7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 MECHANICAL FEED PNEUMATIC 4 SERVO LATCH PLATE SMART APPLICATOR 4 NONE CRIMP TOOLING KIT SET UP GAUGE 2119599-2 MECHANICAL FEED PNEUMATIC FEED - - - - 2119950-1 2119792-1 2119951-1 - 1901697-1 2161326-1 8- 2150401 -5 - 2119949-1 8- 2150401 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150401 -5 - 2119949-1 8- 2150401 -4 2063961-1 2119950-1 5-18022-5 2119792-1 - - - - - - - - 2119653-1 - 2119653-1 2119641-1 - - - - 2119641-1 - - - - - - - n TERMINAL APPLICATION SPECIFICATION (A) 114-20083 - 2168400-7 - - 2168400-7 - - (QUANTITY 2) - - (QUANTITY 2) - 6 - - 2063440-1 - - - - - - - - (B) 114-20080 INSULATION DIAMETER RANGE 2.20-3.30 mm [.087-.130 IN] - - - - TERMINALS APPLIED TE TERMINAL (A) 926820-1 TE TERMINAL (A) 926820-4 C1__DWG_PN_1_0 (A) 926820-2 (A) 926820-5 (A) 926820-3 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 13 B C1__DWG_PN_2_0 (A) 926820-6 TE TERMINAL (A) 926820-7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL 6 C1__DWG_PN_4_0 (A) 926820-8 (B) 282349-1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.60+/-0.03 [.063+/-.001] 1.45+/-0.03 [.057+/-.001] 1.35+/-0.03 [.053+/-.001] 1.27+/-0.03 [.050+/-.001] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.7 7.3 9.0 10.3 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 1 2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 13 2150401 2150401 2150401 2150401 -4 -4 -5 -6 WIRE RANGE 0.5mm2 IS NOT CAPABLE FOR FORE MONITORING. IF CRIMP FORCE MONITORING IS ESSENTIAL, 0.5mm2 IS NOT ALLOWED FOR THIS TERMINAL. THIS WAS TAKEN FROM TERMINAL DRAWING. 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 & 242. 66 P LTR DESCRIPTION DATE RELEASED DWN APVD LG 09MAY2014 GB 2063440-1 .250 (6.3) SERIES FLAG POS. LOCK 5.00-6.00 mm [.197-.236 IN] A REVISIONS DIST PART NUMBERS REQUIRED TE CRIMP SPECIFICATION WIRE STRIP LENGTH LOC 1 A F F TE TERMINAL TERMINAL NAME: C 2 TYPE 3.56 mm [.140] TERMINAL DATA: SMART APPLICATOR SERVO LATCH PLATE 12 2150401 -7 2.54 mm [.100] SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE A 7- 2150401 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150401 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2150401 -5 WIRE INSUL DESCRIPTION A 2150401 -2 CRIMP 4 20 REVISION 2150401 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 1 & 242. - 1 1 1 - 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN PART NO DESCRIPTION 260 252 250 249 248 247 ITEM NO 1 1 1 1 - 1 - 1 1 1 - - 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 3 3 3 3 3 - 1 1 1 1 1 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - - 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - - - - - 1 - - - - - 1 - 2 2 2 2 2 - - - - 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 3 1 2 2 2 2 2 1 1 1 1 1 1 2 1 3 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 1 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1-22279-3 2161315-1 2119082-7 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 1-18028-2 980371-4 2-18032-5 1-2079383-6 2168083-4 2168400-1 2168083-1 1-2168083-3 455888-5 2-2168083-1 2119956-2 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 224716-6 1-2168083-0 2119799-1 18023-9 2119652-1 2119653-1 1-2119655-9 2161310-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-18028-2 2217981-1 1-2168083-0 356835-1 240639-1 2217982-1 2-22281-3 240792-1 662657-1 690438-1 1-2079383-1 455888-3 2217983-1 6-22279-4 1-356885-6 662631-1 2217984-1 662630-1 662632-2 662630-2 238009-1 2-1633961-3 455888-4 456407-8 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20JAN2014 CHK 20JAN2014 APVD 20JAN2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 246 245 244 243 242 240 239 238 213 183 172 166 164 163 137 135 133 109 105 104 93 89 86 85 83 82 80 71 70 67 66 63 62 59 58 56 51 49 48 47 46 44 41 40 39 38 37 35 33 32 29 28 27 24 22 20 19 18 17 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SPRING, COMPRESSION RAM, STEPPED, AMP STYL, EF, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 10) SCR, SKT HD CAP, RoHS, M5 X 10.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M3 X 16 SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 25 DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLDER,FEED FINGER, AF SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, STEPPED, AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 BLOCK, BASE SCR, SKT HD CAP, RoHS, M4 X 10 LEVER, DRAG RELEASE STRIPPER (MACHINING) PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG, TERMINAL STRIP, GUIDE, REAR FRONT STRIP GUIDE SCR, BHSC, RoHS (M6 X 12) SPACER, CRIMPER PLATE, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR, FLOATING ANVIL BLADE, FRONT SLUG DEPRESSOR, SHEAR BLADE, FRONT SLUG BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150401 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 243 2 6 246 252 245 35 44 2 2 A 2 2 242 59 56 244 166 239 58 6 8 D 63 1 1 C 1 1 3 70 82 5 PNEUMATIC 1 2 7 C 238 14 249 2 4 250 A 41 137 163 10 A 6 164 2 51 86 19 109 22 28 66 33 SERVO LATCH PLATE 18 213 27 58 85 67 B 172 59 105 29 B 12 9 CAM POSITIONS 83 11 1 47 A 24 32 109 30mm STROKE 30mm STROKE 30mm STROKE 1 46 8 93 1 13 80 17 89 104 20 248 48 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20JAN2014 CHK 20JAN2014 APVD 20JAN2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150401 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER A FINE CRIMP HEIGHT ADJUST 2- 2150401 -7 A FINE CRIMP HEIGHT ADJUST NONE 2.54 mm [.100] SET UP GAUGE 2119599-2 A CRIMP TOOLING KIT - 2119950-1 SERVO LATCH PLATE 2119792-1 2119951-1 SMART APPLICATOR 1901697-1 2161326-1 MECHANICAL FEED - 2119949-1 SERVO LATCH PLATE 2063961-1 2119951-1 SMART APPLICATOR 1901697-1 2161326-1 MECHANICAL FEED 4 - 2119949-1 PNEUMATIC FEED 2063961-1 2119950-1 - 8- 2150401 -5 8- 2150401 -4 5-18022-5 8- 2150401 -5 8- 2150401 -4 2119792-1 - - - - - - 5-18022-5 - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - 2168400-7 2168400-7 - (QUANTITY 2) - (QUANTITY 2) - - - 2063440-1 - 6 - - - TE CRIMP SPECIFICATION .250 (6.3) SERIES FLAG POS. LOCK TERMINAL NAME: WIRE STRIP LENGTH n 5.00-6.00 mm [.197-.236 IN] TERMINAL APPLICATION SPECIFICATION (A) 114-20083 (B) 114-20080 INSULATION DIAMETER RANGE 2.20-3.30 mm [.087-.130 IN] - - - - TERMINALS APPLIED TE TERMINAL (A) 926820-1 TE TERMINAL (A) 926820-4 C1__DWG_PN_1_0 (A) 926820-2 (A) 926820-5 (A) 926820-3 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 12 B C1__DWG_PN_2_0 (A) 926820-6 TE TERMINAL (A) 926820-7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.45+/-0.03 [.057+/-.001] 1.35+/-0.03 [.053+/-.001] 1.27+/-0.03 [.050+/-.001] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_4_0 (B) 282349-1 1.60+/-0.03 [.063+/-.001] 1 TE TERMINAL (A) 926820-8 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.7 7.3 9.0 10.3 9 6 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150401 -4 2150401 -4 2150401 -5 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 A 1 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12 & 242. & 153. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WIRE RANGE 0.5mm2 IS NOT CAPABLE FOR FORE MONITORING. IF CRIMP FORCE MONITORING IS ESSENTIAL, 0.5mm2 IS NOT ALLOWED FOR THIS TERMINAL. THIS WAS TAKEN FROM TERMINAL DRAWING. AMP 4805 REV 31MAR2000 A REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F F TE TERMINAL LOC 1 - TYPE 3.56 mm [.138] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2150401 -5 APPL INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150401 -7 WIRE INSUL DESCRIPTION A 2- 2150401 -2 CRIMP 4 20 REVISION 2- 2150401 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - 1 1 1 1 -77 -27 -25 -22 -21 1 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 251 1 ITEM NO 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2119653-2 2-2119655-0 2161313-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 1-18028-2 980371-4 2-18032-5 1-2079383-6 2168083-4 2168400-1 2168083-1 1-2168083-3 455888-5 2-2168083-1 2119956-2 2119791-9 2119740-1 2168078-1 2119793-1 992763-5 1-2168083-0 2119799-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 1-18028-2 2217981-1 1-2168083-0 356835-1 240639-1 2217982-1 2-22281-3 240792-1 662657-1 690438-1 455888-3 2217983-1 6-22279-4 1-356885-6 662631-1 2217984-1 662630-1 662632-2 662630-2 238009-1 2-1633961-3 455888-4 456407-8 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 2 2 2 2 1 1 1 1 1 1 2 1 3 2 1 3 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - - REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 3 3 3 3 - 1 1 1 1 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - 2 2 2 2 - - - 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20JAN2014 CHK 20JAN2014 APVD 20JAN2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 246 244 243 242 240 239 238 213 183 172 166 164 163 153 152 145 142 141 140 139 137 135 133 109 105 104 93 89 86 85 83 82 80 71 70 67 66 63 62 56 51 49 48 41 40 39 38 33 32 29 28 27 24 22 20 19 18 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, STEPPED, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 10) SCR, SKT HD CAP, RoHS, M5 X 10.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M3 X 16 SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 25 DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLDER,FEED FINGER, AF SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 BLOCK, BASE SCR, SKT HD CAP, RoHS, M4 X 10 LEVER, DRAG RELEASE STRIPPER (MACHINING) PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG, TERMINAL STRIP, GUIDE, REAR FRONT STRIP GUIDE SPACER, CRIMPER PLATE, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR, FLOATING ANVIL BLADE, FRONT SLUG DEPRESSOR, SHEAR BLADE, FRONT SLUG BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150401 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 62 FEED TYPE 38 D MECHANICAL 39 7 7 145 153 246 139 140 2 2 2 2 6 166 242 A 59 244 243 D 239 8 56 58 63 1 1 C 1 1 3 70 5 82 6 PNEUMATIC 1 C 2 238 7 14 249 2 250 A 4 137 41 163 59 10 86 2 164 27 B 51 109 A 33 58 67 19 213 18 66 22 29 172 SERVO LATCH PLATE B 105 85 12 141 CAM POSITIONS 30mm STROKE 9 11 30mm STROKE 30mm STROKE 142 83 152 28 1 1 8 93 1 13 80 109 20 32 89 24 104 SERVO FEEDER NOT INCLUDED A 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20JAN2014 CHK 20JAN2014 APVD 20JAN2014 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150401 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A