198 PHR-SI Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Snap-In FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, miniaturized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Very high ripple current capability • Keyed polarity version available • High reliability Fig. 1 Component outlines RoHS COMPLIANT APPLICATIONS 057 PSM-SI smaller dimensions longer life higher ripple 198 PHR-SI 157 PUM-SI QUICK REFERENCE DATA DESCRIPTION Nominal case size (Ø D x L in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR VALUE 22 x 25 to 35 x 60 56 to 680 µF ± 20 % Rated voltage range, UR 400 and 450 V Category temperature range - 25 to + 85 °C Endurance test at 85 °C 7000 hours Useful life at 85 °C 15000 hours Shelf life at 0 V, 85 °C Based on sectional specification Climatic category IEC 60068 1000 hours IEC 60384-4/EN130300 25/085/56 • • • • Motor control and industrial systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • ‘-’ sign to identify the negative terminal, visible from the top and side of the capacitor • Code number • Climatic category in accordance with IEC 60068 SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 56 68 82 100 120 150 180 220 270 330 390 470 560 680 Document Number: 28339 Revision: 08-Aug-08 UR (V) 400 22 x 25 22 x 25 22 x 30 22 x 35 25 x 30 22 x 40 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 For technical questions, contact: [email protected] 450 22 x 25 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 25 x 30 30 x 25 25 x 40 30 x 30 25 x 40 30 x 35 35 x 25 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 35 x 60 www.vishay.com 49 198 PHR-SI Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Snap-In DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD + TERMINAL L L+2 max. - TERMINAL 10 ± 0.1 0 5.8 +- 1 Bottom view Ø 2 ± 0.1 (2 x) The minus terminal can be marked with a black dot or with an imprinted ‘-’ sign. Fig. 3 Mounting hole diagram Fig. 2 Two terminal snap-in THREE TERMINAL SNAP-IN Ø 2 ± 0.1 (2 x) Ø 2.5 ± 0.1 ØD + TERMINAL L - TERMINAL minus pole marking L+2 max. 10 ± 0.1 3.3 ± 0.1 4 ± 0.5 Bottom view 4.75 ± 0.1 The negative terminal has TWO pins which are BOTH electrically connected. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig. 4 Three terminal snap-in www.vishay.com 50 Fig. 5 Mounting hole diagram For technical questions, contact: [email protected] Document Number: 28339 Revision: 08-Aug-08 198 PHR-SI Aluminum Capacitors Power High Ripple Current Snap-In Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL (mm) Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 260 x 250 x 39 22 x 25 23 27 ≈ 12 100 22 x 30 23 32 ≈ 16 100 260 x 250 x 44 22 x 35 23 37 ≈ 20 100 260 x 250 x 49 22 x 40 23 42 ≈ 23 100 260 x 250 x 54 25 x 25 26 27 ≈ 20 100 290 x 280 x 39 25 x 30 26 32 ≈ 22 100 290 x 280 x 44 25 x 35 26 37 ≈ 24 100 290 x 280 x 49 25 x 40 26 42 ≈ 27 100 290 x 280 x 54 290 x 280 x 59 25 x 45 26 47 ≈ 32 100 25 x 50 26 52 ≈ 38 100 290 x 280 x 64 30 x 25 31 27 ≈ 25 100 340 x 330 x 39 340 x 330 x 44 30 x 30 31 32 ≈ 30 100 30 x 35 31 37 ≈ 35 100 340 x 330 x 49 30 x 40 31 42 ≈ 40 100 340 x 330 x 54 30 x 45 31 47 ≈ 45 100 340 x 330 x 59 30 x 50 31 52 ≈ 50 100 340 x 330 x 64 35 x 25 36 27 ≈ 33 50 390 x 198 x 39 35 x 30 36 32 ≈ 40 50 390 x 198 x 44 35 x 35 36 37 ≈ 48 50 390 x 198 x 49 35 x 40 36 42 ≈ 55 50 390 x 198 x 54 35 x 45 36 47 ≈ 63 50 390 x 198 x 59 35 x 50 36 52 ≈ 72 50 390 x 198 x 64 35 x 60 36 62 ≈ 87 50 390 x 198 x 74 ORDERING EXAMPLE ELECTRICAL DATA CR rated capacitance at 100 Hz IR rated RMS ripple current at 100 Hz, 85 °C Electrolytic capacitor 198 PHR-SI 470 µF/450 V; ± 20 % Nominal case size: Ø 35 x 50 mm IL1 max. leakage current after 1 minute at UR 2-terminal snap-in: IL5 max. leakage current after 5 minutes at UR ESR typ./max. equivalent series resistance at 100 Hz Z typ./max. impedance at 10 kHz SYMBOL DESCRIPTION Ordering code: MAL2 198 57471 E3 Former 12NC: 2222 198 57471 Note 3-terminal snap-in: Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 % Ordering code: MAL2 198 77471 E3 Former 12NC: 2222 198 77471 Document Number: 28339 Revision: 08-Aug-08 For technical questions, contact: [email protected] www.vishay.com 51 198 PHR-SI Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Snap-In Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 400 450 CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) 56 68 100 120 120 150 150 180 180 180 220 220 220 270 270 330 330 390 390 470 560 680 56 68 82 82 100 100 120 120 120 150 150 180 180 180 220 220 220 270 270 330 330 390 470 560 680 22 x 25 22 x 25 22 x 30 22 x 35 25 x 30 22 x 40 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 22 x 25 22 x 30 22 x 30 25 x 25 22 x 35 25 x 30 22 x 40 25 x 30 30 x 25 25 x 40 30 x 30 25 x 40 30 x 35 35 x 25 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 35 x 60 IR 100 Hz 85 °C (A) 0.72 0.79 1.00 1.14 1.14 1.33 1.33 1.51 1.49 1.56 1.75 1.56 1.81 1.95 1.93 2.22 2.18 2.50 2.44 2.72 3.03 3.53 0.71 0.82 0.89 0.91 1.02 1.05 1.14 1.13 1.16 1.36 1.36 1.47 1.54 1.46 1.71 1.75 1.72 1.98 1.96 2.22 2.22 2.46 2.73 3.10 3.30 IL1 1 min (µA) IL5 5 min (µA) 138 167 244 292 292 364 364 436 436 436 532 532 532 652 652 796 796 940 940 1132 1348 1636 155 188 225 225 274 274 328 328 328 409 409 490 490 490 598 598 598 733 733 895 895 1057 1273 1516 1840 49 59 84 100 100 124 124 148 148 148 180 180 180 220 220 268 268 316 316 380 452 548 54.4 65.2 77.8 77.8 94 94 112 112 112 139 139 166 166 166 202 202 202 247 247 301 301 355 427 508 616 TYP. ESR 100 Hz (mΩ) 918 762 520 433 438 348 351 293 305 327 241 250 259 205 222 169 181 145 154 129 110 91 865 709 592 604 485 491 406 415 431 328 340 277 282 316 226 232 248 191 202 158 167 142 120 100 88 MAX. ESR 100 Hz (mΩ) 1706 1405 956 796 796 637 637 531 531 531 434 434 434 354 354 290 290 245 245 203 171 140 1706 1405 1165 1165 956 956 796 796 796 637 637 531 531 531 434 434 434 354 354 290 290 245 203 171 140 ORDERING CODE MAL2198....... TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) 2-TERM. 3-TERM. 521 434 297 247 252 199 202 169 180 200 139 147 155 121 137 101 112 86 95 80 70 57 479 392 329 339 270 274 225 233 248 184 194 157 161 191 127 133 148 110 120 91 100 85 73 60 55 1085 905 610 450 450 363 363 295 295 295 280 280 280 263 263 210 210 175 175 153 133 110 940 765 645 645 525 525 443 443 443 353 353 303 303 303 263 263 263 225 225 195 195 170 145 120 110 56569E3 56689E3 56101E3 46121E3 36121E3 66151E3 36151E3 36181E3 66181E3 26181E3 36221E3 26221E3 16221E3 36271E3 66271E3 36331E3 66331E3 36391E3 66391E3 36471E3 46561E3 46681E3 57569E3 57689E3 47829E3 57829E3 47101E3 57101E3 47121E3 57121E3 67121E3 47151E3 57151E3 47181E3 57181E3 67181E3 47221E3 57221E3 67221E3 47271E3 57271E3 47331E3 57331E3 57391E3 57471E3 57561E3 57681E3 76569E3 76689E3 76101E3 26121E3 16121E3 86151E3 16151E3 16181E3 86181E3 76181E3 90008E3 76221E3 86221E3 16271E3 86271E3 16331E3 86331E3 16391E3 86391E3 16471E3 26561E3 26681E3 77569E3 77689E3 27829E3 77829E3 27101E3 77101E3 27121E3 77121E3 87121E3 27151E3 77151E3 27181E3 77181E3 87181E3 27221E3 77221E3 87221E3 27271E3 77271E3 27331E3 77331E3 77391E3 77471E3 77561E3 77681E3 CUSTOMIZED PRODUCTS If you are unable to find the capacitor you require, please contact your local Vishay BCcomponents sales organization; we are able to design and manufacture customized capacitors to meet your specific requirements. www.vishay.com 52 For technical questions, contact: [email protected] Document Number: 28339 Revision: 08-Aug-08 198 PHR-SI Aluminum Capacitors Power High Ripple Current Snap-In Vishay BCcomponents ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage ≥ 400 V versions Surge voltage Us = 1.1 x UR ≤1V Reverse voltage Current Leakage current After 1 minute at UR IL1 ≤ 0.006 CR x UR + 4 µA After 5 minutes at UR IL5 ≤ 0.002 CR x UR + 4 µA Inductance Equivalent series inductance (ESL) typ. 19 nH All case sizes max. 25 nH Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) 50 0.86 100 1.00 300 1.17 600 1.24 1000 1.29 ≥ 10 000 1.40 RIPPLE CURRENT AND USEFUL LIFE 1.6 IR forced IR free (1) 1.5 (2) (3) (4) 1.4 Curve 1: case Ø D x L = 35 x 25 mm Curve 2: case Ø D x L = 22 x 25 mm Curve 3: case Ø D x L = 35 x 50 mm Curve 4: case Ø D x L = 22 x 40 mm 1.3 1.2 1.1 1.0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 air velocity (m/s) 5 Fig. 6 Multiplier of ripple current (IR) as a function of air-flow MAXIMUM RIPPLE CURRENT MULTIPLIER PARAMETER Ambient temperature (Tamb) Operating frequency (f) Air-flow CONDITION MAXIMUM RIPPLE CURRENT MULTIPLIER VALUE 70 °C from nomogram; see Fig.7 1.57 300 Hz from frequency table; see Table 1.17 2 m/s from air-flow; see Fig.6 1.35 Note Calculation example for case Ø D x L = 35 x 25 mm Therefore the maximum ripple current multiplier at 70 °C, 300 Hz and 2 m/s air-flow = 1.57 x 1.17 x 1.35 = 2.48. Document Number: 28339 Revision: 08-Aug-08 For technical questions, contact: [email protected] www.vishay.com 53 198 PHR-SI Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Snap-In MGA 453 2.4 2.3 IA IR 2.2 2.1 2.0 1.9 1.8 1.7 1 life multiplier 2 1. 1.6 1. 5 1.5 2 2. 5 3 1.4 4 5 1.3 8 10 1.2 15 IA = actual ripple current at 100 Hz 1.1 20 0.8 60 0.5 0.0 40 (1) 30 1.0 45 IR = rated ripple current at 100 Hz and 85 °C (1) Useful life at 85 °C and U applied: R 15 000 hours 50 60 70 80 90 Tamb (°C) Fig. 7 Multiplier of useful life as a function of ambient temperature and ripple current load Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Endurance IEC 60384-4/ EN130300 subclause 4.13 Tamb = 85 °C; UR applied; 7000 hours ΔC/C: ± 10 % ESR ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 85 °C; UR and IR applied; 15 000 hours ΔC/C: ± 30 % ESR ≤ 3 x spec. limit IL5 ≤ spec. limit Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 1000 hours after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement ΔC/C: ± 15 % ESR ≤ 2 x spec. limit IL5 ≤ 2 x spec. limit www.vishay.com 54 For technical questions, contact: [email protected] Document Number: 28339 Revision: 08-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1