Vicor FARM2TK2 Filter/autoranging rectifier module up to 1000 watt Datasheet

FARM™
FARMxxxx
Actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
®
S
US
C
C
NRTL
US
Filter/Autoranging Rectifier Module Up to 1000 Watts
Absolute Maximum Rating
Features & Benefits
Parameter
• RoHS compliant (with F or G pin style)
Rating
Unit
Notes
VAC
VAC
VDC
Continuous
100ms
• EMI filtering
L to N voltage
• Choice of 500W or 750W modules
+OUT to –OUT voltage
264
280
400
• 96% efficiency
B OK to –OUT voltage
16
VDC
EN to –OUT voltage
16
VDC
• Autoranging 115/230VAC input
Mounting torque
• Microprocessor controlled
• Inrush current limiting
• Mini sized package
4 – 6 (0.45 – 0.68)
in-lbs (N-m)
Operating temperature
–40 to 100
°C
H-Grade
Storage temperature
– 55 to 125
°C
H-Grade
500 (260)
°F (°C)
<5sec; wave solder
750 (390)
°F (°C)
<7sec; hand solder
Output current
3.5
A
Baseplate temperature
100
°C
Pin soldering temperature
• Power fail signal
• Module enable
Product Highlights
The FARM (Filter/Autoranging Rectifier Module)
is an AC front-end module which provides
EMI filtering, autoranging line rectification
and inrush current limiting. The FARM is
available in either 500/750W or 750/1000W
models in a mini sized package measuring only
2.28” x 2.2” x 0.5”.
The FARM interfaces directly with worldwide
AC mains and may be used with Vicor
300V input DC-DC converters to realize
an autoranging, high density, low profile
switching power supply. The FARM includes
a microcontroller that continuously monitors
the AC line to control bridge / doubler
operation. The user need only provide external
capacitance to satisfy system
hold-up requirements.
6 each, 4-40 screw
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000LFM
Typ
Max
Unit
0.16
0.14
°C/Watt
°C/Watt
8.0
1.9
°C/Watt
°C/Watt
Part Numbering
FARM
Product
Vicor 2nd Generation packaging technology
offers flexible mounting options for various
manufacturing processes. The FARM may be
installed as a conventional leaded device
for onboard applications, inboard for low
profile, height restricted applications, socketed
or surface mounted with optional ModuMate
interconnect products.
1
C
Type
1 = 500/750W
2 = 750/1000W
Product Grade Temperatures (°C)
Grade Operating
Storage
E = –10 to +100 –20 to +125
C = –20 to +100 –40 to +125
T = –40 to +100 –40 to +125
H = –40 to +100 –55 to +125
[1]
1
1=
2=
S=
N=
F =
G=
K=
Pin Style
Short Pin
Long Pin
[1]
Short ModuMate
[1]
Long ModuMate
[1]
Short RoHS
[1]
Long RoHS
[2]
Extra Long RoHS
1
Baseplate
1 = Slotted
2 = Threaded
3 = Thru hole
Pin styles S, N, F & G are compatible with the ModuMate interconnect system for socketing
and surface mounting
[2] Not intended for socket or Surfmate mounting
FARM™
Page 1 of 11
Rev 6.9
06/2017
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FARMxxxx
Electrical Characteristics
Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless otherwise specified. All
temperatures refer to the operating temperature at the center of the baseplate. Specifications apply for AC mains having up to 5% total
harmonic distortion.
INPUT SPECIFICATIONS (FARM1xxx, FARM2xxx)
Parameter
Operating input voltage
low range
high range
Min
Typ
Max
Unit
Notes
132
VAC
Autoranging (doubler mode)
180264
VAC
Autoranging (bridge mode)
90
VAC
No damage
4763
47
880
Hz
Hz
C-Grade
T-Grade, H-Grade
90
Input undervoltage
AC line frequency
Power factor
0.60
Dependent on line source impedance, hold up
capacitance and load.
Inrush current
30
Amps
264VAC peak line
OUTPUT SPECIFICATIONS
FARM1xxx
Parameter
Min
Typ
Output power
0
0
Efficiency
94
Output voltage
250
FARM2xxx
Max
Min
500
750
0
0
96
370
Typ
94
Max
Unit
Notes
750
1000
Watts
Watts
90 – 132VAC
180 – 264VAC
96
250
370
1,750
External hold-up capacitance
1,100
%
120/240VAC
VDC
90 – 264VAC
µF
2 – 3,300µF in series; HUB3300-S
µF
2 – 2,200µF in series; HUB2200-S
CONTROL PIN SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
AC Bus OK (B OK)
Low state resistance
15
Ω
Low state voltage
0.1
VDC
High state voltage
14.0
15.0
15.4
VDC
B OK true threshold
235
240
245
VDC
B OK false threshold
200
205
210
VDC
To negative output – Bus normal
Bus normal 50mA max.
Bus abnormal, 27kΩ internal pull up to 15VDC (see Figure11)
Output Bus voltage (see Figure 8)
Output Bus voltage
Module Enable (EN)
Low state resistance
Low state voltage
High state voltage
12
14
Enable threshold
235
240
Disable threshold
185
190
15
Ω
0.1
VDC
16
VDC
245
VDC
195
VDC
To negative output – Converters disabled
50mA max.
150kΩ internal pull up to 15VDC (see Figure 10)
Output bus voltage (see Figure 8)
Output bus voltage
AC Bus OK - Module Enable,
differential error*
16
AC Bus OK and Module Enable thresholds track
12
14
VDC
* Tracking error between BUS OK and Enable thresholds
FARM™
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Rev 6.9
06/2017
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Electrical Characteristics (Cont.)
ELECTROMAGNETIC COMPATIBILITY
Parameter
Standard
Notes
2kV–50µs Line or neutral to earth
EN61000-4-5
1kV–50µs Line to neutral
Transient / surge immunity
Line disturbance / immunity
EN61000-4-11
Flicker / inrush
EN61000-3-3
Interruptions and brownouts
SAFETY SPECIFICATIONS (FARM1xxx, FARM2xxx)
Parameter
Min
Typ
Isolation voltage (IN to OUT)
Dielectric withstand
(I/O to baseplate)
Max
Unit
Notes
None
Isolation provided by DC-DC converter(s)
2,121 VDC
Leakage current
1.5
Baseplate earthed
mA
264 VAC
AGENCY APPROVALS
Safety Standards
Agency Markings
Notes
FARM1 xxx
UL60950, EN60950, CSA 60950
cTÜVus
CE Marked
Baseplate earthed, fast acting line fuse,
Bussman ABC10 or Wickman 10A 194 series
Low voltage directive
FARM2 xxx
UL60950, EN60950, CSA 60950
cTÜVus
CE Marked
Baseplate earthed, fast acting line fuse,
Bussman ABC15 or Wickman 16A 194 Series
Low voltage directive
GENERAL SPECIFICATIONS
Parameter
Min
MTBF
Typ
Max
>1,000,000
Unit
Notes
Hours
25˚C, Ground Benign, MIL-HDBK-217F
Baseplate material
Aluminum
Cover
Ends: Zenite® 6130
Center section: Kapton insulated aluminum
Pin Material
Style 1 & 2
Copper, Tin / Lead plated
Styles S & N (ModuMate compatible)
Styles F & G (RoHS compliant)
Copper, Nickel / Gold plated
Copper, Nickel / Gold plated
3.1Ounces
Weight
(88)
(grams)
Size
FARM™
Page 3 of 11
2.28 x 2.2 x 0.5
(57,9 x 55,9 x 12,7)
Rev 6.9
06/2017
Inches
(mm)
vicorpower.com
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FARMxxxx
Operating Characteristics
VDC output
fi
VDC output
Strap
Engaged
Enable
Enable
B OK
B OK
Figure 2 — Start up at 240VAC input
Figure 1 — Start up at 120VAC input
VDC output
VDC output
IAC input @2 A / mV
IAC input @2A / mV
Enable
Enable
B OK
B OK
Figure 3 — Power down, from 120VAC
Figure 4 — Power down, from 240VAC
VDC output
Enable
B OK
Figure 5 — Output overvoltage protection 240VAC range
FARM™
Page 4 of 11
Rev 6.9
06/2017
Figure 6 — Typical Conducted Emissions
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FARMxxxx
Application Note
2.1. If the bus voltage is greater than 200V, the doubler is
not activated.
The Filtered, Autoranging Rectifier Module (FARM) provides an
effective solution for the AC frontend of a power supply built
with Vicor DC-DC converters. This high-performance power
system building block satisfies a broad spectrum of requirements
and agency standards.
In addition to providing transient/surge immunity and EMI
filtering, the FARM contains all of the power switching and
control circuitry necessary for autoranging rectification, inrush
current limiting, and overvoltage protection. This module also
provides converter enable and status functions for orderly power
up/down control or sequencing. To complete the AC front-end
configuration, the user only needs to add hold-up capacitors, and
a few discrete components.
Functional Description
Initial Conditions: The switch that bypasses the inrush
limiting PTC (positive temperature coefficient) thermistor is
open when power is applied, as is the switch that engages
the strap for voltage doubling. (See Figure 7). In addition, the
converter modules are disabled via the Enable (EN) line, and
BusOK (BOK) is high.
Power Up Sequence (See Figure 8):
3.1. If the bus voltage is greater than 235V as the slope
approaches zero, the inrush limiting thermistor is bypassed.
Below 235V, it is not bypassed.
4.1. The converters are enabled ~150 milliseconds
after the thermistor bypass switch is closed.
5.1. Bus-OK is asserted after an additional ~150 millisecond delay
to allow the converter outputs to settle within specification.
Power Down Sequence: (See Figure 8). When input power
is turned off or fails, the following sequence occurs as the bus
voltage decays:
1.2. Bus-OK is de-asserted when the bus voltage falls below
205VDC (Typical).
2.2. The converters are disabled when the bus voltage
falls below 190VDC. If power is reapplied after the converters
are disabled, the entire power-up sequence is repeated.
If a momentary power interruption occurs and power is
re-established before the bus reaches the disable threshold,
the power up sequence is not repeated, i.e., the power
conversion system “rides through” the
momentary interruption.
1.1. Upon application of input power, the output bus capacitors
begin to charge. The thermistor limits the charge current, and
the exponential time constant is determined by the hold-up
capacitor value and the thermistor cold resistance. The slope
(dV/dt) of the capacitor voltage versus time approaches zero
as the capacitors become charged to the peak of the
AC line voltage.
Power
Up
Power
Down
+OUT
90 – 132V
AC Line
PTC
Thermistor
L
Strap
Strap
Output
Bus
(VDC)
EMI
Filter
–OUT
N
EN
Microcontroller
BOK
EMI GRD
Figure 7 — Functional block diagram: autoranging rectifier
FARM™
Page 5 of 11
Rev 6.9
06/2017
Strap
400
300
200
100
0
1.1
2.1
PTC
Thermistor
Bypass
Converter
Enable
Bus OK
3.1
~150ms
~150ms
4.1
5.1
2.2
1.2
Figure 8 — Timing diagram: power up/down sequence
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Timing Diagram, Power Up/Down Sequence
FARMxxxx
Application Note (Cont.)
Off-Line Power Supply Configuration
The FARM maintains the DC output bus voltage between 250 and
370VDC over the entire input voltage range, which is compatible
with Vicor 300V input converters. The FARM automatically
switches to the proper bridge or doubler mode depending on
the input voltage, eliminating the possibility of damage due to
improper line connection. The FARM1xxx is rated at 500W in
the low range (90 – 132VAC input), and 750W in the high range
(180 – 264VAC input). The FARM2xxx is rated for 750W and
1000W for the low and high input ranges respectively. Either of
these modules can serve as the AC front end for any number and
combination of compatible converters as long as the maximum
power rating is not exceeded.
Strap (ST) Pin: In addition to input and output power pin
connections, it is necessary to connect the Strap pin to the center
junction of the series hold-up capacitors (C1, C2, see Figure 9) for
proper (autoranging) operation. Metal oxide varistors, V1 and
V2 provide capacitor protection. The bleeder resistors (R1, R2,
see Figure 9) discharge the hold-up capacitors when power is
switched off. Capacitors C7 and C8 are recommended if the
hold-up capacitors are located more than 3 inches (75mm)
from the FARM output pins.
Enable (EN) Pin: (See Figure 10) The Enable pin must be
connected to the PC or Gate-In pin of all converter modules to
disable the converters during power up. Otherwise, the converters
would attempt to start while the hold-up capacitors were being
charged through an unbypassed current limiting thermistor,
preventing the bus voltage from reaching the thermistor bypass
threshold, thus disabling the power supply. The Enable output
(the drain of an N channel MOSFET) is internally pulled up to 15V
through a 150kΩ resistor.
A signal diode should be placed close to and in series with the PC
or (Gate-In) pin of each converter to eliminate the possibility of
control interference between converters. The Enable pin switches
to the high state (15V) with respect to the negative output power
pin to turn on the converters after the power up inrush is over.
The Enable function also provides input overvoltage protection
for the converters by turning off the converters if the DC bus
voltage exceeds 400VDC. The thermistor bypass switch opens if
this condition occurs, placing the thermistor in series with the
input voltage, which reduces the bus voltage to a safe level while
limiting input current in case the varistors conduct. The thermistor
bypass switch also opens if a fault or overload reduces the bus
voltage to less than 180VDC.
CAUTION: There is no input to output isolation in the FARM, hence the
–OUT of the FARM and thus the –In of the downstream DC-DC
converter(s) are at a high potential. If it is necessary to provide an external
enable/ disable function by controlling the DC-DC converter’s PC pin
(referenced to the –IN) of the converter an opto-isolator or isolated relay
should be employed.
C3
N
EMI GND
Z1
L
PE
Part
C1,2
C3-C6
C7,8**
C9
C10,C11
D1, 2
D3, 4
F1, F2
R1, 2
R3, 4***
V1,2
Z1
C9
*
F3
Vicor
Description
Part Number
Hold-up capacitors
4,700pF (Y2 type)
01000
Film Cap., 0.61µF
34610
0.47µF
03047
0.001µF
Diode
00670
1N5817
26108
Use recommended fusing for specific
DC-DC Converters
150kΩ, 0.5W
250Ω
220VMOV
30234-220
MOV 270
30076
R1
+
N
FARM
BOK
Filter/Autoranging ST
Rectifier Module
EN
N/C
L
C1
F1
D3
C8** V2
–
R2
PC (GATE IN)
PR
Vicor DC-DC
Converter
–IN
C2
R3
C4
D1
C5
Sizing PCB traces:
All traces shown in bold carry significant
current and should be sized accordingly.
N/ST/L
± IN
10A RMS at 90VAC and 500W
4 ADC at 190VDC and 750W
FARM2-xxx
N/ST/L
20A RMS at 90VAC and 750W
± IN
8ADC at 190VDC and 1000W
* See Agency Approvals on FARM data sheet.
**Required if C1 & C2 are located more than
3 in (75mm) from output of the FARM.
***Not used with VI-260/VI-J60
F2
R4
+IN
C11
D2
D4
–IN
C6
Figure 9 — Offline Power Supply Configuration
Rev 6.9
06/2017
PC (GATE IN)
PR
Not used with VI-260/VI-J60
To additional modules
FARM™
Page 6 of 11
+IN
C10
C7** V1
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Vicor DC-DC
Converter
FARMxxxx
Application Note (Cont.)
Bus-OK (BOK) Pin: (See Figure 11) The Bus-OK pin is intended
to provide early-warning power fail information and is also
referenced to the negative output pin.
Not used with VI-260/VI-J60
N
EMI GND
N/C
L
+IN
+
15 VDC
150k
FARM
Microcontroller
PC (GATE IN)
BOK
ST
EN
PR
–
–IN
Vicor DC-DC
Converter
Figure 10 — Enable (EN) function
+
N
EMI GND
15 VDC
PC
BOK
Secondary
referenced
ST
N/C
L
Microcontroller
+IN
+5 VDC
EN
PR
–
–IN
Vicor DC-DC
Converter
CAUTION: There is no input-to-output isolation in the FARM. It is
necessary to monitor Bus OK via an optoisolator if it is to be used on the
secondary (output) side of the converters. A line-isolation transformer
should be used when performing scope measurements. Scope probes
should never be applied simultaneously to the input and output as this
will damage the module.
Filter: (See Figure 12) An integral input filter consists of a
common mode choke and Y rated capacitors (line-ground)
plus two X rated capacitors (line-line). This filter configuration
provides common mode and differential mode insertion
loss in the frequency range between 100kHz and 30MHz as
illustrated in Figure 6.
Hold-up Capacitors: Hold-up capacitor values should be
determined according to output bus voltage ripple, power fail
hold-up time, and ride-through time (See Figure 13). Many
applications require the power supply to maintain output
regulation during a momentary power failure of specified
duration, i.e., the converters must hold-up or ride- through
such an event while maintaining undisturbed output voltage
regulation. Similarly, many of these same systems require
notification of an impending power failure in order to allow time
to perform an orderly shut down.
The energy stored on a capacitor which has been charged
to voltage V is:
Figure 11 — Bus OK (BOK) isolated power status indicator
ε = 1/2(CV2)
Where:
N
L1
0.47µF
N/C
ε = stored energy
C = capacitance
V = voltage across the capacitor
+
330µH
EMI GND
(1)
CM
4.7nF
0.099µF
BOK
ST
Energy is given up by the capacitors as they are discharged by
the converters. The energy expended
(the power-time product) is:
EN
4.7nF
–
L
ε = PΔt = C(V12–V22) / 2
Where:
Figure 12 — Internal filter
(2)
P = operating power
Δt = discharge interval
V1 = capacitor voltage at the beginning of Δt
V2 = capacitor voltage at the end of Δt
Rearranging Equation 2 to solve for the required capacitance:
C = 2PΔt / (V12–V22)
FARM™
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Rev 6.9
06/2017
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800 927.9474
(3)
FARMxxxx
Application Note (Cont.)
Example
The power fail warning time (∆t) is defined as the interval
between B OK and converter shut down (EN) as illustrated
in Fig. 13. The Bus-OK and Enable thresholds are 205V and
190V, respectively. A simplified relationship between power
fail warning time, operating power, and bus capacitance is
obtained by inserting these constants:
In this example, the output required from the DC-DC converter
at the point of load is 12VDC at 320W. Therefore, the output
power from the FARM would be 375W (assuming a converter
efficiency of 85%). The desired hold-up time is 9ms over an
input range of 90 to 264VAC.
C = 2PΔt / (2052 – 1902)
C = 2PΔt / (5,925)
It should be noted that the series combination (C1, C2, See
Figure 9) requires each capacitor to be twice the calculated
value, but the required voltage rating of each capacitor is
reduced to 200V. Allowable ripple voltage on the bus (or
ripple current in the capacitors) may define the capacitance
requirement. Consideration should be given to converter ripple
rejection and resulting output ripple voltage.
For example, a converter whose output is 15V and nominal
input is 300V will provide approximately 56dB ripple rejection,
i.e., 10Vp-p of input ripple will produce 15mVp-p of output
ripple (See Figure 17). Equation 3 is again used to determine
the required capacitance. In this case, V1 and V2 are the
instantaneous values of bus voltage at the peaks and valleys
(See Figure 13) of the ripple, respectively. The capacitors must
hold-up the bus voltage for the time interval (∆t) between
peaks of the rectified line as given by:
Δt = (π – θ) / 2πf
Where:
(4)
The approximate conduction angle is given by:
(5)
Another consideration in hold-up capacitor selection is their
ripple current rating. The capacitors’ rating must be higher
than the maximum operating ripple current. The approximate
operating ripple current (rms) is given by:
IRMS = 2P/VAC
Where:
Determining Ride-through Time: Figure 15 illustrates ridethrough time as a function of line voltage and output power,
and shows that at a nominal line of 90VAC, ride-through would
be 68ms. Ride-through time is a function of line voltage.
Determining Ripple Voltage on the Hold-up Capacitors:
Figure 16 is used to determine ripple voltage as a function of
operating power and bus capacitance, and shows that the
ripple voltage across the hold-up capacitors will be 12Vp-p.
Determining the Ripple on the Output of the DC-DC
Converter:. Figure 17 is used to determine the approximate
ripple rejection of the DC-DC converter and indicates a ripple
rejection of approximately 60dB for a 12V output. Since the
ripple on the bus voltage is 12VAC and the ripple rejection of
the converter is 60dB, the output ripple of the converter due to
ripple on its input (primarily 120Hz) will be 12mVp-p.
For more information about designing an autoranging
AC input power supply using the FARM and Vicor DC-DC converter modules, contact Vicor Applications Engineering at the nearest
Vicor Technical Support Center, or send email to:
[email protected].
f = line frequency
θ = rectifier conduction angle
θ = Cos-1V2 /V1
Determining Required Capacitance for Power Fail
Warning: Figure 14 is used to determine capacitance for a
given power fail warning time and power level, and shows
that the total bus capacitance must be at least 820µF. Since
two capacitors are used in series, each capacitor must be at
least 1,640µF. Note that warning time is not dependent on line
voltage. A hold-up capacitor calculator is available on the Vicor
website, at: vicorpower.com/hubcalc.
(6)
P = operating power level
VAC = operating line voltage
Storage
Vicor products, when not installed in customer units, should
be stored in ESD safe packaging in accordance with ANSI/
ESD S20.20, “Protection of Electrical and Electronic Parts,
Assemblies and Equipment” and should be maintained in
a temperature controlled factory/ warehouse environment
not exposed to outside elements controlled between the
temperature ranges of 15°C and 38°C. Humidity shall not be
condensing, no minimum humidity when stored in an ESD
compliant package.
Calculated values of bus capacitance for various hold-up time,
ride-through time, and ripple voltage requirements are given
as a function of operating power level in Figures 14, 15, and
16, respectively.
FARM™
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06/2017
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FARMxxxx
Application Note (Cont.)
Hold-up Time
Ripple (Vp-p)
π–θ
Power Fail
Warning
θ
254V
205V
190V
Ride-Through Time
Bus OK
Power Fail
Converter
Shut down
Figure 13 — Hold-up time
100
(FARM2XXX)
30
*
25
(FARM1XXX)
20
15
10
5
0
250
Total
capacitance
820μF
90
35
*
80
60
50
40
30
20
500
Figure 14 — Power fail warning time vs. operating power and total bus capacitance, series combination of
C1, C2 (See Figure 9)
15
80
*
75
*
10
5
0
250
1100μF
1300μF
500
820μF
1600μF
1000
Figure 15 — Ride-through time vs. operating power
Ripple Rejection (dB)
P-P Ripple Voltage (VAC)
20
750
Operating Power (W)
Operating Power (W)
25
115VAC
70
0
250
1000
750
30
90VAC
10
*
500
Ride-through Time (ms)
Power Fail Warning Time (ms)
40
680μF
* 2200μF
(FARM1XXX)
(FARM2XXX)
750
1000
70
65
60
55
50
45
40
2
5
15
30
50
Output Voltage
Operating Power (W)
Figure 16 — Ripple voltage vs. operating power and bus capacitance, series combination of C1, C2
(See Figure 9)
Figure 17 — Converter ripple rejection vs. output voltage (typical)
FARM™
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800 927.9474
Rev 6.9
06/2017
FARMxxxx
Mechanical Drawings
12
7
7
6
6
0.700 *
17,78
0.700 *1.000 *
17,78 25,40
1.000 *1.400 *
25,40 35,56
1.400 *
ications
35,56
5
2.20
55,9
1.76
44,7
2.20
55,9
1.76
44,7
0.23
0.23
(REF)
(REF)
5,8
5,8
1
0.3000.300
±0.015
±0.015
7,62 ±0,38
7,62 ±0,38
9
5
0.400
10,16
FULL R (6X)
Slotted FULL R (6X)
3
style 2 & 3style 2 &
0.12* 0.20** 0.12* 0.20**
only
baseplatesbaseplates
only
3,1 5,1
3,1 5,1
(4X)***
(4X)***
(6X)
* DENOTES TOL= ±0.003
±0,08
3,3
(6X)
Threaded
9
7
4 3
4
1.900
48,26
6
8
7
5
6
0.13
3,3
Pin
CL
1.900
48,26
Pin CL
0.080 DIA,(7X)
2,03
Thru Hole
#30 Drill Thru (6X)
(0.1285)
*** Reserved for Vicor
Not for mounting
CL Pin center line
Thru Hole
#30 Drill Thru (6X)
(0.1285)
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
(4X)
1,5
1
2
INBOARD
SOLDER
MOUNT
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
3,30
0.06
(3X) 55,9
(REF.)
1,5
13,7
(9X) Pin Style 1&S
(Short Pin)
15,7
(9X) Pin Style 2&N
(Long Pin)
(6X)
0.130
3,30
(6X)
Use a 4-40 Screw (6X)
Torque to:
Use a 4-40 Screw (6X)
5 in-lbs
Torque to:
0.57 N-m
2.20
R
FULL R (6X)
0.130
33,0
(3X)
FULL R (6X)
5 in-lbs
0.57 N-m
2.20
55,9
(REF.)
Pin Style K
(Extra Long Pin)
0.71
(9X)
Pin Style K
3
8
7
6
ONBOARD
SOCKET
SURFACE MOUNT
SOCKET
SURFACE MOUNT
0.183 ±0.003
4,65 ±0,08
N/A
ALL MARKINGS0.266 ±0.003
THIS SURFACE 6,76 ±0,08
N/A
PINS STYLES
SOLDER:TIN / LEAD PLATED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD ALUMINUM
PLATED COPPER
4
BASEPLATE
PINS STYLES
SOLDER:TIN / LEAD PLATED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
5
00.45
43
0.45
11,5
0.700*
17,78
1.000*
25,40
1.400*
35,56
ALL MARKINGS
THIS SURFACE
INBOARD
SOCKET
MOUNT
ALUMINUM
BASEPLATE
1.575**
40,00
9
0.53
13,5
** PCB WINDOW
Rev 6.9
06/2017
0.46
11,7
0.56
14,2
SOCKETS
SOCKET HEADERS
0.080" DIA. PINS (7X)
(SURFACE MOUNT)
Consult Vicor Application
Note:
P/N 13632 (100 pcs.)
KIT INCLUDES
0.150"procedures
DIA. PINS (2X) for
INPUT & OUTPUT
Soldering methods and
P/N 13633 (100 pcs.)
P/N 16021
1st and 2nd Generation
modules.
P/N 16019
(9 pc. Kit)
±0.003
* DENOTES TOL =
±0,08
PCB Mounting Specifications
FARM™
Page 10 of 11
0.06
1,5
0.43
0.10
X 45˚
2,5
CHAMFER
18,0
NOTES:
(Extra Long Pin)
1. MATERIAL:
BASE:
6000 SERIES ALUMINUM
NOTES:
COVER: LCP, ALUMINUM 3003 H14
RoHS
PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS
1. MATERIAL:
accessoriesPINS:
PINS:
TIN/LEAD
BRIGHT
BASE:90/10
6000
SERIES ALUMINUM
2. DIMENSIONSCOVER:
AND VALUES
BRACKETS ARE
LCP,IN
ALUMINUM
3003METRIC
H14
3. MANUFACTURING
IS IN PLACE
ENSURE
THAT THE
SPACING
PINS: CONTROL
RoHS PINS
GOLDTO
PLATE
30 MICRO
INCH
MIN; NON-RoHS
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
PINS:
TIN/LEAD 90/10 BRIGHT
OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
2.
DIMENSIONS
AND
VALUES
IN
BRACKETS
ARE
METRIC
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
3.SUBJECT
MANUFACTURING
CONTROL IS
IN PLACE TO ENSURE THAT THE SPACING
AND IS NOT
NEGATIVE TOLERANCE
ACCUMULATION
0.158
4,01
1.900*
48.26
48,26
0.195
4,95
R
0.54
10,9
(9X) Pin Style 1&S
13,7
(Short
0.54Pin)
0.10
X 45˚
2,5
CHAMFER
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION
0.062 ±0.010
PCB THICKNESS
1,57 ±0,25
0.400*
10,16
0.43
10,9
0.71
(9X)
18,0
Module Outline
R
0.35 0.65
(2X)
0.65
8,8 16,5
16,5
2.28 1.30
2.28 1.30
ALUMINUM
57,9 33,0
BASEPLATE ALUMINUM
57,9
BASEPLATE
0.10
2,5
50,80
2,5
50,80
0.62
(9X) Pin Style 2&N
15,7
(Long
0.62Pin)
* Style 1 baseplate only
** Style 2 & 3 baseplates
*** Reserved
for 1Vicor
accessories
* Style
baseplate
only
Not for mounting
Style
2
&
3
baseplates
CL Pin**center
line
4-40 UNC-2B (6X)
2.000
0.10
2.000
5
1.400
35,56
Threaded
0.49
12,4
0.49
12,4
0.35 (2X)
8,8
0.150 DIA,(2X)
3,81
0.150 DIA,(2X)
0.080 DIA,(7X)
3,81
2,03
0.400 0.700
10,16 17,78
4-40 UNC-2B (6X)
ns
8
23
1.0000.700
25,4017,78
1.4001.000
35,5625,40
Slotted0.13
* DENOTES TOL= ±0.003
±0,08
21
0.01
0.01
0.3000.300
±0.015±0.015
7,62 ±0,38
7,62 ±0,38
(ALL MARKINGS
THIS SURFACE)
8
8
3 3 4 4
0.50 ±0.02
0.50 ±0.02 12,7 ±0,5
12,7 ±0,5
(ALL MARKINGS
THIS SURFACE)
9
2
Converter Pins
No. Function Label
1
Neutral
N
2
EMI
GND
3
NC
(9X)PLATED
PLATED
4(9X)
Line
L
THROUGH
HOLE
DIA
THROUGH HOLE DIA
5
–OUT
–
6
Enable
EN
7
Strap
ST
8 BUS OK BOK
9
+OUT
+
vicorpower.com
800 927.9474
FARMxxxx
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor
makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves
the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by
Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies.
Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where
mandated by government requirements, testing of all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Visit http://www.vicorpower.com/ac-dc/input-modules/filter-autoranging-rectifier for the latest product information.
Vicor’s Standard Terms and Conditions and Product Warranty
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage
(http://www.vicorpower.com/termsconditionswarranty) or upon request.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE
EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used
herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and
whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to
result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform
can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms
and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies
Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating
to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual
property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
FARM™
Page 11 of 11
Rev 6.9
06/2017
vicorpower.com
800 927.9474
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