Component Power DC-DC Modules 50-700 Watts THE XPERTS IN POWER CPM Series • Low Profile • Industry Standard Footprint • Wide Operating Temperature • Parallel Operation • Remote ON/OFF • Adjustable Output • Overvoltage & Overload Protection Specification Input Input Voltage General • 18-36 VDC 36-76 VDC 45-160 VDC 88-370 VDC 200-400 VDC (see tables) Efficiency Isolation • • Switching Frequency • Parallel Operation Output Output Voltage Output Voltage Adjustment • • Minimum Load Start Up Delay Initial Set Accuracy Drift Line Regulation Load Regulation Ripple & Noise Overload Protection Overvoltage Protection Remote Sense • • • • • • • • Remote ON/OFF • • • See Tables ±10% CPM50 & 100, 60-110% CPM150 ,CPM200 & CPM400, 80-110% CPM600 No minimum load required 200 ms max (100% load) ±4.0% max ±0.5% max ±0.5% max ±0.9% max 200 mV pk-pk (0°C to +85°C) Operates at >105% of rated current, recovers automatically Operates at between 115-140% of rating recycle input to reset Compensates for 300mV min if not required then sense connections must be made locally ie +S to +Vout and -S to -Vout Standard on all models • Up to 89% dependant on model 3 kVAC Input to Output 2 kVAC Input to Baseplate 500 VDC Output to Baseplate 500 kHz - CPM50 & 100 370 kHz - CPM150, CPM200, 400 & 600 Current share pin provided on all except 50 W models, derate max current by 10% per module Environmental Operating Temperature • Storage Temperature Relative Humidity Shock • Vibration • • • -10 °C to +85°C CPM50 & CPM100, -20 °C to +85°C CPM150, CPM200, CPM400 & CPM600 (baseplate) -40 °C to +85 °C 20-95% non-condensing 20 G for 11 ms once each along X, Y & Z axis 10-55 Hz 5 G for 3 min periods, over 60 mins along each X, Y & Z axis Safety Emissions • ESD Susceptibility Radiated Susceptibility EFT/Burst Surge Safety Approvals • • • • • EN55022 Level A conducted EN55022 Level A radiated Contact sales for Application Note EN61000-4-2 Level 2 EN61000-4-3 Level 3 EN61000-4-4 Level 3 EN61000-4-5 Level 3 UL1950, C-UL, EN60950, VDE0160 IEC950 • • www.xpplc.com [email protected] OUTPUT VOLTAGE & CURRENT RATINGS - 50 & 100 WATT MODELS Output Power 50 W 50 W 50 W 50 W 50 W 100 W 100 W 100 W 100 W 100 W Input Voltage 88-370 VDC (3) 36-72 VDC 88-370 VDC (3) 36-72 VDC 88-370 VDC (3) 88-370 VDC (3) 36-72 VDC 88-370 VDC (3) 36-72 VDC 88-370 VDC (3) Output Voltage(2) 5V 5V 12 V 12 V 24 V 5V 5V 12 V 12 V 24 V Output Current 10.0 A 10.0 A 4.2 A 4.2 A 2.1 A 20.0 A 20.0 A 8.5 A 8.5 A 4.2 A Regulation Line Load 20 mV 40 mV 20 mV 40 mV 48 mV 100 mV 48 mV 100 mV 96 mV 150 mV 20 mV 40 mV 20 mV 40 mV 48 mV 100 mV 48 mV 100 mV 96 mV 150 mV Ripple & Noise(1) 150 mV 150 mV 200 mV 200 mV 200 mV 150 mV 150 mV 200 mV 200 mV 200 mV Efficiency 82% 80% 82% 82% 82% 82% 80% 82% 82% 82% CPM Model Number CPM50FS05 CPM5048S05 CPM50FS12 CPM5048S12 CPM50FS24 CPM100FS05 CPM10048S05 CPM100FS12 CPM10048S12 CPM100FS24 Notes 1. Measured with 220 µF capacitor at the output at 20 MHz bandwidth (0 °C to +85 °C). 2. Fixed (TRM pin open) ±10% adjustable by external VR. 3. 85-264 VAC with the CPH500 - See CPH Series. • Mechanical Details & Application Notes - 50 & 100 Watt Models Pin 1 2 3 4 5 6 7 8 9 10 11 12 Connection DC IN + DC IN + DC IN RC TRM +S DC OUT + DC OUT + DC OUT DC OUT -S CB (CPM100) Function Positive Input Voltage 1 & 2 are internally connected Negative Input Voltage Remote Control Ext. Adjustment of Output Voltage + Remote Sensing Terminal Positive Output Voltage 7 & 8 are internally connected Negative Output Voltage 9 & 10 are internally connected - Remote Sensing Terminal Current Balance Terminals for Parallel Operation NOTES: 1. All dimensions in mm tolerance ±0.3 mm. 2. Dimensions in brackets - CPM50. 3. Weight CPM50 = 120 g, CPM100 = 150 g OUTPUT VOLTAGE ADJ. CPM50 EXTERNALLY MOUNTED PARTS Output Value of externally Voltage mounted resistors (Ω) VR R1 R2 5 1K 0Ω 0Ω 12 1K 820 0Ω 24 1K 2.4 K 0Ω CPM100 EXTERNALLY MOUNTED PARTS Output Value of externally Voltage mounted resistors (Ω) VR R1 R2 5 1K 110 180 12 2K 2.4 K 240 24 5K 11 K 390 Remote Control The remote control circuit is controlled by using the RC and -ve DC IN terminals - example circuit shown opposite. 1. Between RC and -ve DC IN - terminals: “Low” level or short circuited (0-1.2 V) - Output: ON. 2. Between RC and -ve DC IN - terminals: “High” level or open circuited (2.4-5.5 V) - Output: OFF. 3. Output current from the RC terminal is 1 mA typical when the voltage at the RC terminal is at low level. Short-circuit the RC and -ve DC IN - terminal to disable remote control. www.xpplc.com [email protected] OUTPUT VOLTAGE & CURRENT RATINGS - 100, 150, 200 & 400 WATT MODELS Output Power 100 W 150 W 150 W 151 W 165 W 200 W 210 W 240 W 200 W 330 W 400 W 405 W 500 W 510 W 504 W 504 W 264 W 400 W 405 W 408 W 405 W 396 W 408 W 406 W Input Voltage 45-160 VDC 66-160 VDC 66-160 VDC 66-160 VDC 200-400 VDC(4) 200-400 VDC(4) 200-400 VDC(4) 200-400 VDC(4) 36-76 VDC 36-76 VDC 36-76 VDC 36-76 VDC 36-76 VDC 36-76 VDC 36-76 VDC 36-76 VDC 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) 200-400 VDC (4) Output Voltage(2) 13.8 V 12.0 V 15.0 V 24.0 V 3.3 V 5.0 V 7.5 V 12.0 V 2.0 V 3.3 V 5.0 V 7.5 V 12.5 V 15.0 V 24.0 V 28.0 V 3.3 V 5.0 V 7.5 V 12.0 V 15.0 V 18.0 V 24.0 V 28.0 V Output Current 7.3 A 12.5 A 10.0 A 6.3 A 50.0 A 40.0 A 28.0 A 20.0 A 100.0 A 100.0 A 80.0 A 54.0 A 40.0 A 34.0 A 21.0 A 18.0 A 80.0 A 80.0 A 54.0 A 34.0 A 27.0 A 22.0 A 17.0 A 14.5 A Regulation Line Load 60 mV 150 mV 40 mV 150 mV 60 mV 150 mV 95 mV 190 mV 16 mV 30 mV 20 mV 40 mV 30 mV 60 mV 40 mV 100 mV 10 mV 20 mV 16 mV 30 mV 20 mV 40 mV 30 mV 60 mV 40 mV 100 mV 60 mV 150 mV 95 mV 190 mV 95 mV 190 mV 16 mV 30 mV 20 mV 40 mV 30 mV 60 mV 40 mV 100 mV 60 mV 150 mV 60 mV 150 mV 95 mV 190 mV 95 mV 190 mV Ripple & Noise Pk-Pk(1) 150 mV 150 mV 150 mV 150 mV 100 mV 100 mV 140 mV 150 mV 100 mV 100 mV 100 mV 140 mV 150 mV 150 mV 150 mV 150 mV 100 mV 100 mV 140 mV 150 mV 150 mV 150 mV 150 mV 150 mV (3) Efficiency 83% 87% 86% 87% 79% 83% 86% 87% 73% 80% 84% 87% 89% 89% 89% 89% 79% 83% 86% 87% 87% 89% 87% 88% OUTPUT VOLTAGE & CURRENT RATINGS - 600 WATT MODELS Output Power 600 W 616 W 700 W 700 W Input Voltage 18-36 VDC 18-36 VDC 36-76 VDC 36-76 VDC Output Voltage(2) 12.5 V 28.0 V 12.5 V 28.0 V Output Current 48 A 22 A 56 A 25 A Regulation Line Load 40 mV 100 mV 95 mV 190 mV 40 mV 100 mV 95 mV 190 mV Ripple & Noise Pk-Pk(1) 150 mV 150 mV 150 mV 150 mV CPM Model Number CPM100C2S13 CPM150C2S12 CPM150C2S15 CPM150C2S24 CPM200C3S03 CPM200C3S05 CPM200C3S07 CPM200C3S12 CPM40048S02 CPM40048S03 CPM40048S05 CPM40048S07 CPM40048S12 CPM40048S15 CPM40048S24 CPM40048S28 CPM400C3S03 CPM400C3S05 CPM400C3S07 CPM400C3S12 CPM400C3S15 CPM400C3S18 CPM400C3S24 CPM400C3S28 CPM (3) Efficiency 83% 86% 89% 89% Model Number CPM60024S12 CPM60024S28 CPM60048S12 CPM60048S28 Notes • 1. 2. 3. 4. Measured at 20 MHz bandwidth & 0 °C to +85 °C. Fixed (TRM pin open) adjustable by external VR or external resistor. Measured at full load with 24 in 48 Vin & 280 Vin. Compatible with CPH Series to provide 85-264 VAC input - See CPH Series. Application Notes Remote ON/OFF Remote ON/OFF circuits are built-in on both the input side (RC1) and output side (RC2 & RC3). The output can be controlled by either circuit. Input Side Remote ON/OFF (RC1) The ground pin of the input side Remote ON/OFF circuit is then ‘-V in’ pin. Between RC1 and -V in the output voltage is ON at ‘Low’ level (0 - 1.0 V). Between RC1 and -V in the output voltage is OFF at ‘High’ level (3.5 - 7.0 V). When Remote ON/OFF function is not used, short between RC1 and -V in. RC2-RC3 Connection Example When output side remote ON/OFF function is used short between RC1 & -VIN. Do not connect RC2 and RC3 if remote ON/OFF is not used. Make sure that sink current of output side remote ON/OFF circuit is be <12 mA. When the CPH Series (Power Factor & Harmonic Corrector Module) is used as a front end unit, connect between RC1-pin and PR-pin on CPH for the start-up timing of the CPM Series control. Output Side Remote ON/OFF (RC2 & RC3) No 1 2 3 4 5 Specification of output side remote ON/OFF (RC2-RC3) Item RC2-RC3 Wiring method Fig.1 (a) Fig.1 (b) Fig.1 (c) Function Power ON Power ON Power ON “H” “H” “L” Base pin RC2 -S -S and RC2 Short Power ON Open (0.1mA max) (0.5 V max) Open Power OFF Short (3mA min) (0.1mA max) www.xpplc.com Auxiliary power supply for remote ON/OFF (AUX) AUX is built in for operating the output side remote ON/OFF (RC2-RC3). If AUX is not used for RC2-RC3, AUX can be used for IOG or TMP signal output by opto coupler. Short protection resistance (2.2kΩ) is built in. Output voltage decreases as the output current increases. (AUX voltage at open circuit: 16V) [email protected] Mechanical Details - 100, 150, 200 & 400 Watt Models No. 1 2 3 4, 5, 6, 7 8, 9, 10, 11 12 13 14 15 16 17 18 19 20 21 Connection +V IN -V IN RC1 +V OUT -V OUT CB VB TMP RC3 RC2 TRM +S -S IOG AUX FG Function + DC Input - DC Input Remote ON/OFF (Input1) + DC Output - DC Output Current Balance Voltage Balance Thermal Detection Signal Remote ON/OFF Output Side Adjustment of Output Voltage + Remote Sensing - Remote Sensing Inverter Operation Monitor Auxiliary Power Supply Mounting Hole (FG) NOTES: 1. All dimensions in mm, tolerance ±0.3 mm. 2. Weight CPM100-200 = 150 g, CPM400 = 180 g Mechanical Details - 600 Watt Model No. 1, 2 3, 4 5 6, 7, 8, 9 10, 11, 12, 13 14 15 16 17 18 19 20 21 22 23 Connection +V IN -V IN RC1 +V OUT -V OUT CB VB TMP RC3 RC2 TRM +S -S IOG AUX FG Function + DC Input - DC Input Remote ON/OFF (Input1) + DC Output - DC Output Current Balance Voltage Balance Thermal Detection Signal Remote ON/OFF Output Side Adjustment of Output Voltage + Remote Sensing - Remote Sensing Inverter Operation Monitor Auxiliary Power Supply Mounting Hole (FG) www.xpplc.com NOTES: 1. All dimensions in mm, tolerance ±0.3 mm. 2. Weight 200g or less [email protected] Rev 5.0