MIL-PRF-38534 AND 38535 CERTIFIED FACILITY M.S.KENNEDY CORP. 5142 3A LOW NOISE, FIXED OUTPUT LDO REGULATOR SERIES FEATURES: Fast Transient Response Low Dropout Voltage: 340mV @ 3A Low Noise: 40uVrms (10Hz to 100KHz) 1mA Quiescent Current Fixed Output Voltages: 1.5V, 1.7V, 1.8V, 1.9V, 2.0V, 2.5V, 3.3V No Protection Diodes Required Stable with 10uF Output Capacitor Available with Top Tab or Tabless Package Available in Four Lead Configurations Contact MSK for MIL-PRF-38534 Qualification Status NO TAB TOP TAB DESCRIPTION: The MSK5142 series regulators offer a low 340mV dropout voltage while supplying to 3A of output current. With fast transient response, these regulators have very low output noise. Excellent line and load regulation characteristics ensure accurate performance for multiple applications with a low operating quiescent current of 1mA. These regulators offer internal short circuit current limit, thermal limiting and reverse current protection which eliminates the need for external components and excessive derating. The MSK5142 series regulators are available in a hermetically sealed space efficient TO-257 package with multiple lead form options. EQUIVALENT SCHEMATIC TYPICAL APPLICATIONS PIN-OUT INFORMATION 1 GND 2 VOUT 3 VIN Post Regulator For Switching Power Supplies Battery Powered Equipment Microprocessor Power Supplies Pre-amplifier Power Supplies 1 8548-105 Rev. C 8/14 ABSOLUTE MAXIMUM RATINGS IN IOUT VIN TC 7 Supply Voltage 20V Output Current 3A Differential Input Voltage 20V Case Operating Temperature range MSK5142H -55°C to +125°C MSK5142 -40°C to +85°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ TST TLD Storage Temperature Range Lead Temperature Range (10 Seconds) Junction Temperature ○ ○ TJ ○ ○ ○ ○ ○ ○ ○ ○ -65°C to +150°C 300°C +150°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ELECTRICAL SPECIFICATIONS NOTES: 1 The output is decoupled to ground using a 100μF low ESR tantalum capacitor in parallel with a 1μF ceramic capacitor. See figure 1 for typical circuit. 2 Guaranteed by design but not tested. Typical parameters are representative of actual device performance but are for reference only. 3 Industrial grade devices shall be tested to subgroups 1 unless otherwise requested. 4 Military grade devices ("H" suffix) shall be 100% tested to subgroups 1,2 and 3. TA=+25°C 5 Subgroup 1 Subgroup 2 TA=+125°C Subgroup 3 TA=-55°C 6 Not applicable to versions where VIN + VDROPOUT < VIN min. The minimum input voltage requirement must be maintained. 7 Reference current limit typical performance curves for input to output differential limitations. 8 Continuous operation at or above absolute maximum ratings may adversely effect the device performance and/or life cycle. 2 8548-105 Rev. C 8/14 APPLICATION NOTES INPUT BYPASS CAPACITORS LOAD REGULATION Unless the regulator is located very close to the main input filter capacitor, a 1μF to 10μF low ESR tantalum capacitor should be added to the regulator's input to maximize transient response and minimize power supply transients. A 0.1μF ceramic capacitor should also be used for high frequency bypassing. In voltage regulator applications where very large load currents are present, the load connection is very important. The path connecting the output of the regulator to the load must be extremely low impedance to avoid affecting the load regulation specifications. As shown in figure 2, any impedance (Rs) in this path will form a voltage divider with the load. For best results the ground pin should be connected directly to the load as shown in figure 2. The direct connection eliminates the effect the potential voltage drop in the power ground path can have on the internal ground sensing, thus improving load regulation. The MSK5142 ground pin trace must be designed to carry the ground pin current without significant voltage drops. See typical performance curves. FIGURE 1 OUTPUT CAPACITOR SELECTION For most applications a 10μF low ESR tantalum capacitor, as close to the regulators output as possible, is all that is required for the MSK5142 to be stable. When using a 10μF capacitor on the lower output voltage devices, a minimum ESR is required of the capacitor. This requirement decreases from 20mΩ on the 1.5V output regulator to 5mΩ on the 3.3V output regulator. With an increase in capacitance, the minimum ESR requirement decreases. At 100μF, the minimum ESR requirement decreases to 5mΩ for all versions of the MSK5142. To reduce ringing and improve transient response, capacitors with slightly larger ESR in the range of 20mΩ to 50mΩ provides improved damping. Capacitors with higher ESR can be combined in parallel with low ESR ceramic capacitors for good high frequency response and settling time. The maximum ESR value must be less than 3Ω. Care must be taken when selecting a ceramic type. The X5R and X7R are the best choice for output stability when considering response due to applied voltage and temperature. FIGURE 2 OVERLOAD PROTECTION The MSK5142 series regulators feature both current limit and thermal overload protection. Within the safe operating region, the regulators will current limit above their 1.6amp rating. As the input to output voltage increases, however, the current limit decreases to keep the output transistor within its power dissipation limitation. See the Current Limit Typical Curves for conditional performance detail. If the device heats enough to exceed its rated die junction temperature due to excessive ambient temperature, improper heat sinking etc., the regulators also shutdown until an appropriate junction temperature is maintained. To bring the regulator out of shutdown, the device input may need to be cycled to zero and power reapplied to eliminate the shutdown condition. REVERSE VOLTAGE PROTECTION The regulators are protected against reverse input and output voltages. Reverse input voltages up to 20V will be blocked from the input while current flow is limited to less than 1mA. The reverse voltage on the input is also prevented from appearing on the output and the load. When the input voltage is pulled down to ground and the output is held up by a second source, the current flow between them is limited to typically 600μA. See the electrical specifications table. 3 8548-105 Rev. C 8/14 APPLICATION NOTES CONT'D MINIMIZING POWER DISSIPATION: HEAT SINK SELECTION To maximize the performance and reduce power dissipation of the MSK5142 series devices, VIN should be maintained as close to dropout or at VIN minimum when possible. See Input Supply Voltage requirements. A series resistor can be used to lower VIN close to the dropout specification, lowering the input to output voltage differential. In turn, this will decrease the power that the device is required to dissipate. Knowing peak current requirements and worst case voltages, a resistor can be selected that will drop a portion of the excess voltage and help to distribute the heating. The circuit below illustrates this method. To select a heat sink for the MSK5142, the following formula for convective heat flow may be used. Governing Equation: TJ = PD X (RθJC + RθCS + RθSA) + TA Where TJ PD RθJC RθCS RθSA TA = = = = = = Junction Temperature Total Power Dissipation Junction to Case Thermal Resistance Case to Heat Sink Thermal Resistance Heat Sink to Ambient Thermal Resistance Ambient Temperature Power Dissipation=(VIN-VOUT) x IOUT Next, the user must select a maximum junction temperature. The absolute maximum allowable junction temperature is 150°C. The equation may now be rearranged to solve for the required heat sink to ambient thermal resistance (RθSA). Example: The maximum resistor value can be calculated from the following: An MSK5142 is connected for VIN=+5V and VOUT=+3.3V. IOUT is a continuous 2A DC level. The ambient temperature is +25°C. The maximum desired junction temperature is +125°C. R1 max = VIN min - (VOUT max + VDROP) IOUT peak + GND Pin Current Where: RθJC=5.6°C/W and RθCS=0.15°C/W for most thermal greases Power Dissipation=(5V-3.3V) x (2A) =3.4 Watts Solve for RθSA: VIN min=Minimum input voltage VOUT max=Maximum output voltage across the full temperature range VDROP=Worst case dropout voltage (Typically 430mV) IOUT peak=Maximum load current GND Pin Current=Max. GND Pin Current at IOUT peak RθSA= 125°C - 25°C - 3.8°C/W - 0.15°C/W 3.4W = 25.5°C/W In this example, a heat sink with a thermal resistance of no more than 25.5°C/W must be used to maintain a maximum junction temperature of no more than 125°C. 4 8548-105 Rev. C 8/14 TYPICAL PERFORMANCE CURVES 5 8548-105 Rev. C 8/14 TYPICAL PERFORMANCE CURVES CONT'D 6 8548-105 Rev. C 8/14 MECHANICAL SPECIFICATIONS ESD TRIANGLE INDICATES PIN 1 WEIGHT=2.9 GRAMS TYPICAL ALL DIMENSIONS ARE SPECIFIED IN INCHES ORDERING INFORMATION MSK5142-1.8 H T D LEAD CONFIGURATIONS (GULL WING NOT AVAILABLE WITH TOP TAB VERSION) S= STRAIGHT; U= BENT UP; D= BENT DOWN PACKAGE STYLE T=TOP TAB; BLANK=NO TAB SCREENING BLANK= INDUSTRIAL H= MIL-PRF-38534 CLASS H OUTPUT VOLTAGE 1.5=+1.5V; 1.7=+1.7V; 1.8=+1.8V; 1.9=+1.9V; 2.0=+2.0V; 2.5=+2.5V; 3.3=+3.3V GENERAL PART NUMBER 7 8548-105 Rev. C 8/14 MECHANICAL SPECIFICATIONS ESD TRIANGLE INDICATES PIN 1 WEIGHT=2.9 GRAMS TYPICAL ALL DIMENSIONS ARE SPECIFIED IN INCHES ORDERING INFORMATION MSK5142-1.8 H G LEAD CONFIGURATIONS (GULL WING NOT AVAILABLE WITH TOP TAB VERSION) S= STRAIGHT; U= BENT UP; D= BENT DOWN; G=GULL WING PACKAGE STYLE T=TOP TAB; BLANK=NO TAB SCREENING BLANK= INDUSTRIAL H= MIL-PRF-38534 CLASS H OUTPUT VOLTAGE 1.5=+1.5V; 1.7=+1.7V; 1.8=+1.8V; 1.9=+1.9V; 2.0=+2.0V; 2.5=+2.5V; 3.3=+3.3V GENERAL PART NUMBER The above example is a +1.8V, Military regulator with gull wing leads and no tab. 8548-105 Rev. C 8/14 8 REVISION HISTORY M.S. Kennedy Corp. Phone (315) 701-6751 FAX (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however, and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet. Contact MSK for MIL-PRF-38534 qualification status. 9 8548-105 Rev. C 8/14