LANE-6KV SERIES 1 Watt Medical & Industrial DC/DC Power Converters Rev E FEATURES • 1 Watt Output Power • 3000VACrms (6000VDC) I/O Isolation • Small SIP Package • Reinforced Insulation Rated for 300VAC • Single & Dual Outputs Working Voltage • Low Coupling Capacity • cUL/UL60950-1, CSA C22.2 No. 60950-1-03, • Short Circuit Protection IEC/EN 60950-1 Industrial Safety Approvals • -25°C to +85°C Operating Temperature • MTBF > 2,000,000 Hours • UL60601-1, CSA C22.2 No. 601-1, IEC/EN 60601-1 (3rd Edition) Medical Safety Approvals DESCRIPTION Size: 0.87 x 0.30 x 0.49 inches 22.0 x 7.5 x 12.5 mm Weight: 0.14oz (3.9g) The LANE-6KV series of 1 watt DC/DC power converters are specially designed to provide ultra-high levels of isolation in a miniature SIP package. This series consists of 12 models with nominal input voltages of 5V and 12V and standard output voltages of 5V, 12V, and 15V in both single and dual output configurations. The LANE-6KV has both industrial and medical (3rd edition) approvals and offers an economical solution for many applications in industrial controls and instrumentation, consumer electronics, and wherever a certified supplementary or reinforced insulation system is required to comply with relative safety standards. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage LANE505N6KV LANE512N6KV 5 VDC (4.5 - 5.5 VDC) LANE515N6KV LANE1205N6KV LANE1212N6KV LANE1215N6KV 12 VDC (10.8 - 13.2 VDC) Output Voltage Output Current Min (1) Max Input Current (Typ) Max No Load Load Load Regulation Output Power Efficiency (Typ) Maximum Capacitive Load 303mA 10% 1W 66% 680μF 291mA 8% 1W 66% 680μF 5 VDC 4mA 200mA 12 VDC 2mA 80mA 15 VDC 1mA 65mA 295mA 8% 1W 66% 680μF 5 VDC 4mA 200mA 126mA 10% 1W 66% 680μF 12 VDC 2mA 80mA 121mA 8% 1W 66% 680μF 15 VDC 1mA 65mA 123mA 8% 1W 66% 680μF Load Regulation Output Power Efficiency (Typ) Maximum Capacitive Load 303mA 10% 1W 66% ±220μF 267mA 8% 1W 72% ±220μF 55mA 30mA DUAL OUTPUT MODELS Model Number Input Voltage LANE505ND6KV LANE512ND6KV 5 VDC (4.5 - 5.5 VDC) LANE515ND6KV LANE1205ND6KV LANE1212ND6KV LANE1215ND6KV 05/22/2014 12 VDC (10.8 - 13.2 VDC) Output Current Input Current (Typ) Max No Load Load Output Voltage Min (1) Max ±5 VDC ±2mA ±100mA ±12 VDC ±1mA ±40mA ±15 VDC ±1mA ±35mA 287mA 8% 1W 73% ±220μF ±5 VDC ±2mA ±100mA 126mA 10% 1W 66% ±220μF ±12 VDC ±1mA ±40mA 108mA 8% 1W 74% ±220μF ±15 VDC ±1mA ±35mA 117mA 8% 1W 75% ±220μF 55mA 30mA Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Rev E LANE-6KV SERIES 1 Watt Medical & Industrial DC/DC Power Converters TECHNICAL SPECIFICATIONS: LANE-6KV SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 4.5 10.8 -0.7 -0.7 5 12 Max Unit INPUT SPECIFICATIONS Input Voltage Range Input Surge Voltage (1sec, max.) Reverse Polarity Input Current Input Current Internal Power Dissipation Input Filter Type OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation 5VDC nominal input models 12VDC nominal input models 5VDC nominal input models 12VDC nominal input models No Load For Vin change of 1% 5VDC and ±5VDC output models Others Dual output models; Balanced loads 20% load to 100% load 5.5 13.2 9 29 0.3 See Table 650 LC filter See Table ±1.0 ±3.0 ±1.2 ±1.5 10 8 ±0.1 ±1.0 1 See Table See Table See Table 150 ±0.01 ±0.02 VDC VDC A mW % % % Cross Regulation % Output Power W Output Current Minimum Load See Note 1 Maximum Capacitive Load Ripple & Noise 20MHz bandwidth mVp-p Temperature Coefficient %/°C PROTECTION Short Circuit Protection 0.5 s GENERAL SPECIFICATIONS Efficiency Nominal input voltage and full load See Table Switching Frequency 50 80 100 KHz Isolation Voltage (I/P to O/P) 60 seconds 3000 VACrms Isolation Test Voltage (I/P to O/P) Flash tested for 1 second 4500 Vpk Isolation Resistance (I/P to O/P) 500VDC 10 GΩ Isolation Capacitance (I/P to O/P) 100KHz, 1V 15 20 pF ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature See power derating curve -25 +85 °C Case Temperature +90 °C Storage Temperature -50 +125 °C Relative Humidity Non-condensing 95 % RH Cooling Natural convection is about 20LFM but is not equal to still air (0 LFM) Free air convection Lead Temperature 1.5mm from case for 10 sec. 260 °C MTBF MIL-HDBK-217F at 25°C, ground benign 2,000,000 hours PHYSICAL SPECIFICATIONS Weight 0.14oz (3.9g) Dimensions (L x W x H) 0.87 x 0.30 x 0.49 inches (22.0 x 7.5 x 12.5 mm) Case Material Flammability to UL 94V-0 rated Non-conductive black plastic Pin Material Alloy 42 SAFETY Industrial CUL/UL60950-1, CSA C22.2 No. 60950-1-03, IEC/EN 60950-1 Safety Approvals Medical UL 60601-1, CSA C22.2 No.601-1, IEC/EN 60601-1 (3rd edition) NOTES 1. The LANE-6KV series requires a minimum load on the output to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 2. All DC/DC converters should be externally fused at the front end for protection. 3. Other input and output voltages may be available, please contact factory. Due to advances in technology, specifications subject to change without notice. 05/22/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 Rev E LANE-6KV SERIES 1 Watt Medical & Industrial DC/DC Power Converters DERATING CURVE MECHANICAL DRAWING PIN CONNECTIONS Pin Single Output Dual Output 1 +Vin +Vin 2 -Vin -Vin 5 -Vout -Vout 6 No Pin Common 7 +Vout +Vout NOTES: 1. Unit: inches (mm) 2. Tolerance: X.X±0.25 (X.XX±0.01) X.XX±0.13 (X.XXX±0.005) 3. Pins: ±0.05 (±0.002) 4. Weight: 0.14oz (3.9g) 5. Pin Material: Alloy 42 6. Case Material: non-conductive black plastic (flammability to UL94V-0 rated) 7. All dimensions are for reference only 05/22/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 Rev E LANE-6KV SERIES 1 Watt Medical & Industrial DC/DC Power Converters DESIGN CONSIDERATIONS Peak-to-Peak Output Noise Measurement Test Use a 0.33µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 020MHz. Position the load between 50mm and 75mm from the DC/DC converter. TEST SETUP Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of 2.2µF for the 5V input devices and a 1.0µF for the 12V input devices. Output Ripple Reduction A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 1.5µF capacitors at the output. Maximum Capacitive Load The LANE-6KV series has a limitation of maximum connected capacitance on the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the start-up time. For optimum performance we recommend 220µF maximum capacitive load for dual outputs and 680µF capacitive load for single outputs. The maximum capacitance can be found in the Model Selection Table. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in a test setup. 05/22/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 Rev E LANE-6KV SERIES 1 Watt Medical & Industrial DC/DC Power Converters COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, welldocumented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/22/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5