HAE100 HAE100 SERIES HALF-BRICK DC-DC CONVERTER 2:1 WIDE INPUT RANGE UP TO 100 Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1 AND EN50155 • CE MARK MEETS 2006/95/EC, 2011/95/EC AND 2004/108/EC • COMPLIANT TO RoHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency VDC 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 9 ~ 18 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 18 ~ 36 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 36 ~ 75 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 mA 155 150 180 180 90 100 100 90 150 185 185 85 85 85 80 90 90 90 40 40 40 % 90 91 91 91 90 90 90 91 93 93 93 92 92 92 91 93 93 93 92 92 92 HAE100-12S3P3 HAE100-12S05 HAE100-12S12 HAE100-12S15 HAE100-12S24 HAE100-12S28 HAE100-12S48 HAE100-24S3P3 HAE100-24S05 HAE100-24S12 HAE100-24S15 HAE100-24S24 HAE100-24S28 HAE100-24S48 HAE100-48S3P3 HAE100-48S05 HAE100-48S12 HAE100-48S15 HAE100-48S24 HAE100-48S28 HAE100-48S48 Maximum Capacitor Load µF 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 PART NUMBER STRUCTURE HAE100 - 48 Series Name Input Voltage (VDC) 12:9~18 24:18~36 48:36~75 S 05 - Output Quantity Output Voltage (VDC) S:Single 3P3:3.3 05:5 12:12 15:15 24:24 28:28 48:48 P TH HS Ctrl and Pin Options Through hole (1) type Assembly Option :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted (3) TF: Wall mounted with EMC filter TF1: Wall mounted with EMC filter can be connected to PE (3) (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200” pin length. (3) EMI filter meet EN55022 Class A. Page 1 of 4 www.pduke.com 2013/5/3 HAE100 INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 100m second, max. Input filter Remote ON/OFF OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Conditions 18 36 75 9 18 36 Typ. Isolation resistance Isolation capacitance Switching frequency Design meet safety standard Case material Base material Potting material Dimensions 500VDC VDC VDC mA mA Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 mVp-p ℃ +0.02 %/ 250 µs 115 130 % 110 140 % Continuous, automatics recovery 200 Conditions 1 minute (Basic insulation) VDC ms 36 50 100 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -1.0 -0.1 -0.1 -20 Unit VDC -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode Isolation voltage Page 2 of 4 Max. 12 24 48 Min. Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, SENSE pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 4.7µF/50V X7R MLCC 3.3Vout, 5Vout 12Vout, 15Vout With a 4.7µF/50V X7R MLCC With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout GENERAL SPECIFICATIONS Parameter Weight MTBF Typ. 9 18 36 7.5 16 34 25 25 DC-DC ON Negative logic (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Referenced to –INPUT pin Min. Min. Input to Output Input (Output) to Case ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com 2250 1600 1 Typ. Max. Unit VDC GΩ 2500 pF 270 300 330 kHz IEC60950-1, UL60950-1, EN60950-1 Metal FR4 PCB Silicon (UL94-V0) 2.40×2.28×0.50 Inch (61.0×57.9×12.7 mm) 97g (3.42oz) 1.010×106 hrs 7.416×104 hrs 2013/5/3 HAE100 ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Thermal impedance (1) Conditions Min. Typ. -40 Max. Unit ℃ ℃ ℃ +105 +115 Terminal block type Others Vertical direction by natural convection (20LFM) Module w/o assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height -40 -55 +105 +125 ℃/W 6.7 5.4 4.7 Thermal shock Vibration Relative humidity MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (2) EN55022 ESD Radiated immunity Fast transient (3) Surge (3) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Standard Option TF or TF1 Air ±8kV and Contact ±6kV 10V/m ±2kV EN55024 ±2kV 10Vr.m.s Class A Class B Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 2. The HAE100 series standard module meets EN55022 Class A and Class B with external components. For more detail information, please contact with P-DUKE. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. 4. CASE GROUNDING When connect four screw bolts to shield plane, the EMI could be reduced. CAUSTION: This power module is not internally fused. An input line fuse must always be used. ： HAE100-48S05 Derating Curve (Note 1) HAE100-48S05 Derating Curve (Note 1) With 0.24” Height Heat-sink 96 96 90 90 EFFICIENCY(%) EFFICIENCY(%) CHARACTERISTIC CURVE 84 78 72 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 66 60 36 40 44 48 52 56 60 64 INPUT VOLTAGE(V) 68 72 75 HAE100-48S05 Efficiency VS Input Voltage Page 3 of 4 HAE100-48S05 Derating Curve (Note 1) With 0.45” Height Heat-sink 84 78 72 Vin= 36V Vin= 48V Vin= 75V 66 60 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE100-48S05 Efficiency VS Output Load www.pduke.com 2013/5/3 HAE100 MECHANICAL DRAWING Metal case mechanical drawing: PIN CONNECTION PIN 1 2 3 4 5 6 7 8 9 DEFINE - INPUT CASE CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Wall mounted with EMC Filter, Suffix: -TF -T 200g (7.05oz) 3.35 x 2.40 x 1.10 inch (85.0 x 61.0 x 28 0mm) Through hole (W×L) Wall mounted with EMC Filter, Suffix: -TF1 -TF -TF1 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) ψ0.17 inch (ψ4.3mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- For more detail information, please contact with P-DUKE. Page 4 of 4 www.pduke.com 2013/5/3