7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B B FINE CRIMP HEIGHT ADJUST 2 SET UP GAUGE 2119599-2 MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR 4 NONE CRIMP TOOLING KIT - 4 MECHANICAL FEED PNEUMATIC FEED - - - - 3.05 mm [.120] 2119950-1 2119792-2 2119951-1 - 1901697-1 2161326-1 8- 2150210 -5 - 2119949-1 8- 2150210 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150210 -5 - 2119949-1 8- 2150210 -4 2063961-1 2119950-1 5-18022-5 2119792-2 - - - - - - - - - 2119653-1 - 2119653-1 2119641-1 - - - - - - - 2119641-1 - - - - - - 2168400-7 2168400-7 - - - - (QUANTITY 2) - - (QUANTITY 2) - 6 - 2063440-1 - - - LEAR CRIMP SPECIFICATION TERMINAL, 2.8 RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n .138-.157 IN [3.51-3.99 mm] TERMINAL APPLICATION SPECIFICATION LEAR 26365 Rev - INSULATION DIAMETER RANGE .055-.085 IN [1.40-2.16 mm] - - - 6 - TERMINALS APPLIED TE TERMINAL 1572614-1 1572614-2 1572614-3 1572614-4 1572614-5 1572614-6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 0.35mm2 B GHW/LEAR TERMINAL C1__DWG_PN_1_0 26365.123.211 26365.123.204 C1__DWG_PN_1_1 C1__DWG_PN_1_2 26365.123.214 C1__DWG_PN_1_3 26365.123.241 26365.123.186 C1__DWG_PN_1_4 C1__DWG_PN_1_5 26365.213.004 C1__DWG_PN_1_6 C1__DWG_PN_2_0 TE TERMINAL 1572614-7 1572614-8 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572614-9 C1__DWG_PN_2_3 C1__DWG_PN_3_3 1-1572614-0 1-1572614-1 1-1572614-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 GHW/LEAR TERMINAL C1__DWG_PN_4_0 26365.213.011 26365.123.110 C1__DWG_PN_4_1 C1__DWG_PN_4_2 26365.213.082 C1__DWG_PN_4_3 26415.213.XXX 26415.124.XXX C1__DWG_PN_4_4 C1__DWG_PN_4_5 26415.123.XXX CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_6 6 9 6.2 W1__FA_SETTING_1 7.2 W1__FA_SETTING_2 7.7 W1__FA_SETTING_3 7.0 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150210 2150210 2150210 2150210 6 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 A REVISIONS DIST 66 P LTR 2063440-1 TYPE GHW/LEAR TERMINAL LOC 1 PART NUMBERS REQUIRED F OV APPLICATOR INSTRUCTIONS 408-10390 C SMART APPLICATOR SERVO LATCH PLATE 12 2150210 -7 1.90 mm [.075] TERMINAL DATA: SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST B PNEUMATIC FEED SERVO LATCH PLATE B 7- 2150210 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150210 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2150210 -5 WIRE INSUL DESCRIPTION B 2150210 -2 CRIMP 4 20 REVISION 2150210 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION PART NO DESCRIPTION 260 252 250 249 248 247 246 ITEM NO 1 1 1 1 - - 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 mm & 4 of 4) 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: B B1 ECR-13-010580 02JUL2013 XZ TE ECR-16-002843 17MAR2016 RS UG 14MARCH2013 APVD 14MARCH2013 TE Connectivity Harrisburg, PA 17105-3608 NAME - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION APPLICATION SPEC - 245 244 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 64 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM CHK T. ELBIN APVD GB 14MARCH2013 G. BAILEY DWN KS DWN K. STAKEM DATE 21APRIL2013 PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH RELEASED PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 -77 -7 -6 -5 -2 -1 DIMENSIONS: A 2119759-1 2119082-7 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1752354-7 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-9 240825-1 2-22281-3 1752373-4 1901259-3 1-2079383-1 240833-3 3-690482-8 1-1803001-4 2217206-8 240641-8 238009-1 1-2119785-9 455888-1 2-1633305-4 1 DESCRIPTION Ocean End Feed Applicator - DRAWING NO 2150210 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 246 252 245 35 44 16.2 50 0.5 REF 243 HOLDDOWN SET-UP 6 2 2 2 56 2 A 1 7 2 242 5 8 239 59 244 166 D 58 177 63 82 1 C PNEUMATIC 1 2 3 C 238 1 2 2 4 41 2 176 249 70 175 2 54 174 250 A 137 55 52 163 65 6 172 10 50 2 A 164 20 64 51 57 33 23 67 213 B SERVO LATCH PLATE 18 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 11 17 53 33 25 22 24 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MARCH2013 CHK 14MARCH2013 APVD 14MARCH2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150210 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER B FINE CRIMP HEIGHT ADJUST 2- 2150210 -7 B FINE CRIMP HEIGHT ADJUST NONE B CRIMP TOOLING KIT 2 SET UP GAUGE 2119599-2 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - 3.05 mm [.120] 2119950-1 2119792-2 2119951-1 - 1901697-1 2161326-1 8- 2150210 -5 - 2119949-1 8- 2150210 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150210 -5 - 2119949-1 8- 2150210 -4 2063961-1 2119950-1 5-18022-5 2119792-2 - - - - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - LEAR CRIMP SPECIFICATION WIRE STRIP LENGTH n .138-.157 IN [3.51-3.99 mm] TERMINAL APPLICATION SPECIFICATION LEAR 26365 Rev - INSULATION DIAMETER RANGE .055-.085 IN [1.40-2.16 mm] - - - - TERMINALS APPLIED TE TERMINAL 1572614-1 1572614-2 1572614-3 1572614-4 1572614-5 1572614-6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 0.35mm2 B GHW/LEAR TERMINAL C1__DWG_PN_1_0 26365.123.211 26365.123.204 C1__DWG_PN_1_1 C1__DWG_PN_1_2 26365.123.214 C1__DWG_PN_1_3 26365.123.241 26365.123.186 C1__DWG_PN_1_4 C1__DWG_PN_1_5 26365.213.004 C1__DWG_PN_1_6 C1__DWG_PN_2_0 TE TERMINAL 1572614-7 1572614-8 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1-1572614-0 1-1572614-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.20+/-0.05 [.047+/-.002] 1.10+/-0.05 [.043+/-.002] 1.05+/-0.05 [.041+/-.002] 1.00+/-0.05 [.039+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_4 C1__DWG_PN_3_5 1-1572614-2 C1__DWG_PN_3_6 26365.213.011 26365.123.110 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_2 C1__DWG_PN_4_4 C1__DWG_PN_4_5 26415.123.XXX 7.2 7.7 7.0 6 C1__DWG_PN_4_3 26415.213.XXX 26415.124.XXX 6.2 C1__DWG_PN_4_0 C1__DWG_PN_4_1 26365.213.082 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 GHW/LEAR TERMINAL C1__DWG_PN_3_1 1572614-9 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_3_0 C1__DWG_PN_4_6 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150210 -4 2150210 -4 2150210 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 13 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50& 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TERMINAL, 2.8 RECEPTACLE TERMINAL NAME: A REVISIONS DIST PART NUMBERS REQUIRED TYPE GHW/LEAR TERMINAL LOC 1 - F OV 1.90 mm [.075] TERMINAL DATA: PNEUMATIC FEED PNEUMATIC 2- 2150210 -5 APPLICATOR INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2150210 -7 WIRE INSUL DESCRIPTION B 2- 2150210 -2 CRIMP 4 20 REVISION 2- 2150210 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT DESCRIPTION 251 250 249 246 244 ITEM NO 1 1 1 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 2 1 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MARCH2013 CHK 14MARCH2013 APVD 14MARCH2013 G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K. STAKEM 243 242 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 67 66 65 64 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 6 5 4 3 2 1 WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 2 of 4) 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-8 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1752354-7 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-9 240825-1 2-22281-3 1752373-4 1901259-3 240833-3 3-690482-8 1-1803001-4 2217206-8 240641-8 238009-1 1-2119785-9 455888-1 2-1633305-4 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 Ocean End Feed Applicator - DRAWING NO 2150210 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 62 FEED TYPE 38 REF MECHANICAL 39 D 7 7 16.2 50 145 153 246 139 140 0.5 244 REF 243 6 HOLDDOWN SET-UP 2 166 242 8 D 2 2 56 A 1 2 59 7 239 58 5 177 63 PNEUMATIC 82 1 C 1 C 238 2 1 2 3 4 2 41 2 249 176 2 70 175 250 A 54 174 137 55 163 52 172 65 6 A 50 20 64 10 2 164 51 57 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 9 1 1 11 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 14MARCH2013 CHK 14MARCH2013 APVD 14MARCH2013 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150210 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1