DCMOP06 SERIES 6 Watt Medical DC/DC Power Converters Rev A Wall Industries, Inc. FEATURES Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) Applications: • Medical Equipment • Telecom/Datacom • Industry Control Systems • Semiconductor Equipment • PV Power Systems • IGBT Gate Drivers • 2µA Patient Leakage Current • Reinforced Insulation for 300VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 6.6mm/2MOOP • Under Voltage Protection • 3000VAC Input to Output 2MOOP Isolation • High Efficiency up to 89% • Short Circuit, Over Voltage, and Over Load Protection • 2:1 Wide Input Voltage Ranges • CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Built-in EMI Class A Filter • Compliant to RoHS EU Directive 2011/65/EU • Low Stand-by Power Consumption • ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals • 6 Watts Output Power • Optional Remote ON/OFF Control and Trim Pin DESCRIPTION The DCMOP06 series of medical DC/DC power converters provides 6 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%, 3000VDC I/O (2 MOOP) isolation, and low stand-by power consumption. These converters are also protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMOP06-5S33x DCMOP06-5S05x DCMOP06-5S12x DCMOP06-5S15x DCMOP06-5S24x DCMOP06-12S33x DCMOP06-12S05x DCMOP06-12S12x DCMOP06-12S15x DCMOP06-12S24x DCMOP06-24S33x DCMOP06-24S05x DCMOP06-24S12x DCMOP06-24S15x DCMOP06-24S24x DCMOP06-48S33x DCMOP06-48S05x DCMOP06-48S12x DCMOP06-48S15x DCMOP06-48S24x Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 1800mA 1200mA 500mA 400mA 250mA 1800mA 1200mA 500mA 400mA 250mA 1800mA 1200mA 500mA 400mA 250mA 1800mA 1200mA 500mA 400mA 250mA Output Ripple & Noise 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p No Load Input Current 10mA 10mA 15mA 15mA 20mA 10mA 10mA 10mA 10mA 10mA 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power Efficiency 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 82.5% 86% 86% 86% 86.5% 83% 85.5% 88% 89% 89% 83% 86.5% 89% 89% 88.5% 82.5% 86.5% 88% 89% 88% Output Power Efficiency 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 6W 84% 86.5% 87.5% 84% 89% 88% 85% 88.5% 88% 85% 88% 88% Maximum Capacitive Load 2100µF 1500µF 260µF 210µF 75µF 2100µF 1500µF 260µF 210µF 75µF 2100µF 1500µF 260µF 210µF 75µF 2100µF 1500µF 260µF 210µF 75µF DUAL OUTPUT MODELS Model Number (1) DCMOP06-5D05x DCMOP06-5D12x DCMOP06-5D15x DCMOP06-12D05x DCMOP06-12D12x DCMOP06-12D15x DCMOP06-24D05x DCMOP06-24D12x DCMOP06-24D15x DCMOP06-48D05x DCMOP06-48D12x DCMOP06-48D15x 06/21/2013 Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±600mA ±250mA ±200mA ±600mA ±250mA ±200mA ±600mA ±250mA ±200mA ±600mA ±250mA ±200mA Output Ripple & Noise 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p No Load Input Current 25mA 25mA 25mA 10mA 10mA 10mA 6mA 6mA 6mA 4mA 4mA 4mA Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load ±860µF ±150µF ±110µF ±860µF ±150µF ±110µF ±860µF ±150µF ±110µF ±860µF ±150µF ±110µF Page 1 of 5 Rev A Wall Industries, Inc. DCMOP06 SERIES 6 Watt Medical DC/DC Power Converters SPECIFICATIONS: DCMOP06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 4.5 9 18 36 5 12 24 48 9 18 36 75 4.5 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote ON/OFF Control (Only for “B” type pin connection models) 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin Input Current of CTRL Pin Nominal Vin Remote OFF Input Current Nominal Vin 4 8 16 33 -0.5 VDC VDC 16 25 50 100 See Table DC/DC ON DC/DC OFF VDC Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 2.5 VDC mA mA OUTPUT SPECIFICATIONS Output Voltage See Table Voltage Accuracy Output Power +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table Output Current See Table Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability Single Output Models (Only for “B” type pin connection models) Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient -0.02 See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection Over Voltage Protection 06/21/2013 Continuous, automatic recovery % of rated Iout; hiccup mode Continuous clamp 150 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models 3.7 5.6 13.5 18.3 29.1 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] % 5.4 7.0 19.6 22.0 32.5 VDC Page 2 of 5 Rev A Wall Industries, Inc. DCMOP06 SERIES 6 Watt Medical DC/DC Power Converters SPECIFICATIONS: DCMOP06 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Capacitance Leakage Current Clearance/Creepage Nominal input voltage and full load 1 minute Input to Output 225 3000 See Table 250 275 12 240VAC, 60Hz 17 2 6.6 kHz VAC pF µA mm ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +88 -55 Natural convection (20LFM) +88 +105 +125 18 5 MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) 95 MIL-STD-810F MIL-STD-810F 1,115,000 hours °C °C °C/W % RH PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material Potting Material 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) ESD Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity EN55011, EN55022, and FCC Part 18 Air ±8kV EN61000-4-2 Contact ±6kV EN61000-4-3 10 V/m EN61000-4-4 ±2kV EN61000-4-5 ±2kV EN61000-4-6 10 Vrms ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1 Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMOP06 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a reverse diode (Vishay V10P45) in parallel. • For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix “-P” to the model number (Ex: DCMOP06-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMOP06-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. 06/21/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMOP06 SERIES 6 Watt Medical DC/DC Power Converters Rev A Wall Industries, Inc. CHARACTERISTIC CURVES Efficiency (%) Output Power (%) 100 80 60 40 20 Natural Convection 0 -40 -20 0 20 40 60 80 88 DCMOP06-48S05A Efficiency vs Input Voltage DCMOP06-48S05A Efficiency vs Output Load 95 90 90 85 85 80 Efficiency (%) DCMOP06-48S05A Derating Curve 120 80 75 70 65 60 60 55 Vin=36V Vin=48V Vin=75V 50 36 120 70 65 55 100 75 40 44 48 52 56 60 64 68 72 75 10 20 30 40 50 60 70 80 90 100 % of Full Load Input Voltage (VDC) Ambient Temperature (°C) MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) Unit: inches (mm) Pin size is 0.023 (0.60) Dia 0.100 (2.54) 0.08 (2.0) 15 1.25 (31.8) 0.900 (22.86) 1 24 23 PIN 1 11 12 13 15 23 24 PIN CONNECTIONS SINGLE DUAL +INPUT +INPUT NO PIN COMMON -OUTPUT NO PIN +OUTPUT -OUTPUT +OUTPUT NO PIN -INPUT -INPUT -INPUT -INPUT 11 12 13 0.600 (15.24) 0.15 (3.8) 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 0.40 (10.2) 0.80 (20.3) 2. Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW 3. Pin Dimension Tolerance: ±0.004 (±0.1) SIDE VIEW B Type Pin Connection (Suffix “B”) 14 1.25 (31.8) 16 0.100 (2.54) 1 2 23 22 0.800 (20.32) Pin size is 0.023 (0.60) Dia 0.08 (2.0) Unit: inches (mm) 10 11 0.600 (15.24) PIN 1 2 10 11 14 16 22 23 PIN CONNECTIONS SINGLE DUAL CTRL (Optional) CTRL (Optional) -INPUT -INPUT TRIM (Optional) TRIM (Optional) **NO PIN / NC -OUTPUT +OUTPUT +OUTPUT -OUTPUT COMMON +INPUT +INPUT +INPUT +INPUT **: For Single Output Models Pin 11 is “NO PIN” with the Trim pin option (Suffix “–T”) and “NC” without the trim pin option. 0.15 (3.8) 0.40 (10.2) 0.80 (20.3) 1. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW 06/21/2013 SIDE VIEW 3. Pin Dimension Tolerance: ±0.004 (±0.1) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMOP06 SERIES 6 Watt Medical DC/DC Power Converters Rev A Wall Industries, Inc. MODEL NUMBER SETUP DCMOP 06 Series Name - 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage Pin Connection 06: 6 Watts 5: 5 VDC S: Single Output 33: 3.3 VDC A: A Type 12: 12 VDC 05: 5 VDC B: B Type 24: 24 VDC 12: 12 VDC 48: 48 VDC - P (1) T (1) Remote ON/OFF Option Trim Option None: No Remote ON/OFF None: No Trim P: Remote ON/OFF T: Trim 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/21/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5