Bel ABC200-1012G Active power factor correction Datasheet

ABC200 Series is a family of compact and efficient AC-DC power
supplies suited for telecom datacom and many other industrial
applications.
This family meets the international information technology safety
standards with the CE-Mark for the European Low Voltage Directive
(LVD).
Their high efficiency allows a very minimal power loss in end
equipment, resulting in higher reliability, ease of thermal management
and regulatory approvals for an environmentally friendly end product.

High Efficiency up to 91% at 230 VAC

Universal AC Input Voltage Range: 90-264 VAC

Active Power Factor Correction

Over temperature, output overvoltage, overcurrent and short circuit
protection

Low Conducted and Radiated EMI (EN 55022 cl A)

Safety approved to the latest edition of the following standards:
CSA/UL60950-1, EN60950-1 and IEC60950-1

High Power Density Design: 15 W/in3

Compact Size: 2.0 (W) x 4.0 (L) x 1.5 (H) inches

RoHS Compliant

CE Marked

Industrial Applications

Telecom

Daracom
ABC200 Series
2
MODEL
INPUT VOLTAGE
OUTPUT VOLTAGE
NOM OUTPUT CURRENT
# OF OUTPUTS
OUTPUT POWER
ABC200-1012G
90 – 264 VAC
ABC200-1024G
90 – 264 VAC
12 VDC
15 A
1
200 W
24 VDC
8.5 A
1
200 W
ABC200-1048G
90 – 264 VAC
48 VDC
4.2 A
1
200 W
The ABC200-10XXG is a high efficiency and high power With 1 m/s system air cooling, the ABC200-1012G can density AC to DC
power supply. It incorporates boundary deliver up to 180 W continuous output power, and 204W for conduction mode (BCM) PFC
converter and soft-switching ABC200-1024G and the ABC200-1048G. LLC converter, providing increased system reliability and
high efficiency.
Figure 1. ABC200-10XXG block diagram
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability, and
cause permanent damage to the supply.
PARAMETER
CONDITIONS / DESCRIPTION
Vi maxc
Continuous
Transient, 60 ms
Max Continuous Input
MIN
NOM
MAX
UNIT
264
300
VAC
VAC
[email protected]
ABC200 Series
3
General Condition: TA = -10… 50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s)
PARAMETER
CONDITIONS / DESCRIPTION
MIN
Vi nom
Nominal Input Voltage
Vi
Input Voltage Ranges
Normal operating (Vi min to Vi max)
Max Input Current
At 90 VAC input and max rating
Ii p
Inrush Current Limitation
Vi nom = 115 VAC, T = 25°C (see Figure 2)
Vi nom = 230 VAC, T = 25°C (see Figure 3)
Fi
Input Frequency
Ii max
NOM
MAX
UNIT
240
VAC
264
VAC
100
90
2.75
47
Arms
40
80
Ap
50/60
63
Hz
PF
Power Factor
Normal input, half load and above
0.9
Vi on
Turn-On Input Voltage1
Ramping up
85
87
90
VAC
Vi off
1
Ramping down
80
83
85
VAC
η
Thold
Turn-Off Input Voltage
Efficiency
Hold-Up Time
Vi nom = 230 VAC, 0.5∙Io nom, Vo nom, TA = 25 °C
89
Vi nom = 230 VAC, 1.0∙Io nom, Vo nom, TA = 25 °C
After last AC zero point, Vo within regulation,
Vi = 115 VAC, Po nom
91
%
10
ms
1) The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges.
A slow-blow 5A input fuse (5 × 20 mm) in series with live line inside the power supply protects against severe defects. The fuse
and a VDR form together with the input filter an effective protection against high input transients.
The AC-DC power supply exhibits an X-capacitance of only about 1.0 μF, resulting in a low and short peak current, when the
supply is connected to the mains. The internal bulk capacitor will be charged through a NTC resistor which will limit the inrush
current (see Figure 2 and 3).
Figure 2. Inrush current, Vin = 115Vac, 90° CH1: Vin (100V/div), CH2: Iin (10A/div)
1
The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges.
Europe, Middle East
+353 61 225 977
North America
+1 408 785 5200
© 2017 Bel Power Solutions & Protection
BCD.G0201_AC
Asia-Pacific
+86 755 298 85888
ABC200 Series
4
Figure 3. Inrush current, Vin = 230Vac, 90° CH1: Vin (200V/div), CH2: Iin (20A/div)
If the sinusoidal input voltage stays below the input under voltage lockout threshold Vi on, the supply will be inhibited. Once the
input voltage returns within the normal operating range, the supply will return to normal operation again.
Power factor correction (PFC) is achieved by controlling the input current waveform synchronously with the input voltage. A
specified PFC controller is implemented in the boundary conduction mode topology giving outstanding PFC results over a
wide input voltage and load ranges. The input current will follow the shape of the input voltage.
The high efficiency (see Figure 4) is achieved by using softs witching LLC technology with boundary conduction mode PFC
topology minimizing switching losses. Synchronous rectifiers on the output reduce the losses in the high current A Schottky
or ultra fast diode is used as the rectifier in the output path for ABC200-1012G. ABC200-1024G and ABC200-1048G because
of the high output voltage level.
Figure 4. Efficiency Curves
[email protected]
ABC200 Series
5
General Condition: TA = -10 to +50°C unless otherwise noted. Derate linearly from 50°C to 50% at 70°C.
Active fan air cooling required: 200 LFM (1 m/s).
PARAMETER
CONDITIONS / DESCRIPTION
MIN
NOM
MAX
UNIT
Main Output VO
VO
Nominal Output Voltage
VO set Output Setpoint Accuracy
PO
IO
0.5 ∙IO, Tamb = 25 °C,
0.5 ∙IO, Tamb = 25 °C
Nominal Output Power
Nominal Output Current
VO ripple Output Ripple & Noise
VO nom, IO nom, 20 MHz BW
ABC200-1012G
12.0
ABC200-1024G
24.0
ABC200-1048G
48.0
ABC200-1012G
11.95
12.05
ABC200-1024G
23.90
24.10
ABC200-1048G
47.80
Load Regulation
dVi Line Line Regulation
dVdyn
Trec
t Delay
t rise
Dynamic Load Regulation
Vi = Vi nom, 0 - 100 % IO nom,
Vi =Vi min…Vi max,
ΔIO = 50% IO nom,
IO = 50 … 100% IO max,
dIO/dt = 1 A/μs,
recovery within 5% of VO nom
Recovery Time
Turn On Delay Time
VDC
48.20
ABC200-1012G
180
W
ABC200-1024G
204
W
ABC200-1048G
204
ABC200-1012G
13
ABC200-1024G
ABC200-1048G
W
15
ADC
7.5
8.5
ADC
3.5
4.25
ADC
ABC200-1012G
120
mV
ABC200-1024G
240
mV
ABC200-1048G
dVO
VDC
480
mV
ABC200-1012G
60
120
mV
ABC200-1024G
120
240
mV
ABC200-1048G
240
480
mV
ABC200-1012G
12
120
mV
ABC200-1024G
24
240
mV
ABC200-1048G
96
480
mV
ABC200-1012G
0.6
VDC
ABC200-1024G
1.2
VDC
ABC200-1048G
2.4
VDC
ABC200-10XXG
2
ms
2.5
sec
20
ms
ABC200-1012G
3300
μF
ABC200-1024G
1800
μF
ABC200-1048G
1000
μF
See Figure 5 and Figure 6
0
1.5
VO = 10…90% VO nom (see Figure 10)
Rise Time
Note: For ABC200-1048G, maximum rise time is 30 ms
CLoad
Capacitive Loading
Tamb = 25 °C
Europe, Middle East
+353 61 225 977
North America
+1 408 785 5200
© 2017 Bel Power Solutions & Protection
BCD.G0201_AC
Asia-Pacific
+86 755 298 85888
ABC200 Series
6
Figure 5. Turn-On AC Line 115 VAC, full load (500 ms/div)
CH1: VO (3 V/div) CH2: Vin (230 V/div)
Figure 7. Turn-Off AC Line 115 VAC, full load (10 ms/div)
CH1: VO (3 V/div) CH2: Vin (230 V/div)
Figure 9. AC drop out 30ms (50 ms/div), VO restart
CH1: VO (3 V/div) CH2: Vin (250 V/div)
Figure 6. Turn-On AC Line 230 VAC, full load (500 ms/div)
CH1: VO (3 V/div) CH2: Vin (350 V/div)
Figure 8. AC drop out 10ms (50 ms/div)
CH1: VO (3 V/div) CH2: Vin (250 V/div)
Figure 10. VO rise time at 115VACCH1: VO (2 V/div)
[email protected]
ABC200 Series
7
Figure 11. Load transient VO, 7.5A to 15A (200 us/div), CH1: IO (5
A/div) CH2: VO (200 mV/div)
PARAMETER
Figure 12. Load transient VO, 15A to 7 A (200 us/div)
CH1: IO (5 A/div) CH2: VO (200 mV/div)
CONDITIONS / DESCRIPTION
MIN
NOM
MAX
UNIT
TA
Ambient temperature
Vi min to Vi max, Io nom, ISB nom
-10
+50
°C
TAext
Extended temp range
Derated output
+50
+70
°C
TS
Storage temperature
Non-operational
-40
+85
°C
MAX
UNIT
PARAMETER
F
Vo ov
Io lim
TSD
Input Fuses Rating
CONDITIONS / DESCRIPTION
OV Trigger Point
Current Limit
Over Temperature on
Heat Sinks
MIN
Not user accessible, time lag characteristic
Vi > 90 VAC, -10 °C <Ta < 50 °C
NOM
5.0
A
ABC200-1012G
14.0
15.0
16.0
VDC
ABC200-1024G
28.0
30.0
32.0
VDC
ABC200-1048G
53.0
55.0
57.0
VDC
ABC200-1012G
18.0
A
ABC200-1024G
9.0
A
ABC200-1048G
4.5
A
105
°C
Automatic shut-down, automatic recovery after cool down.
Europe, Middle East
+353 61 225 977
North America
+1 408 785 5200
© 2017 Bel Power Solutions & Protection
BCD.G0201_AC
Asia-Pacific
+86 755 298 85888
ABC200 Series
8
The AC-DC power supply provides a fixed threshold overvoltage (OV) protection implemented with a HW comparator. Once
an OV condition has been triggered, the supply will shut down and latch the fault condition. The latch can be unlocked by
disconnecting the supply from the AC mains only.
The main output current limitation will decrease with linear derating to 50% at 70 ºC if the ambient (inlet) temperature increases
beyond 50 °C (see Figure 13).
Figure 13. Output Current Capacity Derating
The Out-OK output gives a status indication of the converter and the output voltages. It can be used for control functions such as
data protection, central system monitoring or as a part of a self-testing system. Connecting the Out-OK as shown in Figure 14,
VOK <1.0 V indicates the output voltage(s) of the converter are within the range.
Note: Using the potentiometer, the monitor level tracks the programmed output voltage. In an error condition, if the output voltage
is out of range due to overload or an external over voltage, VOK will approach Vp. The output is Figure 14: Power Good signal
formed by an NPN transistor. The signal is isolated from the output.
Figure 14. Power Good signal
[email protected]
ABC200 Series
9
NOTE: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
TEST
STANDARD / DESCRIPTION
CRITERIA
ESD Contact Discharge
EN 61000-4-2, Level 2
A
RF Susceptibility
EN 61000-4-3, Level 3
A
Fast Transient/Burst
EN 61000-4-4, Level 3
B
Surge
EN 61000-4-5, Class 3
B
RF Conducted Immunity
EN 61000-4-6, Class 3
A
Voltage Dips and Interruptions
EN 61000-4-11
C
Magnetic Fields
EN 61000-4-8, Level 3
A
TEST
STANDARD / DESCRIPTION
Conducted Emission
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG, single unit
Class A
Radiated Emission
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP, single unit
Class A
IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load
Class A
IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load
Class A
CRITERIA
Harmonic Emissions
Voltage Fluctuation and Flicker
EN61000-3-3
PASS
Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric
strength tests should not be repeated in the field. Bel Power Solutions will not honor any warranty claims resulting from electric
strength field tests.
PARAMETER
Safety Approvals
DESCRIPTION / CONDITIONS
MIN
Input / Case
Insulation Safety Rating
dC
MAX
UNIT
Basic
Input / Output
Reinforced
Output / Case
Functional
Primary (L/N) to protective earth (PE)
According to
safety standard
mm
Input to case
2121
VDC
Input to output
4242
VDC
Output and Signals to case
500
VDC
Creepage / Clearance
Primary to secondary
Electrical Strength Test
NOM
Safety approved to the latest edition of the following standards:
CSA/UL60950-1, EN60950-1 and IEC60950-1.
CE Mark for LVD
CB Approval
mm
Europe, Middle East
+353 61 225 977
North America
+1 408 785 5200
© 2017 Bel Power Solutions & Protection
BCD.G0201_AC
Asia-Pacific
+86 755 298 85888
ABC200 Series
10
PARAMETER
Dimensions
M
CONDITIONS / DESCRIPTION
MIN
NOM
MAX
UNIT
Width
50.8
mm
Height
36.6
mm
Depth
101.6
mm
0.2
kg
Weight
AIR FLOW DIRECTION
Figure 15. Side view 1
Figure 16. Side view 2
[email protected]
ABC200 Series
11
Figure 17. Top view
Figure 18. Front view
NOTE: A 3D step file of the power supply casing is available on request.
PIN
NAME
DESCRIPTION
J1-1
Live
AC Input Live
J1-2
NA
NA
J1-3
Neutral
AC Input Neutral
Pin 1-3(Insider Row)
-Vo
+12V / +24V / +48V output return
Pin 4-6(Outside Row)
+Vo
+12V / +24V / +48V output
J3-1
Power Good RTN
Power OK signal output return
J3-2
Power Good
Power OK signal output
J3-3
Vo Sense +
Main output positive sense
J3-4
Vo Sense -
Main output negative sense
Input J1
Output J2
Signal J3
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems,
equipment used in hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the
date manufactured. Specifications are subject to change without notice.
Europe, Middle East
+353 61 225 977
North America
+1 408 785 5200
© 2017 Bel Power Solutions & Protection
BCD.G0201_AC
Asia-Pacific
+86 755 298 85888
Similar pages