Disconnect switches Non-fusible Fusible Low voltage disconnect switches from ABB ABB is committed to offering high quality and innovative low voltage products. ABB’s disconnect switch lines are no exception. Modern materials and manufacturing technology coupled with advanced features allow ABB’s disconnect switches to offer superior customer benefits – exceptional performance, easy installation, and ultimate protection – like no other. Through a broad range of product offerings, ABB sets the standard for disconnect switches industry-wide. The disconnect switch is largely used in low voltage switchgear for distribution of power, for starting and stopping motors and for isolating loads during maintenance. ABB’s range of disconnect switches are suitable for diverse applications, in motor control centers, in switchboards and as main switches in various equipment and machinery. The disconnect product line ranges from standard 3-pole configurations to specialty combination switches for transfer, bypass and reversing. The comprehensive ABB range of Low Voltage Disconnect Switch products is the perfect choice for all switching applications. Non-Fusible Disconnect Switches Disconnect switches are integral to ABB’s line of circuit protection devices to guard against equipment damage in multiple applications. ABB prides itself in being the Safety Pioneer for the low voltage electrical product industry as our products offer maximum protection of the electrical installation and the user. Designed to meet customer requirements for safety, ABB’s disconnect switch lines feature: Fingerproof construction – IP 20 Dead-front construction plus terminal shrouds reduce the risk of touching live parts. Padlockable mechanisms & handles Handles can be padlocked in the OFF position with up to three padlocks. Additionally, the switch mechanism can be directly padlocked in the OFF position when the door is open. Welded contact protection Positive opening operation safeguards users in case of welded contacts due to an extreme overcurrent situation. The ABB switch design cannot reach the OFF position unless the contacts are truly open. This safeguards the user by alerting them of the problem, maintains door interlock safety and does not allow a padlock to be inserted. Fusible Disconnect Switches Track resistant material Excellent track resistant material reduces the risk of flashover between phases even in the most severe circumstances. Door Interlock The handle and shaft provide door interlock so that the door cannot be opened when the switch is in the ON position. Clear position indication All ABB disconnect switches and handles are clearly marked with ON and OFF designations, which allow for quick position identification whether the door is open or closed. 2 2 | Disconnect switches - Nonfusible & fusible Selecting disconnect switches Use of UL98 & UL508 Disconnects according to NEC Article 430 To supply UL98 Non-Fusible Switches OT30, OT60, OT100 OT200, OT400, OT600, OT800, OT1200, OETL-NF1600 thru OETL-NF2000 UL98 Motor feeder Feeder Circuit ABB differentiates itself in the disconnect switch market by offering UL98, UL508 and IEC rated switches. ABB’s UL98 listed disconnect range includes 30 to 2,000 A non-fusible and 30 to 1200 A fusible switches. These may be used in a variety of applications — on service equipment, motor control centers, or as motor branch circuits. The UL508 listed offering has clearance distances less than those required by UL98. ABB’s line of UL508 listed non-fusible disconnects ranges from 16 to 80 A and can be used as motor controllers. Motor feeder short circuit and ground fault protection UL98 Fusible Switches OS30, OS60, OS100, OS200, OS400, OS600, OS800, OS1200 Motor disconnecting means (NEC ® 430.101 - 430.113) Motor branch-circuit short-circuit protection IEC rated switches are available from 16 - 3150 A (non-fusible) and 30 - 1200 A (fusible). Typical control panel (NEC ® 430.51 - 430.58) Motor controller UL508 Branch Circuit (NEC ® 430.81 - 4.30.91) Motor overload protection OL (NEC ® 430.31 - 4.30.44) OSHA Lockout/tagout disconnect (NEC ® 430.81 - 430.91) Motor UL508 Non-Fusible Switches OT16, OT25, OT40, OT63, OT80 (UL98 switches can also be applied) M Article 430 of the US National Electric Code includes two methods for properly sizing disconnect switches. Single motor application A properly sized disconnect switch for a single motor will: • Have an ampere rating greater than or equal to 115 percent of the rated motor full load current; or, • Have a HP rating greater than or equal to the rated motor HP (at applied voltage) if the disconnect switch under consideration is HP rated. Combination load application A properly sized disconnect switch for a combination load will be selected by adding all the simultaneous individual loads in the circuit under consideration. Using motor nameplate information, load information, and tables from section 430 of the NEC, determine one equivalent full load current and one equivalent locked rotor current. The equivalent locked rotor current can be used with table 430151 to determine an equivalent HP rating. Select a disconnect switch: • Greater than or equal to 115 percent of the equivalent full load current; or, • Greater than or equal to the equivalent HP rating. Disconnect switches - Nonfusible & fusible | 3 Non-fusible disconnect switches OT16F3 OT25F3 OT40F3 OT63F3 OT80F3 OT30F3 UL508 / IEC Standard catalog number Amp rating 3 pole AC 20/DC 20 open AC 20/DC 20 enclosed AC 21A ≤500 V ≤690 V Rated operational power AC23 400/415 V 690 V Short circuit interrupting capacity Fuse type CC Fuse type J Fuse type T Fuse type RK1 Fuse type RK5 Fuse type L Fuse type H Maximum fuse size Physical characteristics Weight 1 3 pole Dimensions 3 pole OT100F3 UL98 / IEC OT16F3 OT25F3 OT40F3 OT63F3 OT80F3 OT30F3 OT60F3 OT100F3 20 30 40 60 80 30 60 100 N/A UL508 / IEC UL508 / IEC N/A UL508 / IEC UL508 / IEC N/A UL508 / IEC UL508 / IEC N/A UL508 / IEC UL508 / IEC N/A UL508 / IEC UL508 / IEC N/A UL98 / IEC UL98 / IEC N/A UL98 / IEC UL98 / IEC N/A UL98 / IEC UL98 / IEC V 600 600 600 600 600 600 600 600 HP HP HP 5 10 10 7.5 15 20 10 20 25 15 30 30 20 40 40 10 20 30 20 40 40 30 50 50 1 2 1.5 3 2 5 2 5 2 5 2 5 3 7.5 5 15 750 750 750 750 750 750 750 750 A A A A 25 25 16 16 32 32 25 25 40 40 32 32 63 63 63 63 80 80 80 80 40 40 40 40 63 63 63 63 115 115 100 100 kW kW 7.5 7.5 9 9 11 11 22 15 37 18.5 15 15 18.5 15 37 37 A Approvals 2 pole 3 pole 4 pole Technical ratings – UL, CSA Max operating voltage Max horsepower rating Three phase 240 V 480 V 600 V Single phase 120 V 240 V Technical ratings – IEC Rated insulation and operational voltage. AC20 and DC20 Rated thermal current, Ith OT60F3 V kA kA kA kA kA kA kA A lb H in W in D in 10 10 10 10 5 — — 30 — 10 10 — 5 — — 60 2 0.24 2.68 1.38 2.20 10 10 10 10 5 — — 30 — 10 10 — 5 — — 60 2 0.24 2.68 1.38 2.20 10 10 10 10 5 — — 30 — 10 10 — 5 — — 60 2 — 100 100 — 10 — — 100 0.24 2.68 1.38 2.20 — — — — 5 — 5 150 0.59 3.60 2.07 2.85 — 100 100 — 10 — — 100 — — — — 5 — 5 150 0.59 3.60 2.07 2.85 — 50 50 — — — — 60 — 200 200 — — — — 60 0.79 3.94 2.76 2.95 — 50 50 — — — — 150 — 200 200 — — — — 60 — 50 50 — — — — 150 0.79 3.94 2.76 2.95 1 Switch only. 2 Fuse size 70 A for RK5. ABB’s non-fusible disconnect switches are designed to offer maximum versatility to meet specific customer requirements. All sizes are compact, heavy duty, 600 V disconnect switches. The basic construction provides flexibility, safety, and high performance in an extremely compact size. The non-fusible switch line includes 16 amperage sizes ranging from 16 A to 3150 A, and includes both UL 98, UL 508 and IEC switches. 4 | Disconnect switches - Nonfusible & fusible ABB non-fusible disconnects are also customizable in that they are available in a number of special premium configurations. • • • • • • Side operated Maintenance bypass Flange operated Double throw Multiple poles, (2, 3, 4 & 6) Motor operators — 200 200 — — — — 100 0.79 3.94 2.76 2.95 OT200U03 OT400U03 OT600U03 OT800U03 OT1200U03 OETL-NF1600SW OETL-NF2000SW OETL-NF3150SW UL98 / IEC Catalog number Amp rating 3 pole A Approvals 1 2 pole 3 pole 4 pole Technical ratings – UL, CSA Max operating voltage V Max horsepower rating Three phase 240 V HP 480 V HP 600 V HP Single phase 120 V 240 V Technical ratings – IEC Rated insulation and operational voltage. AC20 and DC20 V Rated thermal current, Ith AC 20/DC 20 open A AC 20/DC 20 enclosed A AC 21A ≤500 V A ≤690 V A Rated operational power AC23 400/415 V kW 690 V kW Short circuit interrupting capacity Fuse type CC kA Fuse type J kA Fuse type T kA Fuse type RK1 kA Fuse type RK5 kA Fuse type L kA Fuse type H kA Maximum fuse size A Physical characteristics Weight 1 3 pole lb Dimension 3 pole H in W in D in IEC OT200U03 OT400UO3 OT600U03 OT800U03 OT1200U03 OETL-NF1600SW OETL-NF2000SW OETL-NF3150SW 200 400 600 800 1200 1600 2000 3150 N/A UL98 / IEC UL98 / IEC N/A UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC IEC UL98 / IEC UL98 / IEC IEC UL98 / IEC UL98 / IEC IEC UL98 / IEC UL98 / IEC IEC IEC IEC IEC 600 600 600 600 600 600 600 600 75 150 200 125 250 350 200 400 500 15 30 30 — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1000 1000 1000 1000 1000 1000 1000 1000 250 250 250 250 400 400 400 400 800 720 800 800 1250 1250 1250 1250 1600 1600 1600 1600 2500 2300 2500 2 2500 2 2500 2500 2500 2 2500 2 3150 2600 3150 2 3150 2 132 240 220 355 355 355 400 — 400 — 400 — 400 — 400 — — 200 — — — — — 350 — 100 — — — — — 600 — 100 100 — 100 — — 600 — — — — — 100 — 1200 — — — — — 100 — 1200 — — — — — 100 — 2000 — — — — — 100 — 2000 — — — — — — — — 2.9 6.69 6.67 3.30 5.7 8.66 8.7 3.35 13.66 11.77 11.93 5.12 35.9 19.09 14.29 4.92 38.55 19.09 14.29 4.92 127.7 25.04 18.43 10.67 127.7 25.04 18.43 10.67 127.7 25.04 18.43 10.67 1 Switch only 2 IEC 947-3 Utilization Category B, Infrequent operation • Door mounting 16 A - 100 A • DIN rail mounting 16 A - 100 A • Base mount with screws 16 A - 3150 A Lowered install costs Total installed costs Flexible installation & mounting options Mount the switch based on your specific panel requirements. Simply install the handle on the door, in line with the switch. The switch and handle are mechanically linked through an easy to install shaft, allowing fast and flexible installation into various panel depths and configurations. Space Installation Accessories Switches Cost reduction Traditional switches ABB switches Disconnect switches - Nonfusible & fusible | 5 Fusible disconnect switches OS30FA_12 OS60GJ03 OS100GJ03 OS200J03 OS400J03 OS600J03 / OS800L03 OS1200L03 UL98 / IEC Catalog number Amp rating 3 pole A Approvals 2 pole 3 pole 4 pole Technical ratings – UL, CSA Max operating voltage V Max horsepower rating Three phase 240 V HP 480 V HP 600 V HP Single phase 120 V HP 240 V HP UL fuse class Technical ratings – IEC Rated insulation and operational voltage. AC20 and DC20 V Rated thermal current, Ith AC 20/DC 20 open A AC 20/DC 20 enclosed A AC 21A ≤500 V A ≤690 V A Rated operational power AC23 400/415 V kW 690 V kW Short circuit interrupting capacity kA UL Fuse size A UL Fuse type Physical characteristics Weight 3 pole lb 4 pole lb Dimension (3 pole) H in W in D in OS30FACC12 OS30FAJ12 OS60GJ03 OS100GJ03 OS200J03 OS400J03 OS600J03 OS800L03 OS1200L03 30 30 60 100 200 400 600 800 1200 N/A UL98 / IEC UL98 / IEC N/A UL98 / IEC UL98 / IEC N/A UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC UL98 / IEC 600 600 600 600 600 600 600 600 600 7.5 15 20 7.5 15 20 15 30 50 30 60 75 60 125 150 125 250 350 200 400 500 250 500 600 — — — 2 3 CC 2 3 J — — J — — J — — J — — J — — J — — L — — L 1000 1000 1000 1000 1000 1000 1000 1000 1000 32 32 32 32 32 32 32 32 63 63 63 63 160 160 160 160 200 200 200 200 400 400 400 400 630 630 630 630 800 720 800 800 1250 1250 1250 1250 14/15 25 200 30 CC 14/15 25 200 30 J 30 60 200 60 J 80/90 132 200 100 J 110 200 200 200 J 210/230 330 200 400 J 315/340 540 200 600 J 350/380 600 200 800 L 560 1000 200 1200 L 1.54 1.98 1.54 1.98 2.86 3.52 3.30 3.96 5.9 7.5 17.18 19.38 37.44 46.26 37.44 46.26 63.93 77.16 3.66 4.15 4.10 3.60 4.15 4.10 3.94 5.69 4.65 7.91 5.77 4.10 6.5 7.1 5.2 8.90 11.26 8.07 10.10 14.80 9.17 10.10 14.80 9.17 11.30 16.42 11.62 All ABB UL98 listed fusible switches are designed to meet customer requirements in terms of high interrupting capacity (all rated 200 kA) and long electrical life while occupying little more panel space than the appropriate fuses. ABB’s fusible disconnect line includes eight amperage sizes from 30A to 1200A and are complemented by a wide range of fuse clip options. ABB fusible switches offer an economical and reliable solution for fused short circuit protection. The basic construction provides flexibility and high performance in an extremely compact size. The fusible switch line’s unique compact dimensions allow panel size reduction in new applications and easily retrofit into existing applications where space is limited. Fuse isolation ABB fusible switches contain contacts on both sides of the fuse. The fuses are totally isolated in the OFF position, reducing the risk of shock to authorized personnel – even if the switch has been back fed. 6 | Disconnect switches - Nonfusible & fusible Disconnect switch accessories Customize your ABB switch with our extensive line of disconnect switch accessories. From handles to power poles, our accessory line follows the same superior craftsmanship as the switches themselves. Selector handles The design of the ABB selector handles incorporates quick and easy mounting, ergonomic and uniform design as well as safety in application. The selector handle range offers base mounting and door mounting options with screw and snap-on features. ABB selector handles provide door interlock in the ON position and when padlocked in the OFF position. Pistol handles Robust construction coupled with stunning high torque allows the use of plastic handles even with the largest switches. ABB pistol handles are easy to install as mounting hardware fastens to brass inserts in the back of the handle. Pistol handles are available in a variety of lengths from 65 mm to 330 mm for 6 mm and 12mm shaft diameters. Black/ Red and Red/Yellow plastic as well as 316L stainless steel versions are available for use with non-fusible and fusible disconnects. Shafts A full range of 6 and 12mm shafts coordinate with selector and pistol grip handles for all disconnect switches. Shafts are offered in a variety of lengths in order to meet customer mounting depth specifications. Flange operators Flange operated disconnect switches are available as rigid shaft or flexible cable designs. The cable operated version allows installation of the disconnect anywhere in the enclosure depending on the length of the cable. Cables are available in lengths from 36 to 84 inches. Along with optional direct mount rotary handles, ABB’s full flange offering provides compliance with NFPA79 and UL508A requirements for industrial machinery operation handles. Conversion mechanisms Convert a standard non-fusible ABB disconnect to a custom solution by installing one of the available conversion mechanisms. • 6 or 8 pole mechanism - operates 2 switches with a single handle. • Transfer mechanism - manually transfers between 2 power sources. Selector handles • Bypass mechanism - operates 3 switches (2 in a series and 1 transfer switch to provide bypass). • Mechanical interlock - prevents 2 switches from simultaneously being in the ON position. Other common accessories • Motor operators • Terminal shrouds Auxiliary contacts • Additional power poles • Additional terminal poles (neutrals and grounds) • Electro-mechanical interlocks • Auxiliary contacts Pistol handles Double throw mechanism Shafts Disconnect switches - Nonfusible & fusible | 7 ABB Inc. Low Voltage Control Products 16250 W. Glendale Drive New Berlin, WI 53151 Phone: 888-385-1221 Fax: 800-726-1441 USA Technical support & Customer Service: 888-385-1221, Option 4 7:30AM to 5:30PM, CST, Monday - Friday [email protected] Web: www.abb.us/lowvoltage 1SXU301077B0204 July 2011 Contact us