7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266728 -1 DESCRIPTION B 2266728 -2 FINE CRIMP HEIGHT ADJUST B 2266728 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266728 -7 B FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - PNEUMATIC FEED - - - - - - 8- 2266728 -4 - - 8- 2266728 -4 1338683-9 5-18022-5 1338683-9 - - 2119799-1 8- 2266728 -5 - 2119950-1 2119641-1 5-18022-5 - 2119949-1 5-18022-5 8- 2266728 -5 1338683-9 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338683-9 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST B A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - - - - - - - - 6 - - TYPE - F O 1.98 mm [.078] 4.32 mm [.170] APPLICATOR INSTRUCTIONS 408-10389 - - TERMINAL DATA: DELPHI PACKARD TERMINAL WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION 12084201 PAGE 12 OF 42 - INSULATION DIAMETER RANGE - - - - 13 12084201 C1__DWG_PN_1_1 TAXI TERMINAL F M/P 280 SEALED n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION 12084201 PAGE 1 OF 42 INSULATION DIAMETER RANGE - - - - - 0.50mm2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949092-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 1949772-1 DELPHI PACKARD SEAL 15324985 C1__DWG_PN_4_0 CABLE DIAMETER C1__DWG_PN_4_1 15324983 C1__DWG_PN_3_2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 - 13 6 TE TERMINAL 1949616-1 DELPHI PACKARD TERMINAL C2__DWG_PN_1_0 12084201 C2__DWG_PN_1_1 C2__DWG_PN_1_3 TE SEAL 1949772-1 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 1949092-1 C2__DWG_PN_2_3 C1__DWG_PN_4_2 DELPHI PACKARD SEAL 15324983 15324985 C2__DWG_PN_3_2 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] CRIMP HEIGHT REFERENCE SETTING 9 6.5 W1__DWG_CRIMP_HT_1 7.6 W1__DWG_CRIMP_HT_2 WIRE SIZE W1__FA_SETTING_1 0.50mm2 0.35mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.15+/-0.05 [.045+/-.002] - C2__DWG_PN_4_1 - W2__FA_SETTING_1 8.2 W2__DWG_CRIMP_HT_2 - 9 6.5 W2__DWG_CRIMP_HT_1 - C2__DWG_PN_4_3 CRIMP HEIGHT REFERENCE SETTING 1.30+/-0.05 [.051+/-.002] CABLE DIAMETER C2__DWG_PN_4_0 - - C2__DWG_PN_4_2 C2__DWG_PN_3_3 WIRE SIZE - TERMINALS APPLIED DELPHI PACKARD TERMINAL C1__DWG_PN_1_0 - DELPHI PACKARD CRIMP SPECIFICATION WIRE STRIP LENGTH TERMINALS APPLIED TE TERMINAL 1949616-1 DELPHI PACKARD TERMINAL TERMINAL NAME: TAXI TERMINAL F M/P 280 SEALED TERMINAL NAME: C TERMINAL DATA: DELPHI PACKARD CRIMP SPECIFICATION - W2__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266728 2266728 2266728 2266728 - -4 -4 -5 -6 - 8 9 10 11 A 12 13 14 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 - - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 1 -77 -7 4.50 . REVISIONS DIST A 66 P LTR 1 - -6 1 -5 1 -2 1 2119957-2 8-21084-0 -1 PART NO - DESCRIPTION DATE DWN APVD 1 ORIGINAL 18MAR2015 GH TE B ECR-15-012825 31AUG2015 JH TE 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266728 -6 7- 2266728 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 - - 1 1 - 1 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 - - - - - - 1 1 1 1 - 1 - - - 1 2 1 1 mm MATERIAL - 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338683-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1803056-9 2-2119781-4 2-238011-1 4-1633965-2 455888-4 8-1633305-0 -1 PART NO 1 1 1 1 1 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 REF REF 1 - 1 - REF REF 1 - 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 1 3 1 - 1 - 1 1 1 - 1 - 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 1 2 1 3 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 DWN 18MAR2015 CHK 19MAR2015 APVD 19MAR2015 HOFFNER T.ELBIN T.ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338683-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1803056-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-1 1 4-1633965-2 1 455888-4 1 8-1633305-0 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266728 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 56 39 53 A 63 238 163 5 247 246 260 44 7 252 245 7 35 2 2.3 57 REF 2 2 SHEAR DEPRESSOR DETAIL 243 166 8 242 2 5.5 6 8 82 1 136 34 REF C 2 3 TERMINAL SUPPORT LOCATION 1 4 SERVO LATCH PLATE 4 28 5 41 135 198 66 A 11 164 67 2 57 213 33 24 SERVO FEEDER NOT INCLUDED B REF 1 51 56 133 0.5 52 172 240 D 2 50 137 REF 244 59 C - 62 38 249 APVD - - 40 2 DWN 37 59 250 DATE A 19 10 30 117 REF B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 46 32 34 54 8 1 60 54 10 20 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18MAR2015 CHK 19MAR2015 APVD 19MAR2015 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266728 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266728 -1 DESCRIPTION B 2- 2266728 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266728 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338683-9 2161326-1 - 2119949-1 PNEUMATIC FEED - - - - 5-18022-5 2119653-2 5-18022-5 - 2119641-2 - - - 1901094-3 8- 2266728 -4 1338683-9 - 2119653-2 8- 2266728 -5 1338683-9 2119950-1 - 5-18022-5 - 2119799-1 CRIMP WIRE INSUL SIZE - - - - - 2168400-6 2168400-6 - 2119799-1 - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - TYPE - F O 1.98 mm [.078] 4.32 mm [.170] APPLICATOR INSTRUCTIONS 408-10389 - - - - TERMINAL DATA: DELPHI PACKARD TERMINAL WIRE STRIP LENGTH n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION 12084201 PAGE 12 OF 42 - INSULATION DIAMETER RANGE - - - - 12 TE TERMINAL 1949616-1 - TAXI TERMINAL F M/P 280 SEALED n 5.20-6.00 mm [.205-.236 IN] TERMINAL APPLICATION SPECIFICATION 12084201 PAGE 1 OF 42 INSULATION DIAMETER RANGE - - - - - 12 - TERMINALS APPLIED DELPHI PACKARD TERMINAL 12084201 C1__DWG_PN_1_1 - DELPHI PACKARD CRIMP SPECIFICATION WIRE STRIP LENGTH TERMINALS APPLIED C1__DWG_PN_1_0 DELPHI PACKARD TERMINAL TERMINAL NAME: TAXI TERMINAL F M/P 280 SEALED TERMINAL NAME: C TERMINAL DATA: DELPHI PACKARD CRIMP SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL C1__DWG_PN_3_0 1949092-1 1949772-1 DELPHI PACKARD SEAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 15324985 15324983 CABLE DIAMETER C1__DWG_PN_4_0 TE TERMINAL 1949616-1 C1__DWG_PN_4_1 - DELPHI PACKARD TERMINAL C2__DWG_PN_1_0 12084201 C2__DWG_PN_1_1 C2__DWG_PN_1_3 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_3 C1__DWG_PN_4_2 TE SEAL C2__DWG_PN_3_0 1949772-1 1949092-1 C2__DWG_PN_3_1 C2__DWG_PN_3_2 DELPHI PACKARD SEAL C2__DWG_PN_4_0 15324983 15324985 0.50mm2 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.30+/-0.05 [.051+/-.002] 1.20+/-0.05 [.047+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.5 7.6 WIRE SIZE 9 W1__FA_SETTING_1 0.50mm2 0.35mm2 W1__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.30+/-0.05 [.051+/-.002] 1.15+/-0.05 [.045+/-.002] W2__DWG_CRIMP_HT_2 CABLE DIAMETER - C2__DWG_PN_4_2 - C2__DWG_PN_4_3 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 - C2__DWG_PN_4_1 C2__DWG_PN_3_3 WIRE SIZE 6.5 8.2 - 6 9 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266728 -4 2266728 -4 2266728 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 & 152. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - 11 13 - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - APPLICATOR DATA A - 2119641-2 1901094-3 8- 2266728 -4 - 2161326-1 MECHANICAL FEED 8- 2266728 -5 1338683-9 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266728 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266728 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 1 1 1 1 - 1 1 - 1 - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 2 - - - - - - - 1 1 - - 1 - - - 1 2 1 REF 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-2 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338683-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-2 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 4-1803056-9 2-2119781-4 2-238011-1 4-1633965-2 455888-4 8-1633305-0 1 1 1 1 1 1 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - 1 REF - - 1 - - REF 1 - 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 - 3 - 1 1 1 - 1 - 2 1 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 3 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -27 -25 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 18MAR2015 CHK 19MAR2015 APVD 19MAR2015 HOFFNER T.ELBIN T.ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-2 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338683-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 4-1803056-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 2-238011-1 1 4-1633965-2 1 455888-4 1 8-1633305-0 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 2119782 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266728 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE - - - 40 145 38 239 246 39 59 140 152 7 56 REF 5 2 D 2.3 2 2 57 REF 244 7 139 PNEUMATIC SHEAR DEPRESSOR DETAIL 243 250 53 2 238 A 8 63 249 166 242 2 6 5.5 0.5 REF 8 50 163 34 59 82 136 137 C 1 52 172 REF TERMINAL SUPPORT LOCATION 1 C 2 51 56 3 1 4 SERVO LATCH PLATE 28 5 41 240 133 4 135 198 164 11 66 2 67 A 33 SERVO FEEDER NOT INCLUDED 19 20 10 30 57 213 A 24 B 21 117 REF 9 29 12 1 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 30mm STROKE APVD 62 6 A B DWN 251 MECHANICAL D DATE 30 11 29 REF REF 30mm STROKE 30mm STROKE 142 1 141 151 32 34 143 8 1 144 143 10 1 20 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 18MAR2015 CHK 19MAR2015 APVD 19MAR2015 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266728 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B