Data Sheet CURRENT MODE PWM CONTROLLER AP384XC General Description Features The AP3842C/3C/4C/5C are high performance fixed frequency current-mode PWM controller series. · · These integrated circuits are optimized for off-line and DC-DC converter applications with minimum external components. They feature under-voltage lockout (UVLO) circuit with low start-up current, trimmed oscillator for precise duty cycle control, current sense comparator providing maximum current limiting and a totem pole output stage for increasing output current. In addition, these ICs also feature accurate protection against over-temperature, over-current and maximal output power. · · · · · The AP3842C and AP3844C have UVLO thresholds of 16V(on) and 10V(off); The corresponding thresholds for AP3843C and AP3845C are 8.4 V(on) and 7.6V(off). · The AP3842C and AP3843C can operate approaching 100% duty cycle; AP3844C and AP3845C can operate from zero to 50% duty cycle. · · · · · · Applications These ICs are available in SOIC-8 and DIP-8 packages. Option 1 Low Start-up Current: 50μA Robust VREF Line/Load Regulation Low Line Regulation : 4mV Low Load Regulation : 4mV High Stability of Reference Voltage over a Full Temperature Range: 0.2mV/ oC Operating Frequency up to 500kHz High PWM Frequency Stability over a Full Temperature Range: 2.5% High PWM Frequency Stability under a Full Supply Voltage Range: 0.2% Accurate Over-temperature Protection with Hysteresis UVLO with Hysteresis Off-line Converter DC-DC Converter Voltage Adapter CRT Monitor Power Supply Desktop Power Supply DVD/STB Power Supply Option 2 SOIC-8 DIP-8 Figure 1. Package Types of AP3842C/3C/4C/5C Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 1 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Pin Configuration P Package (DIP-8) M Package (SOIC-8) COMP 1 8 VREF VFB 2 7 VCC ISENSE 3 6 OUTPUT RT/CT 4 5 GND COMP 1 8 VREF VFB 2 7 VCC ISENSE 3 6 OUTPUT RT/CT 4 5 GND Figure 2. Pin Configuration of AP3842C/3C/4C/5C (Top View) Pin Description Pin Number Pin Name Function 1 COMP 2 VFB The inverting input of the Error Amplifier. It is normally connected to the switching power supply output through a resistor divider. 3 ISENSE A voltage proportional to inductor current is connected to this input. The PWM uses this information to terminate the output switch conduction. 4 RT/CT The Oscillator frequency and maximum output duty cycle are programmed by connecting resistor RT to VREF and capacitor CT to ground. Operation to 500 kHz is possible. 5 GND The combined control circuitry and power ground. 6 OUTPUT 7 VCC The positive supply of the control IC. 8 VREF This is the reference output. It provides charging current for capacitor CT through resistor RT. This pin is the Error Amplifier output and is made available for loop compensation. This output directly drives the gate of a power MOSFET. Peak currents up to 1.0 A are sourced and sunk by this pin. Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 2 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Functional Block Diagram VCC 7 34V GND UVLO S/R 5 5V REF 8 INTERNAL BIAS 2.50V VREF GOOD LOGIC RT/CT 4 OSC VFB COMP ISENSE 3 OUTPUT (Note) S 2R 2 1 6 T OVER TEMP PROTECT ERROR AMP VREF R R 1V CURRENT SENSE COMPARATOR PWN LATCH Note: Toggle flip-flop used for 3844C/45C only Figure 3. Functional Block Diagram of AP3842C/3C/4C/5C Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 3 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Ordering Information AP384XC - Circuit Type E1: Lead Free G1: Green 2: AP3842C 3: AP3843C 4: AP3844C 5: AP3845C TR: Tape and Reel Blank: Tube Package M: SOIC-8 P: DIP-8 Package SOIC-8 Temperature Range Part Number Lead Free AP3842/3/4/5CM-E1 Marking ID Green AP3842/3/4/5CM-G1 Lead Free Green Packing Type 3842/3/4/5CM-E1 3842/3/4/5CM-G1 Tube -40 to 85 C AP3842/3/4/5CMTR-E1 AP3842/3/4/5CMTR-G1 3842/3/4/5CM-E1 3842/3/4/5CM-G1 Tape & Reel o DIP-8 AP3842/3/4/5CP-E1 AP3842/3/4/5CP-G1 AP3842/3/4/5CP-E1 AP3842/3/4/5CP-G1 Tube BCD Semiconductor's Pb-free products, as designated with "E1" suffix in the part number, are RoHS compliant. Products with "G1" suffix are available in green packages. Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 4 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Absolute Maximum Ratings (Note 1, 2) Parameter Symbol Value Unit Supply Voltage VCC 30 V Output Current IO ±1 A Analog Inputs V(ANA) -0.3 to 6.3 V Error Amp Output Sink Current ISINK(E.A) 10 mA Power Dissipation at TA< 25 oC (DIP-8) PD (Note 3) 1000 mW Power Dissipation at TA<25 oC (SOIC-8) PD (Note 3) 460 mW Junction Operating Temperature TJ -40 to 150 oC Thermal Resistance (Junction to Ambient) θJA 140 oC/W SOIC-8 160 oC/W TSTG -65 to 150 oC TLEAD +300 oC 250 V Storage Temperature Range Lead Temperature (Soldering, 10sec) DIP-8 ESD (Machine Model) Note 1: Stresses greater than those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "Recommended Operating Conditions" is not implied. Exposure to "Absolute Maximum Ratings" for extended periods may affect device reliability. Note 2: All voltages are with respect to pin 5 and all currents are positive into specified terminal. Note 3: Board thickness 1.6mm, board dimension 90mm x 90mm. Recommended Operating Conditions Parameter Oscillation Frequency Ambient Temperature Min Symbol f TA -40 Jul. 2013 Rev. 2. 0 Max Unit 500 KHz 85 oC BCD Semiconductor Manufacturing Limited 5 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Electrical Characteristics (VCC=15V, RT=10kΩ CT=3.3nF, TA=25oC, unless otherwise specified.) Parameter Symbol Conditions Min Typ Max Unit VREF TA=25oC, IREF=1mA 4.90 5.00 5.10 V Line, Load, Temp. 4.82 5.18 V Line Regulation ΔVREF 12V ≤ VCC ≤25V 4 15 mV Load Regulation ΔVREF 1mA ≤ IREF ≤20mA 4 15 mV -100 -180 mA REFERENCE SECTION Reference Output Voltage Total Output Variation Short Circuit Output Current ISC Temperature Stability TA=25oC (Note 6) 0.3 mV/oC OSCILLATOR SECTION Oscillation Frequency f Oscillator Amplitude VOSC 47 TA=25oC 52 57 KHz Pin 4, peak to peak (Note 6) 1.7 V Temperature Stability (Note 6) 2.5 % Voltage Stability 12V ≤ VCC ≤ 25V 0.2 1 % Discharge Current Vpin 4 =2V(Note 7) 8.5 9.5 10.5 mA VI Vpin 1=2.5V 2.45 2.50 2.55 V ISINK Vpin1=1.1V ERROR AMPLIFIER SECTION Input Voltage Output Sink Current Output Source Current ISOURCE Vpin1=5V High Output Voltage VOH RL=15kΩ to GND Low Output Voltage VOL RL=15kΩ to pin 8 8 mA -0.8 mA 5 7 V 0.7 1.1 V 2V ≤ VO ≤ 4V 65 90 dB PSRR 12V ≤ VCC ≤ 25V 60 70 dB VI(MAX) Vpin1=5V(Note 4) 0.9 1 1.1 V (Note 4, 5) 2.85 3 3.15 V/V Voltage Gain Power Supply Rejection Ratio 5 -0.5 CURRENT SENSE SECTION Maximum Input Signal Gain Power Supply Rejection Ratio GV PSRR Delay to Output Input Bias Current 12V≤ VCC≤ 25V (Note 4, 6) 70 Vpin3 = 0 to 2V (Note 6) 150 300 ns -3 -10 μA ISINK = 20mA 0.1 0.4 V ISINK = 200mA 1.4 2.2 V IBIAS dB OUTPUT SECTION Low Output Voltage High Output Voltage VOL VOH Rise Time tR Fall Time tF ISOURCE = 20mA 13 14 V ISOURCE = 200mA 12 13 V TA=25oC, TA=25oC, CL=1nF (Note 6) 50 150 ns CL=1nF (Note 6) 50 150 ns Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 6 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Electrical Characteristics (Continued) Parameter Symbol Conditions UNDER -VOLTAGE LOCKOUT SECTION Start Threshold VTH(ST) Min Typ Max Unit AP3842C/AP3844C 15 16 17 V AP3843C/AP3845C 7.8 8.4 9.0 V VOPR (Min.) AP3842C/AP3844C 8.5 10.0 11.5 V AP3843C/AP3845C 7.0 7.6 8.2 V D(Max.) AP3842C/AP3843C 95 97 100 % D(Max.) AP3844C/AP3845C 46 48 50 % 0 % 80 μA Min. Operation Voltage (After Turn On) PWM SECTION Max. Duty Cycle Min. Duty Cycle D(Min.) TOTAL STANDBY CURRENT SECTION Start-up Current IST ICC(OPR) Operating Supply Current Zener Voltage AP3842C/AP3844C, VCC=14V 50 AP3843C/AP3845C, VCC=6.5V 50 80 Vpin3=Vpin2=0V 8 12 ICC=25mA VZ 30 mA 34 V OVER-TEMPERATURE PROTECT SECTION Shutdown Temperature TSHUT (Note 6) 155 oC Temperature Hysteresis THYS (Note 6) 25 oC Note 4: Parameters are tested at trip point of latch with Vpin2 = 0. Note 5: Here gain is defined as: ΔVPin 1 A= , 0 ≤ Vpin3 ≤ 0.8V ΔVPin 3 Note 6: These parameters, although guaranteed, are not 100% tested in production. Note 7: This parameter is measured with RT=10kΩ to VREF, it contributes 0.3mA of current to the measured value. So the total current flowing into the CT pin will be 0.3mA higher than the measured value approximately. VREF 4.7k 1k ERROR AMP ADJUST RT 1 COMP 2 VFB A VREF 8 VCC 7 VCC 100k 5k 4.7k AP384XC 2N2222 ISENSE ADJUST 0.1μF 3 ISENSE OUTPUT 6 4 RT/CT GND 5 1K 1W OUTPUT 0.1μF GND CT Figure 4. Basic Test Circuit Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 7 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC ELectrical Characteristics (Continued) Figure 4 is the basic test circuit for AP384XC. In testing, the high peak currents associated with capacitive loads necessitate careful grounding techniques. Timing and bypass capacitors should be connected close to pin 5 in a single point ground. The transistor and 5k potentiometer are used to sample the oscillator waveform and apply an adjustable ramp to pin 3. Typical Performance Characteristics Figure 5. Oscillator Dead Time vs. Timing Capacitor Figure 6. Timing Resistor vs. Frequency 5.015 4.0 VCC=15V, IO=1mA o 3.5 Saturation Voltage (V) Reference Voltage (V) 5.010 5.005 5.000 4.995 4.990 VCC=15V, TA=25 C 3.0 2.5 2.0 1.5 1.0 0.5 4.985 4.980 -40 0.0 -0.5 -20 0 20 40 60 80 100 0 120 o Ambient Temperature ( C) 50 100 150 200 250 300 350 400 450 500 550 600 Output Sink Current (mA) Figure 7. Reference Voltage vs. Ambient Temperature Jul. 2013 Rev. 2. 0 Figure 8. Output Saturation Characteristics BCD Semiconductor Manufacturing Limited 8 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Typical Performance Characteristics (Continued) 90 90 80 80 o VCC=15V, TA=25 C Start-up Current (μA) Voltage Gain (dB) 70 60 50 40 30 70 AP3842C/44C, VCC=14V 60 50 AP3843C/45C, VCC=6.5V 20 40 10 30 -40 0 10 100 1k 10k 100k -20 0 20 40 60 80 100 120 1M o Ambient Temperature ( C) Frequency (Hz) Figure 9. Error Amplifier Open-Loop Frequency Response Figure 10. Start-up Current vs. Ambient Temperature 80 Start-up Current (μA) 70 60 AP3843C/45C 50 AP3842C/44C 40 30 20 10 0 0 2 4 6 8 10 12 14 16 18 Supply Voltage (V) Figure 11. Start-up Current vs. Supply Voltage Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 9 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Typical Application NTC Bridge Diode 1N4007*4 R19 10 C2 0.01μ 600V + R2 1M/ 0.25W J1 AC 90 to 265V C1 47μ C14 100μ/400V R3 39k 2W C15 2.2n L3 10μ T D1 Byv26e D3 8TQ100 R4 10 + C10 1000μ C11 1μ R20 2K Z2 SA12A + C9 2200μ + D2 1N4001 7 R12 100 Vcc V CC J2 12V/5A C3 0.1μ VREF 8 R5 10k 2 C5 220p VFB 1 COMP 5 GND RT/CT 4 OUTPUT 6 ISENSE 3 C15 100p R14 130k U1 AP3842C/3C/4C/5C R13 15k R11 820 C4 3.3n C8 0.22μ R6 20 R7 1k C6 2200p/600V R16 8.2k Q1 IRF830 U3 AZ431 C7 680p Z1 1N5819 R15 100 W1 1k R18 3.9k R10 0.51/1W R9 7.5k R17 2k U2 PC817 Figure 12. Typical Application of AP3842C/3C/4C/5C Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 10 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Mechanical Dimensions SOIC-8 4.700(0.185) 5.100(0. 201) 7° Unit: mm(inch) 0.320(0. 013) TYP 1.350(0.053) 1.750(0.069) 8° 8° 7° 0.675(0.027) 0.725(0.029) D 5.800(0. 228) 6.200(0. 244) 1.270(0. 050) TYP D 20:1 0.300(0.012) R0.150(0.006) 0.100(0.004) Option 1 0° 8° 1.000(0. 039) TYP 3.800(0.150) 4.000(0.157) Option 1 0.300(0.012) 0.150(0. 006) 0.250(0. 010) 1° 7° 0.510(0.020) 0.900(0. 035) TYP Option 2 R0.150(0.006) 0.450(0. 017) 0.800(0. 031) 0.350(0.014) TYP Note: Eject hole , oriented hole and mold mark is optional. Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 11 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Mechanical Dimensions (Continued) DIP-8 Unit: mm(inch) 0.700(0.028) 7.620(0.300)TYP 1.524(0.060) TYP 6° 5° 6° 3.200(0.126) 3.600(0.142) 3.710(0.146) 4.310(0.170) 4° 4° 0.510(0.020)MIN 3.000(0.118) 3.600(0.142) 0.204(0.008) 0.360(0.014) 8.200(0.323) 9.400(0.370) 0.254(0.010)TYP 2.540(0.100) TYP 0.360(0.014) 0.560(0.022) 0.130(0.005)MIN 6.200(0.244) 6.600(0.260) R0.750(0.030) Φ3.000(0.118) Depth 0.100(0.004) 0.200(0.008) 9.000(0.354) 9.600(0.378) Note: Eject hole, oriented hole and mold mark is optional. Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 12 Data Sheet CURRENT MODE PWM CONTROLLER AP384XC Mounting Pad Layout SOIC-8 Unit: mm(inch) Grid placement courtyard G Z Y E X Dimensions Z (mm)/(inch) G (mm)/(inch) X (mm)/(inch) Y (mm)/(inch) E (mm)/(inch) Value 6.900/0.272 3.900/0.154 0.650/0.026 1.500/0.059 1.270/0.050 Jul. 2013 Rev. 2. 0 BCD Semiconductor Manufacturing Limited 13 BCD Semiconductor Manufacturing Limited http://www.bcdsemi.com IMPORTANT NOTICE BCD Semiconductor Manufacturing Limited reserves the right to make changes without further notice to any products or specifications herein. BCD Semiconductor Manufacturing Limited does not assume any responsibility for use of any its products for any IMPORTANT NOTICE IMPORTANT NOTICE particular purpose, nor does BCD Semiconductor Manufacturing Limited assume any liability arising out of the application or use of any its products or circuits. 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