Vicor AIM1714VB6MC7D5C00 Universal ac input module Datasheet

AIM™ in a VIA Package
AIM1714xB6MC7D5yzz
Universal AC Input Module
Features & Benefits
Product Description
• Universal input (85 to 264 Vac, 47 to 63 Hz)
The AIM in a VIA Package (AC Input Module) is a front end
module designed to interface directly with worldwide AC
mains and provide a rectified AC input to Vicor’s family of VIA
PFM4414 products. The AIM combines a bridge rectifier, EMI
filter, and surge protection circuitry in an easy to use VIA
plastic housing. Together, the AIM and PFM in a VIA Package
realize a small, efficient, simple, and cost effective EMI Class B
AC-DC solution for a broad range of end applications.
• Chassis Mount or PCB Mount Form Factor
• Small robust package
• Low profile
• EMI filtering
• Meets EN61000-4-5 Class 3 surge protection
when used with external MOV and paired
with Vicor PFM4414 products
Typical Applications
• Small cell base stations
• Telecom switching equipment
• LED lighting
• Test and Measurement Equipment
• 200 – 400 W Industrial Power Systems
• Office Equipment
Size:
1.74 x 1.40 x .37 in
44.2 x 35.5 x 9.3 mm
Part Ordering Information
Product
Function
Package
Length
Package
Width
Package
Type
Input
Voltage
Range
Ratio
Output
Voltage
(Range)
Max
Output
Power
Product Grade
AIM
17
14
x
B6
M
C7
D5
y
AIM =
Length in Width in
B = Board VIA
AC Input Module Inches x 10 Inches x 10 V = Chassis VIA
Internal Reference
AIM™ in a VIA Package
Rev 1.0
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Option Field
z
z
00 = Chassis/Always On
C = -20 to 100°C
04 = Short Pin/Always On
T = -40 to 100°C
08 = Long Pin/Always On
AIM1714xB6MC7D5yzz
Typical PCB Mount Applications
J1
+OUT
Inlet
L
85 264 Vac
M2
M1
F1
N
-OUT
24 V
VIA
PFM™
VIA
AIM™
MOV
+OUT
+IN
+
_ 24 V 10 A
+
+
+
C1
C2
C3
-OUT
-IN
2 x Cool-Power®
ZVS Buck
Cool-Power®
ZVS Buck
+
_ 3.3 V 10 A
+
_ 1.8 V 8 A
The PCB terminal option allows mounting on an industry standard printed circuit board, with two different pin lengths.
Parts List for Typical PCB Mount Applications
J1
Qualtek 703 W IEC 320-C14 Power Inlet
F1
Littelfuse 0216008.MXP 8 A 250 VAC 5 x 20 mm holder
M1
Vicor AIM™ AIM1714BB6MC7D5yzz
M2
Vicor PFM™ PFM4414BB6M24D0yzz
Nichicon UVR1V153MRD 15,000 µF 35 V 4.3 A 25 x 50 mm bent 90°, x 3 pcs
or
C1, C2, (C3)
CDE 380LX153M035A022 15,000 µF 35 V 5.6 A 35 x 30 mm snap in, x 3 pcs
or
Sic Safco Cubisic LP A712062 22,000 µF 35 V 5.8 A 45 x 75 x 12 mm rectangular, x 2 pcs
MOV
Littelfuse TMOV20RP300E VARISTOR 10 kA 300 V 250 J 20 mm
AIM™ in a VIA Package
Rev 1.0
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Typical Chassis Mount Applications
J1
F1
M1
M2
+OUT
L
+OUT
+IN
24 V
Inlet
Fan
85 264 Vac
VIA
PFM™
VIA
AIM™
MOV
-OUT
N
C1
C2
C3
-OUT
-IN
8
Relays
8
16
Dispensors
Controller
Coin Box
The VIA AIM and VIA PFM are available in Chassis Mount option, saving the cost of a PCB and allowing access to both sides of
the power supply for cooling. The parts list below minimizes the number of interconnects required between necessary
components, and selects components with terminals traditionally used for point to point chassis wiring.
Parts List for Typical Chassis Mount Applications
J1
Qualtek 719 W or 723 W IEC 320-C14 Power Inlet
F1
Littelfuse 0216008.MXP 8 A 250 VAC 5 x 20 mm in a J1, or separate fuse holder
M1
Vicor AIM™ AIM1714VB6MC7D5y00
M2
Vicor PFM™ PFM4414VB6M24D0y00
C1, C2, C3
Nichicon LNT1V153MSE 15,000 µF 35 V 5.1 A 35 x 83 mm screw terminal
or
C1
Kemet ALS30A473KE040 47,000 µF 40 V 14.2 A 51 x 84 mm screw terminal
MOV
Littelfuse TMOV20RP300E VARISTOR 10 kA 300 V 250 J 20 mm
AIM™ in a VIA Package
Rev 1.0
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Pin Configuration
TOP VIEW
L
+OUT
N
–OUT
1714 VIA AIM - Chassis Mount - Terminals Up
TOP VIEW
N
–OUT
L
+OUT
1714 VIA AIM - PCB Mount - Pins Down
Please note that these Pin drawings are not to scale.
Pin Descriptions
Signal Name
Type
Function
N
INPUT POWER
RETURN
AC Neutral / Line 2 input
L
INPUT POWER
AC Line1 input
–OUT
OUTPUT POWER
RETURN
Negative output power terminal
+OUT
OUTPUT POWER
Positive output power terminal
AIM™ in a VIA Package
Rev 1.0
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Absolute Maximum Ratings
The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device.
Min
Max
Unit
Input voltage pp at terminals,
1ms max
Parameter
Comments
0
600
Vpk
Input voltage (AC RMS) continuous
0
275
VRMS
Output current (continuous)
0
5.3
ARMS
Operating junction temperature
-40
125
°C
Storage temperature
-40
125
°C
4 (0.45)
in/lbs (N-m)
Input/Output pin torque and
mounting torque
AIM™ in a VIA Package
Rev 1.0
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Electrical Specifications
Specifications apply over all line and load conditions, 50 Hz and 60 Hz line frequencies, TJ = 25°C, unless otherwise noted.
Boldface specifications apply over the temperature range of the specified product grade.
Attribute
Symbol
Conditions / Notes
Min
Typ
Max
Unit
264
VRMS
600
V
63
Hz
Input Specification
Input voltage range,
continuous operation
VIN
Input voltage range,
transient, non-operational (peak),
30s minimum interval
VIN
Source line frequency range
fline
Power factor*
PF
85
47
See note below
-
Output Specification
Output power
POUT
450
W
Output Current (continuous)
IOUT
5.3
A
* Please see PFM in VIA package datasheet for power factor
AIM™ in a VIA Package
Rev 1.0
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Block Diagram
AC
INPUT
RECTIFIER
MOV
CM FILTER
SERIES
SWITCH
MOV
OUTPUT
TO PFM
Application Characteristics
Det
Marker 1 [T1]
Att 20 dB
54.44 dB V
INPUT 2
153.00000000 kHz
100
MA Trd
55022RED
Marker 1 [T1]
ResBW
9 kHz
Meas T
20 ms Unit
dB V
10 MHz
1 [T1]
54.44 dB V
1 MHz
Att 20 dB
INPUT 2
56.20 dB V
186.00000000 kHz
100
1 MHz
153.00000000 kHz
90
22QPA
55022RED
9 kHz
Meas T
20 ms Unit
dB V
10 MHz
1 [T1]
56.20 dB V
186.00000000 kHz
SGL
80
1MA
70
22QPA
1MA
70
22QPB
22QPB
60
60
1
1
50
50
40
40
30
30
30.Sep 2015 08:29
20
Date:
30 MHz
30.SEP.2015
30.Sep 2015 08:58
20
150 kHz
150 kHz
08:29:08
Date:
Figure 1 — Typical conducted emissions, peak scan, with VIA
PFM4414,115V, 90% load with VIA PFM -Out
connected to GND
99%
30.SEP.2015
8
6
97%
4
2
96%
Power Dissipation (W)
10
98%
0
0
0.5
1
1.5
2
2.5
3
3.5
4
Load Current (A)
VIN:
85 V
115 V
85 V
115 V
30 MHz
08:58:24
Figure 2 — Typical conducted emissions, peak scan, with VIA
PFM4414, 230V, 90% load with VIA PFM -Out
connected to GND
14
12
Efficiency (%)
MA Trd
ResBW
90
SGL
80
Det
Eff
P DISS
Figure 3 — VIN to VOUT efficiency and power dissipation vs. VIN
and IOUT, TCASE = 20°C
AIM™ in a VIA Package
Rev 1.0
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General Characteristics
Specifications apply over all line and load conditions, 50 Hz and 60 Hz line frequencies, TC = 25°C, unless otherwise noted.
Boldface specifications apply over the temperature range of the specified Product Grade.
Attribute
Symbol
Conditions / Notes
Min
Typ
Max
Unit
Mechanical
Length
L
44.20 / [1.74]
mm / [in]
Width
W
35.5 / [1.40]
mm / [in]
Height
H
9.22 / [0.36]
mm / [in]
Volume
Vol
14.5 / [0.88]
cm3/ [in3]
Without heatsink
Pin material
C145 copper, half hard
Underplate
Low stress ductile nickel
50
100
µin
Palladium
0.8
6
µin
Soft Gold
0.12
2
µin
C - Grade
-20
100
°C
T - Grade
-40
100
°C
Pin finish
Thermal
Operating case temperature
Thermal resistance,
junction to case botom
Thermal design
TC
RJC_BOT
2.2
°C/W
See Thermal Considerations on Page 10
Reliability
MTBF
MIL-HDBK-217FN2 Parts Count - 25°C
Ground Benign, Stationary, Indoors /
Computer
8.2
Telcordia Issue 2 - Method I Case III;
25°C
28.6
MIL-HDBK-217FN2 - 25°C Ground
Benign, Stationary, Indoors / Computer
7.4
MHrs
Safety
Agency approvals/standards
EN60950-1; CE marked for low voltage directive and RoHS recast directive, as applicable
Dielectric withstand (hipot)
In / Out to Case
1500
EMI/EMC Compliance
FCC Part 15, EN55022, CISPR22: 2006 +
A1: 2007, Conducted Emissions
Class B Limits - with VIA PFM -OUT
connected to GND
EN61000-4-5: 2006,
Surge Immunity
Level 3, Immunity Criteria A with PFM in
a VIA Package with external TMOV
AIM™ in a VIA Package
Rev 1.0
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Vac
AIM1714xB6MC7D5yzz
Environmental Qualification
Testing Activity
Reference Standard
Test Details
High Temperature Operating Bias/Life
(HTOB/HTOL)
JESD22-A108D
1000 hrs. Nominal Full Load at Max operating temperature
Temperature Cycling Test (TCT)
IPC-9592B
125˚C to -40˚C, 700 cycles
Temperature Humidity Bias (THB)
JESD22-A101C
1000 hrs. Nominal Input voltage, Minimal load 85˚C,
85% RH
High Temperature Storage (HTS)
JESD22-A103D
1000 hrs. 125˚C
Low Temperature Storage (LTS)
JESD22–A119
1000 hrs. -65˚C
Random Vibration
MIL-STD-810G
Method 514.6, Procedure I, Category 24, 20-2000 Hz,
@7.7 Grms, 1hour /axis for 3 axis. Product mounted on an
evaluation board, nominal line 50% load.
Mechanical Shock
MIL-STD-810G
Method 516.5, Procedure I, Functional shock 40 G, total of
18 shocks. Product mounted on an evaluation board,
nominal Line 50% load.
Highly Accelerated Life Test (HALT)
Internal Vicor Procedure - DP-0265
Low and high temperature tests, rapid thermal cycling,
random vibration testing, combined stress testing and
destruct testing.
Res. Solvents
MIL-STD-202G
Method 215 K, 3 minutes exposure
ESD Human Body Model
JEDEC JS-001-2012
Class 1C (HBM) Minimum
ESD Charged Device Model
JESD22-C101E
Class II (CDM) Minimum
AIM™ in a VIA Package
Rev 1.0
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Thermal Considerations
The AIM in a VIA package can be cooled using Single side cooling.
Since the AIM has a maximum internal temperature rating, it is
necessary to estimate this internal temperature based on a system-level
thermal solution. To this purpose, it is helpful to simplify the thermal
solution into a roughly equivalent circuit where power dissipation is
modeled as a current source, isothermal surface temperatures are
represented as voltages sources, and thermal resistances are
represented as resistors. Figure 4 shows the bottom side cooling
“thermal circuit” for the AIM in VIA package:
Maximum internal temperature
+ TC_BOT
–
RJC
s
PDISS
s
Figure 4 – Bottom-side cooling VIA thermal model
The internal power dissipation is PDISS, RJC_BOT is the thermal resistance
characteristic of the VIA package and the bottom surface temperature is
represented as TC_BOT. The AIM is best attached to a material with high
thermal conductivity (e.g. aluminum or copper) to maintain
temperature uniformity across the bottom side.
AIM™ in a VIA Package
Rev 1.0
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AIM in a VIA Package Chassis Mount Package Mechanical Drawing
.878
22.30
PIN 1 DESIGNATOR
PIN ASSIGNMENT
PIN 1
L
PIN 2
+Vout
PIN 3
N
PIN 4
-Vout
.152
3.86
.11
2.89
L
+ Vout
1.397
35.49
1.170
29.72
N
- Vout
.363
9.22
1.756
44.59
NOTE:
1. RoHS COMPLIANT PER CST-0001 LATEST REVISION.
Product outline drawing; Product outline drawings are available in .pdf and .dxf formats.
3D mechanical models are available in .pdf and .step formats.
AIM™ in a VIA Package
Rev 1.0
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AIM in a VIA Package Board Mount Package Mechanical Drawing
1.756
44.59
.114
2.89
.878
22.30
.190±.003
4.826±.076
PLATED THRU
.030 [.762]
ANNLAR RING
(4) PL.
.172±.003
4.369±.076
PLATED THRU
.064 [1.626]
ANNULAR RING
(2) PL.
.698±.003
17.729±.076
.111±.003
2.831±.076
1.170
29.72
1.170±.003
29.720±.076
N
- Vout
L
+ Vout
.947±.003
24.058±.076
TOP VIEW
(COMPONENT SIDE)
.363±.015
9.220±.381
1.396±.003
35.458±.076
SEATING PLAN
.194±.000
4.93±.00
(4) PL.
RECOMMENDED HOLE PATTERN
(COMPONENT SIDE)
.150
3.81
(4) PL.
PIN ASSIGNMENT
PIN 1
L
PIN 2
+Vout
PIN 3
N
PIN 4
-Vout
1.396±.010
35.458±.254
.698±.010
17.729±.254
+Vout
L
1.40
35.49
.947±.010
24.058±.254
N
- Vout
.111±.010
2.831±.254
(2) PL.
.152
3.86
(2) PL.
BOTTOM VIEW
AIM™ in a VIA Package
Rev 1.0
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Revision History
Revision
Date
1.0
12/24/15
Description
Intitial release
Page Number(s)
n/a
AIM™ in a VIA Package
Rev 1.0
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Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are
used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all
parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS
ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH
RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR
PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
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Rev 1.0
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