Connectors & Cables M23 and M40 CONNECTORS featuring FlexGrip™ and RockSolid™ Technology INTERCONNECTINGYOURWORLD MotionGrade™ M23 and M40 Connectors Amphenol Sine Systems MotionGrade™ M23 and M40 Connector Systems are designed to excel in performance and reliability in our customers’ most demanding environments. Our innovations and experience as an industry leader in connector technology and total interconnect solutions allow us to offer such features as our FlexGrip™ Backshell System and RockSolid™ Contacts. These and other features combined with a simplistic design approach reduce initial procurement and assembly cost, while ensuring compatibility to all other existing standard layouts. Amphenol’s MotionGrade™ M23 and M40 products are ideally suited for advanced servo drive encoder feedback applications, packaging, robotic, printing, machine tool, medical and automation environments where control signal transmission or power are required in a robust and compact delivery system. M23 A Series M23 B SERIES M40 C SERIES -20°C to +130°C -20°C to +130°C -20°C to +130°C IP 67 (Plugged condition) IP 67 (Plugged condition) IP 67 (Plugged condition) M23 A Series M23 B SERIES M40 C SERIES DEGREE OF PROTECTION 3 3 3 OVER VOLTAGE CATEGORY III III III MATERIALS M23 A Series M23 B SERIES M40 C SERIES HOUSING BODY Zinc Die-cast Zinc Die-cast Zinc Die-cast COUPLING NUT Brass, Nickel-plated Brass, Nickel-plated Brass, Nickel-plated PA66, UL 94 / V0 PA66, UL 94 / V0 PA66 / PBT, UL 94 / V0 Brass, Gold-plated Brass, Gold-plated Brass, Gold-plated TECHNICAL DATA TEMPERATURE RANGE PROTECTION DATA ACCORDING TO UL 840 INSULATION INSERTS CONTACTS DuPont Viton DuPont Viton DuPont Viton® M23 A Series 12 CONTACT CONNECTOR M23 B SERIES POWER CONTACTS M40 C SERIES POWER CONTACTS Max. 10A Max. 28A (6 contacts) Max. 30A (8 & 9 contacts) Max. 75A 160V AC/DC 630V AC/DC 630V AC/DC CONTACT RESISTENCE < 5 mΩ < 3 mΩ < 1 mΩ TEST VOLTAGE (BETWEEN CONTACTS) 2500V 6000V 6000V > 50 > 50 > 50 M23 A Series 17 CONTACT CONNECTOR M23 B SERIES SIGNAL CONTACTS (8-, 9 CONTACTS) M40 C SERIES SIGNAL CONTACTS MAX. CURRENT (MAX. WIRE GAUGE) Max. 9A Max. 10A Max. 30A TEST VOLTAGE (BETWEEN CONTACTS) 2500V 2500V 4000V 125V AC/DC 250V AC/DC 250V AC/DC < 5 mΩ < 5 mΩ < 3 mΩ > 50 > 50 > 50 SEALS ELECTRICAL DATA MAX. CURRENT (MAX. WIRE GAUGE) MAXIMUM VOLTAGE MINIMUM MATING CYCLES MAXIMUM VOLTAGE CONTACT RESISTENCE MINIMUM MATING CYCLES 1 ® ® Amphenol Sine Systems Features and Benefits FEATURES BENEFITS LOWEST INSTALLED COST By providing enhanced performance and advancements to existing standard systems with improvements such as our FlexGrip™ design, these cost conscious innovations will increase the reliability & performance of one of the most dependable interconnect offerings available today. SUPERIOR SHIELDING First quality components coupled with a simplistic design provide maximum EMI/RFI shielding capabilities while reducing assembly preparation times. ASSEMBLY/DISASSEMBLY Overall design construction allows for one step process of contact extraction versus complete connector disassembly found within other brands. An integrated contact locking system ensures ease of use and definitive contact integrity upon insertion. Your choice of either the innovative design features of FlexGrip™ or traditional cable strain relieving similar to existing standard systems. CABLE STRAIN RELIEF FLUID RESISTANCE and SEALING CONTACTS RoHS COMPLIANT ADD’L APPROVALS In combination with our strain relief systems, Amphenol utilizes advanced sealing technologies & materials to ensure highest reliability when subjected to the harshest environments. By creating a 360 degree mating surface around the pin, Amphenol’s RockSolid™ contact offering ensures longer contact life, lower contact resistance, immunizes against shock and vibration all while maintaining low insertion and extraction forces. Additionally, industry standard contacts are also available made with gold plated surfaces and high quality CuZn alloys. RoHS C ® US All materials meet the requirements of the European Directive 2002/95/EC, Issue 13.2.2003. V D E ISO 9001/2000 Two-Piece Clamping System/Compression Ribs Ensures secure gripping of cable jacket material to connector housing. Simplified shielding process. Potting Access Point Cab le Allows access to the potting cavity which ensures additional mechanical strength, electrical insulation, and vibration/shock resistance. In FlexGrip B acksh e l l S y s t e m FlexGrip™ Backshells come in various sizes, ranging from 8.5mm - 18.5mm. FlexGrip™ Backshells must be potted to achieve IP67 ratings. Note: Industry standard strain relief/cord grip options, achieving IP67 ratings, are also available. [+] Longer contact life [+] Lower contact resistence [+] Immunity to shock and vibration [+] Low insertion and extraction forces [+] Contact area extends 360° around pins Note: Industry standard contacts are also available. www.sineco.com Connectors & Cables M23 and M40 2 Insert Arrangements Contact Size Legend M23 A Series (Face view: CW - clockwise, CCW - counter clockwise) 12pos E Type (CW) 8 7 E 6 5 1 9 12 11 2 10 3 16pos E Type (CW) 12 16 9 13 E 15 8 4 1 11 10 17pos E Type (CW) 2 11 10 9 3 14 6 15 E 7 5 13 3 6 1 4 2 8pos 3 1 6 4 1 10 2 P 12 4 5 11 2.0mm 16pos P Type (CCW) 1 17pos P Type (CCW) 1 11 2 7 3 6 5 10 12 13 16 P 14 9 15 4 1.0mm 11 2 3 8 14 P 5 6 10 16 9 15 17 4 7 12 13 6 7 M40 C Series (Face view of socket insert) C 6pos V A F E 8pos B G B A W 5 C D U 8 9pos 4 5 9 3 M23 B Series (Face view of socket insert) 6pos 3.6mm 12pos P Type (CCW) 1 2 14 17 8 4 7 12 16 + H L + - U W + U 1 W 2 Coding Keys F E CW E G R P CCW SF E G CW (viewed fromPmating Eface of insert) R P S CCW P ALL M23 A SERIES INSERTS COME WITH 3 CODING KEYS. To order the connector with the correct insert coding, change the 6th digit in the catalog part number per the coding letter desired (see figure above). Examples: MA1CAE1200 for “E” coding, MA1CAF1200 for “F” coding, MA1CAG1200 for “G” coding MA1CAP1200 for “P” coding, MA1CAR1200 for “R” coding, MA1CAS1200 for “S” coding If you are ordering an “E” type connector, coding options are only: E, F & G. Normal coding is identified as “E”. If you are odering a “P” type connector, coding options are only: P, R & S. Normal coding is identified as “P”. 3 Amphenol Sine Systems 8 M23 Signal Solutions - A Series Contact Size Legend 2.0mm M23 A Series (Face view: CW - clockwise, CCW - counter clockwise) 12pos E Type (CW) 12 7 2 E 6 5 10 11 10 9 3 13 E 15 8 4 12 16 17pos E Type (CW) 1 11 1 9 8 16pos E Type (CW) 2 11 10 9 3 14 6 15 13 3 E 7 5 1 2 14 17 8 4 7 12 16 12pos P Type (CCW) 1 4 P 12 4 1 8 10 2 3 5 6 9 16pos P Type (CCW) 11 17pos P Type (CCW) 1 11 2 7 3 6 5 10 12 13 16 P 14 9 15 4 1.0mm 11 2 3 8 14 P 5 6 10 16 9 15 17 4 7 5 12 13 6 8 7 Rotatable 90° Plugs (Less contacts) Plugs (Less contacts) 28.2mm 25.8mm 53.9mm 25.8mm 30.5mm 15mm TYPE 12E 12P 16E 16P 17E 17P TYPE 12E 12P 16E 16P 17E 17P P/N MA1CAE1200 MA1CAP1200 MA1CAE1600 MA1CAP1600 MA1CAE1700 MA1CAP1700 P/N MA1EAE1200 MA1EAP1200 MA1EAE1600 MA1EAP1600 MA1EAE1700 MA1EAP1700 Straight Receptacles (Less contacts) Rotatable 90° Receptacles (Less contacts) 52 mm 25.6mm 27.5mm 25.2 mm 41.5 mm 25.6mm 52 mm 25.2 mm 26mm 52 mm 20 mm 19.8 mm 25.2 mm 19.8 mm M2.5 mm 41.5 mm 26mm 19.8 mm 20 mm M2.5 mm 41.5 mm Mounting Holes 26mm 19.8 mm Mounting Holes TYPE 12E 12P 16E 16P 17E 17P TYPE 12E 12P 16E 16P 17E 17P P/N MA1LAE1200 MA1LAP1200 MA1LAE1600 MA1LAP1600 MA1LAE1700 MA1LAP1700 P/N MA1RAE1201 MA1RAP1201 MA1RAP1601 MA1RAP1601 MA1RAE1701 MA1RAP1701 Pins Extensions (Less contacts) Sockets 27.9mm PART NUMBER SC000035 CONTACT SIZE 1.0mm PART NUMBER SC000013 CONTACT SIZE 1.0mm TYPE Machined CRIMP BARREL (MAX) 1.0mm (18 GA) 2 EXTRACTION TOOL 50-54931-1 Ø25.2mm SC000044 1.0mm TYPE RockSolid™ TYPE 12E 12P 16E 16P 17E 17P P/N MA1JAE1200 MA1JAP1200 MA1JAE1600 MA1JAP1600 MA1JAE1700 MA1JAP1700 Slit Machined CRIMP BARREL (MAX) 1.0mm2 (18 GA) 1.0mm2 (18 GA) EXTRACTION TOOL 50-54931-1 50-54931-1 • Plugs, Receptacles & Extensions accept Pins or Sockets • For information on RockSolid™, please refer to page 2 www.sineco.com Connectors & Cables M23 and M40 4 M23 Power Solutions - B Series Contact Size Legend 2.0mm M23 B Series (Face view of socket insert) 6pos 8pos 2 3 1 5 1 Plugs (Less contacts) 9pos C D B C 4 6 4 1.0mm A G B F A E L H Rotatable 90° Plugs (Less contacts) 27.8mm 60.6mm Ø27mm 30.5mm Ø27mm 15mm TYPE 6pos 8pos 9pos TYPE 6pos 8pos 9pos P/N MB1CKN0600 MB1CKN0800 MB1CKN0900 P/N MB1EJN0600 MB1EJN0800 MB1EJN0900 Rotatable 90° Receptacles (Less contacts) Straight Receptacles (Less contacts) 57mm 25.2mm 35.3mm 57mm 25.7mm 25.2mm 43.5mm 28.3mm 25.7mm 43.5mm 28.3mm Ø20mm 19.8mm Ø20mm 19.8mm M2.5mm M2.5mm Ø20mm Mounting Holes 19.8mm Mounting Holes M2.5mm 19.8mm 19.8mm TYPE 6pos 8pos 9pos TYPE 6pos P/N MB1LLN0600 MB1LLN0800 MB1LLN0900 P/N MB1RJN0601 Pins 19.8mm 8pos 9pos MB1RJN0801 MB1RJN0901 Extensions (Less contacts) Sockets 33.8mm PART NUMBER SC000035 SC000036 PART NUMBER SC000013 CONTACT SIZE 1.0mm SC000044 2.0mm 1.0mm 1.0mm Machined RockSolid™ Slit Machined 2.5mm2 (14 GA) 5 2.0mm 2.0mm RockSolid™ Slit Machined 50-54931-2 TYPE 6pos 8pos 9pos P/N MB1JJN0600 MB1JJN0800 MB1JJN0900 CRIMP BARREL (MAX) 1.0mm2 (18 GA) EXTRACTION TOOL 50-54931-1 SC000045 TYPE CRIMP BARREL (MAX) 1.0mm2 (18 GA) SC000014 CONTACT SIZE TYPE Machined 25mm 1.0mm2 (18 GA) 2.5mm2 (14 GA) 2.5mm2 (14 GA) EXTRACTION TOOL 50-54931-1 50-54931-1 50-54931-2 50-54931-2 • Plugs accept Sockets only • Receptacles & Extensions accept Pins only • For information on RockSolid™, please refer to page 2 Amphenol Sine Systems V M40 Power Solutions - C Series Contact Size Legend + 2.0mmU M40 C Series (Face view of socket insert) 3.6mmW 1 6pos 2 8pos V + - U W - + U W 1 2 Fixed 90° Receptacles (Less contacts) Plugs (Less contacts) 51.7mm 101mm 45mm 101mm 45mm 55mm 32.5mm 55mm 32.5mm Ø45.5mm Ø32mm Ø32mm M4mm TYPE 6pos 8pos P/N MC1CJN0600 MC1CJN0800 M4mm 30mm 30mm Mounting Holes Straight Receptacles (Less contacts) 30mm 42mm TYPE Ø45mm P/N Ø45mm 42mm 30mm Ø45mm 30mm 6pos MC1NJN0600 8pos MC1NJN0800 Ø32mm Extensions (Less contacts) M4mm 62mm Ø32mm Ø45mm 30mm M4mm Mounting Holes 30mm TYPE 6pos 8pos P/N MC1LKN0600 MC1LKN0800 Pins Ø45mm 30mm TYPE 6pos 8pos P/N MC1JJN0600 MC1JJN0800 Sockets [+] Longer contact life [+] Lower contact resistence PART NUMBER SC000040 SC000041 PART NUMBER SC000014 CONTACT SIZE 2.0mm 3.6mm SC000045 2.0mm Machined RockSolid™ 2.0mm 3.6mm 3.6mm 10.0mm2 (8 GA) 50-54931-3 Slit Machined RockSolid™ Slit Machined CRIMP BARREL (MAX) 2.5mm2 (14 GA) 2.5mm2 (14 GA) 50-54931-2 50-54931-2 EXTRACTION TOOL 50-54931-2 [+] Contact area extends 360° around pins TYPE CRIMP BARREL (MAX) 2.5mm2 (14 GA) [+] Low insertion and extraction forces SC000046 CONTACT SIZE TYPE Machined SC000039 [+] Immunity to shock and vibration 10.0mm2 (8 GA) 10.0mm2 (8 GA) EXTRACTION TOOL 50-54931-3 50-54931-3 • Plugs accept Sockets only • Receptacles & Extensions accept Pins only www.sineco.com Connectors & Cables M23 and M40 6 Contact Tooling Universal Hand Crimp Tool SIZE (mm) OPTION 1 OPTION 2 1.0mm UNIVERSAL LOCATOR SOLID LOCATOR PART NUMBER: AFM8 PART NUMBER: SK2/2 PART NUMBER: K613 2.0mm UNIVERSAL LOCATOR SOLID LOCATOR PART NUMBER: AF8 PART NUMBER: UH2-5 N/A Pneumatic Crimp Tool FlexGrip™ Backshells SIZE (mm) OPTION 1.0mm UNIVERSAL LOCATOR PART NUMBER: WA22 PART NUMBER: SK2/2 2.0mm UNIVERSAL LOCATOR PART NUMBER: WA27F PART NUMBER: UH2-5 3.6mm UNIVERSAL LOCATOR PART NUMBER: WA23 PART NUMBER: WA23-1010DA For more information on FlexGrip™ technology, refer to page 2. Note: FlexGrip™ Backshells must be potted to achieve IP 67 ratings. M23 A SERIES 68.5mm PART NUMBER EXIT DIAMETER MA4FSR-A8.5 7.5-8.5mm MA4FSR-A10.5 9.5-10.5mm MA4FSR-A12.8 11.5-12.8mm EXIT DIAMETER Ø25.2mm 43.5mm M23 B SERIES PART NUMBER EXIT DIAMETER MB4FSR-B10.3 9.5-10.3mm MB4FSR-B12.5 11.5-12.5mm MB4FSR-B14.5 13.5-14.5mm MB4FSR-B17 15.5-17mm 68.5mm 43.5mm 46.3mm M40 C SERIES 7 PART NUMBER EXIT DIAMETER MC4FSR-C18.5 17.5-18.5mm EXIT DIAMETER Ø26.5mm 40mm ACROSS FLATS Amphenol Sine Systems EXIT DIAMETER 76.5mm Cord Grips - Traditional Note: Meets IP 67 ratings M23 A SERIES 46.5 23.0 PART NUMBER CABLE RANGE MA3CG-S1 4.5-7.5mm MA3CG-S2 7.5-11.0mm MA3CG-S3 11-15.0mm 24.8 ACROSS FLATS Ø26.5 24.0 ACROSS FLATS M23 B SERIES PART NUMBER CABLE RANGE MB3CG-S1 7.5-11.0mm MB3CG-S2 11.0-14.5mm MB3CG-S3 14.5-17.0mm 46.5 23.0 24.8 ACROSS FLATS Ø26.5 24.0 ACROSS FLATS M40 C SERIES PART NUMBER CABLE RANGE MC3CG-S1 7.5-11.0mm MC3CG-S2 11.0-14.5mm MC3CG-S3 14.5-17.0mm MC3CG-S4 14.5-20.5mm MC3CG-S5 20.5-26.0mm 46.5 Ø42.5 24.8 38.0 ACROSS ACROSS FLATS FLATS 61.0 Ø42.5 www.sineco.com 38.0 ACROSS FLATS Connectors & Cables M23 and M40 8 Derating Curves The Derating Curve depicts a safe operating zone in which amperage and ambient temperature are the factors. This curve on the chart is an 80% reduction of the current-carrying capacity curve. The current-carrying capacity curve is determined from tests in which the mated connectors are subjected to different levels of current. At these levels of current, the temperature of the hottest spot of the mated connector and the temperature inside the test enclosure are recorded. Using this data, plugged into a formula, points are plotted on a chart. When the points are connected, the completed curve is the current-carrying capacity curve. I BASE CURVE Upper current limit set by external factors (i.e. wire section) CORRECTED CURVE PERMISSABLE OPERATING RANGE tu 9 Amphenol Sine Systems Catalogs To view the full line of Amphenol Sine Systems products and/or to request a catalog, please visit our website at www.sineco.com www.sineco.com Connectors & Cables M23 and M40 10 NORTH AMERICA Amphenol Sine Systems MICHIGAN 44724 Morley Drive Clinton Township, MI 48036 Toll-Free: 1-800-394-7732 Fax: 1-586-465-1216 email: [email protected] Amphenol Medical Solutions email: [email protected] Amphenol Sine Systems FLORIDA P.O. Box 2340 22501 Highway 27 Lake Wales, Florida 33859 Phone: 1-863-676-9416 Fax: 1-863-676-7025 email: [email protected] Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, NY 13838 Phone: 1-800-678-0141 Fax: 1-607-563-5157 Amphenol Factory Automation email: [email protected] EUROPE Amphenol Air LB SAS 29, voie d’ Yvois F-08110 Blagny, France Phone: 00-333-24-22-32-70 Fax: 00-333-24-22-38-72 email: [email protected] Amphenol AIR LB GmbH Am Kleinbahnhof 4 Saarlouis D-66740, Germany Phone: 49-6831-981-00 Fax: 49-6831-981-030 email: [email protected] Amphenol BENELUX Zadelmaker 121 NL-2401PD Alphen aan den Rijn The Netherlands Phone: (31) 172 444903 Fax: (31) 172 240254 email: [email protected] Amphenol LIMITED Thanet Way, Whitstable, Kent United Kingdom, CT 3JF Phone: 44-1227-773-200 Fax: 44-1227-276-571 Amphenol ITALIA Via Barbaiana 5 20020 Lainate, Milano, Italy Phone: 39-02-93254-214 Mobile: 39-348-7356838 Fax: 39-02-93254-444 email: [email protected] Amphenol CENTER EAST EUROPE, POLAND and AUSTRIA Wiener Gasse 68 2380 Perchtoldsdorf, Austria Phone: 43-699-10396071 Fax: 43-699-40396071 email: [email protected] Amphenol ESPANA Edificio Burgosol, Oficina N 55 C/Comunidad de Madrid, 35 bis Las Rozas (Madrid), 28230 Phone: 34-91-6407302 Mobile: 34-629054629 Fax: 34-91-6407307 email: [email protected] Amphenol SOCAPEX S.A.S. 948, Promenade de l’Arve - BP 29 74311 Thyez CEDEX, France Phone: 33(0)-4-5089-2800 Fax: 33(0)-4-5096-2975 Amphenol NORDIC Appelboms vag 2 SE-18642 Vallentuna, Sweden Phone: 46-76-8418600 Fax: 46-70-2203197 email: [email protected] SOUTH EASTERN EUROPE Phone: 33(0)-4-5089-2840 Mobile: 33(0)-6-8281-5763 email: [email protected] ASIA Amphenol Sine Systems CHINA Xiamen, Fujian, China Phone: 86-592-593-5176 Mobile: 86-13606072364 Fax: 86-592-593-1111 email: [email protected] Amphenol DAESHIN 558. Songnae-2 Dong. SoSa-Gu Bucheon City, Gyeonggi-do, Korea 422-818 Phone: 81-32-610-3800 Fax: 81-32-673-2507 email: [email protected] Amphenol JAPAN 689-1, Iseochi, Ritto-shi Shiga 520-3044 Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200 Amphenol MEXICO Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas Mexico, DF 01330 Phone: 52-55-5258-9984 Fax: 52-55-5081-6890 Amphenol SOUTH AFRICA 30 Impala Road 2196 Chislehurston, Sandton South Africa Phone: 27-11-783-9517 Fax: 27-11-783-9519 Amphenol BAR TEC LTD 4 Hagavish St., PO Box 279 Kfar Saba 44102, Israel Phone: 972-9-767-4097 Fax: 972-9-767-4324 Amphenol ARGENTINA Av. Callao 930 2do piso Oficina B Plaza C1023, AAP Buenos Aires, Argentina Phone: 54-11-4815-6886 Fax: 54-11-4814-5779 Amphenol AUSTRALIA PTY LIMITED 2 Fiveways Blvd., Keysborough Victoria 3173 Melbourne, Australia Phone: 61-3-8796-8888 Fax: 61-3-8796-8801 Amphenol DO BRASIL LTDA Rua Diogo Moreira, 132, 20 Andar CEP:05423-101 Sao Paulo SP, Brazil Phone: 55-11-3815-1003 Fax: 55-11-3815-1629 Amphenol TURKEY Beybi Giz Plaza, Kat: 26 34396 Maslak Istanbul, Turkey Phone: 90-212-335-2501 Fax: 90-212-335-25-00 Amphenol INTERCONNECT INDIA PRIVATE LTD 105 Bhosari Industrial Area Pune 411 026, India Phone: 91-20-712-0363/0463/0155 Fax: 91-20-712-0581 OTHER LOCATIONS Amphenol RUSSIA 8 Bldg., 2 Yaroslavskaja Street 129164 Moscow, Russia Phone: 7-495-937-6341 Fax: 7-495-937-6319 © 2012 Amphenol Sine Systems has made every effort to ensure that the information contained in this catalog is accurate at the time of publication. Specifications or information stated in this publication are subject to change without notice. Catalog Number: M23M402012 (Edited 10/2012)