COMPONENTS PRODUCT INFORMATION NEW RoHS Compliant VG95234 Qualified Circular Waterproof Connector CONNECTOR One-touch Bayonet Locking System / Panel-to-Wire / Crimp Connection Type JK06 Series MB-0285-3 January 2016 The JK06 Series is a waterproof circular connector developed for railway vehicles and related electronic equipment worldwide. The JK06 Series is designed in accordance with the VG95234 specifications and also compliant with NFF61-030 (French standard for rolling stock) and EN50467 (European standard for railway applications, rolling stock). The JK06 Series is also ideally suited for use in other industrial equipment applications that require a rugged and secure connection. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 1/10 MB-0285-3 Features Mechanical designs are VG95234(Note 1) specification compliant Note 1: VG95234 is the German circular connector specification VG95234 connectors are popular for railway vehicles in Europe - Mating type is a bayonet locking system - Contact arrangement is compatible with MIL-DTL-5015 - Intermates with other products that are compliant to the same standards Protection rating is IP67 equivalent when mated (no inundation when underwater 1m for 24 hours) Function and performance are compliant with the following standards: EN45545-2 (2013) European standards: railway applications, fire protection on railway vehicles, requirements for fire behavior of materials and components EN50467 (2011) European standards: railway applications, rolling stock electrical connectors, requirements and test methods NFF16-101 (1988) French standards: railway rolling stock, burning behavior, choice of materials NFF16-102 (1992) NFF61-030 (1992) French standards: rolling stock, electrical connectors, general BS6853 (1999) British standards: code of practice for fire precautions in the design and construction of passenger carrying trains Year shown in the parentheses is the issue year (version) Compatible with conduit ・Plug is compatible with conduit harness assembly by attaching the conduit adapter manufactured by PMA Materials selected with ecological consideration ・Compliant with RoHS directive ・Halogen-free plastic parts JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 2/10 MB-0285-3 General Specifications Item Electrical Performance Standard (Paragraph Number) Dielectric Withstanding Voltage A.C.2550Vrms NFF61-030 (11.3.1) Maximum Rated Current Whole Connector: 63.1A (10 pos.), 96.2A (37 pos.), 124.8A (48 pos.) Individual Connector: 13A NFF61-030 (11.3.5) Insulation Resistance 5000MΩ min. NFF61-030 (11.3.2) Contact Resistance 2.5mΩ max. NFF61-030 (11.3.3) Item Environmental Resistance Defined Value Meets Function and Performance At Below Test Conditions Standards for Reference (Paragraph Number) High-temperature High-humidity Test Temperature: 40 Deg. C Relative humidity: 95% Applied period of time: 21 days NFF61-030 (11.4.1) Sine Wave Vibration Frequency: 10 ~ 100Hz Acceleration: 19.6m/s2 Period of time: 15 minutes / cycle (10 100 10Hz) 2 hours for each axis, 4 hours total NFF61-030 (11.5.2) Vibration Durability Random vibration, applied to each axis for 5h x 3 axis Acceleration of Vertical vibration: 7.9m/s2 Horizontal vibration: 3.5m/s2 Longitudinal vibration: 5.5m/s2 EN61373 (EN50467 6.16) Waterproof (When Mated) IP67 minimum IEC60529 Heat Shock (Heat Cycle) Temperature range: -40 Deg. C ~ +100 Deg. C, 5 Cycles NFF61-030 (11.4.2) Mating Durability Mating cycles: 500 times NFF61-030 (11.6.1) Corrosion (Salt Spray) Saltwater concentration: 5% Test tank temperature: 35 Deg. C Exposure time: 500h NFF61-030 (11.4.3) Shock Resistance Impact strength: 294m/s2 Semi-sine wave 18msec NFF61-030 (11.5.1) High Temperature Resistance Temperature: 125 Deg. C Exposure time: 96h NFF61-030 (11.6.2) Ozone Resistance Concentration: 200 ± 20pphm Exposure time: 24h NFF61-030 (11.4.6) ・Please refer to the below documents for specifications and handling instructions. Specifications JACS-50103 Handling Instructions JAHL-50103 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 3/10 MB-0285-3 Component Parts Receptacle Plug Panel Gasket Insulator Endbell Ground Nut Grommet Grommet Contact Contact Shell Coupling Nut Materials and Finishes Main Components Material and Finish Insulator Synthetic plastic Shell, coupling nut, endbell, ground nut Aluminum alloy / zinc plating Grommet, panel gasket, interfacial seal Synthetic rubber Contact Copper alloy / Ag plating Ordering Information JK06 A K 37 P N * Series Type A: Panel Mount Receptacle K: In-line Receptacle D: Straight Plug (with Endbell) Shell Size F: Size 18 K: Size 28 M: Size 36 Modification Code (Note) Angle of Insertion N, W, X, Y, Z Contact Type P: Pin Contact S: Socket Contact No. of Contacts 10: 10 pos. 37: 37 pos. 48: 48 pos. Note: The modification code is an alphanumeric character indicating product specifications. For more information please refer to product drawing or Ordering Information section of this document. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 4/10 MB-0285-3 Ordering Information Panel Mount Receptacle JK06AF10PN1 JK06AF10PW1 JK06AF10PX1 JK06AF10PY1 JK06AF10PZ1 JK06DF10SN1 JK06DF10SW1 JK06DF10SX1 JK06DF10SY1 JK06DF10SZ1 JK06DF10SN2 JK06DF10SW2 JK06DF10SX2 JK06DF10SY2 JK06DF10SZ2 JK06AK37PN1 JK06AK37PW1 JK06AK37PX1 JK06AK37PY1 JK06AK37PZ1 JK06KK37PN1 JK06KK37PW1 JK06KK37PX1 JK06KK37PY1 JK06KK37PZ1 JK06DK37SN1 JK06DK37SW1 JK06DK37SX1 JK06DK37SY1 JK06DK37SZ1 JK06DK37SN2 JK06DK37SW2 JK06DK37SX2 JK06DK37SY2 JK06DK37SZ2 Plug Plug (Short-type Endbell) 28 37 Panel Mount Receptacle In-line Receptacle Plug Pin Socket Socket Pin Pin Socket Socket Insertion Angle Number of Contacts 10 Part Number Contact Shell Size 18 Type N W X Y Z N W X Y Z N W X Y Z N W X Y Z N W X Y Z N W X Y Z N W X Y Z Drawing Number Applicable Conductor Cross-sectional Area SJ116182 1.25mm2~2.0mm2 SJ116183 1.25mm2~2.0mm2 SJ116184 1.25mm2~2.0mm2 SJ114014 1.25mm2~2.0mm2 SJ116272 1.25mm2~2.0mm2 SJ114015 1.25mm2~2.0mm2 SJ115734 1.5mm2~2.5mm2 JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 5/10 MB-0285-3 Ordering Information Panel Mount Receptacle Plug Plug (Short-type Endbell) JK06AM48PN1 JK06AM48PW1 Pin JK06AM48PX1 JK06AM48PY1 JK06AM48PZ1 JK06DM48SN1 JK06DM48SW1 JK06DM48SX1 Socket JK06DM48SY1 JK06DM48SZ1 JK06DM48SN2 JK06DM48SW2 JK06DM48SX2 Socket JK06DM48SY2 JK06DM48SZ2 Insertion Angle Number of Contacts 48 Part Number Contact Shell Size 36 Type N W X Y Z N W X Y Z N W X Y Z Drawing Number Applicable Conductor Cross-sectional Area SJ116185 1.25mm2~2.0mm2 SJ116186 1.25mm2~2.0mm2 SJ116187 1.25mm2~2.0mm2 JK06 contact insert arrangements are compliant with MIL-DTL-5015 standard. Please refer to product drawings of each product for further information on insert arrangements and angular position of the contact inserts. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 6/10 MB-0285-3 Outer Information Outer shape and dimensions are for reference only, please refer to part drawing for further product information. (Unit: mm) 5 4-Φ3.2 35 27 Φ30.8 (Wrench Section) Φ30 27 Size 18, 10 position Panel Mount Receptacle JK06AF10P*1 (Drawing Number: SJ116182) 27 35 23.05 54 Connected to conduit by attaching PMA conduit adapter (スパナ掛け) (Wrench Section) 20 93 Φ30 Φ36.5 26 Size 18, 10 position Plug (Conduit Compatible Type) JK06DF10S*1 (Drawing Number: SJ116183) (41) (コンジットアダプタ寸法) (Conduit Adapter Dimensions) JK06DF10S*2 (Drawing Number: SJ116184) (Short Endbell Type) Connected to conduit by attaching PMA conduit adapter Section) Φ36.5 26 (スパナ掛け) (Wrench 71 Φ30 20 (41) (コンジットアダプタ寸法) (Conduit Adapter Dimensions) Applicable Condit Adapter PMA made product Part Number: BVNV-M207 SVNV-M207 NVNV-M207 MVNV-M207 Please contact PMA import agent Captain Industries, Inc. (URL: http://www.capind.co.jp) for more information concerning PMA conduit adapter. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 7/10 MB-0285-3 Outer Information Outer shape and dimensions are for reference only, please refer to part drawings for further product information. (Unit: mm) 4-Φ3.7 50.8 39.7 46.7 Φ46 (Wrench Section) 43(スパナ掛け) Size 28, 37 position Panel Mount Receptacle JK06AK37P*1 (Drawing Number: SJ114014) 39.7 50.8 24.05 5 58 Size 28, 37 position In-line Receptacle (Conduit Compatible Type) JK06KK37P*1 (Drawing Number: SJ116272) Section) 4-Φ3.7 Φ46 50.8 39.7 (スパナ掛け) (Wrench 46.7 41 Connected to conduit by attaching PMA conduit adapter 5 (44.5) 39.7 50.8 24.05 95.5 (コンジットアダプタ寸法) (Conduit Adapter Dimensions) Applicable Condit Adapter PMA made product Part Number: BVNV-P299 SVNV-P299 NVNV-P299 MVNV-P299 Connected to conduit by attaching PMA conduit adapter (Wrench (スパナ掛け) Section) 17 96 Φ46 Φ53.4 41 Size 28, 37 position Plug (Conduit Compatible Type) JK06DK37S*1 (Drawing Number: SJ114015) JK06DK37S*2 (Drawing Number: SJ115734) (44.5) (コンジットアダプタ寸法) (Conduit Adapter Dimensions) Applicable Condit Adapter PMA made product Part Number: BVNV-P299 SVNV-P299 NVNV-P299 MVNV-P299 Please contact PMA import agent Captain Industries, Inc. (URL: http://www.capind.co.jp) for more information concerning PMA conduit adapter. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 8/10 MB-0285-3 Outer Information Outer shape and dimensions are for reference only, please refer to part drawings for further product information. (Unit: mm) Size 36, 48 position Panel Mount Receptacle JK06AM48P*1 (Drawing Number: SJ116185) 63.5 49.2 Φ59.6 Φ59 (Wrench Section) 56(スパナ掛け) 4-Φ4.3 49.2 63.5 24.05 5 48 Connected to conduit by attaching PMA conduit adapter (スパナ掛け) (Wrench Section) 20 93 Φ59 Φ66.3 55 Size 36, 48 position (Conduit Compatible Type) JK06DM48S*1 (Drawing Number: SJ116186) (58.4) (コンジットアダプタ寸法) (Conduit Adapter Dimensions) (スパナ掛け) (Wrench Section) Φ59 Connected to conduit by attaching PMA conduit adapter (58.4) Φ66.3 55 JK06DM48S*2 (Drawing Number: SJ116187) (Short Endbell Type) 20 72 (コンジットアダプタ寸法) (Conduit Adapter Dimensions) Applicable Condit Adapter PMA made product Part Number: BVNV-M506 SVNV-M506 BVNV-M508 SVNV-M508 NVNV-M506-9 (or 14) MVNV-M506-9 (or 14) NVNV-M508-9 (or 14) MVNV-M508-9 (or 14) Please contact PMA import agent Captain Industries, Inc. (URL: http://www.capind.co.jp) for more information concerning PMA conduit adapter. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 9/10 MB-0285-3 Applicable Contacts Crimp Contacts Contact Part Number Packaging Drawing Number Pin Contact J031-57179-PKG10 10 pcs. SJ115738 Socket Contact J031-57180-PKG10 10 pcs. SJ115739 Socket Contact J031-57294-PKG10 10 pcs. SJ115740 Applicable Conductor Cross-sectional Area 1.25mm2~2.0mm2 1.5mm2~2.5mm2 Accessories Outer shape and dimensions are for reference only, please refer to part drawings for further product information. (Unit: mm) 14 Φ3.7 Φ2.8 Sealing Plug Used to seal the unused grommet holes in the insert for waterproof performance. Part Number: J225-50124 (Drawing Number: SJ115429) Tools Hand crimp tool and contact extraction tool is the same as for the GTC Series. Hand Crimp Tool Main Body Locator M22520/1-01 JP-GTC-16 Contact Extraction Tool JET-GTC-16 *For RoHS compliance information concerning the tools, please consult us. Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Connector 2nd Sales Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2825 FAX: +81-3-3780-2884 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE Connector 2nd Sales Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 10/10