7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151096 -1 DESCRIPTION G 2151096 -2 FINE CRIMP HEIGHT ADJUST G 2151096 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151096 -7 G FINE CRIMP HEIGHT ADJUST CRIMP TOOLING KIT 4 - PNEUMATIC FEED - - - - - - 8- 2151096 -4 - - 8- 2151096 -4 1338685-1 5-18022-5 1338685-1 - - 2119799-1 8- 2151096 -5 - 2119950-1 2119641-1 5-18022-5 1338685-1 2119949-1 5-18022-5 8- 2151096 -5 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST G G SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - 2168400-6 (QUANTITY 2) - - - 2168400-6 (QUANTITY 2) - 2119799-1 - - - - - - 2063440-1 - - - - - - - - - - - - - - 1901094-3 - 6 - - APPLICATOR INSTRUCTIONS 408-10389 TERMINAL NAME: TE TERMINAL 794955-1 794956-1 794956-5 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.50-3.30 mm[.059-.130 IN] 3.00-3.50 mm [.118-.138 IN] - - TERMINAL APPLICATION SPECIFICATION - TE TERMINAL 794955-3 794956-3 TE TERMINAL 2238016-1 114-13172 - TERMINALS APPLIED TE TERMINAL 794955-4 794956-4 n C1__DWG_PN_1_0 C1__DWG_PN_1_1 13 TE TERMINAL 2238017-1 - TE CRIMP SPECIFICATION VAL-U-LOK PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 14 TE TERMINAL 794955-2 794956-2 - INSULATION DIAMETER RANGE - 1.50-3.30 mm[.059-.130 IN] - - - - - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL - C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL - 6 C1__DWG_PN_4_0 C1__DWG_PN_4_1 - WIRE SIZE 2 X 22 AWG 114-13172 n - TERMINALS APPLIED 18 AWG OR 0.87mm2 - VAL-U-LOK PIN CONTACT TERMINAL APPLICATION SPECIFICATION 17.45 AWG OR 0.936mm2 - TE TERMINAL 3.00-3.50 mm[.118-.138 IN] 22 AWG + 20 AWG - - WIRE STRIP LENGTH C - TYPE 3.18 mm [.125] TERMINAL DATA: - F F 1.57 mm [.062] CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.22+/-0.05 [.048+/-.002] 1.17+/-0.05 [.046+/-.002] 1.09+/-0.05 [.043+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 1.07+/-0.05 [.042+/-.002] 0.99+/-0.05 [.039+/-.002] 0.89+/-0.05 [.035+/-.002] 0.81+/-0.05 [.032+/-.002] WIRE SIZE 9 4.1 5.6 5.1 6.1 6.3 7.3 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 22 AWG + 20 AWG 18 AWG OR 0.87mm2 2 X 22 AWG 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 - CRIMP HEIGHT 9 REFERENCE SETTING 1.22+/-0.05 [.048+/-.002] 4.1 W1__DWG_CRIMP_HT_1 1.09+/-0.05 [.043+/-.002] 1.07+/-0.05 [.042+/-.002] - W1__FA_SETTING_2 5.6 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_1 5.1 W1__DWG_CRIMP_HT_2 - - W1__FA_SETTING_3 6.3 0.99+/-0.05 [.039+/-.002] - 7.3 0.89+/-0.05 [.035+/-.002] - 8.2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151096-5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8-2151096-6 6 7 8 9 10 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. A 11 - 12 1 - 1 1 INSTALL ITEM 3 AS SHOWN FOR TERMINALS 2238016 AND 2238017. 14 INSTALL ITEM 3 WITH RELIEF INWARDS AGAINST ITEM 1 FOR TERMINALS 794955 AND 794956. AMP 4805 REV 31MAR2000 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 13 - 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 REVISIONS DIST A 66 P LTR 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151096 -6 7- 2151096 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST G APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 -77 -7 1 - -6 1 -5 1 -2 1 2119957-2 8-21084-0 -1 PART NO - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 14 13 1 1 1 1 ITEM NO 1 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 4 2 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 - - 1 - - 1 1 - 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 - 1 - 1 -6 1 1 1 1 - 1 1 - - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 - 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RK GB F ECR-14-009348 23JUN2014 KH TE G ECR-16-003904 17MAR2016 XZ TE G1 ECR-16-006990 13MAY2016 RS LZ PART NO - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 10NOV2011 CHK 10NOV2011 APVD 10NOV2011 L.ZHANG L.ZHANG S.XI NAME SIZE - CUSTOMER DRAWING SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-8 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333202-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 1-238011-7 1 9-2119582-0 .. 1 ITEM_2 1 1-456403-6 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - APVD 20MAR2014 -1 - DWN ECR-14-004245 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - DATE E 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-8 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333202-5 2119757-4 1-238011-7 9-2119582-0 1-456403-6 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - DESCRIPTION A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151096 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 59 38 56 39 250 247 246 260 44 7 252 245 35 244 2 7 249 53 A DWN APVD - - - 40 239 PNEUMATIC DATE 63 166 2 2 2 243 4.3 8 242 238 163 D 2 2 6 50 8 59 82 1 136 0.5 REF 34 REF 1 137 C 172 14 13 52 3 C 1 4 56 51 SERVO LATCH PLATE 240 133 4 70 5 41 135 198 66 2 164 A 67 11 213 33 24 SERVO FEEDER NOT INCLUDED B TERMINAL SUPPORT LOCATION 117 REF 10 A 19 30 20 29 21 B 9 1 12 ITEM 30 LOCATED AT FRONT HOLES 241 13 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 46 32 34 54 8 1 60 54 10 1 119 1 30 REF 29 REF 11 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10NOV2011 CHK 10NOV2011 APVD 10NOV2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151096 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151096 -1 DESCRIPTION G 2- 2151096 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST G FINE CRIMP HEIGHT ADJUST G FINE CRIMP HEIGHT ADJUST 2- 2151096 -7 G FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT SERVO LATCH PLATE MECHANICAL FEED 1338685-1 2161326-1 - - 2119949-1 SERVO LATCH PLATE 1338685-1 2119951-1 SMART APPLICATOR 1338685-1 2161326-1 MECHANICAL FEED - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP WIRE INSUL SIZE 8- 2151096 -5 8- 2151096 -4 5-18022-5 8- 2151096 -5 8- 2151096 -4 1338685-1 - - 5-18022-5 - - 5-18022-5 5-18022-5 - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6(QUANTITY 2) - - - - - 2168400-6 (QUANTITY 2) - 2119799-1 - - - - - - 2063440-1 - 6 - - - - TYPE 3.18 mm [.125] APPLICATOR INSTRUCTIONS 408-10389 - - - TERMINAL DATA: TERMINAL NAME: TE TERMINAL VAL-U-LOK PIN CONTACT WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] C TERMINAL APPLICATION SPECIFICATION TE TERMINAL 794955-1 794956-1 794956-5 18 AWG OR 0.87mm2 2 X 22 AWG 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 WIRE STRIP LENGTH 1.50 -3.30 mm [.059-.130 IN] 3.00-3.50 mm [.118-.138 IN] - - TERMINAL APPLICATION SPECIFICATION - TE TERMINAL 794955-4 794956-4 TE TERMINAL 2238016-1 114-13172 - TERMINALS APPLIED TE TERMINAL 794955-3 794956-3 n - - - 1.50 - 3.30 mm [.059 -.130 IN] - - - - - 13 2238017-1 C1__DWG_PN_1_1 - INSULATION DIAMETER RANGE - TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION VAL-U-LOK PIN CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 14 TE TERMINAL 794955-2 794956-2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 - C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_3_1 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 17.45AWG OR 0.936mm2 114-13172 n - TERMINALS APPLIED 22 AWG + 20 AWG TE CRIMP SPECIFICATION CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.22+/-0.05 [.048+/-.002] 1.17+/-0.05 [.046+/-.002] 1.09+/-0.05 [.043+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 1.07+/-0.05 [.042+/-.002] 0.99+/-0.05 [.039+/-.002] 0.89+/-0.05 [.035+/-.002] 0.81+/-0.05 [.032+/-.002] 4.1 5.6 5.1 6.1 6.3 7.3 WIRE SIZE 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 22 AWG + 20 AWG 18 AWG OR 0.87mm2 2 X 22 AWG 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.22+/-0.05 [.048+/-.002] 1.09+/-0.05 [.043+/-.002] 1.07+/-0.05 [.042+/-.002] 0.99+/-0.05 [.039+/-.002] 0.89+/-0.05 [.035+/-.002] - CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.1 5.1 5.6 - 6 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 6.3 - 7.3 - 8.2 - 1 B 2 4 7 8 9 10 A 11 13 14 - GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-2151096-4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8-2151096-5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - RECOMMENDED SPARE PARTS 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - - - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 1 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 - 14 13 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. INSTALL ITEM 3 WITH RELIEF INWARDS AGAINST ITEM 1 FOR TERMINALS 794955 AND 794956. - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. INSTALL ITEM 3 AS SHOWN FOR TERMINALS 2238016 AND 2238017. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F F 1.57 mm [.062] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2151096 -5 G CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151096 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 1 1 1 1 - 1 1 - 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-8 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-6 2119959-1 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 7-1333202-5 2119757-4 1-238011-7 9-2119582-0 1-456403-6 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 - 1 - 1 1 PART NO -77 -27 -25 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 10NOV2011 CHK 10NOV2011 APVD 10NOV2011 L.ZHANG L.ZHANG S.XI NAME SIZE - CUSTOMER DRAWING SHEETS 1 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-8 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-6 1 2119959-1 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 7-1333202-5 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 1-238011-7 1 9-2119582-0 .. 1 ITEM_2 1 1-456403-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151096 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 242 2 6 4.3 0.5 63 238 A 166 163 REF 8 50 34 REF 59 82 136 1 137 C 1 TERMINAL SUPPORT LOCATION 52 172 56 C 3 14 13 1 51 4 70 SERVO LATCH PLATE 5 41 240 133 4 135 198 164 66 2 A 33 SERVO FEEDER NOT INCLUDED 213 A 24 B 67 11 19 10 30 20 117 REF 9 21 29 B 1 12 241 13 CAM POSITIONS 30mm STROKE 1 11 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10NOV2011 CHK 10NOV2011 APVD 10NOV2011 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2151096 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G1