FEATURES ►SMD Package with Industry Standard Pinout ►Small Footprint: 11.0 x 13.7 mm (0.43”x 0.54”) Single Output Models 11.0 x 16.3 mm (0.43”x 0.64”) Dual Output Models ►I/O-Isolation 1500 VDC ►Single and Dual Output Models ►Operating Temp. Range –40°C to +85°C ►High Accuracy of Pin Planarity ►Qualified for lead-free reflow solder process according IPC/JEDEC J-STD-020D ►Tape & Reel Package available ►3 Year Product Warranty PRODUCT OVERVIEW The MSLU100 series is a range of 1W DC/DC converters in a SMD- Package featuring I/O-isolation of 1500VDC.The very small footprint makes this product the ideal solution for many applications where a voltage has to be isolated i.e for noise reduction, ground loop elimination, in digital interfaces or where a converted voltage is required. An excellent efficiency allows an operating temperature range of –40°C to +85°C. With a new package design these converters are fully qualified for the higher temperature profile used in lead-free reflow solder processes. For automated SMD production lines the product can be supplied in tape& reel package. Model Selection Guide Model Input Output Number Voltage Voltage (Range) VDC MSLU101 MSLU102 MSLU103 MSLU104 MSLU105 MSLU106 MSLU108 MSLU109 MSLU111 MSLU112 MSLU113 MSLU114 MSLU115 MSLU116 MSLU118 MSLU119 MSLU154 MSLU155 MSLU121 MSLU122 MSLU123 MSLU124 MSLU125 MSLU126 MSLU128 MSLU129 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 15 (13.5 ~ 16.5) 24 (21.6 ~ 26.4) VDC 3.3 5 9 12 15 ±5 ±12 ±15 3.3 5 9 12 15 ±5 ±12 ±15 12 15 3.3 5 9 12 15 ±5 ±12 ±15 Output Current Input Current Max. Min. @Max. Load @No Load mA 300 200 110 84 67 ±100 ±42 ±33 300 200 110 84 67 ±100 ±42 ±33 84 67 300 200 110 84 67 ±100 ±42 ±33 mA 6 4 2 1.5 1 ±2 ±0.8 ±0.7 6 4 2 1.5 1 ±2 ±0.8 ±0.7 1.5 1 6 4 2 1.5 1 ±2 ±0.8 ±0.7 mA(typ.) 271 256 254 259 254 270 259 254 112 109 106 106 105 113 108 104 86 86 58 54 54 55 53 57 54 53 mA(typ.) 30 15 14 8 9 Load Max. capacitive Regulation Load Toll Free: 877-646-0900 (typ.) @Max. Load % (max.) 10 10 10 8 7 10 8 7 8 8 8 5 5 8 5 5 5 5 8 8 8 5 5 8 5 5 uF 33 33# 33 33# 33 33 33# # For each output In Total Power International, Inc Efficiency www.total-power.com % 73 78 78 78 79 74 78 78 74 76 78 79 80 74 78 79 78 78 72 78 77 77 79 73 78 78 MSLU100 SERIES Total Power International, Inc. Tota DC/DC CONVERTER 1W, SMD-Package Input Specifications Parameter Input Voltage Range Input Surge Voltage (1 sec. max.) Model Min. Typ. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 15V Input Models 13.5 15 16.5 24V Input Models 21.6 24 26.4 5V Input Models -0.7 --- 9 12V Input Models -0.7 --- 18 15V Input Models -0.7 --- 20 24V Input Models -0.7 --- 30 --- --- 0.3 Reverse Polarity Input Current All Models Input Filter Max. Unit VDC A Internal Capacitor Internal Power Dissipation --- --- 450 mW Output Specifications Parameter Output Voltage Balance Line Regulation Load Regulation Ripple & Noise (20MHz) Ripple & Noise (20MHz) Ripple & Noise (20MHz) Temperature Coefficient Short Circuit Protection Conditions Dual Output, Balanced Loads For Vin Change of 1% Io=20% to 100% Min. ----- Typ. Max. ±0.1 ±1.0 ±1.2 ±1.5 See Model Selection Guide 60 120 --150 --15 ±0.01 ±0.02 0.5 Second Max. --------- Over Line, Load & Temp. Unit % % mV P-P mV P-P mV rms %/℃ General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 40 100 pF 50 100 140 KHz 2,000,000 --- --- Hours I/O Isolation Voltage (rated) Switching Frequency MTBF (calculated) Moisture Sensitivity Level (MSL) MIL-HDBK-217F@25℃, Ground Benign IPC/JEDEC J-STD-020D Level 2 Input Fuse 5V Input Models 500mA Slow-Blow Type 12V Input Models 200mA Slow-Blow Type 15V Input Models 150mA Slow-Blow Type 24V Input Models 100mA Slow-Blow Type Environmental Specifications Parameter Operating Temperature Range (with Derating) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) In Total Power International, Inc Conditions Ambient Toll Free: 877-646-0900 Min. -40 ---50 --Free-Air convection --- Max. +85 +90 +125 95 Unit ℃ ℃ ℃ % rel. H 260 ℃ www.total-power.com MSLU100 SERIES Total Power International, Inc. Tota DC/DC CONVERTER 1W, SMD-Package +20% +20% +20% +20% +15% +15% +15% +15% +10% +10% +10% Max. +5% Output Voltage(%) Output Voltage(%) Output Voltage Tolerance +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% -10% 100% 80% +10% Max. +5% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% Output Load Current (%) 60% 80% Output Load Current (%) (3.3V & 5V Output) (All other Output) Power Derating Curve 100 Natural Convection 20LFM 80 100LFM 60 200LFM 400LFM 40 20 0 ~ -40 0 20 40 60 80 100 110 Ambient Temperature ] Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Ripple & Noise measurement bandwidth is 0-20MHz. 3 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these 4 All DC/DC converters should be externally fused at the front end for protection. modules; however they may not meet all specifications listed. 5 Other input and output voltage may be available, please contact factory. 6 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 7 Specifications subject to change without notice. 8 It is not recommended to use water-washing process on SMT units. In Total Power International, Inc Toll Free: 877-646-0900 www.total-power.com -10% 100% MSLU100 SERIES Total Power International, Inc. Tota DC/DC CONVERTER 1W, SMD-Package Package Specifications Mechanical Dimensions (Single Output) Connecting Pin Patterns 2.54 [0.1] 5.08 [0.2] 13.7 [0.54] 1.7 [0.07] 10.6 [0.42] 0~ 4 R 0. 5 4 2 11.0 0.2 [0.43 0.008] 1 8.0 [0.31] 5 8 7.62 [0.30] 0.25 [0.01] 3.04 [0.12] ( Magnification of A ) 0.60 [0.02] 7.0 0.5 [0.28 0.02] 1.5 0.1 [0.06 0.004] 5.5 [0.22] 5.5 [0.22] 1.5 0.1 [0.06 0.004] 0.15 S Mechanical Dimensions (Dual Output) Connecting Pin Patterns 5 2.54 [0.1] 5.08 [0.2] 16.24 [0.64] 0.25 [0.01] 7.62 [0.30] 2.54 [0.1] 1.7 [0.07] 10.6 [0.42] 0~ 4 4 0. 5 2 R 1 11.0 0.2 [0.43 0.008] 7 8.0 [0.31] 3.04 [0.12] 10 1.0 [0.04] S SEATING PLANE 0.3 [0.01] 6.7 [0.26] 2.54 [0.10] ( Magnification of A ) 0.60 [0.02] 7.0 0.5 [0.28 0.02] 0.3 [0.01] 6.7 [0.26] 2.54 [0.10] 1.0 [0.04] S SEATING PLANE 1.5 0.1 [0.06 0.004] 5.5 [0.22] 5.5 [0.22] 1.5 0.1 [0.06 0.004] 0.15 S ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pins ±0.05 (±0.002) Pin Connections Physical Characteristics Pin Single Output Dual Output Case Size (Single Output) : 13.7x8.0x6.7mm (0.54x0.31x0.26 Inches) 1 -Vin -Vin Case Size (Dual Output) : 16.24x8.0x6.7mm (0.64x0.31x0.26 Inches) 2 +Vin +Vin 3 No Pin No Pin Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) 4 -Vout Common 5 +Vout -Vout Weight (Single Output) : 1.7g 6 No Pin No Pin Weight (Dual Output) : 2.0g 7 No Pin +Vout 8 NA No Pin 9 --- No Pin 10 --- NA NA : Not Available for Electrical Connection In Total Power International, Inc Toll Free: 877-646-0900 www.total-power.com MSLU100 SERIES Tota Total Power International, Inc. DC/DC CONVERTER 1W, SMD-Package Test Configurations Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Cout Resistive Load Scope Copper Strip Design & Feature Considerations Maximum Capacitive Load The MSLU100 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 33uF maximum capacitive load. The maximum capacitance can be found in the data sheet. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V input devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output Com. DC / DC Converter -Vin -Out Cout Load Load Cout Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 50mm / 2in 15mm / 0.6in In Total Power International, Inc Air Flow DUT Toll Free: 877-646-0900 www.total-power.com