Intersil ISL6144IRZA High voltage oring mosfet controller Datasheet

ISL6144
®
Data Sheet
October 8, 2010
FN9131.5
High Voltage ORing MOSFET Controller
Features
The ISL6144 ORing MOSFET Controller and a suitably sized
N-Channel power MOSFET(s) increases power distribution
efficiency and availability when replacing a power ORing diode
in high current applications.
• Wide Supply Voltage Range +9V to +75V
In a multiple supply, fault tolerant, redundant power distribution
system, paralleled similar power supplies contribute equally to
the load current through various power sharing schemes.
Regardless of the scheme, a common design practice is to
include discrete ORing power diodes to protect against reverse
current flow should one of the power supplies develop a
catastrophic output short to ground. In addition, reverse current
can occur if the current sharing scheme fails and an individual
power supply voltage falls significantly below the others.
• Internal Charge Pump Allows the use of N-Channel
MOSFET
Although the discrete ORing diode solution has been used for
some time and is inexpensive to implement, it has some
drawbacks. The primary downside is the increased power
dissipation loss in the ORing diodes as power requirements for
systems increase. Another disadvantage when using an ORing
diode would be failure to detect a shorted or open ORing diode,
jeopardizing power system reliability. An open diode reduces
the system to single point of failure while a diode short might
pose a hazard to technical personnel servicing the system
while unaware of this failure.
• Provided in Packages Compliant to UL60950 (UL1950)
Creepage Requirements
The ISL6144 can be used in 9V to 75V systems having similar
power sources and has an internal charge pump to provide a
floating gate drive for the N-Channel ORing MOSFET. The High
Speed (HS) Comparator protects the common bus from
individual power supply shorts by turning off the shorted feed’s
ORing MOSFET in less than 300ns and ensuring low reverse
current.
• ORing MOSFET Control in Power Distribution Systems
• Transient Rating to +100V
• Reverse Current Fault Isolation
• HS Comparator Provides Very Fast <0.3µs Response
Time to Dead Shorts on Sourcing Supply. HS Comparator
also has Resistor-adjustable Trip Level
• HR Amplifier allows Quiet, <100µs MOSFET Turn-off for
Power Supply Slow Shut Down
• Open Drain, Active Low Fault Output with 120µs Delay
• QFN Package:
- Compliant to JEDEC PUB95 MO-220
QFN - Quad Flat No Leads - Package Outline
- Near Chip Scale Package footprint, which improves
PCB efficiency and has a thinner profile
• Pb-Free (RoHS Compliant)
Applications
• N + 1 Redundant Distributed Power Systems
• File and Network Servers (12V and 48V)
• Telecom/Datacom Systems
An external resistor-programmable detection level for the HS
Comparator allows users to set the N-Channel MOSFET
“VOUT - VIN” trip point to adjust control sensitivity to power
supply noise.
The Hysteretic Regulating (HR) Amplifier provides a slow turnoff of the ORing MOSFET. This turn-off is achieved in less than
100μs when one of the sourcing power supplies is shutdown
slowly for system diagnostics, ensuring zero reverse current.
This slow turn-off mechanism also reacts to output voltage
droop, degradation, or power-down.
An open drain FAULT pin will indicate that a fault has occurred.
The fault detection circuitry covers different types of failures;
including dead short in the sourcing supply, a short of any two
ORing MOSFET terminals, or a blown fuse in the power
distribution path.
1
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 1-888-468-3774 | Intersil (and design) is a registered trademark of Intersil Americas Inc.
Copyright © Intersil Americas Inc. 2004, 2006-2010. All Rights Reserved
All other trademarks mentioned are the property of their respective owners.
ISL6144
Ordering Information
PART NUMBER
(Note)
PART
MARKING
TEMP. RANGE
(°C)
PACKAGE
(Pb-free)
PKG.
DWG. #
ISL6144IVZA*
ISL61 44IVZ
-40 to +105
16 Ld TSSOP
M16.173
ISL6144IRZA*
ISL6144 IRZ
-40 to +105
20 Ld 5x5 QFN
L20.5x5
ISL6441EVAL1
Evaluation Platform
*Add “-T” suffix for tape and reel. Please refer to TB347 for details on reel specifications.
NOTE: These Intersil Pb-free plastic packaged products employ special Pb-free material sets, molding compounds/die attach materials, and 100%
matte tin plate plus anneal (e3 termination finish, which is RoHS compliant and compatible with both SnPb and Pb-free soldering operations).
Intersil Pb-free products are MSL classified at Pb-free peak reflow temperatures that meet or exceed the Pb-free requirements of IPC/JEDEC J
STD-020.
Pinouts
ISL6144
(20 LD 5x5 QFN)
TOP VIEW
3
14
VSET
NC
4
13
NC
NC
5
12
NC
NC
6
11
NC
NC
7
10
NC
GND
8
9
FAULT
NC
HVREF
20
19
18
17
16
VIN
1
15 VOUT
HVREF
2
14 COMP
NC
3
13 VSET
NC
4
12 NC
NC
5
11 NC
6
7
8
9
10
NC
COMP
NC
15
FAULT
2
NC
VIN
NC
VOUT
GATE
16
GND
1
NC
GATE
NC
ISL6144
(16 LD TSSOP)
TOP VIEW
Pin Descriptions
TSSOP
PIN #
QFN
PIN #
SYMBOL
1
19
GATE
2
1
VIN
3
2
HVREF
8
7
GND
9
9
14
FUNCTION
DESCRIPTION
External FET Gate Drive
Allows active control of external N-Channel FET gate to perform
ORing function.
Power Supply Connection
Chip bias input. Also provides a sensing node for external FET
control.
Chip High Voltage Reference
Low side of floating high voltage reference for all of the HV chip
circuitry.
Chip Ground Reference
Chip ground reference point.
FAULT
Fault Output
Provides an open drain active low output as an indication that a
fault has occurred: GATE is OFF (GATE < VIN + 0.37V) or other
types of faults resulting in VIN - VOUT > 0.41V.
13
VSET
Low Side Connection for Trip Level Resistor connected to COMP provides adjustable “Vd - Vs” trip
level along with pin COMP.
15
14
COMP
High Side Connection for HS
Comparator Trip Level
Resistor connected to VOUT provides sense point for the
adjustable Vd - Vs trip level along with pin VSET.
16
15
VOUT
Chip Bias and Load Connection
Provides the second sensing node for external FET control and
chip output bias.
NC
4, 5, 6, 7, 10, 3, 4, 5, 6, 8, 10,
11, 12, 13
11, 12, 16, 17,
18, 20
2
No Connection
FN9131.5
October 8, 2010
ISL6144
+
LOAD “+48V”
General Application Circuit
-
DC/DC
1
AC/DC
1
VIN
GATE
VOUT
ISL6144
HVREF
5V
GATE
VOUT
ISL6144
HVREF
COMP
VIN
COMP
5V
FAULT
GND
VSET
AC/DC
N+1
+12VDC BUS
+48VDC BUS
AC POWER
LOAD “+12V”
FAULT
VSET
GND
DC/DC
N+1
GATE
VOUT
ISL6144
COMP
HVREF
VIN
5V
FAULT
VSET
GND
GATE
VOUT
ISL6144
COMP
HVREF
VIN
5V
FAULT
VSET
GND
NOTES:
1. AC/DC 1 through (N + 1) are multistage AC/DC converters which include AC/DC rectification stage and a DC/DC Converter with a +48VDC
output (also might include a Power Factor Correction stage).
2. DC/DC Converter 1 through (N + 1) are DC/DC converters to provide additional Intermediate Bus.
3. Load “+12V” and Load “+48V” might include other DC/DC converter stages to provide lower voltages such as ±15V, ±5V, +3.3V, +2.5V,
+1.8V etc.
4. Fuse location might vary depending on power system architecture.
FIGURE 1. ISL6144 GENERAL APPLICATION CIRCUIT IN A DISTRIBUTED POWER SYSTEM
3
FN9131.5
October 8, 2010
ISL6144
Simplified Block Diagram
D2 *
SOURCE 2
9V TO 75V
C1
F2**
VIN GATE VOUT
HVREF
COMP
ISL6144
FAULT GND VSET
R 1 C2
R2
* D1, D2 PARASITIC DIODES
**F1, F2 FUSES COULD ALSO BE PLACED
ON THE INPUT SIDE BEFORE THE VIN PIN. THIS
PLACEMENT DEPENDS ON POWER SYSTEM
ARCHITECTURE.
D1*
F1**
SOURCE 1
9V TO 75V
VIN
GATE
LOAD
VOUT
GATE LOGIC AND
CHARGE PUMP
C1
FAULT
DETECTION
5.5V
20mV
+
LEVEL
SHIFT
R1
HIGH
VOLTAGE
PASS
AND
CLAMPING
- +
5.3V
0.1mA
REG
AMPLIFIER
2A*
5mA
COMP
R2
+
HS
COMP
HVREF
VSET
DELAY
100µs
C2
UV
COMP
+
0.6V
BIAS
AND
REF
FAULT
0.2 mA
1.5mA
1.5mA
GND
4
FN9131.5
October 8, 2010
ISL6144
Absolute Maximum Ratings (Note 5) TA = +25°C
Thermal Information
VIN, VOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to +100V
Thermal Resistance (Typical)
GATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN +12V
HVREF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VIN -5V
COMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VOUT
VSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to VOUT -5V
FAULT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3V to 16V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2
θJA (°C/W)
θJC (°C/W)
TSSOP Package (Note 6) . . . . . . . . . .
90
N/A
QFN Package (Notes 7, 8). . . . . . . . . .
35
5
Maximum Junction Temperature (Plastic Package) . . . . . . . +150°C
Maximum Storage Temperature Range . . . . . . . . . .-65°C to +150°C
Pb-Free Reflow Profile. . . . . . . . . . . . . . . . . . . . . . . . .see link below
http://www.intersil.com/pbfree/Pb-FreeReflow.asp
Operating Conditions
Supply Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . +9V to +75V
Temperature Range (TA) . . . . . . . . . . . . . . . . . . . . -40°C to +105°C
CAUTION: Do not operate at or near the maximum ratings listed for extended periods of time. Exposure to such conditions may adversely impact product reliability and
result in failures not covered by warranty.
NOTES:
5. All voltages are relative to GND, unless otherwise specified.
6. θJA is measured with the component mounted on a high effective thermal conductivity test board in free air. See Tech Brief TB379 for details.
7. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See
Tech Brief TB379.
8. For θJC, the "case temp" location is the center of the exposed metal pad on the package underside.
Electrical Specifications
VIN = 48V, TA = -40°C to +105°C, Unless Otherwise Specified. Parameters with MIN and/or MAX limits are
100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are
not production tested.
PARAMETER
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
BIAS “VIN”
POR Rising
PORL2H
VIN Rising to VGATE > VIN + 7.5V
8.9
-
-
V
12V Bias Current
I12V
VIN = 12V, VGATE = VIN + VGQP
-
3.5
-
mA
48V Bias Current
I48V
VIN = 48V, VGATE = VIN + VGQP
-
4.5
-
mA
75V Bias Current
I75V
VIN = 75V, VGATE = VIN + VGQP
-
5
-
mA
GATE
Charge Pump Voltage
Gate Low Voltage Level
VGQP
VIN = 12V to 75V
VIN + 9
VGL
VIN - VOUT < 0V
-0.3
VIN
VIN + 0.5
V
†
VIN + 10.5 VIN + 12
V
Low Pull Down Current
IPDL
(Note 9)
Cgs = 39nF, IPDL = Cgs*dVgs/Ttofs
-
5
-
mA
High Pull Down Current
IPDH†
(Note 9)
Cgs = 39nF, IPDH = Cgs*dVgs/Ttoff
-
2
-
A
Slow Turn-off Time
ttoffs
Cgs = 39nF
-
-
100
µs
Fast Turn-off Time
ttoff
Turn-off from VGATE = VIN + VGQP to VIN + 1V with
Cgs = 39nF (includes HS Comparator delay time)
-
250
300
ns
Start-up “Turn-On” Time
tON
Turn-on from VGATE = VIN to VIN + 7.5V into 39nF
-
1
-
ms
GATE Turn-On Current
ION†
VIN = 9V to 75V
-
1
-
mA
(Note 9)
CONTROL AND REGULATION I/O
HR Amplifier Forward Voltage
Regulation
VFWD_HR
ISL6144 controls voltage across FET Vds to
VFWD_HR during static forward operation at loads
resulting in I * rDS(ON) < VFWD_HR
10
20
30
mV
HS COMP Externally
Programmable Threshold
VTH(HS)†
(Note 9)
Externally programmable threshold for noise
sensitivity (system dependent), typical 0.05V to 0.3V
0
0.05
5.3
V
HS Comparator Offset Voltage
VOS(HS)
-40
0
25
mV
5
FN9131.5
October 8, 2010
ISL6144
Electrical Specifications
VIN = 48V, TA = -40°C to +105°C, Unless Otherwise Specified. Parameters with MIN and/or MAX limits are
100% tested at +25°C, unless otherwise specified. Temperature limits established by characterization and are
not production tested. (Continued)
PARAMETER
SYMBOL
Comp Input Current
(Bias Current)
TEST CONDITIONS
ICOMP
MIN
TYP
MAX
UNITS
-
1.1
-
µA
HVREF Voltage (VIN - HVREF)
HVREF(VZ)
VIN = 9V to 75V
-
5.5
-
V
VSET Voltage (VOUT - VSET)
VREF(VSET) VIN = 9V to 75V
-
5.3
-
V
VIN - VOUT < 0V, VGATE = VGL
-
-
0.5
V
Fault Low Output Voltage
VFLT_L
Fault Sink Current
IFLT_SINK
FAULT = VFLT_L, VIN < VOUT, VGATE = VGL
4
-
-
mA
Fault Leakage Current
IFLT_LEAK
FAULT = ”VFLT_H”, VIN > VOUT, VGATE = VIN + VGQP
-
-
10
µA
GATE = VGL to FAULT = VFLT_L
-
120
-
µs
Fault Delay - Low to High
TFLT
NOTES:
9. The †denotes Limits established by characterization and are not production tested.
Functional Pin Description
GATE
This is the Gate Drive output of the external N-Channel
MOSFET generated by the IC internal charge pump. Gate
turn-on time is typically 1ms.
VIN
Input bias pin connected to the sourcing supply side (ORing
MOSFET Source). Also serves as the sense pin to
determine the sourcing supply voltage. The ORing MOSFET
will be turned off when VIN becomes lower than VOUT by a
value more than the externally set threshold.
VOUT
Connected to the Load side (ORing MOSFET Drain). This is
the VOUT sense pin connected to the load. This is the
common connection point for multiple paralleled supplies.
VOUT is compared to VIN to determine when the ORing
FET has to be turned off.
HVREF
Low side of the internal IC High Voltage Reference used by
internal circuitry, also available as an external pin for
additional external capacitor connection.
COMP
This is the high side connection for the HS Comparator trip
level setting (VTH(HS)). Resistor R1, connected between
COMP and VOUT along with resistor R2, provides adjustable
VOUT - VIN trip level (0V to 5V). This provides flexibility to
externally set the desired level depending on particular
system requirement.
VSET
Low side connection for the HS Comparator trip level setting
A second resistor R2 connected between VSET and COMP
provides adjustable “VIN - VOUT” level along with R1.
6
FAULT
Open-Drain pull-down FAULT Output with internal on-chip
filtering (TFLT). The ISL6144 fault detection circuitry will
pull-down this pin to GND as soon as it detects a fault.
Different types of faults and their detection mechanisms are
discussed in more detail in the “Functional Block Description”
on page 6.
GND
IC ground reference.
Detailed Description
The ISL6144 and a suitably sized N-Channel power
MOSFET(s) increases power distribution efficiency and
availability when replacing a power ORing diode in high current
applications. Refer to “Application Considerations” on page 8
for power saving when using ISL6144 with an N-channel ORing
MOSFET compared to a typical ORing diode.
Functional Block Description
Regulating Amplifier-Slow (Quiet) Turn-off
A Hysteretic Regulating (HR) Amplifier is used for a
Quiet/Slow turn-off mechanism. This slow turn-off is initiated
when the sourcing power supply is turned off slowly for
system diagnostics. Under normal operating conditions as
VOUT pulls up to 20mV below VIN (VIN - 20mV > VOUT), the
HR Amplifier regulates the gate voltage to keep the 20mV
(VFWD_HR) forward voltage drop across the ORing MOSFET
(Vs - Vd). This will continue until the load current exceeds
the MOSFET ability to deliver the current with Vsd of 20mV.
In this case, Gate will be charged to the full charge pump
voltage (VGQP) to fully enhance the MOSFET. At this point,
the MOSFET will be fully enhanced and behave as a
constant resistor valued at the rDS(ON). Once VIN starts to
drop below VOUT, regulation cannot be maintained and the
output of the HR Amp is pulled high and the gate is pulled
down to VIN slowly in less than a 100µs. As a result, the
FN9131.5
October 8, 2010
ISL6144
ORing FET is turned off, avoiding reverse current as well as
voltage and current stresses on supply components.
The slow turn-off is achieved in two stages. The first stage
starts with a slow turn-off action and lasts for up to 20µs. The
gate pull down current for the first stage is 2mA. The second
slow turn-off stage completes the gate turn-off with a 10mA
pull down current. The 20µs delay filters out any false trip off
due to noise or glitches that might be present on the supply
line.
The gate turn-on and gate turn-off drivers have a 50kHz filter
to reduce the variation in FET forward voltage drop (and FET
gate voltage) due to normal SMPS system switching noises
(typically higher than 50kHz). These filters do not affect the
total turn-on or slow turn-off times.
Special system design precautions must be taken to insure
that no AC mains related low frequency noise will be present
at the input or output of ISL6144. Filters and multiple power
conversion stages, which are part of any distributed DC
power system, normally filter out all such noise.
HS Comparator-Fast Turn-off
There is a High Speed (HS) Comparator used for fast turnoff of the ORing MOSFET to protect the common bus
against hard short faults at a sourcing power supply output
(refer to Figure 1).
During normal operation the gate of the ORing MOSFET is
charge pumped to a voltage that depends on whether it is in
the 20mV regulation mode or fully enhanced. In this case:
(EQ. 1)
V OUT = V IN – I OUT • r DS(ON )
If a dead short fault occurs in the sourcing supply, it causes
VIN to drop very quickly while VOUT is not affected as more
than one supply are paralleled. In the absence of the
ISL6144 functionality, a very high reverse current will flow
from Output to the Input supply pulling down the common
DC Bus, resulting in an overall “catastrophic” system failure.
FROM
SOURCING
SUPPLY
VIN
VOUT
VIN
2A*
VTH(HS)
HV PASS
AND
CLAMP
+
HS
DRIVER COMP
COMP
5.3V VSET
R1
C2
R2
BIAS
R1 + R2 = 50kΩ
FIGURE 1. HS COMPARATOR
7
V IN < V COMP; where
V COMP = V OUT – V TH ( HS )
(EQ. 2)
VTH(HS) is defined below
The fast turn-off mechanism will be activated and the
MOSFET(s) will be turned off very quickly. The speed of this
turn-off depends on the amount of equivalent gate loading
capacitance. For an equivalent Cgs = 39nF. The gate turn-off
time is <300ns and gate pull down current is 2A.
The level of VTH(HS) (HS Comparator trip level) is adjustable
by means of external resistors R1 and R2 to a value
theoretically ranging from 0V to 5.3V. Typical values are
0.05V to 0.3V. This is done in order to avoid false turn-off
due to noise or minor glitches present in the DC switching
power supply. The threshold voltage is calculated as
Equation 3:
R1
V TH ( HS ) = -------------------------- V REF ( VSET )
( R1 + R2 )
(EQ. 3)
Where VREF(VSET) is an internal zener reference (5.3V
typical) between VOUT and VSET pins. R1 and R2 must be
chosen such that their sum is about 50kΩ. An external
capacitor, C2, is needed between VOUT and COMP pins to
provide high frequency decoupling. The HS comparator has
an internal delay time on the order of 50ns, which is part of
the <300ns overall turn-off time specification (with
Cgs = 39nF).
Gate Logic and Charge Pump
The IC has two charge pumps. The first charge pump
generates the floating gate drive for the N-Channel
MOSFET. The second charge pump output current opposes
the pull down current of the slow turn-off transistor to provide
regulation of the GATE voltage.
The presence of the charge pump allows the use of an
N-Channel MOSFET with a floating gate drive. The
N-Channel MOSFETs normally have lower rDS(ON) (not to
mention cost saving) compared to P-Channel MOSFETs,
allowing further reduction of conduction losses.
TO SHARED
LOAD
GATE
The fault can be detected and isolated by using the ISL6144
and an N-Channel ORing MOSFET. VIN is compared to
VCOMP, and whenever:
BIAS and REF
Bias currents for the two internal zener supplies (HVREF
and VSET) is provided by this block. This block also
provides a 0.6V band-gap reference used in the UV
detection circuit.
Undervoltage Comparator
The undervoltage comparator compares HVREF to 0.6V
internal reference. Once it falls below this level the UV
circuitry pulls and holds down the gate pin as long as the
HVREF UV condition is present. Voltage at both VIN and
HVREF pins track each other.
FN9131.5
October 8, 2010
ISL6144
Application Considerations
High Voltage Pass and Clamp
A high voltage pass and clamping circuit prevents the high
output voltage from damaging the comparators in case of
quick drop in VIN. The comparators are running from the 5V
supply between HVREF and VIN. These devices are rated
for 5V and will be damaged if VOUT is allowed to be present
(as the output is powered from other parallel supplies), and
does not fall when VIN is falling. For example, if VIN falls to
30V, VOUT remains at 48V and the differential Voltage
between the “-” and “+” terminals of the comparator would be
18V, exceeding the rating of the devices and causing
permanent damage to the IC.
Fault Detection Block
The fault detection block has two monitoring circuits (refer to
Figure 2):
1. Gate monitoring detects when the GATE < VIN + 0.37V
2. VOUT monitoring detects when VIN - 0.41V > VOUT
These two outputs are ORed, inverted, level shifted, and
delayed using an internal filter (TFLT)
The following failures can be detected by the fault detection
circuitry:
1. ORing FET off due to dead short in the sourcing supply,
leading to VIN < VOUT
ORing MOSFET Selection
Using an ORing MOSFET instead of an ORing diode results
in increased overall power system efficiency as losses
across the ORing elements are reduced. The use of ORing
MOSFETs becomes more important at higher current levels,
as power loss across the traditionally used ORing diode is
very high. The high power dissipation across these diodes
requires special thermal design precautions such as heat
sinks and forced airflow.
For example, in a 48V, 40A (1+1) redundant system with
current sharing, using a Schottky diode as the ORing
(auctioneering) device (see Figure 3), the forward voltage
drop is in the 0.4V to 0.7V range. Let us assume it is 0.5V,
power loss across each diode is as shown in Equation 4:
I OUT
P loss ( D1 ) = P loss ( D2 ) = --------------- ⋅ V F = 20A ⋅ 0.5V = 10W
2
(EQ. 4)
Total power loss across the two ORing diodes is 20W.
DC/DC
#1
INPUT BUS 1
36VDC TO 75 VDC
+IN +OUT
CIN1
100µF
Cd1
220nF
+S
PC
Ccs1
1nF
PR
3. Blown fuse in the power path of the sourcing supply
-IN
D1
0.5V@ 20A
Rpb1
10
(Note 11)
Figure 14
SC
2. Shorted terminals of the ORing FET
+OUT1 = 48V
-S
VOUT
(40A)
-OUT
4. Open Gate terminal
5. HVREF UV
The FAULT pin is not latched off and the pull down will shut
off as soon as the fault is removed and the pin becomes high
impedance. Typically, an external pull-up resistor is
connected to an external voltage source (for example 5V,
3.3V) to pull the pin high, an LED can be used to indicate the
presence of a fault.
DC/DC
#2
INPUT BUS 2
36VDC TO 75 VDC
CIN2
100µF
+IN +OUT
Cd2
220nF
+S
PC
SC
Ccs2
1nF
PR
+
-
-IN
0.37V +-
VIN
+
DELAY
120µs
LEVEL SHIFT
0.41V
+OUT2 = 48V
Rpb2
10
(Note 11)
Figure 14
-OUT
PRIMARY GROUND
FIGURE 3. 1 + 1 REDUNDANT SYSTEM WITH DIODE ORing
+
-
VOUT
If a 5mΩ single MOSFET per feed is used, the power loss
across each MOSFET is as shown in Equation 5:
I OUT 2
P loss ( M 1 ) = P loss ( M 2 ) = ⎛ ---------------⎞ ⋅ r DS ( ON )
⎝ 2 ⎠
FIGURE 2. FAULT DETECTION BLOCK
D2
0.5V@ 20A
-S
GATE
FAULT
SECONDARY
GROUND
(EQ. 5)
2
P loss ( M 1 ) = ( 20A ) ⋅ 5mΩ = 2W
Total power loss across the two ORing MOSFETs is 4W.
In case of failure of current sharing scheme, or failure of
DC/DC #1, the full load will be supplied by DC/DC #2. ORing
MOSFET M2 or ORing Diode D2 will be conducting the full
8
FN9131.5
October 8, 2010
ISL6144
load current. Power loss across the ORing devices is as
shown in Equation 6:
P loss ( D 2 ) = I OUT ⋅ V F = 40A ⋅ 0.5V = 20W
2
(EQ. 6)
2
P loss ( M2 ) = ( I OUT ) ⋅ r DS ( ON ) = ( 40A ) ⋅ 5mΩ = 8W
This shows that worst-case failure scenario has to be
accounted for when choosing the ORing MOSFET. In this
case we need to use two MOSFETs in parallel per feed to
reduce overall power dissipation and prevent excessive
temperature rise of any single MOSFET. Another alternative
would be to choose a MOSFET with lower rDS(ON).
The final choice of the N-Channel ORing MOSFET depends
on the following aspects:
1. Voltage Rating: The drain-source breakdown voltage
VDSS has to be higher than the maximum input voltage
including transients and spikes. Also the gate to source
voltage rating has to be considered, The ISL6144
maximum Gate charge voltage is 12V, make sure the
used MOSFET has a maximum VGS rating >12V.
2. Power Losses: In this application the ORing MOSFET is
used as a series pass element, which is normally fully
enhanced at high load currents; switching losses are
negligible. The major losses are conduction losses, which
depend on the value of the on-state resistance of the
MOSFET rDS(ON), and the per feed load current. For an
N + 1 redundant system with perfect current sharing, the
per feed MOSFET losses are as shown in Equation 7:
On the other hand, the most common failures caused by
diode ORing include open circuit and short circuit failures. If
one of these diodes (Feed A) has failed open, then the other
Feed B will provide all of the power demand. The system will
continue to operate without any notification of this failure,
reducing the system to a single point of failure. A much more
dangerous failure is where the diode has failed short. The
system will continue to operate without notification that the
short has occurred. With this failure, transients and failures
on Feed B propagate to Feed A. Also, this silent short failure
could pose a significant safety hazard for technical
personnel servicing these feeds.
“ISL6144 + ORing FET” vs “Discrete ORing FET”
Solution
If we compare the ISL6144 integrated solution to discrete
ORing MOSFET solutions, the ISL6144 wins in all aspects.
The main ones are: PCB real estate saving, cost savings,
and reduction in the MTBF of this section of the circuit as the
overall number of components is reduced.
In brief, the solution offered by this IC enhances power
system performance and protection while not adding any
considerable cost. This solution provides both a PCB board
real estate savings and a simple to implement integrated
solution.
Setting the External HS Comparator Threshold
Voltage
Another important consideration when choosing the ORing
MOSFET is the forward voltage drop across it. If this drop
approaches the 0.41V limit, which is used in the VOUT fault
monitoring mechanism, then this will result in a permanent
fault indication. Normally the voltage drop would be chosen
not to exceed a value around 100mV.
In general, paralleled modules in a redundant power system
have some form of active current sharing, to realize the full
benefit of this scheme, including lower operating
temperatures, lower system failure rate, and better transient
response when load step is shared. Current sharing is
realized using different techniques; all of these techniques
will lead to similar modules operating under similar
conditions in terms of switching frequency, duty cycle, output
voltage and current. When paralleled modules are current
sharing, their individual output ripple will be similar in
amplitude and frequency and the common bus will have the
same ripple as these individual modules and will not cause
any of the turn-off mechanisms to be activated, as the same
ripple will be present on both sensing nodes (VIN and
VOUT). This would allow setting the high speed comparator
threshold (VTH(HS)) to a very low value. As a starting point, a
VTH(HS) of 50mV could be used, the final value of this TH
will be system dependent and has to be finalized in the
system prototype stage. If the gate experiences false turn-off
due to system noise, the VTH(HS) has to be increased.
“ISL6144 + ORing FET” vs “ORing Diode” Solution
The reverse current peak can be estimated as:
“ISL6144 + ORing FET” solution is more efficient, which will
result in simplified PCB and thermal design. It will also
eliminate the need for a heat sink for the ORing diode. This
will result in cost savings. In addition, the ISL6144 solution
provides a more flexible, reliable and controllable ORing
functionality and protects against system fault scenarios
(refer to “Fault Detection Block” on page 8).
V TH ( HS ) + V SD + V OS ( HS )
I reverseP = ------------------------------------------------------------------------r DS ( ON )
I LOAD 2
P loss ( FET ) = ⎛ -----------------⎞ ⋅ r DS ( ON )
⎝ N+1⎠
(EQ. 7)
The rDS(ON) value also depends on junction temperature;
a curve showing this relationship is usually part of any
MOSFET’s data sheet. The increase in the value of the
rDS(ON) over temperature has to be taken into account.
3. Current handling capability, steady state and peak, are
also two important parameters that must be considered.
The limitation on the maximum allowable drain current
comes from limitation on the maximum allowable device
junction temperature. The thermal board design has to be
able to dissipate the resulting heat without exceeding the
MOSFET’s allowable junction temperature.
9
(EQ. 8)
where:
VSD is the MOSFET forward voltage drop.
VOS(HS) is the voltage offset of HS Comparator.
FN9131.5
October 8, 2010
ISL6144
The duration of the reverse current pulse is a few hundred
nanoseconds and is normally kept well below current rating
of the ORing MOSFET.
Reducing the value of VTH(HS) results in lower reverse
current amplitude and reduces transients on the common
bus output voltage.
HVREF and COMP Capacitor Values
HVREF CAPACITOR (C1)
this capacitor is necessary to stabilize the HVREF(VZ) supply
and a value of 150nF is sufficient. Increasing this value will
result in gate turn-on time increase.
COMP CAPACITOR (C2)
Protecting VIN and VOUT from High dv/dt Events
In hot swap applications where the ISL6144 is directly
connected to a prebiased bus (thus exposing either the VIN
or VOUT pins directly to high dv/dt transients), these pins
must be filtered to prevent catastrophic damage caused by
the high dv/dt transients. A simple RC filter using a series
resistor, < 100Ω and the standard > 100nF decoupling
capacitor to ground. This will give >1µs rise time on the VIN
pin to protect it. A resistor of the same value may be added
to the other (VOUT) pin to eliminate the small HS Vth error
introduced by that series R, ~0.45V at 48V with 100Ω
resistor. Alternately the programmed HS Vth can be adjusted
upward by that much as previously described.
.
Placed between VOUT and COMP pins to provide filtering
and decoupling. A 10nF capacitor is adequate for most
cases.
CHARGE PUMP VOLTAGE (V)
12
75V
11
48V
12V
10
9
10V
8
7
-40
-20
0
20
40
60
80
100
REG AMP FORWARD REGULATION (mV)
Typical Performance Curves and Waveforms
120
32
75V
28
48V
24
10V AND 12V
20
16
12
-40
-20
0
20
40
60
80
100
120
TEMPERATURE (°C)
TEMPERATURE (°C)
FIGURE 4. CHARGE PUMP VOLTAGE (VGQP) vs
TEMPERATURE
FIGURE 5. REG. AMP FORWARD REGULATION
5.4
6.0
75V
5.0
VSET VOLTAGE (V)
BIAS CURRENT (mA)
5.5
48V
4.5
4.0
12V
12V
3.5
10V
3.0
75V
5.3
48V
10V AND 12V
5.2
5.1
2.5
2.0
-40
-20
0
20
40
60
80
100
TEMPERATURE (°C)
FIGURE 6. I BIAS CURRENT vs TEMPERATURE
10
120
5.0
-40
-20
0
20
40
60
80
100
120
TEMPERATURE (°C)
FIGURE 7. VSET VOLTAGE
FN9131.5
October 8, 2010
ISL6144
Typical Performance Curves and Waveforms
(Continued)
HVREF(VZ)
6.000
1V/DIV
75V
HVREF VOLTAGE (V)
5.875
10V/DIV
VG
VIN
48V
10V/DIV
5.750
10V AND 12V
5.625
IIN
10A/DIV
5.500
5.375
5.250
-40
-20
0
20
40
60
80
100
120
TEMPERATURE (°C)
FIGURE 9. FIRST SUPPLY START-UP
FIGURE 8. HVREF VOLTAGE
rDS(ON) = 19mΩ, QTOT = 70nC,
EXTERNAL CGS = 33nF, VTH(HS) = 55mV
rDS(ON) = 19mΩ, QTOT = 70nC,
EXTERNAL CGS = 33nF, VTH(HS) = 55mV
IIN2
5A/DIV
VOUT
VIN2
VGS2
VOUT
5A/DIV
10V/DIV
10V/DIV
VIN2
10V/DIV
10V/DIV
VGS2
5V/DIV
FIGURE 10. HIGH SPEED TURN-OFF, VIN = 48V, COMMON
LOAD IS SMPS (CLOAD = 100µF) WITH
EQUIVALENT 4A LOAD
11
IIN2
5V/DIV
FIGURE 11. HIGH SPEED TURN-OFF, VIN = 48V, COMMON
LOAD IS SMPS (CLOAD = 100µF) WITH
EQUIVALENT 1.3A LOAD
FN9131.5
October 8, 2010
Typical Performance Curves and Waveforms
IIN2
(Continued)
2A/DIV
VOUT
VOUT
2V/DIV
10V/DIV
VIN2
10V/DIV
VIN2
VGS2
5V/DIV
VGS2
5V/DIV
IIN2
FIGURE 12. SLOW SPEED TURN-OFF, VIN = 48V, COMMON
LOAD IS SMPS (CLOAD = 100µF) WITH
EQUIVALENT 4A LOAD
2A/DIV
FIGURE 13. SLOW SPEED TURN-OFF, VIN = 12V, COMMON
LOAD IS SMPS (CLOAD = 100µF) WITH
EQUIVALENT 4A LOAD
Application Circuit
INPUT BUS 1
36V TO 75VDC
(NOTE 13)
DC/DC
#1
+OUT1 = 48V
+IN +OUT
CIN1
100µF
Cd1
220nF
Ccs1
1nF
PC
SC
PR
-IN
INPUT BUS 2
36V TO 75VDC
CIN2
100µF
+S
+OUT2 = 48V
+S
SC
Ccs2
1nF
PR
-IN
VIN
GATE
VOUT
Rpb2 Sa
Sb
10
FROM
CB
C2
10nF
R5
499
R6
47.5k
C4
10nF
COMMON BUS “CB”
10A
Q2
FDB3632
Cpb2
22µF
C3
150nF
VIN
GATE
VOUT
U1 COMP
HVREF
5V
ISL6144
R4
VSET
FAULT
GND
4.99k
-OUT
R1
499
R2
47.5k
D2 (NOTE 10)
F2 (NOTE 12)
15A
-S
PRIMARY
Q1
FDB3632
HVREF U1 COMP
5V
R3
ISL6144
VSET
FAULT
GND
4.99k
-OUT
+IN +OUT
Cd2
220nF
FROM
CB
Cpb1
22µF C1
150nF
-S
(NOTE 13)
DC/DC
#2
PC
Rpb1 Sa
Sb
10
D1 (NOTE 10)
F1 (NOTE 12)
15A
SECONDARY
NOTES:
10. D1, D2 are parasitic MOSFET diodes.
11. Remote Sense pin (+S) on both DC/DC converters has to be connected either directly at the module output (Sa closed) or to the CB point (Sb
closed). Connecting to CB is not recommended as it might cause Fault propagation in case of short circuit on a PS output.
12. F1, F2 are optional and can be eliminated depending on power system configuration and requirements.
13. DC/DC #1, 2 configuration is based on Vicor V48B48C250AN3.
FIGURE 14. APPLICATION CIRCUIT FOR A 1 + 1 REDUNDANT 48V SYSTEM
12
FN9131.5
October 8, 2010
ISL6144
In a multiple supply, fault tolerant, redundant power
distribution system, paralleled power supplies contribute
equally to the load current through various power sharing
schemes. Regardless of the scheme, a common design
practice is to include discrete ORing power diodes to protect
against reverse current flow should one of the power
supplies develop a catastrophic output short to ground. In
addition, reverse current can occur if the current sharing
scheme fails and an individual power supply voltage falls
significantly below the others.
Although the discrete ORing diode solution has been used
for some time and is inexpensive to implement, it has some
drawbacks. The primary downside is the increased power
dissipation loss in the ORing diodes as power requirements
for systems increase. In some systems this lack of efficiency
results in a cost that surpasses the cost of the ISL6144 and
power FET implementation. The power loss across a typical
ORing diode with 20A is about 10W. Many diodes will be
paralleled to help distribute the heat. In comparison, a FET
with 5mΩ on-resistance dissipates 2W, which constitutes an
80% reduction. When multiplied by the number of paralleled
supplies, the power savings are significant. Another
disadvantage when using an ORing diode would be failure to
detect a shorted or open ORing diode, jeopardizing power
system reliability. An open diode reduces the system to a
single point of failure while a diode short might pose a
hazard to technical personnel servicing the system while
unaware of this failure.
The ISL6144 ORing MOSFET Controller and a suitably
sized N-Channel power MOSFET(s) increase power
distribution efficiency and availability when replacing a
power ORing diode in high current applications. It can be
used in +9V to +75V systems and has an internal charge
pump to provide a floating gate drive for the N-Channel
ORing MOSFET.
The input/output differential trip point “VOUT - VIN” can be
programmed by two external resistors (R1, R2 or R6, R7).
This trip point can be adjusted to avoid false gate trip off due
to power supply noise.
The high speed comparator action protects the common bus
from being affected due to individual power supply shorts by
turning off the ORing MOSFET of the shorted feed in less
than 300ns (when using an ORing MOSFET with equivalent
gate to source capacitance equal to 39nF).
A circuit fault condition is indicated on an open drain FAULT
pin. The fault detection circuitry covers different types of
failures; including dead short in the sourcing supply, a
dead-short of any two ORing MOSFET terminals, or a blown
fuse in the power distribution path.
Typical Application
VIN1
9V TO 75V
PS_1
Q1
C6*
DC/DC
C5*
1
GATE
VPU
VIN
C1
R3
R1 C2
R2
LED1
CS
FAULT GND
RED
PS_2
VOUT
U1
ISL6144
COMP
HVREF
VIN2
9V TO 75V
VSET
Q1
DC/DC C7*
2
C8*
GATE
VPU
R4
VOUT
COMMON BUS
Using the ISL6144EVAL1 High Voltage
ORing MOSFET Controller Evaluation
Board
VOUT
U2
ISL6144
HVREF
COMP
VIN
C3
LED2
RED
FAULT GND
VSET
R6
C4
R7
R1 = R6 = 499Ω (5%)
R2 = R7 = 47.5kΩ (5%)
R3 = R4 = 1.21kΩ (5%)
C1 = C2 = 150nF (10V)
C3 = C4 = 10nF (10V)
C5* TO C8* = 100nF *(100V) Optional Decoupling Caps
- LED1, LED2 are red LEDs to indicate a fault, different interfaces
are possible to the FAULT pin.
- VPU is an external pull up voltage source. Also, VOUT can be
used as the pull up source. In this case if it is higher than 16V,
use a zener diode from the FAULT pin to GND with a clamping
voltage less than the rating of the FAULT pin which is 16V.
Related Literature
• TB389 (PCB Land Pattern Design and Surface Mount
Guidelines for QFN (MLFP) Packages)
• Manufacturer’s MOSFET data sheets
The Hysteretic Regulating (HR) Amplifier provides a slow
turn-off of the ORing MOSFET. This turn-off is achieved in
less than 100µs when one of the sourcing power supplies is
shutdown slowly for system diagnostics, ensuring zero
reverse current. This slow turn-off mechanism also reacts to
output voltage droop, degradation, or power-down.
13
FN9131.5
October 8, 2010
ISL6144
DC/DC CONVERTERS (NOT PART OF THE EVAL BOARD)
ISL6144EVAL1 CONTROL BOARD
FIGURE 15. TEST SETUP USING DC/DC MODULES
ISL6144 Evaluation Board Overview
This section of the data sheet serves as an instruction
manual for the ISL6144EVAL1 board. It also provides design
guidelines and recommendations for using the ISL6144 for
ORing MOSFET control. The ISL6144EVAL1 Control Board
has two parallel feeds connected to each other through
N-channel ORing MOSFETs. Each ORing MOSFET has an
ISL6144 connected to it. This board demonstrates the
operation of Intersil’s ISL6144 HV ORing MOSFET
Controller IC in a typical 1 + 1 redundant power system.
To demonstrate the functionality of the ISL6144, two power
supplies with identical output voltages are required as the
input to the ISL6144EVAL1 board. This will show the ability
of the ISL6144 to provide the gate drive voltage for the
ORing N-Channel MOSFET. The ISL6144 also monitors the
drain (VOUT), source (VIN) and gate voltages in order to
provide reverse current protection and protection against
power feeds’ related faults.
Figure 15 shows a test setup used in the characterization of
ISL6144 in a 1 + 1 redundant power system.
ISL6144EVAL1 Control Board (Rev C)
other). ORing MOSFET’s gate drive voltage, control and
monitoring for each of these feeds are implemented using
the ISL6144.
The board has the following features:
• Evaluation of the ISL6144 in a 1 + 1 redundant power
system using a single board
• Has footprint for a total of three parallel MOSFETs per
feed. Number of MOSFETs used will depend on the load
current (on the standard ISL6144EVAL1 board only one
MOSFET is populated per feed)
• Allows the user to test turn-on, slow turn-off, fast turn-off
and different fault scenarios
• Visual fault indication with Red LEDs
• Banana Connectors and test points for all inputs, outputs
and IC pins
• Can be easily connected to the power system prototype
for initial evaluation
Note that the board was designed to handle high load
currents (up to 20A per feed) with the appropriate MOSFET
selection.
This board is configured with two input power feeds
connected in parallel for redundancy using ORing
MOSFETs. The ISL6144 allows the two rails to operate in
active ORing mode (This means that both feeds can share
the current if their respective voltages are close to each
14
FN9131.5
October 8, 2010
ISL6144
Input Voltage Range (+9V to +75V)
The ISL6144 can operate in equipment with voltages in the
+9V to +75V range. The ISL6144 can also be used in
systems with negative voltages -9V to -75V, but it has to be
placed on the return (high) side. For example, in ATCA
systems, an ORing of both the low (-48V) and high (-48V
Return) sides is required. In this case the ISL6144 can be
used on the high side.
The ISL6144 draws bias from both the input and output
sides. External bias voltage rail is not needed and cannot be
used. As soon as the Input voltage reaches the minimum
operational voltage, the internal charge pump turns on and
provides gate voltage to turn-on the ORing FET.
Multiple Feed ORing (ISL6144EVAL1)
In today’s high availability systems, two or more power
supplies can be paralleled to provide redundancy and fault
tolerance. These paralleled power supplies operate in an
active ORing mode where all of these supplies share the
load current, depending on the redundancy scheme
implemented in the particular system. The power system
must be able to continue its normal operation, even in the
event of one or more failures of these power supplies. Faults
occurring on the power supply side need to be isolated from
the common bus point connected to the system critical
loads. This fault isolation device is known as the ORing
device. The function of the ORing device is to pass the
forward supply current flowing from the power supply side
and block the reverse fault current. A fault current might flow
if a short occurs on the input side (typically this could be a
power supply output capacitor short). In this case, the input
voltage drops and current may flow in the reverse direction
from the load to the input, causing the common bus to drop
and the system to fail. Although ORing diodes are simple to
implement in such systems, they suffer from many
drawbacks, as outlined earlier.
The ISL6144 (with an external N-Channel MOSFET)
provides an integrated solution to perform the ORing
function in high availability systems, while increasing power
system efficiency at the same time.
Operating Instructions and Functional
Tests
Test setup for ISL6144EVAL1 is shown in Figures 16 and 17
with two options for the input power sources.
Option 1: Using two identical bench power supplies (BPS)
connected directly to the ISL6144EVAL1 Control Board
(refer to Figure 16). Just make sure to program the voltages
on PS1_V1 and PS2_V2 to identical values so that they
share the load current. A MOSFET (Qshort) is connected at
the Input of one or both feeds as close as possible to the
input connectors of the ISL6144EVAL1 board. Slow turn-off
of the input BPS can be performed by the on/off button
15
(depending on the output capacitance value of the power
supply/module, a local loading resistor might be needed to
help discharge the BPS output capacitor). An output
capacitor COUT (equivalent to the capacitor that will be used
in the final power system solution) is connected to the
Common Bus point (VOUT). Different types of loads can be
used (power resistors, electronic load or simply another
DC/DC converter).
Option 2: Using a custom designed DC/DC converter Power
Board which consists of two DC/DC modules connected in
current sharing configuration, each DC/DC module output
can be turned off slowly using the ON/OFF pin or can be
shorted using on-board Power MOSFET (Refer to
Figure 17). In this case also, similar considerations for COUT
and type of load apply as in option 1.
AUX PS* +
5V
+
PS1
+48V
USED ONLY FOR POWERING THE LEDS
PS1_V1 = VIN1
J4
QSHORT
PS1_V1RTN
J6
GND
+
PS2
+48V
J1
5V_AUX
VIN1
J7
PS2_V2 = VIN2
VIN2
J2
VOUT
J3
L
COUT O
A
D
GND
J8
PS2_V2RTN
GND
ISL6144EVAL1
BENCH POWER
SUPPLIES
CONTROL
BOARD
*Auxiliary power supply is used to power the LED circuit. If VOUT is
less than 16V, J1 can be connected directly to VOUT (J5). If VOUT is
higher than 16V, we still can use VOUT to replace AUX PS, but a
zener diode has to be connected from FAULT to GND to clamp the
voltage across the pin to 16V or lower.
FIGURE 16. TEST SETUP USING BENCH PS
.
USED ONLY FOR POWERING THE LEDs
AUX PS +
+
PS1
+48V
PS1_V1
J4
J1
PS1_V1RTN
PS2
+48V
PS2_V2
PS2_V2RTN
-
BENCH POWER
SUPPLIES
DC/DC 1
J6
J2
PRI_GND GND
CS
J7
J3
VOUT2
+
VOUT1
DC/DC 2
J8
J9
PRI_GND GND
POWER MODULES
BOARD*
J4
J1
VIN1 5V_AUX
J6
GND
J7
VIN2
J2
VOUT
J3
L
COUT O
A
D
GND
J8
GND
ISL6144EVAL1
CONTROL
BOARD
*Power Modules Board can be replaced by bench power supplies or
any discrete DC/DC modules. Just make sure to adjust both VOUT1
and VOUT2 close to each other to allow current sharing between the
two modules (Refer to option 1 and Figure17).
FIGURE 17. TEST SETUP USING DC/DC MODULES
FN9131.5
October 8, 2010
ISL6144
DC/DC Converter Power Board (not part of the
ISL6144EVAL1 board)
The DC/DC converter board consists of two DC/DC
converters with independent input voltage rails. In reality, two
identical power supplies can be used in the test setup to
replace this board (contact Intersil Applications Engineering
if you need assistance in your test setup). This DC/DC
converter board is configured for operation at different output
voltage levels depending on the choice of DC/DC modules.
Most evaluation results are provided for a mix of +48V and
+12V input voltages. Any other voltage within the +9V to
+75V range can also be used.
Each DC/DC converter has a low rDS(ON) MOSFET
connected in parallel to the output terminals. This MOSFET
is normally off. When turned on it simulates a short across
the output. Another MOSFET is connected at the ON/OFF
pin of the modules to simulate a slow turn-off of the module.
Single-Feed Evaluation
The ISL6144EVAL1 is hooked up to two input power
supplies using test setup shown in Figure 16 or Figure 17.
Note that the ISL6144EVAL1 is populated with one
FDB3632 MOSFET per feed (Nominal value of the
MOSFET’s rDS(ON) is approximately 8mΩ at VGS = 10V).
Two-Feed Parallel Evaluation
Two Feed parallel operation verification can be performed
after completion of the single feed evaluations. Make sure
that the two Input power supplies connected to the
ISL6144EVAL1 board are identical in voltage value. Identical
input voltages are needed to enable the two feeds to share
the load current (In real world power systems, current
sharing is most likely insured by the power supplies/modules
that have an active current sharing feature).
1. Turn-on PS1 and PS2 in sequence (hot plugging is not
recommended). Adjust VIN1 and VIN2 close to each
other. Verify the input current of both feeds to be within
acceptable current sharing accuracy (~10%). Current
sharing accuracy will be very poor at light loads and
becomes better with higher load currents.
2. Adjust the load current to different values and verify that
both VSD1 (TP1 to TP2) and VSD2 (TP4 to TP5) are close
to each other. These two voltages might be different
depending on the amount of load current passing through
each of the two feeds.
1. Connect the input power supplies, auxiliary 5V power
supply, load and output capacitor to the ISL6144EVAL1.
3. At light loads, ILoad * rDS(ON) is less than 20mV, the
ISL6144 operates in the forward regulation mode and
gate voltage is modulated as a function of load current.
When ILoad*rDS(ON) becomes higher than the regulated
20mV, the charge pump increases and clamps the gate
voltage to the maximum possible charge pump voltage,
VGQP.
2. Connect test equipment (Oscilloscope, DMM) to the
signals of interest using on-board test points and scope
probe jacks.
4. Verify the Gate voltage of both MOSFETs VGS1 (TP13 to
TP17) and VGS2 (TP14 to TP21) with different load
currents.
3. Turn-on PS1 with VIN1 = +48V (VIN1 can be any voltage
within +9V to +75V). Turn-on the auxiliary power supply
(AUX PS powering the LED circuit) with +5V. Adjust load
current to 2A. Verify the main operational parameters
such as the 20mV forward regulation at light loads, and
gate voltage as a function of load current.
5. Both LED1 and LED2 are off when both feeds are on.
4. The forward voltage drop across the MOSFET terminals
VSD1 (TP1-TP2) is equal to the maximum of the 20mV
forward regulated voltage drop across the source-drain
“VFWD_HR“ or the product of the load current and the
MOSFET on-state resistance “ILoad * rDS(ON)”.
5. For ILoad = 2A, VSD1 is equal to VFWD_HR = 20mV. The
gate-source voltage is modulated as a function of load
current and MOSFET transconductance. Gate-source
voltage VGS1 (TP13 -TP17) is approximately 4V. In this
case, LED1 is off. LED2 will be RED as VIN2 is still off.
6. Increase the load current ILoad to 4A. Note that VDS1 is
increased to above VFWD_HR and operation in the 20mV
forward regulation cannot be maintained. The MOSFET
cannot deliver the required load current with a 20mV
constant VSD1. In this case, gate voltage is fully chargepumped to VGQP (10.6V nominal).
7. Turn-off VIN1 and turn-on VIN2 and repeat the same tests
listed above. Make sure the ISL6144 is providing gate
voltage, which is modulated based on the load current.
VSD2 is measured between (TP4-TP5), VGS2 is
measured between (TP14-TP21).
16
6. For ILoad = 4A, turn-off VIN2 and note that VGS2 has
turned off. LED2 is RED and VGS1 has increased from
around 4V to VGQP.
7. Turn VIN2 back on and turn VIN1 off. VGS1 is now off.
LED1 is RED. VGS2 has increased to VGQP.
Performance Tests
Performance tests can be carried out after the two feeds
have been verified and found to be operational in active,
1 + 1 redundancy (when two feeds share the load current,
current sharing is ensured by the incoming power supplies.)
These include gate turn-on at power supply start-up, fast
speed turn-off (in case of fast dropping input rail), slow
speed turn-off (in response to slow dropping input rail) and
fault detection in response to different faults.
Gate Start-Up Test
FIRST-FEED START-UP
When the first feed is turned on, as VIN1 rises, conduction
occurs through the body diode of the MOSFET. This only
occurs for a short time until the MOSFET gate voltage can
be charge-pumped on. This conduction is necessary for
proper operation of the ISL6144. It provides bias for the gate
hold off and other internal bias and reference circuitry. The
FN9131.5
October 8, 2010
ISL6144
charge pump circuitry starts functioning as the input voltage
at the VIN pin reaches a value around 8V. The gate voltage
depends on the load current (as explained in previous
sections), The maximum gate voltage will be clamped to a
maximum of VGQP when load current becomes too high to
be handled with 20mV across the source-drain terminals.
Overall, it takes less than 1ms to reach the load-dependent
final gate voltage value. Note that the Input voltage cannot
be hot swapped and has to rise slowly. A rise time of at least
1ms is recommended for the voltage at VIN pin.
VIN = 12V; RESISTIVE LOAD = 5A, CGSEXT = 33nF
IIN1
5A/DIV
VG1
5V/DIV
VIN1
5V/DIV
VIN = 48V; RESISTIVE LOAD = 4A, CGSEXT = 33nF
VIN1,VG1,IIN1 and HVREF(VZ) WAVEFORMS
HVREF(Vz)
5V/DIV
VOUT
5V/DIV
4A
IIN1
2A/DIV
VG1
10V/DIV
0A
FIGURE 19. FIRST FEED VIN1 START-UP (12V CASE)
The start-up tests were done with the addition of an external
gate to source capacitor to demonstrate start-up time with a
total equivalent gate-source capacitance around 39nF.
VIN1
10V/DIV
SECOND (CONSECUTIVE) FEED START-UP
WHEN VIN REACHES ~ 8V AND HVREF REACHES
3V to 4V, GATE CHARGE PUMP ACTION STARTS
VIN1, VG1, IIN1 and VOUT WAVEFORMS
0A
4A
IIN1
5A/DIV
VOUT
20V/DIV
In this case, the ISL6144 for the second (consecutive) feed
(U4) already has output bias voltage as the first parallel feed
has been turned on and VOUT is present on the common bus.
As VIN2 rises, VG2 rises with it (VG2 is GATE2 voltage with
respect to GND). When VIN2 approaches VIN1 value, Gate 2 is
turned. Second feed gate turn-on is faster than the first feed as
the HVREF capacitor (C3) is already charged.The second or
consecutive power supply to be started can be turned on faster
than the first power supply, a rise time of at least 200µs of the
second rail is recommended.
VIN = 48V; RESISTIVE LOAD = 4A, CGS(EXT) = 33nF
IIN2
2A/DIV
VG1
20V/DIV
VIN1
20V/DIV
WHEN VIN REACHES ~ 8V
AND HVREF REACHES 3V TO 4V
GATE CHARGE PUMP ACTION STARTS
FIGURE 18. FIRST FEED VIN1 START-UP (48V CASE)
VOUT
20V/DIV
IN THIS CASE GATE VOLTAGE IS MEASURED
BETWEEN GATE2 AND GND
VG2
SECOND GATE TURNS ON ONLY
WHEN VIN2 REACHES VIN1
20V/DIV
POWER SUPPLY
RELATED DELAY
VIN2
20V/DIV
FIGURE 20. SECOND (CONSECUTIVE) FEED VIN2 START-UP
17
FN9131.5
October 8, 2010
ISL6144
Gate Fast Turn-off Test
During normal operation, the ISL6144 provides gate drive
voltage for the ORing MOSFET when the Input voltage
exceeds the output voltage. The current flows in the forward
direction from the input to the output. Now, what happens if
the input voltage drops quickly below the output voltage as a
result of a failure on the input sourcing power supply while
the MOSFET remained on? The answer is: If the MOSFET is
kept on, current starts to flow in the reverse direction from
the output to the input. Of course this is not desired nor
acceptable. It will lead to effectively shorting the output and
causing an overall system failure. In order to block this
reverse current, the ISL6144 senses the voltage at both VIN
and COMP pins (this is VOUT voltage reduced by a resistor
programmable threshold (VTH(HS), it is programmed to
55mV on the EVAL board and could be adjusted by
changing R1, R4 values for both feeds. If VIN drops below
COMP (VOUT - VTH(HS), the High Speed Comparator turns
off the gate of the ORing MOSFET very quickly, the gate pull
down current IPDH is 2A. As a result the reverse current flow
is prevented. The maximum turn-off time is less than 300ns
when using an ORing MOSFET(s) with an equivalent gatesource capacitance of 39nF (equivalent to QTOT = 390nC at
VGS = 10V).
On the ISL6144EVAL1 board, FDB3632 has an equivalent
gate-source capacitance of 8.4nF, some of the tests are
performed while an external gate to source capacitance is
added to demonstrate gate current sink capability.
VIN1 = VIN2 = 48V; RESISTIVE LOAD = 4A, CGS(EXT) = 0nF
VG2
10V/DIV
VGS1
2V/DIV
IIN1
2A/DIV
VIN1 = VIN2 = 48V;
RESISTIVE LOAD = 6A, Cgs(ext) = 33nF
REVERSE CURRENT
VOUT
10V/DIV
VIN1
10V/DIV
VGS1
5V/DIV
0.1µs/DIV
FIGURE 22. FAST SPEED TURN-OFF (MOSFET WITH
QTOT = 8.4nc) AND 33nF EXTERNAL CGS
VOUT
10V/DIV
IIN1
2A/DIV
tDELAY(HS) is the High Speed Comparator internal worstcase time delay. The setup in Figure 17 can be used to
perform the Input dead-short test; a pulse generator is
connected between Gate-Source of QSHORT1 (use pulse
mode single shot, set the frequency to <10Hz and pulse
width of approximately 10ms, tRISE = 1µs). Follow steps 1
through 5 in the two feed parallel operation section. Make
sure that both feeds operate in parallel current sharing
mode. Proceed with the short test by applying the single
pulse to the gate of QSHORT1. Once turned on, QSHORT1
shorts VIN1 causing it to fall quickly (in less than 10µs).
Figures 21, 22 and 23 show the results for different
combinations of CGS1 and load current. Make sure to
connect the VIN1 shorting-MOSFET terminals as close as
possible to the VIN-GND (J4 to J6) terminals on the EVAL
board to minimize lead impedance and reduce parasitic
ringing.
REVERSE CURRENT DISSAPPEARS
WHEN GATE IS COMPLETELY OFF
IIN1
2A/DIV
VIN1 = VIN2 = 48V;
RESISTIVE LOAD = 6A, Cgs(ext) = 33nF
VG2
10V/DIV
0.1µs/DIV
VOUT
10V/DIV
FIGURE 21. FAST SPEED TURN-OFF
(MOSFET WITH QTOT = 8.4nc)
VGS1
5V/DIV
Worst-case turn-off time can be calculated as:
V GS ⎞
⎛
t toff ( WC ) = t DELAY ( HS ) + ⎜ C GS -------------⎟
I
⎝
PDH⎠
12V
t toff ( WC ) = 50ns + ⎛ 39nF -----------⎞ = 284ns
⎝
2A ⎠
18
0.1µs/DIV
(EQ. 9)
FIGURE 23. FAST SPEED TURN-OFF (MOSFET WITH
QTOT = 8.4nc) AND 33nF EXTERNAL Cgs
FN9131.5
October 8, 2010
ISL6144
The ISL6144EVAL1 board has VTH(HS) of 55mV. It can be
changed if performance is found to be unacceptable with this
value. VTH(HS) can affect the amplitude of the reverse current
(short pulse) that might flow before the gate is effectively
turned off (details on how to select VTH(HS) is included in a
later section of this application note). The rDS(ON) and internal
HS comp offset also contribute to the amplitude of the reverse
current pulse. A short event on a single feed may cause
ringing on the ground pins, the VIN, and on the VOUT pins.
This ringing may cause false turn-off on the healthy feeds.
Using decoupling capacitors both at the VIN and VOUT pins
help in filtering this high frequency ringing and prevent false
turn-off of parallel feeds. Figure 23 shows that the gate of
second feed VG2 (measured with respect to ground) is not
affected when feed 1 input is shorted.
Power Supply Slow Turn-off
In many cases, a single power feed is turned off for
diagnosis, maintenance or replacement. The Input voltage
drops slowly (most probably in few ms). When voltage at VIN
pin starts dropping with respect to VOUT pin. The Hysteretic
Regulating Amplifier starts pulling down current (IPDL)
opposite to the charge pump current. This reduces the gate
voltage gradually until the MOSFET is completely turned off.
The slow turn-off is accomplished with zero reverse current.
An internal 20µs delay filters out any false trip off due to
noise or glitches that might be present on the supply line.
Input Voltage is falling at a slow rate (Figure 24, top scope
shot shows a 20ms fall time for the input voltage).
VOUT (Common Bus) remains almost unchanged at around
48V. It drops by a value equivalent to the increase in the
portion of the load current passing through the remaining
feed multiplied by the MOSFET’s rDS(ON).
At the beginning of the slow turn-off, the gate drive Voltage
VGS1 (measured between the Gate and Source of the
ORing MOSFET using a differential probe) starts to drop at a
slower rate. This is attributed to the effect of the 20µs
filtering-delay. Afterwards a stronger pull down current starts
and finally the high-speed turn-off completes the gate turnoff. Current through the turned off feed is also shown to be
positive and the turn-off is complete with no reverse current.
Figure 25 shows the same slow turn-off for a 12V input
voltage case.
VIN1 = VIN2 = 12V
The slow speed turn-off mechanism is shown in Figure 24:
5ms/DIV
VIN1 = VIN2 = 48V
ZOOMED IN VIEW
IIN2
VOUT
VGS2
VOUT
2V/DIV
VIN2
VGS1 (DIFF PROBE)
5ms/DIV
VIN1
2V/DIV
5V/DIV
ZOOMED IN VIEW
IIN2
2A/DIV
VOUT
10V/DIV
IIN1
2A/DIV
VIN2
10V/DIV
20µs/DIV
VGS2
5V/DIV
FIGURE 25. SLOW SPEED TURN-OFF (CGSTOT = 8.4nF + 33nF)
20µs/DIV
FIGURE 24. SLOW SPEED TURN-OFF (CGSTOT = 8.4nF + 33nF)
19
FN9131.5
October 8, 2010
ISL6144
Detection of Power Feed Faults
Fault 3: MOSFET Gate to Source Dead Short
The ISL6144 have two built-in mechanisms that monitor
voltages at VIN, VOUT and GATE pins. The first mechanism
monitors GATE with respect to VIN (with a 410mV threshold)
and the second mechanism monitors VIN with respect to VOUT
(with 370mV threshold). The open-drain FAULT pin will be
pulled low when any of the two above conditions is met.
GATE voltage will be equal to VIN, GATE <VIN + 0.37V and a
fault is indicated.
Some of the typical system faults detected by the ISL6144 are:
VIN = 12V, FAULT PULLED TO +5V
FAULT
5V/DIV
VG1
5V/DIV
Fault 1: Open Fuse at the Input Side
(Fuse has to be placed before the VIN tap, between the
power supply and the source of the ORing MOSFET), note
that the EVAL board does not have footprint for installing this
fuse. This feature can be tested by adding a fuse externally.
The open fuse results in near zero current flow through the
ORing MOSFET, only a very low current drawn by the IC
bias will flow. The voltage at VIN pin is effectively
disconnected from the power source and will start dropping
slowly. The regulated source-drain voltage falls below its
20mV level and the gate of the MOSFET is pulled down and
turned off. GATE will become low and a fault is indicated with
internal built in delay (tFLT).
VIN1
5V/DIV
VOUT
5V/DIV
TIME SCALE
100µs/DIV
FIGURE 27. MOSFET GATE TO SOURCE FAULT
Fault 2: Drain to Source Short
Fault 4: ORing FET Off Condition
In this case VIN is shorted to VOUT, and in theory the voltage
drop across the shorted MOSFET terminals will be close to
0V. The Gate will be pulled down and a fault will be
indicated. The resistance of the Drain to Source short
multiplied by the Drain short current must be low enough to
result in VSD< VFWD_HR (refer to data sheet for worst case
values), Otherwise this fault cannot be detected.
When VIN < VOUT, the Gate is off to block reverse current
flow. This means that if an ORing feed is not sharing current,
a fault will be indicated. Also if a feed (PS) is off while bias is
applied from VOUT to that feed, then a fault is also indicated.
Fault 5: MOSFET Gate to Drain Dead Short
In this case, the following condition will be violated GATE
<VIN + 0.37V and a fault is issued.
VIN = 12V, FAULT PULLED TO +5V
VIN = 12V, FAULT PULLED TO +5V
FAULT
5V/DIV
VG1
5V/DIV
VIN1
5V/DIV
VIN1
5V/DIV
VOUT
5V/DIV
TIME SCALE
100µs/DIV
FAULT
5V/DIV
VG1
5V/DIV
VOUT
5V/DIV
TIME SCALE
100µs/DIV
FIGURE 26. MOSFET DRAIN TO SOURCE FAULT
FIGURE 28. MOSFET GATE TO DRAIN FAULT
20
FN9131.5
October 8, 2010
ISL6144
Fault 6: ORing FET Body Diode Conduction
(VIN - 0.41V > VOUT). If the voltage drop across the
MOSFET approaches 410mV, a fault will be indicated. Make
sure the selection of the ORing MOSFET takes this fact into
account.
For example, in a 48V, 32A (1 + 1) redundant system with
current sharing, using a Schottky diode as the ORing device
(Refer to Figure 29), the forward voltage drop is in the 0.4V to
0.7V range, (let us assume it is 0.5V). The power loss across
each diode is shown in Equation 10:
Application Considerations and
Component Selection
I OUT
P loss ( D1 ) = P loss ( D2 ) = --------------- ⋅ V F = 16A ⋅ 0.5V = 8W
2
(EQ. 10)
“ISL6144 + ORing FET” vs “ORing Diode” Solution
The total power loss across the two ORing diodes is 16W.
“ISL6144 + ORing FET“ solution is more efficient than the
“ORing Diode” Solution, which will result in simplified PCB
and thermal design. It will also eliminate the need for a heat
sink for the ORing diode. This will result in cost savings. In
addition is the fact that the ISL6144 solution provides a more
flexible, reliable and controllable ORing functionality and
protects against system fault scenarios (Refer to the “Fault
Detection Block” on page 8.)
On the other hand the most common failures caused by
diode ORing include open circuit and short circuit failures. If
one of these diodes (Feed A) has failed open, then the other
Feed B will provide all of the power demand. The system will
continue to operate without any notification of this failure,
reducing the system to a single point of failure. A much more
dangerous failure is where the diode has failed short. The
system will continue to operate without notification that the
short has occurred. With this failure, transients and failures
on Feed B propagate to Feed A. Also, this silent short failure
could pose a significant safety hazard for technical
personnel servicing these feeds.
“ISL6144 + ORing FET” vs “Discrete ORing FET”
Solution
If we compare the ISL6144 integrated solution to discrete
ORing MOSFET solutions (with similar performance
parameters), the ISL6144 wins in all aspects, the main ones
being simplicity of an integrated solution, PCB real estate
saving, cost savings, and reduction in the MTBF of this section
of the circuit as the overall number of components is reduced.
In brief, the solution offered by this IC enhances power
system performance and protection while not adding any
considerable cost, on the contrary saving PCB board real
estate and providing a simple to implement integrated
solution.
INPUT BUS 1
1
21
VOUT
(32A)
CS
INPUT BUS 2
+IN2 = 48V
DC/DC
D2
0.5V @ 16A
2
FIGURE 29. 1 + 1 REDUNDANT SYSTEM WITH DIODE ORING
If we use a 4.5mΩ MOSFET (refer to Figure 30), the nominal
Power loss across each MOSFET is:
I OUT 2
P loss ( M 1 ) = P loss ( M 2 ) = ⎛ ---------------⎞ ⋅ r DS ( ON )
⎝ 2 ⎠
(EQ. 11)
2
P loss NOM ( M 1 ) = ( 16A ) ⋅ 4.5mΩ = 1.152W
The total power loss across the two ORing MOSFETs is
2.304W.
In case of failure of current sharing scheme, or failure of
DC/DC 1, the full load will be supplied by DC/DC 2. ORing
MOSFET M2 or ORing Diode D2 will be conducting the full
load current. Power lost across the ORing devices are:
P loss MAX ( D 2 ) = I OUT ⋅ V F = 32A ⋅ 0.5V = 16W
2
(EQ. 12)
2
P loss MAX ( M2 ) = ( I OUT ) ⋅ r DS ( ON ) = ( 32A ) ⋅ 4.5mΩ = 4.6W
(EQ. 13)
INPUT BUS 1
DC/DC
1
+IN1 = 48V
INPUT BUS 2
DC/DC
2
M1
4.5mΩ
0.072V @ 16A
VOUT
(32A)
CS
ORing MOSFET Selection
Using an ORing MOSFET instead of an ORing diode results
in increased overall power system efficiency as losses across
the ORing elements are reduced. The benefit of using ORing
MOSFETs becomes even more significant at higher load
currents as power loss and forward voltage drop across the
traditionally used ORing diode is increased. The high power
dissipation across these diodes requires paralleling of many
diodes as well as special thermal design precautions such as
heat sinks (heat dissipating pads) and forced airflow.
D1
0.5V@ 16A
+IN1 = 48V
DC/DC
+IN2 = 48V
M2
4.5mΩ
0.072V@ 16A
FIGURE 30. 1+1 REDUNDANT SYSTEM WITH MOSFET ORING
FN9131.5
October 8, 2010
ISL6144
This shows that worst-case failure scenario has to be
accounted for when choosing the ORing MOSFET. In both
cases, more than one ORing MOSFET/diode has to be
paralleled on each feed. Using parallel devices reduces
power dissipation per device and limits the junction
temperature rise to acceptable safe levels. Another
alternative is to choose a MOSFET with lower rDS(ON)
(Refer to Tables 1 and 2 for some examples).
If parallel MOSFETs are used on each feed, make sure to
use the same part number. Also it is preferable to have parts
from the same lot to insure load sharing between these
paralleled devices.
The final choice of the N-Channel ORing MOSFET depends
on the following aspects:
• Voltage Rating: The drain-source breakdown voltage
VDSS has to be higher than the maximum input voltage,
including transients and spikes. Also, the gate to source
voltage rating has to be considered. The ISL6144
maximum Gate charge voltage is 12V. Make sure the used
MOSFET has a maximum VGS rating >12V.
• Power Losses: In this application, the ORing MOSFET is
used as a series pass element, which is normally fully
enhanced at high load currents. Switching losses are
negligible. The major losses are conduction losses, which
depend on the value of the on-state resistance of the
MOSFET rDS(ON), and the per feed load current. For an
N + 1 redundant system with perfect current sharing, the
per feed MOSFET losses are:
I LOAD 2
P loss ( FET ) = ⎛ -----------------⎞ ⋅ r DS ( ON )
⎝ N+1⎠
We need to make sure that the MOSFET’s junction
temperature during operation does not exceed the maximum
allowable device junction temperature.
TJ = TA_max + PLoss • RθJA
TJ = +85°C+1W. +43°C/W = +128°C
TJ < TJMAX
In the example of Figure 30 with a load of 32A, at least 3
MOSFETs with rDS(ON) = 4.5mΩ are paralleled to limit the
dissipation to below 1W and operate with safe junction
temperature.
Tables 1 and 2 show MOSFET selection for some typical
applications with different input voltages and load currents in
a 1 + 1 redundant power system (a maximum of 1W of
power dissipation across each MOSFET is assumed).
For a 48V Input:
TABLE 1. INPUT VOLTAGE = 48V
ILoad_Max
• The MOSFET’s rDS(ON) value also depends on junction
temperature; a curve showing this relationship is usually
part of any MOSFET’s data sheet. The increase in the
value of the rDS(ON) over-temperature has to be taken into
account.
MOSFET PART NUMBER
N (Note 10)
8A
FDB3632 (Note 11)
SUM110N10-08 (Note 12)
1
1
16A
FDB3632 (Note 11)
SUM110N10-08
FDB045AN08A0 (Note 13)
2
2
1
32A
FDB3632 (Note 11)
SUM110N10-08
FDB045AN08A0
4
4
3
(EQ. 15)
• In the particular cases illustrated in the previous examples
of Figures 29 and 30 with N = 1, each of the two ORing
feeds have to be able to handle the full load current.
22
Suppose PLoss = 1W in a D2PAK MOSFET, junction to
ambient thermal resistance RθJA = +43°C/W (with 1 inch2
copper pad area), TJMAX = +175°C, rDS(ON) = 4.5mΩ,
maximum ambient board temperature = +85°C.
(EQ. 14)
• The final MOSFET selection has to be based on the worse
case current when the system is reduced to N parallel
supplies due to a permanent failure of one unit. The
remaining units have to provide the full load current. In this
case, losses across each remaining ORing MOSFET
become Equation 15:
I LOAD 2
P loss ( FET ) = ⎛ -----------------⎞ ⋅ r DS ( ON )
⎝ N ⎠
• Current handling capability, steady state and peak, are
also two important parameters that must be considered.
The limitation on the maximum allowable drain current
comes from limitation on the maximum allowable device
junction temperature. The thermal board design has to be
able to dissipate the resulting heat without exceeding the
MOSFET’s allowable junction temperature.
NOTES:
10. Number of parallel MOSFETs per feed
11. VDSS = 100V;ID = 80A; rDS(ON) = 9mΩ
12. VDSS = 100V; ID = 110A; rDS(ON) = 9.5mΩ
13. VDSS = 75V; ID = 80A; rDS(ON) = 4.5mΩ
FN9131.5
October 8, 2010
ISL6144
The duration of the reverse current pulse is in the order of a
few hundred nanoseconds and is normally kept well below
the current rating of the ORing MOSFET.
For a 12V to 24V Input:
TABLE 2. INPUT VOLTAGE = 12V TO 24V
MOSFET PART NUMBER
N
15A
IRF1503S (Note 14)
SUM110N03-03P (Note 15)
STB100NF03L-03 (Note 16)
1
1
1
40A
IRF1503S
SUM110N03-03P
STB100NF03L-03
2
2
2
75A
IRF1503S
SUM110N03-03P
STB100NF03L-03
3
3
3
ILoad_Max
Reducing the value of VTH(HS) results in lower reverse
current amplitude and reduces transients on the common
bus voltage.
Just a reminder, this is not an operating scenario, but it is
rather a fault scenario and should not occur frequently. As
explained above, different power supplies have different
noise spectrum and might need adjustment of the VTH(HS).
The following procedure can be used for VTH(HS) selection:
NOTES:
14. VDSS = 30V; ID = 190A; rDS(ON) = 3.3mΩ
15. VDSS = 30V; ID = 110A; rDS(ON) = 2.6mΩ
16. VDSS = 30V; ID = 100A; rDS(ON) = 3.2mΩ
17. All Above listed rDS(ON) values are at VGS = 10V
Another important consideration when choosing the ORing
MOSFET is the forward voltage drop across the drainsource. If this drop approaches the 0.41V limit, (which is
used in the VOUT fault monitoring mechanism), this will
result in a permanent fault indication. Normally, this voltage
drop is chosen to be less than 100mV.
Setting the External HS Comparator
Threshold Voltage
V TH ( HS )
R 1 = ----------------------------------------------------------------- R 2
V REF ( VSET ) – V TH ( HS )
(EQ. 17)
R1 = 499Ω
R1 resistor connected between VOUT and COMP pins
R2 resistor connected between COMP and VSET pins
Typically, DC/DC modules used in redundant power systems
have some form of active current sharing to realize the full
benefit of this scheme including lower operating
temperatures, lower system failure rate, as well as better
transient response when load step is shared. Current
sharing is realized using different techniques; all of these
techniques will lead to similar modules operating under
similar conditions in terms of switching frequency, duty cycle,
output voltage and current. When paralleled modules are
current sharing, their individual output ripple will be similar in
amplitude and frequency and the common bus will have the
same ripple as these individual modules and will not cause
any of the turn-off mechanisms to be activated as the same
ripple will be present on both sensing nodes (VIN and
VOUT). This would allow setting the high speed comparator
threshold (VTH(HS)) to a very low value. As a starting point, a
VTH(HS) of 55mV could be used, the final value of this TH
will be system dependent and has to be finalized in the
system prototype stage. If the gate experiences false turn-off
due to system noise, the VTH(HS) has to be increased.
The reverse current peak can be estimated as:
V TH ( HS ) + V SD ± V OS ( HS )
I REVERSEP = ---------------------------------------------------------------------- ; where
r DS ( ON )
Choose a value of VTH(HS) such that the net HS comparator
threshold voltage is positive to allow turn-off only when VIN
is lower than COMP. Take into account the worst-case of the
HS Comp offset (VOS(HS) = +25mV to -40mV). A good
starting value is 55mV. The sum of R1 and R2 is not to
exceed 50kΩ. It is suggested to choose R2 = 47.5kΩ and
calculate R1 according to Equation 17:
(EQ. 16)
VREF(VSET) = 5.3V
1. Operate all parallel feeds in current sharing mode (either
by using current sharing techniques or by simply
adjusting the voltages very close to each other for natural
current sharing).
2. Vary the load current from 1A to its maximum value,
monitor the gate voltages, and make sure all gates are on
(note that at very light loads the current sharing scheme
might stop functioning and only one feed carries this light
current, at this point gate voltages will be just above the
gate threshold, and even maybe one gate will be on while
the others are not).
3. If at medium to maximum load currents all feeds have
their gates on, then the chosen VTH(HS) is suitable.
4. If only one feed has its gate on, the threshold value is too
low and the gate is turning off due to power supply noise
and needs to be increased. Also, the feeds may not be
sharing the load current due to discrepancy in output
voltages and current sharing failure.
5. Verify the current sharing scheme and output voltages. If
the output voltages and currents of each feed are equal
but one or more of the gates is still off, increase VTH(HS)
by increasing R1 in 250Ω to 500Ω increments (this
increases VTH(HS) by 25mV to 50mV) until all feeds have
their FETs turned on.
VSD is the MOSFET forward voltage drop
VOS(HS) is the voltage offset of HS Comparator
23
FN9131.5
October 8, 2010
ISL6144
Q1
PRIME_PS
START
SET VTH(HS) = 55mV
R1 = 499Ω
R2 = 47.5kΩ
C5*
C6*
GATE
VIN
5V
C1
R3
VOUT
ISL6144
R1
HVREF
COMP
LED1
FAULT
RED
OPERATE ALL FEEDS IN
CURRENT SHARING MODE
(VIN1 = VIN2 =...= VINn)
n = N+1
VSET
C2
VOUT
R2
GND
Q2
BACKUP_PS
C8*
C7*
GATE
5V
VIN
C3
R4
VOUT
ISL6144
R6
HVREF
COMP
LED2
FAULT
INCREASE
NO
VTH(HS)
(BY INCREASING
R1 ONLY)
COMPARE GATE-SOURCE
VOLTAGES
VGS1 ≅ VGS2 ≅...VGSn
YES
STOP
USE CURRENT VALUES of R1
AND VTH(HS)
FIGURE 31. SELECTING VTH(HS) VALUE
Configuring ISL6144 for Backup
Redundancy (Rail Selector)
The ISL6144 can be used as a rail selector in applications
with backup redundancy. In this case, the backup power
source voltage (for example battery) should be selected in
such a manner that it is lower than the prime source voltage.
Prime_PS > Backup_PS
Also, the voltage difference between the two rails has to be
higher than the High Speed Comparator threshold voltage.
Prime_PS - Backup_PS >> VTH(HS)
24
RED
VSET
C4
R7
GND
FIGURE 32. USING ISL6144 FOR BACKUP REDUNDANCY
Remote Sense in Redundant Power
Systems
Remote output voltage sensing is a feature implemented in
most of today’s power supplies. This feature is used to
compensate for any resistive voltage drops between the
power supply output and the load-connection point. The
remote sensing pin (RS/+S) must be connected as close as
possible to the load in order to compensate for any resistive
voltage drops across the power path from the power supply
output to the load. The output of many such power supplies
can be connected in parallel to provide redundancy and fault
tolerance. An ORing device (MOSFET/Diode) is typically
used to provide the required isolation of any fault on the
power supply side from propagating to the load side. In this
case it is not recommended to connect the remote sense
pins of the parallel units to the Common Bus point (at load
terminals), as this can provide an alternative path for fault
currents. The remote sense pins can be connected on the
input side of the ORing device to compensate for any drop
prior to it. Using an ORing MOSFET (compared to an ORing
diode) reduces the forward voltage drop. By using a low
rDS(ON) N-Channel ORing MOSFET in redundant power
systems, the forward voltage drop can be reduced to less
than 100mV. This is another advantage over the ORing
diode solution (that has 400mV to 600mV drop) when tight
regulation is imposed on the Common Bus voltage. If remote
sense is absolutely required, one has to make sure that it will
not lead to fault propagation when one power supply output
is shorted. The remote sense configuration has to be looked
at and design precautions has to be made to make sure the
redundancy and fault tolerance are not compromised by the
remote sense connection to the Common Bus.
FN9131.5
October 8, 2010
ISL6144
PCB Layout Considerations
SOURCE1 - TP1, TP17
The ISL6144EVAL1 uses a 4 layer PCB with 1oz external
layers and 2oz internal layers, dedicated ground and power
planes are used to insure good efficiency and EMC
performance. Other layer stack-up and thickness is possible
depending on the particular power system.
DRAIN1 - TP2, TP18
The power traces are designed to handle at least 20A of
load per feed. Power and ground planes are made of 2oz
copper and external signal/power layers are 1oz copper.
The loop area for all power traces is minimized to reduce
parasitic inductance.
A ground island can be created under the IC and connected
to the power ground at a single point for reduction of noise
that may be injected from the power ground into the IC
ground.
GATE1 - TP13
HVREF1 - TP9
COMP1 - TP11
VSET1 - TP10
FAULT1 - TP3
VIN2 - J7
SOURCE2 - TP4, TP21
DRAIN2 - TP5, TP22
GATE2 - TP14
HVREF2 - TP8
Component Selection Summary
COMP2 -TP12
Component selection is listed for one feed and is applicable
for all other parallel feeds.
VSET2 - TP7
R1, R2 - are resistors that define the HS comparator
threshold voltage used in the high speed turn-off. The sum of
R1+ R2 ≅ 50kΩ. R1 and R2 are found using Equation 17.
R3 - is a pull-up resistor on the FAULT pin that can be used if
LED1 is not used. FAULT is an open drain that can be used
to interface with an optocoupler, LED or directly to a logic
circuit. This resistor is not populated on the EVAL board.
FAULT2 - TP6
VOUT - J2 and J5 (connect to J1 when VOUT replace LED
AUX PS)
GND - J3, J6, J8, TP24-TP27
V+5V - (AUX PS for LEDs) - J1
R4 - is the FAULT pin LED current limit resistor, R4 is chosen
to have an LED current of about 4mA.
C1 - is the HVREF Capacitor, placed between VIN and
HVREF pins, this capacitor is necessary to stabilize the
HVREF(VZ) supply and a value of 150nF is sufficient.
Increasing this value will result in gate turn-on time increase.
C2 - is the COMP Capacitor, Placed between VOUT and
COMP pins to provide filtering and decoupling. A 10nF
capacitor is adequate for most cases.
C5, C6 - are VIN and VOUT local decoupling capacitors,
help immunize the pins against transients that might result in
case of fast speed gate turn-off.
Q1-Q3 - are ORing MOSFET(s), number of paralleled
MOSFETs depends on device rDS(ON), maximum allowable
losses and junction temperature of the ORing MOSFETs.
U3 - is Intersil’s ISL6144 High Voltage ORing MOSFET
Controller IC.
LED1 - is a red LED used to indicate first feed faults. When
VIN1 is off while VOUT and auxiliary 5V supply are present
LED1 will be red.
List of Test Points and Connectors
VIN1 - J4
25
FN9131.5
October 8, 2010
ISL6144
ISL6144EVAL1 Schematics
Q3
J1 EXTERNAL 5V VAUX1
V + 5V
Q2
TP17
J4
VIN1
FROM PS1
1
TP28
VIN1
4
TP9
3
J6
3
4
5
C5
100nF
100V
TP2
1
VIN
HVREF
TP18
TP13
GATE
C1
150nF
10V
U3
DRAIN1
GATE1
TP1
2
2
FDB3632
Q1
VOUT
COMP
ISL6144
14
VSET
NC8 13
NC7 12
11
NC6
NC1
NC2
6 NC3
TP24 7 NC4
8
GND
15
C2
10nF
10V
R1
499
R2 TP11
47.5k
VAUX1
R3
4.99k
DNP
R3
1.21k
LED1
1
SOURCE1
DNP
C7
100nF
100V
TP3
TP10
NC5 10
9
2
VIN1
DNP
FAULT
VOUT
FAULT INDICATION
LED AND PULL UP
1
Q6
DNP
2
3
TP25 TP28
Q5
DNP
SOURCE2
J7
J5
VOUT
TP8
VIN
3 HVREF
4
NC1
5 NC2
6 NC3
TP27 7 NC4
8
GND
26
TP14
VOUT 16
COMP
ISL6144
15
R6
499
C4
10nF
10V
R7
47.5k
TP12
C8
VSET 14
13
100nF
TP7
100V
NC7 12
11
NC6
TP6
NC5 10
FAULT
VAUX1
R9
1.21k
R8
4.99k
DNP
1
U4
C3
150nF
10V
C6
100nF
100V
TP5
GATE2
2
J8
TP22
TP4
TP29
VIN2
4
3
2
GND
LED2
2
1
TP21
DRAIN2
1
VIN2
FROM PS2
FDB3832
Q4
GATE
VIN2
TP15
4 VOUT
9
FN9131.5
October 8, 2010
ISL6144
Bill of Materials
TABLE 3. BILL OF MATERIALS
COMPONENT
NAME
SIZE, VALUE, RATING
DESCRIPTION/COMMENTS
CONTROL BOARD BOM
R1, R6
VTH(HS) Programming Resistor
499Ω, RNC55, 1/8W
TH on EVAL board, could be replaced by SMT
R2, R7
VTH(HS) Programming Resistor
47.5kΩ, 0603, 1/8W
SMT, 0603
R3, R8
FAULT Pull-up Resistor
4.99kΩ, 0603, 1/8W
SMT, 0603 (DNP)
R4, R9
FAULT LED Current Limit Resistor
1.21kΩ, 0603, 1/8W
SMT, 0603 (used with LED connected to +5V)
LED1
Feed 1 Fault Indication RED LED
Red LED, 0805 ceramic
SMT
LED2
Feed 2 Fault Indication RED LED
Red LED, 0805 ceramic
SMT
C1, C3
HVREF Capacitor
150nF, SM1206, 10V
SMT
C2, C4
COMP Decoupling Capacitor
10nF, SM0805, 10V
SMT
C5, C6
VIN Pin Decoupling Capacitor
100nF, SM1206, 100V
SMT
C7, C8
VOUT Pin Decoupling Capacitor
100nF, SM1206, 100V
SMT
Q1-Q3
Feed 1 ORing MOSFET(s)
FDB3632, 100V, 9mΩ, D2PAK
Q2, Q3 - DNP (populate for higher current
applications if needed)
Q4-Q6
Feed 2 ORing MOSFET(s)
FDB3632, 100V, 9mΩ, D2PAK
Q5, Q6 - DNP (populate for higher current
applications if needed)
U3, U4
ORing MOSFET Controller
ISL6144IV, 10V to 75V
TSSOP16
U5, U6
ORing MOSFET Controller
ISL6144IR, 10V to 75V
20 Ld QFN 5x5 - DNP (alternative footprint)
NOTE: DNP = Do Not Populate
27
FN9131.5
October 8, 2010
ISL6144
Package Outline Drawing
M16.173
16 LEAD THIN SHRINK SMALL OUTLINE PACKAGE (TSSOP)
Rev 2, 5/10
A
1
3
5.00 ±0.10
SEE DETAIL "X"
9
16
6.40
PIN #1
I.D. MARK
4.40 ±0.10
2
3
0.20 C B A
1
8
B
0.65
0.09-0.20
END VIEW
TOP VIEW
1.00 REF
- 0.05
H
C
1.20 MAX
SEATING
PLANE
0.90 +0.15/-0.10
GAUGE
PLANE
0.25 +0.05/-0.06 5
0.10 M C B A
0.10 C
0°-8°
0.05 MIN
0.15 MAX
SIDE VIEW
0.25
0.60 ±0.15
DETAIL "X"
(1.45)
NOTES:
1. Dimension does not include mold flash, protrusions or gate burrs.
(5.65)
Mold flash, protrusions or gate burrs shall not exceed 0.15 per side.
2. Dimension does not include interlead flash or protrusion. Interlead
flash or protrusion shall not exceed 0.25 per side.
3. Dimensions are measured at datum plane H.
4. Dimensioning and tolerancing per ASME Y14.5M-1994.
5. Dimension does not include dambar protrusion. Allowable protrusion
shall be 0.08mm total in excess of dimension at maximum material
condition. Minimum space between protrusion and adjacent lead
(0.65 TYP)
(0.35 TYP)
TYPICAL RECOMMENDED LAND PATTERN
is 0.07mm.
6. Dimension in ( ) are for reference only.
7. Conforms to JEDEC MO-153.
28
FN9131.5
October 8, 2010
ISL6144
Quad Flat No-Lead Plastic Package (QFN)
Micro Lead Frame Plastic Package (MLFP)
L20.5x5
20 LEAD QUAD FLAT NO-LEAD PLASTIC PACKAGE
MILLIMETERS
SYMBOL
MIN
NOMINAL
MAX
NOTES
A
0.80
0.90
1.00
-
A1
-
0.02
0.05
-
A2
-
0.65
1.00
9
0.38
5, 8
A3
b
0.20 REF
0.23
0.30
9
D
5.00 BSC
-
D1
4.75 BSC
9
D2
2.95
E
E1
E2
3.10
3.25
7, 8
5.00 BSC
-
4.75 BSC
2.95
e
3.10
9
3.25
7, 8
0.65 BSC
-
k
0.20
-
-
-
L
0.35
0.60
0.75
8
N
20
2
Nd
5
3
Ne
5
3
P
-
-
0.60
9
θ
-
-
12
9
Rev. 4 11/04
NOTES:
1. Dimensioning and tolerancing conform to ASME Y14.5-1994.
2. N is the number of terminals.
3. Nd and Ne refer to the number of terminals on each D and E.
4. All dimensions are in millimeters. Angles are in degrees.
5. Dimension b applies to the metallized terminal and is measured
between 0.15mm and 0.30mm from the terminal tip.
6. The configuration of the pin #1 identifier is optional, but must be
located within the zone indicated. The pin #1 identifier may be
either a mold or mark feature.
7. Dimensions D2 and E2 are for the exposed pads which provide
improved electrical and thermal performance.
8. Nominal dimensions are provided to assist with PCB Land Pattern
Design efforts, see Intersil Technical Brief TB389.
9. Features and dimensions A2, A3, D1, E1, P & θ are present when
Anvil singulation method is used and not present for saw
singulation.
10. Compliant to JEDEC MO-220VHHC Issue I except for the "b"
dimension.
All Intersil U.S. products are manufactured, assembled and tested utilizing ISO9000 quality systems.
Intersil Corporation’s quality certifications can be viewed at www.intersil.com/design/quality
Intersil products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design, software and/or specifications at any time without
notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see www.intersil.com
29
FN9131.5
October 8, 2010