Power-One H15S4 Cassette style mating connector Datasheet

Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Description
All 19" cassette type converters are equipped with either
H11-, H15-, H15S2 or H15S4 male connectors. Mating
female connectors are available as accessories according
to the following tables. The four H-type connector versions
are specially designed for power supply applications,
capable of handling high operating currents. The connectors have an integrated code key system allowing many
coding possibilities. Converters with high output current
normally use two contacts in parallel to keep the voltage
drop across the connector as low as possible. In case of
very high currents, the connectors are fitted with round high
current contacts.
H11 Connectors
This connector has eleven contacts in one vertical column
marked 2 to 32. Mating and mounting conditions are
according to DIN 41612. The connector contacts are hardsilver-plated and correspond to quality class 1, with respect
to electrical and mechanical life time.
Table 1: H11 Connector Survey
Female connector
type
Reference
Description of terminals
Fig.
Integrated
coding
STV-H11-F/CO
HZZ00101
STV-H11-FS/CO 2
Faston terminals 6.3 × 0.8 mm
2
yes
HZZ00104
Faston terminals 6.3 × 0.8 mm, solderable (short moulding)
3
yes
mm2
(AWG 13), torque ≤ 26.6 Ncm
STV-H11-FSR/CO
HZZ00102
Screw terminals, 90°, 2.5
4
yes
STV-H11-FB/CO 1
HZZ00103
Solder pin 5.2 mm, ∅ 1.6 mm
5
yes
STV-H11-FBER/CO 2
HZZ00113
Solder pin 4.3 mm, ∅ 1.0 mm
5
yes
STV-H11-FP/CO 2
HZZ00111
Press fit 6.5 mm, ∅ 1.0 mm
5
yes
STV-H11-FBG/CO 2
HZZ00199
Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts
5
yes
1
2
See also matching Flexi-PCB for PCB-mounting of converters (See the Power-One WEB site Accessories/ Mounting Supports)
Ask Power-One for availability
This connector type (male version) is used in the following
converter series (case size):
H (H02), M (M02), and PSL (L04).
Table of Contents
Page
Page
Description ....................................................................... 1
H11 Connectors ............................................................... 1
H15 Connectors ............................................................... 3
H15S2, H15S4 Connectors .............................................. 5
Technical Data .................................................................. 7
Code Key System ............................................................ 7
Connector Retention Brackets CRB ................................. 8
Extraction Tool for High Current Contacts ........................ 8
Connector Retention Clips V ............................................ 8
Cable Hood ...................................................................... 9
Cable Hood Retention Brackets CHRB ............................ 9
SEP 29, 2003 revised to MAY 24, 2006
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Mechanical Dimensions
Dimensions in mm
95
90
10 x 7.62 = 76.2
European
Projection
7.62
10.7
8.5
12042
84.8
Fig. 1
H11 front view, relating to figures below
4
K
2
5
I
8
11
H
14
17
G
20
23
F
26
2.9±0.3
6.5
11.5
6.3 x 0.8
31.3
12038
5.5 7.4
Coding wedge
Fig. 2
STV-H11-F/CO,
Faston terminals 6.3 × 0.8 mm
H
G
F
2
2.9±0.3
7.3
I
25.8
K
6.3 x 0.8 11.5
12043
32
Fig. 3
STV-H11-FS/CO,
Faston terminals 6.3 × 0.8 mm, solderable (short moulding)
5
8
11
H
14
17
G
20
23
F
26
29
32
19.8
2
I
10.9
K
2.9 ±0.3
11.5
12044
Fig. 4
STV-H11-FSR/CO,
screw terminals, max. 2.6 mm2 (AWG 13)
max torque 26.6 Ncm
SEP 29, 2003 revised to MAY 24, 2006
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12045
European
Projection
X
11.5
2.9±0.3
Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
8
11
14
17
20
23
26
29
5.08
32
10 x 7.62 = 76.2
90±0.1
Y
5.08
5
0.3
2
2.8±0.1
5.63
Fig. 5
STV-H11-FB/CO,
solder pins
X = 5.2 Y = Ø 1.6
STV-H11-FBG/CO,
solder pins
X = 5.2 Y = Ø 1.6
STV-H11-FBER/CO,
solder pins
X = 4.3 Y = Ø 1.0
STV-H11-FP/CO,
press insert pins
Footprint for PCB-layout
X = 6.5 Y = Ø 1.0
H15 Connectors
This connector has 15 contacts in two vertical columns,
marked 4 to 32 and is designed to meet DIN 41612. The
connector contacts are hardsilver-plated and correspond to
quality class 1, with respect to electrical and mechanical life
time.
This connector type (male version) is used in the following
converter series (case size):
PSS (S01), S (S02), Q (Q01), LPC (Q03), P (Q04), PSK
(K01), K (K02), S (S02), T (T01), for output currents ≤18 A.
Table 2: H15 Connector Survey
1
Female connector
type
Reference
Description of terminals
Fig.
Integrated
coding
STV-H15-FSR
HZZ00107
Screw terminals, 90°, 2.5 mm2 (AWG 13), torque ≤ 26.6 Ncm
STV-H15-F/CO
HZZ00106
Faston terminals 6.3 × 0.8 mm
STV-H15-FB/CO
HZZ00112
Solder pin 4.0 mm, ∅ 1.6 mm
8
yes
STV-H15-FBG/CO 1
HZZ00197
Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts
8
yes
STV-H15-FP/CO 1
HZZ00117
Press fit 4.5 mm, ∅ 1.0 mm (double-pin version)
(8)
yes
STV-H15-FWS/CO
HZZ00114
Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts
9
yes
7
no
(7)
yes
Ask Power-One for availability
Mechanical Dimensions
Dimensions in mm
95
90
European
Projection
14.8
12.4
12046
Fig. 6
H15 front view, relating to the next figures
SEP 29, 2003 revised to MAY 24, 2006
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
84.9
12039
3.3
8.0
30±1
10.1
European
Projection
4
32
84
14.8
Fig. 7
STV-H15-FSR,
Screw terminals, no coding, max torque 26.6 Ncm
STV-H15-F/CO,
Faston terminals 6.3 × 0.8 mm (identical dimensions, but not shown). The orientation of the faston terminals
can be horizontal or vertical, depending on supplier.
3
10.1
12047
3.5
32
5.08
1.6
10.16
0.3
4
2.8
14 × 5.08 = 71.12
8.17
90
Footprint for PCB-layout
Fig. 8
STV-H15-FB/CO, solder pins
3
3
14.9
12053a
7.62
14 x 5.08
88.9
4
2.54
32
min.
10.1
3.5
6
Fig. 9
STV-H15-FWS/CO, solder pins for PCB mounting
SEP 29, 2003 revised to MAY 24, 2006
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
H15S2, H15S4 Connectors
be inserted at a 90° angle in order to prevent possible short
circuits between the cable terminals, especially in
applications with high vibration environment. Heat shrink
sleeves might be necessary for further isolation purposes
or to keep clearances and creepage distances at specified
levels.
This special connectors derive from the H15 connectors
having 7 standard contacts as above, combined with 2
(H15S2) or 4 (H15S4) high current contacts (jacks)
according to DIN 41626. These jacks are specially
designed to handle currents from 20 A up to 40 A. They
correspond to quality class 1, with respect to electrical and
mechanical life time. The contact material is high quality
Beryllium-Copper (CuBe treated) with gold-plated surface.
An extraction tool allows removal of the high current jacks
for replacement (see fig. 15).
Caution: The use of an adequate cable strain relief device (e.g.
Cable Hood etc.) is essential, in order to protect the high current
contact jacks from damage. Never screw, solder or manipulate
these contacts when the connector is plugged into the male
connector! The use of highly flexible cables is strongly
recommended.
The high current jacks are joint separately to the
connectors. To install them, carefully follow the assembly
instructions. It is extremely important to solder cables,
screw cable terminals or heat shrink sleeves to high current
jacks first, before inserting them into the moulding.
Paralleled converters should preferably be interconnected
on current bars or at a star point.
This connector type (male version) is used in the following
converter series (case size): PSK and PSS (K01), K (K02),
P (Q04) with output currents ≥20 A.
Using screw versions, the two outer high current jacks may
Table 3: H15S2 and H15S4 Connector Survey
Female connector
type
Reference
Description of terminals
STV-H15 S2-FSF/CO
HZZ 00116
11 faston terminals 6.3 × 0.8 mm, 2 screw jacks 1
Fig.
Integrated
coding
10
yes
STV-H15 S2-F/CO
HZZ 00115
11 faston terminals 6.3 × 0.8 mm, 2 solder
(10)
yes
STV-H15 S4-FSF/CO
HZZ 00110
7 faston terminals 6.3 × 0.8 mm, 4 screw jacks 1
12
yes
STV-H15 S4-F/CO
HZZ 00105
7 faston terminals 6.3 × 0.8 mm, 4 solder jacks 1
jacks 1
(12)
yes
STV-H15 S4-FLS/CO 2 HZZ 00109
7 screw terminals 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 solder jacks 1
13
yes
STV-H15 S4-FSR/CO 2 HZZ 00108
7 screw terminals, 90°, 2.5 mm2, torque ≤ 26.6 Ncm, 4 screw jacks 1
(13)
yes
1
2
Spare jacks are available on request: screw version YVM002, solder version XMB045.
Not for new designs. Use female connectors with faston terminals instead.
Delivery content: H15S2 (S4) moulding, two (four) high current jacks and assembly instructions. Screw versions also
include four M4 screws with washers and heat shrink sleeves.
Mechanical Dimensions (in mm)
95
90
24
20
16
12
26
22
18
84.9
14
8/10
4/6
30.3
10.1
30
European
Projection
12054
14.8
28
12.4
32
13
Fig. 10
STV-H15 S2-FSF/CO
11 faston terminals and two screw jacks.
STV-H15 S2-F/CO
11 faston terminals and two solder jacks (solder jacks are shown in fig. 13).
SEP 29, 2003 revised to MAY 24, 2006
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
95
90
20
16
12
12048
14.8
24
30/32 26/28
22
18
14
8/10
4/6
Fig. 11
H15 S4 front view, relating to figures below
12.4
84.9
8
30.3
10.1
3
12049
4
European
Projection
7.6
41.6
13
Fig. 12
STV-H15 S4-FSF/CO,
7 faston terminals and 4 screw jacks
STV-H15 S4-F/CO
7 faston terminals and 4 solder jacks (solder jacks are shown in fig. 13.)
84.9
12.4
30.6
10.1
3
12040
Ø 3.5
40.5
14.8
Fig. 13
STV-H15 S4-FLS/CO,
7 screw terminals (max torque 26.6 Ncm) and 4 solder jacks
STV-H15 S4-FSR/CO,
7 screw terminals (max torque 26.6 Ncm) and 4 screw jacks (screw jacks are shown in fig. 12)
The connectors with 7 screw terminals shown in fig. 13 should not been used for new designs.
Use connectors with 7 faston terminals instead as shown in fig. 12.
SEP 29, 2003 revised to MAY 24, 2006
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Technical Data
Table 4: Connector data
Type
H11
H15
H15S2/H15S4
Fastons
High current
Mechanical data
Number of poles
11
15
11/ 7
2/4
Mating cycles
500
500
500
500
Insertion/withdrawal forces max.
80 N
90 N
90 N
10/1.6 N
Clearance distance contact/ground
≥ 4.5 mm
≥ 4.5 mm
≥4.5 mm
Creepage distance contact/contact
≥ 8.0 mm
≥ 8.0 mm
≥8.0 mm
3100
3100
3100
Electrical data
Test voltage VAC
Operation voltage VAC
500
500
20 A
17 A
14 A
15 A
12 A
9A
15 A
12 A
9A
Contact resistance
≤ 8 mΩ
≤ 8 mΩ
≤8 mΩ
Insulation resistance at 100 VDC
≥1012
≥1012
Operation current
per contact
TA = 20 °C
TA = 70 °C
TA = 95 °C
Ω
500
Ω
40 A
35 A
25 A
≤1 mΩ
≥1012
Ω
Miscellaneous data
Operating temperature
Contact surface
Moulding material
Flammability
– 55 to 125 °C
–55 to 125 °C
6 µm Ag
6 µm Ag
–55 to 125 °C
6 µm Ag
1.3 µm Au
PBTP/PC
PBTP/PC
PBTP
UL 94V-0/UL 94 V-1
UL 94 V-0/UL 94 V-1
UL 94 V-0
Approvals
Code Key System
An efficient coding system is of great importance and
cannot be valued highly enough in complex electronic
systems. Since power supplies handle high currents and
voltages, any false connection could not only be extremely
dangerous but also quite costly.
2
This integrated polarizing system allows effortless coding
by the simple insertion of Coding Wedges into the female
connector mouldings. The corresponding counter-parts,
i.e., the coding tabs of the male moulding just have to be
broken off to match the right female part. Major advantages
are high mechanical stability and easy handling. The H11
connectors have 10 and the H15 connectors have 8 coding
positions. Using 4 coding wedges results in 210 (H11)
respectively 70 (H15) different coding possibilities. Coding
wedges are available as accessories to female connectors
with the following item number:
Description:
Reference:
Delivery content:
Codierkeil (5X)
HZZ00202
5 pcs.
SEP 29, 2003 revised to MAY 24, 2006
8
5
11
14
17
I
K
20
26
23
H
32
29
G
12041
F
Coding tab
Coding wedge
6.5
4
2
5
8
11
14
17
F
G
H
I
K
20
23
26
29
32
Fig. 14
Integrated code key system
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Extraction Tool for High Current
Contacts
High current plugs and jacks can be disassembled from the
moulding by means of a special Extraction Tool (H15 S2,
H15 S4). Holding the extraction tool over the centre of the
connector's female contact the outer part of the extraction
tool should be fed between the moulding and the outside of
the female contact itself. This releases the spring clip fixing
the contacts, in order to pull the contacts out of their
moulding for replacement. If the operation is performed
correctly very little force is required. Extreme care should
be taken since incorrect procedure and excessive force
could damage the tool and/or connector.
Fig. 15
Extraction tool
This tool is available as an accessory for both screw or
solder high current contacts.
Connector retention clips (unlocked)
Description:
Reference:
12050
Note: In order to avoid damage, never manipulate high
current contacts when plugged-in!
Extraction tool
HZZ00150
Connector Retention Clips V
The retention clip V is an accessory which guarantees
secure connection even under severe vibration, as for
example in mobile applications. One connector retention
system fits to almost all units and all of the aforementioned
connector types.
The following converter series are delivered with prepunched holes in the back plate for fast field-mounting of
retention clips:
H, M, K, PSK, PSL, PSS, S and T (Q, LPC, P series only in
combination with Mounting Plate Q [HZZ01215])
Description:
Reference:
Delivery content:
Retentionclip (2x)
HZZ01209
2 pcs.
Connector retention clips (locked)
Fig. 16
Connector retention clips
Connector Retention Brackets CRB
An alternative to the above mentioned retention clip V is the
connector retention bracket. They are attached to the back
plate by one screw each with a torque of 20 to 30 Ncm.
Table 5: Connector Retention Bracket Survey
Connector
series
Item number
[Reference]
Delivery
content
H, M, PSL
K, PSK
S, PSS
T
CRB-HKMS
[HZZ01216]
2 brackets
2 screws
2 washers
Q, P
LPC
CRB-Q
[HZZ01217]
SEP 29, 2003 revised to MAY 24, 2006
Fig. 17
Connector retention bracket CRB
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Accessories
Cassette Style Mating Connectors H11, H15, H15S2, H15S4
Cable Hood
68
Item number:
KSG-H15/H15S4
Reference:
HZZ00141
Delivery content: Housing shell, cable duct with covers,
cable clip, cable boot and screws
20.2
If using the cable hood together with retention clips, a
special version is available, where both sides of the hood
are slightly modified in order to allow for insertion of the
clips. The cable hood with retention clips has been tested to
withstand vibrations according to IEC/EN 60068-2-6: 5 g,
7.5 h (2.5 h per axis).
Item number:
KSG-H15/H15S4-V
Reference:
HZZ00142
Delivery content: Housing shell, cable duct with covers,
cable clip, cable boot and screws
12051
European
Projection
A cable connector housing or cable hood is available for all
female H15, H15S2 and H15S4 type connectors with faston
terminals (not suited for screw terminals). It serves as a
strain relief, isolates connections and protects cables.
Modification for use with Retension Clip
110
Fig. 18
Cable hood for H15 and H15S4 connectors
Cable Hood Retention Brackets CHRB
The cable hood can also be fixed to the converter case
with two U-shaped cable hood retention brackets.
Available for H, M, K, PSK, PSS, PSL, S, T series.
Item number:
CHRB-KSG
Reference:
HZZ01218
Delivery content: 2 brackets with 2 screws
Fig. 19
Cable hood retention bracket CHRB
NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical
components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written
consent of the respective divisional president of Power-One, Inc.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending
on the date manufactured. Specifications are subject to change without notice.
SEP 29, 2003 revised to MAY 24, 2006
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