Panasonic HP3-AC115V Relay for control panel of 10a (2c/3c/4c) food processing packing machine Datasheet

HP
Relay for control panel of
10A (2c/3c/4c)
HP RELAYS
FEATURES
1. High-capacity and long life
Mechanical life is more than 10 million
operations and, with electrical life of more
than 200,000 operations (resistive load
10 A; inductive load 7.5 A), the relay has
excellent inductive load durability.
2. Easy mounting and wiring
The terminal arrangement is apparent at
a glance and wiring is easy. Moreover,
quick tab terminal is also possible.
3. Operation indicator option
Optional operation indicators are
available for easy visual confirmation that
relays are operating. They simplify
maintenance.
4. Wide range of sockets and terminal
sockets
To enable use with DIN rails, DIN
terminal sockets are also available.
RoHS compliant
TYPICAL APPLICATIONS
HP relays enjoy wide use in various
applications, particularly in automation
controls and remote controls.
Applications include:
1. Industrial machinery
For controlling positioning, pressure, and
temperature in molding equipment,
boilers, pumps, charging pressure
equipment, measuring and evaluation
equipment, textile machines, etc.
2. Machine tools
Control of positioning and directional
change in turning machines, lathes,
borers, etc.
3. Food processing packing machines
Automatic control of packing equipment
for milk and seafood, bottling, canning,
and packaging
4. Office equipment
Control of copiers, time recorders, etc.
5. Coin operate machines
Control of food, cigarette, and other
vending machines
6. Measuring devices and equipment
For repeating installation of control
signals and in power amplifiers
7. Generators, transformers and
power receiving equipment.
Functional parts in protective equipment,
functional assistance in automatic
adjustment equipment, telemeters and
other remote monitoring equipment
8. Control of conveyance equipment
Control panels for elevators, escalators,
and other conveyance equipment, control
of all kinds industrial transport equipment
such as conveyors.
9. Amusement equipment
Control of equipment in amusement
parks, etc., control of bowling alley
equipment, control of fountains in public
parks
ORDERING INFORMATION
HP
Contact arrangement
2: 2 Form C
3: 3 Form C
4: 4 Form C
Terminal arrangement
Nil: Plug-in terminal
TM: TM type (2 Form C only)
M: Direct mounting (3 Form C only)
Operation indication
Nil: Without indication
L: With indication
Nominal coil voltage
AC 24, 48, 100, 115, 200, 220, 240 V
DC 12, 24, 48, 100, 110 V
Contact material
F: 4 Form C, Silver alloy (cadmium-free)
Nil: 2 Form C, 3 Form C (Silver)
Panasonic Corporation
With LED indicator type
Nominal coil voltage: 24 V AC
12, 24, 48 V DC
With neon lamp type
Nominal coil voltage: 100, 115, 200, 220, 240 V AC
100, 110 V DC
Automation Controls Business Unit
industrial.panasonic.com/ac/e
ASCTB81E 201201-T
HP
TYPES
1. Plug-in type
Nominal coil voltage
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
12V DC
24V DC
48V DC
100V DC
110V DC
2 Form C
Part No.
HP2-AC24V
HP2-AC48V
HP2-AC100V
HP2-AC115V
HP2-AC200V
HP2-AC220V
HP2-AC240V
HP2-DC12V
HP2-DC24V
HP2-DC48V
HP2-DC100V
HP2-DC110V
3 Form C
Part No.
HP3-AC24V
HP3-AC48V
HP3-AC100V
HP3-AC115V
HP3-AC200V
HP3-AC220V
HP3-AC240V
HP3-DC12V
HP3-DC24V
HP3-DC48V
HP3-DC100V
HP3-DC110V
4 Form C
Part No.
HP4-AC24V-F
HP4-AC48V-F
HP4-AC100V-F
HP4-AC115V-F
HP4-AC200V-F
HP4-AC220V-F
HP4-AC240V-F
HP4-DC12V-F
HP4-DC24V-F
HP4-DC48V-F
HP4-DC100V-F
HP4-DC110V-F
3 Form C
Part No.
HP3-L-AC24V
HP3-L-AC100V
HP3-L-AC115V
HP3-L-AC200V
HP3-L-AC220V
HP3-L-AC240V
HP3-L-DC12V
HP3-L-DC24V
HP3-L-DC48V
HP3-L-DC100V
HP3-L-DC110V
4 Form C
Part No.
HP4-L-AC24V-F
HP4-L-AC100V-F
HP4-L-AC115V-F
HP4-L-AC200V-F
HP4-L-AC220V-F
HP4-L-AC240V-F
HP4-L-DC12V-F
HP4-L-DC24V-F
HP4-L-DC48V-F
HP4-L-DC100V-F
HP4-L-DC110V-F
Standard packing (2 Form C): Carton: 20 pcs.; Case: 100 pcs.
Standard packing (3 Form C, 4 Form C): Carton: 10 pcs.; Case: 50 pcs.
2. Plug-in type (with operation indication)
Nominal coil voltage
With LED indication
24V AC
100V AC
115V AC
200V AC
220V AC
240V AC
12V DC
24V DC
48V DC
100V DC
110V DC
With neon lamp
With LED indication
With neon lamp
2 Form C
Part No.
HP2-L-AC24V
HP2-L-AC100V
HP2-L-AC115V
HP2-L-AC200V
HP2-L-AC220V
HP2-L-AC240V
HP2-L-DC12V
HP2-L-DC24V
HP2-L-DC48V
HP2-L-DC100V
HP2-L-DC110V
Standard packing (2 Form C): Carton: 20 pcs.; Case: 100 pcs.
Standard packing (3 Form C, 4 Form C): Carton: 10 pcs.; Case: 50 pcs.
3. TM type and Direct mount type
Nominal coil voltage
24V AC
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
12V DC
24V DC
48V DC
100V DC
110V DC
2 Form C (TM type)
Part No.
HP2-TM-AC24V
HP2-TM-AC48V
HP2-TM-AC100V
HP2-TM-AC115V
HP2-TM-AC200V
HP2-TM-AC220V
HP2-TM-AC240V
HP2-TM-DC12V
HP2-TM-DC24V
HP2-TM-DC48V
HP2-TM-DC100V
HP2-TM-DC110V
3 Form C (direct mount type)
Part No.
HP3-M-AC24V
HP3-M-AC48V
HP3-M-AC100V
HP3-M-AC115V
HP3-M-AC200V
HP3-M-AC220V
HP3-M-AC240V
HP3-M-DC12V
HP3-M-DC24V
HP3-M-DC48V
HP3-M-DC100V
HP3-M-DC110V
Standard packing: Carton: 10 pcs.; Case: 50 pcs.
4. Direct mount type (with LED indication)
Nominal coil voltage
With neon lamp
100V AC
115V AC
200V AC
220V AC
240V AC
100V DC
110V DC
3 Form C
Part No.
HP3-ML-AC100V
HP3-ML-AC115V
HP3-ML-AC200V
HP3-ML-AC220V
HP3-ML-AC240V
HP3-ML-DC100V
HP3-ML-DC110V
Standard packing: Carton: 10 pcs.; Case: 50 pcs.
Notes: 1. Standard packaging is handled in units of inner cartons. Please specify if you require inner cartons to be boxed.
2. Sockets, terminal sockets and installation brackets are not included. Please order these separately.
3. For products compliant with international standards, please refer to the standards chart.
* For sockets and terminal sockets, see page 117.
ASCTB81E 201201-T
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
HP
RATING
1. Coil data
1) AC coils
Contact
arrangement
2 Form C
3 Form C
4 Form C
Nominal coil
voltage
Nominal operating
current (mA)
Nominal operating
power (VA)
Inductance
(H)
24V AC
50Hz
94mA
60Hz
78mA
50Hz
2.25VA
60Hz
1.9VA
50Hz
0.753
60Hz
0.776
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
24V AC
46.5mA
25.3mA
23.1mA
12.4mA
10.6mA
10.0mA
148.7mA
39mA
21mA
18mA
11mA
9.5mA
9.0mA
130mA
2.23VA
2.36VA
2.31VA
2.48VA
2.34VA
2.40VA
3.56VA
1.9VA
2.1VA
2.1VA
2.2VA
2.1VA
2.2VA
3.1VA
3.055
12.60
16.70
48.03
61.28
69.00
0.0494
3.106
12.03
15.83
45.81
57.90
66.26
0.475
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
24V AC
74.2mA
36.4mA
32.5mA
18.2mA
16.0mA
15.8mA
229mA
65mA
32mA
28.5mA
16mA
14.2mA
13.9mA
200mA
3.56VA
3.64VA
3.74VA
3.65VA
3.54VA
3.79VA
5.49VA
3.1VA
3.2VA
3.3VA
3.2VA
3.1VA
3.3VA
4.8VA
1.976
8.500
10.79
33.53
41.35
45.94
0.320
1.899
8.038
10.36
32.10
39.32
44.05
0.309
48V AC
100V AC
115V AC
200V AC
220V AC
240V AC
108mA
57.3mA
47.6mA
28.5mA
23.8mA
23.3mA
95mA
50mA
42mA
25mA
21mA
20.5mA
5.18VA
5.73VA
5.47VA
5.69VA
5.24VA
5.58VA
4.6VA
5.0VA
4.8VA
5.0VA
4.6VA
4.9VA
1.348
5.348
7.264
21.27
27.75
30.98
1.292
5.156
6.953
20.45
26.57
29.75
Pick-up voltage
(at 20°C 68°F)
Drop-out voltage
(at 20°C 68°F)
Max. applied
voltage
(at 20°C 68°F)
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
80%V or less of
nominal voltage
(Initial)
30%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
Pick-up voltage
(at 20°C 68°F)
Drop-out voltage
(at 20°C 68°F)
Max. applied
voltage
(at 20°C 68°F)
2) DC coils (20°C 68°F)
Contact
arrangement
2 Form C
3 Form C
4 Form C
Nominal coil
voltage
Nominal current
(mA)
Nominal operating
power (W)
Coil resistance
(Ω)
12V DC
109mA
1.3W
110Ω
24V DC
48V DC
100V DC
110V DC
12V DC
54.5mA
26.7mA
14.9mA
15.0mA
120mA
1.3W
1.3W
1.5W
1.7W
1.4W
440Ω
1,800Ω
6,700Ω
7,300Ω
100Ω
80%V or less of
nominal voltage
(Initial)
15%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
24V DC
48V DC
100V DC
110V DC
12V DC
60mA
31mA
15.6mA
14.9mA
127mA
1.4W
1.5W
1.6W
1.6W
1.5W
400Ω
1,560Ω
6,400Ω
7,450Ω
95Ω
80%V or less of
nominal voltage
(Initial)
15%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
24V DC
48V DC
100V DC
110V DC
63mA
32.0mA
16.3mA
15.7mA
1.5W
1.5W
1.6W
1.7W
380Ω
1,500Ω
5,950Ω
7,000Ω
80%V or less of
nominal voltage
(Initial)
15%V or more of
nominal voltage
(Initial)
110%V of
nominal voltage
Notes: 1. The nominal current area is ±15% (60Hz) [AC coils],. ±10% (20°C) [DC coils]
2. The coil resistance for DC operation is the value measured when the coil temperature is 20°C 68°F. Compensate ±0.4% for every ±1°C change in temperature.
3. The relay operates in a range of 80% to 110% V of the nominal coil voltage, but ideally, in consideration of temporary voltage fluctuations, it should be operated at
the nominal coil voltage. In particular, for AC operation, if the impressed voltage drops to 80% V or more below the nominal coil voltage, humming will occur and a
large current will flow leading possibly to coil burnout.
4. For use with 200 V DC, connect a 6.7kΩ (10W) resistor, in series, to the 100 V DC relay [3 Form C type is .6.4kΩ (5W); 4 Form C type is .6.2kΩ (10W)].
5. As a general rule, only a pure DC voltage should be used for the coil drive. However, a DC power supply that contains ripples has characteristics that differ from
pure DC. Therefore, please verify characteristics (operate voltage, release voltage, humming) using the actual circuit that will be used.
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
ASCTB81E 201201-T
HP
2. Specifications
Characteristics
Item
Arrangement
Contact resistance (Initial)
2 Form C, 3 Form C
Contact material
4 Form C
Nominal switching capacity
Min. switching capacity (Reference value)*1
Insulation resistance (Initial)
Contact
Rating
Specifications
2 Form C, 3 Form C, 4 Form C
Max. 15 mΩ (By voltage drop 6 V DC 1A)
Ag
Ag alloy (cd free)
10A 250V AC (resistive load)
100mA 5V DC
Min. 100MΩ (at 500V DC) Measurement at same location as “Breakdown voltage” section.
1,000 Vrms for 1min (2 Form C, 4 Form C).
2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.)
1,500 Vrms for 1min (2 Form C, 4 Form C).
2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.)
1,500 Vrms for 1min (2 Form C, 4 Form C).
2,000 Vrms for 1min (3 Form C) (Detection current: 10mA.)
Max. 65°C 149°F (By temperature method, at 40°C, nominal current)
Max. 25ms (2 Form C), Max.30ms (3 Form C, 4 Form C)
(Nominal coil voltage applied to the coil, excluding contact bounce time.)
Max. 25ms (2 Form C), Max.30ms (3 Form C, 4 Form C)
(Nominal coil voltage applied to the coil, excluding contact bounce time.) (without diode)
Min. 98 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10µs.)
Min. 980 m/s2 (Half-wave pulse of sine wave: 6 ms.)
10 to 55 Hz at double amplitude of 1 mm (Detection time: 10µs.)
10 to 55 Hz at double amplitude of 2 mm
Min. 107
Ambient temperature: –50°C to +40°C –58°F to +104°F
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
20 times/min. (at max. rating)
2 Form C: approx. 60g 2.12oz, 3 Form C: approx. 100g 3.53oz, 4 Form C: approx. 125g 4.41oz
Between open contacts
Breakdown voltage
(Initial)
Electrical
characteristics
Between contact sets
Between contact and coil
Temperature rise (coil)
Operate time*2
Release time*2
Functional
Destructive
Functional
Vibration resistance
Destructive
Mechanical
Shock resistance
Mechanical
characteristics
Expected life
Conditions for operation, transport and storage*3
Conditions
Max. Operating speed
Unit weight
Notes: *1. This value can change due to the switching frequency, environmental conditions and desired reliability level, therefore it is recommended to check this with the
actual load.
*2. For the AC coil types, the operate/release time will differ depending on the phase.
*3. The upper limit of the ambient temperature is the maximum temperature that can satisfy the coil temperature rise value. Refer to Usage, transport and storage
conditions in NOTES.
3. Electrical life
1) AC load
Voltage
Load
125V AC
Resistive load (A) (cosϕ=1) Inductive load (A) (cosϕ=0.4)
—
—
Current
10
5
1
7.5
3
0.7
250V AC
Resistive load (A) (cosϕ=1) Inductive load (A) (cosϕ=0.4)
10
7.5
7.5
3
0.6
5
2
0.4
Expected life
Min. 2×105
Min. 5×105
Min. 106
Min. 2×106
Note: When the electromagnet or exciting coil (Solenoid, etc.) is the load, the value of motor or lamp load is applicable.
2) DC load
Voltage
Load
Current
24V DC
Resistive load (A)
—
7.5
5
1
125V DC
Inductive load (A)
7
5
3
0.6
Resistive load (A)
—
0.5
0.3
0.1
Inductive load (A)
—
0.4
0.2
0.06
Expected life
Min. 2×105
Min. 5×105
Min. 106
Min. 2×106
Notes: 1. For DC inductive loads, use an arc suppressing circuit.
2. Cautions at DC load use
When used under a DC load operating at high repetition rate with considerable arcing, corrosion of the contacts and/or the contact blades is likely to occur.
ASCTB81E 201201-T
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
HP
4. Life of LED and neon lamp (with operation indication)
Continuous
25,000 hours (approx. 3 years)
50,000 hours (approx. 5.5 years)
With neon lamp
With LED indication
With neon lamp
Use rating (ON time) 50%
Approx. 6 years
100,000 hours (approx. 11 years)
Schematic
Neon lamp
(Coil terminal No.)
With LED indication
Schematic
LED
Coil terminal No. and polarity (DC type)
LED
Polarity
2 Form C
3 Form C
4 Form C
(+)
(–)
7
2
10
2
10
1
Terminal
No.
Protection diode
(Coil terminal No.)
REFERENCE DATA
1. Life curve
Mechanical life
more than 10,000,000
operations
900
AC resistive load
Contact current, A
Operations, ×104
1,000
2. Max. switching capacity
800
700
600
500
10
AC inductive load
(cosϕ=0.4)
300
200
25
100
0
0
125 V A
C cosϕ
=1
VA
C cos
ϕ=1
10
5
0.1
10
100
Load current, A
DIMENSIONS (mm inch)
Plug-in type (2 Form C)
DC resistive
load
1 DC inductive
load
(L/R=7ms)
400
500 1,000
Contact voltage, V
The CAD data of the products with a
CAD Data
mark can be downloaded from: http://industrial.panasonic.com/ac/e
External dimensions
CAD Data
Schematic (Bottom view)
5 8
5
.197.315 .197
0.5
.020
8
1
7
2
6
44
1.732
51
2.008
3
5
4
7
.276
0.8
.031
25
.984
15
.591
Compatible with tab terminal
#205 series receptacle.
0.8
.031
8
1
7
6
2
3
5
4
5.26 5.26
.207 .207
10
.394
Panasonic Corporation
5.26
.207
5.26
.207
0.8
.031
0.8
.031
9.5
.374
7.5 36
.2951.417
5.8
.228
5.3
.209
Automation Controls Business Unit
Dimension:
Less than 2mm .079inch:
Min. 2mm .079inch less than 9mm .354inch:
Min. 9mm .354inch less than 20mm .787inch:
Min. 20mm .787inch:
industrial.panasonic.com/ac/e
Tolerance
±0.2 ±.008
±0.5 ±.020
±1 ±.039
±1.5 ±.059
ASCTB81E 201201-T
HP
Plug-in type (3 Form C)
External dimensions
CAD Data
Schematic (Bottom view)
5
8
5
.197 .315 .197
38
1.496
2
10
0.5
.020
44
1.732
5
.197
11
3
1
9
6
4
8
7
5
7
.276
36
1.417
3
.118
Compatible with tab terminal
#187 series receptacle.
38
1.496
11 11
.433 .433
4.75 4.75 4.75
.187 .187 .187
2.5 2.5
.098 .098
0.5
.020
5.75
.226
5.5
.217
0.5
.020
8.5
0.5 .020
.335 36
7.65 1.417
2 .079
.301
0.5 .020
4.1
2 .079
.161
Dimension:
Less than 2mm .079inch:
Min. 2mm .079inch less than 9mm .354inch:
Min. 9mm .354inch less than 20mm .787inch:
Min. 20mm .787inch:
Tolerance
±0.2 ±.008
±0.5 ±.020
±1 ±.039
±1.5 ±.059
Plug-in type (4 Form C)
External dimensions
CAD Data
Schematic (Bottom view)
9
15
11
2
0.5
.020
10
44
1.732
51
2.008
1
8
14
7
6
12
3
5
4
7
.276
0.8
.031
50
1.969
40
1.575
10
.394
0.8 0.8
.031 .031
Compatible with tab terminal
#205 series receptacle.
0.8
.031
2
9
15
11
10
1
8
14
12
3
7
9
5
4
5.26 5.26
.207 .207
10
.394
ASCTB81E 201201-T
5.26 5.26
.207 .207
25
.984
10
.394
Panasonic Corporation
5.26
.207
5.26
.207
0.8
.031
0.8
.031
9.5
.374
36
7.5 1.417
.295
5.8
.228
5.3
.209
Dimension:
Less than 2mm .079inch:
Min. 2mm .079inch less than 9mm .354inch:
Min. 9mm .354inch less than 20mm .787inch:
Min. 20mm .787inch:
Automation Controls Business Unit
Tolerance
±0.2 ±.008
±0.5 ±.020
±1 ±.039
±1.5 ±.059
industrial.panasonic.com/ac/e
HP
TM type
(2 Form C)
External dimensions
Mounting hole diagram
2.8
.110
CAD Data
Relay space
(Area shown by the
broken line)
45.5
1.791
46.8
1.843
7
.276
0.8
.031
2-M4 screw hole
or 2-4.5 dia. hole
2-M.157 screw hole
or 2-.177 dia. hole
5.5
.217
24.7
.972
15
.591
2
.079
30
1.181
35.7
1.406
0.8
.031
Tolerance: ±0.1 ±.004
Compatible with tab terminal
#205 series receptacle.
(Pitch for side-by-side mounting)
Dimension:
Less than 2mm .079inch:
Min. 2mm .079inch
less than 9mm .354inch:
Min. 9mm .354inch
less than 20mm .787inch:
Min. 20mm .787inch:
5.26
.207
5.26
.207
0.8
.031
0.8
.031
Tolerance
±0.2 ±.008
±0.5 ±.020
±1 ±.039
±1.5 ±.059
Installed relay
35.7
1.406
5.3
.209
2.25R .089R
5.26
.207
4.5
.177
9.5
.374
45.5
7.5 1.791 58
2.283
.295
5.8
.228
5.26
.207
10
.394
52.3
2.059
2-M4 screw
2-M.157
Schematic (Bottom view)
Direct mounting type
(3 Form C)
8
7
1
2
6
5
3
4
Spring washer
Nut
External dimensions
Mounting hole diagram
38
1.496
16
.630
4.2
.165
CAD Data
Relay space
(Area shown by the
broken line)
2.1R
.083R
44
1.732 60
2.362 73.5
7
2.894
.276 11
.433
3
.118
5
.197
Tolerance
±0.2 ±.008
±0.5 ±.020
±1 ±.039
±1.5 ±.059
2.5
.098
60
2.362
2-M4 screw hole
(or 2-4.2 dia. hole)
2-M.157 screw hole
(or 2-.165 dia. hole)
20.5
.807
2.1R
.083R
Dimension:
Less than 2mm .079inch:
Min. 2mm .079inch
less than 9mm .354inch:
Min. 9mm .354inch
less than 20mm .787inch:
Min. 20mm .787inch:
Panel (chassis)
4.2
36
.165
1.417
16
.630
38
Compatible with tab terminal
1.496
#187 series receptacle.
11 11
.433 .433
4.75 4.75 4.75
.187 .187 .187 2.5
5.75
.098 .226
0.5 .020
5.5
0.5
.217
.020 8.5
0.5 .020 .335 36
7.65 1.417
2 .079 .301
0.5 4.1
.020 .161
2
.079
Tolerance: ±0.1 ±.004
(Pitch for side-by-side mounting)
Installed relay
2-M4 screw
2-M.157
Spring washer
Panel
(chassis)
Nut
Schematic (Bottom view)
5
.197
60
2.362
44
73.5
1.732
2.894
11
.433
20.5
.807
2
10
2
.079
40
1.575
11
3
1
9
6
4
8
7
5
16
.630
38
1.496
7
.276
36
1.417
SAFETY STANDARDS
File No.
E43028
UL/C-UL (Recognized)
Contact rating
10A 250V AC, 1/3HP 125, 250V AC, 10A 30V DC
File No.
LR26550 etc.
CSA (Certified)
Contact rating
10A 250V AC, 1/3HP 125, 250V AC, 10A 30V DC
For Cautions for Use.
Panasonic Corporation
Automation Controls Business Unit
industrial.panasonic.com/ac/e
ASCTB81E 201201-T