LUXEON Altilon Automotive Forward Lighting Source Technical Datasheet DS66 LUXEON Altilon ® Automotive Forward Lighting Source Introduction LUXEON® Altilon LEDs are specifically designed and tested to meet and exceed expectations for reliability, performance, and lifetime in automotive forward lighting applications. With advanced technologies, LUXEON Altilon meets both SAE and ECE color specifications and provides finer granularity than existing systems. PPAP documentation is available upon request. LUXEON Altilon LEDs provide significant flexibility and are superior LED products for: • High Beam/Low Beam • Daytime Running Lights (DRL) • Static Bending Lights • Position Lamps • AFS Functionality Hg Table of Contents Product Information......................................................................................................................................................3 Part Number Description..........................................................................................................................................3 Test Conditions for Optical Characteristics ........................................................................................................3 Environmental Compliance........................................................................................................................................3 Optical Characteristics.................................................................................................................................................4 Measured and Typical Optical Performance by Part Number............................................................................4 Typical Luminance Performance...............................................................................................................................5 Typical Use Condition Matrix—Relative Flux ......................................................................................................5 Typical Relative Luminous Flux vs. Forward Current .........................................................................................6 Typical Relative Luminous Flux vs. Case Temperature ........................................................................................6 Electrical Characteristics..............................................................................................................................................7 Typical Electrical Characteristics at Temperature Extremes..............................................................................8 Typical DC Forward Current vs. Forward Voltage.................................................................................................9 Absolute Maximum Ratings.......................................................................................................................................10 Reliability Expectations and Thermal Design Requirements..............................................................................11 Mechanical Dimensions..............................................................................................................................................12 Color Bin Definitions..................................................................................................................................................14 Laser Marking Definitions..........................................................................................................................................15 Flux Bin Definitions.....................................................................................................................................................16 Typical Spectrum........................................................................................................................................................17 Typical Color vs. Angle..............................................................................................................................................17 Color Shift vs. Case Temperature.............................................................................................................................18 Color Shift vs. DC Drive Current............................................................................................................................19 Typical Radiation Pattern............................................................................................................................................20 Packing Information.....................................................................................................................................................21 Product Labeling Information....................................................................................................................................24 LUXEON Altilon Datasheet DS66 20130320 2 Product Information Part Number Description LUXEON Altilon LEDs are tested and binned at 1000 mA, with current pulse duration of 20ms. LUXEON Altilon L A F L - Standard Prefix for LUXEON Altilon C Default 2 S Number of Chips - Solder or Spade 2 or 4 - X X X X Minimum Flux Bin Lugs - S or L LUXEON Altilon Core L A C L Standard Prefix for LUXEON Altilon Core - C Default 2 S Number of Chips 2 or 4 Solder Configuration - X X X X Minimum Flux Bin Test Conditions for Optical Characteristics Junction Temperature vs. Case Temperature Philips Lumileds specifies performance at constant case temperature for LUXEON Altilon. This datasheet specifies performance at constant case temperature of 25°C, except where noted. The data sheet that follows will specify performance at constant case temperature of 25°C. Case temperature refers to the temperature of a thermocouple mounted under the head of one of the mounting screws, and is a value that can be measured rather than calculated (see Figure 7). A junction-to-case thermal resistance of 2.1°C/W is assumed for the 1x2 configuration and 1.4°C/W for the 1x4 configuration. This approach will more accurately capture product performance capabilities compared to average junction temperature alone. Environmental Compliance Philips Lumileds is committed to providing environmentally friendly products to the lighting industry. LUXEON Altilon is compliant to the European Union directives on the restriction of hazardous substances in electronic equipment, namely, the RoHS, ELV, and REACH directives. Philips Lumileds will not intentionally add the following restricted materials to the LUXEON Altilon product: lead, mercury, cadmium, hexvalent chromium, polybrominated biphenyls (PBB), or polybrominated diphenyl ethers (PBDE). LUXEON Altilon Datasheet DS66 20130320 3 Optical Characteristics Measured and Typical Optical Performance by Part Number Table 1. Measured Test Condition I000 mA Pulsed Operation (20 msec) Part Number Form Factor Case Temperature Tc = 25°C Minimum Luminous Flux (lm) [I,2] LUXEON Altilon LAFL - C2* - 0350 LAFL - C2* - 0425 1x2 1x2 350 425 LAFL - C2* - 0500 LAFL - C4* - 0700 LAFL - C4* - 0850 LAFL - C4* - 0925 LAFL - C4* - 1000 LAFL - C4* - 1050 1x2 1x4 1x4 1x4 1x4 1x4 500 700 850 925 1000 1050 LUXEON Altilon Core LACL - C2S - 0350 LACL - C2S - 0425 LACL - C2S - 0500 LACL - C4S - 0700 LACL - C4S - 0850 LACL - C4S - 0925 LACL - C4S - 1000 LACL - C4S - 1050 1x2 1x2 1x2 1x4 1x4 1x4 1x4 1x4 350 425 500 700 850 925 1000 1050 Notes for Table 1: 1. Philips Lumileds tests flux values via a pulsed measurement at a case temperature of 25°C. 2. Minimum luminous flux guaranteed within published operating conditions. Philips Lumileds maintains a tolerance of ± 10% on flux measurements. 3. ‘*’ Indicates the inclusion or exclusion of the spade lug connector, indicated with an ‘L’ for spade lug, and an ‘S’ for those parts without. See Part Number Description below for more details. LUXEON Altilon Datasheet DS66 20130320 4 Typical Luminance Performance Typical luminance is calculated based on the total lumens emitted from the smallest rectangle covering the optical source. This method accounts for variations in chip and phosphor placement as well as spacing between discrete chips. Figure 1 below indicates the orientation used to determine the source area used for luminance calculations. Y Dimension X Dimension Figure 1. Area surrounding optical source for luminance measurements. For the 1x4 configuration, the typical X and Y dimensions are 4.51 and 1.06 mm, respectively. For the 1x2 configuration, the typical X and Y dimensions are 2.21 and 1.06 mm, respectively. Typical Use Condition Matrix—Relative Flux Normalized to Tc = 25°C, 1000 mA, 20 msec pulses The graphs on the next page predict the relative flux under various use conditions normalized to the test conditions of 1000 mA pulsed operation (20 msec pulse) at case temperature of 25°C. These graphs can be used to determine the effects of case temperature and forward current on the values of minimum and typical flux to define performance at the expected use condition. For example: Given a flux at Tc = 25°C and 1000 mA (20 msec pulse) of 700 lm for 1x4 configuration, the flux value under different conditions can be predicted. If expected use condition is 700 mA at Tc = 100°C, the relative percentage of flux would be approximately 70% of the reference value. Hence, the predicted flux at 700 mA and Tc = 100°C: 700 lm x 0.7 = 490 lm. LUXEON Altilon Datasheet DS66 20130320 5 Typical Relative Luminous Flux vs. Forward Current 1.2 Normalized Luminous Flux 1 0.8 Case Temperature -40 C 0C 0.6 25 C 55 C 0.4 85 C 0.2 110 C 130 C 0 300 400 500 600 700 800 900 1000 1100 Forward Current (mA) Figure 2. Typical relative luminous flux vs. forward current. Typical Relative Luminous Flux vs. Case Temperature 1.4 350 mA 700 mA 1.2 Normaliized Luminous Flux x 1000 mA 1 08 0.8 0.6 0.4 0.2 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Case Temperature (oC) Figure 3. Typical relative luminous flux vs. case temperature. LUXEON Altilon Datasheet DS66 20130320 6 Electrical Characteristics Table 2. Test Condition 1000 mA Pulsed Operation Dynamic Form Case Temperature Tc = 25°C Resistance [3] [1,2] Factor Forward Voltage Vf (Ω) (V) RD Min. Typical Max. 1x2 5.6 6.4 7.5 1.2 1x4 11.2 12.7 15.0 1.8 Notes for Table 2: 1. Philips Lumileds tests forward voltage values via a pulsed measurement at junction temperature of 25°C. 2. Philips Lumileds maintains a tolerance of ±0.06V on forward voltage measurements. 3. Dynamic resistance is the inverse of the slope in linear forward voltage model for LEDs. ESD Protection Diode ESD Protection Diode 1x2 Configuration 1x4 Configuration Figure 4. Electrical schematic of forward lighting sources. LUXEON Altilon Datasheet DS66 20130320 7 Typical Electrical Characteristics at Temperature Extremes Table 3. Typical Condition Typical Condition 1000 mA DC Operation 1000 mA DC Operation FormCase Temperature TC = - 40°CCase Temperature TC = 130°C Factor Forward Voltage Vf [1] Forward Voltage Vf [1] (V)(V) Min. Typical Max. Min. Typical Max. 1x2 5.6 6.8 7.9 5.0 5.9 7.3 1x4 11.2 13.2 15.8 10.0 11.8 14.5 Notes for Table 3: 1. Philips Lumileds tests forward voltage values via a pulsed measurement at junction temperature of 25°C. Typical product performance at maximum and minimum allowable case temperature to allow for electronic driver design. Values provided are guard banded to ensure that minimum and maximum values are not exceeded under stated use conditions. LUXEON Altilon Datasheet DS66 20130320 8 Typical DC Forward Current vs. Forward Voltage The graphs below predict the change in forward voltage compared to the value at case temperature of 25°C at 1000 mA under various use conditions. These graphs can be used to determine the effects of case temperature and forward current on the values of minimum, typical and maximum forward voltage to define performance at the expected use condition. Typical DC Forward Current vs. Forward Voltage 1x4 Configuration 1100 1000 Forward Current (mA) 900 800 700 Case Temperature -40 C 600 0C 25 C 500 55 C 85 C 400 110 C 130 C 300 0.8 0.85 0.9 0.95 1 1.05 1.1 Normalized Forward Voltage Figure 5. Typical forward current vs. forward voltage for 1x4 configuration. Typical DC Forward Current vs. Forward Voltage 1x2 Configuration 1100 1000 Case Temperature -40 C Forward Current (mA) 900 0C 25 C 800 55 C 85 C 700 110 C 600 130 C 500 400 300 0.75 0.8 0.85 0.9 0.95 1 1.05 1.1 Normalized Forward Voltage Figure 6. Typical forward current vs. forward voltage for 1x2 configuration. Notes for Figures 5 and 6: 1. All values compared to reference value at case temperature of 25°C and 1000 mA DC forward current. LUXEON Altilon Datasheet DS66 20130320 9 Absolute Maximum Ratings Table 4. Parameter Value Maximum DC Forward Current (mA) [1] Minimum DC Forward Current (mA) [1] Maximum Transient Peak Current Maximum Vf at 1000 mA & -40°C [2] Minimum Vf at 1000 mA & 130°C [3] Maximum AC Ripple ESD Sensitivity [4] 1100 100 1500 mA for ≤ 10 ms 15.8 Volts (1x4) 7.9 Volts (1x2) 10.0 Volts (1x4) 5.0 Volts (1x2) ≤50 mA rms at ≥10 kHz 8kV HBM, 2kV CDM, 400V MM Storage Temperature Minimum Operating Case Temperature Maximum Case Temperature (1000 mA) [5] Maximum Allowed Solder Pad Temperature -40°C to +130°C -40°C 130°C 270°C, max. 30 sec. Notes for Table 4: 1. Although no damage to the device will occur, driving these high power LEDs at drive currents below 350 mA or above 1000 mA may result in unpredictable performance. Please consult your Philips Lumileds sales representative for further information. 2. Product Vf at 1000 mA operation, case temperature -40°C after 1000 hours of operation at rated conditions. 3. Product Vf at 1000 mA operation, case temperature 130°C after 1000 hours of operation at rated conditions. 4. Measured using human body model, contact discharge method, and machine model (per AEC-Q101C). 5. Maximum case temperature for short term operation only. See section on reliability expectation and thermal design requirements for recommendations on maximum case temperature to ensure life of vehicle performance. 6. LEDs are not designed to be driven in reverse bias. JEDEC Moisture Sensitivity Table 6. Level Floor Life TimeConditions 1 LUXEON Altilon Datasheet DS66 20130320 unlimited [ 30°C /85% RH 10 Reliability Expectations and Thermal Design Requirements Table 6. Operating Condition B50L80 B3L80 1000 mA, Tc = 130°C 15000hrs 5000 1000 mA, Tc = 110°C 40000 15000 700 mA, Tc = 110°C 75000 25000 500 mA, Tc = 110°C 120000 35000 Notes for Table 6: 1. As measured at the position indicated in Figure 7. 2. Lumen maintenance is a projected average value based on constant current operation while respecting the specified maximum case temperature. Observation of design limits included in this data sheet is required in order to achieve this projected Lumen Maintenance. 3. Lifetime shown is an estimation of expected lifetimes (Bxx, Lyy) computed as 90% lower confidence limit of the LUXEON Altilon product as a function of drive current and case temperature. The lifetime estimates in the above table reflect statistical figures based on calculations of technical data and are subject to change. LUXEON AltilonLUXEON Altilon Core TOP VIEW VIEW Y SIDE VIEW Figure 7. Case temperature measurement. LUXEON Altilon Datasheet DS66 20130320 11 Mechanical Dimensions LUXEON Altilon Figure 8. Mechanical dimensions for 1x2 solder pad configuration electrical connection. Notes for Figure 8: 1. Drawings are not to scale. 2. All dimensions are in millimeters. 3. Tolerance, unless otherwise specified: ± 0.10 mm. 4. Materials: Lead frame = Tin Brass; Heat Slug = Copper; Body = LCP, Matte Black. 5. Lead frame and heat slug plated with 0.10 μm Gold over 2.5 μm Nickel. 6. Cleanliness: Parts are tested for solderability per MIL-STD-883, Method 2003 & 2004. LUXEON Altilon Datasheet DS66 20130320 12 LUXEONCore Altilon Core LUXEON Altilon 1X41x4 Figure 9. Mechanical dimensions for 1x4 LUXEON Altilon Core. LUXEON Altilon Core 1x2 LUXEON Altilon Core 1X2 LUXEON Altilon Core 1x2 Figure 10. Mechanical dimensions for 1x2 LUXEON Altilon Core. Notes for Figures 9 & 10: 1. Drawings are not to scale. 2. All dimensions are in millimeters. 3. Tolerance, unless otherwise specified: ± 0.10 mm. 4. Materials: Base: Copper; Substrate: Ceramic. 5. Cleanliness: Parts are tested for solderability per MIL-STD-883, Method 2003 & 2004. LUXEON Altilon Datasheet DS66 20130320 13 Color Bin Definitions Case Temperature TC = 25°C, 1000 mA Pulsed (20 msec) Product is tested at 1000 mA Pulsed (20 msec) at an operating case temperature of 25°C. The color specification is defined in Figure 11 and the coordinate table shown below. 0.375 0.365 0.355 0.345 y A3 B3 B1 A1 0.335 0.325 0.315 SAE/ECE Specification 0.305 0.295 0.305 0.310 0.315 0.320 0.325 0.330 0.335 0.340 0.345 0.350 0.355 x Figure 11. LUXEON Altilon color binning structure. Table 7. Automotive Color Binning Structure Bin Code X Y Typical CCT (K) Bin Code X Y Typical CCT (K) B1 0.32 0.32 0.329 0.329 0.323 0.3488 5700 A1 0.3546 0.3308 0.317466 0.314792 0.32 0.32 0.320438 0.345467 0.3488 0.323 B3 0.329 0.329 0.3375 0.335 0.3308 0.3546 5500 A3 0.36 0.336 0.335 0.3375 0.346904 0.344443 0.336 0.36 5200 0.366019 0.344232 6000 Notes for Table 7: 1. Typical CRI (Color Rendering Index) is 70. 2. Philips Lumileds maintains a tolerance of ± 0.005 on X and Y chromaticity measurements. LUXEON Altilon Datasheet DS66 20130320 14 Laser Marking Definitions Laser Marking Definition TileID + Bincode + unit location at tile 123456-000119999 TileID (YYMMDD - Serial Running Number) 123456-000 Bincode (Presented as PNP bin with lookup table 11 Unit location at tile 9999 Table 8. 1X2 Lookup Table Table 9. 1X4 Lookup Table PNP Bin Catcode PNP Bin Bincat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 HB1A JB1A KB1A LB1A HB3A JB3A KB3A LB3A HA1A JA1A KA1A LA1A HA3A JA3A KA3A LA3A RA1A RA3A RB1A RB3A 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 MB1A NB1A PB1A QB1A MB3A NB3A PB3A QB3A MA1A NA1A PA1A QA1A MA3A NA3A PA3A QA3A SA1A SA3A SB1A SB3A WA1A WA3A WB1A WB3A XA1A XA3A XB1A XB3A YA1A YA3A YB1A YB3A LUXEON Altilon Datasheet DS66 20130320 15 Flux Bin Definitions Flux Bin Definitions for Case Temperature Tc = 25°C, 1000 mA Pulsed (20 msec) The table below shows the luminous flux bin structure, tested and binned at 1000 mA pulsed (20 msec), Tc = 25°C. Table 10. Applicable Product Minimum Photometric Flux (Lm) Maximum Photometric Flux (Lm) H 1x2 J R K 350 425 465 500 425 465 500 600 M N S 1x4 P W X Y Q 700 850 925 1000 1050 1100 1150 1200 850 925 1000 1050 1100 1150 1200 1400 LUXEON Altilon Datasheet DS66 20130320 Bin Code 16 Typical Spectrum Case Temperature Tc = 25°C, 1000 mA Pulsed (20 msec) 1.0 Normailized Intensityy 0.8 0.6 0.4 0.2 0.0 350 400 450 500 550 600 650 700 750 800 850 W Wavelength l th (nm) ( ) Figure 12. Color spectrum of typical CCT part, integrated measurement. Typical Color vs. Angle Applicable for DC Current Range of 350 mA to 1000 mA 0.05 Shift in Color Coordinate 0.045 x 1x2 0.04 y 1x2 0.035 x 1x4 y 1x4 0.03 0.025 0.02 0.015 0.01 0.005 0 -80 -60 -40 -20 0 20 40 60 80 Angular Displacement Figure 13. Typical color shift in x,y chromaticity over angle. LUXEON Altilon Datasheet DS66 20130320 17 Color Shift vs. Case Temperature Color Shift vs. Case Temperature 0.025 Collor Shift in n x Coordiinate 0 02 0.02 350 mA 0.015 700 mA 0.01 1000 mA 0.005 0 0 005 -0.005 -0.01 -0.015 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Case Temperature (oC) Figure 14. Typical change in x chromaticity vs. case temperature. 0.025 Co olor Shift iin y Coord dinate 0.02 350 mA A 0.015 700 mA 0.01 1000 mA 0.005 0 -0.005 -0.01 -0.015 0 015 -40 -30 -20 -10 0 10 20 30 40 50 60 Case Temperature 70 80 90 100 110 120 130 (oC) Figure 15. Typical change in y chromaticity vs. case temperature. LUXEON Altilon Datasheet DS66 20130320 18 Color Shift vs. DC Drive Current Color Shift vs. DC Drive Current 0.01 Color Shift in x coordinate 0.005 0 0C -0.005 25 C 55 C 85 C -0.01 110 C 130 C -0.015 300 400 500 600 700 800 900 1000 1100 Forward Current (mA) Figure 16. Typical change in x chromaticity vs. drive current. 0.02 0C 25 C Color Shift in y coordinate 0.015 55 C 85 C 0.01 110 C 130 C 0.005 0 -0.005 -0.01 -0.015 -0.02 300 400 500 600 700 800 900 1000 1100 Forward Current (mA) Figure 17. Typical change in y chromaticity vs. drive current. LUXEON Altilon Datasheet DS66 20130320 19 Typical Radiation Pattern 1.1 1x2 1 1x4 0.9 Normalized Intensityy 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 Angular Displacement (Degrees) Figure 18. Typical representative spatial radiation pattern. LUXEON Altilon Datasheet DS66 20130320 20 Packing Information The LUXEON Altilon product will be shipped in tubes as shown below. Notes: 1. Drawings are not to scale. 2. All dimensions are in millimeters. 3. Tube length: 700 mm, capacity: 42 LEDs. 4. Expected weight: full approximately 275g, empty approximately 120g. 5. Material: clear PVC with ESD-coating. Tubes will be packed into bundles of 15 tubes maximum and shipped in boxes measuring 759mm long by 229mm wide by 81mm deep. LUXEON Altilon Datasheet DS66 20130320 21 LUXEON Altilon Core Packaging for 1X4 Configuration LUXEON Altilon Datasheet DS66 20130320 22 LUXEON Altilon Core Packaging for 1X2 Configuration LUXEON Altilon Datasheet DS66 20130320 23 Product Labeling Information Each tube of LUXEON Altilon will be labeled as shown below: QTY = number of parts in shipping tube or reel CAT code = four character alpha category code with flux bin, color bin, and voltage bin. In the example shown above, flux bin = N, color bin = B1, and forward voltage bin = A (full distribution of voltage specification). Part No. consists of standard notation LAFL - C#S or LACL - C#S where # is the number of emitters. The last four character string is the minimum flux specification in lumens. Each box will have a box label as shown below. The label indicates the part number of the LUXEON Altilon product with the CAT code and the quantity of products contained inside the box. LUXEON Altilon Datasheet DS66 20130320 24 Company Information Philips Lumileds is a leading provider of LEDs for everyday lighting applications. The company’s records for light output, efficacy and thermal management are direct results of the ongoing commitment to advancing solid-state lighting technology and enabling lighting solutions that are more environmentally friendly, help reduce CO2 emissions and reduce the need for power plant expansion. Philips Lumileds LUXEON® LEDs are enabling never before possible applications in outdoor lighting, shop lighting, home lighting, consumer electronics, and automotive lighting. Philips Lumileds is a fully integrated supplier, producing core LED material in all three base colors, (Red, Green, Blue) and white. Philips Lumileds has R&D centers in San Jose, California and in the Netherlands, and production capabilities in San Jose, Singapore and Penang, Malaysia. Founded in 1999, Philips Lumileds is the high flux LED technology leader and is dedicated to bridging the gap between solid-state technology and the lighting world. More information about the company’s LUXEON LED products and solid-state lighting technologies can be found at www.philipslumileds.com. ©2013 Philips Lumileds Lighting Company. All rights reserved. Product specifications are subject to change without notice. www.philipslumileds.com www.philipslumileds.cn.com