7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER E 2150030 -7 E FINE CRIMP HEIGHT ADJUST A CRIMP TOOLING KIT TE TERMINAL n 114-2036 - 13 160389-4 13 41772 41772-1 42510-1 42510-5 C1__DWG_PN_1_2 63127-1 63609-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 63609-2 C1__DWG_PN_1_5 18 AWG or 0.75mm² 22 AWG x 2 2.30-3.30 mm [.091-.130 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 63609-3 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_0 C1__DWG_PN_3_1 63609-4 63693-1 140760-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 140760-2 C1__DWG_PN_3_5 TE TERMINAL C1__DWG_PN_4_0 20 AWG or 0.50mm² 0.40mm2 22 AWG or 0.30mm² 1 2 B W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 n 114-20023 - 2119653-1 - - 2119653-1 2119641-1 - - - - - - - - - - 2168400-7 2168400-7 - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - - - - - - - INSULATION DIAMETER RANGE 2.30-3.30 mm [.091-.130 IN] - - - - 280000-6 C1__DWG_PN_4_1 140760-4 1.42+/-0.05 [.056+/-.002] 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.27+/-0.05 [.050+/-.002] 1.24+/-0.05 [.049+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 TE TERMINAL C1__DWG_PN_2_1 WIRE SIZE C1__DWG_PN_4_3 C1__DWG_PN_4_4 2238027-4 C1__DWG_PN_4_5 0.80mm² 0.50mm2 9 0.30mm² 6.0 41771 C1__DWG_PN_4_0 41771-1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.30+/-0.03 [.051+/-.001] 7.8 W1__DWG_CRIMP_HT_1 1.30+/-0.03 [.051+/-.001] 7.8 W1__DWG_CRIMP_HT_2 1.27+/-0.03 [.050+/-.001] W1__FA_SETTING_3 7.8 W1__DWG_CRIMP_HT_4 1.14+/-0.03 [.045+/-.001] W1__FA_SETTING_2 7.6 W1__DWG_CRIMP_HT_3 1.22+/-0.03 [.048+/-.001] W1__FA_SETTING_1 W1__FA_SETTING_4 8.4 W1__DWG_CRIMP_HT_5 6 W1__FA_SETTING_5 W1__FA_SETTING_1 6.5 11 W1__FA_SETTING_2 7.3 11 W1__FA_SETTING_3 7.6 W1__FA_SETTING_4 8.0 W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_4_2 140760-5 2238027-3 CRIMP HEIGHT REFERENCE SETTING 280000-7 C1__DWG_PN_1_1 C1__DWG_PN_2_0 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - - 6 TE TERMINAL C1__DWG_PN_1_0 2150030 2150030 2150030 2150030 6 7 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16. AMP 4805 REV 31MAR2000 LOC 1 REVISIONS DIST A 66 P LTR 2063440-1 TE CRIMP SPERIFICATION .250 FASTON RECEPTACLE TERMINAL APPLICATION SPECIFICATION TE TERMINAL 140760-3 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 - - TE TERMINAL 4.40-6.40 mm [.173-.252 IN] 0.65mm² W1__DWG_WGAUGE_1 5-18022-5 - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE 0.75mm² WIRE SIZE 8- 2150030 -4 - - - 8- 2150030 -5 - - - 5-18022-5 2119792-2 - - 8- 2150030 -4 - - TERMINALS APPLIED TE TERMINAL 42510-2 C1__DWG_PN_1_1 2063961-1 2119950-1 - TERMINAL NAME: TERMINALS APPLIED C1__DWG_PN_1_0 PNEUMATIC FEED TERMINAL DATA: TE CRIMP SPECIFICATION .250 FASTON RECEPTACLE 4.40-6.40 mm [.173-.252 IN] TE TERMINAL 160389-3 2119949-1 8- 2150030 -5 2119641-1 F F WIRE STRIP LENGTH C - - TYPE APPL INSTRUCTIONS 408-10390 TERMINAL APPLICATION SPECIFICATION SET UP GAUGE 2119599-2 8 3.30 mm [.130] TERMINAL NAME: 1901697-1 2161326-1 MECHANICAL FEED - 2063961-1 2119951-1 SMART APPLICATOR NONE - 2119949-1 SERVO LATCH PLATE SERVO LATCH PLATE 12 1901697-1 2161326-1 MECHANICAL FEED 4 2119792-2 2119951-1 SMART APPLICATOR PNEUMATIC 4 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 2.29 mm [.090] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE E 7- 2150030 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150030 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST E 2150030 -5 WIRE INSUL DESCRIPTION E 2150030 -2 CRIMP 4 2011 REVISION 2150030 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 7 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 1 1 3-240641-4 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 PART NO SPACER APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 261 260 252 250 249 248 247 246 245 244 ITEM NO 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION 23JUN2016 MZ TE E ECR-16-009661 05JUL2016 MZ TE E1 ECR-16-014582 14OCT2016 RS LZ 09DEC2011 CHK 09DEC2011 APVD 09DEC2011 TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 84 82 71 70 67 66 65 64 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN G. BAILEY APVD ECR-16-009120 PART NO G. HOFFNER DWN D 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-8 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-3 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 240825-2 2-22281-3 1752373-4 1901259-4 1-2079383-1 3-240641-3 1752360-1 240644-1 690495-4 1338673-1 1-2217206-3 240641-3 238009-1 2-1633961-6 1-455888-0 1-456406-2 B. WEAVER DATE Ocean End Feed Applicator - DRAWING NO 2150030 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 6 40 44 245 REF FEED TYPE 62 6 MECHANICAL 38 D 39 247 260 7 252 50 245 35 7 15.3 246 44 0.5 243 REF 6 HOLDDOWN SET-UP 2 244 2 2 56 2 A 261 1 7 2 166 58 177 8 63 PNEUMATIC 82 1 C 239 59 16 5 242 D 1 C 2 3 238 1 2 4 2 41 2 250 176 249 70 175 2 A 54 174 137 55 52 163 65 6 172 10 50 A 2 20 64 51 57 164 33 23 18 67 SERVO LATCH PLATE 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 84 248 48 4 133 135 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09DEC2011 CHK 09DEC2011 APVD 09DEC2011 B. WEAVER G. HOFFNER G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150030 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST E FINE CRIMP HEIGHT ADJUST 2- 2150030 -7 E FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT APPL INSTRUCTIONS 408-10390 WIRE STRIP LENGTH n 4.40-6.40 mm [.173-.252 IN] 114-2036 - C 41772 41772-1 C1__DWG_PN_1_1 42510-5 C1__DWG_PN_1_2 63127-1 63609-1 C1__DWG_PN_1_3 C1__DWG_PN_1_4 42510-1 63609-2 C1__DWG_PN_1_5 SMART APPLICATOR MECHANICAL FEED 22 AWG x 2 20 AWG or 0.50mm² 0.40mm2 22 AWG or 0.30mm² W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 8- 2150030 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150030 -5 - 8- 2150030 -4 2063961-1 5-18022-5 2119792-2 - - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - - - - - - n 4.40-6.40 mm [.173-.252 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 63609-3 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_0 C1__DWG_PN_3_1 63609-4 C1__DWG_PN_3_2 63693-1 140760-1 C1__DWG_PN_3_3 C1__DWG_PN_3_4 140760-2 C1__DWG_PN_3_5 TE TERMINAL 140760-3 140760-4 140760-5 2238027-3 2238027-4 TE TERMINAL 280000-6 C1__DWG_PN_4_0 114-20023 - C1__DWG_PN_4_1 1.42+/-0.05 [.056+/-.002] - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - 11 INSULATION DIAMETER RANGE 7 2.30-3.30 mm [.091-.130 IN] - - - - 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.27+/-0.05 [.050+/-.002] 1.24+/-0.05 [.049+/-.002] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 6.0 6.5 7.3 7.6 8.0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 41771 TE TERMINAL 41771-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 WIRE SIZE C1__DWG_PN_4_3 C1__DWG_PN_4_4 C1__DWG_PN_4_5 0.80mm² 0.50mm2 CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 TE TERMINAL 280000-7 C1__DWG_PN_1_0 0.30mm² CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.30+/-0.03 [.051+/-.001] 7.8 W1__DWG_CRIMP_HT_1 1.30+/-0.03 [.051+/-.001] 7.8 W1__DWG_CRIMP_HT_2 1.27+/-0.03 [.050+/-.001] W1__FA_SETTING_4 8.4 W1__DWG_CRIMP_HT_5 6 W1__FA_SETTING_3 7.8 W1__DWG_CRIMP_HT_4 1.14+/-0.03 [.045+/-.001] W1__FA_SETTING_2 7.6 W1__DWG_CRIMP_HT_3 1.22+/-0.03 [.048+/-.001] W1__FA_SETTING_1 W1__FA_SETTING_5 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 6 B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 11 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150030 -4 2150030 -4 2150030 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE ITEM ITEM FEED 12 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16. AMP 4805 REV 31MAR2000 A REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TE CRIMP SPERIFICATION .250 FASTON RECEPTACLE WIRE STRIP LENGTH 2.30-3.30 mm [.091-.130 IN] - TE TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 8- 2150030 -5 - 2119949-1 - 0.65mm² 18 AWG or 0.75mm² 2161326-1 2119950-1 - 0.75mm² WIRE SIZE 1901697-1 2119949-1 PNEUMATIC FEED - 2119951-1 - TERMINALS APPLIED TE TERMINAL 42510-2 C1__DWG_PN_1_0 SERVO LATCH PLATE TERMINAL DATA: TE CRIMP SPECIFICATION TERMINALS APPLIED TE TERMINAL 12 160389-3 12 160389-4 MECHANICAL FEED 2119792-2 7 .250 FASTON RECEPTACLE TERMINAL APPLICATION SPECIFICATION SMART APPLICATOR 2119950-1 8 TE TERMINAL TERMINAL NAME: SERVO LATCH PLATE 4 LOC 1 - TYPE 3.30 mm [.130] TERMINAL DATA: SET UP GAUGE 2119599-2 F F 2.29 mm [.090] 2 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2150030 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST E 7- 2150030 -7 WIRE INSUL DESCRIPTION E 2- 2150030 -2 CRIMP 4 2011 REVISION 2- 2150030 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 6 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 1 1 3-240641-4 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 PART NO SPACER FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL DESCRIPTION 261 251 250 249 246 244 243 242 ITEM NO 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-8 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-3 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 240825-2 2-22281-3 1752373-4 1901259-4 3-240641-3 1752360-1 240644-1 690495-4 1338673-1 1-2217206-3 240641-3 238009-1 2-1633961-6 1-455888-0 1-456406-2 2 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09DEC2011 CHK 09DEC2011 APVD 09DEC2011 B. WEAVER G. HOFFNER G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 84 82 71 70 67 66 65 64 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150030 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 62 FEED TYPE 38 REF MECHANICAL 39 D 7 7 15.3 50 0.5 145 153 246 139 140 244 2 2 56 2 6 2 59 7 58 5 166 63 177 8 PNEUMATIC 82 1 1 C 2 3 239 16 242 HOLDDOWN SET-UP C A 261 1 243 REF D 1 2 2 4 41 2 238 176 250 2 249 175 70 174 A 54 52 137 55 163 172 65 6 10 50 A 20 64 2 51 57 164 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 84 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 09DEC2011 CHK 09DEC2011 APVD 09DEC2011 B. WEAVER G. HOFFNER G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150030 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E1