TE C-2151045 This drawing is a controlled document. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
2016
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2151045 -1
2151045 -2
E
MECHANICAL FEED
NON-CRIMP HEIGHT ADJUST
2151045 -7
E
FINE CRIMP HEIGHT ADJUST
4
NONE
CRIMP TOOLING KIT
-
2161326-1
-
2119951-1
SMART APPLICATOR
PNEUMATIC FEED
-
-
-
-
-
-
8- 2151045 -4
-
-
5-18022-5
1338685-1
-
2119799-1
1338685-1
1338685-1
2119950-1
2119641-1
8- 2151045 -5
-
2119949-1
5-18022-5
-
-
2161326-1
MECHANICAL FEED
SERVO
LATCH PLATE 12
1338685-1
2119949-1
SERVO LATCH PLATE
4
2119950-1
2119951-1
SMART APPLICATOR
FINE CRIMP HEIGHT ADJUST
E
A
SERVO LATCH PLATE
PNEUMATIC
CRIMP
WIRE
INSUL
SIZE
-
8- 2151045 -5
8- 2151045 -4
5-18022-5
5-18022-5
-
-
-
-
-
2119653-1
-
1901094-3
-
-
2119653-1
2119641-1
-
2168400-6
2168400-6
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
2119799-1
-
-
-
6
-
TYPE
2.29 mm [.090]
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.20-3.80 mm [.126-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
968679-2
n
114-18141
-
TERMINALS APPLIED
TE TERMINAL
968678-2
-
MICRO POWER QUADLOK SOCKET CONTACT
TERMINAL NAME:
13
TE TERMINAL
968679-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
968679-6
C1__DWG_PN_1_2
-
INSULATION DIAMETER RANGE
-
1.20-1.60 mm [.047-.063 IN]
-
-
-
-
-
-
-
14
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1-968679-5
C1__DWG_PN_2_2
2-968679-5
C1__DWG_PN_3_0
-
TE TERMINAL
-
C1__DWG_PN_4_0
-
6
C1__DWG_PN_3_1
-
C1__DWG_PN_3_2
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.15+/-0.03 [.045+/-.001]
1.08+/-0.03 [.043+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
-
9
5.6
6.3
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
1
-
RECOMMENDED SPARE PARTS
2
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151045
2151045
2151045
2151045
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
GREASE BEARING SURFACES LIGHTLY
-4
-4
-5
-6
-
6
-
7
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
8
9
10
11
A
12
13
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE FOR THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
WHEN RUNNING TERMINAL 968678 MOVE ITEM 7 BETWEEN ITEM 44 OR
ITEM 245 AND ITEM 18.
14 WHEN RUNNING TERMINAL 968679 MOVE ITEM 261 BETWEEN ITEM 44 OR
ITEM 245 AND ITEM 18.
4805 (3/13)
-
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
1
-
13
-
1
1
14
-
7
-
-
1
1
-
-77 -7
1
1
-
-6
1
1
-
-5
1
1
1
-2
-
6-240641-5
2119957-2
8-21084-0
2119640-1
-1
PART NO
1
1
SPACER
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
6-240641-5
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
261
260
252
250
-
ITEM
NO
1
1
1
1
-
1
1
1
1
1
1
1
REF
1
1
2
1
1
1
2
1
3
1
4
2
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
-
-
-
1
DATE
DWN
APVD
B
ECR-12-012346
10JUL2012
XZ
GB
C
ECR-13-007007
25APR2013
CC
TE
D
ECR-14-002232
14FEB2014
XZ
GB
E
ECR-16-012668
6SEP2016
TB
TE
-
-
1
1
1
DIMENSIONS:
ATLANTIC VERSION
mm
& 4 of 4)
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-3
1-2079383-0
1633782-2
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
2-2168083-6
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-1752356-3
2079383-5
2161328-1
1320908-3
2119959-2
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
879657-2
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
5-1333202-3
2-240641-5
2119757-8
238011-9
1-2119784-8
455888-5
9-657555-1
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
2
1
-
1
4
2
-
-
1
4
2
-
1
1
4
-
1
1
-
2
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
2
1
1
2
1
2
1
-
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT.
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
DESCRIPTION
-
-
-
1901094-3
F
O
1.57 mm [.062]
LTR
2063440-1
-
APPLICATOR DATA
P
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
2151045 -6
7- 2151045 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
E
2151045 -5
D
DESCRIPTION
E
REVISIONS
SET UP GAUGE
ALL RIGHTS RESERVED.
BY -
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 18
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
23SEP2011
CHK
23SEP2011
APVD
23SEP2011
Y.YIN
G.BAILEY
S.XI
NAME
-
WEIGHT
SIZE
-
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-3
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
2
2-2168083-6
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
879657-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
462006-6
1
5-1333202-3
1
2-240641-5
1
2119757-8
1
238011-9
1
1-2119784-8
1
455888-5
1
9-657555-1
ITEM
NO
Ocean Side Feed
Applicator
-
A1
CAGE CODE
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
1
2119798-1
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
79
78
71
67
66
63
62
60
59
56
54
53
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
1
1803259
DRAWING NO
RESTRICTED TO
2151045
SCALE
1:2
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
1
2016
REVISIONS
ALL RIGHTS RESERVED.
BY -
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
239
246
39
2
260
44
7 252
245
35
244
7
249
63
A
247
38
56
250
166
242
163
1
2
2
2
6
2
2
13
3
1
4
TERMINAL SUPPORT LOCATION
28
5
41
7
135
198
66
A
164
33
2
11
67
213
24
10
30
SERVO FEEDER
NOT INCLUDED
117 REF
A
19
78
20
9
21
12
29
B
1
241
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
79
30mm STROKE
30mm STROKE
30 REF
29 REF
CAM POSITIONS
30mm STROKE
46
32
34
54
8
1
60
54
10
1
119
11
11.2
47
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
THIS DRAWING IS A CONTROLLED DOCUMENT.
40mm STROKE
MECHANICAL
POST FEED
4805 (3/13)
49
78 REF
0.5
248
48
A
49
0.5
C
18
SERVO
LATCH PLATE
4.3
34 REF
14 261
56
REF
1
172
B
2
8
82
137
4
-
D
53
136
133
-
-
8
59
240
APVD
243
238
C
DWN
40
59
PNEUMATIC
DATE
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23SEP2011
CHK
23SEP2011
APVD
23SEP2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
Ocean Side Feed
Applicator
-
A1
CAGE CODE
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
A
DRAWING NO
RESTRICTED TO
2151045
SCALE
1:2
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
2016
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2- 2151045 -1
E
2- 2151045 -2
D
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
E
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151045 -5
E
FINE CRIMP HEIGHT ADJUST
2- 2151045 -7
E
FINE CRIMP HEIGHT ADJUST
NONE
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151045 -7
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
-
1338685-1
-
1338685-1
1338685-1
-
-
5-18022-5
8- 2151045 -5
8- 2151045 -4
5-18022-5
8- 2151045 -5
8- 2151045 -4
5-18022-5
5-18022-5
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
13
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
6
-
-
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
-
-
-
7
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.20-3.80 mm [.126-.150 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
968678-2
968679-2
n
114-18141
-
TERMINALS APPLIED
TE TERMINAL
-
MICRO POWER QUADLOK SOCKET CONTACT
TERMINAL NAME:
12
TE TERMINAL
C1__DWG_PN_1_0
968679-5
968679-6
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
INSULATION DIAMETER RANGE
-
1.20-1.60 mm [.047-.063 IN]
-
-
-
-
-
7
-
13
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_3_0
1-968679-5
2-968679-5
TE TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_3_1
-
C1__DWG_PN_3_2
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.15+/-0.03 [.045+/-.001]
1.08+/-0.03 [.043+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
5.6
6.3
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
6
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151045
2151045
2151045
2151045
-
-4
-4
-5
-6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
10
11
A
12
13
4805 (3/13)
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
1
-
1
1
1
-
12
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN RUNNING TERMINAL 968679 MOVE ITEM 261 BETWEEN ITEM 44 OR
ITEM 245 AND ITEM 18.
-
1
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN RUNNING TERMINAL 968678 MOVE ITEM 7 BETWEEN ITEM 44 OR
ITEM 245 AND ITEM 18.
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
2.29 mm [.090]
LTR
PART NUMBERS REQUIRED
F
O
1.57 mm [.062]
P
-
-
APPLICATOR DATA
REVISIONS
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
BY -
1
1
1
1
1
-
1
1
1
1
1
-
1
-
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
-
6-240641-5
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-3
1-2079383-0
1633782-2
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
2-2168083-6
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-1752356-3
2079383-5
2161328-1
1320908-3
2119959-2
1-455888-0
1320928-6
2168083-2
1-18028-2
2119533-1
879657-2
2119806-1
3-22280-3
1-356885-4
2119805-1
462006-6
5-1333202-3
2-240641-5
2119757-8
238011-9
1-2119784-8
455888-5
9-657555-1
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
2
1
-
1
1
2
-
-
1
1
2
-
3
1
-
2
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
PART NO
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPACER
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 18
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
HOLD DOWN
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
23SEP2011
CHK
23SEP2011
APVD
23SEP2011
Y.YIN
G.BAILEY
S.XI
NAME
-
WEIGHT
SIZE
-
1
1803259
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-3
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
2
2-2168083-6
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
1-455888-0
1
1320928-6
1
2168083-2
1
1-18028-2
1
2119533
1
879657-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
462006-6
1
5-1333202-3
1
2-240641-5
1
2119757-8
1
238011-9
1
1-2119784-8
1
455888-5
1
9-657555-1
ITEM
NO
Ocean Side Feed
Applicator
-
A1
CAGE CODE
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
1
2119640-1
261
251
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
79
78
71
67
66
63
62
59
56
53
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
18
13
12
11
10
9
8
7
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119782
DESCRIPTION
PRODUCT SPEC
-
1
6-240641-5
DRAWING NO
RESTRICTED TO
2151045
SCALE
1:2
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
1
2016
REVISIONS
ALL RIGHTS RESERVED.
BY -
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
145
38
239
246
39
59
7
56
140
152
D
2
2
244
7 139
PNEUMATIC
2
243
250
2
8
249
242
2
6
4.3
63
238
A
166
0.5
REF
8
163
34
59
82
136
137
C
1
53
1
TERMINAL SUPPORT LOCATION
2
13 261
172
56
3
18
SERVO
LATCH PLATE
REF
C
1
4
28
5
41
12
240
133
4
7
135
198
164
66
2
A
33
SERVO FEEDER
NOT INCLUDED
19
10
30
117 REF
213
A
24
B
67
11
9
20
12
21
78
1
B
241
29
13
1
11
ITEM 30 LOCATED AT
REAR HOLES
79
30
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
141
151
32
34
143
8
1
144
143
10
1
119
11
11.2
48
THIS DRAWING IS A CONTROLLED DOCUMENT.
PACIFIC VERSION
49
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
4805 (3/13)
78 REF
0.5
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
MECHANICAL
POST FEED
REF
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
23SEP2011
DWN
Y.YIN
CHK
-
APVD
-
G.BAILEY
-
TE Connectivity
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
A
SIZE
-
Ocean Side Feed
Applicator
-
A1
CAGE CODE
-
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
DRAWING NO
RESTRICTED TO
2151045
SCALE
1:2
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
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