Wall DCMPP10-5S05x Up to 10 watts, medical dc/dc power converter Datasheet

DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev D
Wall Industries, Inc.
FEATURES
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• 2µA Patient Leakage Current
• Reinforced Insulation for 250VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 8.0mm/2MOPP
• High Efficiency up to 89%
• Short Circuit, Over Voltage, and Over Load Protection
• 2:1 Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Built-in EMI Class A Filter
• Compliant to RoHS EU Directive 2011/65/EU
• Up to 10 Watts Output Power
• ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals
• 5000VAC I/O 2MOPP Isolation
• Optional Remote On/Off Control and Trim Pin
DESCRIPTION
Applications:
• Medical Equipment
• Telecom/Datacom
• Semiconductor Equipment
• Industry Control Systems
• PV Power Systems
• IGBT Gate Drivers
The DCMPP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x
0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage
ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%,
5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also
protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have
ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote on/off and Trim functions are also
available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
(1)
DCMPP10-5S33x
DCMPP10-5S05x
DCMPP10-5S12x
DCMPP10-5S15x
DCMPP10-5S24x
DCMPP10-12S33x
DCMPP10-12S05x
DCMPP10-12S12x
DCMPP10-12S15x
DCMPP10-12S24x
DCMPP10-24S33x
DCMPP10-24S05x
DCMPP10-24S12x
DCMPP10-24S15x
DCMPP10-24S24x
DCMPP10-48S33x
DCMPP10-48S05x
DCMPP10-48S12x
DCMPP10-48S15x
DCMPP10-48S24x
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
Output
Ripple & Noise
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
No Load
Input Current
10mA
10mA
20mA
20mA
20mA
10mA
10mA
10mA
10mA
10mA
6mA
6mA
6mA
6mA
6mA
4mA
4mA
4mA
4mA
4mA
Output Power
Efficiency
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
80%
84%
86.5%
87%
85.5%
83%
85.5%
88%
89%
89%
83%
86.5%
89%
89%
89%
82.5%
86.5%
89%
89%
88.5%
Output Power
Efficiency
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
83%
85.5%
86.5%
84%
89%
88%
85%
89%
88%
85%
88%
88%
Maximum
Capacitive Load
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
DUAL OUTPUT MODELS
Model Number (1)
Input Voltage Range
DCMPP10-5D05x
DCMPP10-5D12x
DCMPP10-5D15x
DCMPP10-12D05x
DCMPP10-12D12x
DCMPP10-12D15x
DCMPP10-24D05x
DCMPP10-24D12x
DCMPP10-24D15x
DCMPP10-48D05x
DCMPP10-48D12x
DCMPP10-48D15x
5 VDC
10/27/2014
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
Output
Ripple & Noise
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
No Load
Input Current
25mA
25mA
25mA
10mA
10mA
10mA
6mA
6mA
6mA
4mA
4mA
4mA
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive Load
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
Page 1 of 5
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev D
Wall Industries, Inc.
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote On/Off Control
(Only for “B” type pin connection models)
Input Current of CTRL Pin
Remote Off Input Current
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
4
8
16
33
DC/DC ON
DC/DC OFF
Nominal Vin
Nominal Vin
-0.5
16
25
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
VDC
VDC
VDC
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Voltage Adjustability
Single Output Models
(Only for “B” type pin connection models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC
3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC
12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC
24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Single Output Models
Over Voltage Protection
Dual Output Models
10/27/2014
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
5V Output Models
12V Output Models
15V Output Models
Continuous, automatic recovery
150
%
3.7
5.0
5.6
7.0
VDC
13.5
16.0
18.3
22.0
29.1
34.5
5.6
7.0
VDC
13.5
18.2
17.0
22.0
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 5
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev D
Wall Industries, Inc.
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage (Input to Output)
Isolation Capacitance
Leakage Current
Clearance/Creepage
Nominal input voltage and full load
270
5000
1 minute
See Table
300
330
12
240VAC, 60Hz
17
2
8
kHz
VAC
pF
µA
mm
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
Without derating
With derating
-40
+77
-55
Natural convection (20LFM)
+77
+105
+125
18
5
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
95
MIL-STD-810F
MIL-STD-810F
3,849,000 hours
°C
°C
°C/W
% RH
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
0.48oz (14g)
1.25x0.80x0.40 inches (31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
EN55011, EN55022, and FCC Part 18
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1
Class A, Class B
Air ±8kV
Contact ±6kV
10 V/m
±2kV
±2kV
10 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical
drawings on page 4 for more information.
2. The DCMPP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please
contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a
reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel.
4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix
“-P” to the model number (Ex: DCMPP10-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model
number (Ex: DCMPP10-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
10/27/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev D
Wall Industries, Inc.
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
Pin size is 0.023 (0.60) Dia
24
23
0.100 (2.54)
0.900 (22.86)
15
1.25 (31.8)
0.08 (2.0)
1
11
12
13
0.15 (3.8)
0.600 (15.24)
PIN CONNECTIONS
SINGLE
+Vin
No Pin
-Vout
+Vout
No Pin
-Vin
-Vin
PIN
1
11
12
13
15
23
24
DUAL
+Vin
Common
No Pin
-Vout
+Vout
-Vin
-Vin
Unit: inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.40 (10.2)
0.80 (20.3)
Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
Pin Dimension Tolerance: ±0.004 (±0.1)
SIDE VIEW
B Type Pin Connection (Suffix “B”)
14
1.25 (31.8)
16
0.100 (2.54)
23
22
0.800 (20.32)
1
2
0.08 (2.0)
Pin size is 0.023 (0.60) Dia
10
11
0.600 (15.24)
PIN CONNECTIONS
SINGLE
DUAL
Ctrl (Optional) / No Pin*
Ctrl (Optional) / No Pin*
-Vin
-Vin
Trim (optional) / No Pin* Trim (optional) / No Pin*
No Pin / NC**
-Vout
+Vout
+Vout
-Vout
Common
+Vin
+Vin
+Vin
+Vin
* If Ctrl or Trim options are not chosen then there
is “No Pin” on the corresponding pin number.
0.15 (3.8)
0.40 (10.2)
0.80 (20.3)
BOTTOM VIEW
Unit: inches (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004 (±0.1)
10/27/2014
PIN
1
2
10
11
14
16
22
23
SIDE VIEW
** Pin 11 is “No Pin” for
DCMPP10-XXSXXB-T
DCMPP10-XXSXXB-PT
** Pin 11 is “NC” for
DCMPP10-XXSXXB
DCMPP10-XXSXXB-P
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method
shown below. ( ) for dual output trim.
TRIM UP
TRIM DOWN
16 (11)
10 (10)
RU
10 (10)
RD
14 (14)
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMPP10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev D
Wall Industries, Inc.
CHARACTERISTIC CURVES
DCMPP10-48S05A Derating Curve
DCMPP10-48S05A Efficiency vs Input Voltage
~
90
90
85
85
Efficiency (%)
Output Power (%)
100
80
60
20LFM
100LFM
200LFM
300LFM
400LFM
500LFM
40
20
0
-40
~~
DCMPP10-48S05A Efficiency vs Output Load
Efficiency (%)
120
80
75
70
Iout = 100% F.L.
Iout = 50% F.L.
Iout = 25% F.L.
65
70
80
90
100
110
75
70
Vin = 36V
Vin = 48V
Vin = 75V
65
60
60
60
80
36
40
44
Ambient Temperature (°C)
48
52
56
60
64
68
10
75
20
30
40
50
60
70
80
90
100
% of Full Load
Input Voltage (VDC)
MODEL NUMBER SETUP
DCMPP
10
Series Name
-
P (1)
T (1)
Pin Connection
Remote On/Off Option
Trim Option
33: 3.3 VDC
A: A Type
None: No Remote On/Off
None: No Trim
12: 12 VDC
05: 5 VDC
B: B Type
P: Remote On/Off
T: Trim
24: 24 VDC
12: 12 VDC
48: 48 VDC
15: 15 VDC
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
10: 10 Watts
5: 5 VDC
S: Single Output
-
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote On/Off Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
10/27/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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