NCP1083 Integrated High Power PoE-PD Interface & DC-DC Converter Controller with 9V Auxiliary Supply Support http://onsemi.com Introduction The NCP1083 is a member of ON Semiconductor’s high power HIPO Power over Ethernet Powered Device (PoE−PD) product family TSSOP−20 EP DE SUFFIX and represents a robust, flexible and highly integrated solution CASE 948AB targeting demanding medium and high power Ethernet applications. It 1 combines in a single unit an enhanced PoE−PD interface supporting the IEEE 802.3af and the 802.3at standard and a flexible and configurable DC−DC converter controller. The NCP1083’s exceptional capabilities enable applications to smoothly transition from non−PoE to PoE enabled networks by also supporting power from auxiliary sources such as AC power adapters and battery supplies, eliminating the need for a second switching power supply. ON Semiconductor’s unique manufacturing process and design enhancements allow the NCP1083 to deliver up to 25.5 W for the IEEE 802.3at standard and up to 40 W for proprietary high power PoE applications. The NCP1083 enables the IEEE 802.3at and implements NCP1083 = Specific Device Code a two event physical layer classification. Additional proprietary XXXX = Date Code Y = Assembly Location classification procedures support high power power sourcing ZZ = Traceability Code equipment (PSE) on the market. The unique high power features leverage the significant cost advantages of PoE− enabled systems to a much broader spectrum of products in emerging markets such as ORDERING INFORMATION industrial ethernet devices, PTZ and Dome IP cameras, RFID readers, See detailed ordering and shipping information in the package dimensions section on page 2 of this data sheet. MIMO WLAN access points, high−end VoIP phones, notebooks, etc. The integrated current mode DC−DC controller facilitates • 9 V Front, Rear and Direct Auxiliary Supply Connections isolated and non−isolated fly−back, forward and buck • Supporting the IEEE 802.3af and the 802.3at Standard converter topologies. It has all the features necessary for a • Supports IEEE 802.3at Two Event Layer 1 flexible, robust and highly efficient design including Classification programmable switching frequency, duty cycle up to 80 • High Power Layer 1 Classification Indicator percent, slope compensation, and soft start−up. • Extended Power Ranges up to 40 W The NCP1083 is fabricated in a robust high voltage process and integrates a rugged vertical N−channel DMOS • Programmable Classification Current with a low loss current sense technique suitable for the most • Adjustable Under Voltage Lock Out demanding environments and capable of withstanding harsh • Programmable Inrush Current Limit environments such as hot swap and cable ESD events. • Programmable Operational Current Limit up to The NCP1083 complements ON Semiconductor’s ASSP 1100 mA for Extended Power Ranges portfolio in industrial devices and can be combined with • Over−temperature Protection stepper motor drivers, CAN bus drivers and other high− • Industrial Temperature Range −40°C to 85°C with Full voltage interfacing devices to offer complete solutions to the Operation up to 150°C Junction Temperature industrial and security market. • 0.6 W Hot−Swap Pass−switch with Low Loss Current Features Sense Technique • These are Pb−Free Devices • Vertical N−channel DMOS Pass−switch Offers the Powered Device Interface Robustness of Discrete MOSFETs with Integrated Temperature Control • Flexible Auxiliary Power Supply Support © Semiconductor Components Industries, LLC, 2013 May, 2013 − Rev. 3 1 Publication Order Number: NCP1083/D NCP1083 DC−DC Converter Controller PIN DIAGRAM • Current Mode Control • Supports Isolated and Non−isolated DC−DC Converter VPORTP CLASS UVLO INRUSH ILIM1 VPORTN1 RTN VPORTN2 AUX TEST Applications • Internal Voltage Regulators • Wide Duty Cycle Range with Internal Slope Compensation Circuitry • Programmable Oscillator Frequency • Programmable Soft−start Time SS FB COMP VDDL VDDH GATE ARTN nCLASS_AT CS OSC 1 Exposed Pad (Top View) ORDERING INFORMATION Temperature Range Package Shipping Configuration† NCP1083DEG −40°C to 85°C TSSOP−20 EP (Pb−Free) 74 units / Tube NCP1083DER2G −40°C to 85°C TSSOP−20 EP (Pb−Free) 2500 / Tape & Reel Part Number †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. VPORTP DETECTION AUX INTERNAL SUPPLY & BANDGAP THERMAL SHUT DOWN AUXILIARY SUPPLY DETECTION VDDH VDDH VDDL VDDL VDDL CLASS VDDL CLASSIFICATION 5 mA SS VDDL UVLO UVLO 5K VPORT MONITOR DC−DC CONVERTER CONTROL 1.2 V FB COMP CS OSC INRUSH ILIM1 VDDH GATE HOT SWAP SWITCH INRUSH ILIM1 CONTROL & CURRENT LIMIT BLOCKS OSC VDDL 20 mA nCLASS_AT ARTN RTN VPORTN1,2 Figure 1. NCP1083 Block Diagram http://onsemi.com 2 NCP1083 SIMPLIFIED APPLICATION DIAGRAMS VAUX(+) D3 RJ−45 Rclass Cline DB1 R1 Data Pairs Rinrush Rilim1 Raux1 INRUSH VDDL Raux3 R2 Z_line Cpd D1 T1 Cvddh Voutput Cload LD1 Rd1 Cvddl NCP1083 nCLASS_AT UVLO GATE AUX CS TEST FB VPORTN1 ARTN VPORTN2 RTN SS OSC COMP D2 Spare Pairs VDDH ILIM1 Raux2 DB2 VPORTP CLASS M1 Rslope Rcs Optocoupler R5 OC1 C2 R3 C1 Rosc Css Z1 R4 VAUX(−) Figure 2. Isolated Fly−back Converter with Rear Auxiliary Supply Figure 2 shows the integrated PoE−PD switch and DC−DC controller configured to work in a fully isolated application. The output voltage regulation is accomplished with an external opto−coupler and a shunt regulator (Z1). VAUX(+) D3 RJ−45 Rclass Cline DB1 R1 Data Pairs Rilim1 Raux1 Raux2 D2 DB2 Raux3 R2 Spare Pairs Z_line Rinrush VPORTP CLASS VDDH INRUSH VDDL ILIM1 Css VAUX(−) T1 Cvddh NCP1083 nCLASS_AT UVLO GATE AUX CS TEST FB VPORTN1 ARTN VPORTN2 RTN SS OSC COMP Rosc Cpd D1 LD1 Cvddl R3 Rd1 Voutput Cload M1 Rslope R4 Rcs Rcomp C1comp C2comp Figure 3. Non−Isolated Fly−back Converter with Rear Auxiliary Supply Figure 3 shows the integrated PoE−PD and DC−DC controller configured in a non−isolated fly−back configuration. A compensation network is inserted between the FB and the COMP pin for overall stability of the feedback loop. http://onsemi.com 3 NCP1083 SIMPLIFIED APPLICATION DIAGRAMS VAUX(+) D2 D4 RJ−45 VPORTP CLASS Rclass Cline DB1 R1 Data Pairs Rinrush Rilim1 Raux1 NCP1083 nCLASS_AT UVLO GATE AUX CS TEST FB VPORTN1 ARTN VPORTN2 RTN SS OSC COMP D3 DB2 Raux3 R2 Z_line R5 Cvddh Cpd VDDL ILIM1 Raux2 Spare Pairs INRUSH VDDH T1 D1 LD1 Voutput R3 Cload Rd1 Cvddl M1 Rslope R4 Rcs Rcomp Rosc Css C1comp VAUX(−) C2comp Figure 4. Non−Isolated Fly−back with Extra Winding and Rear Auxiliary Supply Figure 4 shows the same non−isolated fly−back configuration as Figure 3, but adds a 12 V auxiliary bias winding on the transformer to provide power to the NCP1083 DC−DC controller via its VDDH pin. This topology shuts off the current flowing from VPORTP to VDDH and therefore reduces the internal power dissipation of the PD, resulting in higher overall power efficiency. VAUX(+) D5 RJ−45 Rclass Cline DB1 R1 Data Pairs Rinrush Rilim1 Raux1 INRUSH ILIM1 D4 DB2 Raux3 R2 Z_line Rosc Css D3 T1 Cpd VDDH D1 L1 Voutput Cvddh VDDL NCP1083 nCLASS_AT UVLO GATE AUX CS TEST FB VPORTN1 ARTN VPORTN2 RTN SS OSC COMP Raux2 Spare Pairs VPORTP CLASS D2 LD1 Cvddl Cload Rd1 M1 Rslope R3 R4 Rcs Rcomp C1comp VAUX(−) C2comp Figure 5. Non−Isolated Forward Converter with Rear Auxiliary Supply Figure 5 shows the NCP1083 used in a non−isolated forward topology. High Power Considerations high power classification. The NCP1083 also supports proprietary designs capable of delivering 25 W to 40 W to the load in two−pair configurations. A separate application note describes these implementations (AND8332). The NCP1083 is designed to implement various configurations of high−power PoE systems including those based on the IEEE 802.3at standard. High power operation can be enabled by a Dual Event Layer 1 classification or a Single Event Layer 1 classification combined with a Layer 2 http://onsemi.com 4 NCP1083 Table 1. PIN DESCRIPTIONS Name Pin No. Type 1 Supply Positive input power. Voltage with respect to VPORTN1,2. 6,8 Ground Negative input power. Connected to the source of the internal pass−switch. RTN 7 Ground DC−DC controller power return. Connected to the drain of the internal pass−switch. It must be connected to ARTN. This pin is also the drain of the internal pass−switch. ARTN 14 Ground DC−DC controller ground pin. Must be connected to RTN as a single point ground connection for improved noise immunity. VDDH 16 Supply Output of the 9 V LDO internal regulator. Voltage with respect to ARTN. Supplies the internal gate driver. VDDH must be bypassed to ARTN with a 1 mF or 2.2 mF ceramic capacitor with low ESR. VDDL 17 Supply Output of the 3.3 V LDO internal regulator. Voltage with respect to ARTN. This pin can be used to bias an external low−power LED (1 mA max.) connected to nCLASS_AT, and can also be used to add extra biasing current in the external opto−coupler. VDDL must be bypassed to ARTN with a 330 nF or 470 nF ceramic capacitor with low ESR. CLASS 2 Input Classification current programming pin. Connect a resistor between CLASS and VPORTN1,2. INRUSH 4 Input Inrush current limit programming pin. Connect a resistor between INRUSH and VPORTN1,2. ILIM1 5 Input Operational current limit programming pin. Connect a resistor between ILIM1 and VPORTN1,2. UVLO 3 Input DC−DC controller under−voltage lockout input. Voltage with respect to VPORTN1,2. Connect a resistor−divider from VPORTP to UVLO to VPORTN1,2 to set an external UVLO threshold. GATE 15 Output VPORTP VPORTN1 VPORTN2 Description DC−DC controller gate driver output pin. OSC 11 Input nCLASS_AT 13 Output, Open Drain COMP 18 I/O Output of the internal error amplifier of the DC−DC controller. COMP is pulled−up internally to VDDL with a 5 kW resistor. In isolated applications, COMP is connected to the collector of the opto−coupler. Voltage with respect to ARTN. FB 19 Input DC−DC controller inverting input of the internal error amplifier. In isolated applications, the pin should be strapped to ARTN to disable the internal error amplifier. CS 12 Input Current−sense input for the DC−DC controller. Voltage with respect to ARTN. SS 20 Input Soft−start input for the DC−DC controller. A capacitor between SS and ARTN determines the soft−start timing. AUX 9 Input When the pin is pulled up, the IEEE detection mode is disabled and the device can be supplied by an auxiliary supply. Voltage with respect to VPORTN1,2. Connect the pin to the auxiliary supply through a resistor divider. TEST 10 Input Digital test pin must always be connected to VPORTN1,2. EP Internal oscillator frequency programming pin. Connect a resistor between OSC and ARTN. Active−low, open−drain Layer 1 dual−finger classification indicator. Exposed pad. Connected to VPORTN1,2 ground. http://onsemi.com 5 NCP1083 Table 2. ABSOLUTE MAXIMUM RATINGS Symbol VPORTP Parameter Conditions Min Max Unit Input power supply Voltage with respect to VPORTN1,2 −0.3 72 V RTN ARTN Analog ground supply 2 Pass−switch in off−state (Voltage with respect to VPORTN1,2) −0.3 72 V VDDH Internal regulator output Voltage with respect to ARTN −0.3 17 V VDDL Internal regulator output Voltage with respect to ARTN −0.3 3.6 V CLASS Analog output Voltage with respect to VPORTN1,2 −0.3 3.6 V INRUSH Analog output Voltage with respect to VPORTN1,2 −0.3 3.6 V ILIM1 Analog output Voltage with respect to VPORTN1,2 −0.3 3.6 V UVLO Analog input Voltage with respect to VPORTN1,2 −0.3 3.6 V OSC Analog output Voltage with respect to ARTN −0.3 3.6 V Analog input / output Voltage with respect to ARTN −0.3 3.6 V FB Analog input Voltage with respect to ARTN −0.3 3.6 V CS Analog input Voltage with respect to ARTN −0.3 3.6 V SS Analog input Voltage with respect to ARTN −0.3 3.6 V Analog output Voltage with respect to ARTN −0.3 3.6 AUX Analog input Voltage with respect to VPORTN1,2 −0.3 3.6 V TEST Digital input Voltage with respect to VPORTN1,2 −0.3 3.6 V COMP nCLASS_AT Ta Ambient temperature −40 85 °C Tj Junction temperature − 150 °C − 175 °C −55 150 °C 37.6 °C/W 4 − kV Tj−TSD Junction temperature (Note 1) Tstg Storage Temperature TθJA Thermal Resistance, Junction to Air (Note 2) Thermal shutdown condition Exposed pad connected to VPORTN1,2 ground ESD−HBM Human Body Model ESD−CDM Charged Device Model 750 − V Machine Model 300 − V ±200 − mA 8/15 − kV ESD−MM LU ESD−SYS Latch−up per JEDEC Standard JESD22 per JEDEC Standard JESD78 System ESD (contact/air) (Note 3) Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. 1. Tj−TSD allowed during error conditions only. It is assumed that this maximum temperature condition does not occur more than 1 hour cumulative during the useful life for reliability reasons. 2. Mounted on a 1S2P (3 layer) test board with copper coverage of 25 percent for the signal layers and 90 percent copper coverage for the inner planes at an ambient temperature of 85°C in still air. Refer to JEDEC JESD51−7 for details. 3. Surges per EN61000−4−2, 1999 applied between RJ−45 and output ground and between adapter input and output ground of the evaluation board. The specified values are the test levels and not the failure levels. http://onsemi.com 6 NCP1083 Recommended Operating Conditions Operating conditions define the limits for functional operation and parametric characteristics of the device. Note that the functionality of the device outside the operating conditions described in this section is not warranted. Operating outside the recommended operating conditions for extended periods of time may affect device reliability. All values concerning the DC−DC controller, VDDH, VDDL, and nCLASS_AT blocks are with respect to ARTN. All others are with respect to VPORTN1,2 (unless otherwise noted). Table 3. OPERATING CONDITIONS Symbol Parameter Conditions Min Typ Max Unit 0 57 V 1.4 9.5 V 23.75 26.25 kW INPUT SUPPLY VPORT Input supply voltage VPORT = VPORTP − VPORTN1,2. SIGNATURE DETECTION Vsignature Input supply voltage signature detection range Rsignature Signature resistance (Note 4) Offset_current I_VportP + I_Rtn VPORTP = RTN = 1.4 V − 1.8 5 mA Sleep_current I_VportP + I_Rtn VPORTP = RTN = 9.5 V − 15 25 mA 20.5 V CLASSIFICATION Vcl Input supply voltage classification range 13 V_mark Mark event voltage range (VPORTP falling) 5.4 − 9.7 V I_mark Current consumption I_VportP + I_Rdet in Mark Event range 5.4 V ≤ VPORT ≤ 9.5 V 0.5 − 2.0 mA dR_mark Input signature during Mark Event (Note 7) For information only − − 12 kW Vreset Classification Reset range (VPORTP falling) 4.3 4.9 5.4 V Iclass0 Class 0: Rclass 10 kW (Note 6) Iclass0 = I_VportP + I_Rdet 0 − 4 mA Iclass1 Class 1: Rclass 130 W (Note 6) Iclass1 = I_VportP + I_Rdet 9 − 12 mA Iclass2 Class 2: Rclass 69.8 W (Note 6) Iclass2 = I_VportP + I_Rdet 17 − 20 mA Iclass3 Class 3: Rclass 44.2 W (Note 6) Iclass3 = I_VportP + I_Rdet 26 − 30 mA Iclass4 Class 4: Rclass 30.9 W (Note 6) Iclass4 = I_VportP + I_Rdet 36 − 44 mA Iclass5 Class 5: Rclass 22.1 W (Notes 5 and 6) (for proprietary high power applications) Iclass5 = I_VportP + I_Rdet 50 − 60 mA IDCclass Internal current consumption during classification (Note 8) For information only − 600 − mA 13 20 27 mA CLASSIFICATION INDICATOR nCLASS_AT_i nCLASS_AT current source NCLASS_AT_pd RDS,ON of NCLASS_AT pull down transistor For information only 130 W 4. Test done according to the IEEE 802.3af 2 Point Measurement. The minimum probe voltages measured at the PoE−PD are 1.4 V and 2.4 V, and the maximum probe voltages are 8.5 V and 9.5 V. 5. This extended classification range can be used with a PSE which also uses this classification range to deliver more current than specified by IEEE 802.3. 6. Measured with an external Rdet of 25.5 kW between VPORTP and VPORTN1,2, and for 13 V < VPORT < 20.5 V (with VPORT = VPORTP – VPORTN1,2). Resistors are assumed to have 1% accuracy. 7. Measured with the 2 Point Measurement defined in the IEEE 802.3af standard with 5.4 V and 9.5 V the extreme values for V2 and V1. 8. This typical current excludes the current in the Rclass and Rdet external resistors. http://onsemi.com 7 NCP1083 Table 3. OPERATING CONDITIONS Symbol Parameter Conditions Min Typ Max Unit UVLO Vuvlo_on Default turn on voltage (VportP rising) UVLO pin tied to VPORTN1,2 − 38 40 V Vuvlo_off Default turn off voltage (VportP falling) UVLO pin tied to VPORTN1,2 29.5 32 − V Vhyst_int UVLO internal hysteresis UVLO pin tied to VPORTN1,2 − 6 − V Vuvlo_pr UVLO external programming range UVLO pin connected to the resistor divider (R1 & R2). AUX pin tied to VPORTN1,2 For information only 13 − 50 V Vuvlo_pr_aux UVLO external programming VPORT range with auxiliary supply support UVLO & AUX pins configured for auxiliary supply support 8.5 − 18 V Vhyst_ext UVLO external hysteresis UVLO pin connected to the resistor divider (R1 & R2) − 15 − % Uvlo_Filter UVLO on/off filter time For information only − 90 − mS AUXILIARY SUPPLY OPERATION – INPUT SUPPLY Vaux_min1 VPORTP−ARTN voltage at startup (required for VDDH > VDDH_Por_R) VAUX rising − No external load on VDDL & VDDH 8.7 − − V Vaux_min2 VPORTP−ARTN voltage during PWM operation (required for VDDH > VDDH_Por_F) Voltage with respect to Ivddl_load1 & Ivddh_load1 for the load current conditions 8.5 − − V AUXILIARY SUPPLY OPERATION – AUX PIN Vaux_off Voltage range of the AUX pin where the auxiliary supply circuit is guaranteed not operational. Voltage with respect to VPORTN1,2. − − 0.2 V Vaux_on Voltage range of the AUX pin where the auxiliary supply circuit is guaranteed operational. Voltage with respect to VPORTN1,2 1.5 − 3.3 V Raux Total resistance value of the resistor divider connected to the AUX pin (sum of Raux1 and Raux3) Between VAUX supply & VPORTN1,2 − − 25 kW AUXILIARY SUPPLY OPERATION – VDDL REGULATOR Ivddl_load1 Current load on the VDDL pin with VPORTP − ARTN = 8.5 V (Notes 9 and 10) Ivddh_load + Ivddl_load < 4.5 mA − − 1 mA Ivddl_load2 Current load on the VDDL pin with VPORTP − ARTN > 12.5 V (Notes 9 and 10) Ivddh_load + Ivddl_load < 10 mA − − 2.25 mA AUXILIARY SUPPLY OPERATION – VDDH REGULATOR Ivddh_load1 Current load on the VDDH regulator with VPORTP − ARTN = 8.5 V (Notes 9 and 10) Ivddh_load + Ivddl_load < 4.5 mA − − 4.5 mA Ivddh_load2 Current load on the VDDH regulator with VPORTP − ARTN > 12.5 V (Notes 9 and 10) Ivddh_load + Ivddl_load < 10 mA − − 10 mA 9. Ivddl_load = current flowing out of the VDDL pin. Ivddh_load = current flowing out of the VDDH pin + current delivered to the Gate Driver (function of the frequency, VDDH voltage & MOSFET gate capacitance). 10. See Figures 6 and 7 for specifications on the load current at lower or higher VPORTP - ARTN voltages. In case the application requires more current capability on VDDL and VDDH, it is recommended to externally supply the VDDH pin with a bias winding from the transformer or to add a diode between VAUX(+) and VDDH pin (verify the VAUX voltage does not exceed the VDDH voltage range). http://onsemi.com 8 NCP1083 Table 3. OPERATING CONDITIONS Symbol Parameter Conditions Min Typ Max Unit PASS−SWITCH AND CURRENT LIMITS Ron Pass−switch Rds−on Max Ron specified at Tj = 130°C − 0.6 1.2 W I_Rinrush1 Rinrush = 150 kW (Note 11) Measured at RTN−VPORTN1,2 = 3 V 95 125 155 mA I_Rinrush2 Rinrush = 57.6 kW (Note 11) Measured at RTN−VPORTN1,2 = 3 V 260 310 360 mA I_Rilim1 Rilim1 = 84.5 kW (Note 11) Current limit threshold 450 510 570 mA I_Rilim2 Rilim1 = 66.5 kW (Note 11) Current limit threshold 600 645 690 mA I_Rilim3 Rilim1 = 55.6 kW (Note 11) Current limit threshold 720 770 820 mA I_Rilim4 Rilim1 = 38.3 kW (Note 11) Current limit threshold 970 1100 1230 mA 0.8 1 1.2 V INRUSH AND ILIM1 CURRENT LIMIT TRANSITION Vds_pgood VDS required for power good status RTN−VPORTN1,2 falling; voltage with respect to VPORTN1,2 Vds_pgood_hyst VDS hysteresis required for power good status Voltage with respect to VPORTN1,2 − 8.2 − V 8.4 9 9.6 V VDDH REGULATOR VDDH_reg Regulator output voltage (Notes 12 and 13) Ivddh_load + Ivddl_load < 10 mA with Ivddl_load < 2.25 mA and 12.5 V < VPORTP − ARTN < 57 V VDDH_Off Regulator turn−off voltage For information only VDDH_lim VDDH regulator current limit (Notes 12 and 13) 13 − 26 mA VDDH_Por_R VDDH POR level (rising) 7.3 − 8.3 V VDDH_Por_F VDDH POR level (falling) 6 − 7 V VDDH_ovlo VDDH over−voltage level (rising) 16 − 18.5 V 3.05 3.3 3.55 V VDDH_reg + 0.5 V V VDDL REGULATOR VDDL_reg Regulator output voltage (Notes 12 and 13) Ivddl_load < 2.25 mA with Ivddh_load + Ivddl_load < 10 mA and 12.5 V < VPORTP − ARTN < 57 V VDDL_Por_R VDDL POR level (rising) VDDL − 0.2 − VDDL − 0.02 V VDDL_Por_F VDDL POR level (falling) 2.5 − 2.9 V GATE DRIVER Gate_Tr GATE rise time (10−90%) Cload = 2 nF, VDDHreg = 9 V − − 50 ns Gate_Tf GATE fall time (90−10%) Cload = 2 nF, VDDHreg = 9 V − − 50 ns For information only 1.3 − 3 V 1.15 1.2 1.25 V PWM COMPARATOR VCOMP COMP control voltage range ERROR AMPLIFIER Vbg_fb Reference voltage Voltage with respect to ARTN Av_ol DC open loop gain For information only − 80 − dB GBW Error amplifier GBW For information only 1 − − MHz 11. The current value corresponds to the PoE−PD input current (the current flowing in the external Rdet and the quiescent current of the device are included). Resistors are assumed to have 1% accuracy. 12. Power dissipation must be considered. Load on VDDH and VDDL must be limited especially if VDDH is not powered by an auxiliary winding. 13. Ivddl_load = current flowing out of the VDDL pin. Ivddh_load = current flowing out of the VDDH pin + current delivered to the Gate Driver (function of the frequency, VDDH voltage & MOSFET gate capacitance). http://onsemi.com 9 NCP1083 Table 3. OPERATING CONDITIONS Symbol Parameter Conditions Min Typ Max Unit − 1.15 − V 0.35 0.45 0.55 V 3 5 7 mA 324 360 396 mV ns SOFT−START Vss Soft−start voltage range Vss_r Soft−start low threshold (rising edge) Iss Soft−start source current CURRENT LIMIT COMPARATOR CSth CS threshold voltage Tblank Blanking time For information only − 100 − DutyC Maximum duty cycle Fixed internally − 80% − Frange Oscillator frequency range − 500 F_acc Oscillator frequency accuracy OSCILLATOR 100 kHz % ±25 CURRENT CONSUMPTION IvportP1 VPORTP internal current consumption (Note 14) DC−DC controller off − 2.5 3.5 mA IvportP2 VPORTP internal current consumption (Note 15) DC−DC controller on − 4.7 6.5 mA THERMAL SHUTDOWN TSD Thermal shutdown threshold Tj = junction temperature 150 − − °C Tj Thyst Thermal hysteresis Tj = junction temperature − 15 − °C Tj −40 − 85 °C − − 125 150 °C °C THERMAL RATINGS TA Ambient temperature TJ Junction temperature Parametric values guaranteed − Max 1000 hours 10.5 10.0 9.5 9.0 8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0 4.5 4.0 15. Conditions a. No current through the pass−switch b. Oscillator frequency = 100 kHz c. No external load on VDDH and VDDL d. Aux winding not used e. 2 nF on GATE, DC−DC controller enabled f. VPORTP = 57 V 2.50 2.25 LOAD CURRENT (mA) LOAD CURRENT (mA) 14. Conditions a. No current through the pass−switch b. DC−DC controller inactive (SS shorted to RTN) c. No external load on VDDH and VDDL d. VPORTP = 57 V 2.00 1.75 1.50 1.25 1.00 0.75 8.5 9.0 9.5 10 10.5 11 11.5 12 12.5 13 13.5 0.50 8.5 9.0 9.5 10 10.5 11 11.5 12 12.5 13 13.5 VPORTP−ARTN VOLTAGE DURING PWM OPERATION (V) VPORTP−ARTN VOLTAGE DURING PWM OPERATION (V) Figure 6. (Ivddl_load)max with Auxiliary Supply Operation Figure 7. (Ivddh_load+Ivddl_load)max with Auxiliary Supply Operation http://onsemi.com 10 NCP1083 Description of Operation Powered Device Interface The NCP1083 can handle all defined types of classification, IEEE 802.3af, 802.3at and proprietary classification. In the IEEE 802.3af standard the classification is performed with a Single Event Layer 1 classification. Depending on the current level set during that single event the power level is determined. The IEEE 802.3at standard allows two ways of classification which can also be combined. These two approaches enable higher power applications through a variety of PSE equipment. For power injectors and midspans a pure physical hardware handshake is introduced called Two Event Layer 1 classification. This approach allows equipment that has no data link between PSE and PD to classify as high power. Since switches can establish a data link between PSE and PD, a software handshake is possible. This type of handshake is called Layer 2 classification (or Data Link Layer classification). It has the main advantage of having a finer power resolution and the ability for the PSE and PD to participate in dynamic power allocation. The PD interface portion of the NCP1083 supports the IEEE 802.3af and 802.3at defined operating modes: detection signature, current source classification, inrush and operating current limits. In order to give more flexibility to the user and also to keep control of the power dissipation in the NCP1083, both current limits are configurable. The device enters operation once its programmable Vuvlo_on threshold is reached, and operation ceases when the supplied voltage falls below the Vuvlo_off threshold. Sufficient hysteresis and Uvlo filter time are provided to avoid false power on/off cycles due to transient voltage drops on the cable. Detection During the detection phase, the incremental equivalent resistance seen by the PSE through the cable must be in the IEEE 802.3af standard specification range (23.75 kW to 26.25 kW) for a PSE voltage from 2.7 V to 10.1 V. In order to compensate for the non-linear effect of the diode bridge and satisfy the specification at low PSE voltage, the NCP1083 presents suitable impedance in parallel with the 25.5 kW Rdet external resistor connected between VPORTP and VPORTN. For some types of diodes (especially Schottky diodes), it may be necessary to adjust this external resistor. When the Detection_Off level is detected (typically 11.5 V) on VPORTP, the NCP1083 turns on its internal 3.3 V regulator and biasing circuitry in anticipation of the classification phase as the next step. Table 4. SINGLE AND DUAL EVENT CLASSIFICATION , (where V bg is 1.2 V) VDDA1 1.2 V CLASS Rclass VPORTN1,2 1 Single event physical classification 802.3at 1 Two event physical classification 802.3at 2 Data-link (IP) communication classification A IEEE 802.3at compliant PSE using this physical classification performs two classification events and looks for the appropriate response from the PD to check if the PD is IEEE 802.3at compatible. The PSE will generate the sequence described in Figure 8. During the first classification finger, the PSE will measure the classification current which should be 40 mA if the PD is at compliant. If this is the case, the PSE will exit the classification range and will force the line voltage into the Mark Event range. Within this range, the PSE may check the non-valid input signature presented by the PD (using the two point measurement defined in the IEEE 802.3af standard). Then the PSE will repeat the same sequence with the second classification finger. A PD which has detected the sequence “Finger + Mark + Finger + Mark” knows the PSE is IEEE 802.3at compliant, meaning the PSE will deliver more current on the port. (Note that a PSE IEEE 802.3at compliant may apply more than two fingers, but the final result will be the same as two fingers). In classification, the PD regulates a constant current source that is set by the external resistor RCLASS value on the CLASS pin. Figure 8 shows the schematic overview of the classification block. The current source is defined as: VPORTP 802.3af Two Event Layer 1 Classification Classification Current Source Generation R class Handshake An IEEE 802.3af compliant PSE performs only One Event Layer 1 classification event by increasing the line voltage into the classification range only once. Once the PSE device has detected the PD device, the classification process begins. The NCP1083 is fully capable of responding and completing all classification handshaking procedures as described next. V bg Layer One Event Layer 1 Classification Classification I class + Standard NCP1083 Figure 8. Classification Block Diagram http://onsemi.com 11 NCP1083 UVLO_on 1st Class Event 1st Mark Event 20.5 V Class range 2nd Class Event 2nd Mark Event 13 V 9.7 V Mark Range 5.4 V Reset Range 0V 2 Fingers Classification with Mark Events (.at spec) Operation Mode: Number of Mark Event: Detection X Power On 0 1 PSE Type identification: PSE identified by default as type 1 PSE (af) 2 PSE identified as type 2 PSE (at) Figure 9. Hardware Physical Classification Event Sequence nCLASS_AT Indicator converter). Otherwise, nCLASS_AT will be disabled and will be pulled up to VDDL (3.3 V typ) via an internal current source (20 mA typ) and via the external pull-up resistor. The following scheme illustrates how the nCLASS_AT pin may be configured with the processor of the powered device. An opto-coupler is used to guarantee full isolation between the Ethernet cable and the application. The nCLASS_AT active low open drain output pin can be used to notify to the microprocessor of the powered device that the PSE performed a one or two event hardware classification. If a two event hardware classification has occured and once the PD application is supplied power by the NCP1083 DC-DC converter, the nCLASS_AT pin will be pulled down to ARTN by the internal low voltage NMOS switch (ARTN is the ground connection of the DC-DC Figure 10. Isolated nClass_AT Communication with the Powered Device Application As soon as the application is powered by the DC-DC converter and completes initialization, the microprocessor should check if the NCP1083 detected a two event hardware classification by reading its digital input (pin IN1 in this example). If pin IN1 is low, the application knows power is supplied by a IEEE 802.3at compliant PSE, and can deliver power up to the level specified by the IEEE 802.3at standard. Otherwise the application will have to perform a Layer 2 classification with the PSE. There are several scenarios for which the NCP1083 will not enable its nCLASS_AT pin: http://onsemi.com 12 NCP1083 • The PSE skipped the classification phase. • The PSE performed a one event hardware classification • resistors must add to 25.5 kW and replaces the internal signature resistor. (it can be a IEEE 802.3af or a 802.3at compliant PSE with Layer 2 engine). The PSE performed a two event hardware classification but it did not properly control the input voltage in the mark voltage window, (for example it crossed the reset range). VPORTP R1 VPORT UVLO R2 Power Mode When the classification hand−shake is completed, the PSE and PD devices move into the operating mode. VPORTN1,2 Under Voltage Lock Out (UVLO) NCP1083 The NCP1083 incorporates an under voltage lock out (UVLO) circuit which monitors the input voltage and determines when to apply power to the DC−DC controller. To use the default settings for UVLO (see Table 3), the pin UVLO must be connected to VPORTN1,2. In this case the signature resistor has to be placed directly between VPORTP and VPORTN1,2, as shown in Figure 11. Figure 12. External UVLO Configuration For a Vuvlo_on desired turn−on voltage threshold, R1 and R2 can be calculated using the following equations: R1 ) R2 + R det R2 + VPORTP VPORT Auxiliary Supply Support To support applications connected to non−PoE enabled networks and minimize the bill of materials, the NCP1083 supports drawing power from an external supply. The NCP1083 supports the IEEE 802.3af/at standard when PoE power sourcing is available and acts as a regular DC−DC converter when there is no power source available on the Ethernet cable as shown in Figure 13. Auxiliary supply support can be implemented in three ways depending on where the auxiliary supply is injected. The front, rear and direct auxiliary supply configurations are explained in more detail in the application note AND9080. VPORTN1,2 NCP1083 Figure 11. Default UVLO Settings To define the UVLO threshold externally, the UVLO pin must be connected to the center of an external resistor divider between VPORTP and VPORTN1,2 as shown in Figure 12. The series resistance value of the external D1 VAUX(+) POE(+) VPORTP Raux2 Rdet1 NCP1083 Cpd D2 VPORT Optional − for very low VAUX only Raux1 UVLO Rdet2 AUX Raux3 POE(−) VAUX(−) R det When using the external resistor divider, the NCP1083 has an external reference voltage hysteresis of 15 percent typical. UVLO Rdet 1.2 V ulvo_on Pass Switch VPORTN1,2 Or RTN DC−DC Stage to VPORTN1,2 (Front AUX Configuration) to RTN (Rear AUX Configuration) Figure 13. Front and Rear Auxiliary Supply Input with Support for Very Low Input Voltages http://onsemi.com 13 NCP1083 NCP1083 internal diode (typical 0.5 V), and Vt is the threshold voltage on the AUX pin (typical 1.5 V). Note that as soon as the auxiliary supply is connected the PoE interface (detection and classification) is disabled and does not allow the PD device to be powered from the Ethernet until the auxiliary supply is removed. If the PoE PD device was drawing the current from the Ethernet cable before the auxiliary supply is connected, the power will continue to be supplied from the Ethernet cable unless the voltage of the auxiliary supply is higher than the Ethernet supply voltage. When the auxiliary input supply is above 13.5 V, connect the AUX pin to VPORTN1,2. When the auxiliary supply is below 13.5 V (but above 9 V), calculate the voltage dividers Raux1, Raux3 and Raux2, Rdet1, Rdet2 to divide the input voltage using the below formulas together with the formulas from the previous section. This will ensure that for valid input voltages, the voltage at the UVLO and AUX pins are above their threshold voltages. Note that the maximum voltage is 3.3 V. R aux3 + R aux2 + R aux1 V t V aux * V dp * V t Inrush and Operational Current Limitations V aux * V dp * V d * V t Vt 845 * The inrush current limit and the operational current limit are programmed individually by an external Rinrush and Rilim1 resistors respectively connected between INRUSH and VPORTN1,2, and between ILIM1 and VPORTN1,2 as shown in Figure 14. Vaux*Vdp*Vd*Vt 24 K R aux1 + 20 kW Where Vd is the voltage drop over the rectifiers and masking diodes (typical 0.6 V), Vdp is the forward drop of the VDDA1 VDDA1 Vbg1 ILIM1 / INRUSH Ilim_ref NCP1083 VPORTNx Figure 14. Current Limitation Configuration (Inrush & Ilim1 Pins) Inrush 0 Ilim1 1 I_pass_switch & VDS_PGOOD Vds_pgood threshold Current_limit_ON detector VDDA1 VDDA1 VDDA1 2V 1 V / 9.2 V VPORTNx RTN Pass Switch NCP1083 Figure 15. Inrush and Ilim1 Selection Mechanism http://onsemi.com 14 NCP1083 Thermal Shutdown When VPORT reaches the UVLO_on level, the Cpd capacitor is charged with the INRUSH current (in order to limit the internal power dissipation of the pass−switch). Once the Cpd capacitor is fully charged, the current limit switches from the inrush current to the current level (ilim1) as shown in Figure 15. This transition occurs when both following conditions are satisfied: 1. The VDS of the pass−switch is below the Vds_pgood low level (1 V typical). 2. The pass−switch is no longer in current limit mode, meaning the gate of the pass−switch is “high” (above 2 V typical). The operational current limit will stay selected as long as Vds_pgood is true (meaning that RTN−VPORTN1,2 is below the high level of Vds_pgood). This mechanism allows a current level transition without any current spike in the pass−switch because the operational current limit (ilim1) is enabled once the pass−switch is not limiting the current anymore, meaning that the Cpd capacitor is fully charged. The NCP1083 includes thermal protection which shuts down the device in case of high power dissipation. Once the thermal shutdown (TSD) threshold is exceeded, following blocks are turned off: • DC−DC controller • Pass−switch • VDDH and VDDL regulators • CLASS regulator When the TSD error disappears and if the input line voltage is still above the UVLO level, the NCP1083 automatically restarts with the current limit set in the inrush state, the DC−DC controller is disabled and the Css (soft−start capacitor) discharged. The DC−DC controller becomes operational as soon as capacitor Cpd is fully charged. DC−DC Converter Controller The NCP1083 implements a current mode DC−DC converter controller which is illustrated in Figure 16. VPORTP OSC VDDL 5 kW 1.2 V Oscillator & Sawtooth Generator FB Reset CLK VDDL Set CLK 3.3 V LDO COMP 9 V LDO Current Slope Compensation 10 mA 0 VDDH PWM comp CS Blanking time S Q 1.45 V 11 kW Gate Driver GATE R 2 ARTN Current limit comp VDDL 360 mV 5 mA SS Soft−start Figure 16. DC−DC Controller Block Diagram Internal VDDH and VDDL Regulators and Gate Driver nCLASS_AT blocks. Moreover it can provide current to light a LED connected on the nCLASS_AT pin. In order to prevent uncontrolled operations, both regulators include power−on−reset (POR) detectors which prevent the DC−DC controller from operating when either VDDH or VDDL is too low. In addition, an over−voltage lockout (OVLO) on the VDDH supply disables the gate driver in case of an open−loop converter with a configuration using the bias winding of the transformer (see Figure 4). An internal linear regulator steps down the VPORTP voltage to a 9 V output on the VDDH pin. VDDH supplies the internal gate driver circuit which drives the GATE pin and the gate of the external power MOSFET. The NCP1083 gate driver supports an external MOSFET with high Vth and high input gate capacitance. A second LDO regulator steps down the VDDH voltage to a 3.3 V output on VDDL. VDDL powers the analog circuitry of the DC-DC controller and http://onsemi.com 15 NCP1083 Current Limit Comparator Both VDDH and VDDL regulators turn on as soon as VPORT reaches the Vuvlo_on threshold. The NCP1083 current limit block behind the CS pin senses the current flowing in the external MOSFET for current mode control and cycle−by−cycle current limit. This is performed by the current limit comparator which, on the CS pin, senses the voltage across the external Rcs resistor located between the source of the MOSFET and the ARTN pin. The NCP1083 also provides a blanking time function on CS pin which ensures that the current limit and PWM comparators are not prematurely trigged by the current spike that occurs when the switching MOSFET turns on. Error Amplifier In non−isolated converter topologies, the high gain internal error amplifier of the NCP1083 and the internal 1.2 V reference voltage regulate the DC−DC output voltage. In this configuration, the feedback loop compensation network should be inserted between the FB and COMP pins as shown in Figures 3, 4 and 5. In isolated topologies the error amplifier is not used because it is already implemented externally with the shunt regulator on the secondary side of the DC−DC controller (see Figure 2). Therefore the FB pin must be strapped to ARTN and the output transistor of the opto−coupler has to be connected on the COMP pin where an internal 5 kW pull−up resistor is tied to the VDDL supply (see Figure 16). Slope Compensation Circuitry To overcome sub−harmonic oscillations and instability problems that exist with converters running in continuous conduction mode (CCM) and when the duty cycle is close or above 50 percent, the NCP1083 integrates a current slope compensation circuit. The amplitude of the added slope compensation is typically 110 mV over one cycle. As an example, for an operating switching frequency of 250 kHz, the internal slope provided by the NCP1083 is 27.5 mV/ mA typically. Soft−Start The soft−start function provided by the NCP1083 allows the output voltage to ramp up in a controlled fashion, eliminating output voltage overshoot. This function is programmed by connecting a capacitor CSS between the SS and ARTN pins. While the DC−DC controller is in POR, the capacitor CSS is fully discharged. After coming out of POR, an internal current source of 5 mA typically starts charging the capacitor CSS to initiate soft−start. When the voltage on SS pin has reached 0.45 V (typical), the gate driver is enabled and DC−DC operation starts with a duty cycle limit which increases with the SS pin voltage. The soft−start function is finished when the SS pin voltage goes above 1.6 V for which the duty cycle limit reaches its maximum value of 80 percent. Soft−start can be programmed by using the following equation: t SS(ms) + 0.23 DC−DC Controller Oscillator The frequency is configured with the Rosc resistor inserted between OSC and ARTN, and is defined by the following equation: R OSC(kW) + 38600 F OSC(kHz) The duty cycle limit is fixed internally at 80 percent. C SS(nF) http://onsemi.com 16 NCP1083 PACKAGE DIMENSIONS TSSOP−20 EP CASE 948AB−01 ISSUE O D B B DETAIL B 20 e/2 0.20 C A-B D 11 2X 10 TIPS E1 DETAIL B ÉÉÉ ÉÉÉ ÉÉÉ PIN 1 REFERENCE 1 E b b1 ÍÍÍÍ ÍÍÍÍ ÍÍÍÍ D c c1 10 e 20X A SECTION B−B b 0.10 TOP VIEW M C A-B D M A2 B 0.05 C B A DETAIL A END VIEW 0.08 C 20X NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.07 IN EXCESS OF THE LEAD WIDTH AT MMC. DAMBAR CANNOT BE LOACTED ON THE LOWER RADIUS OR THE FOOT OF THE LEAD. 4. DIMENSIONS b, b1, c, c1 TO BE MEASURED BETWEEN 0.10 AND 0.25 FROM LEAD TIP. 5. DATUMS A AND B ARE ARE DETERMINED AT DATUM H. DATUM H IS LOACTED AT THE MOLD PARTING LINE AND COINCIDENT WITH LEAD WHERE THE LEAD EXITS THE PLASTIC BODY. 6. DIMENSION D DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.15 PER SIDE. DIMENSION E1 DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSION. INTERLEAD FLASH OR PROTRUSION SHALL NOT EXCEED 0.15 PER SIDE. D AND E1 ARE DETERMINED AT DATUM H. SIDE VIEW A1 C SEATING PLANE H L2 P SEATING PLANE L DETAIL A GAUGE PLANE C DIM A A1 A2 b b1 c c1 D E E1 e L L2 M P P1 MILLIMETERS MIN MAX 1.10 --0.05 0.15 0.85 0.95 0.19 0.30 0.19 0.25 0.09 0.20 0.09 0.16 6.60 6.40 6.40 BSC 4.30 4.50 0.65 BSC 0.50 0.70 0.25 BSC 0_ 8_ --4.20 --3.00 P1 SOLDERING FOOTPRINT* 4.30 BOTTOM VIEW 6.76 20X 0.98 3.10 0.65 PITCH 20X 0.35 DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. http://onsemi.com 17 NCP1083 ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. 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