IRGP4640DPbF IRGP4640D-EPbF INSULATED GATE BIPOLAR TRANSISTOR WITH ULTRAFAST SOFT RECOVERY DIODE VCES = 600V C C C IC = 40A, TC = 100°C tSC 5μs, TJ(max) = 175°C G VCE(on) typ. = 1.60V @ IC = 24A E n-channel G Gate Applications • Industrial Motor Drive • Inverters • UPS • Welding GC E E GC TO-247AD IRGP4640D-EP TO-247AC IRGP4640DPbF C Collector Features E Emitter Benefits High efficiency in a wide range of applications and switching frequencies Improved reliability due to rugged hard switching performance and higher power capability Excellent current sharing in parallel operation Enables short circuit protection scheme Environmentally friendly Low V CE(ON) and Switching Losses Square RBSOA and Maximum Junction Temperature 175°C Positive VCE (ON) Temperature Coefficient 5μs short circuit SOA Lead-Free, RoHS compliant Base part number Package Type IRGP4640DPbF IRGP4640D-EPbF TO-247AC TO-247AD Standard Pack Form Quantity Tube 25 Tube 25 Orderable part number IRGP4640DPbF IRGP4640D-EPbF Absolute Maximum Ratings Parameter Max. Units Collector-to-Emitter Voltage 600 V Continuous Collector Current 65 V CES IC @ TC = 25°C IC @ TC = 100°C ICM Continuous Collector Current 40 ILM Clamped Inductive Load Current, VGE = 20V Pulse Collector Current, VGE = 15V e 72 c 96 IF @ TC = 25°C Diode Continous Forward Current 65 IF @ TC = 100°C Diode Continous Forward Current 40 IFM Diode Maximum Forward Current 96 V GE Continuous Gate-to-Emitter Voltage ±20 Transient Gate-to-Emitter Voltage ±30 PD @ TC = 25°C Maximum Power Dissipation 250 PD @ TC = 100°C Maximum Power Dissipation 125 TJ Operating Junction and TST G Storage Temperature Range A V W -55 to +175 °C Soldering Temperature, for 10 sec. 300 (0.063 in. (1.6mm) from case) Mounting Torque, 6-32 or M3 Screw 10 lbf·in (1.1 N·m) Thermal Resistance Parameter RJC (Diode) f Junction-to-Case (Diode) f RCS RJA RJC (IGBT) 1 Junction-to-Case (IGBT) Min. Typ. Max. Units °C/W ––– ––– 0.60 ––– ––– 1.62 Case-to-Sink (flat, greased surface) ––– 0.24 ––– Junction-to-Ambient (typical socket mount) ––– ––– 40 www.irf.com © 2012 International Rectifier January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF Electrical Characteristics @ TJ = 25°C (unless otherwise specified) Parameter Min. Typ. Max. Units Conditions 600 — — V VGE = 0V, IC = 100μA T emperature Coeff. of B reakdown Voltage — 0.30 — V/°C — 1.60 1.90 Collector-to-Emitter Saturation Voltage — 1.90 — — 2.00 — V(BR)CES Collector-to-Emitter BreakdownVoltage V(BR )CE S/T J VCE(on) IC = 24A, VGE = 15V, TJ = 25°C V Gate Threshold Voltage 4.0 — 6.5 VGE (th)/T J Threshold Voltage temp. coefficient — -18 — gfe Forward Transconductance — 17 — S ICES Collector-to-Emitter Leakage Current — 2.0 25 μA — 775 — Diode Forward Voltage Drop IGES Gate-to-Emitter Leakage Current — 1.80 2.6 — 1.28 — — — ±100 IC = 24A, VGE = 15V, TJ = 150°C IC = 24A, VGE = 15V, TJ = 175°C VGE(th) VFM d VGE = 0V, IC = 1mA (25°C-175°C) V VCE = VGE, IC = 700μA mV/°C VCE = VGE, IC = 1.0mA (25°C - 175°C) VCE = 50V, IC = 24A, PW = 80μs VGE = 0V, VCE = 600V VGE = 0V, VCE = 600V, TJ = 175°C V IF = 24A nA VGE = ±20V IF = 24A, TJ = 175°C Switching Characteristics @ TJ = 25°C (unless otherwise specified) Parameter Min. Typ. Max. Qg Total Gate Charge (turn-on) — 50 75 Q ge Gate-to-Emitter Charge (turn-on) — 13 20 Q gc Gate-to-Collector Charge (turn-on) — 21 31 Eon Turn-On Switching Loss — 115 201 Eoff Turn-Off Switching Loss — 600 700 Etotal Total Switching Loss — 715 901 td(on) Turn-On delay time — 41 53 tr Rise time — 22 31 td(off) Turn-Off delay time — 104 115 tf Fall time — 29 41 Eon Turn-On Switching Loss — 420 — Units Conditions IC = 24A nC VGE = 15V VCC = 400V IC = 24A, VCC = 400V, VGE = 15V μJ RG = 10, L = 200μH, LS = 150nH, TJ = 25°C E nergy los s es include tail & diode revers e recovery IC = 24A, VCC = 400V, VGE = 15V ns RG = 10, L = 200μH, LS = 150nH, TJ = 25°C IC = 24A, VCC = 400V, VGE=15V Eoff Turn-Off Switching Loss — 840 — Etotal Total Switching Loss — 1260 — E nergy los s es include tail & diode revers e recovery td(on) Turn-On delay time — 40 — IC = 24A, VCC = 400V, VGE = 15V tr Rise time — 24 — td(off) Turn-Off delay time — 125 — tf Fall time — 39 — Cies Input Capacitance — 1490 — Coes Output Capacitance — 129 — Cres Reverse Transfer Capacitance — 45 — μJ ns RG=10, L= 200μH, LS=150nH, TJ = 175°C RG = 10, L = 200μH, LS = 150nH TJ = 175°C pF VGE = 0V VCC = 30V f = 1.0Mhz TJ = 175°C, IC = 96A RBSOA Reverse Bias Safe Operating Area FULL SQUARE SCSOA Short Circuit Safe Operating Area 5 VCC = 480V, Vp =600V Rg = 10, VGE = +20V to 0V — — μs VCC = 400V, Vp =600V Rg = 10, VGE = +15V to 0V Erec Reverse Recovery Energy of the Diode — 621 — μJ TJ = 175°C trr Diode Reverse Recovery Time — 89 — ns VCC = 400V, IF = 24A Irr Peak Reverse Recovery Current — 37 — A VGE = 15V, Rg = 10, L =200μH, Ls = 150nH Notes: VCC = 80% (VCES), VGE = 20V, L = 100μH, RG = 10 Refer to AN-1086 for guidelines for measuring V(BR)CES safely. Pulse width limited by max. junction temperature. R is measured at TJ of approximately 90°C. 2 www.irf.com © 2012 International Rectifier January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 70 300 60 250 200 40 Ptot (W) IC (A) 50 30 150 100 20 50 10 0 0 25 50 75 100 125 150 175 25 50 75 100 125 150 175 T C (°C) T C (°C) Fig. 1 - Maximum DC Collector Current vs. Case Temperature Fig. 2 - Power Dissipation vs. Case Temperature 1000 1000 100 100 IC (A) IC (A) 10μsec 10 100μsec 1 10 1msec Tc = 25°C Tj = 175°C Single Pulse DC 0.1 1 1 10 100 1000 10000 10 100 VCE (V) VCE (V) Fig. 3 - Forward SOA TC = 25°C, TJ 175°C; VGE =15V Fig. 4 - Reverse Bias SOA TJ = 175°C; VGE =20V 90 90 80 80 VGE = 18V VGE = 15V VGE = 12V VGE = 10V VGE = 8.0V ICE (A) 60 50 70 VGE = 18V VGE = 15V VGE = 12V VGE = 10V VGE = 8.0V 60 ICE (A) 70 40 50 40 30 30 20 20 10 10 0 0 0 1 2 3 4 5 6 7 8 VCE (V) Fig. 5 - Typ. IGBT Output Characteristics TJ = -40°C; tp = 80μs 3 1000 www.irf.com © 2012 International Rectifier 0 1 2 3 4 5 6 7 8 VCE (V) Fig. 6 - Typ. IGBT Output Characteristics TJ = 25°C; tp = 80μs January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 90 120 VGE = 18V VGE = 15V VGE = 12V VGE = 10V VGE = 8.0V 80 70 80 50 IF (A) ICE (A) 60 100 40 30 -40°c 25°C 175°C 60 40 20 20 10 0 0 0 1 2 3 4 5 6 7 8 0.0 1.0 Fig. 8 - Typ. Diode Forward Characteristics tp = 80μs 20 20 18 18 16 16 14 14 ICE = 12A VCE (V) VCE (V) Fig. 7 - Typ. IGBT Output Characteristics TJ = 175°C; tp = 80μs ICE = 24A 10 ICE = 48A 8 3.0 VF (V) VCE (V) 12 2.0 12 10 ICE = 48A 8 6 6 4 4 2 2 0 ICE = 12A ICE = 24A 0 5 10 15 20 5 10 VGE (V) 15 20 VGE (V) Fig. 10 - Typical VCE vs. VGE TJ = 25°C Fig. 9 - Typical VCE vs. VGE TJ = -40°C 120 20 18 100 16 T J = 25°C TJ = 175°C 80 12 ICE = 12A ICE (A) VCE (V) 14 ICE = 24A ICE = 48A 10 8 60 40 6 4 20 2 0 0 5 10 15 20 VGE (V) Fig. 11 - Typical VCE vs. VGE TJ = 175°C 4 www.irf.com © 2012 International Rectifier 0 5 10 15 VGE (V) Fig. 12 - Typ. Transfer Characteristics VCE = 50V; tp = 10μs January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 1800 1000 1600 1400 Energy (μJ) 1200 Swiching Time (ns) tdOFF EOFF 1000 800 EON 600 100 tdON tF 10 tR 400 200 0 1 0 10 20 30 40 50 60 10 20 30 40 50 IC (A) IC (A) Fig. 13 - Typ. Energy Loss vs. IC TJ = 175°C; L = 200μH; VCE = 400V, RG = 10; VGE = 15V Fig. 14 - Typ. Switching Time vs. IC TJ = 175°C; L = 200μH; VCE = 400V, RG = 10; VGE = 15V 1000 1600 1400 EON 1000 Swiching Time (ns) Energy (μJ) 1200 EOFF 800 600 tdOFF 100 tdON 400 tF tR 200 10 0 0 25 50 75 100 125 0 25 50 75 100 125 RG () Rg () Fig. 15 - Typ. Energy Loss vs. RG TJ = 175°C; L = 200μH; VCE = 400V, ICE = 24A; VGE = 15V Fig. 16 - Typ. Switching Time vs. RG TJ = 175°C; L = 200μH; VCE = 400V, ICE = 24A; VGE = 15V 40 45 RG = 10 40 35 35 30 RG = 22 IRR (A) IRR (A) 30 25 RG = 47 20 20 RG = 100 15 15 10 10 5 0 10 20 30 40 50 60 IF (A) Fig. 17 - Typ. Diode IRR vs. IF TJ = 175°C 5 25 www.irf.com © 2012 International Rectifier 0 25 50 75 100 125 RG ( Fig. 18 - Typ. Diode IRR vs. RG TJ = 175°C January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 45 4000 40 3500 35 10 3000 22 QRR (nC) 30 IRR (A) 48A 25 20 2500 47 24A 100 2000 1500 15 12A 1000 10 500 5 0 500 1000 0 1500 500 Fig. 20 - Typ. Diode QRR vs. diF/dt VCC = 400V; VGE = 15V; TJ = 175°C Fig. 19 - Typ. Diode IRR vs. diF/dt VCC = 400V; VGE = 15V; IF = 24A; TJ = 175°C 1000 Time (μs) RG = 47 RG = 10 RG = 100 400 200 16 280 14 240 12 200 10 160 8 120 6 80 40 4 0 0 10 20 30 40 50 8 60 14 16 18 16 VGE, Gate-to-Emitter Voltage (V) Capacitance (pF) 12 Fig. 22 - VGE vs. Short Circuit Time VCC = 400V; TC = 25°C Fig. 21 - Typ. Diode ERR vs. IF TJ = 175°C Cies 1000 Coes 100 Cres 10 V CES = 300V V CES = 400V 14 12 10 8 6 4 2 0 0 20 40 60 80 100 VCE (V) Fig. 23 - Typ. Capacitance vs. VCE VGE= 0V; f = 1MHz 6 10 VGE (V) IF (A) 10000 Current (A) Energy (μJ) 800 RG = 22 1500 diF /dt (A/μs) diF /dt (A/μs) 600 1000 www.irf.com © 2012 International Rectifier 0 5 10 15 20 25 30 35 40 45 50 55 Q G, Total Gate Charge (nC) Fig. 24 - Typical Gate Charge vs. VGE ICE = 24A; L = 600μH January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 1 Thermal Response ( Z thJC ) D = 0.50 0.1 0.20 0.10 0.05 J 0.02 0.01 0.01 R1 R1 J 1 R2 R2 C 2 1 Ri (°C/W) i (sec) 0.2568 0.000311 0.3429 2 0.006347 Ci= iRi Ci iRi SINGLE PULSE ( THERMAL RESPONSE ) 0.001 1E-006 1E-005 Notes: 1. Duty Factor D = t1/t2 2. Peak Tj = P dm x Zthjc + Tc 0.0001 0.001 0.01 0.1 t1 , Rectangular Pulse Duration (sec) Fig 26. Maximum Transient Thermal Impedance, Junction-to-Case (IGBT) Thermal Response ( Z thJC ) 10 1 0.1 D = 0.50 0.20 0.10 0.05 0.02 0.01 0.001 0.0001 1E-006 J 0.01 R1 R1 J 1 1 R2 R2 2 3 2 Ci= iRi Ci iRi SINGLE PULSE ( THERMAL RESPONSE ) 1E-005 0.0001 R3 R3 C 3 Ri (°C/W) i (sec) 0.693 0.001222 0.621 0.005254 0.307 0.038140 Notes: 1. Duty Factor D = t1/t2 2. Peak Tj = P dm x Zthjc + Tc 0.001 0.01 0.1 1 t1 , Rectangular Pulse Duration (sec) Fig. 27. Maximum Transient Thermal Impedance, Junction-to-Case (DIODE) 7 www.irf.com © 2012 International Rectifier January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF L L DUT 0 VCC 80 V + - 1K DUT VCC Rg Fig.C.T.1 - Gate Charge Circuit (turn-off) Fig.C.T.2 - RBSOA Circuit diode clamp / DUT L 4X DC -5V VCC DUT / DRIVER DUT VCC Rg RSH Fig.C.T.3 - S.C. SOA Circuit Fig.C.T.4 - Switching Loss Circuit C force R= VCC ICM 100K D1 DUT C sense VCC Rg 22K G force DUT 0.0075μF E sense E force Fig.C.T.5 - Resistive Load Circuit 8 www.irf.com © 2012 International Rectifier Fig.C.T.6 - BVCES Filter Circuit January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF 600 30 600 25 500 60 tf 500 50 90% ICE V CE 300 C 200 400 15 300 5 20 100 0 EOFF Loss 0.60 0 0 -100 11.70 Time(µs) 11.90 600 300 QRR ICE 500 10 tRR Peak IRR -20 VCE (V) -10 250 400 200 0 IRR (A) -10 12.30 Fig. WF2 - Typ. Turn-on Loss Waveform @ TJ = 175°C using Fig. CT.4 30 10% Peak IRR -30 V CE 300 150 200 100 100 50 0 -40 -50 -0.15 -0.05 0.05 0.15 0.25 time (µS) Fig. WF3 - Typ. Diode Recovery Waveform @ TJ = 175°C using Fig. CT.4 9 12.10 Time (µs) Fig. WF1 - Typ. Turn-off Loss Waveform @ TJ = 175°C using Fig. CT.4 20 10 5% V CE EON -5 0.10 30 90% test 200 5% ICE -100 -0.40 C 10% ICE 100 0 40 ICE 10 5% V CE tr www.irf.com © 2012 International Rectifier ICE (A) VCE (V) ICE 20 VCE (V) 400 V CE C 0 -100 -5.00 0.00 5.00 -50 10.00 time (µS) Fig. WF4 - Typ. S.C. Waveform @ TJ = 25°C using Fig. CT.3 January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF TO-247AC Package Outline Dimensions are shown in millimeters (inches) TO-247AC Part Marking Information (;$03/( 7+,6,6$1,5)3( :,7+$66(0%/< /27&2'( $66(0%/('21:: ,17+($66(0%/</,1(+ 1RWH3LQDVVHPEO\OLQHSRVLWLRQ LQGLFDWHV/HDG)UHH ,17(51$7,21$/ 5(&7,),(5 /2*2 $66(0%/< /27&2'( 3$57180%(5 ,5)3( + '$7(&2'( <($5 :((. /,1(+ TO-247AC package is not recommended for Surface Mount Application. Note: For the most current drawing please refer to IR website at http://www.irf.com/package/ 10 www.irf.com © 2012 International Rectifier January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF TO-247AD Package Outline Dimensions are shown in millimeters (inches) TO-247AD Part Marking Information (;$03/( 7+,6,6$1,5*3%.'( :,7+$66(0%/< /27&2'( $66(0%/('21:: ,17+($66(0%/</,1(+ 1RWH3LQDVVHPEO\OLQHSRVLWLRQ LQGLFDWHV/HDG)UHH ,17(51$7,21$/ 5(&7,),(5 /2*2 3$57180%(5 + $66(0%/< /27&2'( '$7(&2'( <($5 :((. /,1(+ TO-247AD package is not recommended for Surface Mount Application. Note: For the most current drawing please refer to IR website at http://www.irf.com/package/ 11 www.irf.com © 2012 International Rectifier January 8, 2013 IRGP4640DPbF/IRGP4640D-EPbF Qualification Information† Industrial Qualification Level (per International Rectifier’s internal guidelines) Moisture Sensitivity Level TO-247AC N/A TO-247AD N/A †† ESD Class H1C (+/- 2000V) Human Body Model (per JEDEC JESD22-A114) Charged Device Model RoHS Compliant Class C5 (+/- 1000V)†† (per JEDEC JESD22-C101) Yes † Qualification standards can be found at International Rectifier’s web site: http://www.irf.com/product-info/reliability †† Highest passing voltage. IR WORLD HEADQUARTERS: 101 N. Sepulveda Blvd., El Segundo, California 90245, USA To contact International Rectifier, please visit http://www.irf.com/whoto-call/ 12 www.irf.com © 2012 International Rectifier January 8, 2013