GC160 160W Single Output Battery Charger series Features : 2 stage charging characteristic Universal AC input / Full range Built-in active PFC function, PF>0.94 No load power consumption<1W 3 pole AC inlet IEC320-C14 Class I power ( with earth pin) Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection Fully enclosed plastic case 2 color LED indicator for charging status Approvals: TUV / UL / CB / FCC / CE 2 years warranty TUV Rheinland Product Safety geprUfre Sicherheit ( for GC160Axx-AD1 only) ORDER NO. OUTPUT CONNECTOR SAFETY GC160Axx-R7B (standard model) 4pin power din TUV / CB / FCC / CE GC160Axx-AD1 (optional model) Anderson connector UL / TUV / CB / FCC / CE GC160Axx- xx=12,24,48 ; =R7B,AD1 SPECIFICATION ORDER NO. GC160A12- GC160A24- GC160A48- GC160A12 13.6V GC160A24 27.2V GC160A48 54.4V RECOMMENDED BATTERY 60 ~160Ah CAPACITY Note.2 30 ~ 90Ah 15 ~ 45Ah CONTINUOS OUTPUT CURRENT (Typ.) 10A 5.89A 2.95A 136W 160.2W 160.5W SAFETY MODEL NO. DC VOLTAGE (Typ.) OUTPUT RATED POWER LED INDICATOR VOLTAGE RANGE INPUT Charging(CC) : RED Floating charging(CV) : GREEN Note.3 85 ~ 264VAC 120 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.94 / 230VAC EFFICIENCY (Typ.) 89% AC CURRENT INRUSH CURRENT (max.) 1.85A / 115VAC LEAKAGE CURRENT(max.) 0.75mA / 240VAC OVERLOAD OVER VOLTAGE NOTE Protection type : Hiccup mode, recovers automatically after fault condition is removed 105 ~ 135% rated output voltage Protection type : Shut down o/p voltage, re-power on to recover 90 10 (RTH2) detect on inside ambient temperature Protection type : Shut down o/p voltage, re-power on to recover WORKING TEMP. WORKING HUMIDITY -30 ~ +70 (Refer to "Derating Curve") 20% ~ 90% RH non-condensing SAFETY STANDARDS SAFETY & WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC (Note. 5) EMC EMISSION EMC IMMUNITY CONNECTOR 94% 120A / 230VAC OVER TEMPERATURE ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION OTHERS 92.5% 1A / 230VAC 90 ~ 110% rated output power Note.4 Protection type : Constant current limiting recovers automatically after fault condition is removed SHORT CIRCUIT PROTECTION PF>0.98 / 115VAC at full load -40 ~ +85 , 10 ~ 95% RH 0.03% / (0~50 ) 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes UL1012 (for GC160Axx-AD1 only), TUV EN60950-1 approved I/P-O/P: 3KVAC I/P-O/P:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55022 class B, FCC PART 15 class B / CISPR22 class B, EN61000-3-2,3 Compliance to EN61000-4-2,3,4,5,6,8,11, light industry level, criteria A 274.1Khrs min. MIL-HDBK-217F(25 ) MTBF DIMENSION PACKING PLUG 175*72*35mm (L*W*H) 0.7Kg; 20pcs/15Kg/0.85CUFT(GC160Axx-R7B) 0.77Kg; 20pcs/16.4Kg/1.15CUFT(GC160Axx-AD1) See page 2 ; Other type available by customer requested CABLE See page 2 ; Other type available by customer requested 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. This is MeanWell's suggested range, please consult your battery manufacturer for their suggestions about maximum charging current limitation. 3. Derating may be needed under low input voltage. Please check the derating curve for more details. 4. Constant current operation region is within 50~100% rated output voltage. 5. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. File Name:GC160-SPEC 2011-08-09 GC160 160W Single Output Battery Charger Mechanical Specification Case No.997A 35 series Unit:mm 175 UL2464 18AWGx4C 1200 50mm POWER LED 30 3mm 72 23 14 (R7B) 35 175 SJTW 16AWGx2C 1200 50mm POWER LED 72 30 3mm (AD1) Charging Curve Plug Assignment DC output connector (standard) (V,I) R7B (KYCON KPP-4S or equivalent) Stage 1 Stage 2 Constant Current Area Constant Voltage Area PIN NO. OUTPUT 2 1 3 4 1,4 +V 2,3 -V V 100% AC FG -V connected to AC FG Fast Charging DC output connector (optional) 10% AD1 [ housing: Anderson 1327FP(red), 1327G6FP(black) contacts: Anderson 261G2 (45A) or equivalent ] Red(+V) Float Charging Red Color of LED I TIME Green Black(-V) Derating Curve Static Characteristics 100 230VAC 100 85 80 80 70 100VAC 50 LOAD (%) LOAD (%) 60 40 20 -30 10 20 30 40 50 60 AMBIENT TEMPERATURE ( ) 70 (HORIZONTAL) 60 50 40 85 95 100 110 120 140 160 180 200 220 240 264 INPUT VOLTAGE (VAC) 60Hz File Name:GC160-SPEC 2011-08-09