Product Folder Order Now Support & Community Tools & Software Technical Documents bq25606 SLUSCK6 – MAY 2017 bq25606 Standalone 3.0-A, Single Cell Battery Charger With 40V Over Voltage Protection Controller 1 Features • 1 • • • • • • • • High-Efficiency, 1.5-MHz, Synchronous SwitchMode Buck Charger – 92% Charge Efficiency at 2 A from 5-V Input – Optimized for USB Voltage Input (5 V) Supports USB On-The-Go (OTG) – Boost Converter With Up to 1.2-A Output – 92% Boost Efficiency at 1-A Output – Accurate Constant Current (CC) Limit – Soft-Start Up To 500-µF Capacitive Load – Output Short Circuit Protection Single Input to Support USB Input and High Voltage Adapters – Support 3.9-V to 13.5-V Input Voltage Range With 20-V Absolute Maximum Input Voltage Rating – Maximum Power Tracking by Input Voltage Limit Up to 4.6 V (VINDPM) – VINDPM Threshold Automatically Tracks Battery Voltage – Auto Detect USB SDP, DCP and NonStandard Adaptors 200nS Fast Turn-Off of Optional External OVPFET Standing Input Voltage Up to 40V High Battery Discharge Efficiency With 19.5-mΩ Battery Discharge MOSFET Narrow VDC (NVDC) Power Path Management – Instant-On Works with No Battery or Deeply Discharged Battery – Ideal Diode Operation in Battery Supplement Mode High Integration Includes All MOSFETs, Current Sensing and Loop Compensation 58-µA Low Battery Leakage Current with System Voltage Standby High Accuracy – ±0.5% Charge Voltage Regulation – ±6% at 1.2-A and 1.8-A Charge Current Regulation • – ±5% at 0.5-A, 1.2-A and 1.8-A Input Current Regulation Safety – Battery Temperature Sensing for Charge and Boost Mode – Thermal Regulation and Thermal Shutdown – Input UVLO and Overvoltage Protection 2 Applications • • EPOS, Portable Speakers, E-Cigarette Portable Internet Devices and Accessory 3 Description The bq25606 device is a highly-integrated standalone 3.0-A switch-mode battery charge management and system power path management device for single cell Li-Ion and Li-polymer battery. The low impedance power path optimizes switch-mode operation efficiency, reduces battery charging time and extends battery life during discharging phase. Device Information(1) PART NUMBER bq25606 PACKAGE VQFN (24) BODY SIZE (NOM) 4.00 mm × 4.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Schematic USB Optional VBUS SW ACDRV BTST ILIM SYS ICHG BAT CE VSET ICHG REGN + TS 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. bq25606 SLUSCK6 – MAY 2017 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Description (continued)......................................... Pin Configuration and Functions ......................... Specifications......................................................... 7.1 7.2 7.3 7.4 7.5 7.6 8 8.3 Feature Description................................................. 16 1 1 1 2 3 4 6 9 Application and Implementation ........................ 24 9.1 Application information............................................ 24 9.2 Typical Application Diagram .................................. 25 9.3 Application Curves .................................................. 28 10 Power Supply Recommendations ..................... 33 11 Layout................................................................... 34 11.1 Layout Guidelines ................................................. 34 11.2 Layout Example .................................................... 34 Absolute Maximum Ratings ...................................... 6 Recommended Operating Conditions....................... 6 Thermal information .................................................. 6 Timing Requirements ................................................ 7 Electrical Characteristics........................................... 7 Typical Characteristics ............................................ 12 12 Device and Documentation Support ................. 36 12.1 12.2 12.3 12.4 Detailed Description ............................................ 14 Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 36 36 36 36 13 Mechanical, Packaging, and Orderable Information ........................................................... 37 8.1 Overview ................................................................. 14 8.2 Functional Block Diagram ....................................... 15 4 Revision History 2 DATE REVISION NOTES May 2017 * Initial release. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 5 Description (continued) The bq25606 is a highly-integrated standalone 3.0-A switch-mode battery charge management and system power path management device for single cell Li-Ion and Li-polymer battery. It features fast charging with high input voltage support for a wide range of standalone chargers and portable devices. Its low impedance power path optimizes switch-mode operation efficiency, reduces battery charging time and extends battery life during discharging phase. Its input voltage and current regulation deliver maximum charging power to battery. The solution is highly integrated with input reverse-blocking FET (RBFET, Q1), high-side switching FET (HSFET, Q2), low-side switching FET (LSFET, Q3), and battery FET (BATFET, Q4) between system and battery. It also integrates the bootstrap diode for the high-side gate drive for simplified system design. The device supports a wide range of input sources, including standard USB host port, USB charging port, and USB compliant high voltage adapter. The device sets default input current limit based on the built-in USB interface. The device is compliant with USB 2.0 and USB 3.0 power spec with input current and voltage regulation. When the device built-in USB interface identifies the input adaptor is unknown, the device's input current limit is determined by the ILIM pin setting resistor value. The device also meets USB On-the-Go (OTG) operation power rating specification by supplying 5.15 V on VBUS with constant current limit up to 1.2-A. The power path management regulates the system slightly above battery voltage but does not drop below 3.5 V minimum system voltage. With this feature, the system maintains operation even when the battery is completely depleted or removed. When the input current limit or voltage limit is reached, the power path management automatically reduces the charge current to zero. As the system load continues to increase, the power path discharges the battery until the system power requirement is met. This Supplement Mode prevents overloading the input source. The device initiates and completes a charging cycle without software control. It senses the battery voltage and charges the battery in three phases: pre-conditioning, constant current and constant voltage. At the end of the charging cycle, the charger automatically terminates when the charge current is below a preset limit and the battery voltage is higher than recharge threshold. If the fully charged battery falls below the recharge threshold, the charger automatically starts another charging cycle. The charger provides various safety features for battery charging and system operations, including battery negative temperature coefficient thermistor monitoring, charging safety timer and overvoltage and overcurrent protections. The thermal regulation reduces charge current when the junction temperature exceeds 110°C. The STAT output reports the charging status and any fault conditions. The device family is available in 24-pin, 4 mm x 4 mm QFN package. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 3 bq25606 SLUSCK6 – MAY 2017 www.ti.com 6 Pin Configuration and Functions Terminal Name No. ACDRV BAT 2 13 14 VBUS PMID REGN BTST SW SW 24 23 22 21 20 19 bq25606 WQFN Package 24-Pin WQFN Top View VAC 1 18 GND ACDRV 2 17 GND D+ 3 16 SYS D± 4 STAT 5 OTG 6 9 10 11 12 ILIM CE ICHG 15 SYS 14 BAT 13 BAT VSET 8 TS 7 PG Thermal Pad (Not to scale) I/O Description AO Charge pump output to drive external N-channel MOSFET (OVPFET). ACDRV voltage is 11 V above VBUS when VAC voltage is below ACOV threshold and above VVAC_PRESENT. If external OVP is not used, leave this pin floating. P Battery connection point to the positive terminal of the battery pack. The internal current sensing resistor is connected between SYS and BAT. Connect a 10 µF closely to the BAT pin. BTST 21 P PWM high side driver positive supply. internally, the BTST is connected to the cathode of the boost-strap diode. Connect the 0.047-μF bootstrap capacitor from SW to BTST. CE 9 DI Charge enable pin. When this pin is driven low, battery charging is enabled. D+ 3 AIO Positive line of the USB data line pair. D+/D– based USB host/charging port detection. The detection includes data contact detection (DCD), primary and secondary detection in BC1.2 and nonstandard adaptors D– 4 AIO Negative line of the USB data line pair. D+/D– based USB host/charging port detection. The detection includes data contact detection (DCD), primary and secondary detection in BC1.2 and nonstandard adaptors GND ICHG 17 18 10 — Power ground and signal ground AI ICHG pin sets the charge current limit. A resistor is connected from ICHG pin to ground to set charge current limit as ICHG = KICHG/RICHG. The acceptable range for charge current is 300 mA – 3000 mA. ILIM 8 AI ILIM sets the input current limit. A resistor is connected from ILIM pin to ground to set the input current limit as IINDPM = KILIM/RILIM. The acceptable range for ILIM current is 500 mA - 3200 mA. The resistor based input current limit is effective only when the input adapter is detected as unknown. Otherwise, the input current limit is determined by D+/D– detection outcome. OTG 6 DI Boost mode enable pin. When this pin is pulled HIGH, OTG is enabled. OTG cannot be floating. PG 7 DO Open drain active low power good indicator. Connect to the pull up rail through 10 kΩ resistor. LOW indicates a good input if the input voltage is between UVLO and ACOV, above SLEEP mode threshold, and input current limit is above 30 mA. PMID 23 P Connected to the drain of the reverse blocking MOSFET (RBFET) and the drain of HSFET. Put a 10 -μF ceramic capacitor between PMID and GND. REGN 22 P PWM low side driver positive supply output. Internally, REGN is connected to the anode of the booststrap diode. Connect a 4.7-μF (10-V rating) ceramic capacitor from REGN to analog GND. The capacitor should be placed close to the IC. 4 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 (continued) Terminal Name STAT No. 5 I/O Description DO Open-drain interrupt output. Connect the STAT pin to a logic rail via 10-kΩ resistor. The STAT pin indicates charger status. Charge in progress: LOW Charge complete or charger in SLEEP mode: HIGH Charge suspend (fault response): BlinK at 1Hz 19 SW SYS 20 15 16 P Switching node connecting to output inductor. Internally SW is connected to the source of the n-channel HSFET and the drain of the n-channel LSFET. Connect the 0.047-μF bootstrap capacitor from SW to BTST. P Converter output connection point. The internal current sensing resistor is connected between SYS and BAT. Connect a 20 µF capacitor close to the SYS pin. TS 11 AI Temperature qualification voltage input to support JEITA profile. Connect a negative temperature coefficient thermistor. Program temperature window with a resistor divider from REGN to TS to GND. Charge suspends when TS pin voltage is out of range. Recommend 103AT-2 thermistor. VAC 1 AI Input voltage sensing. When VAC voltage is below ACOV threshold and above UVLO, external OVPFET turns on. If exteral OVP is not used, This pin must be shorted to VBUS pin. VBUS 24 P Charger input voltage. The internal n-channel reverse block MOSFET (RBFET) is connected between VBUS and PMID with VBUS on source. Place a 1-uF ceramic capacitor from VBUS to GND and place it as close as possible to IC. AI VSET pin sets default battery charge voltage in bq25606. Program battery regulation voltage with a resistor pull-down from VSET to GND. RPD > 50kΩ (float pin) = 4.208 V RPD < 500Ω (short to GND) = 4.352 V 5kΩ < RPD < 25kΩ = 4.400 V P Ground reference for the device that is also the thermal pad used to conduct heat from the device. This connection serves two purposes. The first purpose is to provide an electrical ground connection for the device. The second purpose is to provide a low thermal-impedance path from the device die to the PCB. This pad should be tied externally to a ground plane. VSET Thermal Pad 12 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 5 bq25606 SLUSCK6 – MAY 2017 www.ti.com 7 Specifications 7.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) Min MAX UNIT –2 40 V –0.3 40 V –2 22 V –0.3 22 V –2 16 V BTST to SW –0.3 7 V D+, D– –0.3 7 V Voltage Range (with respect to GND) REGN, TS, CE, PG, BAT, SYS (converter not switching) –0.3 7 V Output Sink current STAT 6 mA Voltage Range (with respect to GND) VSET, ILIM, ICHG, OTG –0.3 7 PGND to GND (QFN package only) –0.3 0.3 V Operating junction temperature, TJ –40 150 °C Storage temperature, Tstg –65 150 °C Voltage Range (with respect to GND) VAC ACDRV Voltage Range (with respect to GND) VBUS (converter not switching) Voltage Range (with respect to GND) BTST, PMID (converter not switching) (2) Voltage Range (with respect to GND) SW Voltage Range (with respect to GND) Voltage Range (with respect to GND) Voltage Range (with respect to GND) (1) (2) (2) V Stresses beyond those listed under Absolute maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to the network ground terminal unless otherwise noted. VBUS is specified up to 22 V for a maximum of 1 hour at room temperature 7.2 Recommended Operating Conditions Min NOM 13.5 UNIT (1) V VBUS Input voltage Iin Input current (VBUS) 3.25 A ISYSOP Output current (SW) 3.0 A VBATOP Battery voltage 4.4 V IBATOP Fast charging current 3.0 A IBATOP Discharging current (continuous) TA Operating ambient temperature (1) 3.9 MAX –40 6 A 85 °C The inherent switching noise voltage spikes should not exceed the absolute maximum voltage rating on either the BTST or SW pins. A tight layout minimizes switching noise. 7.3 Thermal information bq25606 THERMAL METRIC RGE (VQFN) UNIT 24 Pins RθJA Junction-to-ambient thermal resistance 31.9 °C/W RθJC(top) Junction-to-case (top) thermal resistance 27 °C/W RθJB Junction-to-board thermal resistance 9.2 °C/W ΨJT Junction-to-top characterization parameter 0.4 °C/W ΨJB Junction-to-board characterization parameter 9.2 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 2.8 °C/W 6 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 7.4 Timing Requirements Parameter Additional Information MIN NOM MAX UNIT VBUS/BAT POWER UP tACOV VAC OVP reaction time VAC rising above ACOV threshold to turn off Q2 tDEB VAC debounce time (time before ACDRV pulling high) VAC rising above VVAC_PRESENT threshold to ACDRV pulling high tBADSRC Bad adapter detection duration 200 ns 15 ms 30 ms BATTERY CHARGER tTERM_DGL Deglitch time for charge termination 250 ms tRECHG_DGL Deglitch time for recharge 250 ms tSYSOVLD_DGL System over-current deglitch time to turn off Q4 100 µs tBATOVP Battery over-voltage deglitch time to disable charge 1 µs tSAFETY Typical Charge Safety Timer Range 8 10 12 hr 7.5 Electrical Characteristics VVAC_PRESENT < VVAC < VVAC_OV and VVAC > VBAT + VSLEEP, TJ = –40°C to 125°C and TJ = 25°C for typical values (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT QUIESCENT CURRENTS IBAT Battery discharge current (BAT, SW, SYS) in buck mode VBAT = 4.5 V, VBUS < VAC-UVLOZ, leakage between BAT and VBUS, TJ< 85°C IBAT Battery discharge current (BAT, SW, SYS) VBAT = 4.5 V, No VBUS, TJ < 85°C IVBUS Input supply current (VBUS) in buck mode VVBUS = 12 V, VVBUS > VVBAT, converter not switching IVBUS Input supply current (VBUS) in buck mode VVBUS > VUVLO, VVBUS > VVBAT, converter switching, VBAT = 3.8V, ISYS = 0A 3 mA IBOOST Battery discharge current in boost mode VBAT = 4.2 V, boost mode, IVBUS = 0 A, converter switching 3 mA 5 µA 58 85 µA 1.5 3 mA VBUS, VAC AND BAT PIN POWER-UP VBUS_OP VBUS operating range VVBUS rising 3.9 VVAC_PRESENT OVPFET turn-on threshold VVAC rising 3.36 VVAC_PRESENT_H VVAC falling YS 3.65 13.5 V 3.97 V mV 300 VSLEEP Sleep mode falling threshold (VVAC–VVBAT ), VBUSMIN_FALL ≤ VBAT ≤ VREG, VAC falling 37 76 126 mV VSLEEPZ Sleep mode rising threshold (VVAC–VVBAT ), VBUSMIN_FALL ≤ VBAT ≤ VREG, VAC rising 130 220 350 mV VVAC_OV_RISE VAC Overvoltage rising threshold VAC rising 13.5 14.28 14.91 VVAC_OV_HYS VAC Overvoltage hysteresis VAC falling VBAT_DPL_FALL Battery depletion falling threshold (Q4 turn-off threshold) VBAT falling 2.15 2.6 V VBAT_DPL_RISE Battery Depletion rising threshold (Q4 turn-on threshold) VBAT rising 2.35 2.82 V VBAT_DPL_HYST Battery Depletion rising hysteresis VBAT rising VBUSMIN_FALL Bad adapter detection falling threshold VBUS falling VBUSMIN_HYST Bad adapter detection hysteresis IBADSRC Bad adapter detection current source Sink current from VBUS to GND 520 mV 180 3.65 3.8 V mV 3.93 V 200 mV 30 mA POWER-PATH Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 7 bq25606 SLUSCK6 – MAY 2017 www.ti.com Electrical Characteristics (continued) VVAC_PRESENT < VVAC < VVAC_OV and VVAC > VBAT + VSLEEP, TJ = –40°C to 125°C and TJ = 25°C for typical values (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 3.5 3.68 V VBAT + 50 mV V VSYS_MIN System regulation voltage VVBAT < VSYS_MIN = 3.5V, charge enabled or disabled VSYS System regulation voltage ISYS = 0 A, VVBAT > VSYSMIN, charge disabled RON(RBFET) Top reverse blocking MOSFET onresistance between VBUS and PMID Q1 -40°C≤ TA ≤ 125°C 45 mΩ RON(HSFET) Top switching MOSFET on-resistance between PMID and SW - Q2 VREGN = 5 V , -40°C≤ TA ≤ 125°C 62 mΩ RON(LSFET) Bottom switching MOSFET onresistance between SW and GND - Q3 VREGN = 5 V , -40°C≤ TA ≤ 125°C 70 mΩ VFWD BATFET forward voltage in supplement mode 30 mV RON(BAT-SYS) SYS-BAT MOSFET on-resistance QFN package, Measured from BAT to SYS, VBAT = 4.2V, TJ = 25°C 19.5 24 mΩ RON(BAT-SYS) SYS-BAT MOSFET on-resistance QFN package, Measured from BAT to SYS, VBAT = 4.2V, TJ = –40 - 125°C 19.5 30 mΩ BATTERY CHARGER VBATREG Charge voltage RVSET > 50 kΩ, –40 ≤ TJ ≤ 85°C 4.187 4.208 4.229 V RVSET < 500 Ω, –40 ≤ TJ ≤ 85°C 4.330 4.352 4.374 V RVSET = 10 kΩ, –40 ≤ TJ ≤ 85°C 4.378 4.4 4.422 V VBAT = 4.208 V or VBAT = 4.352 V, –40 ≤ TJ ≤ 85°C –0.5% 0.5% 0 3000 mA 715 mA VBATREG_ACC Charge voltage setting accuracy ICHG_REG_RANGE Charge current regulation range ICHG_REG Charge current regulation RICHG = 1100 Ω, VVBAT = 3.1 V or VVBAT = 3.8 V 516 ICHG_REG_ACC Charge current regulation accuracy RICHG = 1100 Ω, VVBAT = 3.1 V or VVBAT = 3.8 V -16% ICHG_REG Charge current regulation ICHG_REG Charge current regulation accuracy RICHG = 562 Ω, VBAT = 3.1 V or VBAT = 3.8 V ICHG_REG Charge current regulation RICHG = 372 Ω, VVBAT = 3.1 V or VVBAT = 3.8 V 1.715 ICHG_REG_ACC Charge current regulation accuracy RICHG = 372 Ω, VVBAT = 3.1 V or VVBAT = 3.8 V -5% KICHG Charge current regulation setting ratio RICHG = 372 Ω, 562 Ω VVBAT = 3.1 V or VVBAT = 3.8 V 639 KICHG_ACC Charge current regulation setting ratio accuracy RICHG = 372Ω, 562 Ω VVBAT = 3.1 V or VVBAT = 3.8 V -6% VBATLOWV_FALL Battery LOWV falling threshold Fast charge to precharge 2.67 2.8 2.87 V VBATLOWV_RISE Battery LOWV rising threshold Pre-charge to fast charge 3.0 3.1 3.24 V IPRECHG Precharge current regulation RICHG = 1100 Ω, VVBAT = 2.6 V, IPRECHG = 5% of ICHG = 615mA 21 38 IPRECHG_ACC Precharge current regulation accuracy Percentage of ICHG,RICHG = 1100 Ω, VVBAT = 2.6 V, ICHG = 615mA 3.4% 6.2% IPRECHG Precharge current regulation RICHG = 562 Ω, VVBAT = 2.6 V, IPRECHG = 5% of ICHG = 1.218A 48 67 IPRECHG_ACC Precharge current regulation accuracy Percentage of ICHG,RICHG = 562 Ω, V1330 = 2.6 V, ICHG = 1.218A 3.9% 5.5% 8 RICHG = 562 Ω, VVBAT = 3.1 V or VVBAT = 3.8 V Submit Documentation Feedback 1.14 615 16% 1.218 -6% 1.28 A 6% 1.813 1.89 A 5% 677 715 A×Ω 6% mA mA Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Electrical Characteristics (continued) VVAC_PRESENT < VVAC < VVAC_OV and VVAC > VBAT + VSLEEP, TJ = –40°C to 125°C and TJ = 25°C for typical values (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT IPRECHG Precharge current regulation RICHG = 372 Ω, VVBAT = 2.6 V, IPRECHG = 5% of ICHG = 1.813A IPRECHG_ACC Precharge current regulation accuracy Percentage of ICHG,RICHG = 372 Ω, VVBAT = 2.6 V, ICHG = 1.813A ITERM Termination current regulation ITERM_ACC Termination current regulation accuracy Percentage of ICHG, RICHG = 562 Ω, VVBAT = 4.35 V, ICHG = 1.218 A ITERM Termination current regulation RICHG = 372 Ω, VVBAT = 4.35 V, ICHG = 1.813 A ITERM_ACC Termination current regulation accuracy Percentage of ICHG, RICHG = 372 Ω, VVBAT = 4.35 V, ICHG = 1.813 A VSHORT Battery short voltage VVBAT falling 1.85 2 2.15 V VSHORTZ Battery short voltage VVBAT rising 2.05 2.25 2.35 V ISHORT Battery short current VVBAT < VSHORTZ 70 90 110 mA VRECHG Recharge Threshold below VBAT_REG VBAT falling 87 121 156 mV ISYSLOAD System discharge load current VSYS = 4.2 V RICHG = 562 Ω, VVBAT = 4.35V, CHG = 1.218A 76 97 4.1% 5.4% 26 100 2.1% 8.3% 56 100 3.0% mA mA 126 mA 7.0% 30 mA INPUT VOLTAGE AND CURRENT REGULATION VDPM_VBAT Input voltage regulation limit VVBAT < 4.1 V (VVBAT= 3.6 V) 4.171 VDPM_VBAT_ACC Input voltage regulation accuracy VVBAT < 4.1 V (VVBAT = 3.6 V) –3% 4.3 4.429 3% V IINDPM USB input current regulation limit VVBUS = 5 V, USB500 charge port detected by DPDM , –40 ≤ TJ ≤ 85°C 448 500 mA IINDPM Input current regulation limit RILIM = 910 Ω, unknown adaptor detected by DPDM , –40 ≤ TJ ≤ 85°C 505 526 550 mA IINDPM Input current regulation limit accuracy RILIM = 374 Ω, unknown adaptor detected by DPDM , –40 ≤ TJ ≤ 85°C 1220 1276 1330 mA IINDPM Input current regulation limit RILIM = 265 Ω, unknown adaptor detected by DPDM , –40 ≤ TJ ≤ 85°C 1.73 1.8 1.871 A IINDPM_ACC Input current regulation limit accuracy RILIM = 265 Ω, 374 Ω, 910 Ω, unknown adaptor detected by DPDM , –40 ≤ TJ ≤ 85°C –5% KILIM Input current setting ratio, ILIM = KILIM / RILIM RILIM = 910 Ω, 374 Ω, 265 Ω, unknown adaptor detected by DPDM, –40 ≤ TJ ≤ 85°C 459 KILIM_ACC Input current setting ratio, ILIM = KILIM / RILIM RILIM = 910 Ω, 374 Ω, 265 Ω, unknown adaptor detected by DPDM, –40 ≤ TJ ≤ 85°C –5% IIN_START Input current limit during system start-up sequence 5% 478 500 A×Ω 5% 200 mA BAT PIN OVERVOLTAGE PROTECTION VBATOVP_RISE Battery overvoltage threshold VBAT rising, as percentage of VBAT_REG 103% 104% 105% VBATOVP_FALL Battery overvoltage threshold VBAT falling, as percentage of VBAT_REG 101% 102% 103% Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 9 bq25606 SLUSCK6 – MAY 2017 www.ti.com Electrical Characteristics (continued) VVAC_PRESENT < VVAC < VVAC_OV and VVAC > VBAT + VSLEEP, TJ = –40°C to 125°C and TJ = 25°C for typical values (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT THERMAL REGULATION AND THERMAL SHUTDOWN TJUNCTION_REG Junction Temperature Regulation Threshold TSHUT Thermal Shutdown Rising Temperature TSHUT_HYST Thermal Shutdown Hysteresis Temperature Increasing 110 °C 160 °C 30 °C JEITA Thermistor Comparator (BUCK MODE) VT1 T1 (0°C) threshold, Charge suspended T1 below this temperature. Charger suspends charge. As Percentage to VREGN VT1 Falling 72.4% 73.3% 74.2% As Percentage to VREGN 69% 71.5% 74% VT2 T2 (10°C) threshold, Charge back to As percentage of VREGN ICHG/2 and 4.2 V below this temperature 67.2% 68% 69% VT2 Falling As Percentage to VREGN 66% 66.8% 67.7% VT3 T3 (45°C) threshold, charge back to ICHG and 4.05V above this temperature. Charger suspends charge. As Percentage to VREGN 43.8% 44.7% 45.8% VT3 Falling As Percentage to VREGN 45.1% 45.7% 46.2% VT5 T5 (60°C) threshold, charge suspended above this temperature. As Percentage to VREGN 33.7% 34.2% 35.1% VT5 Falling As Percentage to VREGN 34.5% 35.3% 36.2% COLD OR HOT THERMISTER COMPARATOR (BOOST MODE) VBCOLD Cold Temperature Threshold, TS pin Voltage Rising Threshold As Percentage to VREGN (Approx. –20°C w/ 103AT), –20°C ≤ TJ≤ 125°C 79.5% 80% 80.5% VBCOLD Falling –20°C ≤ TJ≤ 125°C 78.5% 79% 79.5% VBHOT Hot Temperature Threshold, TS pin Voltage falling Threshold As Percentage to VREGN (Approx. 60°C w/ 103AT), –20°C ≤ TJ≤ 125°C 30.2% 31.2% 32.2% VBHOT Rising –20°C ≤ TJ≤ 125°C 33.8% 34.4% 34.9% 10 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Electrical Characteristics (continued) VVAC_PRESENT < VVAC < VVAC_OV and VVAC > VBAT + VSLEEP, TJ = –40°C to 125°C and TJ = 25°C for typical values (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT CHARGE OVERCURRENT COMPARATOR (CYCLE-BY-CYCLE) IHSFET_OCP HSFET cycle-by-cycle over-current threshold 5.2 IBATFET_OCP System over load threshold 6.0 8.0 A A PWM fSW PWM switching frequency DMAX Maximum PWM duty cycle (1) Oscillator frequency, buck mode 1320 1500 1680 kHz Oscillator frequency, boost mode 1170 1412 1500 kHz 97% BOOST MODE OPERATION VOTG_REG Boost mode regulation voltage VVBAT = 3.8 V, I(PMID) = 0 A 4.972 VOTG_REG_ACC Boost mode regulation voltage accuracy VVBAT = 3.8 V, I(PMID) = 0 A -3 VBATLOWV_OTG 5.126 5.280 V 3 % Battery voltage exiting boost mode VVBAT falling 2.6 2.8 2.9 V Battery voltage entering boost mode VVBAT rising 2.9 3.0 3.15 V 1.2 1.4 1.6 A 5.55 5.8 6.15 V IOTG OTG mode output current limit VOTG_OVP OTG overvoltage threshold Rising threshold VREGN REGN LDO output voltage VVBUS = 9 V, IREGN = 40 mA 5.6 6 6.65 V VREGN REGN LDO output voltage VVBUS = 5 V, IREGN = 20 mA 4.6 4.7 4.9 V 0.4 V REGN LDO LOGIC I/O PIN CHARACTERISTICS (CE, PSEL, SCL, SDA,, INT) VILO Input low threshold CE VIH Input high threshold CE IBIAS High-level leakage current CE VILO Input low threshold OTG VIH Input high threshold OTG IBIAS High-level leakage current OTG 1.3 V Pull up rail 1.8 V 1 µA 0.4 V 1.3 V Pull up rail 1.8 V 1 µA 0.4 V 1.35 V LOGIC I/O PIN CHARACTERISTICS (PG, STAT) VOL Low-level output voltage D+/D– DETECTION VD+_1P2 D+ Threshold for Non-standard adapter (combined V1P2_VTH_LO and V1P2_VTH_HI) ID+_LKG Leakage current into D+ VD–_600MVSRC Voltage source (600 mV) ID–_100UAISNK D– current sink (100 µA) RD–_19K D– resistor to ground (19 kΩ) VD–_0P325 D– comparator threshold for primary detection D– pin Rising VD–_2P8 1.05 HiZ -1 1 µA 700 mV 150 µA 24.8 kΩ 500 600 VD– = 500 mV, 50 100 VD– = 500 mV, 14.25 250 400 mV D– Threshold for non-standard adapter (combined V2P8_VTH_LO and V2P8_VTH_HI) 2.55 2.85 V VD–_2P0 D– Comparator threshold for nonstandard adapter (For non-standard – same as bq2589x) 1.85 2.15 V VD–_1P2 D– Threshold for non-standard adapter (combined V1P2_VTH_LO and V1P2_VTH_HI) 1.05 1.35 V ID–_LKG Leakage current into D– -1 1 µA (1) HiZ Specified by design. Not production tested. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 11 bq25606 SLUSCK6 – MAY 2017 www.ti.com 7.6 Typical Characteristics 100 100 95 95 85 Efficiency (%) Charge Efficiency (%) 90 90 85 80 75 80 75 70 65 70 VBUS Voltage 5V 9V 12 V 65 60 VBAT = 3.2 V VBAT = 3.8 V VBAT = 4.1 V 55 60 50 0 0.5 1 fSW = 1.5 MHz VBAT = 3.8 V 1.5 2 Charge Current (A) 2.5 3 0 0.2 Inductor DCR = 18 mΩ VOTG = 5.15 V Figure 1. Charge Efficiency vs. Charge Current 0.6 0.8 OTG Current (A) 1 1.2 1.4 D001 inductor DCR = 18 mΩ Figure 2. Efficiency vs. OTG Current 6 3.85 5 3.8 SYSMIN Voltage (V) OTG Output Voltage (V) 0.4 D001 4 3 2 1 3.75 3.7 3.65 3.6 3.55 0 0 0.2 0.4 0.6 0.8 1 Output Current (A) 0 A ≤ IOTG ≤1.37 A VVBAT = 3.8 V 1.2 1.4 3.5 -40 1.6 -25 -10 D001 5 20 35 50 65 80 Junction Temperature (°C) 95 110 125 D001 VOTG = 5.15 V Figure 4. SYSMIN Voltage vs. Junction Temperature Figure 3. OTG Output Voltage vs. Output Current 4.5 2.75 IINDPM = 1.8 A IINDPM = 1.28 A IINDPM = 0.52 A 2.25 4.4 Input Current Limit (A) BATREG Charge Voltage (V) 2.5 4.3 4.2 4.1 4 -40 -10 5 20 35 50 65 80 Junction Temperature (°C) 95 1.5 1.25 1 0.75 0.5 VBATREG = 4.208 V VBATREG = 4.352 V VBATREG = 4.4 V -25 2 1.75 0.25 110 125 0 -40 D001 -25 -10 5 20 35 50 Junction Temperature (°C) 65 80 95 D001 VVBUS = 5 V Figure 5. BATREG Charge Voltage vs. Junction Temperature 12 Figure 6. Input Current Limit vs. Junction Temperature Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 2.6 2.4 2.2 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 -40 2 ICHG = 1.8 A ICHG = 1.2 A ICHG = 0.68 A 1.8 1.6 Charge Current (A) Charge Current (A) Typical Characteristics (continued) 1.4 1.2 1 0.8 0.6 0.4 0.2 -25 -10 VVBUS = 5 V 5 20 35 50 65 Junction Temperature (°C) 80 95 0 30 110 VBAT = 3.8 V Figure 7. Charge Current vs. Junction Temperature 60 70 80 90 100 Junction Temperature (°C) 110 120 130 D001 VBAT = 3.8V Figure 8. Charge Current vs. Junction Temperature 705 RILIM = 265 : RILIM = 374 : RILIM = 910 : 484 RICHG = 372 : RICHG = 562 : RICHG = 1100 : 700 Charge Current Setting Ratio Input Current Limit Setting Ratio 50 VVBUS = 5V 486 482 480 478 476 474 472 -40 40 D001 695 690 685 680 675 670 665 -25 -10 5 20 35 50 Junction Temperature (°C) VVBUS = 5 V 65 80 95 660 -40 -25 -10 D001 VBAT = 3.8 V Figure 9. Input Current Limit Setting Ratio vs. Junction Temperature VVBUS = 5 V 5 20 35 50 65 Junction Temperature (°C) 80 95 110 D001 VBAT = 3.8 V Figure 10. Charge Current Setting Ratio vs. Junction Temperature Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 13 bq25606 SLUSCK6 – MAY 2017 www.ti.com 8 Detailed Description 8.1 Overview The bq25606 device is a highly integrated 3.0-A switch-mode battery charger for single cell Li-Ion and Li-polymer battery. It includes the input reverse-blocking FET (RBFET, Q1), high-side switching FET (HSFET, Q2), low-side switching FET (LSFET, Q3), and battery FET (BATFET, Q4), and bootstrap diode for the high-side gate drive. 14 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 8.2 Functional Block Diagram VBUS PMID VVVAC_PRESENT VVAC IIN + RBFET (Q1) UVLO Q1 Gate Control ± VBAT + VSLEEP + VVAC ACDRV EN_REGN VVAC VVAC_OV SLEEP EN_HIZ + REGN EN_REGN ± REGN LDO ACOV ± BTST FBO VVBUS VIN VAC VBUS_OVP_BOOST + VOTG_OVP ± IQ2 Q2_UCP_BOOST + VVBUS VOTG_HSZCP ± ± VOTG_BAT CONVERTER Control ± + BAT IINDPM + ± SW Q3_OCP_BOOST + + IIN HSFET (Q2) IQ3 VINDPM REGN BATOVP 104% × V BAT_REG IC TJ LSFET (Q3) ± + TREG + ± SYS ± ± + + VSYSMIN ± BAT ILSFET_UCP VBAT_REG PGND IQ2 + UCP Q2_OCP + IHSFET_OCP IQ3 ± ICHG ± EN_HIZ EN_CHARGE EN_BOOST ICHG_REG VBTST - VSW REFRESH + VBTST_REFRESH ± SYS ICHG VBAT_REG ICHG_REG Q4 Gate Control BATFET (Q4) BAT IBADSRC REF DAC ILIM ICHG BAD_SRC Converter Control State Machine IDC ± IC TJ TSHUT ± BAT_GD 'Å + TSHUT VSET D+ + Input Source Detection BAT + VBATGD ± USB Adapter VREG -VRECHG RECHRG OTG + BAT ± ICHG TERMINATION + ITERM STAT CHARGE CONTROL STATE MACHINE ± VBATLOWV BATLOWV + BAT bq25606 ± VSHORT BATSHORT + SUSPEND ± BAT /PG Battery Sensing Thermistor TS /CE Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 15 bq25606 SLUSCK6 – MAY 2017 www.ti.com 8.3 Feature Description 8.3.1 Device Power Up from Battery without Input Source If only battery is present and the voltage is above depletion threshold (VBAT_DPL_RISE), the BATFET turns on and connects battery to system. The REGN stays off to minimize the quiescent current. The low RDSON of BATFET and the low quiescent current on BAT minimize the conduction loss and maximize the battery run time. The device always monitors the discharge current through BATFET (Supplement Mode). When the system is overloaded or shorted (IBAT > IBATFET_OCP), the device turns off BATFET immediately until the input source plugs in again. 8.3.2 Power Up from Input Source When an input source is plugged in, the device checks the input source voltage to turn on REGN LDO and all the bias circuits. It detects and sets the input current limit before the buck converter is started. The power up sequence from input source is as listed: 1. Power Up OVPFET 2. Power Up REGN LDO 3. Poor Source Qualification 4. IInput Source Type Detection is based on D+/D– to set input current limit (IINDPM) . 5. Input Voltage Limit Threshold Setting (VINDPM threshold) 6. Converter Power-up 8.3.2.1 Power Up OVPFET The external OVPFET provides an additional layer of voltage protection for the device. The external OVPFET is enabled when all the below conditions are valid. • VAC above VVAC_PRESENT • VAC below VBAT + VSLEEP in boost mode • VAC below VVAC_OV • After tDEB (15ms nom.) delay is completed If one of the above conditions is not valid, the device is in high impedance state (HIZ) with REGN LDO off. The device draws less current (IVBUS_HIZ) from VBUS during a HIZ state. The battery powers the system when the device is in a HIZ state. As shown in Figure 11, VVAC_PRESENT(rising) < VVAC < VVAC_OV(rising) must be valid before ACDRV goes high. VVAC_OV (rising) VVAC_PRESENT (rising) VAC tON_VBUS tDEB ACDRV VBUS 90% 10% 90% 10% Time Figure 11. OVPFET Startup Control 16 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Feature Description (continued) 8.3.2.2 Power Up REGN Regulation The REGN LDO supplies internal bias circuits as well as the HSFET and LSFET gate drive. The REGN also provides bias rail to TS external resistors. The pull-up rail of STAT can be connected to REGN as well. The REGN is enabled when all the below conditions are valid: • VVAC above VVAC_PRESENT • VVAC above VBAT + VSLEEPZ in buck mode or VBUS below VBAT + VSLEEP in boost mode • After 220-ms delay is completed If any one of the above conditions is not valid, the device is in high impedance mode (HIZ) with REGN LDO off. The device draws less than IVBUS_HIZ from VBUS during HIZ state. The battery powers up the system when the device is in HIZ. 8.3.2.3 Poor Source Qualification After REGN LDO powers up, the device confirms the current capability of the input source. The input source must meet both of the following requirements in order to start the buck converter. • VAC voltage below VVAC_OV • VBUS voltage above VVBUSMIN when pulling IBADSRC (typical 30 mA) If the device fails the poor source detection, it repeats poor source qualification every 2 seconds. 8.3.2.4 Input Source Type Detection After the REGN LDO is powered, the device runs input source detection through D+/D– lines. The bq25606 follows the USB Battery Charging Specification 1.2 (BC1.2) to detect input source (SDP/ DCP) and non-standard adapter through USB D+/D– lines. The bq25606 sets input current limit through D+/D- detection and ILIM pins. 8.3.2.4.1 D+/D– detection sets input current limit in limit.bq25606 The bq25606 contains a D+/D– based input source detection to set the input current limit at VBUS plug-in. The D+/D– detection includes standard USB BC1.2 and non-standard adapter. When input source is plugged in, the device starts standard USB BC1.2 detections. The USB BC1.2 is capable to identify Standard Downstream Port (SDP) and Dedicated Charging Port (DCP). When the Data Contact Detection (DCD) timer expires, the nonstandard adapter detection is applied to set the input current input current limit. The non-standard detection is used to distinguish vendor specific adapters (Apple and Samsung) based on their unique dividers on the D+/D– pins. If an adapter is detected as DCP, the input current limit is 2.4 A. If an adapter is detected as unknown, the input current limit is set by ILIM pin. Table 1. Non-Standard Adapter Detection Non-Standard Adapter D+ Threshold D– Threshold Input Current Limit (A) Divider 1 VD+ within V2P7_VTH VD– within V2P0_VTH 2.1 Divider 2 VD+ within V1P2_VTH VD– within V1P2_VTH 2 Divider 3 VD+ within V2P0_VTH VD– within V2P7_VTH 1 Divider 4 VD+ within V2P7_VTH VD– within V2P7_VTH 2.4 Table 2. Input Current Limit Setting from D+/D– Detection D+/D– Detection Input Current Limit (IINLIM) USB SDP (USB500) 500 mA USB DCP 2.4 A Divider 3 1A Divider 1 2.1 A Divider 4 2.4 A Divider 2 2A Unknown 5-V Adapter Set by ILIM pin Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 17 bq25606 SLUSCK6 – MAY 2017 www.ti.com 8.3.2.5 Input Voltage Limit Threshold Setting (VINDPM Threshold) The device's VINDPM is set at 4.3V. The device supports dynamic VINDPM tracking which tracks the battery voltage. The device's VINDPM tracks battery voltage with 200mV offset such that when VBAT + 200mV is greater than 4.3V, the VINDPM value is automatically adjusted to VBAT + 200mV. 8.3.2.6 Converter Power-Up After the input current limit is set, the converter is enabled and the HSFET and LSFET start switching. If battery charging is disabled, BATFET turns off. Otherwise, BATFET stays on to charge the battery. The device provides soft-start when system rail is ramped up. When the system rail is below 2.2 V, the input current is limited to is to 200 mA. After the system rises above 2.2 V, the device limits input current to the value set by ILIM pin. As a battery charger, the device deploys a highly efficient 1.5 MHz step-down switching regulator. The fixed frequency oscillator keeps tight control of the switching frequency under all conditions of input voltage, battery voltage, charge current and temperature, simplifying output filter design. The device switches to PFM control at light load or when battery is below minimum system voltage setting or charging is disabled. 8.3.3 Boost Mode Operation From Battery The device supports boost converter operation to deliver power from the battery to other portable devices through USB port. The maximum output current is up to 1.2 A. The boost operation can be enabled if the conditions are valid: 1. BAT above VOTG_BAT 2. VBUS less than BAT+VSLEEP (in sleep mode) 3. Boost mode operation is enabled (OTG pin HIGH) 4. Voltage at TS (thermistor) pin is within acceptable range (VBHOT < VTS < VBCOLD) 5. After 30-ms delay from boost mode enable During boost mode, the VBUS output is 5.15 V and the output current can reach up to 1.2 A. The boost output is maintained when BAT is above VOTG_BAT threshold. When OTG is enabled, the device starts up with PFM and later transits to PWM to minimize the overshoot. 8.3.4 Standalone Power Management 8.3.5 Power Path Management The device accommodates a wide range of input sources from USB, wall adapter, to car charger. The device provides automatic power path selection to supply the system (SYS) from input source (VBUS), battery (BAT), or both. 8.3.6 Battery Charging Management The device charges 1-cell Li-Ion battery with up to 3.0-A charge current for high capacity tablet battery. The 19.5mΩ BATFET improves charging efficiency and minimize the voltage drop during discharging. 8.3.6.1 Autonomous Charging Cycle With battery charging is enabled (CE pin is LOW), the device autonomously completes a charging cycle. The device default charging parameters are listed in Table 3. Table 3. Charging Parameter Default Setting 18 Default Mode bq25606 Charging voltage VSET controlled Charging current ICHG controlled Pre-charge current 5% of ICHG Termination current 5% of ICHG Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Table 3. Charging Parameter Default Setting (continued) A • • • • Default Mode bq25606 Temperature profile JEITA Safety timer 10 hours new charge cycle starts when the following conditions are valid: Converter starts Battery charging is enabled (CE is low) No thermistor fault on TS No safety timer fault The charger device automatically terminates the charging cycle when the charging current is below termination threshold, battery voltage is above recharge threshold, and device not is in DPM mode or thermal regulation. When a fully charged battery is discharged below recharge threshold , the device automatically starts a new charging cycle. After the charge is done, toggle CE pin can initiate a new charging cycle. The STAT output indicates the charging status: charging (LOW), charging complete or charge disable (HIGH) or charging fault (Blinking). 8.3.6.2 Charging Termination The device terminates a charge cycle when the battery voltage is above recharge threshold, and the current is below termination current. After the charging cycle is completed, the BATFET turns off. The converter keeps running to power the system, and BATFET can turn on again to engage Supplement Mode. 8.3.6.3 Thermistor Qualification The charger device provides a single thermistor input for battery temperature monitor. 8.3.6.4 JEITA Guideline Compliance During Charging Mode To improve the safety of charging Li-ion batteries, JEITA guideline was released on April 20, 2007. The guideline emphasized the importance of avoiding a high charge current and high charge voltage at certain low and high temperature ranges. To initiate a charge cycle, the voltage on TS pin must be within the VT1 to VT5 thresholds. If TS voltage exceeds the T1-T5 range, the controller suspends charging and waits until the battery temperature is within the T1 to T5 range. At cool temperature (T1-T2), the charge current is reduced to 20% of programmed fast charge current. At warm temperature (T3-T5), the charge voltage is reduced to 4.1 V. 1The charger provides flexible voltage/current settings beyond the JEITA requirement. The voltage setting at warm temperature (T3-T5) can be VREG or 4.1V (configured by JEITA_VSET). The current setting at cool temperature (T1-T2) can be further reduced to 20% of fast charge current (JEITA_ISET). Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 19 bq25606 SLUSCK6 – MAY 2017 www.ti.com 100 VBATREG 4.1 4 90 Charging Voltage (V) Charging Current (%) 80 70 60 50 40 30 3 2 1 20 10 0 0 T2 T1 ±5 0 5 T3 10 15 20 25 30 35 40 45 50 T2 T1 T5 55 60 65 70 ±5 0 5 T3 10 15 20 25 30 35 40 45 50 T5 55 60 65 70 Battery Pack Temperature (°C) Battery Pack Temperature (°C) Figure 12. JEITA Profile: Charging Current Figure 13. JEITA Profile: Charging Voltage Equation 1 through Equation 2 describe updates to the resistor bias network. 1 ö æ 1 VREGN ´ RTHCOLD ´ RTHHOT ´ ç ÷ VT1 VT5 è ø RT2 = æ VREGN ö æ VREGN ö RTHHOT ´ ç - 1÷ - RTHCOLD ´ ç - 1÷ VT5 VT1 è ø è ø æ æ VREGN ö ö çç ÷ - 1÷ VT1 ø èè ø RT1 = æ ö 1 1 æ ö ÷ ç RT2 ÷ + ç RTH è ø è COLD ø (1) (2) Select 0°C to 60°C range for Li-ion or Li-polymer battery: • RTHCOLD = 27.28 KΩ • RTHHOT = 3.02 KΩ • RT1 = 5.23 KΩ • RT2 = 30.9 KΩ 8.3.6.5 Boost Mode Thermistor Monitor during Battery Discharge Mode For battery protection during boost mode, the device monitors the battery temperature to be within the VBCOLD to VBHOTthresholds. When temperature is outside of the temperature thresholds, the boost mode is suspended. Temperature Range to Boost VREGN Boost Disabled VBCOLD (±10°C) Boost Enabled VBHOT (65°C) Boost Disabled AGND Figure 14. TS Pin Thermistor Sense Threshold in Boost Mode 20 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 8.3.6.6 Charging Safety Timer The device has built-in safety timer to prevent extended charging cycle due to abnormal battery conditions. The safety timer is 2 hours when the battery is below VBATLOWV threshold and 10 hours when the battery is higher than VBATLOWV threshold. During input voltage, current, JEITA cool or thermal regulation, the safety timer counts at half clock rate as the actual charge current is likely to be below the register setting. For example, if the charger is in input current regulation throughout the whole charging cycle, the safety timer will expire in 20 hours. During the fault, timer is suspended. Once the fault goes away, fault resumes. If user stops the current charging cycle, and start again, timer gets reset. 8.3.6.7 Narrow VDC Architecture The device deploys Narrow VDC architecture (NVDC) with BATFET separating system from battery. The minimum system voltage is set by SYS_Min bits. Even with a fully depleted battery, the system is regulated above the minimum system voltage. When the battery is below minimum system voltage setting, the BATFET operates in linear mode (LDO mode), and the system is typically 180 mV above the minimum system voltage setting. As the battery voltage rises above the minimum system voltage, BATFET is fully on and the voltage difference between the system and battery is the VDS of BATFET. When the battery charging is disabled and above minimum system voltage setting or charging is terminated, the system is always regulated at typically 50mV above battery voltage.. 4.5 4.3 Charge Disabled Charge Enabled Minimum System Voltage SYS (V) 4.1 3.9 3.7 3.5 3.3 3.1 2.7 2.9 3.1 3.3 3.5 3.7 BAT (V) 3.9 4.1 4.3 D002 Plot1 Figure 15. System Voltage vs Battery Voltage 8.3.6.8 Dynamic Power management To meet maximum current limit in USB spec and avoid over loading the adapter, the device features Dynamic Power management (DPM), which continuously monitors the input current and input voltage. When input source is over-loaded, either the current exceeds the input current limit (IIDPM) or the voltage falls below the input voltage limit (VINDPM). The device then reduces the charge current until the input current falls below the input current limit and the input voltage rises above the input voltage limit. When the charge current is reduced to zero, but the input source is still overloaded, the system voltage starts to drop. Once the system voltage falls below the battery voltage, the device automatically enters the supplement mode where the BATFET turns on and battery starts discharging so that the system is supported from both the input source and battery. Figure 16 shows the DPM response with 9-V/1.2-A adapter, 3.2-V battery, 2.8-A charge current and 3.5-V minimum system voltage setting. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 21 bq25606 SLUSCK6 – MAY 2017 www.ti.com Voltage VBUS 9V SYS 3.6V 3.4V 3.2V 3.18V BAT Current 4A ICHG 3.2A 2.8A ISYS 1.2A 1.0A 0.5A IIN -0.6A DPM DPM Supplement Figure 16. DPM Response 8.3.6.9 Supplement Mode When the system voltage falls 180 mV (VBAT > VSYSMin) or 45 mV (VBAT < VSYSMin) below the battery voltage, the BATFET turns on and the BATFET gate is regulated the gate drive of BATFET so that the minimum BATFET VDS stays at 30 mV when the current is low. This prevents oscillation from entering and exiting the supplement mode. As the discharge current increases, the BATFET gate is regulated with a higher voltage to reduce RDSON until the BATFET is in full conduction. At this point onwards, the BATFET VDS linearly increases with discharge current. Figure 17 shows the V-I curve of the BATFET gate regulation operation. BATFET turns off to exit supplement mode when the battery is below battery depletion threshold. 4.5 4 3.5 Current (A) 3 2.5 2 1.5 1 0.5 0 0 5 10 15 20 25 30 35 V(BAT-SYS) (mV) 40 45 50 55 D001 Plot1 Figure 17. BAFET V-I Curve 8.3.7 Status Outputs (PG, STAT) 8.3.7.1 Power Good indicator (PG Pin) The PG pin goes LOW to indicate a good input source when: 22 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com • • • • • SLUSCK6 – MAY 2017 VBUS above VVBUS_UVLO VBUS above battery (not in sleep) VBUS below VVAC_OV threshold VBUS above VVBUSMin (typical 3.8 V) when IBADSRC (typical 30 mA) current is applied (not a poor source) Completed input Source Type Detection 8.3.7.2 Charging Status indicator (STAT) The device indicates charging state on the open drain STAT pin. The STAT pin can drive LED. Table 4. STAT Pin State CHARGING STATE STAT INDICATOR Charging in progress (including recharge) LOW Charging complete HIGH Sleep mode, charge disable HIGH Charge suspend (input overvoltage, TS fault, timer fault or system overvoltage) Boost Mode suspend (due to TS fault) Blinking at 1 Hz 8.3.8 Protections 8.3.8.1 Input Current Limit The device's ILIM pin is to program maximum input current when D+/D- detection identifies an unknown adaptor plugged in. The maximum input current is set by a resistor from ILIM pin to ground as: K IINMAX = ILIM RILIM (3) 8.3.8.2 Voltage and Current Monitoring in Converter Operation The device closely monitors the input and system voltage, as well as internal FET currents for safe buck and boost mode operation. 8.3.8.2.1 Voltage and Current Monitoring in Buck Mode 8.3.8.2.1.1 Input Overvoltage (ACOV) If VAC exceeds VVAC_OV , the OVPFET turns off in 200ns to protect VBUS. In the meantiem, HSFET stops switching immediately. 8.3.8.2.1.2 System Overvoltage Protection (SYSOVP) The charger device clamps the system voltage during load transient so that the components connect to system would not be damaged due to high voltage. SYSOVP threshold is 350 mV above minimum system regulation voltage when the system is regulate at VSYSMIN. Upon SYSOVP, converter stops switching immediately to clamp the overshoot. The charger provides 30 mA discharge current to bring down the system voltage. 8.3.8.3 Voltage and Current Monitoring in Boost Mode The device closely monitors the VBUS voltage, as well as RBFET and LSFET current to ensure safe boost mode operation. 8.3.8.3.1 VBUS Soft Start When the boost function is enabled, the device soft-starts boost mode to avoid inrush current. 8.3.8.3.2 VBUS Output Protection The device monitors boost output voltage and other conditions to provide output short circuit and overvoltage protection. The Boost build in accurate constant current regulation to allow OTG to adaptive to various types of load. If short circuit is detected on VBUS, the Boost turns off and retry 7 times. If retries are not successful, OTG is disabled. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 23 bq25606 SLUSCK6 – MAY 2017 www.ti.com 8.3.8.3.3 Boost Mode Overvoltage Protection When the VBUS voltage rises above regulation target and exceeds VOTG_OVP, the device stop switching. 8.3.8.4 Thermal Regulation and Thermal Shutdown 8.3.8.4.1 Thermal Protection in Buck Mode The bq25606 monitors the internal junction temperature TJ to avoid overheat the chip and limits the IC surface temperature in buck mode. When the internal junction temperature exceeds thermal regulation limit (110°C), the device lowers down the charge current. During thermal regulation, the actual charging current is usually below the programmed battery charging current. Therefore, termination is disabled, the safety timer runs at half the clock rate. 8.3.8.4.2 Thermal Protection in Boost Mode The device monitors the internal junction temperature to provide thermal shutdown during boost mode. When IC junction temperature exceeds TSHUT (160ºC), the boost mode is disabled and BATFET is turned off. When IC junction temperature is below TSHUT(160ºC) - TSHUT_HYS (30ºC), the BATFET is enabled automatically to allow system to restore . 8.3.8.5 Battery Protection 8.3.8.5.1 Battery overvoltage Protection (BATOVP) The battery overvoltage limit is clamped at 4% above the battery regulation voltage. When battery over voltage occurs, the charger device immediately disables charging. 8.3.8.5.2 Battery Over-Discharge Protection When battery is discharged below VBAT_DPL_FALL, the BATFET is turned off to protect battery from over discharge. To recover from over-discharge latch-off, an input source plug-in is required at VBUS. The battery is charged with ISHORT (typically 100 mA) current when the VBAT < VSHORT, or precharge current as set by 5% of ICHG when the battery voltage is between VSHORTZ and VBAT_LOWV. 8.3.8.5.3 System Over-Current Protection When the system is shorted or significantly overloaded (IBAT > IBATOP) and the current exceeds BATFET overcurrent limit, the BATFET latches off. The BATFET latch can be reset with VBUS plug-in. 9 Application and Implementation NOTE information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 9.1 Application information A typical application consists of the device configured as a stand-alone power path management device and a single cell battery charger for Li-Ion and Li-polymer batteries used in a wide range of smart phones and other portable devices. It integrates an input reverse-block FET (RBFET, Q1), high-side switching FET (HSFET, Q2), low-side switching FET (LSFET, Q3), and battery FET (BATFET Q4) between the system and battery. The device also integrates a bootstrap diode for the high-side gate drive. External OVPFET is optional. When external OVP is not used, short the VBUS and VAC pins and allow ACDRV pin to float (as shown in Figure 19) 24 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 9.2 Typical Application Diagram Input: 3.9 V to 13.5 V OVPFET 1 H VBUS System: 3.5 V to 4.6 V SW 1 F 10 F 47 nF PMID BTST REGN 10 F Opt. ACDRV 4.7 µF GND VAC SYS SYS SYS 2.2 k /PG 2.2 k STAT Host bq25606 BAT 10 F OTG 450 REGN ICHG 5.23 k /CE TS + 30.1 k 10 k D+ USB D- ILIM 240 VSET Float: VREG = 4.208 V Short : VREG = 4.352 V RPD = 10 NŸ 95(* = 4.400 V RPD Figure 18. bq25606 Application With OVPFET Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 25 bq25606 SLUSCK6 – MAY 2017 www.ti.com Typical Application Diagram (continued) Input 3.9 V to 13.5 V 1 H VBUS System 3.5 V to 4.6 V SW 1 F 10 F 47 nF PMID BTST REGN 10 F ACDRV 4.7 µF GND VAC SYS SYS SYS 2.2 k /PG 2.2 k STAT Host bq25606 BAT 10 F OTG 450 REGN ICHG 5.23 k /CE TS + 30.1 k 10 k D+ USB D- ILIM 240 Float: VREG = 4.208 V Short : VREG = 4.352 V RPD=10 NŸ: VREG = 4.400 V VSET RPD Figure 19. bq25606 Application Without OVPFET 9.2.1 Design Requirements 9.2.2 Detailed Design Procedure 9.2.2.1 inductor Selection The 1.5-MHz switching frequency allows the use of small inductor and capacitor values to maintain an inductor saturation current higher than the charging current (ICHG) plus half the ripple current (IRIPPLE): ISAT ≥ ICHG + (1/2) IRIPPLE (4) The inductor ripple current depends on the input voltage (VVBUS), the duty cycle (D = VBAT/VVBUS), the switching frequency (fS) and the inductance (L). V ´ D ´ (1 - D) IRIPPLE = IN fs ´ L (5) The maximum inductor ripple current occurs when the duty cycle (D) is 0.5 or approximately 0.5. Usually inductor ripple is designed in the range between 20% and 40% maximum charging current as a trade-off between inductor size and efficiency for a practical design. 26 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Typical Application Diagram (continued) 9.2.2.2 input Capacitor Design input capacitance to provide enough ripple current rating to absorb input switching ripple current. The worst case RMS ripple current is half of the charging current when duty cycle is 0.5. If the converter does not operate at 50% duty cycle, then the worst case capacitor RMS current ICin occurs where the duty cycle is closest to 50% and can be estimated using Equation 6. ICIN = ICHG ´ D ´ (1 - D) (6) Low ESR ceramic capacitor such as X7R or X5R is preferred for input decoupling capacitor and should be placed to the drain of the high-side MOSFET and source of the low-side MOSFET as close as possible. Voltage rating of the capacitor must be higher than normal input voltage level. A rating of 25-V or higher capacitor is preferred for 15 V input voltage. Capacitance of 22-μF is suggested for typical of 3A charging current. 9.2.2.3 Output Capacitor Ensure that the output capacitance has enough ripple current rating to absorb the output switching ripple current. Equation 7 shows the output capacitor RMS current ICOUT calculation. I ICOUT = RIPPLE » 0.29 ´ IRIPPLE 2´ 3 (7) The output capacitor voltage ripple can be calculated as follows: æ ö V V DVO = OUT2 ç 1 - OUT ÷ VIN ø 8LCfs è (8) At certain input and output voltage and switching frequency, the voltage ripple can be reduced by increasing the output filter LC. The charger device has internal loop compensation optimized for >20μF ceramic output capacitance. The preferred ceramic capacitor is 10V rating, X7R or X5R. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 27 bq25606 SLUSCK6 – MAY 2017 www.ti.com 9.3 Application Curves VVBUS = 5 V VVBAT = 3.2 V VVBUS = 5 V ICHG = 2 A Figure 20. Power-Up with Charge Disabled VVBUS = 5 V ISYS = 50 mA Figure 21. Power-Up with Charge Enabled VVBUS = 9 V ISYS = 50 mA Charge Disabled Figure 22. PFM Switching in Buck Mode 28 VVBAT = 3.2 V Submit Documentation Feedback Charge Disabled Figure 23. PFM Switching in Buck Mode Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Application Curves (continued) VVBUS = 12 V ISYS = 50 mA VVBUS = 5 V ICHG = 2 A Charge Disabled Figure 25. PWM Switching in Buck Mode Figure 24. PFM Switching in Buck Mode VVBUS = 12 V ICHG = 2 A VVBAT = 3.8 V VVBAT = 3.8 V VVBUS = 5 V ICHG = 2 A Figure 26. PWM Switching in Buck mode VVBAT = 3.2 V Figure 27. Charge Enable Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 29 bq25606 SLUSCK6 – MAY 2017 www.ti.com Application Curves (continued) VVBUS = 5 V ICHG = 2 A VVBAT = 3.2 V Figure 28. Charge Disable VVBAT = 4 V ILOAD= 50 mA PFM Enabled Figure 29. OTG Switching VVBAT = 4 V ILOAD= 1 A PFM Enabled VVBUS = 5 V ISYS from 0 A to 2 A VBAT = 3.7 V Figure 30. OTG Switching 30 IINDPM = 1 A ICHG = 1 A Figure 31. System Load Transient Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Application Curves (continued) VVBUS = 5 V ISYS from 0 A to 4 A VBAT = 3.7 V IINDPM = 2 A ICHG = 1 A VVBUS = 5 V ISYS from 0 A to 2 A VBAT = 3.7 V Figure 32. System Load Transient VVBUS = 5 V ISYS from 0 A to 4 A VBAT = 3.7 V IINDPM = 1 A ICHG = 2 A IINDPM = 1 A ICHG = 2 A Figure 33. System Load Transient VVBUS = 5 V ISYS from 0 A to 2 A VBAT = 3.7 V Figure 34. System Load Transient IINDPM = 2 A ICHG = 2 A Figure 35. System Load Transient Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 31 bq25606 SLUSCK6 – MAY 2017 www.ti.com Application Curves (continued) VVBUS = 5 V ISYS from 0 A to 4 A VBAT = 3.7 V IINDPM = 2 A ICHG = 2 A VBAT = 3.8 V CLOAD = 470 µF Figure 37. OTG Start-Up Figure 36. System Load Transient 32 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 10 Power Supply Recommendations in order to provide an output voltage on SYS, the bq25606 device requires a power supply between 3.9 V and 14.2 V input with at least 100-mA current rating connected to VBUS and a single-cell Li-Ion battery with voltage > VBATUVLO connected to BAT. The source current rating needs to be at least 3 A in order for the buck converter of the charger to provide maximum output power to SYS. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 33 bq25606 SLUSCK6 – MAY 2017 www.ti.com 11 Layout 11.1 Layout Guidelines The switching node rise and fall times should be minimized for minimum switching loss. Proper layout of the components to minimize high frequency current path loop (see Figure 38) is important to prevent electrical and magnetic field radiation and high frequency resonant problems. Follow this specific order carefully to achieve the proper layout. 1. Place input capacitor as close as possible to PMID pin and GND pin connections and use shortest copper trace connection or GND plane. 2. Place inductor input pin to SW pin as close as possible. Minimize the copper area of this trace to lower electrical and magnetic field radiation but make the trace wide enough to carry the charging current. Do not use multiple layers in parallel for this connection. Minimize parasitic capacitance from this area to any other trace or plane. 3. Put output capacitor near to the inductor and the device. Ground connections need to be tied to the IC ground with a short copper trace connection or GND plane. 4. Route analog ground separately from power ground. Connect analog ground and connect power ground separately. Connect analog ground and power ground together using thermal pad as the single ground connection point. Or using a 0-Ω resistor to tie analog ground to power ground. 5. Use single ground connection to tie charger power ground to charger analog ground. Just beneath the device. Use ground copper pour but avoid power pins to reduce inductive and capacitive noise coupling. 6. Place decoupling capacitors next to the IC pins and make trace connection as short as possible. 7. It is critical that the exposed thermal pad on the backside of the device package be soldered to the PCB ground. Ensure that there are sufficient thermal vias directly under the IC, connecting to the ground plane on the other layers. 8. Ensure that the number and sizes of vias allow enough copper for a given current path. See the EVM user's guide SLUUBL3 for the recommended component placement with trace and via locations. For the VQFN information, refer to SCBA017 and SLUA271. 11.2 Layout Example + + ± Figure 38. High Frequency Current Path 34 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 Layout Example (continued) Figure 39. Layout Example Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 35 bq25606 SLUSCK6 – MAY 2017 www.ti.com 12 Device and Documentation Support 12.1 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.2 Trademarks E2E is a trademark of Texas Instruments. 12.3 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.4 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 36 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 bq25606 www.ti.com SLUSCK6 – MAY 2017 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: bq25606 37 PACKAGE OPTION ADDENDUM www.ti.com 12-May-2017 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) BQ25606RGER ACTIVE VQFN RGE 24 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 85 BQ25606 BQ25606RGET ACTIVE VQFN RGE 24 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR -40 to 85 BQ25606 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. 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