ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 0RCY-60T Series RoHS Compliant Rev.B Features Isolated High Efficiency Output Over Voltage Shutdown OCP/SCP High Power Density Over Temperature Protection Fixed Frequency (300 KHz) Remote On/Off Logic (Optional) Low Cost Positive/Negative Remote Sence Input Under Voltage Lockout Basic Isolation Output Voltage Trim Class 1, Category 2, Isolated DC/DC Converter (refer to IPC-9592) UL60950-1 Recognized (UL/cUL) (Pending) Applications Networking Computers and peripherals Telecommunications Description The 0RCY-60T series are isolated dc/dc converters that operate from a nominal 48 Vdc source. These units will provide up to 60 W of output power from a nominal 48 Vdc input. These units are designed to be highly efficient and low cost. Features include remote on/off, short circuit protection, over current protection, over temperature protection, input under voltage lockout, and output over voltage protection. These converters are provided in an industry standard eighth brick package. Part Selection Output Voltage Input Voltage 36 Vdc - 75 Vdc Max. Output Current 5A Max. Output Power 60.0 W Typical Efficiency 91% Model Number Active High 0RCY-60T120 Model Number Active Low 0RCY-60T12L 12.0 Vdc 5.0 Vdc 36 Vdc - 75 Vdc 12 A 60.0 W 91% 0RCY-60T050 0RCY-60T05L 3.3 Vdc 36 Vdc - 75 Vdc 15 A 50.0 W 89% 0RCY-60T033 0RCY-60T03L 2.5 Vdc 36 Vdc - 75 Vdc 15 A 37.5 W 87% 0RCY-60T025 0RCY-60T02L 1.8 Vdc 36 Vdc - 75 Vdc 15 A 27 W 85% 0RCY-60TV80 0RCY-60TV8L 1.5 Vdc 36 Vdc - 75 Vdc 15 A 22.5 W 84% 0RCY-60TV50 0RCY-60TV5L 1.2 Vdc 36 Vdc - 75 Vdc 15 A 18 W 82% 0RCY-60TV20 0RCY-60TV2L Notes: Add “G” suffix at the end of the model number to indicate Tray Packaging. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Part Number Explanation 0 R CY – 60 T xx x 1 2 3 4 5 6 7 1---Through hole mount 2---RoHS 6, change “R” to “7” means RoHS 5 3---Series name 4---Series code 5---Input range (36-75V) 6---Output voltage 7---Enable, “0” means active high, and “L” means active low Absolute Maximum Ratings Min Typ Max Unit Input Voltage (continuous) -0.3 - 80 V Input Voltage Transient (100 ms) -0.3 - 100 V Remote On/Off -2 - 18 V I/O isolation voltage - - 2000 V Ambient Temperature -40 - 85 C Storage Temperature -55 - 125 C Parameter Notes Note: Ratings used beyond the maximum ratings may cause a reliability degradation of the converter or may permanently damage the device. Input Specifications Parameter Input Voltage Input Current (full load) Min 36 Typ 48 Max 75 Unit V Vo=12.0 V Vo=5.0 V Vo=3.3 V Vo=2.5 V Vo=1.8 V Vo=1.5 V Vo=1.2 V - - 3.0 2.8 2.6 2.0 1.4 1.2 0.9 A A A A A A A Vo=12.0 V Vo=5.0 V Vo=3.3 V Vo=2.5 V Vo=1.2 V - 1.8 V - 90 55 45 40 30 130 75 70 70 60 mA mA mA mA mA Remote Off Input Current - 2 5 mA Input Reflected Ripple Current (rms) - 4 10 mA Input Reflected Ripple Current (pk-pk) - 20 40 mA I t Inrush Current Transient - 0.01 0.02 As Turn-on Voltage Threshold 32 34 35 V Turn-off Voltage Threshold 30 32 34 V Notes Input Current (no load) 2 With simulated source impedance of 10 uH; a 100uF/100V electrolytic capacitor with ESR = 1 ohm max. 5 Hz to 20 MHz 2 Note: All specifications are typical at 25 C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Output Specifications Parameter Output Voltage Set Point VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V Min Typ Max Unit 11.760 4.925 3.250 2.463 1.773 1.478 1.182 12.0 5.0 3.3 2.5 1.8 1.5 1.2 12.240 5.075 3.350 2.538 1.827 1.523 1.218 V V V V V V V VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V - 24 5 3 3 3 3 3 48 10 7 7 7 7 7 mV mV mV mV mV mV mV VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V - 30 10 7 6 5 5 5 60 20 15 12 10 10 10 mV mV mV mV mV mV mV Regulation Over Temperature (-40 C to +85 C) VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V VO=1.2 V - 60 45 30 25 20 15 12 100 75 50 40 30 25 20 mV mV mV mV mV mV mV VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V 0 0 0 0 0 0 0 - 5 12 15 15 15 15 15 A A A A A A A VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V 5.5 13.5 16 16 16 16 16 6.5 16 18 18 18 18 18 8 19 20 20 20 20 20 A A A A A A A - 3 5 As Line Regulation Load Regulation Notes Vin=48 V, Io=50% full load, Ta=25 C. Output Current Current Limit Threshold Short Circuit Surge Transient 2 Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Output Specifications (continued) Parameter Ripple and Noise (rms) Min Typ Max Unit VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V Ripple and Noise (pk-pk) VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V - 25 25 15 12 10 10 10 50 50 30 25 20 20 20 mV mV mV mV mV mV mV - 100 95 55 55 45 45 45 130 120 80 80 70 70 70 mV mV mV mV mV mV mV Turn on Time - 15 30 mS Overshoot at Turn on - 0 5 % 0 0 0 0 0 0 0 - 1000 10000 15000 15000 15000 15000 15000 Notes Test conditions: Vin=48 V, Ta=25 C, with a 1uF ceramic capacitor and a 10 uF Tantalum capacitor at the output. Output Capacitance VO=12.0 V VO=5.0 V Vo=3.3 V VO=2.5 V VO=1.8 V Vo=1.5 V Vo=1.2 V uF Transient Response 25% ~ 50% Max Load 50% ~ 25% Max Load 25% ~ 50% Max Load 50% ~ 25% Max Load 25% ~ 50% Max Load 50% ~ 25% Max Load Overshoot - 300 400 mV - 400 500 uS - 300 400 mV Settling Time - 400 500 uS Overshoot - 200 230 mV Settling Time - 300 400 uS - 200 230 mV Settling Time - 300 400 uS Overshoot - 150 200 mV - 200 250 uS - 150 200 mV - 200 250 uS Settling Time Overshoot Overshoot Settling Time Overshoot Settling Time VO= 12.0 V VO= 5.0 V VO= 1.2 V - 3.3 V Test conditions: di/dt = 0.1 A/uS, Vin=48 V, with a 1 uF ceramic capacitor and a 10 uF Tantalum capacitor at the output. Note: All specifications are typical at nominal input, full load at 25°C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 General Specifications Parameter Min Typ Max Unit 88 88 87 85 83 82 80 91 91 89 87 85 84 82 - % % % % % % % Switching Frequency 270 300 330 kHz Isolation capacitance - 1500 - pF 80 - 110 %Vo Remote Sense Compesation - - 10 %Vo Over Temperature Protection - 125 - C Over Voltage Protection - 130 - %Vo Weight - 20 - g Notes Efficiency VO=12.0 V VO=5.0 V VO=3.3 V VO=2.5 V VO=1.8 V VO=1.5 V VO=1.2 V Output Voltage Trim Range MTBF 2,410,000 hours 2.30 x 0.896 x 0.411 58.42 x 22.86 x 10.45 - Vin=48V, full load The total voltage increased by trim and remote sense should not exceed 10%Vo Vin=48V, full load, in hiccup mode Calculated Per Bell Core SR-332 (IO = 12 A, Vin=48 V, Vo=3.3 V, Ta = 25 C, No forced air) Dimensions Inches (L × W × H) Millimeters (L × W × H) Note: All specifications are typical at 25 C unless otherwise stated. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Remote On/Off Parameter Signal Low (Unit On) Signal High (Unit Off) Signal Low (Unit Off) Signal High (Unit On) Active Low Active High Current Sink Min -0.3 Typ - Max 0.8 Unit V 2.4 - 18 V -0.3 - 0.8 V 2.4 - 18 V 0 - 0.75 mA Notes 0RCY-60TxxL. The remote on/off pin open, Unit off 0RCY-60Txx0. The remote on/off pin open, Unit on Output Trim Equations Equations for calculating the trim resistor (in kΩ) are shown below. The Trim Down resistor should be connected between the Trim pin and Ground pin. The Trim Up resistor should be connected between the Trim pin and the Vout. Only one of the resistors should be used for any given application. Rtrimdown 511 10.22 delta Vout Module Trim 1.Vo =12 V-1.5 V Rtrimdown GND (100 delta ) Vo 5.11 626 Rtrimup 10.22 1.225 delta 2. Vo =1.2 V Rtrimup Vout (100 delta ) Vo 5.11 626 10.22 1.225 delta Rtrimup Module Trim GND Notes: delta Vo _ req Vo 100 % Vo Vo_req=Desired (trimmed) output voltage [V] Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Efficiency Data 85% 80% 75% 70% 65% 60% 55% 50% 45% 1.5A 0RCY-60TV5x EFFICIENCY 90% 85% EFFICIENCY EFFICIENCY 0RCY-60TV2x EFFICIENCY 36V 48V 75V 3.75A 7.5A 11.25A 80% 75% 36V 48V 75V 70% 65% 60% 55% 50% 1.5A 15A 3.75A OUTPUT CURRENT (A) 0RCY-60TV8x EFFICIENCY EFFICIENCY EFFICIENCY 85% 80% 75% 36V 48V 75V 70% 65% 60% 55% 80% 36V 48V 75V 75% 70% 65% 60% 55% 50% 3.75A 7.5A 11.25A 1.5A 15A 3.75A 7.5A 11.25A 15A OUTPUT CURRENT (A) OUTPUT CURRENT (A) 0RCY-60T05x EFFICIENCY 0RCY-60T03x EFFICIENCY 95% 95% 90% 85% EFFICIENCY 90% EFFICIENCY 15A 90% 85% 36V 48V 75V 80% 75% 70% 85% 36V 48V 75V 80% 75% 70% 65% 65% 60% 60% 1.5A 11.25A 0RCY-60T02x EFFICIENCY 90% 1.5A 7.5A OUTPUT CURRENT (A) 3.75A 7.5A 11.25A 1.2A 15A 3.0A 6.0A 9.0A 12.0A OUTPUT CURRENT (A) OUTPUT CURRENT (A) 0RCY-60T12x EFFICIENCY 95% EFFICIENCY 90% 85% 36V 48V 75V 80% 75% 70% 65% 60% 0.5A 1.25A 2.5A 3.75A 5.0A OUTPUT CURRENT (A) Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Thermal Derating Curves Vin=48V, with maximum junction temperature of semiconductors derated to 120 degree C. Vo=1.2 V Vo=1.5 V Vo=1.8 V Vo=2.5 V Vo=3.3 V Vo=5 V Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Thermal Derating Curves (continued) Vo=12 V Thermal Reference Note：TH1 and TH2 are hot spots which should not exceed 118 degree C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 9 ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Ripple and Noise Waveforms 1.2 V/15 A output. 1.5 V/15 A output 1.8 V/15 A output. 2.5 V/15 A output 3.3 V/15 A output. 5.0 V/12 A output 12 V/5 A output Note: Ripple and noise at full load, 48 V input, and with a 1 uF ceramic cap and a 10 uF tantalum cap at the output, Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 10 ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Transient Response Waveforms Vout=1.2 V 50% to 25% Load Transients Vout=1.2 V 25% to 50% Load Transients Vout=1.5 V 50% to 25% Load Transients Vout=1.5 V 25% to 50% Load Transients Vout=1.8 V 50% to 25% Load Transients Vout=1.8 V 25% to 50% Load Transients Vout=2.5 V 50% to 25% Load Transients Vout=2.5 V 25% to 50% Load Transients Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 11 ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Transient Response Waveforms (continued) Vout=3.3 V 50% to 25% Load Transients Vout=3.3 V 25% to 50% Load Transients Vout=5.0 V 50% to 25% Load Transients Vout=5.0 V 25% to 50% Load Transients Vout=12 V 50% to 25% Load Transients Vout=12 V 25% to 50% Load Transients Note: Transient response is tested at di/dt=0.1 A/uS, external 10 uF tantalum capacitor and 1 uF ceramic capacitor, Vin=48 V, Ta=25 deg C. Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 12 ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Nov. 22, 2010 Mechanical Outline Pin Function Dia. 1 Vin(+) 0.04’’ 2 Remote On/Off 0.04’’ 3 Vin(-) 0.04’’ 4 Vout(-) 0.062’’ 5 Sense- 0.04’’ 6 TRIM 0.04’’ 7 Sense+ 0.04’’ 8 Vout(+) 0.062’’ Note: This module is recommended and compatible with Pb-Free Wave Soldering and must be soldered using a peak solder temperature of no more than 260 ºC for less than 5 seconds. Note: 1) All Pins: Material - Copper Alloy; Finish – 3 micro inches minimum Gold over 50 micro inches minimum Nickel plate. 2) Undimensioned components are shown for visual reference only. 3) All dimensions in inches (mm); Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm). Bel Fuse Inc. 206 Van Vorst Street, Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com 13 ISOLATED DC/DC CONVERTERS 48 Vdc Input 1.2 Vdc - 3.3 Vdc/15 A, 5 Vdc/12 A, 12 Vdc/5 A Output, 1/8 Brick OutputConverter Nov. 22, 2010 Bel Power, Inc. , a subsidiary of Bel Fuse, Inc. Revision History Date Revision 2010-11-22 B Changes Detail Approval Add diameter of pin and recommended pad layout in MD. XF Jiang RoHS Compliance Complies with the European Directive 2002/95/EC, calling for the elimination of lead and other hazardous substances from electronic products. 2010 Bel Fuse Inc. Specifications subject to change without notice. 112210 14 CORPORATE FAR EAST EUROPE Bel Fuse Inc. 206 Van Vorst Street Jersey City, NJ 07302 Tel 201-432-0463 Fax 201-432-9542 www.belfuse.com Bel Fuse Ltd. 8F/ 8 Luk Hop Street San Po Kong Kowloon, Hong Kong Tel 852-2328-5515 Fax 852-2352-3706 www.belfuse.com Bel Fuse Europe Ltd. Preston Technology Management Centre Marsh Lane, Suite G7, Preston Lancashire, PR1 8UD, U.K. Tel 44-1772-556601 Fax 44-1772-888366 www.belfuse.com