Standard Terminal Block APPLICATIONS Wireless Network Telecom/ Datacom Industry Control System Distributed Power Architectures Semiconductor Equipment T E C H N I C A L S P E C I F I C AT I O N FEATURES z OUTPUT CURRENT UP TO 25A z 2:1 WIDE INPUT VOLTAGE RANGE z HIGH EFFICIENCY UP TO 93% z NO MINIMUM LOAD z SOFT-START z ADJUSTABLE OUTPUT VOLTAGE z UNDER-VOLTAGE LOCKOUT • INPUT REVERSE PROTECTION • INDUSTRY STANDARD HALF-BRICK FOOTPRINT • SIX-SIDED CONTINUOUS SHIELD • INPUT TO OUTPUT BASIC INSULATION • BUS TERMINAL BLOCK OPTION OPTIONS z Positive logic remote ON/OFF z Pin length z Terminal block with EMC filter All specifications are typical at nominal input, full load and 25℃ otherwise noted GENERAL SPECIFICATIONS 100Watts, max. Full load and Vin, nom ±1% +10%, -20% 0% LL to HL at FL See table No Load to Full Load See table 10% of Vout, nom 20MHz bandwidth See table ±0.02%/ ℃, max. 25% load step change 200μS (Hiccup) 115% ~ 130% of Vout, nom 110% ~ 140% of Iout Rated Hiccup, automatics recovery Efficiency 12V nominal input 24V nominal input 48V nominal input 12V nominal input 24V nominal input 48V nominal input 12V nominal input 24V nominal input 48V nominal input ENVIRONMENTAL SPECIFICATIONS INPUT SPECIFICATIONS Input voltage range Terminal block Heat-sink DESCRIPTION HAE100-SERIES DC/DC converters provide up to 100 watts of output power in an industry standard half-brick package and footprint. All models feature a wide input range and adjustable output voltage. OUTPUT SPECIFICATIONS Output power Voltage accuracy Voltage adjustability (Note 7) Minimum load Line regulation Load regulation Remote sense (Note 8) Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection threshold Over current protection threshold Short circuit protection z z 9 – 18VDC 18 – 36VDC 36 – 75VDC 8.5VDC 17.5VDC 35.5VDC 7.5VDC 16VDC 34VDC Pi type 36VDC 50VDC 100VDC Parallel diode 25mS, typ. 25mS, typ. See table 2250VDC, min. Isolation voltage 1600VDC, min. Isolation resistance 109ohms, min. Isolation capacitance 2500pF, max. Switching frequency 300KHz, typ. Design meet safety standard IEC60950-1, UL60950-1, EN60950-1 Case material Metal Base material FR4 PCB Potting material Silicon (UL94-V0) 2.40 X 2.28 X 0.50 Inches Dimensions (61.0×57.9×12.7 mm) Weight 97g (3.42oz) BELLCORE TR-NWT-000332 1.010 x 106 hrs MTBF (Note 1) MIL-HDBK-217F 7.416 x 104 hrs Input to Output (Basic insulation) Input (Output) to Case Operating ambient Without Heat-sink -40℃ ~ +35℃ (without derating) temperature (Note10) +35℃ ~ +77℃ (with derating) (For 3.3,5,12,15Vout) With Heat-sink -40℃ ~ +50℃ (without derating) Start-up voltage (0.24” Height) +50℃ ~ +82℃ (with derating) Operating ambient Without Heat-sink -40℃ ~ +30℃ (without derating) temperature (Note10) +30℃ ~ +81℃ (with derating) Shutdown voltage (For 24,28,48Vout) With Heat-sink -40℃ ~ +44℃ (without derating) (0.24” Height) +44℃ ~ +85℃ (with derating) Input filter Maximum case temperature 105℃ Input surge voltage 100mS max 12V nominal input Over temperature protection 115℃ 24V nominal input Storage temperature range -55℃ to +125℃ 48V nominal input Thermal impedance without Heat-sink 6.7℃/watt Input reverse protection (Note 9) (Note 11) with 0.24" Height Heat-sink 5.4℃/watt Vin, nom and Power up with 0.45" Height Heat-sink 4.7℃/watt Start up time constant resistive load Remote ON/OFF Thermal shock MIL-STD-810F Remote ON/OFF (Note 6) MIL-STD-810F (Negative logic) (Standard) DC-DC ON Short or 0V < Vr < 1.2V Vibration 5% to 95% RH DC-DC OFF Open or 3V < Vr < 12V Relative humidity (Positive logic) (Option) DC-DC ON Open or 3V < Vr < 12V EMC CHARACTERISTICS (Note 12) DC-DC OFF Short or 0V < Vr < 1.2V EN55022 Class A Input current of Remote control pin Vin(nom) -0.5mA ~ 1mA EMI Remote off input current Vin(nom) 3mA Air ± 8KV ESD EN61000-4-2 Perf. Criteria A ± 6KV Contact Radiated immunity EN61000-4-3 10 V/m Perf. Criteria A Fast transien EN61000-4-4 ± 2KV Perf. Criteria A Surge EN61000-4-5 ± 1KV Perf. Criteria A Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Page 1 of 5 Issued Date：2009/01/13 Model Number Input Range (4) (5) (4) Output Current Input Current Output Line Load Output Eff Voltage Min. load Full load Regulation Regulation Ripple & Noise No Load (3) Full Load (2) (%) HAE100-12S3P3 9 – 18 VDC 3.3 VDC 0 mA 25 A 7 mV 10 mV 75 mVp-p 200 mA 7.768 A 90 HAE100-12S05 9 – 18 VDC 5 VDC 0 mA 20 A 10 mV 15 mV 75 mVp-p 210 mA 9.311 A 91 HAE100-12S12 9 – 18 VDC 12 VDC 0 mA 8.4 A 24 mV 30 mV 100 mVp-p 210 mA 9.385A 91 HAE100-12S15 9 – 18 VDC 15 VDC 0 mA 6.7 A 30 mV 38 mV 100 mVp-p 210 mA 9.358A 91 HAE100-12S24 9 – 18 VDC 24 VDC 0 mA 4.2 A 48 mV 48 mV 200 mVp-p 100 mA 9.492A 90 HAE100-12S28 9 – 18 VDC 28 VDC 0 mA 3.6 A 56 mV 56 mV 200 mVp-p 100 mA 9.492A 90 HAE100-12S48 9 – 18 VDC 48 VDC 0 mA 2.1 A 96 mV 72 mV 300 mVp-p 100 mA 9.492A 90 HAE100-24S3P3 18 – 36 VDC 3.3 VDC 0 mA 25 A 7 mV 10 mV 75 mVp-p 90 mA 3.841 A 91 HAE100-24S05 18 – 36 VDC 5 VDC 0 mA 20 A 10 mV 15 mV 75 mVp-p 185 mA 4.554 A 93 HAE100-24S12 18 – 36 VDC 12 VDC 0 mA 8.4 A 24 mV 30 mV 100 mVp-p 185 mA 4.590A 93 HAE100-24S15 18 – 36 VDC 15 VDC 0 mA 6.7 A 30 mV 38 mV 100 mVp-p 185 mA 4.577 A 93 HAE100-24S24 18 – 36 VDC 24 VDC 0 mA 4.2 A 48 mV 48 mV 200 mVp-p 85 mA 4.641A 92 HAE100-24S28 18 – 36 VDC 28 VDC 0 mA 3.6 A 56 mV 56 mV 200 mVp-p 85 mA 4.641A 92 HAE100-24S48 18 – 36 VDC 48 VDC 0 mA 2.1 A 96 mV 72 mV 300 mVp-p 85 mA 4.641A 92 HAE100-48S3P3 36 – 75 VDC 3.3 VDC 0 mA 25 A 7 mV 10 mV 75 mVp-p 80 mA 1.920 A 91 2.277 A 93 HAE100-48S05 36 – 75 VDC 5 VDC 0 mA 20 A 10 mV 15 mV 75 mVp-p 90 mA HAE100-48S12 36 – 75 VDC 12 VDC 0 mA 8.4 A 24 mV 30 mV 100 mVp-p 90 mA 2.295A 93 HAE100-48S15 36 – 75 VDC 15 VDC 0 mA 6.7 A 30 mV 38 mV 100 mVp-p 90 mA 2.288 A 93 HAE100-48S24 36 – 75 VDC 24 VDC 0 mA 4.2 A 48 mV 48 mV 200 mVp-p 40 mA 2.320A 92 HAE100-48S28 36 – 75 VDC 28 VDC 0 mA 3.6 A 56 mV 56 mV 200 mVp-p 40 mA 2.320A 92 HAE100-48S48 36 – 75 VDC 48 VDC 0 mA 2.1 A 96 mV 72 mV 300 mVp-p 40 mA 2.320A 92 Note 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40℃. MIL-HDBK-217F Notice2 @Ta=25℃, Full load(Ground, Benign, controlled environment). 2. Maximum value at nominal input voltage and full load. 3. Typical value at nominal input voltage and no load. 4. Typical value at nominal input voltage and full load. 5. The ripple and noise of output voltage 48V is measured with a 2.2μF/100V X7R MLCC; The ripple and noise of other output voltage is measured with a 4.7μF/50V X7R MLCC. 6. The remote ON/OFF control pin voltage is referenced to –Vin. The positive logic and pin length (DIM.) are optional. To order positive logic ON-OFF control of standard product add the suffix -P (Ex: HAE100-48S05-P). 7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins for trim up or between TRIM and –SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular output voltage uses the following equation: (100 + Δ% ) − (100 + 2Δ% ) ⎞⎟ KΩ ⎛V RU = ⎜⎜ OUT ⎟ Δ% Δ% 1 . 225 ⎝ ⎠ ⎛ 100 ⎞ RD = ⎜ − 2 ⎟ KΩ ⎝ Δ% ⎠ 8. Maximum output deviation is +10% inclusive of remote sense. If remote sense is not being used, the +SENSE should be connected to its corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT. 9. Internal fusing is not included, so we suggest to use an input line fuse. 10. Test condition with vertical direction by natural convection (20LFM). 11. Heat-sink is optional and P/N: 7G-0021A-F, 7G-0022A-F, 7G-0023A-F, 7G-0024A-F. 12. The HAE100 series meets EMC characteristics only with external components connected before the input pin to the converter. If customer only need to meet EN61000-4-4, EN61000-4-5 ,an external input filter capacitor is required The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ 13. CASE GROUNDING：When you connect the case pin and the four screw bolts to shield plane, the EMI could be better reduced. Page 2 of 5 Issued Date：2009/01/13 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 100 OUTPUT POWER (%) OUTPUT POWER (%) OUTPUT POWER (%) 100 40 HAE100-48S05 Derating Curve With 0.45" Height Heat-sink (Note 11 ) HAE100-48S05 Derating Curve With 0.24" Height Heat-sink (Note 11 ) HAE100-48S05 Derating Curve 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 100 80 60 20 0 -40 -20 0 20 40 60 80 100 0 -40 -20 AMBIENT TEMPERATURE (℃) 0 20 40 60 80 100 -40 -20 AMBIENT TEMPERATURE (℃) 0 20 40 60 80 AMBIENT TEMPERATURE (℃) HAE100-48S05 Efficiency VS Input Voltage 100 HAE100-48S05 Efficiency VS Output Load 95 94 EFFICIENCY(%) EFFICIENCY(%) 96 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 92 90 88 86 90 85 80 75 70 65 60 55 84 50 36 40 44 48 52 56 60 64 68 72 10 20 30 40 50 60 70 80 90 100 OUTPUT LOAD (% of Full Load) INPUT VOLTAGE (V) EMI Filter For EN 55022 Class B Recommendation Recommended Filter for EN55022 Class B Compliance The components used in the above figure, together with the manufacturers’ part numbers for these components, are as follows: HAE100-12SXX C1,C5 C2,C3,C4,C6,C7 C8 C9 C10,C11,C12,C13 C14,C15 L1 L2 TBD TBD TBD TBD TBD TBD TBD TBD 4.7μF/50V 1812 MLCC 2.2μF/100V 1812 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC 4700pF/3KV 1812 MLCC 10nF/2KV 1812 MLCC 10nF/2KV 1812 MLCC 1000pF/3KV 1808 MLCC 1000pF/3KV 1808 MLCC Common Choke PMT-073 305μH Common Choke PMT-064 1400μH Common Choke PMT-073 305μH Common Choke PMT-072 156μH HAE100-24SXX 100μF/50V HAE100-48SXX 100μF/100V Recommended EN55022 Class B Filter Circuit Layout Page 3 of 5 Issued Date：2009/01/13 100 Mechanical Drawing PIN CONNECTION PIN Define Diameter 1 - INPUT 0.04 Inches 2 CASE 0.04 Inches 3 CTRL 0.04 Inches 4 + INPUT 0.04 Inches 5 - OUTPUT 0.08 Inches 6 - SENSE 0.04 Inches 7 TRIM 0.04 Inches 8 + SENSE 0.04 Inches 9 + OUTPUT 0.08 Inches EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. 1. Pin 1,2,3,4,6,7,8. DIA. 0.040 (1.02mm) Pin 5,9. DIA. 0.080 (2.03mm) 2. All dimensions in inches (mm) 3. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 4. Pin pitch tolerance ±0.01 (0.25) 5. Pin dimension tolerance ±0.004(0.1) TRIM UP TRIM DOWN 7 6 RU 8 RD 7 Product Option Product option Negative remote ON/OFF logic Positive remote ON/OFF logic 0.20” pin length 0.145” pin length 0.11” pin length 0.20” pin length 0.145” pin length 0.11” pin length Suffix -L -K -P -S -M Product option Heat-sink Terminal Block H= 0.24” Vertical H= 0.45” Vertical H= 0.24” Horizontal H= 0.45” Horizontal Without EMC filter With EMC filter Suffix 7G-0023A-F 7G-0021A-F 7G-0022A-F 7G-0024A-F - HS2 - HS - HS1 - HS3 -T - TF Heat Sink Type (Suffix-HS) Vertical Fin Orientation Horizontal Fin Orientation Page 4 of 5 Issued Date：2009/01/13 Terminal Block Type Note：Terminal Block without EMC Filter (Suffix-T) and Terminal Block with EMC Filter (Suffix-TF) The terminal block type of HAE100 can meet the EMC characteristics with an EMC filter. Followings are the mechanical drawings for reference. Pin assignments are same as standard type. 1) Terminal Block without EMC Filter (Suffix-T) EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 7 6 RU 8 RD 7 TERMINAL CONNECTION Terminal Define wire range 1 - INPUT 14 AWG to 16 AWG 2 CASE 14 AWG to 18 AWG 3 CTRL 14 AWG to 18 AWG 4 + INPUT 14 AWG to 16 AWG 5 - OUTPUT 10 AWG to 12 AWG 6 - SENSE 14 AWG to 18 AWG 7 TRIM 14 AWG to 18 AWG 8 + SENSE 14 AWG to 18 AWG 9 + OUTPUT 10 AWG to 12 AWG 2) Terminal Block with EMC Filter (Suffix-TF) All dimensions in inches (mm) Tolerance : x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) Page 5 of 5 Issued Date：2009/01/13