CDE MLSG361M150EK1A Available with high vibration and high reliability option Datasheet

Type MLSG – Flatpack, 5000 [email protected] ºC, Aluminum Electrolytic
Available with High Vibration and High Reliability Options
With over 5000 hrs of DC life at rated voltage, 125°C, type MLSG is
our longest life steel-cased Flatpack capacitor. For systems requiring
the highest life expectancy, type MLSG is the best choice. Enhance
the reliability of your system even further by specifying type HRMLSG
for a MIL-level burn-in. This series is also available in a high vibration
package up to 50g’s by specifying type HVMLSG.
Highlights
- Longest Life
- Stainless-steel case
- Withstands more than 80,000 feet altitude
- Type HV up to 50g
- Type HR, High Reliability
Specifications
Temperature Range
–55 °C to +125 °C
Rated Voltage Range
20 Vdc to 250 Vdc
Capacitance Range
220 µF to 17,000 µF
Capacitance Tolerance
±20%
Leakage Current
≤ 0.002 CV µA, @ 25 °C and 5 mins.
Ripple Current Multipliers
Case Temperature
45 °C 55 °C 65 °C 75 °C 85 °C
95 °C 105 °C 115 °C 125 °C
1.41
0.87
1.32
1.22
1.12
1.00
0.71
0.50
0.00
Ambient Temperature, No Heatsink
45 °C
55 °C
65 °C
75 °C
85 °C 95 °C 105 °C 115 °C 125 °C
0.63
0.58
Frequency
0.54
0.49
0.44
50 Hz
0.38
60 Hz 120 Hz 360 Hz
0.31
1 kHz
0.00
5 kHz
10 kHz &
up
5 to 40 V
0.95
0.96
1.00
1.03
1.04
1.04
1.04
60 to 250 V
0.80
0.84
1.00
1.18
1.25
1.30
1.30
Low Temperature Characteristics
Impedance ratio: Z–55 ⁰C ∕ Z+25 ⁰C @ 120 Hz
≤ 10 (5 - 60 Vdc)
≤ 2 (61 - 250 Vdc)
DC Life Test
5000 h at rated voltage &125 °C
D Capacitance +/- 15% less than or equal to 60 Vdc
D Capacitance +/- 10% greater than 60 Vdc
ESR 200% of limit
DCL 100% of limit
Shelf Life Test
500 h at 125 °C
Capacitance 100% of limit
ESR 100% of limit
DCL 100% of limit
Vibration
MIL-STD-202, Meth. 204, Sine Swept, IEC 60068-2-6
Standard MLSG Flatpack: 10g
Type HVMLSG Flatpack 1.5” and 2.0” case length, 50g
Type HVMLSG Flatpack 2.5” and 3.0” case length, 30g
Mounting: Vibration capability is dependent upon mounting restraint. The
optional welded mounting tabs, alone, are not capable of sustaining the high
vibration levels.
To achieve the high vibration levels as published on right, additional mounting
restraint is required.
0.22
CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800
Type MLSG – Flatpack, 5000 [email protected] ºC, Aluminum Electrolytic
Available with High Vibration and High Reliability Options
Vibration Test
Level
The specimens, while deenergized or operating under the load conditions
specified, shall be subjected to the vibration amplitude, frequency range,
and duration specified for each case size.
Amplitude
The specimens shall be subjected to a simple harmonic motion having
an amplitude of either 0.06-inch double amplitude (maximum total
excursion) or peak level specified above (XXg peak), whichever is less. The
tolerance on vibration amplitude shall be ±10 percent.
Frequency Range
The vibration frequency shall be varied logarithmically between the
approximate limits of 10 to 2,000 Hz.
Sweep Time and Duration
The entire frequency range of 10 to 2,000 Hz and return to 10 Hz shall be
traversed in 20 minutes. This cycle shall be performed 12 times in each
of three mutually perpendicular directions (total of 36 times), so that
the motion shall be applied for a total period of approximately 12 hours.
Interruptions are permitted provided the requirements for rate of change
and test duration are met.
High Reliability Test/Burn-in
Established Reliability capacitors shall be subjected to a minimum of 100
percent of the dc rated voltage at 85 ºC for 48 hours minimum but not to
exceed 96 hours. During this test, capacitors shall be adequately protected
against temporary voltage surges of 10 percent or more of the test
voltage. After burn-in, the capacitors shall be returned to room ambient
conditions and the dc leakage, capacitance, and ESR shall be measured
with respect to specified limits.
Thermal Resistance
Large Sides
Heatsinked
one
both
Case Length
1.5"
2.0"
3.0"
Insulation
ºC/W
ºC/W
ºC/W
None
4.3
3.1
2.0
Polyester
4.7
3.4
2.2
None
2.8
2.0
1.3
Polyester
3.0
2.2
1.4
ESL
≤30 nH measured 1/4” from case at 1 MHz
Weight
Case EK 48g typical
Case EA 63g typical
Case EH 78g typical
Case EB 93g typical
Terminals
18 AWG copper wire with 60/40 tin-lead electroplate, 20 amps max
Ripple Current Capability
The ripple current capability is set by the maximum permissible internal
core temperature, 125 ºC.
Air Cooled
The ripple currents in the ratings tables are for 85 ºC case temperatures.
For air temperatures without a heatsink use the multipliers Ambient
Temperature, No Heatsink.
Heatsink Cooled
Temperature rise from the internal hottest spot, the core, to ambient air is
∆T = I2(ESR)(θcc + θca), recommended max ΔT of 30 ºC
where θcc is the thermal resistance from core to case and θca from case to
ambient. To calculate maximum ripple capability with the MLS attached to
a heatsink use the maximum core temperature and the values for θcc.
Example
As an illustration, suppose you operate an insulated MLSG332M060EB1C
in 65 ºC air and attach it to a commercial heatsink with a free-air thermal
resistance of 2.7 ºC/W. Use a good thermal grease between the MLS and
the heatsink, and the total thermal resistance is 2.3 + 2.2 or 4.5 ºC/W. The
power which would heat the core to 125 °C is (125 - 65)/4.5 or 13.3 W. For
an ESR of 31 mΩ, 13.3 W equates to a ripple current of 20.7 A, however, the
wire leads are rated for only 20 A.
CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800
Type MLSG – Flatpack, 5000 [email protected] ºC, Aluminum Electrolytic
Available with High Vibration and High Reliability Options
Part Numbering System
HV
HR
MLSG
821
M
Optional
Optional
Type
Capacitance
200
Tolerance Rated Voltage
High
High
MLSG
821=820 µF
M=±20%
Vdc
Vibration Reliability
102 = 1000 µF
Examples:
Standard MLSG:
MLSG821M200EB0C
High Reliability:
HRMLSG821M200EB0C0.156 ±0.01 SLOT
L +0.375
±0.03
High Vibration:
HVMLSG821M200EB0C
0.040 DIA, 18 AWG LEADS
High
Reliability,
High Vibration: HVHRMLSG821M200EB0C
(TYP)
0.188
±0.01
EB
0
A
Case Code
Insulation
Mounting Style
EK, L=1.5 in.
EA, L=2.0 in.
EH, L=2.5 in.
EB, L=3.0 in.
* other sizes
available
0 = bare can
1 = polyester
A = mounting tabs
C = two leads/no tabs
D = hook leads/tabs
* other mounting tab
options available
Outline Drawings
1.00
±0.01
•
Note: The polyester tape wrap may add up to 0.020 inches to the thickness and width +of the capacitor.
+
1.00
±0.01
L ±0.02
1.5 MIN
0.50 MAX
.030
.036
Style C: No Tabs
Style A: Mounting Tabs
L+.375
±0.03
.04 DIA, 18 AWG LEADS
(TYP)
.156±.01 Slot
.156±.01
1.750±.01
1.00±.01
1.00±.01
1.75±.01
.015 MAX
Fill Hole Cover
.015 MAX
Fill Hole Cover
L±.02
1.5 MIN
L±.02
1.5 MIN
0.040 Dia, 18 AWG LEADS
(TYP)
.036
.030
•
Type HV, Rilled Construction
0.375 ±0.01
0.50 MAX
.375±.01
1.75
±0.01
•
.030
.036
.188±.010
0.040 DIA, 18 AWG L
(TYP)
0.156 Dia
±0.01
1.75
±0.01
Standard
Type MLSG1.5 MIN
L ±0.02
0.375 ±0.01
0.156 ±0.01 SLOT
0.188 ±0.01
•
0.156 Dia
±0.01
L +0.375
±0.03
.50 MAX
0.50 MAX
Optional body groove for high vibration version
Optional body groove for high vibration version
Style D: Hook Leads
L+.375
±0.03
.156±.01 Slot
.188±.01
.156±.01
1.75±.01
1.00±.01
.015 MAX
Fill Hole Cover
.375±.01
0.040 Dia, 18 AWG LEADS
(TYP)
L±.02
.036
.030
.175±.01 DIA
.50 MAX
.26±.01
Optional body groove for high vibration version
Mounting tabs are welded to the case.
CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800
Type MLSG – Flatpack, 5000 [email protected] ºC, Aluminum Electrolytic
Ratings
Voltage
20 Vdc @ 125 °C
24 Vdc @ 105 °C
30 Vdc Surge @ 25 °C
40 Vdc @ 125 °C
48 Vdc @ 105 °C
60 Vdc Surge @ 25 °C
60 Vdc @ 125 °C
65 Vdc @ 105 °C
90 Vdc Surge @ 25 °C
100 Vdc @ 125 °C
120 Vdc @ 105 °C
150 Vdc Surge @ 25 °C
150 Vdc @ 125 °C
180 Vdc @ 105 °C
225 Vdc Surge @ 25 °C
200 Vdc @ 125 °C
250 Vdc @ 105 °C
300 Vdc Surge @ 25 °C
250 Vdc @ 125 °C
275 Vdc @ 105 °C
300 Vdc Surge @ 25 °C
ESR max
25 °C (mΩ) 20
120 Hz
kHz
Ripple (A)
Case @ 85°C 20
120 Hz
kHz
Cap
(µF)
Catalog Part Number
Length
(inches)
6,800
MLSG682M020EK0C
84
69
11
12.2
1.5
17,000
MLSG173M020EB0A
33
27
17.6
19.5
3.0
4,400
MLSG442M040EK0C
97
70
10.3
12.1
1.5
6,300
MLSG632M040EA0A
62
46
12.9
15
2.0
10,000
MLSG103M040EB0C
36
27
16.9
19.5
3.0
1,500
MLSG152M060EK0A
106
77
9.8
11.5
1.5
2,100
MLSG212M060EA0A
72
52
11.9
14.1
2.0
3,300
MLSG332M060EB0C
44
31
15.3
18.2
3.0
500
MLSG501M100EK0A
355
248
5.4
6.4
1.5
770
MLSG771M100EA0C
238
166
6.6
7.8
2.0
1,300
MLSG132M100EB0D
143
100
8.5
10.1
3.0
360
MLSG361M150EK1A
388
253
5.1
6.4
1.5
540
MLSG541M150EA1A
261
168
6.3
7.8
2.0
900
MLSG901M150EB0C
158
100
8.1
10.1
3.0
280
MLSG281M200EK1A
426
258
4.9
6.2
1.5
400
MLSG401M200EA0A
285
172
6
7.7
2.0
720
MLSG721M200EB0C
172
103
7.7
10
3.0
220
MLSG221M250EK0C
597
393
4.1
5.1
1.5
560
MLSG561M250EB0C
240
157
6.5
8.1
3.0
Typical Performance Curves
Type MLSG Operating Life in Kilohours vs Ripple Current
Expected Operating Life, kh
1000
55°C
100
65°C
75°C
85°C
95°C
105°
10
115°C
1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.2
1.3
1.4
1.5
Rated Ripple-Current Multiple
Type MLSG Operating Life in Years vs Ripple Current
Expected Operating Life, years
100
55°C
65°C
75°C
10
85°C
95°C
105°
115°C
1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
Rated Ripple-Current Multiple
CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800
Type MLSG – Flatpack, 5000 [email protected] ºC, Aluminum Electrolytic
Typical Performance Curves
Cap vs. Frequency & Temp
1.2
Ratio to 25°C, 120 Hz Value
1
0.8
0.6
0.4
0.2
0
10
100
1000
10000
100000
1000000
Freq (Hz)
125
105
85
65
45
25
0
-20
-40
-55
ESR vs. Frequency & Temp
100.0
Ratio to 25°C, 120 Hz Value
10.0
1.0
0.1
10
100
1000
10000
100000
1000000
Freq (Hz)
125
105
85
65
45
25
0
-20
-40
-55
|Z| vs. Frequency & Temp
100.0
Ratio to 25°C, 120 Hz Value
10.0
1.0
0.1
0.01
0.001
10
100
1000
10000
100000
1000000
Freq (Hz)
125
105
85
65
45
25
0
-20
-40
-55
CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800
Notice and Disclaimer: All product drawings, descriptions, specifications, statements, information and
data (collectively, the “Information”) in this datasheet or other publication are subject to change. The
customer is responsible for checking, confirming and verifying the extent to which the Information contained in this datasheet or other publication is applicable to an order at the time the order is placed. All
Information given herein is believed to be accurate and reliable, but it is presented without any guarantee, warranty, representation or responsibility of any kind, expressed or implied. Statements of suitability
for certain applications are based on the knowledge that the Cornell Dubilier company providing such
statements (“Cornell Dubilier”) has of operating conditions that such Cornell Dubilier company regards
as typical for such applications, but are not intended to constitute any guarantee, warranty or representation regarding any such matter – and Cornell Dubilier specifically and expressly disclaims any guarantee,
warranty or representation concerning the suitability for a specific customer application, use, storage,
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and Cornell Dubilier assumes no obligation or liability for the advice given or results obtained. Although
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and manufacturing of its products, in light of the current state of the art, isolated component failures may
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or other appropriate protective measures) in order to ensure that the failure of an electrical component
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