COMPACT POWER RELAY 1 POLE X 2—12A (28VDC) (FOR 24V BATTERY AUTOMOTIVE APPLICATIONS) FBR572, 582 SERIES ■ FEATURES ● ● ● ● ● Two independent relays mounted in a single package (43% of the volume of the two FRL-270 relays) High current contact capacity (carrying current: 40 A/2 minutes, 30 A/1 hour) Suitable for controlling 24 V motors in trucks and other large vehicles High heat resistance and extended operating voltage Two types of contact gap (FBR572: 0.8 mm, FBR582: 1.4 mm) ■ ORDERING INFORMATION [Example] FBR572 N D24 (a) (b) (c) – W (d) ** (e) (a) Series Name FBR572: FBR572 Series relay (contact gap 0.8 mm) FBR582: FBR582 Series relay (contact gap 1.4 mm) (b) Structure N : Plastic sealed type (c) Nominal Voltage D24 : 24 VDC (d) Contact Material W Y N : Silver-tin oxide indium : Silver-tin oxide : Silver copper nickel (e) Custom Designation To be assigned custom specification 1 FBR572, 582 SERIES ■ SPECIFICATIONS Item Contact FBR570 Series Arrangement 1 form C × 2 (SPDT ×2) Material Silver-tin oxide indium (–W type) Silver copper nickel (–N type) Voltage Drop (Resistance) Maximum 100 mV (at 12 VDC 2 A) Ratings 28 VDC 12 A (locked motor load) 28 VDC inrush 15 A, break 2.5 A (motor free load) Maximum Carrying Current 40 A/2 minutes, 30 A/ 1 hour (25°C, 100% rated coil voltage) Maximum Inrush Current (Reference) –W,–Y type: 60 A –N type: 40 A Max. Switching Current (Reference) 12 A 28 VDC Minimum Switching (Reference) Coil Time Value Life Other FBR580 Series Load*1 Silver-tin oxide indium (–W type) Silver-tin oxide (–Y type) 14 A 32 VDC –W, –Y Type: 6 VDC 1 A –N Type: 6 VDC 2 A Operating Temperature –40°C to +85°C (no frost) Storage Temperature –40°C to +100°C (no frost) Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Maximum 5 ms Mechanical 1 ×107 operations minimum 1 ×106 operations minimum Electrical 1 ×105 operations minimum (locked motor load) 5 ×105 operations minimum (motor free load) 1 ×105 operations minimum (locked motor load) Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 Endurance 1,000 m/s2 Weight Approximately 18 g *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum switching load varies with the switching frequency and operating environment. ■ COIL DATA CHART ORDERING CODE Rated coil voltage FBR572ND24-W FBR572ND24-N Coil resistance (±10%) Must operate voltage 384 Ω 14.4 VDC (at 20°C) Thermal resistance 67°C/W 24 VDC FBR582ND24-W FBR582ND24-Y 170 Ω 18.0 VDC (at 85°C) 56°C/W 2 FBR572, 582 SERIES ■ SUITABLE APPLICATIONS Application Normal load current Life x 10 3 Recommended model (example) Power Windows 10 to 12 A (switching at motor locking) 100 FBR572ND24-W Automatic Door Lock 5 A/2 door (switching at motor locking) 100 FBR572ND24-W 300 FBR572ND24-W Intermittent Wipers INRUSH 15 to 30 A BREAK 2 to 8 (motor free) Current wave FBR572ND24-N ■ CHARACTERISTIC DATA 1. MAXIMUM BREAK CAPACITY 100 Contact switching current (A) : Locked motor load 50 40 30 FBR582 FBR572 20 • Test circuit FBR562 12 10 Relay 5 Locked motor load Load 1 10 15 20 25 30 40 50 100 Voltage between contacts (VDC) 3 FBR572, 582 SERIES 2. LIFE TEST (EXAMPLE) [FBR572 type] • Test circuit RL-1 N.O. N.C. • Shift of pick-up drop-out voltage (%) 100 Ratio of pick-up and drop-out values to rated coil voltages • Test item 28 VDC-12 A Motor lock 100,000 operations minimum (FBR572 -W type) 80 PICK-UP 60 40 DROP-OUT 20 0 M N.C. RL-2 • Shift of contact resistance mΩ 1000 CONTACT RESISTANCE • Current wave form 20 sec (RL-1) 12 A 10 1 Initial N.O. 0A (RL-2) 0.3 sec 100 (measured at 6 V-1 A) 100 10 Initial 1 10 100 No. of operations (x104) 0.3 sec 10 sec [FBR582 type] RL-1 N.O. N.C. M Ratio of pick-up and drop-out values to rated coil voltages • Test item • Shift of pick-up drop-out voltage 28 VDC-12 A (%) 100 Motor lock 100,000 operations minimum 80 (FBR582 -W type) PICK-UP 60 • Test circuit N.O. Initial 1 10 20 sec 0A (RL-2) 0.3 sec 0.3 sec CONTACT RESISTANCE • Shift of contact resistance mΩ 1000 • Current wave form 10 sec DROP-OUT 20 0 N.C. RL-2 (RL-1) 12 A 40 100 (measured at 6 V-1 A) 100 10 Initial 1 10 100 4 No. of operations (x10 ) 4 FBR572, 582 SERIES 3. OPERATING COIL VOLTAGE RANGE [FBR572 type] [FBR582 type] Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A Applied voltage to the coil (V) 120 110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 Operating voltage 60 Within 1 minute at carrying current of 12A 30 Within 3 minutes at carrying current of 12A 20 ating Oper 10 ge volta 50 10 20 30 40 50 60 70 –30 80 85 Operating temperature (˚C) 0 30 60 90 Operating temperature (˚C) 4. VIBRATION RESISTANCE CHARACTERISTICS Z FBR572 X Dual amplitude 5 1 Y 0.5 0.1 0.01 10 Automotive electronics standard 4.4 G Range where chattering occurs N.O.contact coil not energized on X-direction Acceleration (G) 1 10 50 100 200 600 1000 2000 Frequency (Hz) 5 FBR572, 582 SERIES 5. SHOCK RESISTANCE CHARACTERISTICS Y2 Y1 Z2 Z1 X1 FBR572 100 X2 80 Shock level (G) 60 40 : N.C. contact (coil de-energized) : N.O. contact (coil energized) 20 0 X1 Y1 X2 Y2 Z1 Z2 Shock direction ■ REFERENCE DATA [FBR572 type] 60 40 Distribution of contact resistance 100 20 0 40 0 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 60 20 20 0 FBR572 n = 100 80 Distribution (%) 40 Distribution (%) Distribution (%) Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR572 FBR572 n = 100 n = 100 Operate 80 Operate Release 60 Release 1 2 3 4 5 6 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) [FBR582 type] 40 60 40 20 20 0 0 0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%) 100 FBR582 n = 100 80 Distribution (%) 60 Distribution of contact resistance Distribution of operate and release time 100 FBR582 n = 100 Operate 80 Release Distribution (%) Distribution (%) Distribution of operating and release voltage 100 FBR582 n = 100 80 Operate Release 60 40 20 0 0 1 2 3 4 5 6 Time (ms) 7 8 0 10 20 30 40 50 60 70 80 Contact resistance (mΩ) 6 FBR572, 582 SERIES ■ DIMENSIONS [FBR572 type] 3.09 5.08 7.62 9650 F 20.0+0.3 2–ø1.4 572ND24-N 4–ø1.3 26.0+0.5 16.2+0.3 3.7 ● PC board mounting hole layout (BOTTOM VIEW) ● Dimensions 4–ø1.5 7.62 7.62 20.32 3.5 (3.09) (3.7) ● Schematic (BOTTOM VIEW) COM 10 COM 5 0.3 1.2 7.62 II 9 7 5.08 1.0 0.3 0.5 1.2 N.C. 7.62 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 ● Tube carrier 562Maximum 25.2Max 22.9Max 20pieces/tube Unit: mm 7 FBR572, 582 SERIES ■ DIMENSIONS [FBR582 type] ● PC board mounting hole layout (BOTTOM VIEW) 3.09 5.08 7.62 F&T 9540A 20.0+0.3 2 —¿1.4 582D24-Y 3.7 ● Dimension 4 — ¿1.3 17.0+0.3 26.0+0.5 4 — ¿1.5 7.62 7.62 20.32 3.5 (3.09) ● Schematic (BOTTOM VIEW) (3.7) COM 10 COM 5 0.3 1.2 7.62 II 9 7 5.08 1.0 0.3 0.5 1.2 N.C. 7.62 8 6 4 2 N.O. N.C. I 3 1 N.O. 7.62 20.32 ● Tube carrier 562Maximum 25.2Max 22.9Max 20pieces/tube Fujitsu Components International Headquarter Offices Unit: mm Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fceu.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: www.fcai.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] www.fcal.fujitsu.com © 2005 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 02/25/2005. 8