ENMODS™ EN1xxx Each module: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm S ® US C NRTL C US Component Power Front-end System for EN Compliance Absolute Maximum Ratings Features • RoHS Compliant (with F or G pin style) • Passive harmonic current attenuation to EN61000-3-2 • 575 W rated power output • Autoranging 115/230 Vac input • Inrush current limiting Parameter Rating Unit Notes 264 280 400 16 16 VRMS VRMS Vdc Vdc Vdc Continuous 100 ms 4 – 6 (0.45 – 0.68) in-lbs (N-m) FARM3 L to N voltage +Out to –Out voltage BOK to –Out voltage EN to –Out voltage Product Highlights Mounting torque The ENMod system is a new AC front-end solution for compliance to electromagnetic compatibility (EMC) standards. It consists of the MiniHAM passive harmonic attenuation module and the FARM3 autoranging AC-DC front-end module. Combined with the filtering and hold-up capacitors as specified herein, the ENMod system provides full compliance to: Operating temperature -40 to +100 °C H-Grade Storage temperature -55 to +125 °C H-Grade 500 (260) 750 (390) °F (°C) °F (°C) Output current 3.5 A Baseplate temperature 100 °C EN61000-3-2 Harmonic Current EN55022, Level B Conducted Emissions EN61000-4-5 Surge Immunity EN61000-4-11 Line Disturbances EN61000-3-3 Inrush Current Pin soldering temperature 6 each, 4-40 screw <5 sec; wave solder <7 sec; hand solder Thermal Resistance Parameter The MiniHAM is the first passive product specifically designed for compliance to EN harmonic current limits. Unlike active PFC solutions, the MiniHAM generates no EMI, greatly simplifying and reducing system noise filtering requirements. It is also considerably smaller and more efficient than active alternatives and improves MTBF by an order of magnitude. Optimized for operation on the DC bus (provided by the FARM3) rather than directly on the AC line, it will provide harmonic current compliance at up to 600 W of input power at 230 Vac. The 115/230 Vac input FARM3 is a new member of Vicor’s filter and autoranging module product line that has been optimized for use as the front-end for the MiniHAM. Both modules are in Vicor’s standard Mini half-brick package. Together with Vicor’s 300 V input DC-DC converters, they form the basis of a low noise, high efficiency, rugged, simple and reliable EN compliant power system. Min Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Typ Max Unit 0.16 0.14 °C/Watt °C/Watt 8.0 1.9 °C/Watt °C/Watt Part Numbering EN1 C Product Type* Product Grade Temperatures (°C) Grade Operating Storage C = – 20 to +100 – 40 to +125 T = – 40 to +100 – 40 to +125 H = – 40 to +100 – 55 to +125 1 Pin Style** 1=Short Pin 2= Long Pin S= Short ModuMate N=Long ModuMate F=Short RoHS G= Long RoHS 1 Baseplate 1 = Slotted 2 = Threaded 3 = Thru-hole *EN1 product includes one each MiniHAM and FARM3 with same product grade, pin and baseplate style. **Pin styles S & N are compatible with the ModuMate interconnect system for socketing and surface mounting. ENMODS™ Rev 3.1 vicorpower.com Page 1 of 13 06/2015 800 927.9474 EN1xxx ELECTRICAL CHARACTERISTICS Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. Performance specifications are based on the ENMod system as shown in Figure 1a. INPUT SPECIFICATIONS (see Figure 3 thru Figure 7 for operating characteristics) Parameter Operating input voltage Low range High range Min Typ Max Unit Notes 90 115 132 Vac Autoranging (doubler mode) 180 230 264 Vac Autoranging (bridge mode) 90 Vac Shutdown 63 Hz C-, and T-Grade Input undervoltage AC line frequency Power factor 47 0.68 0.72 Inrush current Typical line 30 Amps 264 Vac line voltage Max Unit Notes 575 Watts OUTPUT SPECIFICATIONS Parameter Output power Min Typ 0 Efficiency @115 Vac 93 94 % Full load @ 230 Vac 96 97 % Full load Output voltage 250 375 Vdc 1,750 µF Typ Max Unit Notes 15.0 240 205 15 0.1 15.2 245 210 Ω Vdc Vdc Vdc Vdc To negative output – Bus normal 50 mA maximum Bus abnormal, 27 k internal pull up to 15 Vdc (see Fig.12) Output Bus voltage Output Bus voltage 15 0.1 16 To negative output – Converters disabled 50 mA maximum 150 k internal pull up to 15 Vdc (see Figure 11) Output bus voltage Output bus voltage AC Bus OK and Module Enable thresholds track External hold-up capacitance 2-3300 µF in Series–HUB 3300S CONTROL SPECIFICATIONS Parameter AC Bus OK (BOK) Low state resistance Low state voltage High state voltage BOK true threshold BOK false threshold Module Enable (EN) Low state resistance Low state voltage High state voltage Enable threshold Disable threshold AC Bus OK - Module Enable, differential error* Min 14.8 235 200 12 235 185 14 240 190 195 Ω Vdc Vdc Vdc Vdc 12 14 16 Vdc *Tracking error between BUS OK and Enable thresholds ENMODS™ Rev 3.1 vicorpower.com Page 2 of 13 06/2015 800 927.9474 EN1xxx ELECTRICAL CHARACTERISTICS (CONT.) ELECTROMAGNETIC COMPATIBILITY (configured as illustrated in Figures 1a and 1b) Parameter Standard Harmonic currents Notes 50 – 625 W, 230 Vac input 575 W output (see Figure 2) EN61000-3-2, Amendment 14 Line disturbance / immunity EN61000-4-11 Interruptions and brownouts Transient / surge immunity EN61000-4-5 2 kV –50 µs line or neutral to earth 1 kV –50 µs line to neutral EN55022, Level B With filter (see Figures 1a and 1b) Conducted emissions Flicker / inrush EN6100-3-3 SAFETY SPECIFICATIONS (with baseplate earthed and quick acting line fuse 10 A max.) Parameter Min Isolation (in to out) Dielectric withstand (I/O to baseplate) Typ Max Unit None Notes Isolation provided by DC-DC converter(s) 2,121 Leakage current 2.5 Vdc Baseplate earthed mA 264 Vac AGENCY APPROVALS Safety Standards Agency Markings FARM3 EN60950, UL60950, CSA 60950 Notes cTÜVus See License Conditions on the safety certificate CE Marked MiniHAM EN60950, UL60950, CSA 60950 Low voltage directive cTÜVus See License Conditions on the safety certificate CE Marked Low voltage directive GENERAL SPECIFICATIONS Parameter Min Typ Max Unit Notes Baseplate material Aluminum MiniHAM cover Dupont Zenite / Aluminum FARM3 cover Polyethermide Pin material Style 1 & 2 Copper, Tin/Lead solder plating Style S & N (ModuMate compatible), Style F & G (RoHS compliant) Weight FARM3 MiniHAM Size MTBF Copper, Nickel/Gold plating 3.1 (88) Ounces (grams) 5.1 (145) Ounces (grams) 2.25 x 2.2 x 0.5 Inches 57,9 x 55,9 x 12,7 mm >1,000,000 Hours Vicor’s standard mini half-brick package 25˚C, Ground Benign MIL HDBK 217F ENMODS™ Rev 3.1 vicorpower.com Page 3 of 13 06/2015 800 927.9474 EN1xxx OPERATING CHARACTERISTICS V5 C3 N N Filter AC line Input L + N N EMI GND PE V3 BOK FARM3 (Fig.1b) SR L L L V1 NC C8 V2 NC ST EN N/+ N/+ C7 – R1 MINI HAM L/– +IN D3 NC PC NC C9 NC L/– R2 PR Vicor 300 Vin DC-DC Converter –IN C2 PE R3 V6 Holdup Box (HUB) 410 μF HUB820-S 1100 μF HUB2200-S 600 μF HUB1200-S 1350 μF HUB2700-S 900 μF HUB1800-S 1650 μF HUB3300-S F1 C1 Part C1,2 C3 – 6 C7,8 C9,C10 R1,2 R3, R4 V1,2 V3 V5,V6 F1,2 C4 D1 C5 F2 Sizing PCB traces: All traces shown in bold carry significant current and should be sized accordingly. +IN R4 D4 PC D2 C10 PR Vicor 300 Vin DC-DC Converter –IN D1,2 D3,D4 C6 Vicor Description Part Number Holdup capacitors 4,700 pF (Y2 type) 01000 Film Cap., 0.61 μF 34610 0.001 μF 150 kΩ, 0.5 W 250 Ω, 0.125 W MOV 220 V 30234-220 270 V MOV 30076 Bidirectional TVS Diode 1.5KE51CA Use recommended fusing for specific converters Diode (1N4006) 00670 1N5817 26108 To additional converters Figure 1a — Offline Power Supply Configuration R1 Part Input L1 PE Output C2 L2/N L1 V1 C1 L3 R4 CM R3 N L L2 F1 C3 R2 C4 PE Description C1 1.0 02573 C2, C3 4,700 pF (Y2 type) 01000 C4 0.33 µF 00927 F1 10 A Wickman 194 Series or Bussman ABC-10 L1, L2 27 µH 32012 L3 1.3 mH 32006 R1, R2 10Ω R3 150 kΩ, 0.5 W R4 2.2 Ω, 2 W V1 MOV Figure 1b — Input EMI filter for EN55022, Level B compliance Harmonic Current 10.00 Current (A) 1.00 Odd Harmonic Limits * Even Harmonic Limits Measured Values 0.10 0.01 2 3 4 5 6 7 8 Vicor Part Number 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Harmonic Number Figure 2 — Measured harmonic current at 230 Vac, 575 W vs. EN spec limits *Measured values of even harmonics are below 0.01A ENMODS™ Rev 3.1 vicorpower.com Page 4 of 13 06/2015 800 927.9474 30076 EN1xxx OPERATING CHARACTERISTICS (FARM3) Vdc output ⇒ Vdc output Strap Engaged Enable Enable B OK B OK Figure 4 — Start-up at 240 Vac input Figure 3 — Start-up at 120 Vac input Vdc output Vdc output Iac input @2A / mV Iac input @2A / mV Enable Enable B OK B OK Figure 5 — Power-down from 120 Vac Figure 6 — Power-down from 240 Vac Vdc output Enable B OK Figure 7 — Output overvoltage protection 240 Vac range ENMODS™ Rev 3.1 vicorpower.com Page 5 of 13 06/2015 800 927.9474 EN1xxx TYPICAL CONDUCTED EMISSIONS WITH V300 SERIES CONVERTER AND FILTER (see Figure 1b) Quasi Peak and Average Limits 230 V Input, 575 W Output Figure 8a — Peak detection Figure 8b — Quasi peak detection Figure 8c — Average detection ENMODS™ Rev 3.1 vicorpower.com Page 6 of 13 06/2015 800 927.9474 EN1xxx APPLICATION NOTE The ENMod component power front-end system for EN compliance provides an effective solution for an AC front end of a power supply enabled with Vicor DC-DC converters. The ENMod system’s basic building blocks are the MiniHAM passive harmonic attenuation module, the FARM3 autoranging AC-DC front-end module (Figure 9) and a discrete EMI filter. The ENMod system provides transient/surge immunity, harmonic current attenuation and EMI filtering, in addition to all of the power switching and control circuitry necessary for autoranging rectification, inrush current limiting, and overvoltage protection. Converter enable and status functions for orderly power up/down control or sequencing are also provided. To complete the AC front-end configuration, the user only needs to add hold-up capacitors, a simple EMI filter, and a few discrete components (see Fig. 1a). Functional Description (FARM3, see Figures 9 & 10) Power-Up Sequence. 1.1 Upon application of input power, the hold-up capacitors begin to charge. The thermistor limits the charge current, and the exponential time constant is determined by the hold-up capacitor value and the thermistor cold resistance. The slope (dV/dt) of the capacitor voltage versus time approaches zero as the capacitors become charged to the peak of the AC line voltage. The switch that bypasses the inrush limiting PTC (positive temperature coefficient) thermistor is open when power is applied, as is the switch that engages the strap for voltage doubling. In addition, the converter modules are disabled via the Enable (EN) line, and BusOK (BOK) is high. 2.1 If the bus voltage is less than 200 V as the slope nears zero, the voltage doubler is activated, and the bus voltage climbs exponentially to twice the peak line voltage. If the bus voltage is greater than 200 V, the doubler is not activated. 3.1 If the bus voltage is greater than 235 V as the slope approaches zero, the inrush limiting thermistor is bypassed. Below 235 V, it is not bypassed. 4.1 The converters are enabled ~150 milliseconds after the thermistor bypass switch is closed. 5.1 Bus-OK is asserted after an additional ~150 millisecond delay to allow the converter outputs to settle within specification. Power-Down Sequence. When input power is turned off or fails, the following sequence occurs as the bus voltage decays: 1.2 Bus-OK is deasserted when the bus voltage falls below 210 Vdc. 2.2 The converters are disabled when the bus voltage falls below 190 Vdc. If power is reapplied after the converters are disabled, the entire power-up sequence is repeated. If a momentary power interruption occurs and power is reestablished before the bus reaches the disable threshold, the power-up sequence is not repeated, i.e., the power conversion system “rides through” the momentary interruption. Power Up Power Down +OUT 90–132 V AC Line PTC Thermistor Strap L Strap Output Bus (Vdc) EMI Filter 400 300 200 100 0 1.1 –OUT N SR EN Microcontroller BOK EMI GND 2.1 Strap PTC Thermistor Bypass Converter Enable Bus OK 3.1 ~150 ms ~150 ms Figure 9 — Functional block diagram: FARM3 module 4.1 5.1 2.2 1.2 Figure 10 — Timing diagram: power-up/down sequence ENMODS™ Rev 3.1 vicorpower.com Page 7 of 13 06/2015 800 927.9474 EN1xxx APPLICATION NOTE (CONT.) Off-Line Power Supply Configuration The ENMod system maintains the DC output bus voltage between 250 and 370 Vdc over the entire input voltage range, which is compatible with all Vicor 300 V input converters. Autoranging automatically switches to the proper bridge or doubler mode at startup depending on the input voltage, eliminating the possibility of damage due to improper line connection. The ENMod system is rated at 575 W output power. These modules can serve as the AC front-end for any number and combination of compatible converters as long as the maximum power rating is not exceeded. FARM3 Module Pin Descriptions (see Figures 1a, 18a and 18b) Strap (ST) Pin. In addition to input and output power pin connections, it is necessary to connect the Strap pin to the center junction of the series hold-up capacitors (C1, C2) for proper (autoranging) operation. Varistors V1 and V2 provide capacitor protection. The bleeder resistors (R1, R2) discharge the hold-up capacitors when power is switched off. Capacitors C7 and C8 are recommended if the hold-up capacitors are located more than 3 inches (75mm) from the output pins. Enable (EN) Pin. The Enable pin must be connected to the PC or Gate-In pin of all converter modules to disable the converters during power-up. Otherwise, the converters would attempt to start while the hold-up capacitors are being charged through the current limiting thermistor, preventing the bus voltage from reaching the thermistor bypass threshold, thus disabling the power supply. The Enable output (the drain of an N channel MOSFET) is internally pulled up to 15 V through a 150 kΩ resistor. (see Figure 11) Bus-OK (BOK) Pin. (see Figure 12) The Bus-OK pin is intended to provide early-warning power fail information and is also referenced to the SR pin. CAUTION: There is no input to output isolation in the ENMods. It is necessary to monitor Bus-OK via an optoisolator if it is to be used on the secondary (output) side of the converters. A line isolation transformer should be used when performing scope measurements. Scope probes should never be applied simultaneously to the input and output as this will destroy the unit. L, N Pins. Line and neutral input. +, – Pins. Positive and negative outputs. SR Pin. Signal return for BOK and EN outputs. MiniHAM Module Pin (see Figures 1a, 18a, and 18b) Filter (see Figure 1b) The input EMI filter consists of differential and common mode chokes,Y– rated capacitors (line-ground) and X– rated capacitors (line-line). This filter configuration provides sufficient common mode and differential mode insertion loss in the frequency range between 100 kHz and 30 MHz to comply with the Level B conducted emissions limit, as illustrated in Figures 8a thru 8c. A signal diode should be placed close to and in series with the PC or (Gate-In) pin of each converter to eliminate the possibility of control interference between converters. The Enable pin switches to the high state (15 V) with respect to the SR pin to turn on the converters after the power-up inrush is over. The Enable function also provides input overvoltage protection for the converters by turning off the converters if the DC bus voltage exceeds 400 Vdc. The thermistor bypass switch opens if this condition occurs, placing the thermistor in series with the input voltage, reducing the bus voltage to a safe level while limiting input current in case the varistors conduct. The thermistor bypass switch also opens if a fault or overload reduces the bus voltage to less than 180 Vdc. (see Figure 9) CAUTION: There is no input to output isolation in the ENMods, hence the –Out of the ENMods and thus the –In of the downstream DC-DC converter(s) are at a high potential. If it is necessary to provide an external enable / disable function by controlling the DC-DC converter’s PC pin (referenced to the –In) of the converter an opto-isolator or isolated relay should be employed. ENMODS™ Rev 3.1 vicorpower.com Page 8 of 13 06/2015 800 927.9474 EN1xxx APPLICATION NOTE (CONT.) Hold-up Capacitors Hold-up capacitor values should be determined according to output bus voltage ripple, power fail hold-up time, and ride-through time (see Figure 15). Many applications require the power supply to maintain output regulation during a momentary power failure of specified duration, i.e., the converters must hold-up or ride through such an event while maintaining undisturbed output voltage regulation. Similarly, many of these same systems require notification of an impending power failure in order to allow time to perform an orderly shutdown. Energy is given up by the capacitors as they are discharged by the converters. The energy expended (the power-time product) is: The energy stored on a capacitor which has been charged to voltage V is: Rearranging Equation 2 to solve for the required capacitance: ε = 1/2(CV ) Where: ε = stored energy 2 ε = PΔt = C(V12–V22) / 2 Where: (2) P = operating power Δt = discharge interval V1 = capacitor voltage at the beginning of Δt V2 = capacitor voltage at the end of Δt C = 2PΔt / (V12–V22) (3) (1) C = capacitance V = voltage across the capacitor N N +In + 15 Vdc 150 k ST SR EMI GND PC (Gate In) B OK EMI GND FARM3 FARM3 Figure 11 — Enable (EN) function Figure 12 — Bus OK (BOK) isolated power status indicator 100 1,300 μF 1,600 μF 1,100 μF 820 μF 30 90 2,200 μF * 680 μF Ride-through Time (ms) Power Fail Warning Time (ms) 40 35 25 20 15 10 5 0 250 – L –In – EN Microcontroller Microcontroller L Secondary referenced ST SR PR (Gate Out) EN +5 Vdc BOK 27 kΩ Vicor DC-DC Converter 250 Ω + 15 Vdc * 500 Operating Power (W) Figure 13 — Power fail warning time vs. operating power and total bus capacitance, series combination of C1, C2 (see Figure 1a) 80 70 60 50 40 90 Vac 115 Vac 30 20 10 0 250 Operating Power (W) Figure 14 — Ride-through time vs. operating power ENMODS™ Rev 3.1 vicorpower.com Page 9 of 13 06/2015 800 927.9474 500 EN1xxx APPLICATION NOTE (CONT.) Hold-up Time Ripple (V p-p) π–θ Power Fail Warning θ 254 V 205 V 190 V Ride-Through Time Bus OK Power Fail Converter Shut down Figure 15 — Hold-up time 25 80 1,100 μF 820 μF 1,300 μF 1,600 μF * 680 μF 75 2,200 μF 20 * 15 10 5 0 250 Ripple Rejection (dB) P-P Ripple Voltage (Vac) 30 70 65 60 55 50 45 40 500 Operating Power (W) 2 5 15 30 50 Output Voltage Figure 16 — Ripple voltage vs. operating power and bus capacitance, series combination of C1, C2 (see Figure 1a) Figure 17 — Converter ripple rejection vs. output voltage (typical) ENMODS™ Rev 3.1 vicorpower.com Page 10 of 13 06/2015 800 927.9474 EN1xxx APPLICATION NOTE (CONT.) The power fail warning time (Δt) is defined as the interval between BOK and converter shutdown (EN) as illustrated in Figure 15. The Bus-OK and Enable thresholds are 205 V and 190 V, respectively. A simplified relationship between power fail warning time, operating power, and bus capacitance is obtained by inserting these constants in Equation (3): C = 2PΔt / (2052 – 1902) C = 2PΔt / (5,925) It should be noted that the series combination (C1, C2, see Figure 1a) requires each capacitor to be twice the calculated value, but the required voltage rating of each capacitor is reduced to 200 V. Allowable ripple voltage on the bus (or ripple current in the capacitors) may define the capacitance requirement. Consideration should be given to converter ripple rejection. Equation 3 is again used to determine the required capacitance. In this case, V1 and V2 are the instantaneous values of bus voltage at the peaks and valleys (see Figure 15) of the ripple, respectively. The capacitors must hold up the bus voltage for the time interval (Δt) between peaks of the rectified line as given by: Δt = (π – θ) / 2πf Where: (5) f = line frequency θ = rectifier conduction angle The approximate conduction angle is given by: ( ) θ = cos-1 V2/V1 (6) Another consideration in hold-up capacitor selection is their ripple current rating. The capacitors’ rating must be higher than the maximum operating ripple current. The approximate operating ripple current (rms) is given by: I rms = 2P/Vac (7) Where: P = total output power Vac = operating line voltage Example In this example, the output required from the DC-DC converter at the point of load is 12 Vdc at 320 W. Therefore, the output power from the ENMods would be 375 W (assuming a converter efficiency of 85%). The desired hold-up time is 9 ms over an input range of 90 to 264 Vac. Determining Required Capacitance for Power Fail Warning. Figure 13 is used to determine capacitance for a given power fail warning time and power level, and shows that the total bus capacitance should be at least 820 μF. Since two capacitors are used in series, each capacitor should be at least 1,640 μF. Note that warning time is not dependent on line voltage. A hold-up capacitor calculator is available on the Vicor website, at www.vicorpower.com/powerbench/productcalculators. Determining Ride-through Time. Figure 14 illustrates ride-through time as a function of line voltage and output power, and shows that at a nominal line of 90 Vac, ridethrough would be 68 ms. Ride-through time is a function of line voltage. Determining Ripple Voltage on the Hold-up Capacitors. Figure 16 is used to determine ripple voltage as a function of operating power and bus capacitance, and shows that the ripple voltage across the hold-up capacitors will be 12 Vp-p. Determining the Ripple on the Output of the DC-DC Converter. Figure 17 is used to determine the ripple rejection of the DC-DC converter and indicates a ripple rejection of approximately 60 dB for a 12 V output. Since the ripple on the bus voltage is 12 Vac and the ripple rejection of the converter is 60 dB, the output ripple of the converter due to ripple on its input (primarily 120 Hz) will be 12 m Vp-p. A variety of hold-up capacitor assemblies (HUBs) are available. Please visit the Vicor website at www.vicorpower.com/powerbench/product-calculators. For more information about designing an autoranging AC input power supply using the ENMods and Vicor DC-DC converter modules, contact Vicor Applications Engineering at the nearest Vicor Technical Support Center, or send E-mail to [email protected]. ••• Calculated values of bus capacitance for various hold-up time, ride-through time, and ripple voltage requirements are given as a function of operating power level in Figures 13, 14, and 16, respectively. ENMODS™ Rev 3.1 vicorpower.com Page 11 of 13 06/2015 800 927.9474 EN1xxx MECHANICAL DRAWINGS 0.50 ±0.02 12,7 ±0,5 2.20 55,9 1.76 44,7 0.23 (REF) 5,8 0.01 style 2 & 3 baseplates only (4X)*** 0.300 ±0.015 7,62 ±0,38 1 2 3 4 1.900 48,26 Pin CL 0.10 2,5 50,80 0.10 X 45˚ 2,5 CHAMFER 0.35 (2X) 8,8 (ALL MARKINGS THIS SURFACE) 0.300 ±0.015 7,62 ±0,38 2.000 0.49 12,4 0.12* 0.20** 3,1 5,1 ALUMINUM BASEPLATE 2.28 1.30 57,9 33,0 0.65 16,5 FULL R (6X) 0.130 3,30 9 7 6 0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03 0.700 17,78 1.000 25,40 1.400 35,56 Slotted 0.13 3,3 (6X) 5 0.400 10,16 FULL R (6X) (6X) 8 0.43 10,9 R 0.06 (3X) 1,5 2.20 55,9 (REF.) 0.54 (9X) Pin Style 1&S 13,7 (Short Pin) Use a 4-40 Screw (6X) Torque to: 5 in-lbs 0.57 N-m 0.62 (9X) Pin Style 2&N 15,7 (Long Pin) 0.71 (9X) Pin Style K 18,0 (Extra Long Pin) Threaded 4-40 UNC-2B (6X) * Style 1 baseplate only ** Style 2 & 3 baseplates *** Reserved for Vicor accessories Not for mounting CL Pin center line Thru Hole #30 Drill Thru (6X) (0.1285) FARM3 Function Label Neutral N EMI GND Signal Return SR Line L –Out – Enable EN Strap ST BUS OK BOK +Out + NOTES: 1. MATERIAL: BASE: 6000 SERIES ALUMINUM COVER: LCP, ALUMINUM 3003 H14 PINS: RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS PINS: TIN/LEAD 90/10 BRIGHT 2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC 3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION Pin No. 1 2 3 4 5 6 7 8 9 MiniHAM Function Label Neutral /+ In N /+ NC NC NC NC Line /– In L /– Line /– Out L /– NC NC NC NC NC NC Neutral /+ Out N /+ Figure 18a — Mechanical Diagram PCB THICKNESS 0.062 ±0.010 1,57 ±0,25 PLATED THRU HOLE DIA 1.790 45,47 0.06 R (4X) 1,5 INBOARD SOLDER MOUNT ONBOARD SOLDER MOUNT PIN STYLE 1 PIN STYLE 2 (7X) 0.094 ±0.003 2,39 ±0,08 0.094 ±0.003 2,39 ±0,08 (2X) 0.164 ±0.003 4,16 ±0,08 0.164 ±0.003 4,16 ±0,08 ALL MARKINGS THIS SURFACE 0.158 4,01 ALUMINUM BASEPLATE 1 2 3 4 1.584* 40,23 1.900* 48.26 48,26 9 8 7 6 5 0.400* 10,16 0.700* 17,78 0.195 4,95 1.000* 25,40 1.400* 35,56 0.43 10,9 * DENOTES ±0.003 TOL = ±0,08 0.53 13,5 Note: Pin styles S & N require use of ModuMate interconnection socketing systems. See SurfMate or InMate Design guides for PCB specifications. Figure 18b — PCB Mounting Specifications ENMODS™ Rev 3.1 vicorpower.com Page 12 of 13 06/2015 800 927.9474 EN1xxx Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Vicor’s Standard Terms and Conditions All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request. Product Warranty In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the “Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment and is not transferable. UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW) WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER MATTER. This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and operating safeguards. Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor's Intellectual Property Department. Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: [email protected] Technical Support: [email protected] ENMODS™ Rev 3.1 vicorpower.com Page 13 of 13 06/2015 800 927.9474