEM_015 GEM_017 GEM_020 VGT Gate trigger voltage 3.5 3 3 3.5 Tj = 25°C, VD = 5V V IGT Gate trigger current 150 150 200 190 Tj = 25°C, VD = 5V mA 10 10 10 10 Pulse width 1 ms W 2 2 2 2 W 3 3 3 3 A 20 30 20 20 V 5 5 5 5 V PGM PG(AV) IFGM VFGM VRGM Peak gate power dissipation Average gate power dissipation Peak gate current Peak gate voltage (forward) Peak gate voltage (reverse) Switching Characteristics Parameters di/dt dV/dt tq Critical rate of rise of on-state current Critical rate of rise of off-state voltage Turn-off time, typ GEM_013 GEM_015 GEM_017 GEM_020 Conditions Units Tj = Tjmax A/µs 200 200 200 200 500 500 500 500 Tj = Tjmax V/µs 200 Tj=Tjmax, IT=1000A di/dt=-20A/µs VR=50V dV/dt=20V/µs µs 200 Document GEM_013, _015, _017,_020 FAMILYT002 200 200 GEM_013, _015, _017,_020 FAMILY 1.0 0 24 Maximum IEC class 1 currents for typical circuit type Circuit Type GEM_013 GEM_015 GEM_017 GEM_020 AC switch 302 349 381 458 Center tap 270 313 341 410 Two pulse bridge 270 313 341 410 Six pulse bridge 391 455 491 603 Double star with I.P. transf. 784 910 986 1204 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° 1.5;1 min Units A A A A A 1.0 0 24 Maximum IEC class 2 currents for typical circuit type Circuit Type GEM_013 GEM_015 GEM_017 GEM_020 AC switch 218 251 279 335 Center tap 195 225 250 300 Two pulse bridge 195 225 250 300 Six pulse bridge 280 330 365 448 Double star with I.P. transf. 568 658 728 885 Conditions TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° TA = 40 °C delay angle = 0° Units A A A A A Thermal and mechanical characteristics Parameters Max operating junction Tjmax temperature Tstg Storage temperature Thermal resistance RthJA (junction to ambient) F m Mounting torque GEM to panel (+/- 10%) Mounting torque busbar to GEM (+/- 10%) Mass, typ Overall dimensions GEM_013 GEM_015 GEM_017 GEM_020 Conditions Units 125 125 125 125 °C -40 +70 -40 +70 -40 +70 -40 +70 °C 0.495 0.52 0.42 0.42 7 7 7 7 14 14 14 14 M8 mounting screw N·m 3.5 3.5 3.5 3.5 with FAPC options kg DC operation M6 mounting screw 60 140 45 Document GEM_013, _015, _017,_020 FAMILYT002 190 185 °C/W N·m mm GEM_013, _015, _017,_020 FAMILY PART-NUMBERING SYSTEM GEM T 013 1 2 - 12 3 - V F 0 L P C 0 2 D 4 5 6 7 8 9 10 11 12 1 Circuit configuration 2 GEM average current / 10 3 GEM blocking voltage / 100 4 0 = No fan - V = With 230 VRMS fan - W = With 115 VRMS fan 5 0 = No fuse - F = With fuse protetction 6 0 = No standard busbar available for this module; please contact factory in case of specific need 7 0 = No anti-parallel busbar - L = Anti-parallel busbar 8 0 = No pulse transformer - P = With pulse transformer * 9 0 = No fan loss detection module - C = With fan loss detection module 10 0 = No SCR fault detection module - S = SCR fault detection module (for AC-switch circuits) 11 0 = No snubber - 1 = One snubber - 2 = Two snubbers 12 0 = No fan-on-demand thermo-switch - D = Fan-on-demand thermo-switch (trip point 50 °C) * Pulse transformer GT001 (dual) or GT002 (single) depending on the circuit configuration. For pulse transformer characteristics see their specific datasheets. Document GEM_013, _015, _017,_020 FAMILYT002 GEM_013, _015, _017,_020 FAMILY K1 G1 1 2 K2 G2 GEMT… 2 3 GEMH… 1 2 TH TH 3 K2 G1 K1 1 2 G2 1 TH TH G1 K1 K2 K1 G1 GEMU… TH TH TH TH 3 K1 G1 1 2 3 3 G2 GEML… GEMK… 1 TH TH 2 K2 G2 GEMV… TH TH 3 K1 G1 1 GEMN… TH TH 2 3 Document GEM_013, _015, _017,_020 FAMILYT002 In the interest of product improvement Green Power Solutions reserves the right to change any specification given in this data sheet without notice. GEM_013, _015, _017,_020 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_013 - Two Pulse Bridge 400 30 s I overload [A] 375 350 60 s 325 90 s 300 275 250 0 50 100 150 200 250 300 Iout [A] GEM_013 - Six Pulse Bridge 600 30 s I overload [A] 550 60 s 500 450 90 s 400 350 0 50 100 150 200 250 300 350 400 600 700 800 Iout [A] GEM_013 - Double Star 1200 30 s 1150 I overload [A] 1100 1050 60 s 1000 950 900 90 s 850 800 750 700 0 100 200 300 400 500 Iout [A] Max output vs Tamb 1100 1000 GEM_013 - Double star 900 Iout [A] 800 700 600 500 GEM_013 - Six Pulse Bridge 400 300 200 GEM_013 - Two Pulse Bridge 100 0 20 30 40 50 Tamb [°C] Document GEM_013, _015, _017,_020 FAMILYT002 60 70 80 GEM_013, _015, _017,_020 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_015 - Two Pulse Bridge 460 30 s 440 I overload [A] 420 60 s 400 380 360 90 s 340 320 300 0 50 100 150 200 250 300 350 Iout [A] GEM_015 - Six Pulse Bridge 700 30 s I overload [A] 650 60 s 600 550 500 90 s 450 400 0 100 200 300 400 500 800 1000 Iout [A] GEM_015 - Double Star 1300 30 s 1250 I overload [A] 1200 1150 60 s 1100 1050 90 s 1000 950 900 850 800 0 200 400 600 Iout [A] Max output vs Tamb 1200 GEM_015 - Double star 1000 Iout [A] 800 600 GEM_015 - Six Pulse Bridge 400 200 GEM_015 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_013, _015, _017,_020 FAMILYT002 60 70 80 GEM_013, _015, _017,_020 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_017 - Two Pulse Bridge 550 30 s I overload [A] 500 60 s 450 400 90 s 350 300 0 50 100 150 200 250 300 350 Iout [A] GEM_017 - Six Pulse Bridge 750 30 s I overload [A] 700 60 s 650 600 550 90 s 500 450 0 100 200 300 400 500 800 1000 Iout [A] GEM_017 - Double Star 1600 30 s I overload [A] 1500 1400 60 s 1300 1200 90 s 1100 1000 900 0 200 400 600 Iout [A] Max output vs Tamb 1400 1200 GEM_017 - Double star Iout [A] 1000 800 GEM_017 - Six Pulse Bridge 600 400 200 GEM_017 - Two Pulse Bridge 0 20 30 40 50 Tamb [°C] Document GEM_013, _015, _017,_020 FAMILYT002 60 70 80 GEM_013, _015, _017,_020 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_020 - Two Pulse Bridge 700 30 s 650 I overload [A] 600 60 s 550 500 90 s 450 400 350 300 0 50 100 150 200 250 300 350 400 450 Iout [A] GEM_020 - Six Pulse Bridge 1000 30 s 950 I overload [A] 900 60 s 850 800 750 90 s 700 650 600 0 100 200 300 400 500 600 1000 1200 70 80 Iout [A] GEM_020 - Double Star 2100 30 s I overload [A] 1900 1700 60 s 1500 90 s 1300 1100 900 0 200 400 600 800 Iout [A] Max output vs Tamb 1600 1400 GEM_020 - Double star Iout [A] 1200 1000 GEM_020 - Six Pulse Bridge 800 600 400 GEM_020 - Two Pulse Bridge 200 20 30 40 50 Tamb [°C] Document GEM_013, _015, _017,_020 FAMILYT002 60