LTM4649 10A Step-Down DC/DC µModule Regulator FEATURES DESCRIPTION 10A DC Output Current nn Input Voltage Range: 4.5V to 16V nn Output Voltage Range: 0.6V Up to 3.3V nn No Heat Sink or Current Derating Up to 85°C Ambient Temperature nn ±1.5% Total DC Voltage Output Error nn Multiphase Operation with Current Sharing nn Remote Sense Amplifier nn Built-In General Purpose Temperature Monitor nn Selectable Pulse-Skipping Mode/Burst Mode® Operation for High Efficiency at Light Load nn Soft-Start/Voltage Tracking nn Protection: Output Overvoltage and Overcurrent Foldback nn 9mm × 15mm × 4.92mm BGA Package The LTM®4649 is a complete 10A high efficiency switching mode step-down DC/DC µModule® regulator in a 9mm × 15mm × 4.92 BGA package. Included in the package are the switching controller, power FETs, inductor, and all support components. Operating over an input voltage range of 4.5V to 16V, the LTM4649 supports an output voltage range of 0.6V to 3.3V, set by a single external resistor. This high efficiency design delivers 10A continuous current. Only bulk input and output capacitors are needed. APPLICATIONS Fault protection features include output overvoltage and overcurrent protection. The LTM4649 is offered in a small 9mm × 15mm × 4.92mm BGA package available with SnPb or RoHS compliant terminal finish. nn nn nn High switching frequency and a current mode architecture enable a very fast transient response to line and load changes without sacrificing stability. The device supports frequency synchronization, programmable multiphase operation, and output voltage tracking for supply rail sequencing. Telecom, Networking and Industrial Equipment Point of Load Regulation L, LT, LTC, LTM, Burst Mode, µModule, PolyPhase, Linear Technology and the Linear logo are registered trademarks of Analog Devices, Inc. All other trademarks are the property of their respective owners. Protected by U.S. Patents, including 5481178, 5705919, 5929620, 6100678, 6144194, 6177787, 6304066, 6580258 and 8163643. Other patents pending. TYPICAL APPLICATION 4.5V to 16V Input, 1.5V Output DC/DC µModule Regulator VIN INTVCC VOUT_LCL SW DIFFOUT RUN MODE LTM4649 PHMODE TRACK/SS TEMP GND 0.1µF 100µF 6.3V ×2 DIFFP DIFFN VFB COMP 6.65k PGOOD CLKOUT VOUT 1.5V 10A 95 3.0 12 90 2.5 10 85 2.0 80 1.5 75 1.0 70 4649 TA01a 65 VIN = 12V VIN = 5V 0 2 4 6 LOAD CURRENT (A) 10 8 4649 TA01b POWER LOSS (W) 22µF 16V ×2 FREQ VOUT Current Derating: 12V Input, 1.5VOUT, No Heat Sink LOAD CURRENT (A) CLKIN EFFICIENCY (%) VIN 4.5V TO 16V Efficiency and Power Loss at 12V and 5V Input 8 6 4 0.5 2 0 0 400LFM 200LFM 0LFM 0 40 60 80 100 20 AMBIENT TEMPERATURE (°C) 120 4649 TA01c 4649fc For more information www.linear.com/LTM4649 1 LTM4649 ABSOLUTE MAXIMUM RATINGS PIN CONFIGURATION (Note 1) VIN.............................................................. –0.3V to 18V VOUT........................................................... –0.3V to 3.6V INTVCC, PGOOD, RUN................................... –0.3V to 6V MODE, CLKIN, TRACK/SS, DIFFP, DIFFN, DIFFOUT, PHMODE................................ –0.3V to INTVCC VFB............................................................. –0.3V to 2.7V COMP (Note 3)........................................... –0.3V to 2.7V INTVCC Peak Output Current.................................100mA Internal Operating Temperature Range (Note 2)................................................... –55°C to 125°C Storage Temperature Range................... –55°C to 125°C Peak Solder Reflow Package Body Temperature.... 245°C A B GND 1 CLKIN PHMODE MODE F G RUN GND VIN CLKOUT 2 NC FREQ 3 INTVCC 4 TRACK/SS 5 TEMP 6 PGOOD TOP VIEW C D E NC COMP SW VFB DIFFN 7 8 DIFFP DIFFOUT 9 VOUT_LCL 10 11 VOUT GND BGA PACKAGE 68-LEAD (9mm × 15mm × 4.92mm) TJMAX = 125°C, θJA = 14°C/W, θJCbottom = 5°C/W, θJCtop = 20°C/W θJB + θBA = 14°C/W, WEIGHT = 1.7g ORDER INFORMATION PART NUMBER PAD OR BALL FINISH LTM4649EY#PBF SAC305 (RoHS) http://www.linear.com/product/LTM4649#orderinfo PART MARKING* DEVICE FINISH CODE PACKAGE TYPE LTM4649Y e1 BGA MSL RATING 3 TEMPERATURE RANGE (Note 2) –40°C to 125°C LTM4649IY#PBF SAC305 (RoHS) LTM4649Y e1 BGA 3 –40°C to 125°C LTM4649IY SnPb (63/37) LTM4649Y e0 BGA 3 –40°C to 125°C Consult Marketing for parts specified with wider operating temperature ranges. *Device temperature grade is indicated by a label on the shipping container. Pad or ball finish code is per IPC/JEDEC J-STD-609. • Recommended LGA and BGA PCB Assembly and Manufacturing Procedures: www.linear.com/umodule/pcbassembly • Pb-free and Non-Pb-free Part Markings: www.linear.com/leadfree • LGA and BGA Package and Tray Drawings: www.linear.com/packaging 4649fc 2 For more information www.linear.com/LTM4649 LTM4649 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified internal operating temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = 12V per typical application. SYMBOL PARAMETER VIN Input DC Voltage CONDITIONS l 4.5 16 V VOUT(RANGE) Output Voltage Range l 0.6 3.3 V VOUT(DC) Output Voltage, Total Variation with Line and Load l 1.477 1.50 1.523 V 1.1 1.25 1.4 V CIN = 10µF × 1,COUT = 100µF Ceramic, 100µF POSCAP, RFB = 6.65k, MODE = GND, VIN = 4.5V to 16V, IOUT = 0A to 10A MIN TYP MAX UNITS Input Specifications VRUN RUN Pin On Threshold VRUN(HYS) RUN Pin On Hysteresis IQ(VIN) Input Supply Bias Current IS(VIN) Input Supply Current VRUN Rising 150 mV VIN = 12V, VOUT = 1.5V, Burst Mode Operation VIN = 12V, VOUT = 1.5V, Pulse-Skipping Mode VIN = 12V, VOUT = 1.5V, Switching Continuous Shutdown, RUN = 0, VIN = 12V 5 15 75 70 mA mA mA µA VIN = 12V, VOUT = 1.5V, IOUT = 10A 1.5 A Output Specifications IOUT(DC) Output Continuous Current Range VIN = 12V, VOUT = 1.5V (Note 4) ΔVOUT(LINE) VOUT Line Regulation Accuracy VOUT = 1.5V, VIN from 4.5V to 16V IOUT = 0A l 0 0.010 0.04 10 %/V ΔVOUT(LOAD) VOUT Load Regulation Accuracy VOUT = 1.5V, IOUT = 0A to 10A, VIN = 12V (Note 4) l 0.15 0.5 % VOUT(AC) Output Ripple Voltage IOUT = 0A, COUT = 100µF Ceramic, 100µF POSCAP, VIN = 12V, VOUT = 1.5V 15 mV ΔVOUT(START) Turn-On Overshoot COUT = 100µF Ceramic, 100µF POSCAP, VOUT = 1.5V, IOUT = 0A, VIN = 12V 20 mV tSTART Turn-On Time COUT = 100µF Ceramic, 100µF POSCAP, No Load, TRACK/SS = 0.01µF, VIN = 12V 5 ms ΔVOUTLS Peak Deviation for Dynamic Load Load: 0% to 50% to 0% of Full Load, COUT = 100µF Ceramic, 100µF POSCAP, VIN = 12V, VOUT = 1.5V 60 mV tSETTLE Settling Time for Dynamic Load Step Load: 0% to 50% to 0% of Full Load, COUT = 100µF Ceramic, 100µF POSCAP, VIN = 12V, VOUT=1.5V 20 µs IOUTPK Output Current Limit VIN = 12V, VOUT = 1.5V (Note 4) 12 A A Control Specifications VFB Voltage at VFB Pin IOUT = 0A, VOUT = 1.5V (Note 3) IFB Current at VFB Pin VOVL Feedback Overvoltage Lockout ITRACK/SS Track Pin Soft-Start Pull-Up Current TRACK/SS = 0V tON(MIN) Minimum On-Time (Note 3) RFBHI Resistor Between VOUT_LCL and VFB Pins DIFFP, DIFFN CM RANGE Common Mode Input Range VIN = 12V, Run > 1.4V VDIFFOUT(MAX) Maximum DIFFOUT Voltage IDIFFOUT = 300µA VOS Input Offset Voltage VDIFFP = VDIFFOUT = 1.5V, IDIFFOUT = 100µA AV Differential Gain (Note 3) l 0.593 0.60 0.607 V l 0.64 –12 –25 nA 0.66 0.68 V 1.0 1.2 1.4 µA 10.10 kΩ 90 9.90 10 0 ns 3.6 INTVCC-1.4 V V 4 1 mV V/V 4649fc For more information www.linear.com/LTM4649 3 LTM4649 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified internal operating temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = 12V per typical application. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS SR Slew Rate (Note 5) 2 V/µs GBP Gain Bandwidth Product (Note 5) 3 MHz CMRR Common Mode Rejection (Note 3) IDIFFOUT DIFFOUT Current Sourcing 60 dB RIN Input Resistance DIFFP, DIFFN to GND 80 kΩ VPGOOD PGOOD Trip Level VFB With Respect to Set Output VFB Ramping Negative VFB Ramping Positive –10 10 % % VPGL PGOOD Voltage Low IPGOOD = 2mA 0.1 0.3 V 5 5.2 V 2 mA INTVCC Linear Regulator VINTVCC Internal VCC Voltage VINTVCC Load Reg INTVCC Load Regulation 4.8 ICC = 0mA to 50mA 0.9 % Oscillator and Phase-Locked Loop fSYNC Frequency Sync Capture Range 250 fS Nominal Switching Frequency 400 RMODE MODE Input Resistance VIH_CLKIN Clock Input Level High VIL_CLKIN Clock Input Level Low 450 800 kHz 500 kHz 250 kΩ 2.0 V 0.8 Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Notes are automatically numbered when you apply the note style. Note 2: The LTM4649 is tested under pulsed load conditions such that TJ ≈ TA. The LTM4649E is guaranteed to meet performance specifications over the 0°C to 125°C internal operating temperature range. Specifications over the –40°C to 125°C internal operating temperature range are assured by design, characterization and correlation with statistical process controls. The LTM4649I is guaranteed to meet specifications over the –40°C to 125°C internal operating temperature range. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal resistance and other environmental factors. V Note 3: 100% tested at wafer level. Note 4: See output current derating curves for different VIN, VOUT and TA. Note 5: Guaranteed by design. 4649fc 4 For more information www.linear.com/LTM4649 LTM4649 TYPICAL PERFORMANCE CHARACTERISTICS 100 95 95 90 90 85 80 VOUT = 1V, 450kHz VOUT = 1.2V, 450kHz VOUT = 1.5V, 450kHz VOUT = 2.5V, 750kHz VOUT = 3.3V, 750kHz 70 65 0 2 4 6 90 85 80 VOUT = 1V, 450kHz VOUT = 1.2V, 450kHz VOUT = 1.5V, 450kHz VOUT = 2.5V, 450kHz VOUT = 3.3V, 450kHz 70 65 VIN = 12V VOUT = 1.5V 80 75 10 8 100 EFFICIENCY (%) 100 75 CCM, Burst Mode and PulseSkipping Mode Efficiency 5VIN Efficiency EFFICIENCY (%) EFFICIENCY (%) 12VIN Efficiency 0 2 4 6 60 50 40 30 10 0 0.01 LOAD CURRENT (A) LOAD CURRENT (A) 12VIN, 1VOUT Load Transient 5VIN, 1VOUT Load Transient 0.1 1 LOAD CURRENT (A) 10 4649 G03 4649 G02 4649 G01 CCM PULSESKIPPPING Burst Mode OPERATION 20 10 8 70 5VIN, 1.5VOUT Load Transient IOUT 5A/DIV AC IOUT 5A/DIV AC IOUT 5A/DIV AC VOUT 100mV/DIV AC VOUT 100mV/DIV AC VOUT 100mV/DIV AC 4649 G04 50µs/DIV 5VIN, 1VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649 G05 50µs/DIV 12VIN, 1VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649 G06 50µs/DIV 5VIN, 1.5VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 12VIN, 1.5VOUT Load Transient 5VIN, 2.5VOUT Load Transient 12VIN, 2.5VOUT Load Transient IOUT 5A/DIV AC IOUT 5A/DIV AC IOUT 5A/DIV AC VOUT 100mV/DIV AC VOUT 100mV/DIV AC VOUT 100mV/DIV AC 4649 G07 50µs/DIV 12VIN, 1.5VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649 G08 50µs/DIV 5VIN, 2.5VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649 G09 50µs/DIV 12VIN, 2.5VOUT, 5A TO 10A LOAD STEP, 750kHz COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649fc For more information www.linear.com/LTM4649 5 LTM4649 TYPICAL PERFORMANCE CHARACTERISTICS 5VIN, 3.3VOUT Load Transient 12VIN, 3.3VOUT Load Transient IOUT 5A/DIV AC IOUT 5A/DIV AC VOUT 100mV/DIV AC VOUT 100mV/DIV AC Soft-Start with No Load IIN 1A/DIV VOUT 0.5V/DIV VSW 10V/DIV 4649 G10 50µs/DIV 5VIN, 3.3VOUT, 5A TO 10A LOAD STEP COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 4649 G11 50µs/DIV 12VIN, 3.3VOUT, 5A TO 10A LOAD STEP, 750kHz COUT = 2 • 220µF 4V CERAMIC CAPACITOR NO CFF CAPACITOR 12VIN, 1.5VOUT IO = 0A START-UP CSS = 0.1µF Soft-Start with Full Load Short-Circuit Protection with No Load Short-Circuit Protection with Full Load IIN 1A/DIV VOUT 0.5V/DIV VSW 10V/DIV 20ms/DIV 12VIN, 1.5VOUT IO = 10A START-UP CSS = 0.1µF 4649 G13 20ms/DIV IIN 1A/DIV VOUT 0.5V/DIV IIN 1A/DIV VOUT 1V/DIV VSW 10V/DIV VSW 10V/DIV 4649 G14 20µs/DIV 12VIN, 1.5VOUT SHORT CIRCUIT WITH NO LOAD COUT = 2 • 220µF 4V CERAMIC CAPACITOR 4649 G12 4649 G15 20µs/DIV 12VIN, 1.5VOUT SHORT CIRCUIT WITH FULL LOAD COUT = 2 • 220µF 4V CERAMIC CAPACITOR 4649fc 6 For more information www.linear.com/LTM4649 LTM4649 PIN FUNCTIONS PACKAGE ROW AND COLUMN LABELING MAY VARY AMONG µModule PRODUCTS. REVIEW EACH PACKAGE LAYOUT CAREFULLY. PGOOD (C7): Output Voltage Power Good Indicator. Opendrain logic output that is pulled to ground when the output voltage is not within ±10% of the regulation point. GND (A1-A5, A7-A11, B1, B9-B11, E1, F3, F5, G1-G7): Ground Pins for Both Input and Output Returns. All ground pins need to connect with large copper areas underneath the unit. VOUT_LCL (G9): This pin is connected to the top of the internal top feedback resistor for the output. When the remote sense amplifier is used, connect the remote sense amplifier output DIFFOUT to VOUT_LCL to drive the 10k top feedback resistor. When the remote sense amplifier is not used, connect VOUT_LCL to VOUT directly. TEMP (A6): Onboard Temperature Diode for Monitoring the VBE Junction Voltage Change with Temperature. See the Applications Information section. CLKIN (B3): External Synchronization Input to Phase Detector Pin. A clock on this pin will enable synchronization with forced continuous operation. See the Applications Information section. PHMODE (B4): This pin can be tied to GND, tied to INTVCC or left floating. This pin determines the relative phases between the internal controllers and the phasing of the CLKOUT signal. See Table 2 in the Operation section. MODE (B5): Mode Select Input. Connect this pin to INTVCC to enable Burst Mode operation. Connect to ground to enable forced continuous mode of operation. Floating this pin will enable pulse-skipping mode. NC (B7-B8, C3-C4): No Connection Pins. Either float these pins or connect them to GND for thermal purpose. VIN (C1, C8, C9, D1, D3-D5, D7-D9 and E8): Power Input Pins. Apply input voltage between these pins and GND pins. Recommend placing input decoupling capacitance directly between VIN pins and GND pins. VOUT (C10-C11, D10-D11, E9-E11, F9-F11, G10-G11): Power Output Pins. Apply output load between these pins and GND pins. Recommend placing output decoupling capacitance directly between these pins and GND pins. SW (C5): Switching Node of the Circuit. This pin is used to check the switching frequency. Leave pin floating. A resistor-capacitor snubber can be placed from SW to GND to eliminate high frequency switch node ringing. See the Applications Information section. FREQ (E3): Frequency Set Pin. A 10µA current is sourced from this pin. A resistor from this pin to ground sets a voltage, that in turn, programs the operating frequency. Alternatively, this pin can be driven with a DC voltage that can set the operating frequency. See the Applications Information section. The LTM4649 has an internal resistor to program the frequency to 450kHz. TRACK/SS (E5): Output Voltage Tracking Pin and SoftStart Inputs. The pin has a 1.2µA pull-up current source. A capacitor from this pin to ground will set a soft-start ramp rate. In tracking, the regulator output can be tracked to a different voltage. The different voltage is applied to a voltage divider then the slave output’s track pin. This voltage divider is equal to the slave output’s feedback divider for coincidental tracking. See the Applications Information section. VFB (E7): The Negative Input of the Error Amplifier. Internally, this pin is connected to VOUT_LCL with a 10k precision resistor. Different output voltages can be programmed with an additional resistor between VFB and ground pins. In PolyPhase operation, tying the VFB pins together allows for parallel operation. See the Applications Information section for details. RUN (F1): Run Control Pin. A voltage above 1.25V will turn on the module. The RUN pin has a 1µA pull-up current, and then once the RUN pin reaches 1.2V an additional 4.5µA pull-up current is added to this pin. 4649fc For more information www.linear.com/LTM4649 7 LTM4649 PIN FUNCTIONS CLKOUT (F2): Output Clock Signal for PolyPhase Operation. The phase of CLKOUT is determined by the state of the PHMODE pin. DIFFN (F7): Input to the Remote Sense Amplifier. This pin connects to the ground remote sense point. Connect to ground when not used. INTVCC (F4): Internal 5V LDO for Driving the Control Circuitry and the Power MOSFET Drivers. The 5V LDO has an absolute maximum 100mA peak current limit. DIFFP (F8): Input to the Remote Sense Amplifier. This pin connects to the output remote sense point. Connect to ground when not used. COMP (F6): Current Control Threshold and Error Amplifier Compensation Point. The current comparator threshold increases with this control voltage. Tie all COMP pins together in parallel operation. DIFFOUT (G8): Output of the Remote Sense Amplifier. This pin connects to the VOUT_LCL pin for remote sense applications. Otherwise float when not used. 4649fc 8 For more information www.linear.com/LTM4649 LTM4649 BLOCK DIAGRAM INTVCC VOUT_LCL 1M VIN VIN RUN 1µF CLKOUT VIN 4.5V TO 16V + CIN COMP 10k SW M1 INTERNAL COMP 0.35µH GND POWER CONTROL VFB FREQ 6.65k RfSET 115k VOUT COUT M2 + VOUT 1.5V 10A GND INTERNAL LOOP FILTER PHMODE TRACK/SS INTVCC CLKIN MODE DIFF AMP – 250k + CSS + R2 > 1.4V = ON < 1.1V = OFF MAX = 6V 10k PGOOD – R1 VOUT DIFFN DIFFP DIFFOUT INTVCC TEMP 1µF 4649 F01 Figure 1. Simplified LTM4649 Block Diagram 4649fc For more information www.linear.com/LTM4649 9 LTM4649 OPERATION Power Module Description The LTM4649 is a high performance single output standalone nonisolated switching mode DC/DC power supply. It can provide up to 10A output current with few external input and output capacitors. This module provides precisely regulated output voltage programmable via an external resistor from 0.6VDC to 3.3VDC over a 4.5V to 16V input range. The typical application schematic is shown in Figure 17. The LTM4649 has an integrated constant-frequency current mode regulator, power MOSFETs, inductor, and other supporting discrete components. The typical switching frequency is 450kHz. For switching noise-sensitive applications, it can be externally synchronized from 400kHz to 800kHz. See the Applications Information section. With current mode control and internal feedback loop compensation, the LTM4649 module has sufficient stability margins and good transient performance with a wide range of output capacitors, especially with all ceramic output capacitors. Current mode control provides cycle-by-cycle fast current limit in an overcurrent condition. An internal overvoltage monitor protects the output voltage in the event of an overvoltage >10%. The top MOSFET is turned off and the bottom MOSFET is turned on until the output is cleared. Pulling the RUN pin below 1.1V forces the regulator into a shutdown state. The TRACK/SS pin is used for programming the output voltage ramp and voltage tracking during start-up. See the Application Information section. The LTM4649 is internally compensated to be stable over all operating conditions. Table 3 provides a guideline for input and output capacitances for several operating conditions. LTpowerCAD™ is available for transient and stability analysis. The VFB pin is used to program the output voltage with a single external resistor to ground. A remote sense amplifier is provided in the LTM4649 for accurately sensing output voltages ≤3.3V at the load point. Multiphase operation can be easily employed with the synchronization inputs using an external clock source. See application examples. High efficiency at light loads can be accomplished with selectable Burst Mode operation using the MODE pin. These light load features will accommodate battery operation. Efficiency graphs are provided for light load operation in the Typical Performance Characteristics section. A TEMP pin is provided to allow the internal device temperature to be monitored using an onboard diode connected PNP transistor. This diode connected PNP transistor is grounded in the module and can be used as a general temperature monitor using a device that is designed to monitor the single-ended connection. The switching node pin is available for functional operation monitoring. A resistor-capacitor snubber circuit can be carefully placed from the switching node pin to ground to dampen any high frequency ringing on the transition edges. See the Applications Information section for details. 4649fc 10 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION The typical LTM4649 application circuit is shown in Figure 17. External component selection is primarily determined by the maximum load current and output voltage. Refer to Table 3 for specific external capacitor requirements for particular applications. VIN to VOUT Step-Down Ratios There are restrictions in the VIN to VOUT step-down ratio that can be achieved for a given input voltage. The VIN to VOUT minimum dropout is a function of load current and at very low input voltage and high duty cycle applications output power may be limited as the internal top power MOSFET is not rated for 10A operation at higher ambient temperatures. At very low duty cycles a minimum 110ns on-time should be maintained. See the Frequency Adjustment section and temperature derating curves. Output Voltage Programming The PWM controller has an internal 0.6V reference voltage. As shown in the Block Diagram, a 10k internal feedback resistor connects the VOUT_LCL and VFB pins together. When the remote sense amplifier is used, then DIFFOUT is connected to the VOUT_LCL pin. If the remote sense amplifier is not used, then VOUT_LCL connects to VOUT. The output voltage will default to 0.6V with no feedback resistor. Adding a resistor RFB from VFB to ground programs the output voltage: VOUT VOUT(V) 0.6 1.0 1.2 1.5 1.8 2.5 3.3 OPEN 15 10 6.65 4.99 3.16 2.21 For parallel operation of N LTM4649, the following equation can be used to solve for RFB: RFB = Input Capacitors The LTM4649 module should be connected to a low AC impedance DC source. Additional input capacitors are needed for the RMS input ripple current rating. The ICIN(RMS) equation which follows can be used to calculate the input capacitor requirement. Typically 22µF X7R ceramics are a good choice with RMS ripple current ratings of ~2A each. A 47µF to 100µF surface mount aluminum electrolytic bulk capacitor can be used for more input bulk capacitance. This bulk input capacitor is only needed if the input source impedance is compromised by long inductive leads, traces or not enough source capacitance. If low impedance power planes are used, then this bulk capacitor is not needed. For a buck converter, the switching duty cycle can be estimated as: D= VOUT VIN Without considering the inductor ripple current, for each output, the RMS current of the input capacitor can be estimated as: ICIN(RMS) = 10k +RFB = 0.6V • RFB Table 1. VFB Resistor Table vs Various Output Voltages RFB(k) error due to this current, an additional VOUT_LCL pin can be tied to VOUT, and an additional RFB resistor can be used to lower the total Thevenin equivalent resistance seen by this current. 10k N VOUT –1 0.6 In parallel operation the VFB pins have an IFB current of 25nA maximum each channel. To reduce output voltage IOUT(MAX) η% • D • (1−D) In the previous equation, η% is the estimated efficiency of the power module. The bulk capacitor can be a switcher-rated aluminum electrolytic capacitor or a polymer capacitor. Output Capacitors The LTM4649 is designed for low output voltage ripple noise. The bulk output capacitors defined as COUT are chosen with low enough effective series resistance (ESR) to meet the output voltage ripple and transient requirements. COUT can be a low ESR tantalum capacitor, low ESR Polymer capacitor or ceramic capacitors. The typical output capacitance range is from 200µF to 470µF. Additional output filtering may be required by the system designer if further reduction of output ripple or dynamic transient 4649fc For more information www.linear.com/LTM4649 11 LTM4649 APPLICATIONS INFORMATION spikes is required. Table 3 shows a matrix of different output voltages and output capacitors to minimize the voltage droop and overshoot during a 5A/µs transient. The table optimizes total equivalent ESR and total bulk capacitance to optimize the transient performance. Stability criteria are considered in the Table 3 matrix, and LTpowerCAD is available for stability analysis. Multiphase operation will reduce effective output ripple as a function of the number of phases. Application Note 77 discusses this noise reduction versus output ripple current cancellation, but the output capacitance should be considered carefully as a function of stability and transient response. LTpowerCAD can calculate the output ripple reduction as the number of implemented phase’s increases by N times. Burst Mode Operation The LTM4649 is capable of Burst Mode operation in which the power MOSFETs operate intermittently based on load demand, thus saving quiescent current. For applications where maximizing the efficiency at very light loads is a high priority, Burst Mode operation should be applied. To enable Burst Mode operation, simply tie the MODE pin to INTVCC. During Burst Mode operation, the peak current of the inductor is set to approximately 30% of the maximum peak current value in normal operation even though the voltage at the COMP pin indicates a lower value. The voltage at the COMP pin drops when the inductor’s average current is greater than the load requirement. As the COMP voltage drops below 0.5V, the burst comparator trips, causing the internal sleep line to go high and turn off both power MOSFETs. In sleep mode, the internal circuitry is partially turned off, reducing the quiescent current. The load current is now being supplied from the output capacitors. When the output voltage drops, causing COMP to rise, the internal sleep line goes low, and the LTM4649 resumes normal operation. The next oscillator cycle will turn on the top power MOSFET and the switching cycle repeats. Pulse-Skipping Mode Operation In applications where low output ripple and high efficiency at intermediate currents are desired, pulse-skipping mode should be used. Pulse-skipping operation allows the LTM4649 to skip cycles at low output loads, thus increasing efficiency by reducing switching loss. Floating the MODE pin enables pulse-skipping operation. With pulse-skipping mode at light load, the internal current comparator may remain tripped for several cycles, thus skipping operation cycles. This mode has lower ripple than Burst Mode operation and maintains a higher frequency operation than Burst Mode operation. Forced Continuous Operation In applications where fixed frequency operation is more critical than low current efficiency, and where the lowest output ripple is desired, forced continuous operation should be used. Forced continuous operation can be enabled by tying the MODE pin to ground. In this mode, inductor current is allowed to reverse during low output loads, the COMP voltage is in control of the current comparator threshold throughout, and the top MOSFET always turns on with each oscillator pulse. During start-up, forced continuous mode is disabled and inductor current is prevented from reversing until the LTM4649’s output voltage is in regulation. Frequency Selection The LTM4649 device is internally programmed to 450kHz switching frequency to improve power conversion efficiency. It is recommended for all applications with low VIN or low VOUT. For applications with high VIN (VIN ≥ 12V) and high VOUT (VOUT ≥ 1.8V), 750kHz is the recommended operating frequency to limit inductor ripple current. Simply tie FREQ to INTVCC. Table 3 lists different frequency and FREQ pin recommendations for different VIN, VOUT conditions. If desired, a resistor can be connected from the FREQ pin to INTVCC to adjust the FREQ pin DC voltage to increase the switching frequency between the default 450kHz and the maximum 750kHz. Figure 2 shows a graph of frequency versus FREQ pin DC voltage. Figure 18 shows an example where the frequency is programmed to 650kHz. Please be aware the FREQ pin has an internal 10µA current sourced from this pin when calculating the resistor value. 4649fc 12 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION Multiphase Operation 900 800 For outputs that demand more than 10A of load current, multiple LTM4649 devices can be paralleled to provide more output current and reduced input and output voltage ripple. FREQUENCY (kHz) 700 600 500 400 The CLKOUT signal together with CLKIN pin can be used to cascade additional power stages to achieve a multiphase power supply solution. Tying the PHMODE pin to INTVCC, GND, or leaving it floating generates a phase difference (between CLKIN and CLKOUT) of 180°, 120°, or 90° respectively as shown in Table 2. A total of 4 phases can be cascaded to run simultaneously with respect to each other by programming the PHMODE pin of each LTM4649 channel to different levels. Figure 3 shows a 3-phase design and 4-phase design example for clock phasing with the PHMODE table. 300 200 100 0 0 0.5 1 1.5 2 FREQ PIN VOLTAGE (V) 2.5 4649 F02 Figure 2. Operating Frequency vs FREQ Pin Voltage PLL and Frequency Synchronization The LTM4649 device operates over a range of frequencies to improve power conversion efficiency. The nominal switching frequency is 450kHz. It can also be synchronized from 400kHz to 800kHz with an input clock that has a high level above 2V and a low level below 0.8V at the CLKIN pin. Once the LTM4649 is synchronizing to an external clock frequency, it will always be running in Forced Continuous operation. Although synchronization to 250kHz is possible, 400kHz is the lowest recommended operating frequency to limit inductor ripple current. Table 2. PHMODE and CLKOUT Signal Relationship PHMODE GND FLOAT INTVCC CLKOUT 120° 90° 180° The LTM4649 device is an inherently current mode controlled device, so parallel modules will have good current sharing. This will balance the thermals in the design. Tie the COMP, VFB, TRACK/SS and RUN pins of each LTM4649 together to share the current evenly. Figures 19 and 20 each show a schematic of a parallel design. 3-PHASE DESIGN 120 DEGREE 120 DEGREE CLKOUT 0 PHASE GND CLKOUT CLKIN 120 PHASE VOUT GND PHMODE CLKOUT CLKIN 240 PHASE VOUT GND PHMODE CLKIN VOUT PHMODE 4-PHASE DESIGN CLKOUT 0 PHASE FLOAT CLKIN VOUT PHMODE 90 DEGREE 90 PHASE FLOAT CLKOUT CLKIN VOUT PHMODE 90 DEGREE 180 PHASE FLOAT CLKOUT 90 DEGREE CLKIN VOUT PHMODE 270 PHASE FLOAT CLKOUT CLKIN VOUT PHMODE 4649 F03 Figure 3. Examples of 3-Phase, 4-Phase Operation with PHMODE Table 4649fc For more information www.linear.com/LTM4649 13 LTM4649 APPLICATIONS INFORMATION A multiphase power supply could significantly reduce the amount of ripple current in both the input and output capacitors. The RMS input ripple current is reduced by, and the effective ripple frequency is multiplied by, the number of phases used (assuming that the input voltage is greater than the number of phases used times the output voltage). The output ripple amplitude is also reduced by the number of phases used. Input RMS Ripple Current Cancellation Application Note 77 provides a detailed explanation of multiphase operation. The input RMS ripple current cancellation mathematical derivations are presented, and a graph is displayed representing the RMS ripple current reduction as a function of the number of interleaved phases (see Figure 4). Minimum On-Time Minimum on-time tON is the smallest time duration that the LTM4649 is capable of turning on the top MOSFET. 0.60 It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that: VOUT > tON(MIN) VIN • FREQ If the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles. The output voltage will continue to be regulated, but the output ripple and current will increase. The minimum on-time can be increased by lowering the switching frequency. A good rule of thumb is to assume a 110ns minimum on-time. Soft-Start The TRACK/SS pin of the master can be controlled by a capacitor placed from the master regulator TRACK/SS pin to ground. A 1.2µA current source will charge the TRACK/SS pin up to the reference voltage and then proceed up to 1-PHASE 2-PHASE 3-PHASE 4-PHASE 6-PHASE 0.55 0.50 RMS INPUT RIPPLE CURRENT DC LOAD CURRENT 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 DUTY CYCLE (VO/VIN) 4649 F04 Figure 4. Input RMS Current Ratios to DC Load Current as a Function of Duty Cycle 4649fc 14 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION INTVCC. After ramping to 0.6V, the TRACK/SS pin will no longer be in control, and the internal voltage reference will control output regulation from the feedback divider. Foldback current limit is disabled during this sequence of turn-on during tracking or soft-starting. The TRACK/SS pin is pulled low when the RUN pin is below 1.2V. The total soft-start time can be calculated as: as soon as VFB is below 0.54V regardless of the setting on the MODE pin. Output Voltage Tracking Output voltage tracking can be programmed externally using the TRACK/SS pin. The output can be tracked up and down with another regulator. The master regulator’s output is divided down with an external resistor divider that is the same as the slave regulator’s feedback divider to implement coincident tracking. The LTM4649 uses an accurate 10k resistor internally for the top feedback resistor. Figure 6 shows the coincident tracking characteristic. C tSS = SS • 0.6V 1.2µA Regardless of the mode selected by the MODE pin, the regulator will always start in pulse-skipping mode up to TRACK/SS = 0.5V. Between TRACK/SS = 0.5V and 0.54V, it will operate in forced continuous mode and revert to the selected mode once TRACK/SS > 0.54V. In order to track with another regulator once in steady state operation, the LTM4649 is forced into continuous mode operation VIN C7 22µF 16V C10 22µF 16V SOFT-START CAPACITOR CSS R2 10k VIN 10k VSLAVE = 1+ • VTRACK RTA VTRACK is the track ramp applied to the slave’s track pin. VTRACK has a control range of 0V to 0.6V, or the internal reference voltage. When the master’s output is divided INTVCC C3 22µF 16V C2 MASTER RAMP 22µF OR OUTPUT 16V R1 10k C11 100µF 6.3V ×2 VOUT_LCL TRACK/SS LTM4649 DIFFOUT RUN FREQ DIFFP MODE DIFFN GND VIN PGOOD VOUT COMP RTA 10k RTB 10k VIN INTVCC RUN RFB1 6.65k PGOOD VOUT COMP TRACK/SS VFB LTM4649 DIFFOUT DIFFP MODE DIFFN GND C6 100µF 6.3V ×2 VOUT_LCL FREQ VFB VOUT2 1.5V 10A VOUT1 1.2V 10A 4649 F05 RFB 10k Figure 5. Dual Outputs (1.5V and 1.2V) with Tracking 4649fc For more information www.linear.com/LTM4649 15 LTM4649 APPLICATIONS INFORMATION OUTPUT VOLTAGE (V) MASTER OUTPUT SLAVE OUTPUT TIME 4649 F06 Figure 6. Output Coincident Tracking Characteristic down with the same resistor values used to set the slave’s output, then the slave will coincident track with the master until it reaches its final value. The master will continue to its final value from the slave’s regulation point. Voltage tracking is disabled when VTRACK is more than 0.6V. RTA in Figure 5 will be equal to RFB for coincident tracking. Ratiometric tracking can be achieved by a few simple calculations and the slew rate value applied to the master’s TRACK/SS pin. As mentioned above, the TRACK/SS pin has a control range from 0V to 0.6V. The master’s TRACK/SS pin slew rate is directly equal to the master’s output slew rate in Volts/Time. The equation for RTB: MR • 10k = RTB SR Each of the TRACK/SS pins will have the 1.3µA current source on when a resistive divider is used to implement tracking on that specific channel. This will impose an offset on the TRACK/SS pin input. Smaller value resistors with the same ratios as the resistor values calculated from the previous equations can be used. For example, where the 10k value is calculated then a 1.0k can be used to reduce the TRACK/SS pin offset to a negligible value. Power Good The PGOOD pin is an open-drain pin that can be used to monitor valid output voltage regulation. This pin monitors a ±10% window around the regulation point. A pull-up resistor can be connected from PGOOD to a supply voltage no greater than 6V. Stability Compensation The module has already been internally compensated for all output voltages. Table 3 is provided for most application requirements. LTpowerCAD is available for other control loop optimization. Run Enable where MR is the master’s output slew rate and SR is the slave’s output slew rate in Volts/Time. When coincident tracking is desired, then MR and SR are equal, thus RTB is equal to 10k. RTA is derived from equation: RTA = slower than MR. Make sure that the slave supply slew rate is chosen to be fast enough so that the slave output voltage will reach it final value before the master output. 0.6V VFB VFB VTRACK + − 10k RFB RTB where VFB is the feedback voltage reference of the regulator, and VTRACK is 0.6V. Since RTB is equal to the 10k top feedback resistor of the slave regulator in equal slew rate or coincident tracking, then RTA is equal to RFB with VFB = VTRACK. Therefore RTB = 10k, and RTA = 10k in Figure 5. In ratiometric tracking, a different slew rate maybe desired for the slave regulator. RTB can be solved for when SR is The RUN pin has an enable threshold of 1.4V maximum, typically 1.25V with 150mV of hysteresis. It controls the turn-on of the µModule. The RUN pin can be pulled up to VIN for 5V operation, or a 5V Zener diode can be placed on the pin and a 10k to 100k resistor can be placed up to higher than 5V input for enabling the µModule. The RUN pin can also be used for output voltage sequencing. In parallel operation the RUN pins can be tied together and controlled from a single control. See the Typical Application circuits in Figures 19 and 20. The RUN pin can also be left floating. The RUN pin has a 1µA pull-up current source that increases to 4.5µA during ramp-up. Differential Remote Sense Amplifier An accurate differential remote sense amplifier is provided in the LTM4649 to sense low output voltages accurately at the remote load points. This is especially applicable for 4649fc 16 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION high current loads. It is very important that the DIFFP and DIFFN are connected properly at the output, and DIFFOUT is connected to VOUT_LCL. Review the parallel schematics in Figures 19 and 20. SW Pins The SW pin is generally used for testing purposes. The SW pin can also be used to dampen out switch node ringing caused by LC parasitic in the switched current path. Usually a series R-C combination is used, referred to as a snubber circuit. The resistor will dampen the resonance and the capacitor is chosen to only affect the high frequency ringing across the resistor. If the stray inductance or capacitance can be measured or approximated then a somewhat analytical technique can be used to select the snubber values. The inductance is usually easier to determine. It combines the power path board inductance in combination with the MOSFET interconnect bond wire inductance. First the SW pin can be monitored using a wide bandwidth scope with a high frequency scope probe. The ring frequency can be measured for its value. The impedance Z can be calculated: ZL = 2π • f • L where f is the resonant frequency of the ring, and L is the total parasitic inductance in the switch path. If a resistor is selected that is equal to Z, then the ringing should be dampened. The snubber capacitor value is chosen so that its impedance is equal to the resistor at the ring frequency. Calculated by: 1 2π • f • C These values are a good place to start. Modification to these components should be made to attenuate the ringing with the least amount of power loss. ZC = Temperature Monitoring A diode connected PNP transistor is used for the TEMP monitor function by monitoring its voltage over temperature. The temperature dependence of this diode voltage can be understood in the equation: I VD = nVT ln D IS where VT is the thermal voltage (kT/q), and n, the ideality factor, is 1 for the diode connected PNP transistor being used in the LTM4649. IS is expressed by the typical empirical equation: –V IS = I0 exp G0 VT where I0 is a process and geometry dependent current, (I0 is typically around 20k orders of magnitude larger than IS at room temperature) and VG0 is the band gap voltage of 1.2V extrapolated to absolute zero or –273°C. If we take the IS equation and substitute into the VD equation, then we get: k I kT VD = VG0 – T ln 0 ,VT = q q ID The expression shows that the diode voltage decreases (linearly if I0 were constant) with increasing temperature and constant diode current. Figure 7 shows a plot of VD vs Temperature over the operating temperature range of the LTM4649. If we take this equation and differentiate it with respect to temperature T, then: V −V dVD = − G0 D dT T This dVD /dT term is the temperature coefficient equal to about –2mV/K or –2mV/°C. The equation is simplified for the first order derivation. Solving for T, T = –(VG0 – VD)/(dVD/dT) provides the temperature. 4649fc For more information www.linear.com/LTM4649 17 LTM4649 APPLICATIONS INFORMATION 0.8 ID = 100µA DIODE VOLTAGE (V) 0.7 0.6 0.5 0.4 0.3 –50 –25 50 25 0 75 TEMPERATURE (°C) 100 125 4649 F07 Figure 7. Diode Voltage VD vs Temperature T(°C) 1st Example: Figure 7 for 27°C, or 300K the diode voltage is 0.598V, thus, 300K = –(1200mV – 598mV)/–2.0mV/K). 2nd Example: Figure 7 for 75°C, or 350K the diode voltage is 0.5V, thus, 350K = –(1200mV – 500mV)/–2.0mV/K). Converting the Kelvin scale to Celsius is simply taking the Kelvin temperature and subtracting 273 from it. Measure the forward voltage at 27°C to establish a reference point. Then using the above expression while measuring the forward voltage over temperature will provide a general temperature monitor. Connect a resistor between TEMP and VIN to set the current to 100µA. See Figure 21 for an example. Thermal Considerations and Output Current Derating The thermal resistances reported in the Pin Configuration section of the data sheet are consistent with those parameters defined by JESD51-12 and are intended for use with finite element analysis (FEA) software modeling tools that leverage the outcome of thermal modeling, simulation, and correlation to hardware evaluation performed on a µModule package mounted to a hardware test board. The motivation for providing these thermal coefficients is found in JESD51-12 (“Guidelines for Reporting and Using Electronic Package Thermal Information”). Many designers may opt to use laboratory equipment and a test vehicle such as the demo board to predict the µModule regulator’s thermal performance in their application at various electrical and environmental operating conditions to compliment any FEA activities. Without FEA software, the thermal resistances reported in the Pin Configuration section are, in and of themselves, not relevant to providing guidance of thermal performance; instead, the derating curves provided in this data sheet can be used in a manner that yields insight and guidance pertaining to one’s application usage, and can be adapted to correlate thermal performance to one’s own application. The Pin Configuration section typically gives four thermal coefficients explicitly defined in JESD51-12; these coefficients are quoted or paraphrased below: 1. θJA: the thermal resistance from junction to ambient, is the natural convection junction-to-ambient air thermal resistance measured in a one cubic foot sealed enclosure. This environment is sometimes referred to as “still air” although natural convection causes the air to move. This value is determined with the part mounted to a 95mm × 76mm PCB with four layers. 2. θJCbottom, the thermal resistance from junction to the bottom of the product case, is determined with all of the component power dissipation flowing through the bottom of the package. In the typical µModule regulator, the bulk of the heat flows out the bottom of the package, but there is always heat flow out into the ambient environment. As a result, this thermal resistance value may be useful for comparing packages but the test conditions don’t generally match the user’s application. 3. θJCtop: the thermal resistance from junction to top of the product case, is determined with nearly all of the component power dissipation flowing through the top of the package. As the electrical connections of the typical µModule are on the bottom of the package, it is rare for an application to operate such that most of the heat flows from the junction to the top of the part. As in the case of θJCbottom, this value may be useful for comparing packages but the test conditions don’t generally match the user’s application. 4. θJB: the thermal resistance from junction to the printed circuit board, is the junction-to-board thermal resistance where almost all of the heat flows through the bottom of the µModule package and into the board, and is really the sum of the θJCbottom and the thermal resistance of 4649fc 18 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION the bottom of the part through the solder joints and through a portion of the board. The board temperature is measured a specified distance from the package. A graphical representation of the aforementioned thermal resistances is given in Figure 8; blue resistances are contained within the μModule regulator, whereas green resistances are external to the µModule package. As a practical matter, it should be clear to the reader that no individual or sub-group of the four thermal resistance parameters defined by JESD51-12 or provided in the Pin Configuration section replicates or conveys normal operating conditions of a μModule regulator. For example, in normal board-mounted applications, never does 100% of the device’s total power loss (heat) thermally conduct exclusively through the top or exclusively through bottom of the µModule package—as the standard defines for θJCtop and θJCbottom, respectively. In practice, power loss is thermally dissipated in both directions away from the package—granted, in the absence of a heat sink and airflow, a majority of the heat flow is into the board. Within the LTM4649, be aware there are multiple power devices and components dissipating power, with a consequence that the thermal resistances relative to different junctions of components or die are not exactly linear with respect to total package power loss. To reconcile this complication without sacrificing modeling simplicity— but also, not ignoring practical realities—an approach has been taken using FEA software modeling along with laboratory testing in a controlled-environment chamber to reasonably define and correlate the thermal resistance values supplied in this data sheet: (1) Initially, FEA software is used to accurately build the mechanical geometry of the LTM4649 and the specified PCB with all of the correct material coefficients along with accurate power loss source definitions; (2) this model simulates a softwaredefined JEDEC environment consistent with JESD51-12 to predict power loss heat flow and temperature readings at different interfaces that enable the calculation of the JEDEC-defined thermal resistance values; (3) the model and FEA software is used to evaluate the LTM4649 with heat sink and airflow; (4) having solved for and analyzed these thermal resistance values and simulated various operating conditions in the software model, a thorough laboratory evaluation replicates the simulated conditions with thermocouples within a controlled-environment chamber while operating the device at the same power loss as that which was simulated. The outcome of this process and due diligence yields the set of derating curves shown in this data sheet. After these laboratory tests have been performed and correlated to the LTM4649 model, then the θJB and θBA values are summed together to correlate quite well with the µModule model for θJA with JUNCTION-TO-AMBIENT THERMAL RESISTANCE COMPONENTS JUNCTION-TO-CASE (TOP) RESISTANCE JUNCTION CASE (TOP)-TO-AMBIENT RESISTANCE JUNCTION-TO-BOARD RESISTANCE JUNCTION-TO-CASE CASE (BOTTOM)-TO-BOARD (BOTTOM) RESISTANCE RESISTANCE AMBIENT BOARD-TO-AMBIENT RESISTANCE 4649 F08 µMODULE DEVICE Figure 8. Graphical Representation of JESD51-12 Thermal Coefficients 4649fc For more information www.linear.com/LTM4649 19 LTM4649 APPLICATIONS INFORMATION no airflow or heat sinking in a properly defined chamber. This θJB + θBA value is shown in the Pin Configuration section and should accurately equal the θJA value because approximately 100% of power loss flows from the junction through the board into ambient with no airflow or top mounted heat sink. 3.0 12 2.5 2.5 10 2.0 2.0 1.5 1.0 0.5 0 2 4 6 LOAD CURRENT (A) 1.0 0 10 8 1.5 0.5 VOUT = 3.3V VOUT = 1.5V 0 LOAD CURRENT (A) 3.0 POWER LOSS (W) POWER LOSS (W) The 5VIN and 12VIN power loss curves in Figures 9 and 10 can be used in coordination with the load current derating curves in Figures 11 to 14 for calculating an approximate θJA thermal resistance for the LTM4649 with various heat sinking and airflow conditions. The power loss curves are taken at room temperature, and are increased with a multiplicative factor according to the ambient temperature. This approximate factor is: 1.4 for 120°C. The derating curves are plotted with the output current starting at 10A and the ambient temperature at 40°C. The output voltages are 1.5V and 3.3V. These are chosen to include the lower and higher output voltage ranges for correlating the thermal resistance. Thermal models are derived from several temperature measurements in a controlled temperature chamber along with thermal modeling analysis. The junction temperatures are monitored 2 4 6 LOAD CURRENT (A) 4649 F09 10 10 10 400LFM 200LFM 0LFM 2 0 0 LOAD CURRENT (A) 12 LOAD CURRENT (A) 12 4 8 6 4 400LFM 200LFM 0LFM 2 40 60 80 100 20 AMBIENT TEMPERATURE (°C) 120 4649 F12 Figure 12. No Heat Sink with 12VIN to 1.5VOUT 40 60 80 100 20 AMBIENT TEMPERATURE (°C) 0 0 120 Figure 11. No Heat Sink with 5VIN to 1.5VOUT 12 6 0 4649 F11 Figure 10. 12VIN, 3.3VOUT and 1.5VOUT Power Loss 8 400LFM 200LFM 0LFM 4649 F10 Figure 9. 5VIN, 3.3VOUT and 1.5VOUT Power Loss LOAD CURRENT (A) 4 0 10 8 6 2 VOUT = 3.3V VOUT = 1.5V 0 8 8 6 4 400LFM 200LFM 0LFM 2 40 60 80 100 20 AMBIENT TEMPERATURE (°C) 120 4649 F13 Figure 13. No Heat Sink with 5VIN to 3.3VOUT 0 0 40 60 80 100 20 AMBIENT TEMPERATURE (°C) 120 4649 F14 Figure 14. No Heat Sink with 12VIN to 3.3VOUT 4649fc 20 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION while ambient temperature is increased with and without airflow. The power loss increase with ambient temperature change is factored into the derating curves. The junctions are maintained at 120°C maximum while lowering output current or power with increasing ambient temperature. The decreased output current will decrease the internal module loss as ambient temperature is increased. The monitored junction temperature of 120°C minus the ambient operating temperature specifies how much module temperature rise can be allowed. As an example in Figure 12 the load current is derated to ~8A at ~90°C with no air or heat sink and the power loss for the 12V to 1.5V at 8A output is about 2.24W. The 2.24W loss is calculated with the 1.6W room temperature loss from the 12V to 1.5V power loss curve at 8A, and the 1.40 multiplying factor at 120°C junction. If the 90°C ambient temperature is subtracted from the 120°C junction temperature, then the difference of 30°C divided by 2.24W equals a 13°C/W θJA thermal resistance. Table 4 specifies a 14°C/W value which is very close. Table 4 and Table 5 provide equivalent thermal resistances for 1.5V and 3.3V outputs with and without airflow. The derived thermal resistances in Tables 4 and 5 for the various conditions can be multiplied by the calculated power loss as a function of ambient temperature to derive temperature rise above ambient, thus maximum junction temperature. Room temperature power loss can be derived from the efficiency curves in the Typical Performance Characteristics section and adjusted with the above ambient temperature multiplicative factors. The printed circuit board is a 1.6mm thick four layer board with two ounce copper for the two outer layers and one ounce copper for the two inner layers. The PCB dimensions are 95mm × 76mm. Safety Considerations The LTM4649 module does not provide galvanic isolation from VIN to VOUT. There is no internal fuse. If required, a slow blow fuse with a rating twice the maximum input current needs to be provided to protect each unit from catastrophic failure. 48.1°C 48.8°C 4649 F15 Figure 15. Thermal Image 12V to 1.5V at 10A (No Heat Sink, No Air Flow. At Room Temperature Ambient) 4649fc For more information www.linear.com/LTM4649 21 LTM4649 APPLICATIONS INFORMATION Layout Checklist/Example The high integration of LTM4649 makes the PCB board layout very simple and easy. However, to optimize its electrical and thermal performance, some layout considerations are still necessary. • Use large PCB copper areas for high current path, including VIN, GND and VOUT. It helps to minimize the PCB conduction loss and thermal stress. • Place high frequency ceramic input and output capacitors next to the VIN, GND and VOUT pins to minimize high frequency noise. • Place a dedicated power ground layer underneath the unit. • To minimize the via conduction loss and reduce module thermal stress, use multiple vias for interconnection between top layer and other power layers. • Do not put vias directly on the pads, unless they are capped. • Use a separated SGND ground copper area for components connected to signal pins. Connect the SGND to GND underneath the unit. Figure 16 gives a good example of the recommended layout. VOUT GND COUT CIN GND VIN 4649 F16 Figure 16. Recommended PCB Layout 4649fc 22 For more information www.linear.com/LTM4649 LTM4649 APPLICATIONS INFORMATION Table 3. Output Voltage Response vs Component Matrix (Refer to Figure 18) 0A to 5A Load Step Typical Measured Values CIN (BULK)* 150µF, 16V VENDORS CIN PART NUMBER (CERAMIC) SANYO OSCON 25HVH150MT VENDORS 22µF, 16V MURATA PART NUMBER COUT (CERAMIC) VENDORS GRM32ER71C226KE18L 100µF, 6.3V MURATA 220µF, 4V VOUT 1V VIN CIN CIN COUT (BULK)* (CERAMIC) (CERAMIC) CFF LOAD STEP VDROOP VP-P MURATA RECOVERY LOAD STEP TIME SPEED PART NUMBER GRM32ER60J107ME20L GRM31CR60G227M RFB SW FREQ FREQ PIN 5V, 12V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 45mV 90mV 40µs 1A/µs 15kΩ 450kHz Float 1.2V 5V, 12V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 50mV 100mV 50µs 1A/µs 10kΩ 450kHz Float 1.5V 5V, 12V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 57mV 114mV 60µs 1A/µs 6.65kΩ 450kHz Float 2.5V 5V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 75mV 150mV 70µs 1A/µs 3.16kΩ 450kHz Float 2.5V 12V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 75mV 150mV 70µs 1A/µs 3.16kΩ 750kHz INTVCC 3.3V 5V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 95mV 190mV 70µs 1A/µs 2.21kΩ 450kHz Float 3.3V 12V 120µF* 22µF × 2 100µF × 3 None 75% to 100% 95mV 190mV 70µs 1A/µs 2.21kΩ 750kHz INTVCC 5V, 12V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 70mV 140mV 30µs 1A/µs 15kΩ 450kHz Float 1.2V 5V, 12V 120µF* 1V 22µF × 2 220µF × 2 None 50% to 100% 75mV 150mV 40µs 1A/µs 10kΩ 450kHz Float 1.5V 5V, 12V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 90mV 180mV 40µs 1A/µs 6.65kΩ 450kHz Float 2.5V 5V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 135mV 270mV 50µs 1A/µs 3.16kΩ 450kHz Float 2.5V 12V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 135mV 270mV 50µs 1A/µs 3.16kΩ 750kHz INTVCC 3.3V 5V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 175mV 350mV 60µs 1A/µs 2.21kΩ 450kHz Float 3.3V 12V 120µF* 22µF × 2 220µF × 2 None 50% to 100% 175mV 350mV 60µs 1A/µs 2.21kΩ 750kHz INTVCC *Bulk capacitor is optional if VIN has very low input impedance. Table 4. 1.5V Output DERATING CURVE VIN (V) POWER LOSS CURVE AIR FLOW (LFM) HEAT SINK θJA(°C/W) Figures 11, 12 5, 12 Figure 9 0 None 14 Figures 11, 12 5, 12 Figure 9 200 None 12 Figures 11, 12 5, 12 Figure 9 400 None 10 DERATING CURVE VIN (V) POWER LOSS CURVE AIR FLOW (LFM) HEAT SINK θJA(°C/W) Figures 13, 14 5, 12 Figure 10 0 None 14 Figures 13, 14 5, 12 Figure 10 200 None 12 Figures 13, 14 5, 12 Figure 10 400 None 10 Table 5. 3.3V Output 4649fc For more information www.linear.com/LTM4649 23 LTM4649 TYPICAL APPLICATIONS FREQ VIN 4.5V TO 16V CIN 22µF 16V VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT RUN LTM4649 MODE PHMODE TEMP GND DIFFP COUT2 100µF 6.3V DIFFN VFB TRACK/SS C1 0.1µF COUT1 100µF 6.3V VOUT 1.5V 10A COMP PGOOD CLKOUT RFB 6.65k 4649 F17 Figure 17. 4.5V to 16VIN, 1.5V at 10A Design 1M VIN 4.5V TO 16V FREQ CIN 22µF 16V CIN 22µF 16V VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT RUN MODE LTM4649 PHMODE TRACK/SS C1 0.1µF TEMP GND 100µF 6.3V ×2 VOUT 3.3V 8A DIFFP DIFFN VFB COMP PGOOD CLKOUT RFB 2.21k 4649 F18 Figure 18. 4.5V to 16V VIN, 3.3VOUT at 8A Design with Increased 650kHz Frequency 4649fc 24 For more information www.linear.com/LTM4649 LTM4649 TYPICAL APPLICATIONS VIN 4.5V TO 16V CIN1 22µF 16V RUN FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT RUN MODE LTM4649 PHMODE C1 0.1µF CIN2 22µF 16V PGOOD CLKOUT FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT LTM4649 FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT LTM4649 TRACK/SS TEMP GND COUT5 100µF 6.3V COUT6 100µF 6.3V COMP PGOOD CLKOUT PHMODE COUT4 100µF 6.3V DIFFP DIFFN TEMP GND MODE COUT3 100µF 6.3V VFB TRACK/SS RUN RFB 6.65k COMP PHMODE CIN3 22µF 16V DIFFP DIFFN TEMP GND MODE COUT2 100µF 6.3V VFB TRACK/SS RUN COUT1 100µF 6.3V VOUT 1.5V 30A DIFFP DIFFN 4649 F19 VFB COMP PGOOD CLKOUT PGOOD Figure 19. Three LTM4649 in Parallel, 1.5V at 30A Design 4649fc For more information www.linear.com/LTM4649 25 LTM4649 TYPICAL APPLICATIONS VIN 4.5V TO 16V CIN1 22µF 16V FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT RUN MODE LTM4649 PHMODE CIN2 22µF 16V VOUT1 R3 10k R4 3.09k DIFFP COMP PGOOD CLKOUT FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT MODE COUT2 100µF 6.3V LTM4649 PHMODE COUT4 100µF 6.3V DIFFP VOUT2 2.5V 10A TRACK/SS COMP TEMP GND PGOOD CLKOUT LTM4649 DIFFP FREQ VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT LTM4649 TEMP GND R5 4.99k COUT7 100µF 6.3V DIFFP COUT8 100µF 6.3V VOUT4 1.5V 10A DIFFN PHMODE R10 6.65k COUT6 100µF 6.3V VOUT3 1.8V 10A VFB COMP PGOOD CLKOUT TRACK/SS COUT5 100µF 6.3V DIFFN TEMP GND MODE R9 10k R2 3.09k DIFFOUT RUN VOUT1 VFB VOUT_LCL SW TRACK/SS CIN4 22µF 16V DIFFN INTVCC PHMODE R7 4.87k COUT3 100µF 6.3V CLKIN VOUT MODE R6 10k R1 2.21k FREQ VIN RUN VOUT1 DIFFN TEMP GND RUN CIN3 22µF 16V VFB TRACK/SS C1 0.1µF VOUT1 3.3V 8A COUT1 100µF 6.3V VFB COMP PGOOD CLKOUT R2 6.65k 4649 F20 Figure 20. Quad Outputs 4-Phase LTM4649 Regulator with Tracking Function VIN 4.5V TO 16V FREQ CIN 22µF 16V 0.1µF VIN CLKIN VOUT INTVCC VOUT_LCL SW DIFFOUT RUN MODE LTM4649 PHMODE TRACK/SS C1 0.1µF TEMP GND COUT1 100µF 6.3V COUT2 100µF 6.3V DIFFP VOUT 1.5V 10A DIFFN VFB COMP PGOOD CLKOUT RFB 6.65k R7 = VIN R7 VIN – 0.6V 100µA UC A/D 4649 F21 Figure 21. Single LTM4649 10A Design with Temperature Monitoring 4649fc 26 For more information www.linear.com/LTM4649 0.630 ±0.025 Ø 68x SUGGESTED PCB LAYOUT TOP VIEW 2.540 PACKAGE TOP VIEW 1.270 4 0.3175 0.000 0.3175 PIN “A1” CORNER E 1.270 aaa Z 2.540 Y For more information www.linear.com/LTM4649 6.350 5.080 3.810 2.540 1.270 0.000 3.810 5.080 6.350 D X aaa Z SYMBOL A A1 A2 b b1 D E e F G H1 H2 aaa bbb ccc ddd eee b1 DETAIL A NOM 4.92 0.60 4.32 0.75 0.63 15.00 9.00 1.27 12.70 7.62 0.32 4.00 MAX 5.12 0.70 4.42 0.90 0.66 DIMENSIONS BALL DIMENSION PAD DIMENSION BALL HT NOTES DETAIL B PACKAGE SIDE VIEW A2 SUBSTRATE THK 0.37 MOLD CAP HT 4.05 0.15 0.10 0.20 0.30 0.15 TOTAL NUMBER OF BALLS: 68 0.27 3.95 MIN 4.72 0.50 4.22 0.60 0.60 H1 SUBSTRATE Z ddd M Z X Y eee M Z DETAIL B H2 MOLD CAP ccc Z A1 A Z 3.810 3.810 (Reference LTC DWG# 05-08-1892 Rev B) Øb (68 PLACES) // bbb Z BGA Package 68-Lead (15.00mm × 9.00mm × 4.92mm) F e G E D C B PACKAGE BOTTOM VIEW F A DETAIL A 11 10 9 8 7 6 5 4 3 2 1 PIN 1 DETAILS OF PIN #1 IDENTIFIER ARE OPTIONAL, BUT MUST BE LOCATED WITHIN THE ZONE INDICATED. THE PIN #1 IDENTIFIER MAY BE EITHER A MOLD OR MARKED FEATURE 4 TRAY PIN 1 BEVEL COMPONENT PIN “A1” 6 ! BGA 68 0617 REV B PACKAGE IN TRAY LOADING ORIENTATION LTMXXXXXX µModule PACKAGE ROW AND COLUMN LABELING MAY VARY AMONG µModule PRODUCTS. REVIEW EACH PACKAGE LAYOUT CAREFULLY 5. PRIMARY DATUM -Z- IS SEATING PLANE BALL DESIGNATION PER JESD MS-028 AND JEP95 3 2. ALL DIMENSIONS ARE IN MILLIMETERS 6 SEE NOTES NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M-1994 b 3 SEE NOTES G LTM4649 PACKAGE DESCRIPTION Please refer to http://www.linear.com/product/LTM4649#packaging/ for the most recent package drawings. 4649fc 27 LTM4649 PACKAGE DESCRIPTION PACKAGE ROW AND COLUMN LABELING MAY VARY AMONG µModule PRODUCTS. REVIEW EACH PACKAGE LAYOUT CAREFULLY. LTM4649 BGA Pin Assignment Table PIN ID FUNCTION PIN ID FUNCTION PIN ID FUNCTION PIN ID FUNCTION PIN ID FUNCTION PIN ID FUNCTION PIN ID FUNCTION D1 VIN E1 GND F1 RUN G1 GND A1 GND B1 GND C1 VIN A2 GND B2 – C2 – D2 – E2 – F2 CLCKOUT G2 GND E3 FREQ F3 GND G3 GND A3 GND B3 CLKIN C3 NC D3 VIN E4 – F4 INTVCC G4 GND A4 GND B4 PHMODE C4 NC D4 VIN E5 TRACK/SS F5 GND G5 GND A5 GND B5 MODE C5 SW D5 VIN A6 TEMP B6 – C6 – D6 – E6 – F6 COMP G6 GND E7 FB F7 DIFFN G7 GND A7 GND B7 NC C7 PGOOD D7 VIN D8 VIN E8 VIN F8 DIFFP G8 DIFFOUT A8 GND B8 NC C8 VIN D9 VIN E9 VOUT F9 VOUT G9 VOUT_LCL A9 GND B9 GND C9 VIN A10 GND B10 GND C10 VOUT D10 VOUT E10 VOUT F10 VOUT G10 VOUT A11 GND B11 GND C11 VOUT D11 VOUT E11 VOUT F11 VOUT G11 VOUT PACKAGE PHOTO 4649fc 28 For more information www.linear.com/LTM4649 LTM4649 REVISION HISTORY REV DATE DESCRIPTION A 2/14 Added SnPb (lead) BGA package. 1, 2 Figures 9 and 10 changed Y-Axis to Power Loss (W). 20 B C 12/15 7/17 PAGE NUMBER Corrected RFB (k) for 2.5V from 3.06 to 3.16. 11 Revised Temperature Monitoring discussion. 17 Added CLKOUT, PHMODE and SW pins on Block Diagram. 9 Corrected note number to COMP from Note 6 to Note 3. 2 4649fc Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representaFor more information www.linear.com/LTM4649 tion that the interconnection of its circuits as described herein will not infringe on existing patent rights. 29 LTM4649 TYPICAL APPLICATION VIN 4.5V TO 16V CIN1 22µF 16V CLKIN VIN VOUT_LCL SW DIFFOUT RUN MODE INTVCC LTM4649 PHMODE MASTER SLOPE FREQ VOUT INTVCC TRACK/SS TEMP GND CLOCK VOUT 1.2V 10A COUT1 100µF 6.3V DIFFP CIN2 22µF 16V COUT2 100µF 6.3V DIFFN VFB R1 10k PGOOD CLKOUT R3 10k FREQ VOUT INTVCC VOUT_LCL SW DIFFOUT RUN R2 10k INTVCC COMP CLKIN VIN MODE LTM4649 PHMODE TRACK/SS TEMP GND COUT3 100µF 6.3V DIFFP VOUT 1.8V COUT4 10A 100µF 6.3V DIFFN VFB COMP PGOOD CLKOUT R4 4.99k 4649 F22 Figure 22. Dual Output 1.2V, 1.8V 2-Phase LTM4649 Regulator with Tracking DESIGN RESOURCES SUBJECT µModule Design and Manufacturing Resources µModule Regulator Products Search DESCRIPTION Manufacturing: Design: • Selector Guides • Quick Start Guide • Demo Boards and Gerber Files • PCB Design, Assembly and Manufacturing Guidelines • Free Simulation Tools • Package and Board Level Reliability 1. Sort table of products by parameters and download the result as a spread sheet. 2. Search using the Quick Power Search parametric table. TechClip Videos Quick videos detailing how to bench test electrical and thermal performance of µModule products. Digital Power System Management Linear Technology’s family of digital power supply management ICs are highly integrated solutions that offer essential functions, including power supply monitoring, supervision, margining and sequencing, and feature EEPROM for storing user configurations and fault logging. RELATED PARTS PART NUMBER DESCRIPTION LTM4627 20V, 15A Step-Down µModule Regulator LTM4620A LTM4613 LTM8045 LTM8061 LTM8048 LTC2974 Dual 16V, 13A or Single 26A Step-Down µModule Regulator 36VIN, 8A EN55022 Class B Certified DC/DC Step-Down µModule Regulator Inverting or SEPIC µModule DC/DC Converter with Up to 700mA Output Current 32V, 2A Step-Down µModule Battery Charger with Programmable Input Current Limit 1.5W, 725VDC Galvanically Isolated µModule Converter with LDO post regulator Quad Digital Power Supply Manager with EEPROM COMMENTS 4.5V ≤ VIN ≤ 20V, 0.6V ≤ VOUT ≤ 5V, PLL input, Remote Sense Amplifier, VOUT Tracking, 15mm × 15mm × 4.3mm LGA and 15mm × 15mm × 4.9mm BGA 4.5V ≤ VIN ≤ 16V, 0.6V ≤ VOUT ≤ 5.3V, PLL Input, Remote Sense Amplifier, VOUT Tracking, 15mm × 15mm × 4.41mm LGA 5V ≤ VIN ≤ 36V, 3.3V ≤ VOUT ≤ 15V, PLL Input, VOUT Tracking and Margining, 15mm × 15mm × 4.32mm LGA 2.8V ≤ VIN ≤ 18V, ±2.5V ≤ VOUT ≤ ±15V, Synchronizable, 6.25mm × 11.25mm × 4.92mm BGA CC-CV Charging Single and Dual Cell Li-Ion or Li-Poly Batteries, 4.95V ≤ VIN ≤ 32V, C/10 or Adjustable Timer Charge Termination, 9mm × 15mm × 4.32mm LGA 3.1V ≤ VIN ≤ 32V, 2.5V ≤ VOUT ≤ 12V, 1mVPP Output Ripple, Internal Isolated Transformer, 9mm × 11.25mm × 4.92mm BGA I2C/PMBus Interface, Configuration EEPROM, Fault Logging, Per Channel Voltage, Current and Temperature Measurements 4649fc 30 LT 0717 REV C • PRINTED IN USA For more information www.linear.com/LTM4649 www.linear.com/LTM4649 LINEAR TECHNOLOGY CORPORATION 2013