7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2266021 -1 DESCRIPTION B 2266021 -2 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2266021 -7 B FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE SERVO LATCH PLATE 2266021 -6 7- 2266021 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST B CONVERT TO 4 4 PNEUMATIC FEED - NONE CRIMP TOOLING KIT 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2266021 -5 2119951-1 5-18022-5 - 2161326-1 2119949-1 2119950-1 - CRIMP WIRE INSUL SIZE - - - - - - - - - - - 2119799-1 - - - 2168400-6 - - (QUANTITY 2) - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - - - - - - TYPE - F O 1.40 mm [.055] 1.78 mm [.070] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: CONTACT-LOCKING CLIP TERMINAL NAME: WIRE STRIP LENGTH 3.58-4.34 mm [.141-.171 IN] C TERMINAL APPLICATION SPECIFICATION 2267356-1 WIRE SIZE 22 AWG 24 AWG 26 AWG 114-25006 n 13 - TERMINALS APPLIED TE TERMINAL 87124-1 TE CRIMP SPECIFICATION C1__DWG_PN_1_1 - - - TERMINAL APPLICATION SPECIFICATION 114-25006 C1__DWG_PN_2_1 TE TERMINAL 87124-3 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 5-87124-2 TE TERMINAL 867052-1 C1__DWG_PN_4_0 C1__DWG_PN_4_1 13 - TERMINALS APPLIED C1__DWG_PN_2_0 n 3.58-4.34 mm [.141-.171 IN] 13 TE TERMINAL 87124-2 C1__DWG_PN_1_0 WIRE STRIP LENGTH C2__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 0.96-1.57 mm [.038-.062 IN] - - - - 6 13 TE TERMINAL 867052-2 C2__DWG_PN_1_0 - TE CRIMP SPECIFICATION CONTACT-LOCKING CLIP TERMINAL NAME: 0.96-1.57 mm [.038-.062 IN] - TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE C2__DWG_PN_2_0 C2__DWG_PN_2_1 TE TERMINAL 5-867052-1 C2__DWG_PN_3_0 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.86+/-0.05 [.034+/-.002] 0.76+/-0.05 [.030+/-.002] 0.76+/-0.05 [.030+/-.002] STABILIZER CRIMP HEIGHT mm [INCH] CRIMP HEIGHT REFERENCE SETTING 9 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.9 W1__FA_SETTING_1 8.9 W1__FA_SETTING_2 9.0 13 2.08 +0/-0.10 [.0819 +.0000/-.0039] 2.08 +0/-0.10 [.0819 +.0000/-.0039] 2.08 +0/-0.10 [.0819 +.0000/-.0039] TE HOUSING 926657 13 WIRE SIZE W2__DWG_WGAUGE_1 926657 - TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_3_1 - CRIMP HEIGHT mm [INCH] 20 AWG - - C1__DWG_PN_1_2 CRIMP HEIGHT mm [INCH] 1.02+/-0.05 [.040+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 6.1 - W2__FA_SETTING_1 - - 926657 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 7 8 9 10 11 A 12 2266021 2266021 2266021 2266021 - -4 -4 -5 -6 - 13 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 AMP 4805 REV 31MAR2000 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. APPLICATOR WAS QUALIFIED TO STABILZER CRIMP HEIGHT LISTED FOR ALL TERMINALS AND HOUSING COMBINATION ONLY. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 1 1 1 1 - -77 -7 4.94 . REVISIONS DIST A 66 P LTR 1 1 1 1 - -6 1 1 1 1 - -5 1 1 1 1 1 1 1 -2 - 455888-1 2-238011-0 4-1803019-1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 1 1 1 - DESCRIPTION DATE DWN APVD B ECR-14-003725 12MAR2014 RK GB B1 ECR-16-006576 05MAY2016 JH LZ 2063440-1 2168400-6 - 2119641-1 - - - 2119653-1 5-18022-5 - - - 5-18022-5 1338685-1 - 1901094-3 8- 2266021 -4 1338685-1 - - 2119653-1 8- 2266021 -5 - 2119799-1 1901094-3 8- 2266021 -4 1338685-1 2119641-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - - LOC SET UP GAUGE 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2266021 -5 D 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 SPACER, CRIMPER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 455888-1 1 2-238011-0 1 4-1803019-1 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 263 262 261 260 252 250 249 248 ITEM NO 1 1 1 - 1 1 1 1 - 1 1 1 1 1 REF 1 1 1 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 - - - - - - 1 1 1 1 - 1 - - - 1 2 1 1 mm MATERIAL - 1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-4 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1633917-8 2119780-9 1-238011-7 9-2119784-3 455888-2 2-456402-5 -1 PART NO 1 1 1 1 1 1 1 1 REF REF REF REF - - - 1 - - 1 - 1 REF REF 1 - 1 1 - 1 1 REF REF 1 - 1 1 1 1 1 1 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 1 3 1 - 1 - 1 1 1 - 1 - 4 1 4 2 4 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 1 1 1 1 1 1 2 1 3 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DWN 20AUG2013 CHK 20AUG2013 APVD 20AUG2013 C.CHEN U.GUO I.CRUZ WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 3 1 2119758 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1633917-8 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 1-238011-7 1 9-2119784-3 1 455888-2 1 2-456402-5 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 119 117 82 77 74 71 67 66 63 62 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2266021 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL D 247 38 59 246 39 56 2 260 44 7 252 245 35 244 7 249 53 63 238 A 166 8 242 2 2 2 6 8 1 172 1 2 261 C 262 263 TERMINAL SUPPORT LOCATION 3 1 51 SERVO LATCH PLATE 4 28 5 41 135 198 66 2 11 164 A 67 213 33 24 SERVO FEEDER NOT INCLUDED 30 117 REF A 77 58 74 19 10 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 0.5 34 REF 52 56 4 4.3 REF 82 137 B 2 243 136 133 2 50 59 240 - D 163 C - - 40 239 250 APVD 62 6 PNEUMATIC DWN 37 6 A DATE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 20AUG2013 CHK 20AUG2013 APVD 20AUG2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 3 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2266021 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266021 -1 DESCRIPTION B 2- 2266021 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST 2- 2266021 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266021 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266021 -7 APPLICATOR STYLE CONVERSION CHART SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC FEED 4 - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 8- 2266021 -5 5-18022-5 - 2161326-1 2119949-1 2119950-1 - - - 2119799-1 - - 2168400-6 - - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: CONTACT-LOCKING CLIP TERMINAL NAME: WIRE STRIP LENGTH 3.58-4.34 mm [.141-.171 IN] C TERMINAL APPLICATION SPECIFICATION 87124-1 2267356-1 12 - TERMINALS APPLIED TE TERMINAL 114-25006 n 87124-2 C1__DWG_PN_1_1 0.96-1.57 mm [.038-.062 IN] - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 87124-3 C1__DWG_PN_3_1 n 3.58-4.34 mm [.141-.171 IN] TERMINAL APPLICATION SPECIFICATION 114-25006 TE TERMINAL TE TERMINAL C1__DWG_PN_4_0 5-87124-2 - INSULATION DIAMETER RANGE - 0.96-1.57 mm [.038-.062 IN] - - - - - - - 12 C2__DWG_PN_2_0 867052-2 C2__DWG_PN_1_1 - - TE TERMINAL C2__DWG_PN_1_0 867052-1 C1__DWG_PN_4_1 12 - TERMINALS APPLIED 12 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH - TE CRIMP SPECIFICATION CONTACT-LOCKING CLIP TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2__DWG_PN_2_1 TE TERMINAL C2__DWG_PN_3_0 5-867052-1 TE TERMINAL - - C2__DWG_PN_4_0 - C2__DWG_PN_3_1 - C1__DWG_PN_1_2 - WIRE SIZE 22 AWG 24 AWG 26 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 0.86+/-0.05 [.034+/-.002] 0.76+/-0.05 [.030+/-.002] 0.76+/-0.05 [.030+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 7.9 8.9 9.0 STABILIZER CRIMP HEIGHT mm [INCH] 9 W1__FA_SETTING_1 W1__FA_SETTING_2 2.08 +0/-0.10 [.0819 +.0000/-.0039] 2.08 +0/-0.10 [.0819 +.0000/-.0039] 2.08 +0/-0.10 [.0819 +.0000/-.0039] 12 TE HOUSING 926657 926657 926657 12 WIRE SIZE CRIMP HEIGHT mm [INCH] 20 AWG W2__DWG_WGAUGE_1 1.02+/-0.05 [.040+/-.002] 9 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 6.1 - 6 - W2__FA_SETTING_1 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2266021 -4 2266021 -4 2266021 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 APPLICATOR WAS QUALIFIED TO STABILZER CRIMP HEIGHT LISTED FOR ALL TERMINALS AND HOUSING COMBINATION ONLY. - 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 455888-1 2-238011-0 4-1803019-1 2119782-1 2119640-1 2079988-1 PART NO SPACER, CRIMPER BLOCK, CRIMPER SPACER CRIMPER, INSULATION O FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 455888-1 1 2-238011-0 1 4-1803019-1 1 2119782 1 2119640-1 1 2079988_GATD - 263 262 261 251 250 249 - P 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 2 - - - - - - - 1 1 - - 1 - - - 1 2 1 REF 1 LTR DESCRIPTION DATE SEE SHEET 1 1-22279-3 2119082-4 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-4 5-547505-2 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 21028-2 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-1 455888-4 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1633917-8 2119780-9 1-238011-7 9-2119784-3 455888-2 2-456402-5 1 1 1 1 1 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - 1 REF - - 1 1 - 1 - 1 REF 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 - 3 - 1 1 1 - 1 - 2 1 2 1 2 1 1 1 1 1 1 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - DWN 20AUG2013 CHK 20AUG2013 APVD 20AUG2013 C.CHEN U.GUO I.CRUZ WEIGHT NAME SIZE - CUSTOMER DRAWING SHEETS 1 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-4 1 SIMP_5-547505-2 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 21028-2 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-4 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1633917-8 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 1-238011-7 1 9-2119784-3 1 455888-2 1 2-456402-5 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 77 74 71 67 66 63 62 59 58 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-4 TE Connectivity APPLICATION SPEC - 1 1-22279-3_SIMP DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 66 2063440-1 2168400-6 - 2119641-2 - - - 2119653-2 5-18022-5 - - - 5-18022-5 1338685-1 - - 1901094-3 8- 2266021 -4 1338685-1 2119799-1 2119653-2 8- 2266021 -5 - 2119641-2 1901094-3 8- 2266021 -4 1338685-1 2119951-1 - 5-18022-5 - 1.78 mm [.070] A PART NUMBERS REQUIRED F O 1.40 mm [.055] REVISIONS DIST - - APPLICATOR DATA LOC 1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2266021 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 APVD - - - 62 40 A 145 38 239 7 56 2 246 39 59 D 2 140 152 2 244 7 139 243 PNEUMATIC 250 53 2 8 249 A 166 242 2 6 63 238 4.3 0.5 REF 8 50 163 34 59 136 82 1 137 C 172 1 2 52 261 262 C 263 51 SERVO LATCH PLATE REF TERMINAL SUPPORT LOCATION 56 3 1 4 28 5 41 240 133 4 135 198 164 67 A 33 24 SERVO FEEDER NOT INCLUDED 66 2 11 B DWN 251 MECHANICAL D DATE 30 77 213 A 58 19 74 20 10 9 21 117 REF 29 B 1 12 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE 29 REF 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 20AUG2013 CHK 20AUG2013 APVD 20AUG2013 C.CHEN U.GUO I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - CUSTOMER DRAWING SHEETS 1 A1 CAGE CODE 00779 Ocean Side Feed Applicator - DRAWING NO 2266021 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1