Amphenol LMD-6009-P Lmd and lms modular connector Datasheet

Amphenol
Amphenol
LMD and LMS Modular Connectors
TABLE OF CONTENTS
Amphenol LMD & LMS Modular Connectors
•
•
•
•
•
•
•
•
•
•
LRM &
LMD
Typical
LMS Typical
Markets:
Markets:
• Commerical
Military & Commercial
Avionics Aviation
• Avionics
Military Vehicles
Instrumention
• Missiles/Ordnance
• C4ISR
• Space
• Radar
Table of Contents . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .99
Introduction - Features, Benefits, Performance . 100
Features, Options & Contact Data . . . . . . . . . . . . . 101
LMD Housings - How to Order . . .. . .. . .. . .. . .. .102
LMD Module Contact Arrangements. . . . . . .103, 104
LMD Bussing Modules. . .. . .. . .. . .. . .. . .. . .. . ..105
LMD Diode Modules & Relay Modules . . .. . .. . .106
LMD Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LMD Assembly Instructions. . .. . .. . .. . .. . .108, 109
LMS In-Line Splice Connector. . . . . . . . . . . . . . . . . 110
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
99
LRM (Line Replaceable Modules)
Low Mating Force MIL-DTL-55302
HSB3
HDB3
Hi Speed
Other
Rectangular
Interconnects
LMD/LMS
Rectangular
Interconnects
Rack & Panel
Brush
Ruggedized
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
High Density
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
100
Amphenol® LMD and LMS Modular Connectors
for Rack & Panel or Cable Attachment
INTRODUCTION: FEATURES, BENEFITS, PERFORMANCE
LMD Modular Connectors
The LMD Connector Series was designed by Amphenol Pyle-National to provide flexibility in the assembly
of wire harnesses that are used in instrumentation and
avionic control environments. The modular design of
the LMD provides rack and panel or cable to cable
attachment.
Design Features of LMD Connectors
• An LMD Connector is comprised of a housing,
modules and contacts - each ordered separately,
requiring assembly
• Lightweight housings are offered in two materials
• standard black thermoplastic
• high performance composite material for EMI
shielding
• white thermoplastic nylon material with increased
solvent resistance
• Four standard modules are available with the
following contact arrangements: 1 #8, 4 #16, 9 #20,
16 #22
• Modules are available in sealed and unsealed
versions
• Linear module design may be used for rack and
panel or cable to cable applications
• Bussing modules available to allow for a plurality of
circuit network configurations without extra
hardware
• Diode modules provide a current protection system
for avionic instrumentation packages and eliminate
the need for dedicated PC boards and other
hardware
• Miniature relay modules can be added which
eliminate the need for printed circuit boards and
hardware
LMD Receptacle and Plug
LMD Benefits
•
•
•
•
•
•
Reduces assembly and production costs
Eliminates costly PC board and associated hardware
Reduces inventory levels and associated costs
Allows for a variety of circuit configurations
Permits ease of circuit upgrading
Facilitates equipment maintenance
LMD Performance Characteristics
Temperature Rating
–55° C to +140° C (-67 ° F to + 284° F)
Insulation Resistance
(min.)
5000 megohms initial: 1000 megohms after 96
hours humidity
Durability
250 cycles (mating and unmating)
Vibration
Physical Shock
Maximum discontinuity of one microsecond
when subjected to sinusoidal vibration of 10 to
2000 Hz at 15 gravity units
Maximum discontinuity of one microsecond
when subjected to 1/2 -sine-wave transient
shock of 50 gravity units with pulse duration of
11 milliseconds
Module Insertion &
Removal Force
5 lbs. maximum
Module Retention
70 lbs. minimum
LMS Modular Connectors
Supplementing the LMD connector family, Amphenol/Pyle
National offers the LMS in-line splice connector; a low cost
interconnects that incorporates the LMD modules and contacts.
• Standard LMS splice connector - 3-piece assembly with
module removal tool access
• Tool-less splice connector - 3-piece assembly with a
push-button module release for easy module removal
• Two-piece bracket available for panel mounting
• Used in wire harness, instrument and equipment
terminations and test points
LMS Tool-less Splice Connector
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
LMD Modular Connectors
FEATURES, OPTIONS & CONTACT DATA
Introduction/
Pkg. Solutions/
Brush Contact
LMD Receptacle
LMD Plug
Optional Keying
Post (Six position
keying capability)
Contact Resistance
Dielectric
WithstandContact Wire
ing Voltage
Size
Size Test Current Max.
(amperes) Millivolts AC (RMS)
Max.
Recommended
Working Voltage
AC (RMS)
22
28
5.0
1.5
73
54
1800
600
20
20
24
7.5
3.0
55
45
1800
600
16
16
20
13.0
7.5
49
46
2300
900
8*
12
14
23
17
42
40
2300
900
8
8
10
46
33
26
28
2300
900
Contact Wire
Size
Size
Contact Crimp
Tensile Strength
Lbs. Min.
Max.
Wire Insulation
3
5
8
12
8
12
20
20
30
50
8*
14
12
70
110
.255
8
10
8
150
220
.255
22
20
.083
.103
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Other
Rectangular
Interconnects
* with #12 wire well
LMD/LMS
Rectangular
Interconnects
16
.054
Rack & Panel
Brush
Ruggedized
28
26
24
22
24
22
20
20
18
16
Low Mating Force MIL-DTL-55302
22
High Density
Contact Data
Standard Hybrids - Signal/Power/ Docking Conn./
Brush
Coax/Fiber Optics
Accessories/Install.
LMD’s module options provide a mix of both active and
passive devices within one connector. The features and
options of this series describe the design flexibility in this
connector series:
• LMD Standard components are molded of a U/L rated
94VO flame retardant, light-weight thermoplastic material.
Alternate white nylon material (provides resistance to
industrial oils and solvents) is available; consult Amphenol
Aerospace for availability.
• The linear LMD connector may be used for rack and panel
or cable-to-cable applications.
• Plug and receptacle housings may be front or rear panel
mounted.
• Optional keying post provides six position keying
capability.
• The optional center jackscrew provides ease of mating
and unmating and insures high reliability under vibration.
• Cable strain reliefs are available for internal attachment.
(See page 107).
• Variety of module types. Sealed and unsealed modules
accept rear release #8, #16, #20 and #22 gauge contacts.
Bussing, diode and relay modules available. PC tail
contacts are also available; consult Amphenol Aerospace.
• A variety of contacts accept #8 through #28 AWG wire.
Commercially available automated crimp terminating
equipment may be used.
• Wired or unwired modules are rear inserted and held by
two retention tines. With the aid of a front release tool, the
modules are easily removed from the rear. (See pg. 107).
• Pin or socket modules may be intermixed in plug or
receptacle housings.
HSB3
Hi Speed
LMD Features and Options
Module
Sealed or unsealed, accept rear release #8, #16, #20
and #22 gauge contacts (See pages 103-105 for the
variety of module types available)
HDB3
Variety of Contacts
available. (accept #8
through #28 AWG wire)
Ruggedized
VME 64x/
VITA 60, 66
Pin or Socket Modules
(may be intermixed in plug
or receptacle housings
LRM (Line Replaceable Modules)
Strain Reliefs
Staggered/ Hybrids - Fiber Optics/ Options/
GEN-X
Hi Speed/RF/Power Accessories
Optional
Center
Jackscrew
101
LRM (Line Replaceable Modules)
Low Mating Force MIL-DTL-55302
HSB3
HDB3
Hi Speed
LMD Modular Connectors
LMD HOUSINGS - HOW TO ORDER
HOW TO ORDER LMD HOUSINGS
Housings are ordered separately from modules and contacts. Housings
are available with 6 bays. Typical housing part number is shown as follows:
1.
1. Connector Type
LMD
LMD
2.
Housing
Material
-0
3.
Number
of Modules
6
2. Housing Material
0
F
designates standard black thermoplastic
designates white thermoplastic nylon material consult Amphenol for availability
3. Number of Modules
6
designates plug
designates receptacle
5. Coupling Mechanism
J
K
E
designates jack-socket, rotating
designates jack-screw, fixed
designates without coupling mechanism
5.
Coupling
Mechanism
J
6.
Alternate
Keying
3
RECEPTACLE HOUSING
6 BAY
5.045 (128.14)
4.695 (119.25)
.740
(18.80)
A
cavities in plug or receptacle
housing (available in 6 only)
4. Connector Type
P
R
4.
Connector
Type
P
B
C
5
6 D
4
E
2
4.320 (109.73)
.175 (4.45) REF.
MOUNTING HOLE
FOR #8 SCREW TYPICAL
KEY POSITION INDICATOR
(6 KEY POSITIONS)
#12-24 THREAD
.944
(23.98)
1.100
(27.94)
#10-32 NUT
FOR CHANGING
KEY POSITION
JACK SCREW
KEYING MECHANISM
6. Alternate Keying
3
7
8
6 positions of keying post: 1, 2, 3, 4, 5 or 6
designates keying hardware shipped unassembled
for field assembly
designates no alternate keying hardware. Keyed
through housing only.
Ordering information on modules, contacts and
strain reliefs is given on other pages of this LMD
catalog section that follow.
PLUG HOUSING
6 BAY
5.045 (128.14)
4.695 (119.25)
.740
(18.80)
F
E
D 3
4
2
C
B
A
1
5
6
4.320 (109.73)
.175 (4.45) REF.
MOUNTING HOLE
FOR #8 SCREW TYPICAL
KEY POSITION INDICATOR
(6 KEY POSITIONS)
#12-24 THREAD
1.000
(25.40)
JACK SOCKET
KEYING MECHANISM
.375 (9.53) HEX
Other
Rectangular
Interconnects
102
F
1
3
LMD/LMS
Rectangular
Interconnects
Rack & Panel
Brush
Ruggedized
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
High Density
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
.844
(21.44)
Amphenol
Aerospace
LMD Modular Connectors
MODULE CONTACT ARRANGEMENTS
.450
(11.43)
3
2
1
1
8
7
6
5
12
11
10
9
16
15
14
13
.500
(12.70)
.450
(11.43)
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
.450
(11.43)
.450
(11.43)
3
2
1
8
7
6
5
12
11
10
9
16
15
14
13
.450
(11.43)
.450
(11.43)
.648
(16.46)
.573
(14.55)
.500
(12.70)
2
3
5
6
7
8
9
10
11
12
13
14
15
16
.589 (14.96)
.047
(1.19)
4
.174 (4.42)
.450
(11.43)
.450
(11.43)
INTERFACIAL
LOCATING
SEAL
SHOULDER
LOCATING SHOULDER
.995
(25.27)
1
Socket Contact Size 22
Part number: LMD-4122-96LD
1.117
(28.37)
.563
(14.30)
.865
(21.97)
.863 MAX.
(21.92) MAX.
.047
(1.19)
RETENTION
TINE
Sealed Pin
Module
Part number:
LMD-4003-P
3
2
1
6
5
4
9
8
7
.500
(12.70)
.450
(11.43)
1
2
3
4
5
6
7
8
9
.450
(11.43)
.450
(11.43)
.450
(11.43)
3
2
1
6
5
4
9
8
7
.450
(11.43)
LOCATING SHOULDER
.995
(25.27)
.648
(16.46)
.573
(14.55)
RETENTION
TINE
.132
(3.35)
1
2
3
4
5
6
7
8
9
.450
(11.43)
.450
(11.43)
INTERFACIAL
LOCATING
SEAL
SHOULDER
.563
(14.30)
WIRE
SEAL
Sealed Socket
Module
Part number:
LMD-4001-S
.865
(21.97)
RETENTION
TINE
.132
(3.35)
Sealed Pin
Module
Part number:
LMD-4001-P
.077
(1.96)
.1015 (2.58)
.546 (13.87)
.031 (0.79)
.040
(1.02)
RED INK
STRIPE
Socket Contact Size 20
Part number: LMD-4120-96LD
Thermocouple
Part Number: LMD-4120-10( )*
.077
(1.96)
.1015
(2.58)
.656 MAX.
(16.56) MAX.
.482 (12.24)
.031 (0.79)
RED INK
STRIPE
.077
(1.96)
Contact Finish: Gold Plated
*Complete thermocouple part number with
code letter for desired contact material as
follows:
P = Chromel
R = Alumel
N = Constantan
C = Copper
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Other
Rectangular
Interconnects
Module part numbers are for black thermoplastic material. Consult Amphenol
Aerospace for availability of any other module materials.
.720 MAX.
(18.29) MAX.
LMD/LMS
Rectangular
Interconnects
Pin
Module
Part number:
LMD-3001-P
1.117
(28.37)
.500
(12.70)
Rack & Panel
Brush
Ruggedized
Socket
Module
Part number:
LMD-3001-S
Thermocouple
Part Number: LMD-4020-10( )*
POLARIZING
KEYWAY
Low Mating Force MIL-DTL-55302
POLARIZING
KEYWAY
Standard Hybrids - Signal/Power/ Docking Conn./
Brush
Coax/Fiber Optics
Accessories/Install.
Pin Contact Size 20
Part number: LMD-4020-96LD
Modules with 9 Size 20 Contacts
.450
(11.43)
Contact Finish: Gold Plated
High Density
Sealed Socket
Module
Part number:
LMD-4003-S
.061
(1.55)
GREEN INK
STRIPE
HSB3
Hi Speed
Pin
Module
Part number:
LMD-3003-P
WIRE
SEAL
.621 (15.77)
.132
(3.35)
HDB3
Socket
Module
Part number:
LMD-3003-S
.132
(3.35)
Ruggedized
VME 64x/
VITA 60, 66
RETENTION
TINE
.030
(0.76)
GREEN INK
STRIPE
.061 (1.55)
LRM (Line Replaceable Modules)
4
.830 MAX.
(21.06) MAX.
POLARIZING
KEYWAY
Staggered/ Hybrids - Fiber Optics/ Options/
GEN-X
Hi Speed/RF/Power Accessories
Pin Contact Size 22
Part number: LMD-4022-36LJ
Modules with 16 Size 22 Contacts
POLARIZING
KEYWAY
Introduction/
Pkg. Solutions/
Brush Contact
Modules and contacts for LMD connectors are sold separately
from housings.
103
LRM (Line Replaceable Modules)
High Density
HSB3
HDB3
Hi Speed
Low Mating Force MIL-DTL-55302
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
Rack & Panel
Brush
Ruggedized
LMD/LMS
Rectangular
Interconnects
Other
Rectangular
Interconnects
104
LMD Modular Connectors
MODULE CONTACT ARRANGEMENTS, CONT.
Modules and contacts for LMD connectors are sold separately
from housings.
Pin Contact Size 16
Part number: LMD-4016-96LD
Thermocouple
Part Number: LMD-4016-10( )*
Modules with 4 Size 16 Contacts
POLARIZING
KEYWAY
.450
(11.43)
2
1
4
3
.500
(12.70)
.450
(11.43)
1
2
3
4
.450
(11.43)
.450
(11.43)
2
1
4
3
.500
(12.70)
.450
(11.43)
1.141
(28.98)
.648
(16.46)
.573
(14.55)
RETENTION
TINE
Socket
Module
Part number:
LMD-3005-S
.156
(3.96)
Pin
Module
Part number:
LMD-3005-P
1
2
3
4
.132
(3.35)
.563
(14.30)
WIRE
SEAL
Sealed Socket
Module
Part number:
LMD-4005-S
.561 (14.25)
.046 (1.17)
.450
(11.43)
.450
(11.43)
INTERFACIAL
LOCATING
SEAL
SHOULDER
LOCATING SHOULDER
.995
(25.27)
.821 MAX.
(20.85) MAX.
POLARIZING
KEYWAY
.450
(11.43)
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
.889
(22.58)
.156
RETENTION (3.96)
TINE
.102
(2.59)
.062
(1.57)
BLUE INK
STRIPE
Socket Contact Size 16
Part number: LMD-4116-96LD
Thermocouple
Part Number: LMD-4116-10( )*
.821 MAX.
(20.85) MAX.
.497 (12.62)
.132
(3.35)
Sealed Pin
Module
Part number:
LMD-4005-P
.046 (1.17)
.102
(2.59)
BLUE INK
STRIPE
.112
(2.84)
Contact Finish: Gold Plated
*Complete thermocouple part number with
code letter for desired contact material as
follows:
P = Chromel
R = Alumel
N = Constantan
C = Copper
Modules with 1 Size 8 Contacts
POLARIZING
KEYWAY
.450
(11.43)
1
.500
(12.70)
.450
(11.43)
1
Pin Contact Size 8
Part number: LMD-4008-36L
.959 MAX.
(24.36) MAX.
.559 (14.20)
.450
(11.43)
.450
(11.43)
LOCATING SHOULDER
.046 (1.17)
.3045 .231
(7.73) (5.87)
.142
(3.61)
1.141
(28.98)
.156 (3.96)
.406 DIA.
(10.31 DIA.)
.719
(18.26)
RETENTION
TINE
.819
(20.80)
Socket Contact Size 8
Part number: LMD-4108-36L
.895 MAX.
(22.73) MAX.
.495 (12.57)
.046 (1.17)
.156 (3.96)
.406 DIA.
(10.31 DIA.)
.3045 .231
(7.73) (5.87)
Module part numbers are for black thermoplastic material. Consult Amphenol Aerospace for
availability of any other module materials.
.257
(6.53)
Contact Finish: Gold Plated
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD Modular Connectors
BUSSING MODULES - FOR PLURAL CIRCUIT NETWORKS
Amphenol
Aerospace
Introduction/
Pkg. Solutions/
Brush Contact
POLARIZING
KEYWAY
5
6
7
8
4
LMD - 6004 - P
1
4
LMD - 6005 - P
1
4
1
4
8
5
8
5
8
5
8
5
9
10
11
12
12
9
12
9
12
9
12
9
13
14
15
16
16
13
PYLE NATIONAL
1
2
3
4
16
13
PYLE NATIONAL
LMD - 6006 - P
16
13
PYLE NATIONAL
LMD - 6008 - P
1
16
13
PYLE NATIONAL
Standard Bussing Module
A REF.
9.93
(25.22)
PRINTED
CIRCUIT BOARD
2
3
4
5
6
7
8
9
LMD - 6001 - P
LMD - 6002 - P
LMD - 6003 - P
LMD - 6009 - P
3
1
3
1
3
1
3
1
6
4
6
4
6
4
6
4
9
7
9
7
9
7
9
7
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
PYLE NATIONAL
Sealed Bussing Module
1
3
2
2
1
INTERFACIAL SEAL
PART NUMBER
BUSSING DESIGNATOR
4
3
4
PYLE NATIONAL
Contact
Front View
CONTACT NUMBER
Module Side View
Bussing Configuration
(Rear View)
LMD Bussing Module
Part Number
LMD-6101-P
20
3
1.326
LMD-6002-P
LMD-6102-P
20
2
1.326
LMD-6003-P
LMD-6103-P
20
1
1.326
LMD-6004-P
LMD-6104-P
22
4
1.256
LMD-6005-P
LMD-6105-P
22
2
1.256
LMD-6006-P
LMD-6106-P
22
1
1.256
LMD-6007-P
LMD-6107-P
16
1
1.326
LMD-6008-P
LMD-6108-P
22
3
1.326
LMD-6009-P
LMD-6109-P
20
3
1.326
LMD-6001-P
* For other circuit network configurations, consult Amphenol Aerospace.
** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Other
Rectangular
Interconnects
A. Ref.
LMD/LMS
Rectangular
Interconnects
Bussing
Circuits
Sealed
Module
Rack & Panel
Brush
Ruggedized
Contact
Size
Standard
Module
Low Mating Force MIL-DTL-55302
VISUAL INDICATOR
LMD - 6007 - P
Standard Hybrids - Signal/Power/ Docking Conn./
Brush
Coax/Fiber Optics
Accessories/Install.
Modules with Size 16 Contacts
HSB3
Hi Speed
A REF.
1.088 REF.
(27.64) REF.
PRINTED
CIRCUIT BOARD
.450
(11.43)
High Density
1
HDB3
.500
(12.70)
Ruggedized
VME 64x/
VITA 60, 66
Modules with Size 20 Contacts
LRM (Line Replaceable Modules)
Modules with Size 22 Contacts
Staggered/ Hybrids - Fiber Optics/ Options/
GEN-X
Hi Speed/RF/Power Accessories
Bussing Modules were designed by Amphenol Pyle-National to provide a complete
terminal junction system. This module conveniently and simply allows for a plurality of
circuit network configurations, eliminated the need for “pigtails”, termination strips or
termination hardware. Nine bussing configurations are currently available* in either a
standard or sealed module. Sealed modules have a rubber interfacial seal for
increased environmental resistance. LMD Bussing Modules are currently available in
black thermoplastic material.**
105
LRM (Line Replaceable Modules)
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
LMD Modular Connectors
DIODE MODULES & RELAY MODULES
Diode Modules provide a current protection system for Avionic instrumentation packages.
Module configurations represent standard system and test application requirements.*
Diode Modules eliminate dedicated PC boards and other assorted hardware. These modules
are available in sealed type only, incorporating an interfacial seal for environmental protection,
and are manufactured of black thermoplastic material.**
Diode Modules with Size 22 Contacts
.450 REF.
(11.43) REF.
.500
(12.70)
1.320 REF.
(33.53) REF.
1.152 REF.
(29.26) REF.
POLARIZING
KEYWAY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1N
4007
4
LMD - 7111 - P
3 2
LMD - 7112 - P
1
2
3
1
8
7
6
5
12
11
10
9
6
7
LMD - 7113 - P
1
2
3
7
5
10
9
15 14
13
PYLE NATIONAL
11
15 14
16
13
PYLE NATIONAL
11
6
10
15 14
PYLE NATIONAL
INTERFACIAL SEAL
Diode Modules with Size 20 Contacts
.450 REF.
(11.43) REF.
.500
(12.70)
1.326 REF.
(33.68) REF.
1.088 REF.
(27.64) REF.
POLARIZING
KEYWAY
1
2
3
4
5
6
7
8
9
LMD - 7101 - P
1N
4007
3
6
9
2
5
LMD - 7102 - P
1
3
4
6
4
5
8
9
7
PYLE NATIONAL
8
7
PYLE NATIONAL
2
1
3
6
LMD - 7102 - P
1
2
5
4
9
7
8
PYLE NATIONAL
Low Mating Force MIL-DTL-55302
HSB3
HDB3
Hi Speed
Other
Rectangular
Interconnects
LMD/LMS
Rectangular
Interconnects
Rack & Panel
Brush
Ruggedized
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
High Density
INTERFACIAL SEAL
106
Contact Front View
Diode Configuration
(Rear View)
Module Side View
LMD Diode Module
Part Number
Contact
Size
LMD-7111-P
22
8 discrete diodes
LMD-7112-P
22
4 pair of diodes, each pair with common cathode
LMD-7113-P
22
8 diodes with common cathode (pin #1)
LMD-7101-P
20
4 discrete diodes
LMD-7102-P
20
3 pair of diodes, ear pair with common cathode
LMD-7103-P
20
8 diodes with common cathode (pin #5)
Circuit Description
Relay Modules incorporate an industry standard miniature relay per MIL-R-39016 specification
part number 39016/19-036L* These modules eliminate the need for PC boards and all related
hardware. These modules are available in unsealed and sealed types as shown below, and are
manufactured of black thermoplastic material.**
RELAY MODULES
Standard
.500
(12.70)
POLARIZING KEYWAY
CENTER CAVITY
NOT USED
1
2
3
4
5
6
7
8
9
.450
(11.43)
1.326 (33.68)
9.93 (25.22)
ELECTROMAGNETIC RELAY PER
MIL-R-39016 SPECIFICATION
PART NUMBER M39016/19-036L
VISUAL
INDICATOR
LMD - 5001 - P
–
3
1
6
.450
(11.43)
4
7
9
+
PYLE NATIONAL
.040 DIA.
(1.016 DIA.)
1.326 (33.68)
1.088 REF.
(27.64) REF.
RELAY SCHEMATIC
MARKED ON REAR
OF MODULE
LMD Relay Module
Part Number
Standard
Sealed
Module
Module
LMD-5001-P
Sealed
INTERFACIAL SEAL
Contact Front View
Module Side View
Relay Configuration
(Rear View)
* For other circuit network configurations, consult Amphenol Aerospace.
** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
LMD-5101-P
Amphenol
Aerospace
LMD Accessories
STRAIN RELIEFS, CRIMPING, INSERTION/REMOVAL TOOLS
TWO-PIECE
STRAIN RELIEF
Part number: LMD-5300-10A
PLUG
HOUSING
LMD-06P
2.225
(56.52)
REF.
PYLE-NATIONAL
PYLE-NATIONAL
2.125
(53.98)
REF.
CABLE
ACCOMMODATION
.321 / .401 DIA.
(8.15) / (10.19) DIA.
CABLE TIE
LMD TOOLS
For Socket
Contact
28
No. 1
TP-201401-H2
TP-201409
TP-201401-2-07
26
No. 2
M22520/2-01
–
M22520/2-07
24
No. 3
22
No. 4
Crimping Tool
Part Number
Turret Head
TP-201354
TP-201355
M22520/1-01
M22520/1-02
Contact
Size
Wire Size
Crimp Tool
Selector Setting
24
22
20
20
18
16
No. 2
No. 3
No. 4
No. 4
No. 5
No. 6
20
16
Crimping Tool
for Size 8
Contacts
Amphenol/Pyle Number
Crimping Tool
Part Number
Locator
TP-201393
TP-201408
–
–
Military Number
Contact Insertion/Removal Tools
For Size 8 Contacts
For Size 8 Contacts with
#12 Wire Well
Wire
Size
Crimp Tool
Selector Setting
Wire
Size
Crimp Tool
Selector Setting
10
No. 5
14
No.2
8
No.7
12
No.3
Amphenol/Pyle
Part Number
Military
Part Number
22
Green
10-538988-22D
MIL-I-81969/14-01
20
Red
10-538988-201
MIL-I-81969/14-02
16
Blue
10-538988-016
MIL-I-81969/14-03
8
Red
TP-201406
MIL-1-81969/29-02
See photo on page 109 of module removal with this tool.
LMD tools can be purchased from Daniels Manufacturing Company.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Other
Rectangular
Interconnects
LMD Module Removal Tool
Part number: TP-201397
LMD/LMS
Rectangular
Interconnects
Color
Rack & Panel
Brush
Ruggedized
Contact
Size
Low Mating Force MIL-DTL-55302
Military Number
For Pin
Contact
Standard Hybrids - Signal/Power/ Docking Conn./
Brush
Coax/Fiber Optics
Accessories/Install.
Amphenol/Pyle Number
Crimp Tool
Selector Setting
HSB3
Hi Speed
Crimping Tool
for Size 20 & 16
Contacts
Wire
Size
High Density
Military Number
Positioner
HDB3
Amphenol/Pyle Number
Crimping Tool
Part Number
Ruggedized
VME 64x/
VITA 60, 66
Crimping Tool
for Size 22
Contacts
LRM (Line Replaceable Modules)
RETAINING
TINES
Staggered/ Hybrids - Fiber Optics/ Options/
GEN-X
Hi Speed/RF/Power Accessories
Two-piece strain relief with cable tie included, for
internal attachment to LMD 6 bay connector
housings. Molded in black thermoplastic
material.
RECEPTACLE
HOUSING
LMD-06R
Introduction/
Pkg. Solutions/
Brush Contact
Strain Relief for Internal Attachment
of Wiring
107
LRM (Line Replaceable Modules)
High Density
HSB3
HDB3
Hi Speed
Low Mating Force MIL-DTL-55302
Other
Rectangular
Interconnects
LMD/LMS
Rectangular
Interconnects
Rack & Panel
Brush
Ruggedized
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
108
LMD Assembly Instructions
CRIMPING, INSERTION & REMOVAL OF CONTACTS
Amphenol recommends the tools listed on the preceding page for use with
LMD connectors, and also the following procedures for wire preparation,
crimping of wire and contact insertion and removal.
Wire Preparation
A
Strip wires to dimension “A” shown in table at
right. Avoid cutting or nicking wire strands.
Contact Size
Wire
Size
Max. O. D.
Insulation
Stripping Length
Dimension “A”
22
20-24-26-28 AWG
.054
.156 – .125
20
20-22-24 AWG
.083
.185 – .155
16
16-18-20 AWG
.103
.260 – .230
8
(with #12 crimp)
12-14 AWG
.255
.395 – .365
8
8-10 AWG
.255
.395 – .365
Crimping Wire to Contacts
Follow steps 1-3 for proper contact crimping.
1. Fully insert wire into contact
crimp pocket. Wire must be
visible through wire inspection
hole.
2. Insert contact into tool (use proper
crimping tool as listed on preceding page).
Crimp contact to wire. Tool will not open if
contact is not fully crimped.
3. After crimping, wire should be visible
through wire inspection hole.
Contact Insertion
Using proper insertion/removal tool as
listed on previous page, slip wire into
insertion end (colored end), placing
crimp end of contact inside the slotted
portion and contact shoulder against
end of tool.
Align contact with the cavity at the rear
face of the module. Carefully push the
contact into the full depth of the cavity.
Withdraw tool. A slight axial pull on the
wire will confirm contact is locked in
proper position.
Contact Removal
Snap the extraction end (white end) of
the tool over the wire of the contact
selected for removal. Carefully push the
tool into the full depth of the contact
cavity releasing the contact retaining
collet. Hold the wire against the serrations on the tool, and withdraw the tool
and the wired contact from the module.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
LMD Assembly Instructions
MODULE INSERTION/REMOVAL & USE OF STRAIN RELIEF
Introduction/
Pkg. Solutions/
Brush Contact
Select module to be removed and place
the blades of removal tool into the removal slots at the front of the connector. Push
the removal tool into the full depth of the
cavity, releasing the module retention
tines.
Low Mating Force MIL-DTL-55302
Rack & Panel
Brush
Ruggedized
LMD/LMS
Rectangular
Interconnects
Tape wire bundle in area of cable clamp, and build up diameter
to approx. 3/8 inches, if required. Align self-locking tines of the
strain relief housing with the cavities adjacent to each module.
Push the strain relief housing into place until the self-locking
tines snap and lock strain relief into position. Assemble opposite
half of strain relief housing to connector and tighten tie-strap to
provide clamping force on the wire bundle.
High Density
Internal attachment strain reliefs may be opened to
provide module and/or contact accessibility. To
service connectors, first cut and discard tie-strap on
strain relief. Open strain relief halves approx. 45°
each by bending along integral flexible hinge. After
servicing, close strain relief halves and install and
tighten new tie-strap.
To completely remove strain relief from the housing
in order to provide module access; first remove
tie-strap, open strain relief halves 45° each, then
remove module, then remove strain relief.
Standard Hybrids - Signal/Power/ Docking Conn./
Brush
Coax/Fiber Optics
Accessories/Install.
Opening Strain Relief to Service
Modules and Contacts
HSB3
Hi Speed
Strain reliefs, if required, may be assembled to plug or receptacle
connectors which have a full complement of modules installed.
The following is instruction for assembling the internal attachment strain relief, part number LMD-5300-10A (see page 107).
HDB3
Assembly of Internal Strain Relief
With the module removal tool fully
inserted, push the extraction plunger to
eject the module out of the rear of the
connector.
Ruggedized
VME 64x/
VITA 60, 66
Align the module with the proper
cavity at the rear of the housing. The
module keyway must be positioned
to accept key in housing cavity.
Carefully insert the module straight in
to the cavity until fully seated and
locked in place. A slight axial push on
the front of the module or a pull on
the cable bundle will confirm module
is locked in proper position.
Module Removal
LRM (Line Replaceable Modules)
Module Insertion
Staggered/ Hybrids - Fiber Optics/ Options/
GEN-X
Hi Speed/RF/Power Accessories
Pin or socket modules, wired or unwired, can be inserted or intermixed in plug
or receptacle housings. Select from standard module configurations shown on
pages 103 & 104, or select the optional bussing, diode or relay modules
offered, shown on pages 105 & 106. The next instructions illustrate the proper
method of insertion and removal of modules within the LMD connector.
Other
Rectangular
Interconnects
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
109
LRM (Line Replaceable Modules)
High Density
HSB3
HDB3
Hi Speed
Low Mating Force MIL-DTL-55302
LMS In-Line Splice Connector
SIMPLE, LOW COST INTERCONNECTION DEVICE
LMS Modular Connectors
Amphenol’s LMS in-line splice connector incorporates
LMD modules and contacts. The LMS is a simple,
compact, three-piece assembly which is used in the
following applications:
• Instrument terminations
• Equipment terminations
• Wire harness terminations
• Test points
The LMS double-ended tool-less splice (part number
LMS-01T-TL) incorporated an integral release mechanism for easy tool-less module removal. It is manufactured of black thermoplastic material* and is temperature
rated at –55°C to +140°C ( –67°F to +284°F).
The LMS connector uses the same standard modules,
bussing modules, diode modules and/or relay modules
as the LMD assemblies (see pages 103-105 for module
and contact availability.
LMD/LMS
Rectangular
Interconnects
Other
Rectangular
Interconnects
110
Groove for Tie Strap
or 2-Piece Bracket
Uses Same
Module Types
as LMD
Push Button
Module Release
LMS Double-Ended
In-Line Splice Housing
Part Number: LMS-01T-TL
PYLE- NATIONAL
LMS SERIES
* For availability of materials other than standard black
thermoplastic, consult Amphenol Aerospace.
.625
(15.88)
.218 (5.54)
1.688 (42.88)
LMS Two-Piece Bracket
for Panel Mounting
LMS Panel Mounting Bracket
Part Number: LMS-B1-01
.144 DIA. HOLE
(3.66 DIA. HOLE)
Two-Piece
Bracket apart
.625
(15.88)
POLARIZING KEY
Two-Piece Bracket
assembled together
Rack & Panel
Brush
Ruggedized
Docking Conn./ Hybrids - Signal/Power/ Standard
Coax/Fiber Optics
Brush
Accessories/Install.
Ruggedized
VME64x /
VITA 60, 66
Options/ Hybrids - Fiber Optics/ Staggered/
Accessories Hi Speed/RF/Power
GEN-X
Introduction/
Pkg. Solutions/
Brush Contact
Amphenol
Aerospace
.718
(18.24)
1.093
(27.76)
1.409
(35.79)
PYLE
NATIONAL
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com