MIC9131 Micrel MIC9131 High-Voltage, High-Speed Telecom DC-to-DC Controller Final Information General Description Features The MIC9131 is a current-mode PWM controller that efficiently converts –48V telecom voltages to logic levels. The MIC9131 features a high voltage start-up circuit that allows the device to be connected to input voltages as high as 180V. The high input voltage capability protects the MIC9131 from line transients that are common in telecom systems. The start-up circuitry also saves valuable board space and simplifies designs by integrating several external components. The MIC9131 is capable of high speed operation. Typically the MIC9131 can control a sub-25ns pulse width on the gate out pin. Its internal oscillator can operate over 2.5MHz, with even higher frequencies available through synchronisation. The high speed operation of the MIC9131 is made safe by the very fast, 34ns response from current sense to output, minimizing power dissipation in a fault condition. The MIC9131 allows for the designs of high efficiency power supplies. It can achieve efficiencies over 90% at high output currents. Its low 1.3mA quiescent current allows high efficiency even at light loads. The MIC9131 has a maximum duty cycle of 75%. For designs requiring a maximum duty cycle of 50%, refer to the MIC9130. The MIC9131 is available in a 16-pin SOP and 16-pin QSOP package options. The junction temperature range is from –40°C to +125°C. • • • • • • • • • • • • • • • • Input voltages up to 180V Internal oscillator capable of > 2.5MHz operation Accurate 75% maximum duty cycle Synchronisation capability to 6MHz Current sense delay of 34ns Minimum pulse width of <25ns 90% efficiency 1.3mA quiescent current 1µA shutdown current Soft-start Resistor programmable current sense threshold Selectable soft-start retry 4Ω sink, 12Ω source output driver Programmable under-voltage lockout Constant-frequency PWM current-mode control 16-pin SOIC and 16-pin QSOP Applications • • • • • • Telecom power supplies Line cards ISDN network terminators Micro- and pico-cell base stations Low power (< 100W) dc-dc converters DSL line cards Ordering Information Part Number Max. Duty Cycle Junction Temp. Range Package MIC9131BM 75% –40°C to +125°C 16-Pin SOP MIC9131BQS 75% –40°C to +125°C 16-Pin QSOP Typical Application 10Ω 12V 1N5818 10µF 25V 4:1 VIN 36V to 72V VOUT 3.3V @ 20A 6:1 0.1µF L = 530µH 1MΩ 1.5µH Si4884DY (x2) B320A 100µF 37.4kΩ 7 10 FB OUT 10kΩ 6 3 12 8 562kΩ 9 0.1µF Si4884DY (x2) EN VCC 2 LINE 1 UVLO 13 COMP RBIAS ISNS SS 16 IRFS3IN20D SLOPE COMPENSATION MIC9131 14 8.2kΩ CPWR VBIAS OSC SYNC AGND PGND 4 5 11 0.1Ω 1W 15 2.61kΩ 10nF 270pF OPTO FEEDBACK 90% Efficient Telecommunications Power Supply Micrel, Inc. • 1849 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 944-0970 • http://www.micrel.com July 2001 1 MIC9131 MIC9131 Micrel Pin Configuration LINE 1 16 OUT VCC 2 15 PGND 14 ISNS RBIAS 3 13 UVLO OSC 4 SYNC 5 12 SS COMP 6 11 AGND 10 EN FB 7 9 VBIAS CPWR 8 16-Pin SOP (M) 16-Pin QSOP (QS) Pin Description Pin Number Pin Name 1 LINE Line (Input): 180Vdc maximum supply input. May be floated if unused. 2 VCC Supply (Input): MIC9131 internal supply input. 3 RBIAS 4 OSC 5 SYNC Synchronization (Input): External oscillator input for slave operation of controller. See OSC. Do not float. 6 COMP Compensation (External Components): Error amplifier output for external compensation network connection. 7 FB 8 CPWR Current Limit Selection (Input): When CPWR is high, an over-current condition at the ISNS input will terminate the gate drive and reset the softstart latch. If the CPWR pin is low, an over-current condition at the ISNS input will terminate the gate drive signal, but will not cause a reset of the soft-start circuit. 9 VBIAS Reference (Output): Internal 5V supply. Will source 5mA maximum. 10 EN 11 AGND 12 SS Soft-Start (External Components): Connect external capacitor to slowly ramp up duty cycle during startup and over-current conditions. 13 UVLO Undervoltage Lockout (External Components): Connect to unbiased resistive divider network to set controller’s minimum operating voltage. Connect to VBIAS if not needed. 14 ISNS Current Sense (Input): Connect between external switching MOSFET source and switch current sense resistor. 15 PGND Power Ground (Return) 16 OUT MIC9131 Pin Function Bias Resistor (External Component): Connect 562KΩ to ground. Oscillator RC Network (External Components): Connect external resistorcapacitor network to set oscillator frequency. Feedback (Input): Error amplifier inverting input. Enable (Input): Logic level enable/shutdown input; logic high = enabled (on), logic low = shutdown (off). Analog Ground (Return) Switch Drive Output (Output): Connect to gate of external switching MOSFET. 2 July 2001 MIC9131 Micrel Absolute Maximum Ratings (Note 1) Operating Ratings (Note 2) Line Input Voltage (VLINE) ......................................... +190V VCC Input Voltage (VCC) ............................................. +19V Current Sense Input Voltage (VISNS) ............. –0.3 to +5.3V Enable Voltage (VEN) ............................ –0.3 to VCC + 0.3V Feedback Input Voltage (VFB) ........................ –0.3 to +5.3V Sync Input Voltage (VSYNC) ........................... –0.3 to +5.3V Soft-Start Voltage (VSS) ................................. –0.3 to +5.3V UVLO Voltage (VUVLO) .................................. –0.3 to +5.3V Storage Temperature (TS) ....................... –65°C to +150°C Power Dissipation (PD) ....................................................... 16-pin SOP .................................. 400mW @ TA = +85°C 16-pin QSOP ............................... 245mW @ TA = +85°C ESD Rating, Note 3 Line Input Voltage (VLINE) ................ VCC to +180V, Note 4 VCC Input Voltage (VCC) ................................. +9V to +18V Junction Temperature Range (TJ) ........... –40°C to +125°C Package Thermal Resistance 16-pin SOP (θJA) ............................................... 100°C/W 16-pin QSOP (θJA) ............................................ 163°C/W Electrical Characteristics TA = 25°C, VLINE = 48V, VCC = 10V, Rt = 9.47KΩ, Ct = 470pF, RBIAS = 562kΩ, VEN = 10V, VISNS = 0V, VUVLO = 2V, VSYNC = 0V, unless otherwise noted. Bold values indicate –40 °C ≤TJ ≤ +125°C. Parameter Condition Min Typ Max Units IVBIAS = 0mA; VOSC = 0V (Oscillator OFF) 4.7 4.85 5.0 V 5.1 V Bias Regulator Output Voltage 4.6 Line Regulation 9V ≤ VCC ≤18V, IVBIAS = 0mA; VOSC = 0V 24 40 mV Load Regulation 0mA ≤ IVBIAS ≤ 5mA; VOSC = 0V 5 30 mV 200 220 kHz Oscillator Section Initial Accuracy (fOSC) Rt = 9.47KΩ, Ct = 470pF 180 Oscillator Output Frequency Maximum Duty Cycle fOSC/4 kHz 75 % Voltage Stability (∆f/f) 9V ≤ VCC ≤18V 2.5 % Temperature Stability –40°C ≤ TJ ≤ 125°C 100 ppm/°C Maximum Sync Frequency Note 5 6 MHz Sync Threshold Level 2.5 V Sync Hysteresis 0.7 V Sync Minimum Pulse Width 50 ns Error Amp Section FB Voltage VCOMP = VFB 2.475 2.45 2.5 2.525 2.55 V Open Loop Voltage Gain, AVOL 90 dB Unity Gain Bandwidth 4 MHz 60 dB PSRR 9V ≤ VCC ≤ 18V COMP Sink Current VFB = 2.7V; VCOMP = 5V 80 100 µA COMP Source Current VFB = 2.3V; VCOMP = 0V 1 2.5 mA VCOMP Low VFB = 2.7V; ICOMP = –50µA VCOMP High VFB = 2.3V; ICOMP = +500µA Input Bias Current (IFB) Slew Rate July 2001 115 3.5 300 mV 4 V VFB = VCOMP 160 nA SINK 1.5 V/µs SOURCE 1.5 V/µs 3 MIC9131 MIC9131 Parameter Micrel Condition Min Typ Max Units 0.1 10 µA Preregulator Input Leakage Current VLINE = 180V, VCC = 10V VCC Gate Lockout (VGLO(ON)) VLINE = 48V 7.2 7.5 V VCC Gate Lockout Hysteresis (∆VGLO) VLINE = 48V 700 800 mV VCC Pre-Regulator Off (VPR(OFF)) VLINE = 48V VGLO(ON) V 7.7 VCC Pre-Regulator Hysteresis (∆VPR) VLINE = 48V Start-up Current VLINE = 48V, VCC = 7.5V, Note 4 +0.5V 500 700 mV 9 12 mA Supply Supply Current, IVCC Pin 16 (OUT) = OPEN Enable Input Current VEN = 0V ,10V; VLINE = 48V Shutdown Supply Current VEN = 0V ; VCC = 18V –10 1 1.3 mA 0.1 10 µA 0.1 10 µA 0.83 0.888 V Protection and Control Current Limit Threshold Voltage 0.772 Current Limit Delay to Output VISNS = 0V to 5V Current Limit Source Current VISNS = 0V 34 Enable Input Threshold (Turn-on) 30 40 50 µA 1 1.6 2.2 V Enable Input Hysteresis CPWR Input Current 150 VCPWR = 5V, 0V –1 CPWR Threshold Soft-Start Current ns mV µA +1 1.6 VSS = 0V Line UVLO Threshold (Turn-on) V 2.5 4 6 µA 1.16 1.22 1.28 V Line UVLO Threshold Hysteresis 140 mV Thermal Shutdown 145 °C Thermal Shutdown Hysteresis 25 °C ns MOSFET Driver Output Minimum On-Time VISNS = 5V 0 Output Driver Impedance SOURCE ; ISOURCE = 200mA 8 12 Ω SINK ; ISINK = 200mA 4 6 Ω Rise Time COUT = 500pF 12 ns Fall Time COUT = 500pF 8 ns Note 1. Exceeding the absolute maximum rating may damage the device. Note 2. The device is not guaranteed to function outside its operating rating. Note 3. Devices are ESD sensitive. Handling precautions recommended. Note 4. If a substained DC voltage >150V is applied to the LINE pin, a current-limiting 1.8kΩresistor should be used in series with the LINE pin. This condition does not apply for transient conditions over 150V. Note 5. For oscillator frequencies above 2.5MHz it may be necessary to power to VBIAS pin from an external power source due to the current limitations of the internal 5V regulator. See Applications Information for details. MIC9131 4 July 2001 MIC9131 Micrel Typical Characteristics -1 -1.5 -2 -2.5 -40 Error Amp Reference Voltage vs. Temperature 160 THRESHOLD (V) 1.210 1.205 1.200 1.195 1.190 1.185 1.6 1.4 1.2 8 12 14 VCC (V) 16 18 VCC = 10V Rt = 9.53K Ct = 470pf 3 2.5 fOSC = 200kHz 2 1.5 July 2001 1.4 1.38 VCC = 10V RBIAS = 560K Rt = 9.47K Ct = 470pF 1.36 1.34 1.32 1.3 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) 90 200 400 600 800 1000 1200 RBIAS (kΩ) Ct = 470pF 5 4 3 2 Ct = 100pF 1 0 ISNS to Gate Output Delay vs. Overdrive 180 160 70 60 50 40 30 0 0 7 6 200 80 10 0 9 8 GATE DRIVE FREQUENCY (kHz) ISNS to Gate Output Delay vs. RBIAS 20 1 0.5 1.44 1.42 Quiescent Current vs. RBIAS 3.5 QUIESCENT CURRENT (mA) 10 160 10 1.48 1.46 0 50 1.8 0 40 80 120 TEMPERATURE (°C) Quiescent Current vs. Frequency 1.5 = 560K Rt = 9.47K C = 470pF t 2.0 1.18 -40 DELAY (ns) BIAS QUIESCENT CURRENT (mA) QUIESCENT CURRENT (mA) R 2.2 8 9 10 11 12 13 14 15 16 17 18 VCC (V) 1.19 Quiescent Current vs. Temperature Quiescent Current vs. VCC Voltage 2.4 1.0 1.180 1.2 200 400 600 800 1000 1200 RBIAS(kΩ) 5 500 2.480 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) 1.21 RBIAS=160K 140 120 100 80 RBIAS=560K RBIAS=360K 60 40 20 0 2000 2.485 1.22 400 450 2.490 VCC=10V RBIAS=560K 1.23 1600 1800 2.495 Line UVLO Threshold vs. Temperature 300 350 2.500 8 9 10 11 12 13 14 15 16 17 18 VCC (V) 1.24 UVLO THRESHOLD (V) 1.215 2.505 R BIAS = 560K 2.499 Line UVLO Threshold vs. VCC 1.220 VCC = 10V DELAY (ns) REFERENCE VOLTAGE (V) 2.510 0 40 80 120 TEMPERATURE (°C) 2.500 1200 1400 Ct=470pF 8 9 10 11 12 13 14 15 16 17 18 VCC (V) -0.5 2.501 0 200 -0.5 Ct = 470pF 0 QUIESCENT CURRENT (mA) -0.4 0.5 RBIAS = 560K 200 250 FOSC(NOM)=200kHz Rt=9.47K 1 800 1000 -0 -0.2 VCC = 10V RBIAS = 560K Rt = 9.47K 1.5 100 150 0.0 Error Amp Reference Voltage vs. VCC Voltage 2.502 400 600 0.1 OSC FREQ. VARIATION (%) OSC FREQ. VARIATION (%) 0.2 -0.3 Oscillator Frequency vs. Temperature 2 REFERENCE VOLTAGE (V) Oscillator Frequency vs. VCC Voltage 0.3 OVERDRIVE (mV) MIC9131 MIC9131 Micrel V BIAS 5.012 vs. V CC 5.06 5 4.96 5.000 VCC=10V 7.2 RBIAS=560K 7 6.8 Vcc GLO Off 6.6 6.4 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) 821.0 820.5 820.0 819.5 819.0 818.5 818.0 8 9 10 11 12 13 14 15 16 17 18 VCC (V) Enable Threshold vs. VCC 2.5 1.95 1.9 1.85 1.8 1.75 1.7 1.65 1.6 1.55 1.5 8 9 10 11 12 13 14 15 16 17 18 VCC (V) 2 SINK 1.5 1 SOURCE 0.5 0 8 9 10 11 12 13 14 15 16 17 18 VCC (V) Peak Short Circuit Depletion FET Current vs. VLINE 85 16 80 14 –40°C 65 25°C CURRENT (mA) 75 70 60 55 125°C 50 45 40 0 VCC = 0V 40 80 120 VLINE (V) 160 200 Gate Drive Current vs. VCC 0 1 2 3 IBIAS (mA) 4 5 VCC= 10V RBIAS= 560K 832 830 828 826 824 822 820 818 816 -40 0 40 80 120 TEMPERATURE (°C) 160 Peak Short Circuit Depletion FET Current vs. Temperature Depletion FET Current vs. VLINE 85 180V Line 80 VCC = 0V 75 70 65 60 55 48V Line 50 45 40 -40 12 –40°C 0 40 80 120 TEMPERATURE (°C) 160 Depletion FET Current vs. Low VLINE Voltage –40°C 10 12 25°C 10 125°C 8 6 4 2 0 0 4.96 836 834 THRESHOLD (mV) THRESHOLD (mV) THRESHOLD (V) 7.4 2 RBIAS=560K VCC = 10V 821.5 4.97 ISNS Current Limit Threshold vs. Temperature 822.0 Vcc GLO On 7.6 SINK/SOURCE CURRENT (A) 7.8 4.98 4.94 ISNS Current Limit Threshold vs. VCC Voltage vs. Temperature 4.99 4.95 4.94 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) 8 9 10 11 12 13 14 15 16 17 18 VCC (V) VCC Turn On/Off Thresholds THRESHOLD VOLTAGE (V) VCC = 10V RBIAS = 560K Rt = 9.47K Ct = 470pF 4.98 SHORT CIRCUIT CURRENT (mA) 5.002 5.02 40 VCC=7.5V RBIAS=560K En=7.5V 80 120 160 200 VLINE (V) 6 CURRENT (mA) 5.004 VCC = 10V 5 VBIAS VOLTAGE (V) BIAS VOLTAGE (V) VBIAS (V) 5.006 SHORT CIRCUIT CURRENT (mA) 5.01 5.04 5.008 MIC9131 VBIAS Load Regulation RBIAS = 560K 5.010 4.998 VBIAS Voltage vs. Temperature 25°C 8 125°C 6 4 2 0 7 7.5 8 8.5 9 VLINE (V) 9.5 10 July 2001 MIC9131 ISNS CURRENT (µA) 41.5 ISNS Pin Source Current vs. VCC 45 RBIAS=560K ISNS CURRENT (µA) 42 Micrel 41 40.5 40 39.5 39 38.5 38 8 July 2001 10 12 14 VCC (V) 16 18 ISNS Pin Source Current vs. Temperature 44 RBIAS=560K 43 VCC=10V 42 41 40 39 38 37 36 35 -40 -20 0 20 40 60 80 100120140 TEMPERATURE (°C) 7 MIC9131 MIC9131 Micrel Oscillator Frequency vs. RC Values 1000000 RESISTOR VALUE (Ω) 47pF 100pF 100000 220pF 470pF 680pF 1000pF 10000 2200pF 1000 10000 Note: *See applications section for higher switching frequencies 100000 1000000 10000000 FREQUENCY (Hz) Output switching frequency is 1/4 the oscillator frequency. Functional Block Diagram FB COMP OSC 6 7 SYNC 4 5 Oscillator 2 VCC 1.2V SR Latch 2 R 2.5V Error Amplifier ISNS 40µA S1 14 EN RBIAS 9 5V OUT 15 PGND 11 AGND 0.82V BIAS REG 10 3 Peak Current Limit 1.21V 5V MAXIMUM DUTY CYCLE 4µA SS 16 S2 PWM VBIAS Q 12 Max. Duty Cycle CPWR Current Limit Selection 8 Q R1 R2 VCC 2 S 1-Shot VCC UVLO LINE 1 UNDERVOLTAGE LOCKOUT Thermal Shutdown LINE UVLO 13 UVLO Figure 1 MIC9131 8 July 2001 MIC9131 Micrel • Control loop operation • Current sensing & overcurrent protection • Slope compensation • Error amplifier High Voltage Start Up Circuit Many conventional Off-Line and Telecom power supplies use an external bias resistor and zener diode to supply the initial start-up voltage for the control IC. The control IC gets its supply voltage from a bias winding once the power supply is running. This method has the disadvantages of extra components (diode and power resistor), continuous power dissipation in the resistor and a large bias capacitor, used to supply the IC until the bias winding takes over. The MIC9131 eliminates these problems by using an internal depletion mode MOSFET as a pre-regulator to provide the start-up bias voltage from the high voltage input of the power supply. This approach eliminates the need for external start up components and reduces the size of the controller’s bias supply capacitor. The MOSFET is turned off once the external bias winding takes over, which eliminates power dissipation in the start-up circuit. In some cases, the MIC9131 may be run directly from the input voltage rail, eliminating the need for an external bias winding. Functional Description Micrel’s MIC9131 is a high voltage, high speed current mode switching power supply controller. It uses a BiC/DMOS process to achieve a high voltage input, low quiescent current and very fast internal delay times. The MIC9131 is designed to drive an external low side N-channel MOSFET, which makes it suitable for controlling Boost, Flyback and Forward converter topologies. The high voltage startup pin eliminates the requirement for an external start up circuit. This makes it ideal for use with Telecom converters. A block diagram of the MIC9131 is shown in Figure 1. The description of the controller is divided into 6 basic functions: • Power and bias circuitry • High voltage start-up circuit • VCC and Bias supplies • Enable and Undervoltage monitoring circuits • VCC and VIN UVLO • Enable • Oscillator and sync circuitry • Soft-start and soft-start reset circuits • MOSFET gate drive circuits Transformer Bias Winding MIC9131 Internal Circuitry VCC 2 VIN Line 1 1.21V 180V DEPLETION FET VCC UVLO THERMAL SHUTDOWN VPR(OFF) Depletion FET Pre-Regultor turn-off threshold ∆VPR ∆VGLO VCC Gate Lockout Hysteresis Depletion FET turn-on threshold VGLO(ON) VCC gate lockout turn on threshold VCC voltage when powered from VLINE Figure 2 July 2001 9 MIC9131 MIC9131 Micrel topologies since the variation is small (equal to the ∆VPR hysteresis). The bias regulator in the MIC9131 buffers the internal circuits from VCC variations. The pre-regulator FET is protected by a thermal shutdown circuit, which turns the MOSFET off if its temperature exceeds approximately 150°C. When operating at input voltages greater than 150V, a fast input voltage risetime during turn-on (which may occur during a hot plug operation)may cause a high peak current to flow through the depletion FET, damaging the MIC9131. A 1.8kΩ resistor in series between the input voltage and the Line pin (pin 1) is recommended when operating at input voltages greater than 150V. This resistor limits the maximum peak current to 100mA (at 180VIN) and protects the part. The depletion mode MOSFET contains an internal parasitic diode. The VIN pin voltage must be greater than the VCC voltage or the VCC voltage will be clamped to a diode drop greater than the VIN voltage. Excessive power dissipation in the parasitic diode will destroy the IC. VCC and Bias Supplies The power for the controller and gate drive circuitry is supplied through the VCC pin. The gate drive current is returned to ground through the power ground pin (PGND). The rest of the supply current is returned to ground through the analog ground pin (AGND). The two ground pins must be connected together through the PCB ground plane. High frequency decoupling is provided at the VCC pin to supply the gate drive’s peak current requirements. Turn-on of the external MOSFET causes a voltage glitch on the VCC pin. If the glitch is excessive, this disruption can appear as noise or jitter in the oscillator circuit or the gate drive waveform. The decoupling capacitor must be able to supply the MOSFET gate with the charge required to turn it on. A 0.1µF ceramic capacitor is usually sufficient for most MOSFETs. Larger FETs, with a higher gate charge requirement may require a 0.22µF ceramic capacitor or a ceramic capacitor paralleled with a 2.2µF tantalum or 4.7uF aluminum electrolytic. It is recommend that if VLINE is greater than 150V DC than the maximum capacitor recommended on VCC is 2.2µF.The capacitor must be located next to the VCC pin of the MIC9131. The ground end of the capacitor should be connected to the ground plane, making a low impedance connection to the power ground pin (pin 15). The internal bias regulator block provides several internal and external bias voltages. Referring to Figure 1, a 2.5V reference is used for the internal error amplifier, a 0.82V bias is used by the current limit comparator and a 1.21V reference is used by the Line UVLO circuit. An external 5V bias voltage (VBIAS) powers the oscillator circuit and may be used as a reference voltage for other external components. The VBIAS pin requires a minimum 0.1µF capacitor to ground for decoupling. Enable and Undervoltage Monitoring Circuits The two undervoltage lockout circuits in the MIC9131 are shown in Figure 4. One monitors the VCC voltage and the other monitors the input line voltage. These signals are OR’d Start-up circuit operation is illustrated in Figure 2. VIN is applied and the depletion FET, which is normally enabled allows current from VIN to charge the VCC bias capacitor. Once the VCC voltage reaches the VCC enable threshold, VGLO(ON) , the gate drive is enabled and the MIC9131 starts switching. Vcc continues to increase until the Pre-Regulator turn-off threshold, (VPR(OFF)), is reached and the depletion FET is turned off. The Vcc voltage decreases as energy from the bias capacitor is used to supply the controller. The depletion FET is turned back on when the pre-regulator turnon threshold is reached. A bias winding derived supply voltage, set higher than the FET turn-off threshold, VPR(OFF), raises the VCC voltage over the threshold and prevents the FET from turning on. In certain designs the MIC9131 may be powered directly from the Line voltage, eliminating the need for an extra transformer bias winding. When operating in this fashion the designer must insure the power dissipation in the IC does not cause the die temperature to exceed the 125°C maximum. Power dissipation is calculated by: PDISS = (VIN − VCC ) × IVCC Where : VIN is the line input voltage VCC is the average VCC voltage (typically 8.5V) IVCC is the total current drawn by the IC IVCC is the sum of the operating current of the MIC9131 at a given frequency and the average current required to drive the external switching MOSFET. A plot of typical operating current vs. frequency is given in Figure 3. The average MOSFET gate drive current is calculated in the “MOSFET GATE DRIVE” section of this specification. 10 9 8 7 6 5 Ct = 470pF 4 3 2 1 500 400 450 300 350 200 250 150 0 0 Ct = 100pF 50 100 QUIESCENT CURRENT (mA) Quiescent Current vs. Frequency GATE DRIVE FREQUENCY (kHz) Figure 3 The die junction temperature is calculated by TJ = TA + PDISS × θ JA Where: TJ is the die junction temperature TA is the ambient temperature of the circuit θJA is the junction to ambient thermal resistance of the MIC9131 (listed in the operating ratings section of the specification. When powered directly from the Line voltage, the VCC voltage will vary between the upper and lower pre-regulator thresholds. The amplitude of the output gate drive voltage will vary with the VCC voltage. This should not be a problem for most MIC9131 10 July 2001 MIC9131 Micrel 5V MIC9131 4µA 12 SS SET S VCC Q R 2 VCC UVLO 1.21V /Q RESET UVLO VIN AGND 11 UVLO 13 16 OUT R1 LINE UVLO R2 15 PGND Figure 4: UVLO and Soft Start Circuits together and either one can disable the gate drive pin and discharge the voltage on the soft start capacitor. VCC Undervoltage Lockout The VCC voltage is internally divided down and compared to a 1.21V internal bandgap reference. As VCC rises above the turn-on threshold, it disables the VCC undervoltage lockout circuit. Once above the turn-on threshold, hysteresis prevents the lockout circuit from disabling the IC until the VCC voltage falls below the lower threshold. Line Undervoltage Circuit (UVLO) The line voltage is monitored by an external resistor divider and fed into the negative input of the line UVLO comparator. As the comparator trip point is exceeded, the line UVLO circuit is disabled. Hysteresis built into the comparator prevents the circuit from toggling on an off in the presence of noise or a high input line impedance. The line voltage turn-on trip point is: (VTHRESHOLD – VHYST ) × R1+ R2 R2 Enable A low level on the enable pin turns off all the functions of the MIC9131 and places it in a low quiescent current state. The output driver is in a low state. When the enable pin is pulled high, the MIC9131 goes through its normal start up sequence including undervoltage lock out and soft start. When not used, the pin should be connected to VCC. Oscillator Block An external resistor and capacitor set the oscillator frequency. The MIC9131 contains an internal divide-by-four circuit that limits the maximum duty cycle at the gate drive to 75%. The oscillator frequency of the MIC9131 is four times the output switching frequency. Oscillator Pin The operation of the oscillator is shown in Figure 5. The voltage waveform at the OSC pin is a sawtooth whose amplitude increases as capacitor Cosc is charged up through ROSC from the 5VBIAS. When the OSC pin voltage reaches the internal comparator upper threshold, COSC is quickly discharged to zero volts by an internal MOSFET. After a brief delay, typically 75ns, the internal MOSFET is turned off and the COSC charges, repeating the cycle. Figure 5 show the relationship between the oscillator and gate drive waveforms. The delays in the IC force the duty cycle of the gate drive signal to be slightly less than 75% duty cycle. For VBIAS = 5V and a peak oscillator waveform voltage of 3V, the design equations simplify to: Charging R1+ R2 R2 where: VTHRESHOLD is the voltage level of the internal comparator reference, typically 1.21V. The line hysteresis is equal to: VLINE_ON= VTHRESHOLD × R1 + R2 R2 where: VHYST is the internal hysteresis level, typically 75mV. VHYSTERESIS is the hysteresis of the line input voltage The MIC9131 will be disabled when the line voltage drops back down to: VHYSTERESIS = VHYST × t CHARGE = 0.92 × R t × C t VLINE_OFF = VLINE_ON − VHYTERESIS = Discharging tDISCHARGE ≈ 40 × C t July 2001 11 MIC9131 MIC9131 Micrel TP_OSCILLATOR = t CHARGE + tDISCHARGE + tDELAY Where tDELAY = 75ns fS _ OSCILLATOR = 1F 1 TP _ OSCILLATOR 2N3904 VCC 2 SYNC 5 VBIAS 9 3V 4.7 F ROSC 1.6k 1 × fS _ OSCILLATOR 4 The timing capacitor, COSC, should be an NPO ceramic or a temperature stable film capacitor. Care must be taken when using capacitor values less than 47pF. The high impedance of a small value capacitor makes the OSC pin more susceptible to switching noise. Also, the input capacitance of the OSC pin and the stray capacitance of the board will have a noticeable effect on the oscillator frequency. fS _ OUTPUT = SYNC 5 VBIAS 9 ROSC OSC OSC 4 4.7 F COSC 33pF AGND 11 75ns 1-shot Figure 5a Oscillator Synchronization The switching frequency of the MIC9131 can be synchronized to an external oscillator or frequency source. Figure 6 shows the relationship between the sync input, oscillator waveform and gate drive output. The external frequency should be set at least 15% greater than the free running oscillator frequency to account for tolerances in the oscillator circuit and external components. The positive edge of the sync signal resets the oscillator. The sync pulse frequency, like the oscillator, is four times the gate drive frequency. When an external sync signal is applied, the peak amplitude of the oscillator signal (pin 4) is less than when it is free running because the oscillator signal is terminated before it reaches its 3V (typical) amplitude. When not used, the sync pin should be connected to ground to prevent noise from erroneously resetting the oscillator. 3V 4 COSC 75ns 1-shot 11 AGND Sync Input (pin 5) VOSC Oscillator Waveform (pin 4) Gate Drive (pin 16) Gate Drive (pin 16) tON tPERIOD Figure 5 Higher Switching Frequencies The MIC9131 is capable of very high switching frequencies. One of the limitations on the maximum frequency is the current capability of the 5V regulator supplying the oscillator and VBIAS. By powering VBIAS with an external source, e.g. linear regulator much higher switching frequencies can be achieved. A simple way of using an external current source is to set an NPN as an emitter follower. Figure 5b shows the MIC9131 oscillator frequency set to 4MHz using an external NPN. The emitter followerj circuit allows the current to be supplied by VCC while the voltage is regulated to a diode drop below VBIAS. This configuration is quite stable over temperature and voltage variations. MIC9131 TIME (500ns/div) Figure 6. Sync Waveform Soft Start Circuit The soft start is programmed by a capacitor on the soft start pin. A 4µA current source charges up the capacitor. At power up, the SS pin is discharged. Once the UVLO and enable functions release the soft start circuit, the voltage of the capacitor increases. The active voltage range of the soft start pin is from typically from 0.9V to 1.7V. The internal current source increases the voltage on the soft start capacitor to approximately 4V. The soft start pin and the current sense voltage are connected to a comparator in the MIC9131. The voltage from the soft start pin effectively limits the peak current through the current sense resistor by prematurely terminating the on-time of the gate drive output. Referring to Figure 1, with the soft start voltage low, the duty cycle of the output is at a minimum. As the soft start voltage increases, 12 July 2001 MIC9131 Micrel A resistor placed in series with the gate drive output attenuates ringing in the etch connection between the MIC9131 and the MOSFET. Figure 8 shows a single resistor in series between the driver output and the gate of the MOSFET. The zener value should be greater than the gate drive voltage to prevent excessive power dissipation, but less than the maximum gate to source voltage rating. the duty cycle of the gate drive output increases until the error amplifier takes control of the duty cycle. The soft start capacitor is discharged by an internal MOSFET in the MIC9131. The soft start circuit is activated by the following events: 1. Line undervoltage pin less than the 1.21V threshold 2. VCC becomes less than the pre-regulator voltage turn off threshold. 3. The current limit comparator threshold is exceeded. This can be disabled with a low level on the CPWR pin. 4. A low level on the enable pin. Calculating the soft capacitor depends on many parameters such as the current limit of the circuit input voltage, output power and output loading. A starting value of capacitor should be chosen and the value can be adjusted later in the design. Recommended starting values of soft start capacitance is typically 10nF to 100nF. Values below 1nF may be ineffective in slowing the output voltage turn on time. CPWR Current Limit Selection This pin controls whether the soft start circuit is reset if the voltage on the Isns pin exceeds the overcurrent threshold. When the CPWR pin is high, an overcurrent condition at the ISNS pin will terminate the on-time of the gate drive pulse and discharge the soft start capacitor to 0V. This delay in start up contributes to a reduction in the average output current during an overcurrent or short circuit condition. A smaller MOSFET may be used since the power dissipation in the MOSFET is minimized under short circuit or overcurrent conditions. If the CPWR pin is low an overcurrent or short circuit conditions will not trip the soft start circuit. The pulse-by-pulse current limit, inherent in current mode control, provides a “brick wall” or constant current limit. With the power supply operating in this mode, a smaller soft start capacitor can be used to increase the turn on speed of the supply. If the CPWR in is held low during the initial turn on at power up and then raised high, the power supply can maximize the turn-on time at start up and still provide a high level of overcurrent and short circuit protection. The circuit shown in Figure 7 performs this function. Gate Drive Output GND Figure 8 The circuitry shown in figure 9 allow different rise and fall times. R1 and the input capacitance of the MOSFET determine the rise-time of the gate voltage and therefore the turnon time of the MOSFET. The diode, D1 is reversed biased, which removes R2 from the circuit. At turn-off, D1 is forward biased and the parallel combination of R1 and R2 controls the turn-off time of the MOSFET. The turn on-time is slower, which reduces switching noise and ringing during turn-on. The turn-off time is faster, which minimizes switching losses during turn-off and improves efficiency. If the turn-on time is to be faster than the turn-off time, the diode should be reversed. R2 GND Figure 9 A gate drive transformer is used where an increase in drive voltage, isolation and/or voltage level shifting are required. Gate drive transformers can have multiple windings and drive multiple MOSFETs, including MOSFETs that require a drive signal 180°C out of phase with the ICs drive signal. Figure 10 shows a gate drive transformer circuit. The capacitor, C1 removes DC from the drive circuit and prevents transformer saturation. R1 provides damping to eliminate ringing in the circuit. R1 is usually in the 5 to 20Ω range, depending on the amount of damping necessary. D1 and D2 form a clamp circuit, which prevents the voltage from exceeding the VGMAX level. If the gate drive is well damped, the diodes may be removed R2 is used to allow the transformer to reset properly. R1 CPWR C1 AGND Figure 7 MOSFET Gate Drive Output The MIC9131 has the capability to directly drive the gate of a MOSFET. The output driver consists of a complimentary P-channel and N-channel pair. The typical switching time of the output is dependent on the IC supply voltage and the gate charge required to turn the MOSFET on and off. July 2001 R1 Gate Drive Output MIC9131 VREF D1 D1 13 MIC9131 MIC9131 Micrel C1 T1 Current Sense Circuit The current sense input of the MIC9131 has three unique features, which are advantageous in a high speed, high efficiency power supply. 1. The overcurrent threshold is nominally 0.82V instead of the typical 1.0V found in most switching control ICs. 2. The current sense pin sources a nominal 40µA of current out of the pin. This is used to raise the current limit threshold of the pin, which allows a smaller current sense resistor to be used. This improves the efficiency of the power supply, especially in lower current applications. 3. The delay from the current sense input to the output is typically 50ns. The current limit threshold of the ISNS pin was set at 0.82V, allowing the use of a smaller current sense resistor. A stable, bandgap derived 40µA current is sourced from the ISNS pin. A voltage drop across a series resistor placed between the pin and the current sense resistor level increases the current sense signal at the ISNS pin. This allows the use of a smaller current sense resistor if the full 0.82V peak to peak current signal is not required. Decreasing the value of the current sense resistor decreases the power dissipation in the resistor, which improves the efficiency of the power supply. The delay between the input of the overcurrent comparator and the output gate drive is nominally 50ns. This very fast response time allows the MIC9131 to operate at higher frequencies and still have adequate overcurrent protection. The operation of the current sense input is as follows. The sensed current in the power supply is converted to a voltage by a resistor or current sense transformer. Referring to Figure 1, this voltage is compared to the output of the error amplifier, which sets the duty cycle of the gate drive output. The current signal is also connected to an Imax comparator. Comparing the current sense signal to the reference voltage sets a maximum current limit. If the maximum amplitude of the current sense signal exceeds the reference, the comparator terminates the gate drive output pulse. It aslo discharges the soft start capacitor when the CPWR pin is high. Leading Edge Current Spike The current signal in a power circuit will often have a leading edge spike caused by leakage inductance, parasitic inductance and capacitance, diode reverse recovery effects and snubbers. These spikes can cause premature termination of the switching cycle if they are not eliminated. A resistor may be added in series between the current sense resistor and the Isns input. The input and board trace capacitance of the ISNS pin (pin 14) is approximately 25pF. A 1k resistor is a good choice, since it attenuates most of the ripple without distorting the current sense waveform. It has a minimal effect on level, offsetting the current sense signal by only 40mV. A typical rule of thumb is the bandwidth of the RC filter should be at least 6 times the switching frequency. This avoids distorting the current sense waveform and adding excessive delays in the current loop that will interfering with overcurrent protection. For a 100kHz switcher, the maximum series R1 Gate Drive Output D2 R2 GND D1 1:N Figure 10 The gate impedance of a MOSFET is capacitive and the power required to drive the gate is proportional to the charge required to turn on the MOSFET, the peak gate voltage and the switching frequency. Assuming the total gate charge for turn on and turn off is equal, the power used to switch the MOSFET on and off is: PDRIVE = Q G × VGS × fS where: QG is the total gate charge at VGS VGS is the gate to source voltage of the MOSFET usually equal to VCC fS is the output switching frequency The power required to drive the MOSFET is dissipated in the drive circuitry of the MIC9131. This power must not cause the die temperature to exceed the maximum rated junction temperature of 125°C. MOSFET Driver IC’s are used when the drive requirement for the MOSFETs is greater than the capability of the MIC9131 gate drive output. While the peak current of the MIC9131 gate drive is typically 1.2A at VIN =12V, a gate driver ICs will sink or source between 1.2A and 12A of peak current. The higher peak current allows faster rise and fall times for larger MOSFETs. The drive requirements for selecting a MOSFET driver are determined using the following equation: QG t where: QG is the total gate charge required to turn on the MOSFET at a specified ID, VG and VDS. This information is usually given in the MOSFET specification sheet. t is the gate voltage transition time (risetime or fall time) IPK is the peak current requirement of the MOSFET driver IC. For example, if a MOSFET is chosen with a QG of 60nC and it is desired to have a 50nS gate to source risetime/falltime, the peak current requirement of the MOSFET driver is: IPK = 2 × 2 × 60nC = 2.4A 50ns A driver such as the MIC4424 will meet this requirement. For more information on choosing a MOSFET driver, see the Micrel application note AN-24, “Designing with Low Side MOSFET Drivers.” IPK = MIC9131 14 July 2001 MIC9131 Micrel resistance is 10K, for a 500kHz switcher, the maximum series resistance is 2K. Sensing Current with a Resistor The fast transition times of the current signal prohibit the use of inductive resistors. Standard wire wound power resistors will not work. Carbon composition or metal film resistors or low inductance power resistors may be used. The overcurrent range of the power supply and component tolerances must be considered when selecting the current sense resistor value. The power supply specification may call for an overcurrent limit, which must be accounted for when selecting the current sense resistor value. The relationship between the peak primary current and the current sense resistor is: the current loop. This limits the switching frequency to the range of 100kHz. Sensing Current with a Current Sense Transformer At higher power levels, the power dissipation in a current sense resistor is excessive. A current sense transformer can be used to sense the current while minimizing power dissipation. See Figure 11. The schematic shows the circuitry necessary when using a current sense transformer. The resistor, R1, provides a path to reset the current sense transformer. The resistor, R2, converts the scaled down current to a voltage, which is sent to the ISNS pin. VIN VISNS = IP × RISENSE + IISNS × R f where: Ip is the current in the sense resistor RISENSE is the current sense resistance IISNS is the current sourced from the ISNS pin (40µA) Rf is the series resistor between the ISNS pin and the current sense resistor. The current sense resistor must not be too small or the current sense signal will be susceptible to noise. If noise is a problem, the current signal level should be increased. An example is illustrated below. The maximum peak current, IPMAX= 1A at 120% overcurrent and minimum input voltage The maximum rms current, IRMS=0.65A The desired current sense signal amplitude is 500mV at 1A output current. The current sense resistor value and power dissipation is: RSENSE = R2 Figure 11 The voltage at the ISNS pin is calculated by: IP × R2 + IISNS × R f N where: IP is the current in the primary of the current sense transformer R2 is the current sense resistance at the secondary of the current sense transformer N is the turns ratio of the current sense transformer (N=Nsec/Npri) IISNS is the current sourced from the ISNS pin (40µA) Rf is the series resistor between the ISNS pin and the current sense resistor. Current Transformer Example: The maximum peak current, IPMAX = 5A at 120% overcurrent and minimum input voltage The maximum rms current, IRMS = 3.25A The full 0.82V peak signal a the ISNS input can be used since very little power is dissipation in the secondary side sense resistor. The maximum peak to peak voltage at the sense pin (pin 14) is 0.82V at the 5A maximum output current. The current sense resistor value and power dissipation is: VISNS = A 0.5 ohm, non inductive resistor with at least a 1/2W rating should be selected. The series resistor is calculated to allow the 500mV-peak signal to reach 0.82V. IISNS = 0.82 − (1× 0.5) = 10.25kΩ 40µA The next lower value of 10kΩ is selected. The bandwidth of the 10K resistor and the 25pF input capacitance is calculated. The resistor value must be lowered if the bandwidth is too low for the switching frequency. BW = R2 = 1 = 630kHz 2 × π × 10k × 25pF VSENSE × N 0.82 × 100 = = 16.4Ω 5 IP 2 2 I 3.25 PDISS = PRMS × R2 = × 16.4 = 17.4mW 100 N The maximum switching frequency of this power supply should be approximately six times less than the BW to prevent current waveform distortion and excessive delays in July 2001 IPRI OUT (pin 16) VSENSE 0.5 = = 0.5Ω ISENSE 1 VISNS − (IP × RISENSE ) R1 MIC9130 PDISS = IRMS 2 × RSENSE = 0.65 2 × 0.5 = 0.21W Rf Current Sense Transformer Rf ISNS (pin 14) A 16.2 ohm, 1%, non inductive resistor with at least a 50mW rating should be selected. A good choice would be an 0805 15 MIC9131 MIC9131 Micrel size metal film or a 1/8 watt leaded metal film resistor. A series resistor between the current sense transformer and the Isns input is not necessary unless it is used for low pass filtering. If the current sense transformer were not used, the sense resistor would dissipate 1.7 watts. RSENSE secondary winding inductance for the flyback topology) M2 is the inductor current downslope For a boost topology, the inductor downslope is: di VOUT − VIN + VD = dt L In a transformer isolated topology, the downslope must be reflected back to the primary by the turns ratio of the transformer. The reflected downslope is: M2 = V 0.82 = SENSE = = 0.164Ω 5 ISENSE PDISS = IRMS 2 × RSENSE = 3.25 2 × 0.164 = 1.7W Slope Compensation Power supplies using peak current mode control techniques require slope compensation when they are operating in continuous mode and have a duty cycle greater than 50%. Without slope compensation, the duty cycle of the power supply will alternate wide and narrow pulses commonly referred to as subharmonic oscillations. Even though the MIC9131 operates below a 50% duty cycle, slope compensation adds the benefits of improved transient response and greater noise immunity in the current sense loop (especially when the current ramp is shallow). Slope compensation can be implemented by adding an optimum 1/2 of the inductor current downslope, reflected back to the current sense input. In real world applications, 2/3 of the inductor current downslope is used to allow for component tolerances. Slope compensation at the ISNS input may be implemented by using a resistor and capacitor as shown in Figure 12. The rectangular waveshape of the gate drive output is integrated by the resistor/capacitor filter, which results in a ramp used for the slope compensation signal. When the gate drive and the current signal at the sense resistor goes low, the capacitor is discharged to 0V. M2REFLECTED = M2 × where : Ns/Np is the turns ratio of the secondary winding to the primary winding. M2REFLECTED is the inductor curent downslope reflected to the secondary side of the current sense transformer. The reflected downslope is multiplied by the current sense resistor to obtain the downslope at the current sense input pin (ISNS). ISNS _ SLOPE = M2REFLECTED × RS where Rs is the value of the current sense resistor. The required downslope of the compensation ramp at the ISNS input is: M3 = ISNS _ SLOPE × 0.67 R1 is know if a value for the resistor between the current sense resistor and the Isns pin, has already been selected. If not chose a value of 1k, which will minimize any offset and signal degradation at the ISNS pin. Select a value of C1 to minimize signal degradation from the cutoff frequency of R1/ C1. The bandwidth should be at least six times the switching frequency. Gate Drive (pin 16) R2 MIC9130 ISNS (pin 14) R1 C1 Ns Np C1 = RSENSE 1 2 × π × fS × R1 where: fS is the switching frequency of the power supply (not the oscillator frequency) The slope of the generated compensation ramp is: Figure 12 R1 1 × R2 + R1 R2 × C1 Solving for R2 and assuming R2 is much greater than R1. M3 = VGATE_DRIVE × The procedure outlined below demonstrates how to calculate the component values. Compute the inductor current downslope as seen at the current sense input. For a flyback, buck or forward mode topology the inductor downslope is equal to: M2 = R2 = VGATE _ DRIVE × R1 M3 × C1 where: VGATE_DRIVE is the amplitude of the gate drive waveform di VO + VD = dt L where : VO is the output voltage VD is the forward voltage drop of the rectifier diode L is the inductance of the output inductor (or the MIC9131 16 July 2001 MIC9131 Micrel Error Amplifier The error amplifier is part of the voltage control loop of the power supply. The FB pin is the inverting input to the error amplifier. The non-inverting input is internally connected to a 2.5V reference. The output of the error amplifier, COMP, is connected to the PWM comparator. The error amplifier July 2001 provides the reference to limit and control the peak current of the power supply. There is a 1.2V level shift between the output of the error amplifier and the PWM comparator. This allows the output of the error amplifier to operate in a linear region and prevents loading on the COMP pin from interfering with proper control of the current signal. 17 MIC9131 MIC9131 Micrel Package Information PIN 1 0.157 (3.99) 0.150 (3.81) DIMENSIONS: INCHES (MM) 0.020 (0.51) REF 0.020 (0.51) 0.013 (0.33) 0.0098 (0.249) 0.0040 (0.102) 0.050 (1.27) BSC 0.0648 (1.646) 0.0434 (1.102) 0.394 (10.00) 0.386 (9.80) 45° 0°–8° 0.050 (1.27) 0.016 (0.40) SEATING PLANE 0.244 (6.20) 0.228 (5.79) 16-Pin SOP (M) PIN 1 DIMENSIONS: INCHES (MM) 0.157 (3.99) 0.150 (3.81) 0.009 (0.2286) REF 0.025 (0.635) BSC 0.0098 (0.249) 0.0040 (0.102) SEATING 0.0688 (1.748) PLANE 0.0532 (1.351) 0.012 (0.30) 0.008 (0.20) 0.0098 (0.249) 0.0075 (0.190) 0.196 (4.98) 0.189 (4.80) 45° 8° 0° 0.050 (1.27) 0.016 (0.40) 0.2284 (5.801) 0.2240 (5.690) 16-Pin QSOP (QS) MIC9131 18 July 2001 MIC9131 July 2001 Micrel 19 MIC9131 MIC9131 Micrel MICREL INC. 1849 FORTUNE DRIVE SAN JOSE, CA 95131 TEL + 1 (408) 944-0800 FAX + 1 (408) 944-0970 WEB USA http://www.micrel.com This information is believed to be accurate and reliable, however no responsibility is assumed by Micrel for its use nor for any infringement of patents or other rights of third parties resulting from its use. No license is granted by implication or otherwise under any patent or patent right of Micrel Inc. © 2001 Micrel Incorporated MIC9131 20 July 2001