Wall DCMOP06-5S12x 6 watt medical dc/dc power converter Datasheet

DCMOP06 SERIES
6 Watt Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
FEATURES
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
• 2µA Patient Leakage Current
• Reinforced Insulation for 300VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 6.6mm/2MOOP
• Under Voltage Protection
• 3000VAC Input to Output 2MOOP Isolation
• High Efficiency up to 89%
• Short Circuit, Over Voltage, and Over Load Protection
• 2:1 Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Built-in EMI Class A Filter
• Compliant to RoHS EU Directive 2011/65/EU
• Low Stand-by Power Consumption
• ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals
• 6 Watts Output Power
• Optional Remote ON/OFF Control and Trim Pin
DESCRIPTION
The DCMOP06 series of medical DC/DC power converters provides 6 Watts of output power in a 1.25” x 0.80” x
0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of
4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%, 3000VDC I/O
(2 MOOP) isolation, and low stand-by power consumption. These converters are also protected against under
voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have
ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote ON/OFF and Trim functions are
also available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
(1)
DCMOP06-5S33x
DCMOP06-5S05x
DCMOP06-5S12x
DCMOP06-5S15x
DCMOP06-5S24x
DCMOP06-12S33x
DCMOP06-12S05x
DCMOP06-12S12x
DCMOP06-12S15x
DCMOP06-12S24x
DCMOP06-24S33x
DCMOP06-24S05x
DCMOP06-24S12x
DCMOP06-24S15x
DCMOP06-24S24x
DCMOP06-48S33x
DCMOP06-48S05x
DCMOP06-48S12x
DCMOP06-48S15x
DCMOP06-48S24x
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
1800mA
1200mA
500mA
400mA
250mA
1800mA
1200mA
500mA
400mA
250mA
1800mA
1200mA
500mA
400mA
250mA
1800mA
1200mA
500mA
400mA
250mA
Output
Ripple & Noise
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
No Load
Input Current
10mA
10mA
15mA
15mA
20mA
10mA
10mA
10mA
10mA
10mA
6mA
6mA
6mA
6mA
6mA
4mA
4mA
4mA
4mA
4mA
Output Power
Efficiency
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
82.5%
86%
86%
86%
86.5%
83%
85.5%
88%
89%
89%
83%
86.5%
89%
89%
88.5%
82.5%
86.5%
88%
89%
88%
Output Power
Efficiency
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
6W
84%
86.5%
87.5%
84%
89%
88%
85%
88.5%
88%
85%
88%
88%
Maximum
Capacitive Load
2100µF
1500µF
260µF
210µF
75µF
2100µF
1500µF
260µF
210µF
75µF
2100µF
1500µF
260µF
210µF
75µF
2100µF
1500µF
260µF
210µF
75µF
DUAL OUTPUT MODELS
Model Number
(1)
DCMOP06-5D05x
DCMOP06-5D12x
DCMOP06-5D15x
DCMOP06-12D05x
DCMOP06-12D12x
DCMOP06-12D15x
DCMOP06-24D05x
DCMOP06-24D12x
DCMOP06-24D15x
DCMOP06-48D05x
DCMOP06-48D12x
DCMOP06-48D15x
06/21/2013
Input Voltage Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
±600mA
±250mA
±200mA
Output
Ripple & Noise
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
No Load
Input Current
25mA
25mA
25mA
10mA
10mA
10mA
6mA
6mA
6mA
4mA
4mA
4mA
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive Load
±860µF
±150µF
±110µF
±860µF
±150µF
±110µF
±860µF
±150µF
±110µF
±860µF
±150µF
±110µF
Page 1 of 5
Rev A
Wall Industries, Inc.
DCMOP06 SERIES
6 Watt Medical DC/DC Power Converters
SPECIFICATIONS: DCMOP06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
(Only for “B” type pin connection models)
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
Input Current of CTRL Pin
Nominal Vin
Remote OFF Input Current
Nominal Vin
4
8
16
33
-0.5
VDC
VDC
16
25
50
100
See Table
DC/DC ON
DC/DC OFF
VDC
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
See Table
Voltage Accuracy
Output Power
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
Output Current
See Table
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Voltage Adjustability
Single Output Models
(Only for “B” type pin connection models)
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
06/21/2013
Continuous, automatic recovery
% of rated Iout; hiccup mode
Continuous clamp
150
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
3.7
5.6
13.5
18.3
29.1
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
%
5.4
7.0
19.6
22.0
32.5
VDC
Page 2 of 5
Rev A
Wall Industries, Inc.
DCMOP06 SERIES
6 Watt Medical DC/DC Power Converters
SPECIFICATIONS: DCMOP06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
Nominal input voltage and full load
1 minute
Input to Output
225
3000
See Table
250
275
12
240VAC, 60Hz
17
2
6.6
kHz
VAC
pF
µA
mm
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
Without derating
With derating
-40
+88
-55
Natural convection (20LFM)
+88
+105
+125
18
5
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
95
MIL-STD-810F
MIL-STD-810F
1,115,000 hours
°C
°C
°C/W
% RH
PHYSICAL SPECIFICATIONS
Weight
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
0.48oz (14g)
1.25x0.80x0.40 inches (31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
EN55011, EN55022, and FCC Part 18
Air ±8kV
EN61000-4-2
Contact ±6kV
EN61000-4-3
10 V/m
EN61000-4-4
±2kV
EN61000-4-5
±2kV
EN61000-4-6
10 Vrms
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1
Class A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical
drawings on page 4 for more information.
2. The DCMOP06 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please
contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a
reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix
“-P” to the model number (Ex: DCMOP06-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model
number (Ex: DCMOP06-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
06/21/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMOP06 SERIES
6 Watt Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
CHARACTERISTIC CURVES
Efficiency (%)
Output Power (%)
100
80
60
40
20
Natural Convection
0
-40
-20
0
20
40
60
80
88
DCMOP06-48S05A Efficiency vs Input Voltage
DCMOP06-48S05A Efficiency vs Output Load
95
90
90
85
85
80
Efficiency (%)
DCMOP06-48S05A Derating Curve
120
80
75
70
65
60
60
55
Vin=36V
Vin=48V
Vin=75V
50
36
120
70
65
55
100
75
40
44
48
52
56
60
64
68
72
75
10
20
30
40
50
60
70
80
90
100
% of Full Load
Input Voltage (VDC)
Ambient Temperature (°C)
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
Unit: inches (mm)
Pin size is 0.023 (0.60) Dia
0.100 (2.54)
0.08 (2.0)
15
1.25 (31.8)
0.900 (22.86)
1
24
23
PIN
1
11
12
13
15
23
24
PIN CONNECTIONS
SINGLE
DUAL
+INPUT
+INPUT
NO PIN
COMMON
-OUTPUT
NO PIN
+OUTPUT
-OUTPUT
+OUTPUT
NO PIN
-INPUT
-INPUT
-INPUT
-INPUT
11
12
13
0.600 (15.24)
0.15 (3.8)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.40 (10.2)
0.80 (20.3)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
SIDE VIEW
B Type Pin Connection (Suffix “B”)
14
1.25 (31.8)
16
0.100 (2.54)
1
2
23
22
0.800 (20.32)
Pin size is 0.023 (0.60) Dia
0.08 (2.0)
Unit: inches (mm)
10
11
0.600 (15.24)
PIN
1
2
10
11
14
16
22
23
PIN CONNECTIONS
SINGLE
DUAL
CTRL (Optional)
CTRL (Optional)
-INPUT
-INPUT
TRIM (Optional)
TRIM (Optional)
**NO PIN / NC
-OUTPUT
+OUTPUT
+OUTPUT
-OUTPUT
COMMON
+INPUT
+INPUT
+INPUT
+INPUT
**: For Single Output Models Pin 11 is “NO PIN”
with the Trim pin option (Suffix “–T”) and “NC”
without the trim pin option.
0.15 (3.8)
0.40 (10.2)
0.80 (20.3)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
06/21/2013
SIDE VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMOP06 SERIES
6 Watt Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
MODEL NUMBER SETUP
DCMOP
06
Series Name
-
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
Pin Connection
06: 6 Watts
5: 5 VDC
S: Single Output
33: 3.3 VDC
A: A Type
12: 12 VDC
05: 5 VDC
B: B Type
24: 24 VDC
12: 12 VDC
48: 48 VDC
-
P (1)
T (1)
Remote ON/OFF Option
Trim Option
None: No Remote ON/OFF None: No Trim
P: Remote ON/OFF
T: Trim
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
06/21/2013
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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