Fujitsu FRL-274ND024/61AY-A High power relay 1 pole-12, 30, 40 a (for automotive applications) Datasheet

HIGH POWER RELAY
1 POLE— 12, 30, 40 A
(FOR AUTOMOTIVE APPLICATIONS)
FRL-274 SERIES
To
n FEATURES
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RoHS compliant
High current switching and carry by using new conductive materials.
Suitable for automotive applications such as ABS, power assisted
steering,etc.
High heat resistance (40A type)
Designed for use in high ambient temperature, such as engine compartment, and able to carry continuous current of 20 A in+125°C.
New contact material
New contact material formulation which is resistant to welding.
Three types of contact gaps (0.4mm, 1.0mm, 1.4mm)
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RoHS compliant since date code: 0631
Please see page 8 for more information
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n ORDERING INFORMATION
1. 40A Type
[Example]
FRL-274 N D012 / 81
(a)
(b) (c) (d)
C
(e)
Y
(f )
- 01A
(g)
-001
(h)
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(a)
Series Name
FRL-274: FRL-274 Series
(b)
Enclosure
N : Plastic sealed type
(c)
Nominal Voltage
(d)
Carrying Current
81
: 40 A type
(e)
Contact Arrangement
A
C
: 1 form A
: 1 form C
(f)
Contact Material
Y
: Silver-tin oxide
(g)
Cover Terminal
01A : w/cover, wide terminal width
(h)
Custom Designation
To be assigned custom specification
D012
nu
ed
: 12 VDC
1
FRL-274 SERIES
n ORDERING INFORMATION
2. Standard Type
[Example]
FRL-274 N
(a)
(b)
D
(c)
012 / 01
(d)
(e)
C
(f )
S - 01A - ***
(g) (h)
(i)
(-S)
(j)
(a)
Series Name
FRL-274: FRL-274 Series
(b)
Enclosure
N
: Plastic sealed type
Coil Type
D
H
: Standard (nominal power 1.7 to 2.1 W)
: Low power (nominal power 0.6 W)
(c)
(d)
(e)
To
Nominal Voltage
be
Contact Gap
(f)
Contact Arrangement
(g)
Contact Material
(h)
Cover Terminal
(i)
Custom Designation
(j)
Package
009
012
024
: 9 VDC
: 12 VDC
: 24 VDC
01
51
61
: Standard gap (0.4 mm gap)
: 1.0 mm gap
: 1.4 mm gap
A
C
: 1 form A (SPST-NO)
: 1 form C (SPDT)
Y
: Silver-tin oxide
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A
01A
: standard terminal width
: wide terminal width
on
To be assigned custom specification
Nil
-S
: Standard tray
: Carrier tube
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FRL-274 SERIES
n SPECIFICATIONS
Specifications
Item
12V Battery
30A
Arrangement
1 form A (SPDT-NO), 1 form C (SPDT )
Material
Silver-tin oxid e
Voltage Drop (resistance)
Max. 100mV initial (at 1 A, 12VDC)
Rating
14 VDC 30A (motor 14 VDC 40A (motor
lock)
lock)
28 VDC 12A (motor
lock)
01: 0.4mm ga p
51: 1.0mm gap
61: 1.4mm gap
To
Gap
Contact
be
Max. Carrying Current
Coil
Insulation
Time
value
Life
Other
24V Battery
40 A
Di
20˚ C:
30A continuous
40A 10 minutes
sc
01: 0.4mm ga p
20˚ C
40A continuous
50A 1 hour
125˚ C:
20A continuous
40A 10 minutes
on
20˚ C:
30A continuous
Max. Switching Frequency
Mechanical: 1,000 operations/hour
Electrical: 1,800 operations/hour
Min. Switching Load (*1)
(reference)
600mW minimum
(50 mA minimum)
Operating Temperature
-40˚ C to +85˚ C (no frost) (refer to Characterstic data)
Storage Temperature
-40˚ C to +100˚ C (no frost )
Resistance
Minimum 100M Ω (at 500VDC )
Dielectric Strength
500 VAC 1 minimu m
Operate (at nominal value)
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0.4mm gap: max.10ms
nu
Release (at nominal
value)
0.4mm gap: max.5ms
Mechanical
10x1 06 operations minimum
Electrical
100x1 03 operations minimum
Vibration Resistance
10 to 55 Hz (double amplitude of 1.5mm )
Shock
Resistance
Weight
ed
1.0mm gap: max.10m s
1.4mm gap: max.15ms
1.0mm gap: max. 8m s
1.4mm gap: max.10 ms
Misoperation 100m/ s2 (11±1 ms)
Endurance
1000m/ s2 (11±1 ms)
Approximately 20 g
*1 Values when switching a resistive load at normal room temperature and humidity and in a clean environment. The minimum
applicable load varies with the switching frequency and operating environment.
FRL-274 SERIES
n COIL DATA CHART
Type
20˚ C
135 Ω
6.3 V
7.8 V
FRL-274NH010/01
 Y -  A
165 Ω
7.0 V
8.7 V
12 VDC
FRL-274NH012/01
 Y -  A
240 Ω
8.4 V
10.4 V
Standard
1.7W
12 VDC
FRL-274ND009/01
 Y -  A
85 Ω
6.5 V
8.0 V
Approx.
75˚ C
40A type
0.87W
12VDC
FRL-274ND009/81
 Y - 01
165Ω
6.3 V
8.0 V
Approx.
65˚ C
1.0mm
1.7 W
24 VD C
FRL-274ND024/51
 Y -  A
340 Ω
16.8 V 21.0 V
Approx.
75˚ C
1.4mm
2.1 W
24 VD C
FRL-274ND024/61
 Y -  A
275 Ω
16.8 V 21.0 V
Approx.
85˚ C
To
12V
Battery
24V
Battery
0.4mm
Nominal
Power
lower
power
0.6W
be
Coil
Voltage
Part Number
9 VDC
FRL-274NH009/01
 Y -  A
10 VDC
Di
Coil Resistance
(±10%) at 20˚ C
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n CHARACTERISTIC DATA
Contact switching current(A)
1. MAXIMUM BREAK CAPACITY
60
50
45
40
35
30
25
20
(4)
(1)
1
2
(2)
Test circuit A
(3)
Load
: Locked motor load
1 0.4 mm gap
2 1.0 mm gap A
3 1.4 mm gap
: Load
(1) 0.4 mm gap
(2) 1.0 mm gap A
(3) 1.4 mm gap
(4) 1.0 mm gap B
10
15
20
25 30 35 40
ed
Test circuit B
3
10
Approx.
35˚ C
nu
Relay
15
5
Must Operate
Voltage
Coil
Tempera80˚ C ture Rise
Contact
Gap
Locked motor
or
resistive load
Relay
Load
Resistive
load
50
Voltage between contacts (VDC)
FRL-274 SERIES
2. OPERATING COIL VOLTAGE (EXAMPLE)
40
C
on
ta
ct
ca
rry
15
A
Continuous carrying
range
To
Pick
-up v
oltag
e
130
120
110 Contact carry 15 A
100
Continuous carry range
90
Pick-up voltage of
51,56 type
80
70
60
Pick-
50
be
3. LIFE TEST (EXAMPLE)
ltage
up vo
Pick-up voltage of 01 type (0.4 mm gap)
10
–10 0 10 20 30 40 50 60 70 80
Operating temperature range (°C)
[40A type]
Intermittant operation is
required at 15 A
% of the rated coil voltage
130
120
110
100
90
80
70
60
50
[Low power (H type)]
[Standard (D type)]
Ratio of operating voltage
to rated coil voltage(%)
Ratio of operating voltage
to rated coil voltage(%)
[40A type]
Operating temperature range(ºC)
sc
C
Continuous carrying
range
e
Pick
60
0 10 20 30 40 50 60 70 80
Di
I
o nte
re per rmi
q
uir atio ttan
on
ed n t
ta
ct
at is
ca
15
rry
A
15
A
160
150
140
130
120
110
100
90
80
70
oltag
-up v
10 0 10 20 30 40 50 60 70 80
Operating temperature range (ºC)
•Shift of pick-up and drop-out voltage
100
Ratio of pick-up and drop-out
values to rated coil voltages (%)
•Test item
16 VDC, 40 A
Motor lock
2 x 105 operations
•Test circuit
80
60
40
Pick-up
Drop-out
20
0
Initial
20
on
50
ti
100
nu
No. of operations (x104)
40 A
0A
Contact resistance (m)
•Circuit wave form
•Shift of contact resistance
1,000
ed
500
1,000
(measured at 6 V-1 A)
100
10
1
Initial
20
50
100
500
1,000
No. of operations (x10 )
4
FRL-274 SERIES
LIFE TEST (EXAMPLE)
[Standard type]
Test Item
Test circuit
N.O
DC 14 V-65 W × 2
N.C.
DC 14 V-60 W × 2
Halogen lamp load
500,000 operations minimum
(contact material:
special silver alloy)
To
be
DC 14 V-30 A
Motor lock
100,000 operations minimum
(contact material:
silver copper)
DC 30 V-1.6 A
Motor free
200,000 operations minimum
(contact material:
silver copper)
N.C.
N.O.
65 W ´ 2
RL-1
Di
N.O.
Distribution of Operate & Release Voltage
M
sc
N.O.
N.C.
RL-2
on
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30 V
Motor
nu
N.C.
Distribution of Operate & Release Time
FRL-274(40A TYPE)
n = 100
N.O.
ed
Distribution of Contact Resistance
FRL-274(40A TYPE)
n = 100
Operate
Release
Distribution
FRL-274(40A TYPE)
n = 100
Operate
Release
N.C.
14 V
n REFERENCE DATA
[40A type]
60 W ´ 2
14 V
Nominal Voltage Multiplying Factor (%)
Times (ms)
Contact Resistance (mΩ)
FRL-274 SERIES
n REFERENCE DATA
[Standard type]
Distribution of Operate & Release Voltage
Distribution of Operate & Release Time
FRL-274
n = 100
Operate
Release
FRL-274
n = 100
Operate
Release
sc
Schematics (BOTTOM VIEW)
1 form C
1
1
4 3 2
1
+0.1
Ñ0.05
3-¿1.8
+0.1
Ñ0.05
1
Wide terminal width
(3.85)
ti
9.35
5.6
5
4
1
3 2
1
1
10.8
2.6
14.7
9.35
nu
5
4
2-¿1.4
+0.1
Ñ0.05
5.6
3 2
+0.1
2.2 Ñ0.05
1
1
1
11.8
14.2
14.7
Note : Tolerance ± 0.1 mm
1form A type doesn't have #5 pin.
1 form A
5
4 3 2
(3.85)
1.5 Ñ0.05
4-Ø
1.4
( ): N type
1
on
Standard terminal width
15.55
19.2+0.5
3.5 (19.7+0.5)
(3.0)
21.3+0.5
PC board mounting hole layout (BOTTOM VIEW)
(3.2)
Dimensions
Contact Resistance (mΩ)
15.55
n DIMENSIONS
Times (ms)
+0.1
Di
Nominal Voltage Multiplying Factor (%)
11.8
14.2
be
23.7+0.5
FRL-274
n = 100
(3.2)
Distribution
To
Distribution of Contact Resistance
ed
10.8
2.6
1
Tube carrier
541Max.
28 Max.
23.3 Max.
20pcs/tube
Unit: mm
FRL-274 SERIES
RoHS Compliance and Lead Free Relay Information
1. General Information
Relays produced after the specific date code that is indicated on each data sheet are lead-free
now. Most of our signal and power relays are lead-free. Please refer to Lead-Free Status Info.
(http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf)
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Lead free solder paste currently used in relays is Sn-3.0Ag-0.5Cu.
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All signal and most power relays also comply with RoHS. Please refer to individual data
sheets. Relays that are RoHS compliant do not contain the 5 hazardous materials that
are restricted by RoHS directive (lead, mercury, chromium IV, PBB, PBDE).
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It has been verified that using lead-free relays in leaded assembly process will not cause any
problems (compatible).
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“LF” is marked on each outer and inner carton. (No marking on individual relays).
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To avoid leaded relays (for lead-free sample, etc.) please consult with area sales office.
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We will ship leaded relays as long as the leaded relay inventory exists.
Note: Cadmium was exempted from RoHS on October 21, 2005. (Amendment to Directive 2002/95/EC)
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2. Recommended Lead Free Solder Profile
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Recommended solder paste Sn-3.0Ag-0.5Cu.
Reflow Solder condition
Flow Solder condition:
Pre-heating:
Soldering:
maximum 120˚C
dip within 5 sec. at
260˚C soler bath
Solder by Soldering Iron:
Soldering Iron
Temperature: maximum 360˚C
Duration:
maximum 3 sec.
on
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We highly recommend that you confirm your actual solder conditions
3. Moisture Sensitivity
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Moisture Sensitivity Level standard is not applicable to electromechanical realys.
4. Tin Whisker
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Dipped SnAgCu solder is known as low risk tin whisker. No considerable length whisker was found by our in
house test.
FRL-274 SERIES
Fujitsu Components International Headquarter Offices
Japan
Fujitsu Component Limited
Gotanda-Chuo Building
3-5, Higashigotanda 2-chome, Shinagawa-ku
Tokyo 141 8630, Japan
Tel: (81-3) 5449-7010
Fax: (81-3) 5449-2626
Email: [email protected]
Web: www.fcl.fujitsu.com
To
be
Europe
Fujitsu Components Europe B.V.
Diamantlaan 25
2132 WV Hoofddorp
Netherlands
Tel: (31-23) 5560910
Fax: (31-23) 5560950
Email: [email protected]
Web: emea.fujitsu.com/components/
North and South America
Fujitsu Components America, Inc.
250 E. Caribbean Drive
Sunnyvale, CA 94089 U.S.A.
Tel: (1-408) 745-4900
Fax: (1-408) 745-4970
Email: [email protected]
Web: http://www.fujitsu.com/us/services/edevices/components/
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Asia Pacific
Fujitsu Components Asia Ltd.
102E Pasir Panjang Road
#01-01 Citilink Warehouse Complex
Singapore 118529
Tel: (65) 6375-8560
Fax: (65) 6273-3021
Email: [email protected]
Web: http://www.fujitsu.com/sg/services/micro/components/
©2009 Fujitsu Components America, Inc. All rights reserved. All trademarks or registered trademarks are the property of their respective
owners.
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Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. June 30, 2009.
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