MSLU300 Series 1W, High Isolation SMD, Single & Dual Output DC/DC Converters Key Features y y y y y y y y 3000 VDC SMD I/O Isolation Efficiency up to 79% 3000VDC Isolation Low Cost Input 5, 12 and 24VDC Output 3.3, 5, 12, 15, {5, {12 and {15VDC Temperature Performance -25] to +75] UL 94V-0 Package Material Internal SMD Construction $ Low Cost Low Profile Minmax's MSLU300 1W DC/DC's are in "gull-wing" SMT package. The series is designed to provide high levels of isolation 3000VDC. It consists of 21 models with input voltages of 5V,12V and 24VDC which offers standard output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15VDC for the choice. Their impressive guaranteed efficiencies enable all models to deliver their fully rated output power from -25] to +75] without heat sinking or forced-air cooling. The MSLU300 series is an excellent selection for a variety of applications including data communication equipments, distributed power systems, telecommunication equipments and industrial robot systems. The MSLU300 units are available in tape and reel package. Absolute Maximum Ratings Parameter Environmental Specifications Min. Max. Unit Conditions Min. Max. Unit 5VDC Input Models -0.7 9 VDC Operating Temperature Ambient -25 +75 ] 12VDC Input Models -0.7 18 VDC Operating Temperature Case -25 +90 ] 24VDC Input Models -0.7 30 VDC Storage Temperature -25 +125 ] Lead Temperature (1.5mm from case for 10 Sec.) ----- 300 ] Humidity -- 95 % 550 mW Cooling Free-Air Convection Input Surge Voltage ( 1000 mS ) Internal Power Dissipation Parameter Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. Leadfree Reflow Solder Process as per IPC/JEDEC J-STD-020C peak temp. 245C/10 sec. 1 MINMAX REV:5 2009/01/20 MSLU300 Series Model Selection Guide Model Number MSLU301 MSLU302 MSLU304 MSLU305 MSLU306 MSLU308 MSLU309 MSLU311 MSLU312 MSLU314 MSLU315 MSLU316 MSLU318 MSLU319 MSLU321 MSLU322 MSLU324 MSLU325 MSLU326 MSLU328 MSLU329 Input Voltage Output Voltage VDC VDC 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 5 (4.5 ~ 5.5) 12 (10.8 ~ 13.2) 24 (21.6 ~ 26.4) Output Current Input Current @Max. Load mA (Typ.) 238 267 255 251 267 255 255 98 110 105 103 110 105 106 51 57 53 53 57 53 54 Load Regulation @No Load mA (Typ.) Efficiency Max. mA 260 200 84 67 {100 {42 {34 260 200 84 67 {100 {42 {34 260 200 84 67 {100 {42 {34 Min. mA 5 4 2 1.5 {2 {0.8 {0.7 5 4 2 1.5 {2 {0.8 {0.7 5 4 2 1.5 {2 {0.8 {0.7 @Max. Load % (Typ.) 72 75 79 80 75 79 80 73 76 80 81 76 80 80 70 73 79 79 73 79 79 3.3V 5V 12V 15V {5V # {12V # {15V # Unit 33 33 4.7 4.7 10 2.2 2.2 uF %(Max.) 10 10 7 7 10 7 7 10 8 5 5 8 5 5 10 8 5 5 8 5 5 30 15 8 Capacitive Load Models by Vout Maximum Capacitive Load # For each output Input Fuse Selection Guide 5V Input Models 12V Input Models 24V Input Models 500mA Slow - Blow Type 200mA Slow - Blow Type 100mA Slow - Blow Type Input Specifications Parameter Input Voltage Range Reverse Polarity Input Current Input Filter REV:5 2009/01/20 Model Min. Typ. Max. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 24V Input Models 21.6 24 26.4 --- --- 0.3 All Models MINMAX Unit VDC A Internal Capacitor 2 MSLU300 Series Output Specifications Parameter Conditions Min. Typ. Max. Unit Dual Output, Balanced Loads --- {0.1 {1.0 % Line Regulation For Vin Change of 1% --- {1.2 {1.5 Load Regulation Io=20% to 100% Output Voltage Balance See Model Selection Guide Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line, Load & Temp. % % --- 75 100 mV P-P --- --- 150 mV P-P Ripple & Noise (20MHz) --- --- 15 mV rms Temperature Coefficient --- {0.01 {0.02 %/] Output Short Circuit 0.5 Second Max. General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 3000 --- --- VDC Isolation Voltage Test Flash Tested for 1 Second 3300 --- --- VDC Isolation Resistance 500VDC 10 --- --- G[ Isolation Capacitance 100KHz,1V --- 60 100 pF 50 100 150 KHz 2 --- --- M Hours Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Notes : 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Ripple & Noise measurement bandwidth is 0-20 MHz. 3. These power converters require a minimum output loading to maintain specified regulation. 4. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 5. All DC/DC converters should be externally fused on the front end for protection. 6. Other input and output voltage may be available, please contact factory. 7. Specifications subject to change without notice. 8. It is not recommended to use water-washing process on SMT units. Block Diagram Single Output Dual Output +Vo +Vin +Vo +Vin Bipolar Push-Pull Inverter Bipolar Push-Pull Inverter -Vin -Vin -Vo 3 Com. MINMAX -Vo REV:5 2009/01/20 MSLU300 Series All other types. +20% +20% +20% +15% +15% +15% +15% +10% +10% +10% Max. +5% Output Voltage(%) Output Voltage(%) 3.3V & 5V output types. +20% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% 20% 40% 60% 80% +5% +5% Typ. Vnom Vnom Min. -5% -5% -10% 0% -10% 100% 20% 40% 60% 80% -10% 100% Output Load Current (%) Output Load Current (%) Tolerance Envelopes Graph (3.3V & 5V Output) REV:5 2009/01/20 +10% Max. Tolerance Envelopes Graph (All other Output) MINMAX 4 MSLU300 Series Test Configurations Output Ripple Reduction Peak-to-Peak Output Noise Measurement Test Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out To Oscilloscope Single Output DC / DC +Converter + Lin -Vin Battery +Vin -Out Cin +Out Copper Strip Com. -Vin -Out + +Vin +Out Resistive Cout Scope Load DC / DC Current Load Converter Probe Copper Strip -Vin +Vin DC Power Source -Out +Out Single Output DC / DC Converter - -Vin + +Vin Cout Load -Out Copper Strip Cout Dual Output DC / DC Converter A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.0uF capacitors at the output. Scope Resistive Load Copper Strip Cout DC Power Source Scope Copper Strip - +Out Dual Output Com. DC / DC Converter -Vin Cout Load -Out Design & Feature Considerations Maximum Capacitive Load The MSLU300 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Input Source Impedance Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90° C. The derating curves are determined from measurements obtained in an experimental apparatus. The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 2.2uF for the 5V input devices, a 1.0uF for the 12V input devices and a 0.47uF for the 24V devices. + DC Power Source - 5 +Vin + +Out DC / DC Converter Load Cin -Vin -Out MINMAX REV:5 2009/01/20 MSLU300 Series Mechanical Dimensions Connecting Pin Patterns 11 10 8 7 5.08mm R0 .5 8.0 12 0.25 [0.01] Top View ( 2.54 mm / 0.1 inch grids ) 2 3 5 1.9mm 0~4 1 6 2.54 [0.100] 12mm 5.08 [0.200] 16.3 [0.64] 10.1mm ( Magnification of A ) 1.8 2.54 2.54 [0.07] [0.100] [0.100] 15.9 [0.63] 15.6 [0.61] 0.33 [0.01] 0.6 [0.02] 1.0mm Min. 8.0 [0.31] 7.67 [0.30] 2.54mm 1.5 { 0.1 [0.06 {0.004] 1.5 { 0.1 [0.06 { 0.004] 5.5 [0.22] 5.5 [0.22] 11.0 { 0.2 [0.43 { 0.008] Tolerance Pin Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 X.XXX{0.005 {0.05 {0.002 Pin Connections Physical Characteristics Pin Single Output Dual Output 1 -Vin -Vin 2 +Vin +Vin 3 NA NA 5 -Vout Common 6 NA -Vout 7 NA NA 8 +Vout +Vout 10 NA NA 11 NA NA 12 NA NA 16.3*8.0*7.67 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 2g Flammability : UL94V-0 0.64*0.31*0.30 inches NA : Not Available for Electrical Connection REV:5 2009/01/20 MINMAX 6