7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST CRIMP TOOLING KIT 1-286603-7 286603-7 286603-3 286603-8 1-286603-2 2-286603-6 286611-1 286611-2 39-00-0059 39-00-0073 39-00-0181 39-00-0207 C1__DWG_PN_1_5 39-00-0213 39-00-0428 C1__DWG_PN_1_6 C1__DWG_PN_1_7 40-13-0851 39-00-0040 C1__DWG_PN_1_8 C1__DWG_PN_1_9 39-00-0061 C1__DWG_PN_1_10 WIRE SIZE n 18 AWG OR 0.80mm2 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 - 2119653-1 8- 2266428 -5 8- 2266428 -4 2119653-1 5-18022-5 2119641-1 - - - - - - - - - - - - - - - 5-18022-5 - - 1901094-3 - - - - - MOLEX TERMINAL - MOLEX CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 1.65-2.05 mm [.065-.081 IN] C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1-286611-6 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 286611-4 C1__DWG_PN_3_0 C1__DWG_PN_3_1 MOLEX TERMINAL 39-00-0075 39-00-0120 C1__DWG_PN_3_2 1-286611-1 286611-5 286611-6 39-00-0121 39-00-0126 C1__DWG_PN_3_3 C1__DWG_PN_3_4 39-00-0219 C1__DWG_PN_3_5 286611-9 2-286611-0 2-286611-1 1-286603-0 n 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION 39-00-0430 30490-1002 C1__DWG_PN_3_6 C1__DWG_PN_3_7 30490-2002 44485-1211 C1__DWG_PN_3_8 C1__DWG_PN_3_9 TE TERMINAL C1__DWG_PN_4_0 2113022-2 C1__DWG_PN_4_1 2113022-1 2113022-7 C1__DWG_PN_4_2 C1__DWG_PN_4_3 2168400-6 - - - - - - (QUANTITY 2) - - - - 2119799-1 - 2063440-1 - - (QUANTITY 2) 6 - - - - - - - - - 63900-2900 Rev K - - - 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.002] 0.895+/-0.045 [.035+/-.002] 0.83+/-0.04 [.0325+/-.0015] 6.9 W1__DWG_CRIMP_HT_2 8.1 W1__DWG_CRIMP_HT_3 8.5 W1__DWG_CRIMP_HT_4 C2__DWG_PN_1_3 1.65-2.05 mm [.065-.081 IN] - - - - - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 2113022-9 C2__DWG_PN_3_0 C2__DWG_PN_3_1 2113022-4 C2__DWG_PN_3_2 MOLEX TERMINAL TE TERMINAL C2__DWG_PN_4_0 46012-1241 286603-9 2-286603-7 C2__DWG_PN_4_1 46018-1541 C2__DWG_PN_4_2 - MOLEX TERMINAL C3__DWG_PN_1_0 44476-1111 44476-1211 C3__DWG_PN_1_1 C3__DWG_PN_1_2 C3__DWG_PN_2_0 TE TERMINAL C3__DWG_PN_2_1 C3__DWG_PN_2_2 C3__DWG_PN_3_0 286611-7 1-286611-9 C3__DWG_PN_3_1 C3__DWG_PN_3_2 MOLEX TERMINAL 6 C3__DWG_PN_4_0 44478-1111 44478-1211 C3__DWG_PN_4_1 - - C3__DWG_PN_4_2 - C2__DWG_PN_2_3 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - C1__DWG_PN_4_8 WIRE SIZE C1__DWG_PN_4_9 20 AWG OR 0.50mm2 CRIMP HEIGHT 9 REFERENCE SETTING 6.8 45750-1211 46012-1141 C2__DWG_PN_1_2 - - C1__DWG_PN_4_5 18 AWG OR 0.80mm2 W1__DWG_CRIMP_HT_1 45750-1111 C2__DWG_PN_1_1 63900-2900 Rev K - INSULATION DIAMETER RANGE TERMINALS APPLIED MOLEX TERMINAL C2__DWG_PN_1_0 n 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION - WIRE STRIP LENGTH 1.65-2.05 mm [.065-.081 IN] - MOLEX CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - MOLEX TERMINAL TERMINAL DATA: - C1__DWG_PN_4_4 C1__DWG_PN_2_10 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 5-18022-5 1338685-1 TERMINALS APPLIED MOLEX TERMINAL 39-00-0038 C1__DWG_PN_1_4 - - TERMINAL DATA: INSULATION DIAMETER RANGE - C1__DWG_PN_1_3 2119950-1 - 2168400-6 - TERMINALS APPLIED 286603-5 PNEUMATIC FEED 1338685-1 8- 2266428 -4 - - 63900-2900 Rev K C1__DWG_PN_1_2 2119949-1 - 1901094-3 - MOLEX CRIMP SPECIFICATION CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.02+/-0.05 [.040+/-.002] 0.89+/-0.05 [.035+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 WIRE SIZE 9 6.8 18 AWG OR 0.80mm2 W2__FA_SETTING_1 8.1 20 AWG OR 0.50mm2 W2__FA_SETTING_2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 W3__DWG_WGAUGE_2 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.002] CRIMP HEIGHT REFERENCE SETTING W3__DWG_CRIMP_HT_1 W3__DWG_CRIMP_HT_2 6.8 9 - W3__FA_SETTING_1 6.9 - W3__FA_SETTING_2 - W1__FA_SETTING_1 W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 6 B 1 2 RECOMMENDED SPARE PARTS 7 - GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266428 2266428 2266428 2266428 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. -4 -4 -5 -6 1 8 9 A 10 11 12 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 1 & 252. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 - -77 -7 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 1 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. AMP 4805 REV 31MAR2000 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 1 - -6 1 - -5 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 260 252 250 249 ITEM NO 1 1 1 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - A 1 1 1 1 1 1 1 REF 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 66 P LTR 1 - 1 1 1 - 1 2 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 1 1 1 - - 1 1 1 - - 1 1 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 GB A1 ECR-15-008761 10JUN2015 RS LZ A2 ECR-16-009297 28JUN2016 RS LZ mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 29AUG2014 CHK 29AUG2014 APVD 29AUG2014 G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-22279-3_SIMP 1 2119758 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1_OLD 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-9 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 2-1803056-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 3-1633962-6 1 455888-4 1 2-1633738-0 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 77 74 71 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119798-1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN Y.YIN APVD LG PART NO - DWN 17OCT2014 -1 - DATE RELEASED 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 DESCRIPTION 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-9 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 2-1803056-5 1-2119780-1 238011-7 3-1633962-6 455888-4 2-1633738-0 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION 4.78 . REVISIONS DIST 2063440-1 - TERMINAL C1__DWG_PN_1_1 - 2119799-1 F F MOLEX TERMINAL C1__DWG_PN_1_0 - 2161326-1 MECHANICAL FEED - 1338685-1 8- 2266428 -5 2119641-1 - 3.00-3.50 mm [.118-.138 IN] TE TERMINAL 286603-1 - 5-18022-5 - WIRE STRIP LENGTH C 2161326-1 - 2119951-1 SMART APPLICATOR NONE 1 A TYPE APPLICATOR INSTRUCTIONS 408-10389 TERMINAL APPLICATION SPECIFICATION 4 1338685-1 2119949-1 SERVO LATCH PLATE 4 LOC SET UP GAUGE 2119599-1 - 2.00 mm [.079] TERMINAL NAME: MECHANICAL FEED PNEUMATIC 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 2266428 -7 A SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 1.60 mm [.063] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE A 7- 2266428 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266428 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2266428 -5 WIRE INSUL DESCRIPTION A 2266428 -2 CRIMP 4 20 REVISION 2266428 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 Ocean Side Feed Applicator - DRAWING NO 2266428 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 239 PNEUMATIC 56 39 2 238 246 260 44 7 252 245 35 244 7 63 247 166 50 8 D 2 2 2 2 242 2 6 163 8 82 1 136 137 C 2 51 3 TERMINAL SUPPORT LOCATION 1 4 28 5 41 135 198 11 A 66 2 164 67 213 33 24 SERVO FEEDER NOT INCLUDED A 77 19 10 30 117 REF 58 20 B 74 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 13 CAM POSITIONS 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 0.5 34 REF SERVO LATCH PLATE B 4.8 1 56 4 REF 52 172 133 - 243 59 240 - - 62 38 53 C APVD 40 249 A DWN 37 59 250 DATE 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 29AUG2014 CHK 29AUG2014 APVD 29AUG2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266428 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266428 -1 DESCRIPTION A 2- 2266428 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266428 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - 2119949-1 PNEUMATIC FEED CRIMP WIRE INSUL SIZE - - - 2119653-2 5-18022-5 2119641-2 - - - - 5-18022-5 - - 1901094-3 8- 2266428 -4 1338685-1 - - - 2168400-6 - - - - - 2168400-6 - - (QUANTITY 2) - - - 6 - 2119799-1 - 2063440-1 - - (QUANTITY 2) - - - - - - - TYPE - F F 1.60 mm [.063] 2.00 mm [.079] APPLICATOR INSTRUCTIONS 408-10389 - MOLEX TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION 63900-2900 Rev K WIRE STRIP LENGTH - - - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL 286603-1 286603-5 1-286603-7 286603-7 286603-3 286603-8 1-286603-2 2-286603-6 286611-1 286611-2 MOLEX TERMINAL 39-00-0038 39-00-0059 C1__DWG_PN_1_1 C1__DWG_PN_1_2 39-00-0073 C1__DWG_PN_1_3 39-00-0181 39-00-0207 C1__DWG_PN_1_4 C1__DWG_PN_1_5 39-00-0213 C1__DWG_PN_1_6 39-00-0428 40-13-0851 C1__DWG_PN_1_7 C1__DWG_PN_1_8 39-00-0040 39-00-0061 C1__DWG_PN_1_9 C1__DWG_PN_1_10 63900-2900 Rev K - WIRE STRIP LENGTH 1.65-2.05 mm [.065-.081 IN] - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 1-286611-6 286611-4 1-286611-1 286611-5 286611-6 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 286611-9 C1__DWG_PN_3_6 2-286611-0 2-286611-1 1-286603-0 C1__DWG_PN_3_7 C1__DWG_PN_3_8 C1__DWG_PN_3_9 MOLEX TERMINAL 39-00-0075 39-00-0120 39-00-0121 39-00-0126 39-00-0219 39-00-0430 30490-1002 30490-2002 44485-1211 TE TERMINAL 2113022-2 C1__DWG_PN_4_0 C1__DWG_PN_4_1 2113022-1 C1__DWG_PN_4_2 2113022-7 C1__DWG_PN_4_3 C2__DWG_PN_1_1 45750-1211 C2__DWG_PN_1_2 46012-1141 C2__DWG_PN_1_3 63900-2900 Rev K - INSULATION DIAMETER RANGE - - 1.65-2.05 mm [.065-.081 IN] - - - - - TERMINALS APPLIED MOLEX TERMINAL 45750-1111 C2__DWG_PN_1_0 n 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION - MOLEX CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - MOLEX TERMINAL TERMINAL DATA: TERMINALS APPLIED TERMINALS APPLIED C1__DWG_PN_1_0 n 3.00-3.50 mm [.118-.138 IN] 1.65-2.05 mm [.065-.081 IN] - MOLEX CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE n 3.00-3.50 mm [.118-.138 IN] MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 TE TERMINAL 2113022-9 2113022-4 C2__DWG_PN_3_0 C2__DWG_PN_3_1 C2__DWG_PN_3_2 MOLEX TERMINAL 46012-1241 TE TERMINAL C2__DWG_PN_4_0 286603-9 2-286603-7 C2__DWG_PN_4_1 46018-1541 C2__DWG_PN_4_2 - MOLEX TERMINAL C3__DWG_PN_1_0 C3__DWG_PN_2_0 44476-1111 44476-1211 C3__DWG_PN_1_1 C3__DWG_PN_1_2 TE TERMINAL C3__DWG_PN_2_1 C3__DWG_PN_2_2 C3__DWG_PN_3_0 286611-7 1-286611-9 C3__DWG_PN_3_1 C3__DWG_PN_3_2 MOLEX TERMINAL - C3__DWG_PN_4_0 44478-1111 44478-1211 - C3__DWG_PN_4_1 - C3__DWG_PN_4_2 - C2__DWG_PN_2_3 - C1__DWG_PN_4_4 - 6 C1__DWG_PN_4_5 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 - C1__DWG_PN_4_8 - C1__DWG_PN_4_9 - C1__DWG_PN_2_10 - WIRE SIZE 18 AWG OR 0.80mm2 20 AWG OR 0.50mm2 22 AWG OR 0.35mm2 24 AWG OR 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.002] 0.895+/-0.045 [.035+/-.002] 0.83+/-0.04 [.0325+/-.0015] WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.8 6.9 8.1 8.5 W1__FA_SETTING_1 W1__FA_SETTING_2 18 AWG OR 0.80mm2 20 AWG OR 0.50mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 1.02+/-0.05 [.040+/-.002] 0.89+/-0.05 [.035+/-.002] WIRE SIZE CRIMP HEIGHT 9 REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 6.8 18 AWG OR 0.80mm2 W2__FA_SETTING_1 8.1 20 AWG OR 0.50mm2 W2__FA_SETTING_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 W3__DWG_WGAUGE_2 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.002] W3__DWG_CRIMP_HT_1 W3__DWG_CRIMP_HT_2 - 9 6.8 6.9 - W3__FA_SETTING_1 - W3__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - - B - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266428 -4 2266428 -4 2266428 -5 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 7 8 A 9 10 11 - 1 - - 1 - 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 1 1 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 - 2119653-2 8- 2266428 -5 1338685-1 2119950-1 - 5-18022-5 - 2119799-1 - APPLICATOR DATA A - 2119641-2 1901094-3 8- 2266428 -4 - 2161326-1 MECHANICAL FEED 8- 2266428 -5 1338685-1 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266428 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266428 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 - 1 - 1 - 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 2119782 1 2119640-1 251 250 1 1 1 - 1 1 1 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 2079988-1 1-22279-3 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-9 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 2-1803056-5 1-2119780-1 238011-7 3-1633962-6 455888-4 2-1633738-0 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 29AUG2014 CHK 29AUG2014 APVD 29AUG2014 Y.YIN G.BAILEY U.GUO - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1_OLD 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-9 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 2-1803056-5 .. 1 ITEM_7 .. 1 ITEM_6 1 1-2119780-1 1 238011-7 1 3-1633962-6 1 455888-4 1 2-1633738-0 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 77 74 71 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - Ocean Side Feed Applicator - DRAWING NO 2266428 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 A 166 242 63 238 2 6 4.8 50 0.5 REF 8 163 34 59 82 136 137 C 1 52 172 REF TERMINAL SUPPORT LOCATION 1 2 51 56 C 3 SERVO LATCH PLATE 1 4 28 5 41 240 133 4 135 198 164 66 2 11 A 33 SERVO FEEDER NOT INCLUDED 67 213 A 24 B DWN 251 MECHANICAL D DATE 19 58 20 10 30 77 9 21 117 REF B 74 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 29AUG2014 CHK 29AUG2014 APVD 29AUG2014 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266428 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A2