Ferroxcube EFD25-3C90-A250 Efd cores and accessory Datasheet

FERROXCUBE
DATA SHEET
EFD25/13/9
EFD cores and accessories
Supersedes data of September 2004
2008 Sep 01
Ferroxcube
EFD cores and accessories
EFD25/13/9
CORES
Effective core parameters
SYMBOL
PARAMETER
VALUE
UNIT
Σ(I/A)
core factor (C1)
1.00
mm −1
Ve
effective volume
3300
mm 3
Ie
effective length
57.0
mm
Ae
effective area
58.0
mm 2
Amin
minimum area
55.0
mm 2
m
mass of core half
≈8
g
handbook, halfpage
9.3
0.25
12.5
0.15
25 0.65
18.7 0.6
11.4
0.2
9.1 0.6
0.2
5.2
0.15
MGC342
Dimensions in mm.
Fig.1 EFD25/13/9 core half.
Core halves and sets
AL measured as a set or in combination with a non-gapped core half, clamping force for AL measurements, 40 ±20 N.
GRADE
3C90
3C94
AL
(nH)
AIR GAP
(µm)
µe
TYPE NUMBER
160 ±3%
≈ 125
≈ 570
EFD25/13/9-3C90-A160
250 ±3%
≈ 196
≈ 320
EFD25/13/9-3C90-A250
315 ±5%
≈ 246
≈ 240
EFD25/13/9-3C90-A315
400 ±8%
≈ 313
≈ 180
EFD25/13/9-3C90-A400
630 ±10%
≈ 493
≈ 100
EFD25/13/9-3C90-A630
2200 ±25%
≈ 1720
≈0
160 ±3%
≈ 125
≈ 570
EFD25/13/9-3C94-A160
250 ±3%
≈ 196
≈ 320
EFD25/13/9-3C94-A250
315 ±5%
≈ 246
≈ 240
EFD25/13/9-3C94-A315
400 ±8%
≈ 313
≈ 180
EFD25/13/9-3C94-A400
EFD25/13/9-3C94-A630
EFD25/13/9-3C90
630 ±10%
≈ 493
≈ 100
2200 ±25%
≈ 1720
≈0
EFD25/13/9-3C94
3C95
2660 ±25%
≈ 2085
≈0
EFD25/13/9-3C95
3C96
2000 ±25%
≈ 1560
≈0
EFD25/13/9-3C96
2008 Sep 01
2
Ferroxcube
EFD cores and accessories
GRADE
3F3
EFD25/13/9
AL
(nH)
AIR GAP
(µm)
µe
TYPE NUMBER
160 ±3%
≈ 125
≈ 570
EFD25/13/9-3F3-A160
250 ±3%
≈ 196
≈ 320
EFD25/13/9-3F3-A250
315 ±5%
≈ 246
≈ 240
EFD25/13/9-3F3-A315
400 ±8%
≈ 313
≈ 180
EFD25/13/9-3F3-A400
630 ±10%
≈ 493
≈ 100
EFD25/13/9-3F3-A630
2000 ±25%
≈ 1560
≈0
EFD25/13/9-3F3
3F35
1500 ±25%
≈ 1170
≈0
EFD25/13/9-3F35
3F4
160 ±3%
≈ 125
≈ 500
EFD25/13/9-3F4-A160
250 ±3%
≈ 196
≈ 270
EFD25/13/9-3F4-A250
3F45
315 ±5%
≈ 246
≈ 290
EFD25/13/9-3F4-A315
400 ±8%
≈ 313
≈ 130
EFD25/13/9-3F4-A400
630 ±10%
≈ 493
≈ 60
EFD25/13/9-3F4-A630
1000 ±25%
≈ 780
≈0
EFD25/13/9-3F4
1000 ±25%
≈ 780
≈0
EFD25/13/9-3F45
Properties of core sets under power conditions
B (mT) at
GRADE
3C90
CORE LOSS (W) at
H = 250 A/m;
f = 25 kHz;
T = 100 °C
f = 25 kHz;
ˆ = 200 mT;
B
T = 100 °C
f = 100 kHz;
ˆ = 100 mT;
B
T = 100 °C
f = 100 kHz;
ˆ = 200 mT;
B
T = 25 °C
f = 100 kHz;
ˆ = 200 mT;
B
T = 100 °C
f = 400 kHz;
ˆ = 50 mT;
B
T = 100 °C
≥330
≤ 0.35
≤ 0.38
−
−
−
3C94
≥330
−
≤ 0.30
−
≤ 1.8
−
3C95
≥330
−
−
≤ 1.95
≤ 1.85
−
3C96
≥330
−
≤ 0.22
−
≤ 1.4
≤ 0.6
3F35
≥300
−
−
−
−
≤ 0.28
3F3
≥315
−
≤ 0.38
−
−
≤ 0.66
3F4
≥300
−
−
−
−
−
Properties of core sets under power conditions (continued)
B (mT) at
CORE LOSS (W) at
H = 250 A/m;
f = 25 kHz;
T = 100 °C
f = 500 kHz;
ˆ = 50 mT;
B
T = 100 °C
f = 500 kHz;
ˆ = 100 mT;
B
T = 100 °C
f = 1 MHz;
ˆ = 30 mT;
B
T = 100 °C
f = 1 MHz;
ˆ = 50 mT;
B
T = 100 °C
f = 3 MHz;
ˆ = 10 mT;
B
T = 100 °C
3C90
≥330
−
−
−
−
−
3C94
≥330
−
−
−
−
−
3C95
≥330
−
−
−
−
−
3C96
≥330
≤ 1.2
−
−
−
−
3F35
≥300
≤ 0.42
≤ 3.4
−
−
−
3F3
≥315
−
−
−
−
−
3F4
≥300
−
−
≤ 1.0
−
≤ 1.6
3F45
≥300
−
−
≤ 0.75
≤ 2.8
≤ 1.25
GRADE
2008 Sep 01
3
Ferroxcube
EFD cores and accessories
EFD25/13/9
COIL FORMERS
General data
PARAMETER
SPECIFICATION
Coil former material
phenolformaldehyde (PF), glass-reinforced, flame retardant in accordance with
“UL 94V-0” ; UL file number E167521(M)
Pin material
copper-tin alloy (CuSn), tin (Sn) plated, see note 1
Maximum operating temperature
180 °C, “IEC 60085”, class H
Resistance to soldering heat
“IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s
Solderability
“IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s
18 −0.2
13.1 −0.2
18 −0.2
11.78 +0.1
(16.4 min.)
handbook, full pagewidth
12.55 12
max. −0.2
5.53 +0.1 6.9 −0.1
1.3
±0.15
3.6
∅0.8
10
CBW501
20
22.5
25.2 max.
26.2 max.
5
Dimensions in mm.
Fig.2 EFD25/13/9 coil former; 10-pins.
Winding data and area product for EFD25/13/9 coil former with 10-pins
1.
NUMBER OF
SECTIONS
WINDING
AREA
(mm2)
MINIMUM
WINDING
WIDTH
(mm)
AVERAGE
LENGTH OF
TURN
(mm)
AREA
PRODUCT
Ae x Aw
(mm4)
1
40.2
16.4
46.4
2330
Also available with post-inserted pins.
2008 Sep 01
4
TYPE NUMBER
CSH-EFD25-1S-10P(1)
Ferroxcube
EFD cores and accessories
EFD25/13/9
COIL FORMERS
General data
PARAMETER
SPECIFICATION
Coil former material
Sumikon PM-9630 (PF), glass-reinforced, flame retardant in accordance with “UL
94V-0” ; UL file number E41429
Pin material
copper-tin alloy (CuSn), Gold (Au) plated
Maximum operating temperature
180 °C, “IEC 60085”, class H
Resistance to soldering heat
“IEC 60068-2-20” , Part 2, Test Tb, method 1B, 350 °C, 3.5 s
Solderability
“IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s
18 0
− 0.15
13 + 0.1
0
11.7 + 0.1
0
18 0
− 0.15
16.45 min
12.5
± 0.2
6.8 + 0.1
0
5.5 + 0.1
0
0.4
± 0.05
28
2.75
1.2
(10x)
0.9 (4x)
3.75 ± 0.1
26
1.5 (10x)
11.25 ± 0.1
30.1 ± 0.2
18.75 ± 0.1
31.5 ± 0.2
3.75
2
28 ± 0.2
MFP032
25 ± 0.2
Dimensions in mm.
Fig.3 EFD25/13/9 coil former (SMD) ; 12-pins.
Winding data and area product for EFD25/13/9 coil former with 12-pins
NUMBER OF
SECTIONS
WINDING
AREA
(mm2)
MINIMUM
WINDING
WIDTH
(mm)
AVERAGE
LENGTH OF
TURN
(mm)
AREA
PRODUCT
Ae x Aw
(mm4)
1
39.0
16.45
46.4
2260
2008 Sep 01
5
TYPE NUMBER
CSHS-EFD25-1S-12P
Ferroxcube
EFD cores and accessories
24
EFD25/13/9
6
0
− 0.3
0
− 0.3
8 ± 0.1
23 ± 0.2
0.25 ± 0.05
26
± 0.2
26 ± 0.2
MFP033
Dimensions in mm.
Fig.4 CLM-EFD25 mounting clamp.
handbook, halfpage
8
5
29 23.3
MGC344
4.5
Dimensions in mm.
Fig.5 CLI-EFD25 mounting clip.
MOUNTING PARTS
General data
ITEM
REMARKS
FIGURE
TYPE NUMBER
Clip
stainless steel (CrNi); clamping force ≈ 30 N
4
CLI-EFD25
Clamp
stainless steel (CrNi); clamping force ≈ 30 N
5
CLM-EFD25
2008 Sep 01
6
Ferroxcube
EFD cores and accessories
EFD25/13/9
DATA SHEET STATUS DEFINITIONS
DATA SHEET
STATUS
PRODUCT
STATUS
DEFINITIONS
Preliminary
specification
Development
This data sheet contains preliminary data. Ferroxcube reserves the right to
make changes at any time without notice in order to improve design and
supply the best possible product.
Product specification
Production
This data sheet contains final specifications. Ferroxcube reserves the right
to make changes at any time without notice in order to improve design and
supply the best possible product.
DISCLAIMER
Life support applications  These products are not designed for use in life support appliances, devices, or systems
where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers
using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube
for any damages resulting from such application.
PRODUCT STATUS DEFINITIONS
STATUS
INDICATION
DEFINITION
Prototype
These are products that have been made as development samples for the purposes of
technical evaluation only. The data for these types is provisional and is subject to
change.
Design-in
These products are recommended for new designs.
Preferred
These products are recommended for use in current designs and are available via our
sales channels.
Support
These products are not recommended for new designs and may not be available
through all of our sales channels. Customers are advised to check for availability.
2008 Sep 01
7
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