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Contents Series Prefix Description Page Rack and Panel Connectors BKAD/E/F ARINC 600 SGA DPXNE/NA MIL-C-81659 DPX Series ARINC 404 DPXA/DPXB/DPX*MA/DPX*ME (How to Order) DPX2/DPX2MA/DPX2ME (How to Order) DPX3/DPX3MA/DPX3ME/DPX4/DPX4MA/DPX4ME (How to Order) DPK Series MIL-C-83733 DPA Series DPGM/DPJM/DPJMB Series DPD/DPDMA/DPD2/DPD2MA Series Circular Connectors KJL/KJ/KJA MIL-C-38999 Series I, II, and III KPT/KPSE MIL-C-26482, Series 1 PV MIL-C-26482, Series 2 MS-E/F/R/ER MIL-C-5015 MS/CV345* MIL-C-5015 Rear Release MR Waterproof CA-A MIL-C-5015 Type MS-K, CA-KE, FRF/FVR/FRA/FVA Firewall Connectors KFS MIL-C-28840 CA-B, CA-COM, CGE Bayonet Coupling Microminiature Connectors • MICRO.050" Contact Spacing MDM Micro-D ® Metal Shell Connector Saver MDM-PCB Printed Circuit Board MDM-C/P Coaxial/Power MD Micro-D Plastic Shell MDB-PCB Printed Circuit Board MDB/Coaxial Coaxial MJS Microminiature Center Jackscrew MICRO-K Microminiature Circular MIK Plastic Shell - Screw Coupling MIKM Metal Shell - Screw Coupling MIKQ Metal Shell - Quick Disconnect MIKQP Plastic Shell - Quick Disconnect MT Microminiature Strip .100"/.075" MEB/MEBL Microminiature Edgeboard • CENTI .075" Contact Spacing 2D Double Density D 2DD Environmental Double Density D CDL Centi-D Loc CTA Strip Connectors .100"/.075' • NANO .025" Contact Spacing NT Strip Connectors NDM NANO-D Metal Shell NJS Center Jackscrew Fiber Optic Connectors Filter Connectors Special Application Connectors Hermetic Connectors Battery Connectors D Subminiature Connectors Standard MIL-Spec D Combo D ® Environmental Products Accessories Reference Contacts, Crimp-MIL-C-39029 Index 2-114 2-20 21-24 25-40 41-74 42 42 43 75-91 92-95 96-102 103-114 115-230 115-139 140-156 157-166 167-187 188-195 196-198 199-201 202-217 218-223 224-230 231-295 231-276 232-239 239 242-245 246 247-250, 255-257 251-252 253-254 258-262 263 264 265 265-266 267 268-271 272-276 277-290 278-282 283-285 286 287-290 291-295 292 293 294-295 296-303 304-326 327-331 327-328 329-331 332-385 331-343 344-357 358-366 367-385 386-392 386 387-392 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 1 ARINC 600 BKAD/E/F Low insertion force contacts. Both environmental and non- environmental versions. Polarizing posts that are removable from the mating face. Field replaceable inserts for size 22 and power contacts. Up to 800 size 22 contacts in one connector. Crimp, coax, power, printed circuit and wire wrappable post style contacts. Uses standard DPX crimp, insertion/extraction tooling. Waveguide connections available. BKAD/E BKAF Rear Release/Rear Removable Size 12, 16, 20, 22 Crimp Contacts Front Release/Front Removable Size 22 Solder Tail and Wrap Post Contacts BKAD/E connectors represent a major milestones in presenting a new rack and panel connector for support of the air transportation market. Several important design concerns have been addressed and solved in this new series. High mating forces of pluggable modules in a rack have been reduced by approximately two-thirds. This new connector is totally intermateable and intermountable with ARINC 600 connectors now in the field. The BKAF permits the user to easily replace a contact in case of problems, rather than disassemble the entire connector--it is available with size 22 contacts in wrap post or solder-tail versions. The system maintains the advantages of low insertion force technology incorporated in all ARINC 600 connectors. The low insertion force contacts are also interchangeable with the contacts used in the DPX series and permit retrofit of existing equipment. Pos-Aline Connector Construction Feature In the ARINC 600 connector series, Size 22 contacts are the only size that utilize this design feature. The hooded socket extends from its insulator while the pin contacts are shrouded by its front insulator. All other contacts used in this series employ standard contact design. The result is that the complement of contacts for the plug connectors will consist of pin contacts for size 22 and socket contacts for all others. The receptacle contacts will be just the reverse, socket contact for size 22 and pin contacts for the balance. Material Specifications BKAD BKAE BKAF Specifications Material Aluminum alloy Aluminum alloy Aluminum alloy QQ A-591/A380 Alodine 1200 Alodine 1200 Alodine 1200 MIL-C-5541 Finish Material Thermoset Thermoset Thermoset N/A Material Copper alloy Copper alloy Copper alloy QQ-C-533 Finish Gold over Nickel Gold over Nickel Gold over Nickel MIL-G-45204 Termination Crimp Crimp P.C./Wrap Post N/A Grommets/Seals Material N/A Silicone-based Elastomer N/A N/A O-Ring Material N/A Silicone-based Elastomer N/A N/A Shell & Waveguide Insulator Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 2 ARINC 600 BKAD/E/F How to Order BKA D 2 A234 M * 3 00 01 * F0 CONNECTOR SERIES CLASS SHELL SIZE CONNECTOR LAYOUT DESCRIPTION SIZE 1 COAX INSERT MODIFIER BOEING COAX MODIFIER SHELL STYLE CONNECTOR MOUNTING MODIFIER POLARIZING POSITION MODIFIER (Contact, Finish, Material) * = For Polarizing Position greater then 99, add third digit. CONNECTOR SERIES BKA (Per ARINC 600) CLASS D E - Non-environmental (rear release, crimp - F - C - S - T - contacts) Environmental (rear release, crimp contacts) Non-environmental (front release, solder and wrap post #22 contact, rear release all others) Same as E, except uses BKAD shells, and Less 0 rings on plug side. Environmental (0-ring is used to seal between connector shell and insulators) with rear release, crimp contacts. Non-environmental connector using filtered contacts (reference Cannon Phoenix) BOEING COAX MODIFIER Boeing Coax Code ITTC Code Plug Connector AA Blank No Coax Supplied No Coax Supplied AB B 349-0013-000 349-0014-000 AC C 349-0015-000 349-0016-000 AD D 349-0013-000 349-0017-000 349-0014-000 349-0002-000 AE E 349-0015-000 349-0018-000 349-0016-000 349-0004-000 AF F 349-0015-000 349-0017-000 349-0016-000 349-0002-000 ITTC Coax Contacts Supplied Receptacle Connector SHELL STYLE 3 - Plug (rack side) 4 - Receptacle (box side) CONNECTOR MOUNTING MODIFIER 00 01 - Standard design, .148 dia. holes With #6-32 ESNA (#12 NCFMA2-62) clinch nuts (see chart) SHELL SIZE 1 2 3 - Max. contact capacity - 125 - Max. contact capacity - 400 - Max. contact capacity - 800 CONNECTOR LAYOUT DESCRIPTION (See page 4) SIZE 1 COAX INSERT MODIFIER M - Connector contains modified 71W1 or 2W2 insert (four MTG screw hole locations and coaxial contact used in this insert are interchangeable between different manufacturers NOTE: A dash must be inserted whenever code does not apply. 02 03 08 - 09 - 16 - 17 - 23 - Number of Clinch Nuts Connector Size Plug 1 4 2 4 6 3 8 10 Receptacle 4 Size 1 receptacle only - less 3 printed circuit board mounting lugs With #4-40 ESNA (#22 NCFMA2-40) clinch nuts (see chart) Size 2 and 3 plug and receptacle only - with #4-40 ESNA (#22 NCFMA2-40) clinch nuts (all mounting holes) Size 2 and 3 plug and receptacle only - with #6-32 ESNA (#12 NCFMA2-62) clinch nuts (all mounting holes) Same as - 00 mounting modification except with nickel finished shells .0008 - .0012 thick with EMI grounding spring for plug shells and supplied with non-environmental inserts. Same as - 00 mounting modification except with nickel finished shells .0008 - .0012 thick with EMI grounding spring for plug shells and supplied with environmental inserts not potted into shell. With floating eyelets (.048 min. radial float) 4 corner holes per connector. Consult factory if other modifications are required Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 3 A R INC 600 B K A D/E /F How to Order (Continued) CONNECTOR LAYOUT DESCRIPTION Note: All layouts with "OPEN' insert cavity are not supplied with an insulator. If a Blank insert is required please consult factory. Three Digit Number Contained within the Shell Layout Indicates Total Number of Contacts Available (including Waveguide) Shell Cavity Identification Shell Size A B C 5W2 -T173 2 150 10T10 13W2 OPEN 234 2 150 71W1 13W2 709 OPEN A234 2 71W1 150 13W2 727 5W2 -246 2 120T2 120T2 6T6 Open 5W2 -248 2 121 121 6T6 60 OPEN 250 2 OPEN 150 100 60 60 5W2 250A 2 150 BLANK 100 2 OPEN OPEN 13W2 -251 2 Waveguide 150 100 -017 2 2W2 2W2 13W2 -300 2 150 150 OPEN -071 2 OPEN 71W1 OPEN -306 2 150 150 6T6 A071 2 71W1 OPEN OPEN -313 2 150 150 13W2 -085 2 Waveguide 71W1 13W2 -370 2 150 120T2 100 A085 2 71W1 Waveguide 13W2 -400 2 150 150 100 86M 2 2W2 71W1A 13W2 -021 3 4W4 4W4 13W2 BLANK OPEN OPEN -093 2 4W4 4W4 85 -026 3 OPEN OPEN 13W2 OPEN OPEN 13W2 -100 2 OPEN OPEN 100 -113 3 OPEN OPEN 100 OPEN OPEN 13W2 -137 2 121 10T10 6T6 -A113 3 OPEN OPEN 13W2 OPEN OPEN 100 -T141 2 120T2 10T10 13W2 -114 3 4W4 4W4 4W4 4W4 13W2 85 -142 2 71W1 71W1 OPEN -284 3 71W1 71W1 OPEN 71W1 71W1 OPEN -155 2 71W1 71W1 13W2 -310 3 71W1 71W1 13W2 71W1 71W1 13W2 155M 2 71W1A 71W1A 13W2 -330M 3 2W1 2W2 13W2 150 150 13W2 V155M 2 71W1B 71W1A 13W2 -A330M 3 150 150 13W2 2W2 2W2 13W2 158M 2 2W2 71W1A 85 -496 3 121 121 121 121 6T6 6T6 -A158M 2 2W2 71W1B 85 -600 3 150 150 OPEN 150 150 OPEN -163 2 OPEN 150 13W2 -626 3 150 150 13W2 150 150 13W2 A163 2 150 OPEN 13W2 -713 3 150 150 100 150 150 13W2 -164 2 150 Waveguide 13W2 A713 3 150 150 13W2 150 150 100 A164 2 Waveguide 150 13W2 -734 3 150 150 100 150 150 3W 165M 2 150 2W2 13W2 -764 3 150 150 64 150 150 100 -A165M 2 2W2 150 13W2 -800 3 150 150 100 150 150 100 -167 2 4W4 150 13W2 -269M 3 2W2 2W2 13W2 2W2 150 100 173M 2 2W2 71W1B 100 271C 3 4W4 4W4 13W2 BLANK 150 100 271M 3 2W2 2W2 13W2 4W4 150 100 -326 3 OPEN 150 13W2 OPEN 150 13W2 Shell Size A B -005 1 OPEN OPEN -060 1 OPEN 60 A060 1 60 OPEN -065 1 OPEN 60 A065 1 60 -120 1 60 -125 1 -013 C D E F Ref. ARINC Characteristic Shell Cavity Identification Connector Layout Connector Layout 708 D E F Ref. ARINC Characteristic 732 NOTE. ANY OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL IS AVAILABLE UPON REQUEST Layout included in the following ARINC configurations 702, 710, 711, 712, 714, 715, 716, 723. Layout included in the following ARINC configurations 707, 718 & 730. Layout included in the following ARINC configurations 701, 702, 703, 704, 705, 706, 724, 725. Layout included in the following ARINC configurations 701, 717, 726, 729. POLARIZING POSITION 01 thru 99 (per ARINC 600) Blank-Polarizing posts or keys not installed but supplied with connector MODIFIER (Contact, Finish, Material) Blank - Rear release, crimp, signal and power contacts supplied with connector (when applicable) FO Contacts not supplied with connector (FO not stamped on connector) FOO - Less contacts and waveguide (FOO not stamped on connector) SA Front release .025(0.63) D. x .150 (3.81) solder post and crimp, rear release power contacts (when applicable) supplied with connector SB Front release .025(0.63) D. x .250 (6.35) solder post and crimp, rear release power contacts (when applicable) supplied with connector SC - SD - WA - WB - Front release .025(0.63) D. x .375 (9.53) solder post and crimp, rear release power contacts (when applicable) supplied with connector Front release .025(0.63) D. x .500 (12.7) solder post and crimp, rear release power contacts (when applicable) supplied with connector Front release .025(0.63) Sq. x .250 (6.35) (1 wrap) wrap post and crimp, rear release power contacts (when applicable) supplied with connector Front release .025(0.63 Sq. x .375 (9.53) (2 wraps) wrap post and crimp, rear relase power contacts (when applicable) supplied with connector WC - WD - Front release .025(0.63) Sq. x 500 (12.7) (3 wraps) wrap post and crimp, rear release power contacts (when applicable) supplied with connector Front release .025 (0.64) Sq. x 641 (16.28) (3 wraps) wrap post and crimp, rear release power contacts (when applicable) supplied with connector NOTE: COAXIAL CONTACTS TO BE ORDERED SEPARATELY Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 4 ARINC 600 BKAD/E/F Shell Dimensions - Size 1 Plug BKAE SERIES 1.402 (35.61)MAX .205 (5.21)* .195 (4.95) .130 (3.30) .120 (3.05) 1.110 (28.19) 1.090 (27.69) 1.195 (30.35)MAX .655 (16.64) .645 (16.38) .385 (9.78) MAX BKAD SERIES 1.102 (27.99) MAX .125 (3.18)* .105 (2.67) .5.465 (138.81) 5.455 (138.56) .148 +_ .003 (3.76 +_ 0.08)DIA 4 PLCS MTG HOLES 1.150(29.21)MIN .653 (16.59) .647 (16.43) A .180 (4.57) .166 (4.22) D 4 PL A 6.995 MAX (177.67) 3.825 (97.16) 3.815 (96.90) .135 (3.43)* .115 (2.92) B 6.355 (161.42) 6.345 (161.16) B 6.500 MAX (165.10) 6.645 (168.78) 6.629 (168.38) 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) 1.303 (33.10) .030 (.76)R MAX 4 PL C .479 (12.17) .469 (11.91) .250 (6.35) MAX .135 (3.43) .125 (3.18) .188 (4.78) .184 (4.67) .575 (14.60) .565 (14.35) BKAD SERIES 1.198 (30.43) MAX BKAE SERIES 1.550 (39.37) MAX .705 (17.91) .695 (17.65) Retainer Plate .030 R MAX (.76) 4 PL .120 R MAX (3.05) 4 PL .6.515 MIN (165.48) 6.353 (161.37) 6.347 (161.21) C .620MIN (15.75) .830 (21.08) .820 (20.83) 6.890 (175.01) MIN 3.85 (9.78) 3.75 (9.52) .608 MAX (15.44) .191 (4.85) 189 (4.80) 3 PL Size 1 Plug Panel Cutout * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Receptacle BKAE SERIES 1.531 (38.89) MAX BKAD/BKAF SERIES 1.221 (31.01) MAX .205 (5.21)* .195 (4.95) 1.010 (25.65) .990 (25.15) .130 (3.30) .120 (3.05) .148 +_ .003 (3.76 +_ 0.08)DIA 4 PLCS MTG HOLES .135 (3.43)* .115 (2.92) B 7.455 MAX (189.36) 6.355 (161.42) 6.345 (161.16) 3.825 (97.16) 3.815 (96.90) .030 R (.76) MAX 2 PL 6.870 (174.50) MIN 6.627 (168.33) 6.607 (167.82) 6.353 (161.37) 6.347 (161.21) B 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) 1.303 (33.10) .287 R (7.29) MAX 4 PL .240 (6.10) MAX C C .810 (20.57) .800 (20.32) .191 (4.85) 2 PL .189 (4.80) A A 5.465 (138.81) 5.455 (138.56) .240 (6.10)MAX .655 (16.64) .645 (16.38) .125 (3.18)* .105 (2.67) .135 (3.43) .125 (3.18) .575 (14.60) .565 (14.35) BKAD/BKAF SERIES 1.317 (33.45) MAX .188 (4.78) .184 (4.67) BKAE SERIES 1.670 (42.42) .705 (17.91) .695 (17.65) Retainer Plate Size 1 Receptacle .120 R (3.05) MAX 4 PL .180 (4.57) .166 (4.22) D 4 PL 3.65 (9.27) 3.55 (9.02) .930 (23.62) MIN .653 (16.59) .647 (16.43) Panel Cutout *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 5 ARINC 600 BKAD/E/F Shell Dimensions - Size 2 Plug 1.810 (45.97) 1.790 (45.47) 1.431 (36.35) 1.421 (36.09) BKAE SERIES 1.402 (35.61) MAX .130 (3.30) .120 (3.05) .655 (16.64) .645 (16.38) 1.195 MAX (30.35) .148 +_ 003 (3.76 + _ 0.08) DIA 10 PLCS MTG HOLES BKAD SERIES 1.102 (27.99) MAX 260 (6 60)* 250 (6 35) 653 (16.59) 647 (16.43) 191 (4.85) 189 (4.80) 3PL .070 (1.78)* .050 (1.27) 030 (.76) R MAX 4 PL A A 5.355 (136.02) 5.345 (135.76) 030 R (.76) MAX 4 PL 6.360 (161.54) 6.340 (161.04) 135 (3.43)* 115 (2.92) B 6 995 MAX (177.67) B 3 770 (95.76) 3 760 (95.50) 6.500 MAX (165.10) 6.353 (161.37) 6.347 161.21 6.645 (168.78) 6.629 (168.38) 120 R (3.05) MAX 4 PL 2 004 (50.90) 1 994 (50.65) 1 258 (31.95) 1 248 (31.70) 2.135 (54.23) 2.125 (53.98) .620 MIN (15.75) C 188(4.78) 184(4.67) BKAD SERIES 1.198 (30.43) MAX BKAE SERIES 11550 (39.37) MAX 1 415 (35.94) 1 405 (35.69) Retainer Plate .180 (4.57) 166 D (4.22) 8 PL C 168 (4.27) 158 (4.01) .865 (21.97) .855 (21.72) 6.515 MIN (165.48) 6.890 (175.01) MIN .608 MAX (15.44) 1.429 (36.30) 1.423 (36.14) 1.850 MIN (46.99) 385 (9.78) 375 (9.52) Size 2 Plug 250 MAX (6.35) Panel Cutout * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Receptacle 1.810 (45.97) 1.790 (45.47) BKAE SERIES 1.531 (38.89) MAX 1.431 (36.35) 1.421 (36.09) BKAD/BKAF SERIES 1.221 (31.01)MAX .655 (16.64) .645 (16.38) 130 (3.30 .120 (3.05) .148 .003 (3.76 +_ 0.08) DIA. 10 PLCS MTG HOLES 260 (6.60)* 250 (6.35) 1.530 (38.86) MIN 191 (4.85) 189 (4.80) 2 PL .070 (1.78)* .050 (1.27) 240 (6.10) MAX 030 R (76) MAX 2 PL A A 5.335 (136.02) 5.345 (135.76) 6.975 MAX (177.16) .135 (3.43)* .115 (2.92) 6.360 (161.54 6.340 (161.04 B B 6.870 (174.50) MIN 6.353 (161.37) 6.347 (161.21) .180 (4.57) .166 D (4.22) 10 PL 1.429 (36.30) 1.423 (36.14) 3 PL 3.770 (95.76) 3.760 (95.50) .260 (6.60) .230 (5.84) 2 PL 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) 1.258 (31.95) 1.248 (31.70) .865 (21.97) .855 (21.72) C 2.135 (54.23) 2.125 (53.98) C .168 (4.27) .158 (4.01) 1.415 (35.94) 1.405 (35.69) Retainer Plate 2.780 (70.61) MAX BKAD/BKAF SERIES 1.317 (33.45) BKAE SERIES 1.670 (42.42) .188 (4.78) .184 (4.67) Size 2 Receptacle 2.200 (55.88) MIN .120 R (3.05) MAX 4 PL 2.133 (54.18) 2.127 (54.03) .365 (9.27) .355 (9.02) .240 MAX (6.10) .287 R (7.29) MAX 8 PL .653 (16.59) .647 (16.43) 2 PLC Panel Cutout *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 6 ARINC 600 BKAD/E/F Shell Dimensions - Size 3 Plug 3.275 (83.18) 3.245 (82.42) BKAE SERIES 1.402 (35.61) MAX 2.891 (73.43) 2.881 (73.18) 1.150 MAX (29.21) .130 (3.50) .120 (3.05) .260 (6.60)* .250 (6.35) 1.955 (49.66) 1.945 (49.40) BKAD SERIES 1.102 (27.99) MAX .655 (16.64) .645 (16.38) .148 +_ .003 DIA. (3.76 +_ 0.08) 14 PLCS MTG HOLES .070 (1.78)* .060 (1.52) 3.310 MIN (84.07) 1.953 (49.61) 1.947 (49.45) .030 (.76)R MAX 4 PL 5.355 (136.02) 5.345 (135.76) .030 R MAX (.76) 4 PL 6.355 (161.42) 6.345 (161.16) .135 (3.43)* .115 (2.92) 6.500 (165.10) MAX 6.645 (168.78) 6.629 (168.38) 6.353 (161.37) 6.347 (161.21) .120 R MAX (3.05) 4 PL 6.515 MIN (165.48) 6.995 MAX (177.67) .590 MAX (14.99) 2.004 (50.90) 1.994 (50.65) 620 MIN (15.75) 1.258 (31.95) 1.248 (31.70) .385 (9.78) .375 (.952) 2.135 (54.23) 2.125 (53.98) .180 (4.57) D .250 .166 (4.22) (6.35) MAX 12 PL .653 (16.59) .647 (16.43) 3.770 (95.76) 3.760 (95.50) 1.68 (4.27) .158 (4.01) .890 (22.61) .870 (22.10) .188 (4.78) .184 (4.67) BKAD SERIES 1.198 (30.43) MAX. 1.252 (31.80) 1.242 (31.55) 1.440 (36.58) 1.430 (36.32) BKAE SERIES 1.550 (39.37) MAX .191 (4.85) .189 (4.80) 3 PL .2.889 (73.38) 2.883 (73.23) 2.712 (68.88) 2.702 (68.63) 2.875 (73.02) 2.865 (72.77) Retainer Plate Size 3 Plug Panel Cutout * This dimension indicates distance form centerline of retaining screw to the centerline of first contact cavity. For furter information, refer to ARINC 600 specification or consult factory. Receptacle 3.275 (83.18) 3.245 (82.42) 2.891 (73.43) 2.881 (73.18) BKAE SERIES 1.531 (38.89) MAX 1.955 (49.66 1.945 (49.40) BKAD/BKAF SERIES 1.221 (31.01)MAX .130 (3.30) .120 (3.05) .260 (6.60)* .250 (6.35) 5.355 (136.02) 5.345 (135.76) 3.000 (76.20) MIN .148 +_ .003 DIA. (3.76 +_ 0.08) 14 PLCS MTG HOLES .655 (16.64) .645 (16.38) 6.355 (161.42) 6.345 (161.16) .135 (3.43)* .115 (2.92) 6.627 (168.33) 6.607 (167.82) 6.975 MAX (177.16) 2.004 (50.90) 1.994 (50.65) 2.875 (73.02) 2.865 (72.77) .180 (4.57) .166 (4.22) 14 PL 2.133 (54.18) 2.127 (54.03) 3.770 (95.76) 3.760 (95.50) 1.440 (36.58) 1.430 (36.32) .030 R MAX (.76) 2 PL .120 R MAX (3.05) 4.PL 2.780 (70.61) MAX 2.135 (54.23) 2.125 (53.98) 1.258 (31.95) 1.248 (31.70) .870 (22.10) .850 (21.59) 2.889 (73.38) 2.883 (73.23) 3 PL .287 R MAX (7.29) 8 PL .240 MAX (6.10) .070 (1.78)* .060 (1.52) 1.68 (4.27) .158 (4.01) .191 (4.85) .189 (4.80) 3 PL 1.252 (31.80) 1.242 (31.55) .188 (4.78) .184 (4.67) BKAD/BKAF SERIES 1.317 (33.45)MAX BKAE SERIES 1.670 (42.42 )MAX .365 (9.27) .355 (9.02) .960 (24.38) .930 (23.62) 2 PL D 6.870 (174.50) MIN 2.20 (55.88) MIN .240 (6.10) MAX. 1.953 (49.61) 2 PL 1.947 (49.45) .653 (16.59) 2 PL .647 (16.43) 2.712 (68.88) 2.702 (68.63) Retainer Plate Size 3 Plug Panel Cutout * This dimension indicates distance form centerline of retaining screw to the centerline of first contact cavity. For furter information, refer to ARINC 600 specification or consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 7 ARINC 600 BKAD/E/F Contact Arrangements - Shell Size 1 BKAD/BKAE (Plug Rear face shown) BKAF - Available Receptacle Shell Only (Front Release) Shell Cavity A or B A B Shell Cavity C C B 1 C Shell Cavity A or B D B C D 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 7 7 7 7 8 8 9 9 10 10 2 1 A 1 6 7 1T 11 11 12 12 13 13 14 14 15 15 C D 2 2 2 4 4 5 4 8 3 3 3 1 D 4 4 #12 8 2 9 9 10 10 3 5 11 11 6 12 12 7 13 13 8 14 14 9 15 10 60 60 #22 30T2 28 #22 2 #8 TWINAX/COAX (#8 Grounded to Shell) C 1 2T B B Shell Cavity C 5 15 B 40 40 #22 5W2 1 #12 2 #16 2 #5 COAX 4 C D 60 60 #22 5W2 1 #12 2 #16 2 #5 COAX ENGAGING END SURFACE WHITE ON RED TO INDICATE REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE REAR REMOVAL CONTACTS FRONT RELEASE FRONT REMOVAL CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Contact Arrangements - Shell Sizes 2 and 3 BKAD/BKAE (Plug Rear face shown) Shell Cavity C or F 1 2 1 3 4 3 2 3 2 7 6 2 8 7 9 4 5 5 1 5 8 4 1 6 10 9 14 15 20 11 6 5 6 21 13 22 12 23 24 4 3 6** 6 #8 24T4** 20 #20, 4 #8 13W2 4 #20, 4 #12, 3 #16 2 #5 COAX 6T6** 6 #8 (Metallic Insert) 1 6 A 7 12 1 2 2 1 1 2 3 3 2 2 13 18 19 24 25 29 30 34 B C D E F G H J K 3 B D E F G H J K B C D E F G H J K 4 4 3 3 4 5 5 4 4 5 6 6 5 5 7 7 6 6 8 8 7 7 51 56 52 57 53 54 58 55 59 B 1 34** 24 #20, 10 #18 C 59** 50 #22, 5 #16, 4 #12 C D 2 E 3 F G H 4 J K 5 85 80 #22, 4 #20, 1 #16 8 8 9 9 10 10 B C D E F G H J K 100 100 #22 **Pending ARINC release. NOTE: In layouts using #22 contacts mixed with any other contact size (20HD, 16, 12), the size #22 contact type (pin or socket) determines the insulator as a pin insert or a socket insert. REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE, REAR REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 8 ARINC 600 BKAD/E/F Contact Arrangements - Shell Sizes 2 and 3 BKAD/BKAE (Plug Rear face shown) Shell Cavity A,B,D,E 2W2 2 #1 COAX 49T2** 47 #20 2 #8 110** 100 #22 5 #12 & 5 #20 4W4 4 Modified #1 COAX (Metallic Insert) 10T10** 10 #8 TRIAX/COAX (#8 Grounded to Shell) (Metallic Insert) 24** 24 #12 60** 60 #20 71W1 70 #22 1 #1 COAX 71W1B 70 #22 1 #1 COAX 150 150 #22 120T2 ** 118 #22 2 #8 TWINAX/COAX (#8 Grounded to Shell) 121** 110 #22 5 #16 6 #20 ** Pending ARINC release. REAR SURFACE WHITE ON BLUE TO INDICATE REAR RELEASE. REAR REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contact Cavity Location and Contact Cavity Identification refer to ARINC 600 or consult factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 9 ARINC 600 BKAD/E/F Contact Arrangements - Shell Sizes 2 and 3 BKAF - Available Receptacle Shell ONLY (Front Release) SHELL CAVITY A, B, D, E, 71W1 70 #22 71W1B 70 #22 10T10** 10 #8 121F** 110 #22 6 #20 5 #16 150 150 #22 ENGAGING END SURFACE WHITE ON RED TO INDICATE FRONT RELEASE FRONT REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS BKAF - Available Receptacle Shell ONLY (Front Release) SHELL CAVITY C, F 6T6** 6 #8 13W2 4 #20 3 #16 4 #12 2 #5 COAX 100 100 #22 ** Pending ARINC release. NOTE #22 CONTACTS ARE SOCKETS, 20HD,16, 12 ARE PIN CONTACTS. ENGAGING END SURFACE WHITE ON RED TO INDICATE FRONT RELEASE, FRONT REMOVAL CONTACTS FOR INSERTS CONTAINING STANDARD SIGNAL & POWER CONTACTS (For Contacts Cavity Location and Contact Cavity Identification refer to ARINC 600 or Consult Factory) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 10 ARINC 600 BKAD/E/F Waveguide Connections WAVEGUIDE DETAIL SHOWN FULLY ENGAGED -E- -A- NO ENGAGEMENT 1.255 (31.88) 1.370 (34.80) 1.310 (33.27) .522 (13.26 FULLY .488 (12.40) ENGAGED CONN. PLUG CONN. RECEPTACLE 1.416 / 1.404 (35.97) / (35.61) 1.091 / 1.079 (27.71) / (27.41) 4 #8-32 UNC-2B THRU HOLES INSULATOR AND WAVEGUIDE RETAINING PLATE 2.810 (71.37) 2.690 (68.33) Plug Receptacle Polarization (Engaging End) BKA*1 BKA*2 BKA*3 CENTER POST CENTER POST CENTER POST CENTER POST CENTER POST CENTER POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST LEFT POST LEFT POST LEFT POST LEFT POST LEFT POST LEFT POST PLUG RECEPTACLE PLUG RECEPTACLE PLUG RECEPTACLE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 11 ARINC 600 BKAD/E/F Polarizing Positions POST KEY Kit P/N 320-1067-000 Kit P/N 320-1067-003 Plug Shell Position Left Post Center Post Right Post 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 21 22 23 24 25 3 4 5 6 1 26 27 28 29 30 31 32 33 34 35 Receptacle Shell Position Left Post Center Post Right Post Position Left Post Center Post Right Post 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 4 4 4 4 3 96 97 98 99 100 6 1 2 3 4 3 3 3 3 3 4 3 3 3 3 171 172 173 174 175 3 4 5 6 1 5 5 5 5 5 3 3 3 3 2 21 22 23 24 25 1 1 1 1 2 4 4 4 4 4 2 1 6 5 4 96 97 98 99 100 1 2 2 2 2 2 3 4 5 6 1 2 3 4 5 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 2 2 2 2 2 101 102 103 104 105 106 107 108 109 110 5 6 1 2 3 4 5 6 1 2 3 3 3 3 3 3 3 3 4 4 3 3 2 2 2 2 2 2 1 1 176 177 178 179 180 181 182 183 184 185 2 3 4 5 6 1 2 3 4 5 5 5 5 5 5 6 6 6 6 6 2 2 2 2 2 1 1 1 1 1 26 27 28 29 30 31 32 33 34 35 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 3 2 1 6 5 4 3 2 1 6 101 102 103 104 105 106 107 108 109 110 36 37 38 39 40 6 1 2 3 4 1 2 2 2 2 2 1 1 1 1 111 112 113 114 115 3 4 5 6 1 4 4 4 4 4 1 1 1 1 6 186 187 188 189 190 6 1 2 3 4 6 6 6 6 6 1 6 6 6 6 36 37 38 39 40 3 4 4 4 4 4 3 3 3 3 5 4 3 2 1 41 42 43 44 45 46 47 48 49 50 5 6 1 2 3 4 5 6 1 2 2 2 2 2 2 2 2 2 2 2 1 1 6 6 6 6 6 6 5 5 116 117 118 119 120 121 122 123 124 125 2 3 4 5 6 1 2 3 4 5 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 5 5 5 5 5 191 192 193 194 195 196 197 198 199 200 5 6 1 2 3 4 5 6 1 2 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 4 4 41 42 43 44 45 46 47 48 49 50 4 4 5 5 5 5 5 5 6 6 3 3 3 3 3 3 3 3 3 3 51 52 53 54 55 3 4 5 6 1 2 2 2 2 2 5 5 5 5 4 126 127 128 129 130 6 1 2 3 4 4 4 4 4 4 5 4 4 4 4 201 202 203 204 205 3 4 5 6 1 6 6 6 6 6 4 4 4 4 3 51 52 53 54 55 6 6 6 6 1 56 57 58 59 60 61 62 63 64 65 2 3 4 5 6 1 2 3 4 5 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 3 3 3 3 3 131 132 133 134 135 136 137 138 139 140 5 6 1 2 3 4 5 6 1 2 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 2 2 206 207 208 209 210 211 212 213 214 215 2 3 4 5 6 1 2 3 4 5 6 6 6 6 6 6 6 6 6 6 3 3 3 3 3 2 2 2 2 2 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 6 1 2 3 4 2 2 2 2 2 3 2 2 2 2 141 142 143 144 145 3 4 5 6 1 4 4 4 4 5 2 2 2 2 1 216 6 6 2 71 72 73 74 75 5 6 1 2 3 2 2 3 3 3 2 2 1 1 1 146 147 148 149 150 2 3 4 5 6 5 5 5 5 5 1 1 1 1 1 1 2 3 Left Post Right Post Position Left Post Center Post Right Post 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 2 2 2 2 5 4 3 2 1 171 172 173 174 175 2 2 2 2 3 6 6 6 6 6 2 1 6 5 4 2 2 3 3 3 3 3 3 4 4 2 2 2 2 2 2 2 2 1 1 6 5 4 3 2 1 6 5 4 3 176 177 178 179 180 181 182 183 184 185 3 3 3 3 3 4 4 4 4 4 6 6 6 6 6 5 5 5 5 5 3 2 1 6 5 4 3 2 1 6 111 112 113 114 115 4 4 4 4 5 1 1 1 1 1 2 1 6 5 4 186 187 188 189 190 4 5 5 5 5 5 5 5 5 5 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 116 117 118 119 120 121 122 123 124 125 5 5 5 5 5 6 6 6 6 6 1 1 1 1 1 1 1 1 1 1 3 2 1 6 5 4 3 2 1 6 191 192 193 194 195 196 197 198 199 200 5 5 6 6 6 6 6 6 1 1 5 5 5 5 5 5 5 5 5 5 6 5 4 3 2 1 6 5 4 3 3 3 3 3 3 2 1 6 5 4 126 127 128 129 130 6 1 1 1 1 1 1 1 1 1 5 4 3 2 1 201 202 203 204 205 1 1 1 1 2 5 5 5 5 5 2 1 6 5 4 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 2 1 6 5 4 3 2 1 6 131 132 133 134 135 136 137 138 139 140 1 1 2 2 2 2 2 2 3 3 1 1 1 1 1 1 1 1 1 1 6 5 4 3 2 1 6 5 4 3 206 207 208 209 210 211 212 213 214 215 2 2 2 2 2 3 3 3 3 3 5 5 5 5 5 5 5 5 5 5 3 2 1 6 5 4 3 2 1 6 66 67 68 69 70 2 3 3 3 3 3 3 3 3 3 5 4 3 2 1 141 142 143 144 145 3 3 3 3 4 1 1 1 1 6 2 1 6 5 4 216 3 5 5 71 72 73 74 75 3 3 4 4 4 3 3 2 2 2 6 5 4 3 2 146 147 148 149 150 4 4 4 4 4 6 6 6 6 6 3 2 1 6 5 Position 4 Center Post 5 Position Left Post Center Post Right Post 6 Dark area represents post Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 12 ARINC 600 BKAD/E/F Contact and Termination Tooling Data BKA* (LIF) Crimp Contacts Contact Size and Part Numbers Part Numbers Crimp Tooling Tool P/N MIL Spec. ITT Cannon Selector# Insertion/Extraction Tooling Locator P/N Mil Spec. ITT Cannon 3 3 4 M22520 /2-23 995-0002015 M81969 /1-01 M22520 995-0001/2-01 584 6 7 M22520 /2-08 995-0001604 M81969 /1-02 - - Used in Plug 031-1303-000 M22520 995-0001/1-01 585 4 5 6 M22520 /1-02 995-0001736 M81969 /1-03 - Used in Plug 031-1308-000 M22520 995-0001/1-01 585 7 8 M22520 /1-11 995-0002027 M81969 /14-04 - Size Pin Socket 2222 Used in Plug 030-2259-000 Used in Recep. 031-1287-000 M22520 995-0001/2-01 584 Used in Recep 2020HD 030-2273-000 Used in Plug 031-1302-000 1616 Used in Recep 030-2280-000 1212 Used in Recep 030-2286-000 Wire Size ITT Cannon MIL Spec. Insertion Extraction Insul AWG Dia. Max Ins./Ext. CIT-DPXMA-22-1 CET-DPXMA-22 980-0004-804 Metal Metal Metal Tip 070256-0000 070317-0000 Strip Length 26 24 22 .054 (1.4) .130/.110 (3.3)/(2.8) 980-0004-805 Metal Tip 22 20 .071 (1.8) .167/.147 (4.2)/(3.7) CET 16-9 Plastic 980-0004-806 Metal Tip 20 18 16 .103 (2.6) .207/.230 (6.9)/(5.8) CET 12-4 Plastic CIET-12 Plastic 14 12 .135 (3.4) .270/.230 (6.9)/(5.8) BKA* Thermocouple Contacts Contact Size and Part Numbers Part Number Size Pin Socket 2222 Alumel Used in Plug 030-1975-009 Used in Recep. 031-1113-009 Used in Plug 2222 Chromel 030-1975-010 Used in Recep. 031-1113-010 Crimp Tooling Tool P/N MIL Spec. ITT Cannon Selector# M22520 /2-01 995-0001 584 3 3 4 Insertion/Extraction Tooling Locator P/N Mil Spec. ITT Cannon M22520 /2-23 995-0002015 Wire Size ITT Cannon MIL Spec. Insertion M81969 /1-01 Extraction Insul AWG Dia. Max Ins./Ext. CIT-DPXMA-22-1 CET-DPXMA-22 980-0004-804 Metal Metal Metal Tip 070256-0000 070317-0000 26 24 22 .054 (1.4) Strip Length .130/.110 (3.3)/(2.8) BKAF-ARINC 600 Size 22 Wrap Post Socket Contacts With .025(6.35) Square Wire-Wrappable Tails-Receptacle Only. The new low insertion force, front-insertable, front-removable #22 socket contacts with .025(6.35) square wire wrappable tails are now available for use in the BKAF non-enviornmental receptacle version only. These contacts can be sold separately or they can be supplied with a connector (see How to Order). Use part numbers shown in the table on the right when ordering separately. Contact Mod. Part Number Number of Wraps WA 031-1351-000 1 Min. Post Extension Extraction Tool .250 (6.35) WB 031-1351-001 2 .375 (9.52) WC 031-1351-002 3 .500 (12.70) WD 031-1351-003 3 .641 (16.28) CET-BKAF 22S BKAF Printed Circuit Solder Post Socket Contacts Size 22 with .025(6.35) Dia. Printed Circuit Tails-Receptacle Only. The new low insertion force, front-insertable, front-removable #22 socket contacts with .025(6.35) dia., PC tails are now availble for use in the BKAF non-environmental receptacle version only. These contacts can be sold separately or they can be supplied with a connector (see How to Order). Use part numbers shown in the table on the right when ordering separately. Contact Mod. Part Number SA 031-1352-000 .150 (3.81) BKAD/F Solder Post, Power Pin Contacts (Captive)-Receptacle Only. Contacts are captivated between two unbonded insulator halves. Min. Post Extension Extraction Tool SB 031-1352-001 .250 (6.35) SC 031-1351-002 .375 (9.52) SD 031-1352-003 .500 (12.70) Contact Size 2D HD Part Number Post Dia. 030-2358-000 .032 (0.81) .150 (3.81) 16 030-2357-000 .050 (1.27) .150 (3.81) 12 030-2356-000 .081 (2.06) .150 (3.81) CET-BKAF 22S Min. Post Extenstion* *Consult facotry for other available lengths BKAF Solder Post Pin Contact Front Release Post Dia. Min. Post Extension Contact Size Part Number 20HD 030-3287-000 .030 (0.76) .300* (7.62) Extraction Tool 317-1798-00 16HD 030-3287-001 .050 (1.27) .300* (7.62) 317-1798-02 12HD 030-3287-002 .081 (2.06) .300* (7.62) 317-1798-02 *Applies to BKAF 13W2 and 5W2 inserts only Front Release Pin Contacts Size 20 and 16 Contact Size Part Number PC Tail Dia. 20 030-3296-001 .034 (0.86)/.030 (0.76) .260 (6.60) 20 030-3296-002 .034 (0.86)/.030 (0.76) .385 (9.78) 16 030-3297-001 .052 (1.32)/.048 (1.22) .260 (6.60) 16 030-3297-002 .052 (1.32)/.048 (1.22) .385 (9.78) 16 030-3297-005 .052 (1.32)/.048 (1.22) .300 (7.62) 20 030-3296-004 .034 (0.86)/.030 (0.76) .300 (7.62) Min. Post Extension Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 13 ARINC 600 Rack and Panel Connectors BKAD/E/F Size 5 Coax Contact (Rear insertable/removable) Crimp Center Contact-Conforming to ARINC 600 Crimp Tooling Center Contact Part Number Outer Shell Tool Locator Cable Accommodation Pin (Receptacle Connector) Socket (Plug Connector) MIL Spec ITT Cannnon RG-58C/U BA-5903 (BG) 349-0014-000 349-0013-000 M22520/2-01 5021K1011 (Raychem) 349-0016-000 349-0015-000 RG-223 349-1060-100 MIL STD ITT Cannon Daniels ITT Cannon Frame Jaw Complete Tool Extraction Tool 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 CET-C8 M22520/2-01 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 CET-C8 CET-C8 349-1059-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/5-01 M22520/5-45B CCT-HX3-156 RG-400 - 349-1003-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/10-01 M22520/10-23 - CET-C8 RG-316 - 349-1004-000 M22250/2-01 995-0001-584 K-345 995-0002-049 M22520/10-01 M22520/10-23 - CET-C8 Size 12 Shielded Contact (Rear insertable/removable) Crimp Tooling Center Contact Part Number Locator P/N Tool P/N Cable Accommodation Pin (Receptacle Connector) Socket (Plug Connector) MIL Spec ITT Cannon RG-196A/U 249-1767-000 - M22520/2-01 995-0001-584 K-182 995-0002-051 5071 (HW) 249-1767-001 - M22520/2-01 995-0001-584 K-182 RG-174/U - 249-1768-000 M22520/2-01 995-0001-584 BMS-1348 (BG) - 249-2203-000 M22520/2-01 995-0001-584 Outer Shell Tool MIL Std ITT Cannon Tool Jaw ITT Cannon MIL Spec M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 CET-12-4 Plastic 995-0002-051 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 CET-12-4 Plastic K-182 995-0002-051 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 CET-12-4 Plastic K-644 995-0002-050 M22520/1-01 M22520/10-05A 995-0001-071 M81969/28-02 CET-12-4 Plastic Daniels Frame ITT Cannon Size 1 Modified Coaxial Contacts (4W4 Layout Only) Plug Connector Replacement Termination Kits Coax Cable Accommodation Part Number Style Solder Type CrimpType RG214 349-1043-001 Straight 320-1066-000 320-1066-016 AA-5886 349-1048-000 Straight 320-1066-002 320-1066-018 RG393 349-1051-000 Straight 320-1066-003 320-1066-019 ECS 311201 349-1046-000 Straight 320-1066-001 320-1066-017 AA-5887 349-1049-000 Straight 320-1066-004 320-1066-013 AA-5888 349-1050-000 Straight 320-1066-005 320-1066-014 RG142 349-1047-000 Straight 320-1066-006 320-1066-015 Various 349-1047-001 TNC Adapter - - Customer Use Drawings: All Coax contacts (except 349-1047-001) customer use drawing #349-0000-305 Crimp termination kits: Customer use drawing #320-0000-305 Solder termination kits: Customer use drawing #320-0000-304 Receptacle Connector Part Number Coax Style Replacement Termination Kits Solder Type CrimpType RG316 DS 349-1051-002 Straight 320-1066-008 N/A RG142 349-1044-000 Straight 320-1066-007 N/A Various 349-1042-000 SMA Adapter Cable Accommodation - - Customer Use Drawings: Coax contacts 349-1051-002 and 349-1044-000 are located on cusomter use drawing #349-0000-304 Coax contacts 349-1042-000 is located on cusomter use drawing #320-1042-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 14 ARINC 600 Rack and Panel Connectors BKAD/E/F Sizes 1 Coax Contacts (71W1 layout only) Same standard coax contacts as used in ITT Cannon's DPX (ARINC 404) connector series. Receptacle Connector Cable Accommodation RG-9/U RG-214/U Coax Part Number Replacement Coax Termination Kit Style 249-1521-000 249-1521-002 - 249-2201-000 NSA 935354 NSA 935355 RG-55/U RG-58/U RG-142/U RG-400/U 249-1554-000 RG-58/U RG-142/U RG-225/U 249-1604-001 RG-402/U UT-141 249-1604-002 RG-402/U UT-141 SMA Jack Termination Replacement Coax Body Assembly 021-0144-000 Straight 249-1554-002 021-0144-003 90˚ 249-1604-003 021-0144-006 249-5027-008 Straight 249-5027-016 021-0144-001 249-5027-017 Straight Coax Part Number Style - - Plug Connector Cable Accommodation RG-9/U Replacement Coax Termination Kit Replacement Coax Body Assembly 249-1522-000 249-1522-002 - 249-2202-000 021-0144-004 320-0051-000 021-0144-011 NSA 935354 NSA 935355 RG-58/U RG-142/U 249-1882-000 RG-402/U 249-1885-002 RG-214/U 249-5123-000 RG-115/U 249-5123-001 Straight Straight 249-5027-013 Straight 021-0144-008 249-5027-015 Sizes 1 Coax Contacts (To be used with connectors containing 71W1A, 71W1B and 2W2 insert modifier-"M") Designed to be interchangeable with contacts made by other manufacturers. Receptacle Connector Cable Accommodation Part Number Plug Connector Style RG-142B/U 349-0021-000 Right Angle RG-402/U UT-141 349-0022-000 Right Angle SMA Jack Termination 349-0023-000 Straight RG-214/U RG-393/U BA-6903 (BG) 349-0002-000 Straight 5012H3012 (Raychem) 349-0004-000 Straight RG-142B/U 349-0006-000 RG-402/U UT-141 349-0008-000 Straight Straight Standard Size 1 Part Number Modular Size 1 Part Number RG-214/U 349-0017-000 349-1053-003 RG-393/U 349-0017-000 - - BA-6903 349-0017-000 349-1053-007 320-1066-003 5012H3012 (Raychem) 349-0018-000 - - Straight RG-142B/U 349-0005-000 349-1053-006 320-1066-006 Straight RG-402/U UT-141 349-0007-000 - - Straight AA-5888 - 349-1053-008 320-1066-005 Straight ECS-310801 - 349-1053-005 - Straight AA-5886 - 349-1053-004 320-1066-002 Straight BSX-7004-502 - 349-1053-003 - Straight ECS-311201 - 349-1053-002 320-1066-001 Straight AA-5887 - 349-1053-001 320-1066-004 Straight Adam Russell PC-38 - 349-1053-000 - Straight Cable Accommodation Termination Kit for Modular Size 1 Coax Style 320-1066-000 Straight Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 15 ARINC 600 Rack and Panel Connectors BKAD/E/F Size 8 Coaxial Contacts Plug Connector **Termination Contact Type Socket Part Number Short Long Crimp RR-RR 349-1087-000 - - X Adams-Russell Co. Inc. FC11Z 349-1087-001 - - X Adams-Russell Co. Inc. FC14Z Short Long Crimp RR-RR 349-1084-000 - X X 349-1084-001 X - X 349-1084-002 - X X 349-1084-003 X - X 349-1086-000 - X X Adams-Russell Co. Inc. FC11Z 349-1086-001 - X X Adams-Russell Co. Inc. FC14Z *Engagement Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) RF Cable Number Receptacle Connector Contact Type Socket Part Number **Termination *Engagement Crimp FR-RR FR-FR .250 (6.35) Solder .375 (9.52) RF Cable Number Size 8 Twinax Contacts Plug Connector **Termination Contact Type Socket Part Number Short Long Crimp RR-RR 349-1006-000 - - X M17/176-00002 349-1081-000 - - X Tensolite Co. 24463/9 B017X-2 (LD) Long Crimp RR-RR *Engagement Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) RF Cable Number Receptacle Connector Contact Type Socket Part Number **Termination *Engagement Short Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) RF Cable Number M17/176-00002 X 349-1007-000 - - 349-1080-000 X - X 349-1080-001 - X X 349-1080-002 X - X 349-1080-003 - X X 349-1082-000 X - X Tensolite Co. 24463/9 B017X-2 (LD) 349-1082-001 - X X Tensolite Co. 24463/9 B017X-2 (LD) 349-1088-000 - X Tensolite Co. 24463/9 B017X-2 (LD) X Size 8 Ground Contacts Plug Connector Contact Type Socket Part Number 031-3300-000 **Termination *Engagement Short Long - - Crimp RR-RR Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) X Wire Size 8, 10 AWG Receptacle Connector Contact Type Socket Part Number **Termination *Engagement Short Long 030-3306-000 - X 030-3306-001 - X 030-3676-000 - - Crimp RR-RR Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) X 8, 10 AWG X X Wire Size 8, 10 AWG 8, 10 AWG * The electrical engagement of "Long" contacts is .150 (3.81) greater than the electrical engagement of "Short" contact. **RR-RR indicates rear release, rear removal. FR-RR indicates front release, rear removal. FR-FR indicates front release, front removal. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 16 ARINC 600 Rack and Panel Connectors BKAD/E/F Sealing Plugs-BKAE Environmental Connnectors Only P/N 225-0090-000 Material: Teflon (All others thermoplastic) B A Part Number Contact Size Color A B C 225-1013-000 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-0070-000 20 Red .085 (2.2) .065 (1.6) .469 (11.9) 225-0071-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 225-0072-000 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) B A C C Filler Plugs-BKAD Non-Environmental Connectors Only P/N 225-0099-000 Material: Teflon (All others thermoplastic) B A B A Part Number Contact Size Color B C 225-0094-000 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 225-0095-000 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0096-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) 225-0098-000 #5 Coax (Pin) White .275 (7.0) .251 (6.4) .450 (11.4) 225-0099-000 #5 and #9 Coax (Socket) White .275 (7.0) .251 (6.4) 1.061 (26.9) C C BKAF P/N 225-1058-000 (Size 22 - Black) (See Customer Use Drawing for details) A Cavity Reducer #5 Coax to #12 Contact Pin P/N 021-8756-000 Socket P/N 021-8757-000 Cavity reducers are available when additional circuits are required for siz 12 power contacts. These reducers, having the internal configuration of size 12 power contact, are inserted into the size 5 coaxial insulator cavity to create size 12 power contact cavity. Dust Caps Conductive dust caps protect against static electricity. Part Number Description Part Number Description BKAD 1-A&B-Receptacle BKAD 1-A & B-Plug 025-1155-001 025-1122-001 BKAD 1-C-Plug 025-1156-001 BKAD 1-C-Receptacle 025-1123-001 BKAD 2&3-A & B-Plug 025-1157-001 BKAD 2&3-A & B-Receptacle 025-1124-001 BKAD 2&3-C-Plug 025-1158-001 BKAD 2&3-C-Receptacle 025-1121-001 Note: Supplied as standard for BKA product line only. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 17 ARINC 600 Rack and Panel Connectors BKAD/E/F Replaceable Inserts Part Number Layout 2W2** A 4W4** 5W2 6 6T6 10T10 13W2 30T2 34 Class Pin Assembly BKAD 144-2944-000 Socket Assembly 144-2945-000 BKAE 144-2944-000 144-2945-000 BKAE 143-1156-001 143-1157-001 BKAD 177-1000-002 177-1001-004 BKAE 177-1000-002 177-1001-004 BKAD 143-1912-000 143-1913-000 BKAE 143-1912-001 143-1913-001 BKAF 143-1141-000 N/A BKAE 143-1154-001 143-1155-001 BKAD 228-1026-002 228-1012-003 BKAE 228-1026-001 228-1012-001 BKAF N/A 228-1015-001 BKAD 228-1027-002 N/A BKAE 228-1027-001 228-1014-002 BKAD 143-1908-000 143-1909-000 BKAE 143-1908-001 143-1909-001 BKAF 143-1142-000 N/A BKAD 143-1173-000 143-1174-000 BKAE 143-1173-001 143-1174-001 BKAD 143-1159-001 N/A BKAE 143-1097-005 143-1098-005 143-1172-001 40 BKAE 143-1171-001 59* BKAE 143-1167-001 143-1170-001 60-#20** BKAE 143-3714-003 143-3715-003 BKAD 143-1910-000 143-1911-000 BKAE 143-1910-001 143-1911-001 BKAF N/A 143-2065-000 BKAD 143-1958-000 143-1960-000 BKAE 143-1958-002 143-1960-002 BKAF N/A 143-2090-000 BKAD 143-2085-001 143-2086-001 BKAE 143-2085-000 143-2086-000 BKAF N/A 143-2066-000 BKAD 143-1113-000 143-1111-000 BKAE 143-114-000 143-1112-000 60-#22** 71W1 71W1A* 71W1B 85 100 110 120T2 121 150 BKAF N/A 143-1118-000 BKAD 143-3877-000 143-3878-000 BKAE 143-3879-000 143-3880-000 BKAF N/A 143-1178-000 BKAD 143-2015-000 143-2016-000 BKAE 143-2015-001 143-2016-001 BKAF N/A 143-2067-000 BKAE 143-1182-000 143-1183-000 BKAD N/A 143-1166-002 BKAE 143-1165-001 143-1166-001 BKAF N/A 143-1177-000 BKAD 143-1150-002 143-1158-002 BKAE 143-1150-001 143-1158-001 BKAD 143-1906-000 143-1907-000 BKAE 143-1906-001 143-1907-001 BKAF N/A 143-2068-000 Consult factory for Insert Part Numbers not listed. *Modified 71W1 insert to be used with connectors containing 71W1 insert modifier "M" **"Pin Inserts' accept receptacle coax contacts. "Socket Inserts" accept plug coax contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 18 A R INC 600 R ack and Panel Connectors B K A D/E /F Cross Reference-Part Number/Customer-Use Drawing COMPONENT PART NUMBER CUSTOMER USE DRAWING NUMBER COMPONENT PART NUMBER CUSTOMER USE DRAWING NUMBER COMPONENT PART NUMBER CUSTOMER USE DRAWING NUMBER 143-1908-000 Contacts 143-1908-001 030-1975-009 030-1975-009 143-1909-000 030-1975-010 030-1975-010 143-1909-001 030-2259-000 030-2259-000 030-2273-000 030-2273-000 030-2280-000 030-2280-000 143-1911-000 030-2286-000 030-2286-000 143-1911-001 143-1910-000 143-1910-001 030-2356-000 030-2356-000 030-2357-000 030-2357-000 030-2358-000 030-2358-000 143-1913-000 031-1113-009 031-1113-009 143-1913-001 143-1912-001 031-1113-010 031-1113-010 031-1287-000 031-1302-000 031-1302-000 143-1960-000 031-1303-000 031-1303-000 143-1960-002 031-1308-000 031-1308-000 143-2015-000 031-1351-001 143-1958-002 143-2016-001 031-1351-003 143-2065-000 031-1252-000 143-2066-000 031-0000-344 143-0000-079 Replacement Coax Termination Kit 249-1521-002 249-1521-002 249-1522-009 249-1522-010 249-1522-010 249-1522-010 249-1554-002 249-1554-002 249-1604-003 249-1604-003 249-1604-004 249-1604-004 249-2201-000 249-1521-002 249-2202-000 249-1522-010 249-5027-013 249-5027-013 249-5027-015 249-5027-007 249-5027-016 249-5027-016 320-0051-000 1250Y 320-1066-000 320-1066-001 320-1066-002 143-0000-078 320-1066-003 320-000-305 320-1066-004 143-2016-000 031-1351-002 031-1352-000 143-0000-080 143-1958-000 143-2015-001 031-0000-343 143-0000-077 143-1912-000 031-1287-000 031-1351-000 143-0000-081 320-1066-005 320-1066-006 1247Y Dust Caps 143-2067-000 025-1121-001 031-1252-002 143-2068-000 025-1122-001 025-0000-054 031-1352-003 143-2085-000 025-1123-001 (Conductive Only) 143-2085-001 Replacement Coax Body Assembly 021-0144-000 021-0144-000 021-0144-001 021-0144-001 021-0144-002 021-0144-002 021-0144-003 021-0144-003 021-0144-004 021-0144-004 021-0144-006 021-0144-008 021-0144-011 021-0144-006 021-0144-008 021-0144-011 143-0000-079 025-1124-001 143-2086-000 025-1155-001 143-2086-001 025-1156-001 025-0000-055 025-1157-001 (Conductive Only) Size #1 Coax Contacts 025-1158-001 249-1521-000 249-1521-000 249-1522-000 249-1522-000 249-1522-002 249-1522-002 225-0094-000 249-1554-000 249-1554-000 225-0095-000 249-1604-000 249-1604-000 225-0096-000 249-1604-001 249-1604-001 225-0097-000 Filler Plugs 225-0000-014 249-1604-002 249-1604-002 225-0098-000 349-0000-000 249-1882-000 249-1882-000 225-0099-000 349-0000-001 249-1882-002 1250Y 225-1058-000 349-0015-000 349-0000-002 249-1885-002 349-0016-000 349-0000-001 249-5027-008 249-5027-008 249-5027-017 249-5027-017 225-0072-000 225-0000-006 249-5123-000 249-5027-000 225-0090-000 225-0090-000 249-5027-007 225-1013-000 Size #5 Coax Contacts 349-0013-000 349-0014-000 349-1003-000 349-1009-000 349-000-301 249-5123-001 Size #12 Shielded Contact 225-1014-000 349-1053-000 249-1767-000 249-1767-000 349-1053-001 249-1767-001 249-1767-001 349-1053-002 249-1768-000 249-1768-000 349-1053-003 249-2203-000 249-2203-000 349-1053-004 Sealing Plugs 225-0000-008 225-1015-000 349-0000-306 3491053-005 Replaceable Inserts 349-1053-006 143-1906-000 143-1906-001 143-1907-001 349-1053-007 143-0000-079 349-1053-008 349-1053-009 143-1907-001 For part numbers not listed, consult ITT Cannon for applicalbe customer-use drawing. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 19 ARINC 600 Rack and Panel Connectors BKAD/E/F ARINC 600 Connector Engaging Sequence PLUG RECEPTACLE Mating Sequence #22 Flange Position With: Flange Spacing in. (mm) 1 No Engagement 1.245 (31.62) Nom. 2 Shells Initially Engaged 1.110 (28.19) 1.073 (27.25) 3 Polarizing Pins Entering Keys 1.073 (27.25) 1.023 (25.88) Contacts Entering Mating Insulator #22 4 2 #22 .800 (22.32) .748 (18.99) #20 .805 (20.44) .741 (18.82) #16 1.012 (25.70) .949 (24.10) #12 1.008 (23.60) .953 (24.20) Miniature Coax #12 1 #16 Contacts Electrically Engaged #20 MIN COAX #22 .642 (16.30) .547 (13.89) #20 .649 (16.48) .553 (14.04) #16 .728 (18.49) .818 (20.77) #12 .772 (19.60) .692 (17.57) Miniature Coax 1 5 7 NOTES: E (RACK SIDE) A (BOX SIDE) 1 1. Varies; See Mil-Spec. (#5 Coax) 2 2. Size 1 only. (SHELLS FULLY MATED) 1 (NO ENGAGEMENT) 3. Flush head screws are not permitted for connector mounting as they would position connector incorrectly. 6 "0" Ring Engagement (BKAE Only) .618 (15.70) .578 (14.68) 4. Dimension 7 was calculated to provide clearance for - MCU backplate mat'l thickness of 2.5 mm (.10 in). - Rack backplate mat'l thickness of 2.5 mm (.10 in). - Connector mounting pan head screws, MCU 2.0 mm (.08 in). - Tolerance allowance - 3.2 mm (.13 in.) rack 2.0 mm (.08 in.) Total - 12.2 (.50 in) (minimum). 7 Shells Fully Mated .522 (13.26) .488 (12.40) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 20 ARINC 600 Rack and Panel Connectors SGA Available Rear Release/Rear Removable Front Release/Front Removable Low Insertion force contacts. Both environmental and non-environmentl versions. Polarizing post that are removable from the mating face. Field replaceble inserts. Up to 150 Size #22 contacts per connector. Crimp, coax, twinax, printed circuit and wire wrappable post style contacts. Uses standard ARINC 600, crimp, insertion/ extraction tooling. SGA connectors utilize all the Signal cavity inserts and contacts from the ARINC 600 connector series. It was designed to be used where there are space constraints in which a standard ARINC 600 connector can not be used. ITT Cannon's SGA connector fills the need for a 150 maximum contact connector with a smaller shell design than Shell Size 2 of ARINC 600, and has more contacts available than single gang DPX with 106 Size 22 contacts. Materials and Finishes SGA*D SGA*E SGA*F Specifications Material Aluminum alloy Aluminum alloy Aluminum alloy QQ-A-591/A380 Shell Finish Clear chromate over cadmium Clear chromate over cadmium Clear chromate over cadmium QQ-P-416 Insulator Material Thermoplastic Thermoplastic Thermoset N/A Material Copper alloy Copper alloy Copper alloy QQ-C-533 Finish Gold Gold Gold MIL-G-45204 Termination Crimp Crimp P.C/Wrap Post N/A Grommets/Seals Material N/A Silicone-based Elastomer N/A N/A O-Ring Material N/A Silicone-based Elastomer N/A N/A Contacts How to Order (Refer to ARINC 600 [BKA] pages 13-16 for contact information.) SGA CONNECTOR SERIES SGA (Single Gang ARINC 600) SHELL STYLE 3 - Plug (Rack Side) 4 - Receptacle (Box Side) CLASS C - Non-environmental with Grommet only, insulators are not potted into the connector shell. D - Non-environmental (rear relase crimp contacts). E - Environmentally sealed (rear release crimp contacts). F - Non-environmental (front release, printed circuit or wire wrap posts). R - EMI/RFI Protected & Environmentally sealed, 0-ring omitted (plug only). (Reference ITTC Phoenix) CONTACT ARRANGEMENT (See ARINC 600 (BKA) contact arrangements, pages 9-10) CONTACT TYPE P - Pin Contacts S - Socket Contacts CONNECTOR MOUNTING MODIFIER Mounting modifiers 00, 03, 06, 14, 15, hole location is .705 basic from connector vertical centerline. 00 - .151 Dia. Mounting holes. 03 - .156 with #4-40 Self-Locking Clinch Nuts (ESNA #22NCFMA2-40) 4 per connector. 06 - .188 Dia. For #6-32 Clinch nuts (ESNA #12NCFMA2-62) 4 per connector. 14 - .137 Dia, Countersunk 82 x .230 Dia., Engaging face of mounting flange. 15 - .137 Dia, Countersunk 82 x .230 Dia., Engaging face of mounting flange. Supplied with slant shield grounding spring. 3 F 150 S 00 01 FO CONNECTOR SERIES SHELL STYLE CLASS CONTACT ARRANGEMENT CONTACT TYPE (PIN OR SOCKET) CONNECTOR MOUNTING MODIFIER POLARIZING POSITION CONTACT MODIFIER Mounting modifiers 05, 07, 08, 09, 10, 11, 12, 13, hole location is .650 basic from connector vertical centerline. 05 - .208 Dia. for Floating Eyelet 07 - .212/.204 Slot 4 places. 08 - .120 Dia. Countersunk 82 x .230 Dia., Engaging face of mounting flange. 09 - .120 Dia. Countersunk 82 x .230 Dia., Rear face of mounting flange. 10 - .120 Dia. Countersunk 100 x .230 Dia., Engaging face of mounting flange. 11 - .120 Dia. Countersunk 100 x .230 Dia., Rear face of mounting flange. 12- .137 Dia. Countersunk 82 x .230 Dia., Engaging face of mounting flange. 13- .137 Dia. Countersunk 82 x .230 Dia., Rear face of mounting flange. POLARIZING POSITION 01 - 36 Positions. (See Chart page 24) When the last two digits are omitted, the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the user to position the post and stamp the appropriate number on the shell. If the last two digits are "00", polarizing posts are not supplied with the connector. CONTACT MODIFIER Refer to page 13 for replacement contact part numbers and required termination tooling information. (Blank) - With standard Crimp type Rear release contacts. F0 - Contacts are not supplied with connector (FO not stamped on connector.) SA - Front release .025 Dia. x .150 Solder Post Size 22 Sockets SB - Front release .025 Dia. x .250 Solder Post Size 22 Sockets SC - Front release .025 Dia. x .375 Solder Post Size 22 Sockets SD - Front release .025 Dia. x .500 Solder Post Size 22 Sockets WA - Front release .025 Sq. x .250 (1 Wrap) WB - Front release .025 Sq. x .375 (2 Wrap) WC - Front release .025 Sq. x .500 (3 Wrap) WD - Front release .025 Sq. x .641 (3 Wrap) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 21 ARINC 600 Rack and Panel Connectors SGA Plug Shell Dimensions .205 (5.21) .190 (4.83) RAD. 4 Places 1.696 (43.08) 1.676 (42.58) .070 (1.78) .050 (1.27) + + + + A1 POSITION DESIGNATOR .470 (11.94) .460 (11.68) 2.335 (59.31) 2.325 (59.06) .265 (6.73) .255 (6.48) 2.860 (72.64) 2.840 (72.14) 1.781 (45.24) 1.777 (45.14) 1.291 (32.79) 1.287 (32.69) .120 (3.05) .098 (2.49) .065 (1.65) .062 (1.57) DIA 1.01 (25.65) .99 (25.15) .185 (4.70) .145 (3.68) .655 (16.64) .620 (15.75) .850 (21.59) .830 (21.08) 1.60 (40.64) MAX. .26 (6.60) .24 (6.10) SCREW, .112-40UNC - 2A, 4 PLACES + .130 (3.30) .120 (3.05) FLANGE + .705* (17.91) .705* (17.91) + + .760* (19.30) .760* (19.30) *APPLIES TO INSERT RETAINING SCREW LOCATION Recommended Panel Cutout .06 (1.52) RAD. 4 PLACES .06 (1.52) RAD. 4 PLACES .10 (2.54) X .10 (2.54) 4 PLACES .156 (3.96( _ + .001 (0.03) DIA. 4 HOLES FOR PRESSED NO. 4 CAPTIVE NUT OR .140 O / (3.56) DIA. FOR LOOSE HARWARE .705 (17.91)* 1.050 (26.67) 1.030 (33.02) 1.760 (44.70) 1.740 (44.20) .705 (17.91)* 1.910 (48.51) 1.890 (48.01) 1.165 (29.59) 1.165 (29.59) *.705 APPLIES FOR 00, 03, 06, 14, 15 MOUNTING MODIFICATIONS *.650 APPLIES FOR 05, 07, 08, 09, 10, 11, 12, & 13 MOUNTING MODIFICATIONS 3.010 (2.990) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 22 ARINC 600 Rack and Panel Connectors SGA Receptacle Shell Dimensions + .130 (3.30) .120 (3.05) .650 _ + .010 (16.51 _ + 0.25) SCREW, FLH, #4-4OUNC-2A 4 PLACES + .705* (17.91) 1.01 (25.65) .99 (25.15) 1.657 _ + .010 (42.09 _ + 0.25) .705* (17.91) + + *APPLIES TO INSERT RETAINING SCREW LOCATION .760* (19.30) .125 (3.18) MAX POLARIZATION KEY EXTENSION .760* (19.30) .26 (6.60) 24 (6.10) 1.784 + _ .010 (45.31 _ + 0.25) 1.972 + _ .010 (50.09 _ + 0.25) .088 (2.24) .068 (1.73) 1.531 (38.89) MAX. .692 (17.58) .668 (16.97) .061 (1.55) .059 (1.50) .390 (9.91) .360 (9.14) .040 (1.02) - .065 (1.68) X 45 , ALL AROUND .065 (16.51) .055 (13.97) 1.791 (45.49) 1.787 (45.39) 1.49 (37.85) 1.47 (37.34) .089 (2.26) X 45 .067 (1.79) ALL AROUND 1.98 (50.29) 1.96 (49.78) 1.301 (33.05) 1.297 (32.94) .070 (1.78) .050 (1.27) RAD. 4 PLACES + + SCREW, FLH, #4-4OUNC-2A 4 PLACES 1.696 (43.08) 1.676 (42.57) + A1 POSITION DESIGNATOR .08 (2.03) X 45 + _2 2 PLACES + .470 (11.94) .460 (11.68) 2.335 (59.31) 2.325 (59.06) .270 (6.86) .250 (6.35) 2.860 (72.64) 2.840 (72.14) Recommended Panel Cutout .310 (7.87) RAD. MAX. 2 PLACES .050 (1.27) RAD. MAX. 4 PLACES .156 _ + .005 (3.96) _ + 0.13) DIA. 4 PLACES .205 (5.21) RAD. MAX 4 PLACES .705* (17.91) .950 (24.13) .920 (23.37) 1.560 (39.62) 1.540 (39.12) .705* (17.91) *.705 APPLIES FOR 00, 03, 06, 14, 15 MOUNTING MODIFICATIONS 2.050 (52.07) 2.030 (51.56) .106 (2.69) X 45 _ +2 2 PLACES 1.165 (29.59) 1.165 (29.59) *.650 APPLIES FOR 05, 07, 08, 09, 11, 12, & 13 MOUNTING MODIFICATIONS 2.740 (69.60) 2.720 (69.09) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 23 ARINC 600 Rack and Panel Connectors SGA Polarization TOP FEMALE POLARIZATION POST TOP FEMALE POLARIZATION KEY + + + A1 + CONTACT CAVITY A1 A1 CONTACT CAVITY A1 + + + + BOTTOM FEMALE POLARIZATION KEY BOTTOM MALE POLARIZATION POST RECEPTACLE (BOX SIDE) Plug (Rack Side) Polarizing Positions 1 2 3 4 5 6 POST KEY Key Post Connector Receptacle Connector Plug Position Top Key Bottom Key Top Post 01 02 1 3 1 4 4 2 Bottom Post 4 1 03 04 2 1 4 4 3 4 1 1 05 06 6 5 4 4 5 6 1 1 07 08 4 3 5 5 1 2 6 6 09 10 2 1 5 5 3 4 6 6 11 12 6 5 5 5 5 6 6 6 13 14 4 3 6 6 1 2 5 5 15 16 2 1 6 6 3 4 5 5 17 18 6 5 6 6 5 6 5 5 19 20 4 3 1 1 1 2 4 4 21 22 2 4 1 4 3 1 4 1 23 24 6 5 1 1 5 6 4 4 25 26 4 3 2 2 1 2 3 3 27 28 2 1 2 2 3 4 3 3 29 30 6 5 2 2 5 6 3 3 31 32 4 3 3 3 1 2 2 2 33 34 2 1 3 3 3 4 2 2 35 36 6 5 3 3 5 6 2 2 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 24 MIL-C-81659 Cannon's DPXNA (non-environmental, Type IV) and DPXNE (environmental, Types II and III) rack and panel connectors are designed to meet or exceed the requirements of MIL-C-81659, Revision B. They are used in military and aerospace applications and computer periphery equipment requirements, and DPXNA/DPXNE are designed to operate in temperatures ranging from - 65˚C to + 125˚C. DPXNA/NE connectors are available in single, 2, 3, and 4 gang configurations, with a total of 12 contact arrangements accommodation contact sizes 12, 16, 20 and 22, and combination standard and coaxial contacts. Contact retention of these crimp snap-in contacts is provided by the LITTLE CAESAR® rear release contact retention assembly. Environmental sealing is accomplished by wire sealing grommets and interfacial seals. How to Order Single Gang DPX NE - A106 - 33 B P - 00 SERIES PREFIX SHELL STYLE CLASS CONTACT ARRANGEMENT SERIES PREFIX DPX - ITT Cannon Designation SHEL STYLE B - ARINC 'B' Shell CLASS (MIL-C-81659B, Class 1).... NA - Non - Environmental (MIL-C-81659B, Type IV) NE - Environmental (Mil-C-81659B, Types II and III) SHELL TYPE CONTACT TYPE MODIFICATION Two (2) Gang DPX 2 NE - 67M P AW8 P 34 B - 00 SERIES PREFIX TWO (2) GANG SHELL INSERT DESIGNATOR In the 3 and 4 gang assemblies, the insert designation number represents cumulative (total) contacts. The charts on page 26 denote shell cavity location by layout. (If desired arrangement location is not defined, please consult or local sales engineering office.) CLASS CONTACT ARRANGEMENT See page 31 CONTACT ARRANGEMENT (Side A) SHELL TYPE '33' for Plug; '34' for Receptacle CONTACT TYPE CONTACT TYPE 'P' for Pin (Standard on '34' receptacle except A106 layout which has reversed contact sex) 'S' for Socket (Standard on '33' plug except A106 layout which has reversed contact sex) CONTACT ARRANGEMENT (Side B) CONTACT TYPE SHELL TYPE SHELL STYLE MODIFICATION Three (3) Gang NE - 240M - 33 DPX 3 PS - 00 SERIES PREFIX THREE (3) GANG SHELL CLASS INSERT DESIGNATOR SHELL TYPE CONTACT TYPE MODIFCATION Four (4) Gang DPX SERIES PREFIX FOUR (4) GANG SHELL CLASS INSERT DESIGNATOR SHELL TYPE CONTACT TYPE 4 NE - 104M - 34 P - 00 MODIFICATION CODES - 00 Standard - 01 Standard with clinch nuts in the mounting holes (34 only). - 02 Standard with tabs for attaching junction shells. - 03 Standard with mounting holes .120 dia. countersunk 100˚ to . 230 dia. (33. only). - 17 Combination of 01** and 02** (clinch nuts in mounting holes - 34 only and tabs for attaching junction shells). - 22 Standard with clinch nuts (.33 only). - 23 Standard with standard floating eyelets. - 29 Standard except less grommet (NE, pin only). - 30 Same as - 29** except with tabs for attaching junction shells. - 33 Same as - 29** except with clinch nuts. - 37 Same as - 29** except with clinch nuts and tabs for attacting junction shells. - 39 Standard with standard floating eyelets and tabs for attaching junction shells. NOTE: For additional modification codes please consult the factory MODIFICATION NOTE: On 3 & 4 gang assemblies, combination layouts, the contact type designator of the A106 layout. If applicable, precedes the designator for standard contact sex layouts. See three (3) gang nomenclature breakdown above for 240M example (67MS, 67 MS, A106P). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 25 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Insert Designator Number DPX3NA/DPX3NE DPX4NA/DPX4NE MS3157 ITTC Side A Side B Side C MS3157 ITTC Side A Side B Side C MS3157 ITTC Side A Side B Side C Side D MS3157 ITTC Side A 0005 78M 26MP 26MP 26MP 0066 24M W8MS W8MS W8MS 0007 104M 26MP 26MP 26MP 26MP 0063 95M 10W3MP 10W3MP W8MP 67MP Side B Side C Side D 0006 78M 26MS 26MS 26MS 0067 122M W8MP W8MP A106S 0008 104M 26MS 26MS 26MS 26MS 0064 95M 10W3MS 10W3MS W8MS 67MS 0013 120M 40MP 40MP 40MP 0068 122M W8MS W8MS A106P 0015 160M 40MP 40MP 40MP 40MP 0085 150M W8MP W8MP 67MP 67MP 0014 120M 40MS 40MS 40MS 0073 142M 67MP 67MP W8MP 0016 160M 40MS 40MS 40MS 40MS 0086 150M W8MS W8MS 67MS 67MS 0021 135M 45MP 45MP 45MP 0074 142M 67MS 67MS W8MS 0023 180M 45MP 45MP 45MP 45MP 0095 326M A106S W8MP A106S A106S 0022 135M 45MS 45MS 45MS 0075 240M 67MP 67MP A106S 0024 180M 45MS 45MS 45MS 45MS 0096 326M A106P W8MS A106P A106P 0029 171M 57MP 57MP 57MP 0076 240M 67MS 67MS A106P 0031 228M 57MP 57MP 57MP 57MP 0097 287M A106S 67MP A106S W8MP 0030 171M 57MS 57MS 57MS 0079 A240M 67MP A106S 67MP 0032 228M 57MS 57MS 57MS 57MS 0098 287M A106P 67MS A106P W8MS 0037 201M 67MP 67MP 67MP 0080 A240M 67MS A106P 67MS 0039 268M 67MP 67MP 67MP 67MP 0099 189M A106S 67MP W8MP W8MP 0038 201M 67MS 67MS 67MS 0091 279M A106S A106S 67MP 0040 268M 67MS 67MS 67MS 67MS 0100 189M A106P 67MS W8MS W8MS 0045 A318 A106P A106P A106P 0092 279M A106P A106P 67MS 0047 A424 A106P A106P A106P A106P 0101 346M A106S A106S 67MP 67MP 0046 A318 A106S A106S A106S 0157 244M A106S A106S 32W4MP 0048 A424 A106S A106S A106S A106S 0102 346M A106P A106P 67MS 67MS 0065 24M W8MP W8MP W8MP 0158 244M A106P A106P 32W4MS Performance and Material Specifications MATERIALS AND FINISHES Description Material Finish Shell Aluminum alloy Cadmium plating, Type II, Class 3/QQ-P-416 with yellow chromate finish (underplating may be used) Insulators Thermoplastic or thermosetting plastic None Elastomers Silicone rubber (ITT Cannon Blend) None Contacts Copper alloy Gold plate per MIL-G-45204, Type 1, Grade C, Class 1 with suitable underplating (silver not used) Insulator Retaining Plate Junction Shells (Not available for four gang) Aluminum alloy Aluminum alloy Anodize, blue color Same as shell Clinch Nuts Float Mounts Polarizing Posts Polarizing Keys & Retaining Plate Stainless steel Stainless Steel Zinc (die cast ) Nickel Silver Cadmium Plating None Cadmium plating None Screws Lockwashers Brass Phosphor Bronze Cadmium plating Cadmium plating ELECTRICAL Contact size Test Current per Mil-C-39029 Max. Current for Tests (Amps) (Mil-C-39029) Max. Potential Drop (Millivolts) at 25 C 23.0 23.0 63 17.0 17.0 60 16 13.0 13.0 68 18 - - - 7.5 - 75 7.5 7.5 83 - - - 3.0 3.0 68 5.0 5.0 110 - - - 2.0 2.0 80 Wire Size Insulation O.D. Limits (Inch) Max. 12 12 16 14 .135 (3.43) .103 (2.62) 20 20 20 22 .071 (1.80) 24 22 22 24 .054 (1.37) 26 Note - The maximum contact resistance listed above is with sliver plated wire. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 26 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Shell Dimensions DPXB-33 TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 2.000 (50.80) MAX. GROMMET EXTENSION MTG. DATUM .766 (19.46) .720 +_ .005 (18.29 +_ 0.13) 2.047 (52.00) .954 (24.23) 1.720 +_ .005 (43.69 +_ 0.13) POLARIZING POST NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK 82 X .230 (5.84) DIA. 4 HOLES .718 +_ .005 (18.24 +_ 0.13) .125 (3.18) 1.437 (36.50) REF. DPXB-34 TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 1.541 (39.14) MAX. 2.320 (58.93) MAX. WITH COAX 1.750 +_ .005 TYP. (44.45 +_ 0.13) 1.634 (41.50) MAX. 2.431 (61.29) MAX. WITH COAX MAX. GROMMET EXTENSION .120 (3.05) DIA. 4 MTG. HOLES MTG. DATUM 1.061 (26.95) .720 +_ .005 (18.29 +_ 0.13) 2.012 (51.11) + 1.405 (35.69) 1.720 +_ .005 (43.69 +_ 0.13) + 3 POLARIZING KEYS .060 (1.52) 2.000 (50.80) .125 (3.18) .718 +_ .005 (18.24 +_ 0.13) DPX2-33B 2 HOLES .120 (3.05)DIA. FOR MTG. REF. ONLY .120 (3.05) DIA. & C' SUNK 82 x.230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) .125 (3.18) TOP 3.110 (78.99) 3 POLARIZING POSTS .988 +_ .004 (25.10 +_ 0.10) 2.783 +_ .005 (70.69 +_ 0.13) .720 +_ .005 (18.29 +_ 0.13) MTG.DATUM .188 (4.78) R. TYP. .718 +_ .005 (18.24 +_ 0.13) 1.437 (36.50) REF DPX2-34B 2 HOLES .120 (3.05) DIA.FOR MTG. REF.ONLY .954 (24.23) 2.000 (50.80) 1.750 +_ .015 (44.45 +_ 0.38) .188(4.78) R. TYP. 060 (1.52) .125 (3.18) TOP 3.075 (78.10) 3 POLARIZING KEYS 2.783 +_ .005 (70.69 +_ 0.13) + + 2.468 +_ .015 (62.69 +_ 0.38) .720 +_ .005 (18.29 +_ 0.13) 4 MTG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG DATUM .718 +_ .005 (18.24 +_ 0.13) 1.061 (26.95) 1.437 (36.50) REF 2.000 (50.80) All tolerances +_ .015 (0.38) unless other wise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 27 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Shell Dimensions DPX3-33 DPX3-34 .766 (19.46) 2.000 (50.80) 1.061 (26.95) 2.000 (50.80) .125 (3.18) 1.612 (40.94) .060 (1.52) 1.750 (44.45) 4.354 (110.59) 4.318 (109.68) 4.026 (102.26) 3.711 (94.26) 4.026 (102.26) MTG. DATUM MTG.DATUM .988 (25.10) .180 R. TYP. (4.57) .718 (18.24) .718 (18.24) .282 (7.16) .282 (7.16) 1.437 (36.50) DPX4-33 6 MTG HOLES .120 (3.05) DIA. .125 (3.18) 1.437 (36.50) DPX4-34 .766 (19.46) 3.860 (98.04) 1.061 (26.95) 3.860 (98.04) .125 (3.18) .060 (1.52) 3.610 (91.69) 1.612 (40.94) 2.468 (62.69) 2.783 (70.69) 3.110 (78.99) 3.075 (78.10) 2.783 (70.69) .988 (25.10) .180 R TYP. (4.57) .930 (23.62) MTG. DATUM .282 (7.16) 1.648 (41.86) .125 (3.18) .930 (23.62) 10 MTG. HOLES .120 (3.05) DIA. MTG. DATUM .282 (7.16) 1.648 (41.86) Modification Code .025 (0.64) .005 (0.13) .032 (0.81) .064 (1.63) .030 (0.76) .140 (3.56) .289 (7.34) .015 (0.38) MIN .250 (6.35) DIA TYP WASHER RIVET .115 (2.92) DIA FRONT FACE OF FLANGE -2301 Modification Floating Eyelets 33 CONNECTOR -0201 Modification Tabs for attaching J/S 34 CONNECTOR Recommended Mated Position All tolerances +_ .015 (0.38) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 28 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Panel Cutouts DPXB 1.437 (36.50) C L OF INSERT .718 (18.24) .125 R. TYP C L 1.720 (43.70) 1.350 (34.30) 1.437 .718 C L .120 DIA. 4 HOLES C L OF INSERT 1.720 .720 (18.29) .58 .720 .120 (3.05) DIA. 4 HOLES 1.720 (43.69) .561 (14.25) .125 R. TYP. (3.18) 1.437 (36.50) 1.720 (43.70) .580 (14.73) .720 (18.29) .260 (6.60) 1.25 (3.18) .120 (3.05) DIA. 4 HOLES 1.78 (4.52) 1.78 -33 Front Mount 1.440 (3.66) 1.44 .26 1.25 .718 (18.24) C L OF INSERT C L -33 Rear Mount -34 Rear Mount -34 Front Mount DPX2 1 .125 R. TYP. (3.18) 1.437 (36.50) 1.437 (36.50) 1.720 (43.70) .718 (18.24) .120 (3.05) DIA. 4 HOLES .718 (18.24) .120 (3.05) DIA. 4 HOLES C L C L 1.391 (35.33) 2.783 (70.69) 2.460 (62.50) C L 1.391 (35.33) 1.391 (35.33) 2.500 (63.50) C L 2.783 (70.69) .718 (18.24) C L 1.437 (36.50) -33B Front Mount 1 2.500 (63.50) C L 1.970 (50.04) 2.783 (70.69) 1.260 (32.00) .120(3.05) DIA. 6 HOLES OMIT CENTER HOLES FOR - 33B 1.780 (45.21) -34B Front Mount 1.780 (45.21) .156 R. TYP. (3.96) -33B Rear Mount -34B Rear Mount For - 23 float mtg. mod. 1.78 (45.21) DPX3 1.437 (36.50) 1.437 (36.50) .718 (18.24) .718 (18.24) .120 (3.05) DIA. 6 HOLES C L .120 (3.05) DIA. 6 HOLES C L .125 R. TYP. (3.18) 2.013 (51.13) 2.013 (51.13) 3.740 (95.00) C L 4.026 (102.26) 1.780 (45.21) Front Mount 3.740 (95.00) C L 3.220 (81.79) 4.026 (102.26) 1.260 (30.00) 1.780 (45.21) Rear Mount All tolerance + _ .015 (0.38) unless other wise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 29 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Panel Cutouts (Continued) DPX4 3.640 (92.46) 3.770 (95.76) 3.120 (79.25) 1.391 (35.33) 1.391 (35.33) 2.500 (63.50) C L 2.783 (70.69) .120 (3.05) DIA. 10 HOLES .125 R. TYP. (3.18) .930 (23.62) C L FRONT MOUNT 1.648 (41.86) 2.500 (63.50) CL 1.980 (50.29) 2.783 (70.69) .120 (3.05) DIA. 10 HOLES .930 (23.62) CL 1.648 (41.86) REAR MOUNT All tolerance + _ .015 (0.38) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 30 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Contact Arranements Cross Reference Face View of Pin Insulator Shown. MS3157 ITTC C8 W8M E8 D8M 10C3 10W3M 26 26M 32C2 32W2M 32C4 32W4M 33C4M W8M 8 Coaxial* 1000 D8M 4 #16,4 #12 1500 Layout Contacts Test Voltage A1 40M 40C1 40W1M 45 45M 57 57M 67 67M 106 A106 26M 26 #16 1500 10W3M 7HD #20, 3 Coaxial** 1500 (Coax 1000) Layout Contacts Test Voltage 40 A2 A1 A4 A3 A2 29 Layout Contacts Test Voltage 33C4M 25HD #20, 4 Coaxial† 1000 32W4M 24HD #20 4 #16, 4 Coaxial* 1500 (Coax 1000) 32W2M 30HD #20, 2 Coaxial† 1500 (Coax 1000) A1 Layout Contacts Test Voltage 40M 40HD #20 1500 40W1M 39HD #20, 1 COAXIAL† 1500 (COAX 1000) 45M 45HD #20 1500 12 7 17 16 15 29 42 41 54 67 Layout Contacts Test Voltage 57M 57 HD #20 1500 28 66 14 13 27 40 53 26 39 52 65 25 38 51 64 3 4 5 6 63 12 24 37 50 49 62 2 23 36 48 22 35 10 9 21 20 19 60 33 46 59 45 58 67M 64 HD #20, 3 #16 1000 32 8 18 31 44 57 1 25 11 34 47 1 26 52 66 40 53 79 67 30 43 56 13 39 55 93 80 106 94 A106 106 #22 1000 *SIZE 9 COAXIAL **SIZE 11 COAXIAL † SIZE 5 COAXIAL NOTE: All coaxial layouts supplied less coaxial contacts (i.e. W8M, 10W3M, 32W2M, 32W4M, 33C4M, 36W7, 40W1M) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 31. MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Contact and Termination Tooling Data - Military DPX*NE/NA Contact Size Pin Part Number (Military Equivalent) 030-1975-008 (M39029/11-144) 2222 Socket Part Number (Military Equivalent) 031-1113-008 (M39029/12-148) Wire Accom. Crimp Tool Part Number Locator Part Number Insertion/ Extraction Tool Layout Usage DPX* NE/NA 22, 24, 26 M22520/2-01 M22520/2-23 CIT-DPXMA-22 M81969/1-01 A106 CIT-20 CET-20D-1 M81969/1-02 10W3M, 32W2M, 32W4M, 40M, 40W1M, 45M, 57M, 67M, 20, 22, 24 M22520/2-01 MS-3191-1 M22520/2-08 Standard 031-1271-000 (M39029/12-150) 16, 18, 20 M22520/1-01 MS-3191-1 M22520/1-02 Std. Locator CIET-16 D8M, 26M, 32W4M, 67M 031-1059-003 (M39029/12-151) 12, 14 M22520/1-01 M22520/1-11 CIET-12 D8M 2020HD 030-1892-004 (M39029/11-145) 031-1047-003 (M39029/12-149) 1616 030-9083-012 (M39029/11-146) 1212 030-1909-002 (M39029/11-147) *Requires air line pressure of 80 to 100 PSI for CBT-600 and 120 PSI for CBT-600B. Coaxial Contact Data .610(15.49) .590(14.99) A Components/Accessories LITTLE CAESAR® contact retention assembly (W8M, 32W2M, 32W4M & 40W1M contact arrangements) Part Number (P=Pin, S = Socket) Contact Arrangement (Size 5 Coax) 32W2M 40W1M 36W7 33W4 (Size 9 Coax) W8M 32W4M NOTES: Without Seal†† With Seal A152††† Cable Accommodation† Seal 1 Seal 2 Ins. Dia. Size/Max. 'A'Trim Dim. RG180 RG195U .158 (4.01) .260(6.60) RG58 X .196 (4.98) RG142 X .196 (4.98) RG179 RG174, RG179, .111 (2.82) A152††† A176††† P-249-2071-000 249-2071-001 249-2101-000 S-249-2076-000 249-2076-001 249-2106-000 P-249-2072-000 249-2072-001 249-2102-000 S-249-2077-000 249-2077-001 249-2107-000 P-249-2073-000 249-2073-001 249-2103-000 S-249-2078-000 249-2078-001 249-2108-000 P-249-2074-000 249-2074-001 249-2104-000 S-249-2079-000 249-2079-001 249-2109-000 P-249-2075-000 249-2075-001 249-2105-000 RG178 S-249-2080-000 249-2080-001 249-2110-000 RG196 P-249-2081-000 249-2081-001 249-2111-000 S-249-2086-000 249-2086-001 249-2116-000 P-249-2082-000 249-2082-001 249-2112-000 S-249-2087-000 249-2087-001 249-2117-000 P-249-2083-000 249-2083-001 249-2113-000 S-249-2088-000 249-2088-001 249-2118-000 P-249-2084-000 249-2084-001 249-2114-000 S-249-2089-000 249-2089-001 249-2119-000 P-249-2085-000 249-2085-001 249-2115-000 RG178U S-249-2090-000 249-2090-001 249-2120-000 RG196U .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .350(8.89) .330(8.38) RG316 X .075 (1.90) RG180 RG195U .158 (4.01) RG58 X .196 (4.98) RG142 X .196 (4.98) RG179 RG174, RG179, .111 (2.82) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .350(8.89) RG316 X .330(8.38) .075 (1.90) .260(6.60) .250(6.35) † Coaxials without the seal accommodates both Seal 1 and Seal 2 cables. †† Coaxials without the seal are utilized in DPX*NE connectors supplied less the grommet (modification code: - 29**) and DPX*NA connectors. ††† A152 modification code indicates .00005 (0.0010) gold plating on coaxial contacts. (Standard for the DPXNE/NA series.) A176 modification code indicates .00002 (0.0005) gold plating on coaxial contacts. A Wire Strip Dimensions Wire Strip Dimension A Dim. #22 .130/.110(3.30/2.79) #20HD .167/.147(4.24/3.73) #16 .270/.230(6.86/5.84) #12 .270/.230(6.86/5.84) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 32 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Coaxial Contact Data Installation Data 1. Use basic tool M22520/5-01 with Y-211 die (#995-0002-249) for crimping. 2. Use extraction tool No. CET-C8. An insertion tool is not requried (See Note 5). 3. Center contact, rear insulator, crimp ring, support bushing (not applicable to RG58/RG142 coaxials), seal sleeve, front insulator, shell and ferrule are shipped unassembled in a common container. 4. Cable Assembly Instructions Step 1 - If applicable determine which portion of seal sleeve should be used. If Seal 2 is used, cut off Seal 1 portion. Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Comb out braid and flare out ends to permit entry of ferrule. Step 5 - Complete termination per illustration. 5. To extract coaxial, push back seal sleeve and support bushing. Slip cable into extraction tool Push tool into insert until contacts coaxial retaining shoulder. Grip both cable and tool with one hand and pull coaxial rearward out of insert cavity. 6. To facilitate extraction of contacts, the length of free cable adjacent to the rear surface of the connector should not be less than 2.000 (50.80). Sealed Without Seal SEAL 2 BUSHING SEAL 1 Socket SEAL Pin BUSHING .035 (0.89) .030 (0.76) FERRULE A. B. C. BRAID Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. While holding ferrule in place pull crimp sleeve forward over braid untill it is tight against shoulder on ferrrule. Pull firmly against face of ferrule to make sure it is up tight. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. FRONT INSULATOR .350 (8.89) APPROX. CRIMP AREA COAXIAL SHELL A. B. C. Place front insulator over contact and then push assembly into coaxial shell. Place parts in jaw of crimp tool. Locate jaws at start of chamber on crimp sleeve. Press sleeve firmly into coaxial shell and crimp. After assembled coaxial is inserted into connector, push suppurt bushing into grommet until shoulder rests on tubular extension. Then pull sealing sleeve forward until it is snug on grommet. .156 (3.96) .146 (3.71) CONTACT REAR INSULATOR A. B. C. Carefully push inner conductor through rear insulator. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.91) dimension. Place contact over conductor and solder. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 33. MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Polarization Positions MIL-C-81659B requires that polarizing post be shipped unassembled with the connector. The user then assembles the post in the preferred position and marks the position number on the connector. All DPXNA and DPXNE connectors shall be sold this way. The position number will not be marked. 1 2 3 4 5 DPX2-33B DPX2-34B TOP TOP LEFT POST OR KEY LEFT POST CENTER POST CENTER POST OR KEY RIGHT POST RIGHT POST OR KEY 6 Positions Dark area represents post Face View of Engaging End DPXB-34 DPXB-33 LEFT POST DPX3-33 LEFT POST CENTER POST DPX4-33 LEFT POST CENTER POST TOP CENTER POST RIGHT POST RIGHT POST TOP LEFT POST CENTER POST RIGHT POST RIGHT POST The last two digits in the four-digit dash number refer to the polarizing post position. The polarizing posts will be shipped unassembled with the connector assembly. The position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. 33 PLUG MALE SHELL Position 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Left Post 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 Center Post 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Right Post 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 Position 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 34 RECEPTACLE FEMALE SHELL Left Post 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 3 2 3 4 5 6 1 2 3 Center Post 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Right Post 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 Position 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Left Post 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 Center Post 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 Right Post 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 Position 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Left Post 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 Center Post 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Right Post 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 34 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Cross Reference from Military to Cannon Part Numbers Military Part Number M81659/29A2-0001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659/31A2-001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659/33A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 Cannon Part Number DPXBNE-26M-33P-00 DPXBNE-26M-33S-00 DPXBNE-40M-33P-00 DPXBNE-40M-33S-00 DPXBNE-45M-33P-00 DPXBNE-45M-33S-00 DPXBNE-57M-33P-00 DPXBNE-57M-33S-00 DPXBNE-67M-33P-00 DPXBNE-67M-33S-00 DPXBNE-A106-33P-00 DPXBNE-A106-33S-00 DPXBNE-D8M-33P-00 DPXBNE-D8M-33S-00 DPXBNE-W8M-33P-00 DPXBNE-W8M-33S-00 DPXBNE-10W3M-33P-00 DPXBNE-10W3M-33S-00 DPXBNE-32W2M-33P-00 DPXBNE-32W2M-33S-00 DPXBNE-40W1M-33P-00 DPXBNE-40W1M-33S-00 DPXBNE-32W4M-33P-00 DPXBNE-32W4M-33S-00 DPXBNE-26M-33P-00 DPXBNE-26M-33S-00 DPXBNE-40M-33P-00 DPXBNE-40M-33S-00 DPXBNE-45M-33P-00 DPXBNE-45M-33S-00 DPXBNE-57M-33P-00 DPXBNE-57M-33S-00 DPXBNE-67M-33P-00 DPXBNE-67M-33S-00 DPXBNE-A106-33P-00 DPXBNE-A106-33S-00 DPXBNE-D8M-33P-00 DPXBNE-D8M-33S-00 DPXBNE-W8M-33P-00 DPXBNE-W8M-33S-00 DPXBNE-10W3M-33P-00 DPXBNE-10W3M-33S-00 DPXBNE-32W2M-33P-00 DPXBNE-32W2M-33S-00 DPXBNE-40W1M-33P-00 DPXBNE-40W1M-33S-00 DPXBNE-32W4M-33P-00 DPXBNE-32W4M-33S-00 DPX2NE-26MP26MP-33B-00 DPX2NE-26MS26MS-33B-00 DPX2NE-40MP40MP-33B-00 DPX2NE-40MS40MS-33B-00 DPX2NE-45MP45MP-33B-00 DPX2NE-45MS45MS-33B-00 DPX2NE-57MP57MP-33B-00 DPX2NE-57MS57MS-33B-00 DPX2NE-67MP67MP-33B-00 DPX2NE-67MS67MS-33B-00 DPX2NE-A106PA106P-33B-00 DPX2NE-A106SA106S-33B-00 DPX2NE-A106S26MP-33B-00 DPX2NE-A106P26MS-33B-00 DPX2NE-26MPA106S-33B-00 DPX2NE-26MSA106P-33B-00 DPX2NE-67MPA106S-33B-00 DPX2NE-67MSA106P-33B-00 DPX2NE-A106PW8MP-33B-00 DPX2NE-A106PW8MS-33B-00 DPX2NE-A106S67MP-33B-00 DPX2NE-A106P67MS-33B-00 DPX2NE-C2P40W1MP-33B-00 DPX2NE-C2S40W1MS-33B-00 DPX2NE-C2P57MP-33B-00 DPX2NE-C2S57MS-33B-00 DPX2NE-AC3P67MP-33B-00 DPX2NE-AC3S67MS-33B-00 DPX2NE-AC3PA106S-33B-00 DPX2NE-AC3SA106P-33B-00 DPX2NE-W8MSA106S-33B-00 DPX2NE-W8MSA106P-33B-00 DPX2NE-10W3MP32W2MP-33B-00 DPX2NE-10W3MS32W2MS-33B-00 DPX2NE-32W2MP40W1MP-33B-00 Military Part Number M81659/35A2-0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 M81659/35A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 Cannon Part Number DPX2NE-32W2MS40W1MS-33B-00 DPX2NE-32WMP45MP-33B-00 DPX2NE-32W2MS45MS-33B-00 DPX2NE-32W2MP57MP-33B-00 DPX2NE-32W2MS57MS-33B-00 DPX2NE-32W2MP67MP-33B-00 DPX2NE-32W2MS67MS-33B-00 DPX2NE-32W2MPA106S-33B-00 DPX2NE-32W2MSA106P-33B-00 DPX2NE-40W1MP40W1MP-33B-00 DPX2NE-40W1MS40W1MS-33N-00 DPX2NE-57MPA106S-33B-00 DPX2NE-57MSA106P-33B-00 DPX2NE-W8MP57MP-33B-00 DPX2NE-W8MS57MS-33B-00 DPX2NE-57MP26MP-33B-00 DPX2NE-57MS25MS-33B-00 DPX2NE-32W4MPA106S-33B-00 DPX2NE-32W4MSA106P-33B-00 DPX2NE-W8MP32W4MP-33B-00 DPX2NE-W8MS32W4MS-33B-00 DPX2NE-32W4MPW8MP-33B-00 DPX2NE-32W4MSW8MS-33B-00 DPX2N2-26MP26MP-34B-00 DPX2NE-26MS26MS-34B-00 DPX2NE-40MP40MP-34B-00 DPX2NE-40MS40MS-34B-00 DPX2NE-45MP45MP-34B-00 DPX2NE-45MS45MS-34B-00 DPX2NE-57MP57MP-34B-00 DPX2NE-57MS57MS-34B-00 DPX2NE-67MP67MP-34B-00 DPX2NE-67MS67MS-34B-00 DPX2NE-A106PA106P-34B-00 DPX2NE-A106SA106S-34B-00 DPX2NE-A106S26MP-34B-00 DPX2NE-A106P26MS-34B-00 DPX2NE-26MPA106S-34B-00 DPX2NE-26MSA106P-34B-00 DPX2NE-67MPA106S-34B-00 DPX2NE-67MSA106P-34B-00 DPX2NE-A106SW8MP-34B-00 DPX2NE-A106PW8MS-34B-00 DPX2NE-A106S67MP-34B-00 DPX2NE-A106P67MS-34B-00 DPX2NE-C2P40W1MP-34B-00 DPX2NE-C2S40W1MS-34B-00 DPX2NE-C2P57MP-34B-00 DPX2NE-C2S57MS-34B-00 DPX2NE-AC3P67MP-34B-00 DPX2NE-AC3S67MS-34B-00 DPX2NE-AC3PA106S-34B-00 DPX2NE-AC3SA106P-34B-00 DPX2NE-W8MPA106S-34B-00 DPX2NE-W8MSA106P-34B-00 DPX2NE-10W3P32W2MP-34B-00 DPX2NE-10W3S32W2MS-34B-00 DPX2NE-32W2MP40W1MP-34B-00 DPX2NE-32W2MS40W1MS-34B-00 DPX2NE-32W2MP45MP-34B-00 DPX2NE-32W3MS45MS-34B-00 DPX2NE-32W2MP57MP-34B-00 DPX2NE-32W3MS57MS-34B-00 DPX2NE-32W2MP67MP-34B-00 DPX2NE-32W2MS67MS-34B-00 DPX2NE-32W2MPA106S-34B-00 DPX2NE-32W2MSA106P--34B-00 DPX2NE-40W1MP40W1MP-34B-00 DPX2NE-40W1MS40W1MS-34B-00 DPX2NE-57MPA106S-34B-00 DPX2NE-57MSA106P-34B-00 DPX2NE-W8MP57MP-34B-00 DPX2NE-W8MS57MS-34B-00 DPX2NE-57MP26MP-34B-00 DPX2NE-57MS26MS-34B-00 DPX2NE-32W4MPA106S-34B-00 DPX2NE-32W4MSA106P-34B-00 DPX2NE-W8MP32W4MP-34B-00 DPX2NE-W8MS32W4MS-34B-00 DPX2NE-32W4MPW8MP-34B-00 DPX2NE-32W4MSW8MS-34B-00 Military Part Number M81659/37A2-0005 0006 0013 0014 0021 0022 0029 0030 0037 0038 0045 0046 0065 0066 0067 0068 0073 0074 0075 0076 0079 0080 0091 0092 0157 0158 M81659/39A2-0005 0006 0013 0014 0021 0022 0029 0030 0037 0038 0045 0046 0065 0066 0067 0068 0073 0074 0075 0076 0079 0080 0091 0092 0157 0158 M81659/41A2-0007 0008 0015 0016 0023 0024 0031 0032 0039 0040 0047 0048 0061 0062 0063 0064 0085 0086 0095 0096 0097 0098 0099 0100 0101 0102 Cannon Part Number DPX3NE-78M-33P-00 DPX3NE-78M-33S-00 DPX3NE-120M-33P-00 DPX3NE-120M-33S-00 DPX3NE-135M-33P-00 DPX3NE-135M-33S-00 DPX3NE-171M-33P-00 DPX3NE-171M-33S-00 DPX3NE-201M-33P-00 DPX3NE-201M-33S-00 DPX3NE-A318-33P-00 DPX3NE-A318-33S-00 DPX3NE-24M-33P-00 DPX3NE-24M-33S-00 DPX3NE-122M-33SP-00 DPX3NE-122M-33PS-00 DPX3NE-142M-33P-00 DPX3NE-142M-33S-00 DPX3NE-240M-33P-00 DPX3NE-240M-33S-00 DPX3NE-A240M-33SP-00 DPX3NE-A240M-33PS-00 DPX3NE-279M-33SP-00 DPX3NE-279M-33PS-00 DPX3NE-244M-33SP-00 DPX3NE-244M-33PS-00 DPX3NE-78M-34P-00 DPX3NE-78M-34S-00 DPX3NE-120M-34P--00 DPX3NE-120M-34S-00 DPX3NE-135M-34P-00 DPX3NE-135M-34S-00 DPX3NE-171M-34P-00 DPX3NE-171M-34S-00 DPX3NE-201M-34P-00 DPX3NE-201M-34S-00 DPX3NE-A318-34P-00 DPX3NE-A318-34S-00 DPX3NE-24M-34P-00 DPX3NE-24M-34S-00 DPX3NE-122M-34SP-00 DPX3NE-122M-34PS-00 DPX3NE-142M-34P-00 DPX3NE-142M-34S-00 DPX3NE-240M-34P-00 DPX3NE-240M-34S-00 DPX3NE-A240M-34SP-00 DPX3NE-A240M-34PS-00 DPX3NE-279M-34SP-00 DPX3NE-279M-34PS-00 DPX3NE-244M-34SP-00 DPX3NE-244M-34PS-00 DPX4NE-104M-33P-00 DPX4NE-104M-33S-00 DPX4NE-160M-33P-00 DPX4NE-160M-33S-00 DPX4NE-180M-33P-00 DPX4NE-180M-33S-00 DPX4NE-228M-33P-00 DPX4NE-228M-33S-00 DPX4NE-268M-33P-00 DPX4NE-268M-33S-00 DPX4NE-A424-33P-00 DPX4NE-A424-33S-00 DPX4NE-104M-33P-00 DPX4NE-104M-33S-00 DPX4NE-95M-33P-00 DPX4NE-95M-33S-00 DPX4NE-150M-33P-00 DPX4NE-150M-33S-00 DPX4NE-326M-33SP-00 DPX4NE-326M-33PS-00 DPX4NE-287M-33SP-00 DPX4NE-287M-33PS-00 DPX4NE-189M-33SP-00 DPX4NE-189M-33PS-00 DPX4NE-346M-33SP-00 DPX4NE-346M-33PS-00 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 35 MIL -C-81659 R ack and Panel Connectors DPX NA /DPX NE Cross Reference from Military to Cannon Part Numbers (Continued) Military Part Number M81659/43A2-0007 0008 0015 0016 0023 0024 0031 0032 0039 0040 0047 0048 0061 0062 0063 0064 0085 0086 0095 0096 0097 0098 0099 0100 0101 0102 M81659/61A2-0001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659/62A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 Cannon Part Number DPX4NE-104M-34P-00 DPX4NE-104M-34S-00 DPX4NE-160M-34P-00 DPX4NE-160M-34S-00 DPX4NE-180M-34P-00 DPX4NE-180M-34S-00 DPX4NE-228M-34P-00 DPX4NE-228M-34S-00 DPX4NE-268M-34P-00 DPX4NE-268M-34S-00 DPX4NE-A424-34P-00 DPX4NE-A424-34S-00 DPX4NE-104M-34P-00 DPX4NE-104M-34S-00 DPX4NE-95M-34P-00 DPX4NE-95M-34S-00 DPX4NE-150M-34P-00 DPX4NE-150M-34S-00 DPX4NE-326M-34SP-00 DPX4NE-326M-34PS-00 DPX4NE-287M-34SP-00 DPX4NE-287M-34PS-00 DPX4NE-189M-34SP-00 DPX4NE-189M-34PS-00 DPX4NE-346M-34SP-00 DPX4NE-346M-34PS-00 DPXBNE-26M-34P-29 DPXBNE-26M-34S-29 DPXBNE-40M-34P-29 DPXBNE-40M-34S-29 DPXBNE-45M-34P-29 DPXBNE-45M-34S-29 DPXBNE-57M-34P-29 DPXBNE-57M,34S-29 DPXBNE-67M-34P-29 DPXBNE-67M-34S-29 DPXBNE-A106-34P-29 DPXBNE-A106-34S-29 DPXBNE-D8M-34P-29 DPXBNE-D8M-34S-29 DPXBNE-W8M-34P-29 DPXBNE-W8M-34S-29 DPXBNE-10W3M-34P-29 DPXBNE-10W3M-34S-29 DPXBNE-32W2M-34P-29 DPXBNE-32W2M-34S-29 DPXBNE-40W1M-34P-29 DPXBNE-40W1M-34S-29 DPXBNE-32W4M-34P-29 DPXBNE-32W4M-34S-29 DPX2NE-26MP:26MP-348-29 DPX2NE-26MS26MS-348-29 DPX2NE-40MP40MP-34B-29 DPX2NE-40MS40MS-34B-29 DPX2NE-45MP45MP-34B-29 DPX2NE-45MS45MS-348-29 DPX2NE-57MP57MP-34B-29 DPX2NE-57MS57MS-348-29 DPX2NE-67MP67MP-34B- 29 DPX2NE-67MS67MS-348-29 DPX2NE-A106PA106P-34B-29 DPX2NE-A106SA106S-348-29 DPX2NE-A106S26MP-348-29 DPX2NE-A106P26MS-348-29 DPX2NE-26MPA106S-34B-29 DPX2NE-26MSA106P-348-29 DPX2NE-67MPA106S-348-29 DPX2NE-67MSA106P-34B-29 DPX2NE-A10BSW8MP-34B-29 DPX2NE-A106PWBMS-34B-29 DPX2NE-A106S67MP-348-29 DPX2NE-A106P67MS-348-29 DPX2NE-C2P46W1MP-348-29 DPX2NE-C2S40W1MS-34B-29 DPX2NE-C2P57MP-34B-29 DPX2NE-C2S57MS-348-29 DPX2NE-AC3P67MP-34B-29 DPX2NE-AC3S67MS-348-29 DPX2NE-AC3PA106S-34B-29 DPX2NE-AC3SA106P-34B-29 DPX2NE-W8MPA106S-34B-29 DPX2NE-W8MSA106P-34B-29 DPX2NE-10W3P32W2MP-34B-29 DPX2NE-10W3S32W2MS-34B-29 Military Part Number M81659/62A2-0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 M81659/63A2-0005 0006 0013 0014 0021 0022 0029 0030 0037 0038 0041 0046 0065 0066 0067 0068 0073 0074 0075 0076 0079 0080 0091 0092 0157 0158 M81659/ 64A2-0007 0008 0015 0016 0023 0024 0031 0032 0039 0040 0047 0048 0061 0062 0063 0064 0085 0086 0095 0096 0097 0098 0099 0100 0101 0102 M81659/65A2-0001 0002 0009 0010 0017 0018 0025 Cannon Part Number DPX2NE-32W2MP40W1MP-34S-29 DPX2NE-32W2MP40W1MS-34B-29 DPX2NE-32W2MP45MP-34B-29 DPX2NE-32W2MS45MS-34B-29 DPX2NE-32W2MP57MP-34B-29 DPX2NE-32W2MS57MS-34B-29 DPX2NE-32W2MP67MP-34B-29 DPX2NE-32W2MS67MS-34B-29 DPX2NE-32W2MPA106S-34B-29 DPX2NE-32W2MSA106P-34B-29 DPX2NE-40W1MP40W1MP-34B-29 DPX2NE-40WIMS40W1MS-34B-29 DPX2NE-57MPA106S-34B-29 DPX2NE-57MSA106P-34B-29 DPX2NE-W8MP57MP-34B-29 DPX2NE-W8MS57MS-34B-29 DPX2NE-57MP26MP-34B-29 DPX2NE-57MS26MS-34B-29 DPX2NE-32W4MPA106S-34B-29 DPX2NE-32W4MSA106P-34B-29 DPX2NE-W8MP32W4MP-34B-29 DPX2NE-W8MS32W4MS-34B-29 DPX2NE-32W4MPW8MP-34B-29 DPX2NE-32W4MSW8MS-34B-29 DPX3NE-78M-34P-29 DPX3NE-78M-34S-29 DPX3NE-120M-34P-29 DPX3NE-120M-34S-29 DPX3NE-135M-34P-29 DPX3NE-135M-34S-29 DPX3NE-17IM-34P-29 DPX3NE-171M-34S-29 DPX3NE-201M-34P-29 DPX3NE-201M-34S-29 DPX3NE-A318-30-29 DPX3NE-A318-34S-29 DPX3NE-24M-34P-29 DPX3NE-24M-34S-29 DPX3NE-122M-34SP-29 DPX3NE-122M-34PS-29 DPX3NE-142M-34P-29 DPX3NE-142M-34S-29 DPX3NE-240M-34P-29 DPX3NE-240M-34S-29 DPX3NE-A240M-34SP-29 DPX3NE-A240M-34PS-29 DPX3NE-279M-34SP-29 DPX3NE-279M-34PS-29 DPX3NE-244M-34SP-29 DPX3NE-244M-34PS-29 DPX4NE-104M-34P-29 DPX4NE-104M-34S-29 DPX4NE-160M-34P-29 DPX4NE-160M-34S-29 DPX4NE-180M-34P-29 DPX4NE-180M-34S-29 DPX4NE-228M-34P-29 DPX4NE-228M-34S-29 DPX4NE-268M-34P-29 DPX4NE-268M-34S-29 DPX4NE-A424-34P-29 DPX4NE-A424-34S-29 DPX4NE-104M-34P-29 DPX4NE-104M-34S-29 DPX4NE-95M-34P-29 DPX4NE-95M-34S-29 DPX4NE-150M-34P-29 DPX4NE-150M-34S-29 BPX4NE-326M-34SP-29 DPX4NE-326M-34PS-29 DPX4NE-287M-34SP-29 DPX4NE-287M-34PS-29 DPX4NE-189M-34SP-29 DPX4NE-189M-34PS-29 DPX4NE-346M-34SP-29 DPX4NE-346M-34PS-29 DPXBNA-26M-33P-00 DPXBNA-26M-33S-00 DPXBNA-40M-33P-00 DPXBNA-40M-33S-00 DPXBNA-45M-33P-00 DPXBNA-45M-33S-00 DPXBNA-57M-33P-00 Military Part Number M81659i65A2-0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659/66A2-0001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659 67A2-0001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 0138 0139 0140 0141 0142 0149 0150 M81659/68A2-0001 0002 0009 0010 0017 0018 0025 0026 0033 0034 0041 0042 0083 0084 0135 0136 0137 Cannon Part Number DPXBNA-57M-33S.00 DPXBNA-67M-33P.00 DPXBNA-67M-33S-00 DPXBNA-A106-33P-00 DPXBNA-A106-33S-00 DPXBNA-D8M-33P-00 DPXBNA-D8M-33S-00 DPXBNA-W8M-33P-00 DPXBNA-W8M-33S-00 DPXBNA-10W3M-33P.00 DPXBNA-10W3M-33S-00 DPXBNA-32W2M-33P-00 DPXBNA-32W2M-33S-00 DPXBNA-40W1M.33P-00 DPXBNA-40W1M-33S-00 DPXBNA-32W4M-33P-00 DPXBNA-32W4M-33S-00 DPXBNA-26M-34P-00 DPXBNA-26M-34S-00 DPXBNA-40M-34P-00 DFXBNA-40M-34S-00 DPXBNA-45M-34P-00 DPXBNA-45M-34S-00 DPXBNA-57M-34P-00 DPXBNA-57M-34S.00 DPXBNA-67M-34P-00 DPXBNA-67M-34S-00 DPXBNA-A106-34P-00 DPXBNA-A106-34S-00 DPXBNA-D8M-34P-00 DPXBNA-D8M-34S-00 DPXBNA-W8M-34P-00 DPXBNA-W8M-34S-00 DPXBNA-10W3M-34P.00 DPXBNA-10W3M-34S-00 DPXBNA-32W2M-34P-00 DPXBNA-32W2M-34S-00 DPXBNA-40W1M-34P-00 DPXBNA-40W1M-34S-00 DPXBNA-32W4M-34P-00 DPXBNA-32W4M-34S-00 DPXBNA-26M-34P-01 DPXBNA-26M-34S-01 DPXBNA-40M-34P-01 DPXBNA-40M-34S-01 DPXBNA-45M-34P-01 DPXBNA-45M-34S-01 DPXBNA-57M-34P-01 DPXBNA-57M-34S-01 DPXBNA-67M-34P-01 DPXBNA-67M-34S-01 DPXBNA-A106-34P-01 DPXBNA-A106-34S-01 DPXBNA-D8M-34P-01 DPXBNA-D8M-34S-01 DPXBNA-W8M-34P-01 DFXBNA-W8M-34S-01 DPXBNA-10W3M-34P-01 DPXBNA-10W3M-34S-01 DPXBNA-32W2M-34P-01 DPXBNA-32W2M-34S-01 DPXBNA-40W1M-34P-01 DPXBNA-40W1M-34S-01 DPXBNA-32W4M-34P-01 DPXBNA-32W4M-34S-01 DPXBNA-26M-34P-23 DPXBNA-26M-34S-23 DPXBNA-40M-34P-23 DPXBNA-40M-34S-23 DPXBNA-45M-34P-23 DPXBNA-45M-34S-23 DPXBNA-57M-34P-23 DPXBNA-57M-34S-23 DPXBNA-67M-34P-23 DPXBNA-67M-34S-23 DPXBNA-A106-34P-23 DPXBNA-A106-34S-23 DPXBNA-D8M-34P-23 DPXBNA-D8M-34S-23 DPXBNA-W8M-34P-23 DPXBNA-W8M-34S-23 DPXBNA-10W3M-34P-23 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 36 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Cross Reference from Military to Cannon Part Numbers Military Part Number M81659/68A2-0138 0139 0140 0141 0142 0149 0150 M81659/69A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 M81659/70A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 Cannon Part Number DPXBNA-10W3M-34S-23 DPXBNA-32W2M-34P-23 DPXBNA-32W2M-34S-23 DPXBNA-40W1M-34P-23 DPXBNA-40W1M-34S-23 DPXBNA-32W4M-34P-23 DPXBNA-32W4M-34S-23 DPX2NA-26MP26MP-33B-00 DPX2NA-26MS26MS-33B-00 DPX2NA-40MP40MP-33B-00 DPX2NA-40MS40MS-33B-00 DPX2NA-45MP45MP-33B-00 DPX2NA-45MS45MS-33B-00 DPX2NA-57MP57MP-33B-00 DPX2NA-57MS57MS-33B-00 DPX2NA-67MP67MP-33B-00 DPX2NA-67MS67MS-33B-00 DPX2NA-A106PA106P-33B-00 DPX2NA-A106SA106S-33B-00 DPX2NA-A106S26MP-33B-00 DPX2NA-A106P26MS-338-00 DPX2NA-26MPA106S-33B-00 DPX2NA-26MSA106P-33B-00 DPX2NA-67MPA106S-33B-00 DPX2NA-67MSA106P-33B-00 DPX2NA-A106SW8MP-33B-00 DPX2NA-A106PW8MS-33B-00 DPX2NA-A106S67MP-33B-00 DPX2NA-A106P67MS-33B-00 DPX2NA-C2P40W1MP-33B-00 DPX2NA-C2S40W1MS-33B-00 DPX2NA-C2P57MP-33B-00 DPX2NA-C2S57MS-33B-00 DPX2NA-AC3P67MP-33B-00 DPX2NA-AC3S67MS-33B-00 DPX2NA-AC3PA106S-33B-00 DPX2NA-AC3SA106P-33B-00 DPX2NA-W8MPA106S-33B-00 DPX2NA-W8MSA106P-33B-00 DPX2NA-10W3P32W2MP-33B-00 DPX2NA-10W3S32W2MS-33B-00 DPX2NA-32W2MP40W1MP-33B-00 DPX2NA-32W2MS40W1MS-33B-00 DPX2NA-32W2MP45MP-33B-00 DPX2NA-32W2MS45MS-33B-00 DPX2NA-32W2MP57MP-33B-00 DPX2NA-32W2MS57MS-33B-00 DPX2NA-32W2MP67MP-33B-00 DPX2NA-32W2MS67MS-33B-00 DPX2NA-32W2MPA106S-33B-00 DPX2NA-32W2MSA106P-33B-00 DPX2NA-40W1MP40W1MP-33B-00 DPX2NA-40W1MS40W1MS-33B-00 DPX2NA-57MPA106S-33B-00 DPX2NA-57MSA106P-33B-00 DPX2NA-W8MP57MP-33B-00 DPX2NA-W8MS57MS-33B-00 DPX2NA-57MP26MP-33B-00 DPX2NA-57MS26MS-33B-00 DPX2NA-32W4MPA106S-33B-00 DPX2NA-32W4MPA106P-33B-00 DPX2NA-W8MP32W4MP-33B-00 DPX2NA-W8MS32W4MS-33B-00 DPX2NA-32W4MPW8MP-33B-00 DPX2NA-32W4MSW8MS-33B-00 DPX2NA-26MP26MP-34B-00 DPX2NA-26MS26MS-34B-00 DPX2NA-40MP40MP-34B-00 DPX2NA-40MS40MS-34B-00 DPX2NA-45MP45MP-34B-00 DPX2NA-45MS45MS-34B-00 DPX2NA-57MP57MP-34B-00 DPX2NA-57MS57MS-34B-00 DPX2NA-67MP67MP-34B-00 DPX2NA-67MS67MS-34B-00 DPX2NA-A106PA106P-34B-00 DPX2NA-A106SA106S-34B-00 DPX2NA-A106S26MP-34B-00 DPX2NA-A106P26MS-34B-00 DPX2NA-26MPA106P-34B-00 Military Part Number M81659/70A2-0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 M81659/71A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 Cannon Part Number DPX2NA-26MSA106P-34B-00 DPX2NA-67MPA106S-34B-00 DPX2NA-67MSA106P-34B-00 DPX2NA-A106SW8MP-34B-00 DPX2NA-A106PW8MS-34B-00 DPX2NA-A106S67MP-34B-00 DPX2NA-A106P67MS-34B-00 DPX2NA-C2P40W1MP-34B-00 DPX2NA-C2S40W1MS-34B-00 DPX2NA-C2P57MP-34B-00 DPX2NA-C2S57MS-34B-00 DPX2NA-AC3P67MP-34B-00 DPX2NA-AC3S67MS- 34B-00 DPX2NA-AC3PA106S-34B-00 DPX2NA-AC3SA106P-34B-00 DPX2NA-W8MPA106S-34B-00 DPX2NA-W8MSA106P-34B-00 DPX2NA-10W3P32W2MP-34B-00 DPX2NA-10W3S32W2MS-34B-00 DPX2NA-32W2MP40W1MP-34B-00 DPX2NA-32W2MS40W1MS-34B-00 DPX2NA-32W2MP45MP-34B-00 DFX2NA-32W2MS45MS-34B-00 DPX2NA-32W2MP57MP-34B-00 DPX2NA-32W2MS57MS-34B-00 DPX2NA-32W2MP67MP-34B-00 DPX2NA-32W2MS67MS-34B-00 DPX2NA-32W2MPA106S-34B-00 DPX2NA-32W2MSA106P-34B-00 DPX2NA-40W1MP40W1MP-34B-00 DPX2NA-40W1MS40W1MS-34B-00 DPX2NA-57MPA106S-34B-00 DPX2NA-57MSA106P-34B-00 DPX2NA-W8MP57MP-34B-00 DPX2NA-W8MS57MS-34B-00 DPX2NA-57MP26MP-34B-00 DPX2NA-57MS26MS-34B-00 DPX2NA-32W4MPA106S-34B-00 DPX2NA-32W4MSA106P-34B-00 DPX2NA-W8MP32W4MP-34B-00 DPX2NA-W8MP32W4MPS-34B-00 DPX2NA-32W4MPW8MP-34B-00 DPX2NA-32W4MSW8MS-34B-00 DPX2NA-26MP26MP-34B-01 DPX2NA-26MS26MS-34B-01 DPX2NA-40MP40MP-34B-01 DPX2NA-40MS40MS-34B-01 DPX2NA-45MP45MP-34B-01 DPX2NA-45MS45MS-34B-01 DPX2NA-57MP57MP-34B-01 DPX2NA-57MS57MS-34B-01 DPX2NA-67MP67MP-34B-01 DPX2NA-67MS67MS-34B-01 DPX2NA-A106PA106P-34B-01 DPX2NA-A106SA106S-34B-01 DPX2NA-A106S26MP-34B-01 DPX2NA-A106P26MS-34B-01 DPX2NA-26MPA106S- 34B-01 DPX2NA-26MSA106P-34B-01 DPX2NA-67MPA106S-34B-01 DPX2NA-67MSA106P-34B-01 DPX2NA-A106SW8MP-34B-01 DPX2NA-A106PW8MS-34B-01 DPX2NA-A106S67MP-34B-01 DPX2NA-A106P67MS-34B-01 DPX2NA-C2P40W1MP-34B-01 DPX2NA-C2S40W1MS-34B-01 DPX2NA-C2P57MP-34B-01 DPX2NA-C2S57MS-34B-01 DPX2NA-AC3P67MP-34B-01 DPX2NA-AC3S67MS-34B-01 DPX2NA-AC3PA106S-34B-01 DPX2NA-AC3SA106P-34B-01 DPX2NA-W8MPA106S-34B-01 DPX2NA-W8MSA106P-34B-01 DPX2NA-10W3P32W2MP-34B-01 DPX2NA-10W3S32W2MS-34B-01 DPX2NA-32W2MP40W1MP-34B-01 DPX2NA-32W2MS40W1MS-34B-01 DPX2NA-32W2MP45MP-34B-01 DPX2NA-32W2MS45MS-34B-01 DPX2NA-32W2MP57MP-34B-01 Military Part Number M81659/71A2-0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 M81659/72A2-0003 0004 0011 0012 0019 0020 0027 0028 0035 0036 0043 0044 0057 0058 0059 0060 0071 0072 0087 0088 0089 0090 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124 0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0145 0146 0147 0148 0151 0152 0155 0156 0159 0160 Cannon Part Number DPX2NA-32W2MS57MS-34B-01 DPX2NA-32W2MP67MP-34B-01 DPX2NA-32W2MS67MS-34B-01 DPX2NA-32W2MPA106S-34B-01 DPX2NA-32W2MSA106P-34B-01 DPX2NA-40W1MP40W1MP-34B-01 DPX2NA-40W1MS40W1MS-34B-01 DPX2NA-57MPA106S-348-01 DPX2NA-57MSA106P-34B-01 DPX2NA-W8MP57MP-348-01 DPX2NA-W8MS57MS-34B-01 DPX2NA-57MP26MP-34B-01 DPX2NA-57MS26MS-34B-01 DPX2NA-32W4MPA106S-34B-01 DPX2NA-32W4MSA106P-34B-01 DPX2NA-W8MP32W4MP-34B-01 DPX2NA-W8MS32W4MS-34B-01 DPX2NA-32W4MPW8MP-34B-01 DPX2NA-32W4MSW8MS-34B-01 DPX2NA-26MP26MP-34B-23 DPX2NA-26MS26MS-34B-23 DPX2NA-40MP40MP-34B.23 DPX2NA-40MS40MS-34B-23 DPX2NA-45MP45MP-34B-23 DPX2NA-45MS45MS-34B-23 DPX2NA-57MP57MP-34B-23 DPX2NA-57MS57MS-34B-23 DPX2NA-67MP67MP-34B-23 DPX2NA-67MS67MS-34B-23 DPX2NA-A106PA106P-34B-23 DPX2NA-A106SA106S-34B-23 DPX2NA-A106S26MP-34B-23 DPX2NA-A106P26MS- 34B-23 DPX2NA-26MPA106S-34B-23 DPX2NA-26MSA106P-34B-23 DPX2NA-67MPA106S-34B-23 DPX2NA-67MSA106P-34B-23 DPX2NA-A106SW8MP-34B-23 DPX2NA-A106PW8MS-34B-23 DPX2NA-A106S67MP-34B-23 DPX2NA-A106P67MS-34B-23 DPX2NA-C2P40W1MP-34B-23 DPX2NA-C2S40W1MS-34B-23 DPX2NA-C2P57MP-34B-23 DPX2NA-C2S57MS-34B-23 DPX2NA-AC3P67MP-34B-23 DPX2NA-AC3P67MS-34B-23 DPX2NA-AC3PA106S-34B-23 DPX2NA-AC3SA106P-34B-23 DPX2NA-W8MPA106S-34B-23 DPX2NA-W8MSA106P-34B-23 DPX2NA-10W3P32W2MP-34B-23 DPX2NA-10W3S32W2MS-34B-23 DPX2NA-32W2MP40W1MP-34B-23 DPX2NA-32W2MS40W1MS-34B-23 DPX2NA-32W2MP45MP-34B-23 DPX2NA-32W2MS45MS-34B-23 DPX2NA-32W2MP57MP-34B-23 DPX2NA-32W2MS57MS-34B.23 DPX2NA-32W2MP67MP-34B-23 DPX2NA-32W2MS67MS-34B-23 DPX2NA-32W2MPA106S-34B-23 DPX2NA-32W2MSA106P-34B-23 DPX2NA-40W1MP40W1MP-34B-23 DPX2NA-40W1MS40W1MS-34B-23 DPX2NA-57MPA106S-34B-23 DPX2NA-57MSA106P-34B-23 DPX2NA-W8MP57MP-34B-23 DPX2NA-W8MS57MS-34B-23 DPX2NA-57MP26MP-34B-23 DPX2NA-57MS26MS-34B-23 DPX2NA-32W4MPA106S-34B-23 DPX2NA-32W4MSA106P-34B-23 DPX2NA-W8MP32W4MP-34B-23 DPX2NA-W8MS32W4MS-34B-23 DPX2NA-32W4MPW8MP-34B-23 DPX2NA-32W4MSW8MS-34B-23 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 37 MIL-C-81659 Rack and Panel Connectors DPXNA/DPXNE Coaxial Cable Reference Guide For BKA*, DPX Series (Crimp, & Solder) Reference MIL-C-17D & DPX NE/NA MIL-C-81659 Series RG/U Type Inner Conductor Dielectric Material DOD (Inch) Jacket Material O.D (Inch) Weight (lbs/ft) Max.Oper. Temp.Range ( C) Max. Oper. Voltage (Volts RMS) Suggested Alt Cable Code Crimp Type Coax Code Solder Type Coax DPX NE/NA Military 7 0.0359" Air-space PE 0.250 PVC 0.370 0.080 - 40 + 80 1,000 Use RG63B - I - 9 0.0855" PE 0.280 PVC 0.420 0.140 - 40 + 80 4,000 Use RG214 - R,AC - 0.032 - 55 + 80 1,900 Use RG55B S C,J - 55 0.0320" PE 0.116 PE 0.206 MAX 58 0.0320" BC PE 0.116 PVC 0.195 0.029 - 40 + 80 1,900 Use RG58B D,P,G J,AC,AD C,J,Z, AB Size 5/9 Seal 1 59 0.0253" PE 0.146 PVC 0.242 0.032 - 40 + 80 2,300 Use RG59B A,F,T D - - - - 59B 0.0230' PE 0.146 PVC 0.242 0.032 - 40 + 80 2,300 Use up to 1000 MHz 62 0.0253" Air-space PE 0.146 PVC 0.242 0.038 - 40 + 80 750 Use RG62A A,F,T E - 62A 0.0253" Air-space PE 0.146 PVC 0.242 0.038 - 40 + 80 750 - - - - 71 0.0253" Air-space PE 0.146 PVC 0.250 Max. 0.046 - 40 + 80 750 Use RG71B - E - 115 0.0840" PTFE 0.250 FG Braid 0.375 0.148 - 55 + 250 5,000 Use RG115A V - - 0.047 - 55 + 250 1,900 Use RG142A S,AE - Size 5/9 Seal 1 142 0.0359" PTFE 0.116 FG Braid 0.206 Max 142B 0.0390" PTFE 0.116 FEP 0.195 0.050 - 55 + 200 1,900 - - - - 174 0.0189" PE 0.060 PVC 0.100 0.008 - 40 + 80 1,500 - - Size 5/9 Seal 2 178 0.0120" PTFE 0.036 KEL-F 0.079 Max 0.0054 - 40 + 150 1,000 Use RG178B D,H,U AF E,R,K,AG, L,M,AF - Size 5/9 Seal 1 179 0.0120" PTFE 0.057 KEL-F 0.094 Max 0.010 - 55 + 150 1,200 Use RG179B D,H,U AF - 179B 0.0120" PTFE 0.063 FEP 0.100 0.010 - 55 + 200 1,200 - - - Size 5/9 Seal 1 Seal 2 - 0.019 - 40 + 150 1,500 Use RG180B C,AB B Size 5/9 Seal 1 180 0.0120" PTFE 0.103 KEL-F 0.141 Max. 180B 0.0120" PTFE 0.102 FEP 0.145 Max 0.019 - 55 + 200 1,500 - AB - - 187 0.0120" PTFE 0.060 PTFE 0.110 Max. 0.010 - 55 + 250 1,200 Use RG179B D,H,U AF A,K - 188 0.0201" PTFE 0.060 PTFE 0.110 Max. 0.011 - 55 + 250 1,200 Use RG316 D,H,U, AF A,K - 195 PTFE 0.102 PTFE 0.155 Max. 0.020 - 55 + 250 1,500 Use RG180B C,AB B - 196 PTFE 0.034 PTFE 0.080 Max. 0.006 - 55 + 250 1,000 Use RG178B E,R,K, L,AA,AG AA PE 0.285 PVC 0.425 0.126 - 40 + 80 5,000 - - R,AC Size 5/9 Seal 1 - 0.034 - 40 + 80 1,900 - - C,J - 214 0.0888" 223 0.035" pE 0.116 PVC 0.216 Max. 225 0.0936' PTFE 0.285 FG Braid 0.430 0.180 - 55 + 250 5,000 - - - Size 5/9 Seal 2 316 0.0201" PTFE 0.060 FEP 0.102 0.012 - 55 + 200 1,200 Use RG188A - - Size 5/9 Seal 2 393 0.0936" PTFE 0.285 FEP 0.390 0.165 - 55 + 200 5,000 Use RG225 - - - 400 0.0385" PTFE 0.116 FEP 0.195 0.050 - 55 + 200 1,900 - - - - 402 0.0360' PTFE 0.119 None 0.141 0.032 - 55 + 200 2,500 Use RG142B - - - Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 38 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories Junction Shells 90 Angle (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL .781 (19.84) 1.156 (29.36) 2.437 (61.90) APPROX. 1.281 (32.54) 1.843 (46.81) CABLE ENTRY 1.781 (45.24) 2.312 (58.72) Style Part Number (Right) DPXA 20745-22 (Left) DPXA 20745-23 (Right) DPX2 20745-10 (Left) DPX2 20745-11 1.906 (48.41) .937 (23.80) .125 R. TYP. (3.18) .187 R. TYP. (4.75) Style Part Number DPXA 22017 (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL (LONG) 90 Angle DPX2 Junction Shell (Side Outlet) 1.281 (32.54) 1.406 (35.71) 2.406 (61.11) 1.375 (34.93) 1.281 (32.54) 1.875 + _ .031 (47.63 + _ 0.79) 1.406 (35.71) 3.406 (86.51) 1.156 (29.36) .812 (20.62) 2.843 (72.21) .484 (12.29) 1.281 (32.54) 1.906 (48.41) 2.312 (58.72) 1.156 (29.36) CABLE ENTRY .125 R. TYP. (3.18) .406 APPROX. (10.31) CLINCH NUTS 1.062 (26.98) Style Part Number DPX2 20745-12 Style Part Number DPXA 22017-2 (DPXA ONLY) DIECAST 90 ANGLE JUNCTION SHELL STRAIGHT JUNCTION SHELL 2.468 (62.69) 1.906 (48.41) .837 (21.26) CABLE ENTRY 1.938 APPROX. (49.23) .187 R. TYP. (4.75) 2.500 (63.50) CABLE ENTRY 1.282 (32.56) .932 (23.67) 1.157 (29.39) 1.281 (32.54) 1.406 (35.71) 1.782 (45.26) Style Part Number Style Part Number DPXA 20745-21 DPXA 22017-1 DPX2 20745-8 * DPX2 Junction Shells are also used on DPXB connectors. Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. Dust Caps DPXA-60 for 34 Shells 025-0762-000 DPXB-60 for 34 Shells 025-0767-000 Conductive DPXB-60-1 for 34 Shell Conductive Dust Caps 025-0767-001 Protech Against Static Electricity DPXA-59 for 33 Shells 225-0749-000 Also used on DPXB-33 Conductive DPXA-59 for 33 Shell 025-0749-001 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 39 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories Sealing Plugs P/N 225-0090-000 only Material: Teflon A B Part Number Contact Size Color A B C Black .063 (1.6) .040 (1.0) .469 (11.9) .469 (11.9) 225-1013-000 22 225-0070-000 20 Red .085 (2.2) .065 (1.6) 225-0071-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 225-0072-000 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) B A C C Filler Plugs P/N 225-0099-000 only Material: Thermoplastic B A Part Number A B C C Contact Size Color A B C Black .069 (1.7) .051 (1.3) .420 (10.7) 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) 225-0098-000 #5 Coax (Pin) White .275 (7.0) .251 (6.4) .450 (11.4) 225-0099-000 #5 and #9 Coax (Socket) White .275 (7.0) .251 (6.4) 1.061 (26.9) 225-0094-000 22 225-0095-000 225-0096-000 (See Customer Use Drawing for details) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 40 MIL-C-81659 Rack and Panel Connectors DPXNA/NE Accessories DPXA - Single Shell DPX DPXA connectors are one-piece shell miniature rack/panel connectors. The construction offers high strength and maximum utilization of insert area for contact arrangements accommodating up to 106 contacts. Shells are keystone-shaped for polarization. Operating temperature for the DPXA is -54.2˚C to +125˚C (-67˚F to +257˚F). DPXB - Polarized ARINC Shell DPXB connectors are DPXA connectors with an ARINC B shelf. Additional polarization is provided by three hexagonal polarizing posts. DPXA-34 DPXB-33 DPX2-34 DPX2-33 DPX2 - Two Gang DPX Series DPX2 connectors are the original two-gang versions of the DPX, and are made of the same materials and accommodate the same contact arrangements. Keystone shaped shells accommodate two DPX inserts with up to 212 contacts. The DPX2 has three polarizing posts with 99 polarizing positions. DPX2 - A - ARINC A Shell DPX2-A connectors are DPX2 connectors with an ARINC A shell. This shell type has the receptacle flange placed .344 (8.74) from the front of the engaging portion of the shell, and short aluminum alloy polarizing posts permit polarization before contacts engage. DPX2-B - ARINC B Shell DPX2-B connectors supersede the DPX2-A and have an ARINC B Shell. This Shell type has the receptacle flange placed .060 (1.52) from the front of the engaging portion of the shell, and polarizing posts permit polarization before the shells engage. DPX3 - Three Gang DPX Series DPX3 connectors are three-gang versions of the DPX, made of the same materials, and accommodate the same contact arrangements. The threegang version can therefore accommodate up to a total of 318 in the keystone shaped shells, with three polarizing posts that are capable of providing up to 99 polarizing positions. DPX4 - Four Gang DPX Series DPX4 connectors are four gang versions of the DPX, made of the same materials, and can accommodate four separate arrangements that can total up to 424 contacts. The DPX4 has three polarizing posts with 99 polarizing positions. DPX3-33 DPX4-33 DPX*MA - LITTLE CAESAR' Contact Assembly DPX*MA connectors are DPX connectors with the LITTLE CAESAR contact assembly for rear insertion, release, and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. A hard dielectric, closed-entry socket insert has lead-in chamfers for positive mating of contacts. Contacts are crimpable with the M22501 tool. DPX*ME - Environmental with LITTLE CAESAR Contact Assembly DPX*ME connectors are DPXMA connectors with environmental interfacial and grommet seals, and olive drab shell finish. Performance and Material Specifications (DPXA/DPXB/DPX*MA/DPX*ME) Shell Insulator Contacts Polarizing Posts Screws & Lockwashers Seals DPXA/DPXB/DPX2 DPX*MA/DPX2*MA/ME Specifications Material Aluminum alloy Aluminum alloy QQ- A-591/A380 Finish Cadmium plate with yellow chromate Cadmium plate with yellow chromate for MA: olive drab for ME QQ-P-416 Material Melamine or Phenolic Diallyl phthalate or epoxy MIL-M-14 Material Copper alloy Copper alloy QQ-C-533 Finish Gold Gold MIL-G-45204 Termination Solder Pot Crimp N/A Material Die Cast Die cast Finish Cadmium Cadmium QQ-P-416 Material Steel Steel QQS-630-637 Finish Cadmium Plate Cadmium plate QQ-P-416 Material N/A Silicone N/A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 41 DPX ARINC 404 DPX How to Order DPXA/DPXB DPX A DPX B MA - 32C2 - 34 P -1 67 - 33 S - 00 01 - F0 SERIES PREFIX SHELL STYLE CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE MODIFICATION POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT ARRANGEMENT DPX - ITT Cannon designation 2 thru 106 (see pages 48-52) SHELL STYLE SHELL TYPE 33 for plug; 34 for receptacle A - Single shell B - Polarized ARINC shell CONTACT TYPE CLASS No designator - Solder type P for pin: S for socket MODIFICATION MA - Crimp type with LITTLE CAESAR contact DPXA - See page 64 assembly DPXB - See pages 64-67 ME - Environmental crimp type POLARIZING POSTION For DPXB shell style only DPX2 DPX 2 57 P - 57 P - 33 B - 00 01 DPX 2 MA 57 P - 57 P - 33 A - 03 01 DPX 2 MA 57 P - 57 P - 34 B - 02 01 - F0 SERIES PREFIX TWO GANG SHELL CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE CONTACT ARRANGEMENT (Side B) CONTACT TYPE SHELL TYPE SHELL STYLE MODIFICATION NUMBER POLARZING POSITION LESS CONTACTS* SERIES PREFIX DPX - ITT Cannon designation SHELL 2 - Two gang CLASS No designator - Solder type MA - Crimp type with LITTLE CAESAR contact assembly CONTACT ARRANGEMENT 2 thru 106 (see pages 48-52) CONTACT TYPE P for pin; S for socket SHELL TYPE 33 for plug; 34 for receptacle SHELL STYLE No designator - original two-gang DPX A - ARINC A shell B - ARINC B shell MODIFICATION See pages 64-67 POLARIAING POSITION See pages 67-68 ME - Environmental crimp type Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 42 DPX ARINC 404 DPX How to Order DPX3/DPX4 DPX 3 ME - 57 P - 57 P - 57 P DPX 4 ME - 57 P - 57 P - 57 P - 57 P - 34 - 00 01 - 34 - 00 01 SERIES PREFIX SHELL CLASS CONTACT ARRANGEMENT (Side A) CONTACT TYPE CONTACT ARRANGEMENT (Side B) CONTACT TYPE CONTACT ARRANGEMENT SERIES PREFIX DPX - ITT Cannon designation (Side C) CONTACT TYPE SHELL 3 - Three gang CONTACT ARRANGEMENT 4 - Four gang (Side 0) CLASS CONTACT TYPE MA - Crimp type contacts in LITTLE CAESAR contact assembly ME - Environment- resistant, crimp type contacts SHELL TYPE *CONTACT ARRANGEMENT POLARIZING POSITION **CONTACT TYPE SHELL TYPE P for pin; S for socket. Designation follows each 33 for plug; 34 for receptacle arrangement as ordered for 3 or 4 gang versions. MODIFICATION See pages 64-67 See pages 48-49 for applicable arrangements. Please specify each arrangement number as indicated in ordering nomenclature for 3 or 4 gang if not listed below. MODIFICATION NUMBER POLARIZING POSITION See pages 67-68 DPXMA/ME DPXMA/DPXME - 0PX - 3 Shell Layouts Insert - Used in shell position as noted Layout MA: W8 32W4 57 67 A106 ME: AW8 A32W4 57 67 A106 *E24 A,B,C *F122 A,B G122 B *E142 C C A,C A,B C *A166 A,B A,B,C 171 A,B,C 201 C *C205 A B B240 A,C B C240 A,B C C *D244 A,B C A279 A,B A,B,C A318 *Applicable to "ME" only. Consult factory for similar layouts application to "MA." NOTE: For pictorial views of above layouts see pages 50-51. DPXMA/DPXME - 0PX - 4 Shell Layouts Insert - Used in shell position as noted Layout MA: W8 26 32W4 57 67 A106 None ME: AW8 26 A32W4 57 67 A106 None A,B,C 145 *B148 C,D B150 A,B D B A A,C C,D *181 B A C *B189 C,D B A C,D *A198 A,B,C A,B A,B,C,D 268 *E287 D *220 B B A *A233 279 *F287 B *E326 B A,C C,D A A C,D B A C,D B,C,D A,C,D A346 C,D A,B B346 A,B C,D 385 A A424 D B,C,D A,B,C,D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 43 DPX ARINC 404 DPX Single Gang DPXA-33 All tolerances + _ .015(0.38) unless otherwise noted. 1.614 + _.006 (41.00 + _ 0.15) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) 1.125 (28.58) .750 + _.005 (19.05 + _ 0.13) 1.034 (26.26) .995 + _.005 (25.27 + _ 0.13) .125 (3.18) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _ 0.13) .750 (19.05) DPXA-34 1.750 + _.016 (44.45 + _ 0.41) 1.157 (29.39) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) 1.125 + _.015 (28.58 + _ 0.38) .782 (19.86) .750 + _.005 (19.05 + _ 0.13) .187 R.TYP (4.75) .125 (3.18) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _ 0.13) .344 (8.74) DPXA-33 ARINC Shell TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 2.000 (50.80) MAX.GROMMET EXTENSION MTG.DATUM .766 (19.46) .720 + _.005 (18.29 + _ 0.13) 2.047 (52.00) 1.541 (39.14) MAX. 2.320 (58.93) MAX. WITH COAX .954 (24.23) 1.720 + _.005 (43.69 + _ 0.13) POLARIZING POST .718 + _.005 (18.24 + _ 0.13) NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK 82 X.230 (5.84) DIA. 4 HOLES .125 (3.18) 1.437 (36.50) REF. DPXA-34 ARINC Shell TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 1.750 + _.005 TYP. (44.45 + _ 0.13) MAX.GROMMET EXTENSION 1.061 (26.95) .120 (3.05) DIA. 4 MTG. HOLES MTG.DATUM 1.634 (41.50) MAX. 2.413 (61.29) MAX. WITH COAX .720 + _.005 (18.29 + _ 0.13) 2.012 (51.11) + + 3 POLARIZING KEYS 1.720 + _.005 (43.69 + _ 0.13) 2.000 (50.80) 1.405 (35.69) .060 (1.52) .125 (3.18) .718 + _.005 (18.24 + _ 0.13) NOTE - ARINC requires that DPXB shells are mounted with the polarizing posts at the top. See pages 67-68 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 44 DPX ARINC 404 DPX Two Gang DPX2-33 Shell All tolerance are +_ .015 (0.38) unless otherwise noted. 2.062 + _ .005 (52.38 + _ 0.13) .063 (1.60) 2.312(58.73) A .375 TYP. (9.52) TOP .750 + _ .005 TYP. (19.05 + _ 0.13) CENTER POLARIZING POST B TWO POLARIZING POSTS 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG. DATUM .988 + _ .005 (25.09 + _ 0.13) 3.063 2.438 + _ .010 (77.80) (61.92 + _ 0.25) JUNCTION SHELL TABS SHOWN FOR REF. .766 (19.46) .188 (4.78) R. TYP. .125 (3.18) DPX2-34 Shell 2.312(58.72) 1.750 + _ .010 (44.45 + _ 0.41) 2.062 + _ .005 (52.38 + _ 0.13) .125 (3.18) .063 (1.60) CENTER POLARIZING POST 3.063 2.438 + _ .010 (61.93 + _ 0.25) (77.80) TWO A .375 + _ .005 TYP. (9.52 + _ 0.13) TOP .750 + _ .005 TYP. (19.05 + _ 0.13) B POLARIZING POSTS 1.125 (28.58) 2.814 + _ .010 (71.48 + _ 0.41) JUNCTION SHELL TABS SHOWN FOR REF. .344 (8.74) 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG. DATUM .188 (4.78) R. TYP. 1.016 (25.81) DPX2-33A ARINC A Shell 1.437 + _ .005 (36.50 + _ 0.13) .718 + _ .005 (18.26 + _ 0.13) .766 (19.46) .125 (3.18) TOP .720 + _ .005 (18.20 + _ 0.13) TYP. A 2.783 + _ .005 (70.69 + _ 0.13) 2.000 (50.80) .188 (4.78) R. TYP. JUNCTION SHELL TABS SHOWN FOR REF .988 + _ .005 (25.10 + _ 0.13) 3.110 (78.99) B 3 POLARIZING POSTS MTG. DATUM .954 + _ .005 (24.23 + _ 0.13) 6 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS DPX2-34A ARINC A Shell 2.000 (50.80) .188 (4.78) R. TYP. 1.015 (25.78) 1.750 + _ .016 (44.45 + _ 0.41) .344 (8.74) A TOP .720 + _ .005 TYP. (18.20 + _ 0.13) FLOATING EYLETS .116 (2.95) I.D. FOR #4-40 SCREWS SHOWN FOR REF. 2.783 + _ .005 (70.69 + _ 0.13) 2.468 + _ .010 (62.69 + _ 0.25) 3.109 (78.97) B 3 POLARIZING POSTS 1.437 + _ .005 (36.50 + _ 0.13) JUNCTION SHELL TABS SHOWN FOR REF. 1.125 (28.58) MTG. DATUM .125 (3.18) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 45 DPX ARINC 404 DPX Two Gang - ARINC B Shell DPX2-34B DPX2-33B 2 HOLES .120(3.05)DIA. FOR MTG.REF.ONLY .120 (3.05)DIA. & C' SUNK 82 X .230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) All tolerances are + _ .015(0.38) unless other wise noted. 1.750 + _.015 (44.45 + _ 0.38) 2 HOLES .120 (3.05) DIA. FOR MTG. REF.ONLY .125 (3.18) TOP A .3.075 (78.10) .988 + _.004 (25.10 + _ 0.10) 3 POLARIZING KEYS 2.783 + _.005 (70.69 + _ 0.13) B 2.468 + _.015 (62.69 + _ 0.38) + + B 3 POLARIZING POSTS 2.783 + _.005 (70.69 + _ 0.13) MTG.DATUM .125 (3.18) TOP A 3.110 (78.99) .060 (1.52) .188 (4.78) R. TYP. .720 + _.005 (18.29 + _ 0.13) .720 + _.005 (18.29 + _ 0.13) .954 (24.23) .188 (4.78)R. TYP. .718 + _.005 (18.24 + _ 0.13) .718 + _.005 (18.24 + _ 0.13) 2.000 (50.80) 1.061 (26.95) 4 MTG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG DATUM 1.437 (36.50) REF 1.437 (32.50) REF 2.000 (50.80) Two Gang - Screw Coupling DPX2-33F (Female) DPX2-34M (Male) 2.312 (58.72) 2.312(58.72) 1.016 (25.81) .344 (8.74) 1.750 + _.016 (44.45 + _ 0.41) .063 (1.60) 2.438 + _.006 (61.92 + _ 0.15) B 2.676 + _.016 (67.97 + _ 0.41) 2.814 + _.016 (71.48 + _ 0.41) 2.438 + _.010 (61.92 + _ 0.25) COUPLING NUT .988 + _.005 (25.09 + _ 0.13) COUPLING SCREW .750 + _.005 (19.05 + _ 0.13) TYP. TOP 1.125 (28.58) SEE DPX2-33M FOR DETAILS TWO POLARIZING POSTS .750 + _.005 (19.05 + _ 0.13) TYP. B TOP TWO POLARIZING POSTS A 3.063 (77.80) 2.062 + _.006 (52.38 + _ 0.15) 3.063(77.80) 1.612 + _.005 (40.94 + _ 0.13) .063 (1.60) A 2.062 + _.006 (52.38 + _ 0.15) .766 (19.46) .125 (3.18) .375 + _.005 (9.52 + _ 0.13) 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS .125 (3.18) 8 HOLES .120 (3.05) DIA FOR #4.40 SCREWS .375 + _.005 (9.52 + _ 0.13) .188 (4.78) R. TYP .188 (4.78) R. TYP DPX2-33M (Male) DPX2-34F (Female) 2.312 (58.72) 2.312 (58.72) .766 (19.46) 1.750 + _.016 (44.45 + _ 0.14) .344 (8.74) 2.062 + _.006 (52.38 + _ 0.15) 3.063 (77.80) 1.612 + _.005 (40.84 + _ 0.13) .063 (1.60) 2.438 + _.005 (61.92 + _ 0.13) A .063 (1.60) 2.814 + _.016 (71.48 + _ 0.41) 3.063 (77.80) 2.676 + _.016 (67.97 + _ 0.41) 2.438 + _.010 (61.92 + _ 0.25) B 2.062 + _.006 (52.38 + _ 0.15) 1.016 (25.81) TOP .750 + _.005 (19.05 + _ 0.13) TYP. COUPLING SCREW .988 (25.09) TWO POLARIZING POSTS .750 + _.005 (19.05 + _ 0.13) TYP. A TOP 1.125 (28.58) TWO POLARIZING POSTS B COUPLING NUT .125 (3.18) 375 + _.005 (9.52 + _ 0.13) 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS .125(3.18) .188(4.78) R. TYP. .375 + _.005 (9.52 + _ 0.13) 1.88(4.78) R. TYP. 8 HOLES .120 (3.05) DIA FOR #4-40 SCREWS STANDARD SUPPLIED WITH HEX. SLOTTED KNOB Engaging Devices DPX2-34M with wing handle type -0901; example, DPX2-34M-0901 3.725 (94.62) MAX. 2.256 (57.30) MAX. DPX2-34M with extended hex, knob type -0501; example, DPX2-34M-0501 2.032 (51.61) .312 (7.92) HEX. Not availble on DPX2-34B Shells Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 46 DPX ARINC 404 DPX3DPX4 Two Gang - ARINC B Shell DPX3-33 DPX3-34 All tolerances are + _ .015(0.38) unless other wise noted. .766 (19.46) 2.000 (50.80) 1.061 (26.95) 2.000 (50.80) .125 (3.18) 1.612 (40.94) 1.750 (44.45) .060 (1.52) 4.354 (110.59) 4.318 (109.68) 4.026 (102.26) 3.711 (94.26) 4.026 (102.26) MTG. DATUM MTG. DATUM .988 (25.10 .180 R. TYP. (4.57) .718 (18.24) .718 (18.24) .282 (7.16) .282 (7.16) 1.437 (36.50) 6 MTG HOLES .120 (3.05) DIA. .125 (3.18) 1.437 (36.50) Four Gang DPX4-33 DPX4-34 .766 (19.46) 3.860 (98.04) 1.061 (26.95) 3.860 (98.04) .125 (3.18) .060(1.52) 3.610 (91.69) 1.612 (40.94) 2.783 (70.69) 3.110 (78.99) 2.468 (62.69) 3.075 (78.10) 2.783 (70.69) .988 (25.10) .930 (23.62) MTG. DATUM 1.648 (41.88) .180 R. TYP. (4.57) .282 (7.16) .125 (3.18) .930 (23.62) 10 MTG HOLES .120 (3.05) DIA. MTG.DATUM .282 (7.16) 1.648 (41.86) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 47 DPX ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 55-56 for Coaxial/Power Contact Termination Data PIN C2 Test Contact Contacts Voltage Contacts No. of Type Contact No. of Type Contact Arr. & Wire size AC (RMS) Arr. No. Contacts Code Numbers Contacts Code Numbers 1000 (1,2)V matched impedance C2 2 R 1-2 2 R 1-2 C2C 2 AB 1-2 C2 2 coax (RG-9/U) Contact C2M C7 C7 8* 10C3* C7 7 coax 1000 (1-7)V 8 8 #12 2000V 10C3 7 #20 3 coax 1500 (1-4, 8-10)V 13 #16 3 coax 1500 (4-16)V 1000 (1-3)V C7B 7 C7B 23 23 25C3 A 1-7 B 1-7 1-2 4 F 1,2,4,5 3 G 3,6,7 Same as Pin Same as Pin 7 K 7 C 1-7 Same as Pin 7 AA 1-7 Same as Pin C7AA 7 Z 1-7 Same as Pin 8 N 1-8 8 10C3 7 L 1-4, 8-10 3 l 5,6,7 7 L 1-4, 8-10 3 J 5,6,7 13 M 4-16 3 A 1-3 13 M 4-16 3 B 1-3 13 M 4-16 3 C 1-3 13 M 4-16 3 K 1-3 13 M 4-16 3 Z 1-3 13 M 4-16 3 AA 1-3 A10C3 G16C3 J16C3 0 1-8 Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin 17 #20 2000V 17 17 L 1-17 Same as Pin 23 #20 2000 (15-23). 1500 (1-14)V. 23 23 L 1-23 Same as Pin 25C3 22 L 4-25 3 K 1-3 F25C3 22 L 4-25 3 C 1-3 22 L 4-25 3 A 1-3 22 L 4-25 3 B 1-3 22 L 4-25 3 Z 1-3 22 L 4-25 3 AA 1-3 22 (#20). 3 coax 1500 (4-25)V. 1000 (1-3)V J25C3 Q25C3 R25C3 1-7 (Use C7) C7X G25C3 25C3* 1-7 AC C7M ZF16C3 17 K Consult Factory 2 Same as Socket ZE16C3 17 7 7 C16C3 B16C3 Contact Consult Factory C7A B16C3 B16C3* SOCKET No. of 22 2 1 L F G 4-25 1,3 2 Same as Pin Same as Pin Same as Pin Same as Pin Same as Pin Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 48 DPX ARINC 404 DPX Contact Arrangement Variations Solder Type (Captive Contacts) NOTE: See pages 55-56 for Coaxial/Power Contact Termination Data PIN 6 5 13 12 26* 17 4 12 21 2 10 8 27 2 32 32 30 5 16 29 38 2 15 26 40C1 25 35 34 3 4 11 12 33 2 9 8 17 35 34 33 32 31 30 29 28 27 26 45 44 43 42 41 40 39 38 37 36 47 57 6 7 26 25 46 45 44 56 55 54 7 6 5 17 16 15 14 29 28 27 42 41 40 54 53 A30C4 15 11 4 L M Z 1,6 14-26 2-5, 7-13 27-30 Same as Pin 1500 (2-5 & 7-13)V 1000 (1,6 & 14-26)V B30C4 15 11 4 L M AA 1,6 14-26 2-5, 7-13 27-30 Same as Pin C30C4 15 11 4 L M A 1,6 14-26 2-5, 7-13 27-30 Same as Pin 32 29 3 L M 1,3,4,7-32 2,5,6 Same as Pin 32C2 30 2 L K 1-30 A1, A2 A32C2 30 2 L A 1-30 A1, A2 Same as Pin C32C2 30 2 L B 1-30 A1, A2 43 53 32 Same as Pin D32C2 30 2 L C 1-30 A1, A2 Same as Pin M32C2 30 2 L Z 1-30 A1, A2 Same as Pin Same as Pin 3 52 51 50 49 48 47 45 30 2 L AA 2 40 40 L 1-40 Same as Pin 40C1 39 1 L B 1-39 A1 Same as Pin A40C1 39 1 L K 1-39 A1 1500 (1-39)V 1000 (A1)V F40C1 39 1 L C 1-39 A1 Same as Pin J40C1 39 1 L Z 1-39 A1 Same as Pin K40C1 39 1 L AA 1-39 A1 Same as Pin L40C1 39 1 L A 1-39 A1 Same as Pin 39 1 L F 1-39 A1 45 #20 1500V 45 45 L 1-45 Same as Pin 29 57 57 #20 1500V 57 57 L 1-57 Same as Pin 64 #20 3 #16 1000V 67 64 3 L M 1-2,6-65 3-5 Same as Pin 48 1 9 8 33 32 31 30 46 45 44 43 59 1500V 39 21 20 19 18 39 38 37 36 35 34 67 66 65 64 63 62 61 60 40 11 10 12 26 25 24 23 22 N32C2 1-30 A1, A2 1-30 A1, A2 20 30 51 50 49 4 13 L F 10 21 31 42 41 52 1500 (1-30)V 1000 (A1, A2)V 30 2 1 11 12 22 24 23 33 2000 (1-6) 1500 (7-32)V 16 2 3 13 14 34 36 35 4 5 15 16 27 37 38 Same as Pin 1 10 18 17 39 #20 1 coax 32 20 19 8 40 #20 A1 14 20 36 5 40 8 9 10 21 28 1-26 1 22 18 M Contact Numbers 32 33 24 23 9 67* 34 15 24 25 19 26 No. of Contacts 7 16 25 3 27 13 8 17 26 21 30 #20 2 coax 25 35 37 6 14 9 16 22 28 39 7 26 Contact Numbers 1 18 11 17 23 32C2 21 10 3 #16 29 #20 A1 26 2 4 12 18 24 30 No. of Contacts 1 13 3 36 32 24 17 27 5 13 57* 19 37 6 19 15 #20. 11 #16, 4 coax 7 22 28 38 7 45* 27 11 29 39 15 28 25 2 14 20 30 31 18 4 12 21 40C1* 19 7 16 26 8 23 5 13 22 40 9 29 6 31 10 15 24 8 17 27 3 20 30 9 18 28 11 32C2* 14 19 4 12 23 30C4 3 10 20 29 6 40* 11 21 A2 4 12 22 31 1500V Contact Type Code Contact Arr. No. 1 5 13 23 26 #16 7 28 6 14 26 SOCKET Contact Type Code 1 9 29 Contact Arr. Test Voltage AC (RMS) 20 23 22 21 20 19 18 17 16 15 14 30 15 7 14 22 3 11 26 25 24 8 15 23 5 1 9 16 24 6 2 10 18 25 13 3 11 19 26 30C4 4 No. of Contacts & Wire Size 67 58 57 56 55 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 49 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 8 D8 2 1 3 4 W8** 5 6 8 Contact Arr. No. of Contacts & Wire Size 8 D8 Contact Arr. No. No. of Contacts 8 #12 8 8 12 1-8 4 #16, 4 #12 D8 4 16 12 1-4 5-8 W8 coax W8** G (For MA) C8B 8 coax 1000V (1-8)V 10 4 9 10 4 8 5 2 3 7 10W3** 9 10 12 11 ONLY B16W3 7 #20, H.D., 3 coax 13 #16, 3 coax 4 7 8 15 16 25 24 23 26 19 26 11 12 24 20 23 18 2 9 16 10W3 7 3 20 H.D. coax 1500 (1-4, 8-10)V A10C3 7 3 20 H.D. AC B10C3 7 3 20 H.D. AC 1500 (4-16) 1000 (1-3)V socket side only (Not avaiable in ME series) B16W3 13 3 16 coax 25W3 22 3 20 coax 25W3 22 (#20) 3 coax 17 1500 (4-25)V, 1000 (1-3)V (Not available in ME series) 25A3 22 3 20 C 25B3 22 3 20 D 25D3 22 3 20 B 26 26 16 1-4, 8-10 5-7 4-16 1-3 4-25 1-3 1 8 7 26 14 15 22 10 11 19 3 10 17 18 25 21 4 5 6 13 22 6 12 13 14 4 A10 1 2 3 25W3 2 1-3, 5, 6, 8-10 4, 7 1500V 10 5 9 16 8 #16, 2 #4 4 5 13 14 8 A10 1 6 7 15 1,2 3-10 10 SOCKET 16 B 20 1500V 8 2 3 B16W3** 2 8 2 #8, 8 #20 10W3** 6 8 AB 10 1 4 9 S C8H 9 10 1-8 R C8G 5 7 A10 H 1 2 6 F 8 6 7 8 3 Contact Numbers 1 3 5 C8C C8E (For ME) 2 Contact Size or Code Letter C8A AW8 7 Test Voltage AC (RMS) 21 26 #16 1500V 1-26 20 **Crimp rear release coaxial contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 50 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data Contact Arr. 6 5 4 12 A2 3 11 10 16 32W2 30 18 13 22 29 A1 (For MA) 17 23 28 27 A32W2 21 26 Test Voltage AC (RMS) 32W2** 7 14 19 1 8 15 20 24 2 9 No. of Contacts & Wire Size 25 30 #20, 2 coax 1500 (1-30), 1000 (A1,A2)V (For ME) Contact Arr. No. No. of Contacts Contact Size or Code Letter 32W2 30 2 20 coax 32A2 30 2 20 B 32B2 30 2 20 A 32C2 30 2 20 D D32C2 30 2 20 J 32F2 30 2 20 P 32G2 30 2 20 C 32W4 4 24 4 coax 20 H.D. 16 32C4 4 24 4 S 20 H. D. 16 4 24 4 4 24 4 H 20 H. D. 16 D32C4 4 24 4 G 20 H. D. 16 E32C4 4 24 4 AA 20 H. D. 16 H32C4 4 24 4 AB 20 H. D. 16 40 40 20 40W1 39 1 20 coax 40B1 39 1 20 B 40F1 39 1 20 P F40C1 39 1 20 J 45 45 20 B32C4 6 5 4 12 A2 11 24 10 9 7 6 A1 A32W4 25 4 3 11 18 22 27 26 29 23 5 4 3 2 12 11 10 9 40 30 29 26 27 25 35 34 33 7 6 5 4 3 2 1 12 11 18 30 17 23 29 39 7 10 16 22 28 38 6 27 37 5 9 15 21 26 4 3 2 11 24 23 21 20 19 31 30 35 34 33 32 44 43 42 41 40 40 #20 1500V (For MA) A1 A40W1 35 34 12 1000 40W1** 25 14 13 29 #22 H.D. 7 coax (Size 5) 10 1-40 32 8 14 15 22 15 20 36 36W7** 24 24 36 24 29-32 1-7, 10-22 25-28 8, 9, 23, 24 7 16 37 13 45 8 17 18 38 19 25 28 R 20 H. D. 16 1 39 40W1 31 19 20 21 C32C4 20 28 A4 6 22 31 A5 13 1500 (1-28), 1000 (29-32)V (For ME) A1 A6 24 #20 H.D. 4 #16, 4 coax 1-30 A1,A2 2 1 13 12 A2 A7 (For MA) 21 26 5 14 32W4** 7 13 22 16 15 1 17 28 27 A3 23 14 45 18 23 8 17 19 21 25 8 14 19 29 2 9 15 20 30 40 10 16 32W4 36W7 3 Contact Numbers 33 32 39 #20, 1 coax 1500 (1-39) 1000 (A1)V (For ME) 1-39 A1 1 9 8 18 17 16 29 28 27 26 40 39 38 37 36 45 45 #20 1500V 1-45 **Crimp rear release coaxial contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 51 DPX ARINC 404 DPX*MA/ME Contact Arrangement Variations, Crimp Type - DPX*MA/ME Series NOTE: See pages 58-61 for Coaxial Contact data See pages 53-54 for Crimp Contact data 9 19 8 18 28 57 38 7 27 37 47 7 16 26 36 46 56 55 57 6 17 6 17 16 15 14 5 15 25 35 45 3 33 43 5 22 67 42 41 40 39 21 Contact Arr. No. of Contacts & Wire Size Test Voltage AC (RMS) Contact Arr. No. No. of Contacts Contact Size or Code Letter Contact Numbers 57 57 #20 1500V 57 57 20 1-57 67 64 #20 H.D. 3 #16 1500 (3-5) 1000 (1, 2, 6-67)V 67 64 3 20 H.D. 16 1-2, 6-67 3, 4, 5 A106† 106 #22 1000V A106 106 22 1-106 20 30 40 3 29 28 27 26 25 24 23 22 10 29 39 50 49 48 51 12 11 31 41 4 13 1 12 32 42 53 52 2 13 24 23 34 44 54 4 14 2 1 11 10 9 8 21 20 19 18 38 37 36 35 34 33 32 31 30 54 53 52 51 50 49 48 47 46 45 44 43 67 66 65 64 12 25 39 A106† 63 62 61 60 59 58 57 56 55 1 13 26 52 66 40 53 79 93 67 80 106 94 **Crimp rear release coaxial contacts. †A106 arrangements have the POS-ALINE connector design. See below. NOTE: Engaging force of each layout arrangement shall not exceed 45 lbs. maximum. Positive Contact Alignment Design For high density A106 contact arrangement PLUG INSULATOR RECEPTACLE INSULATOR PIN SOCKET In the POS-ALIGN connector construction the entire pin contact is recessed in an individual cavity in the plug insulator while the sturdy socket members are exposed and extend from the connector receptacle face. There is a lead-in chamfer that guides the socket contact into the pin cavity assuring proper contact alignment during mating and protecting the pin contact from damage and wear. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 52 DPX ARINC 404 DPXMA/ME Contact and Termination Tooling Data - Commercial Crimp Contacts The crimp contacts are shipped with the connector, be purchased separately. The insertion/extraction not installed. Additional contacts may be ordered tools listed are plastic type. Consult factory for using the part numbers listed below. All tools Must more durable metal tools. Part Number Contact Size 2222 Type DPX MA Commercial DPX ME Commercial Pin 030-1975-007 030-1975-005 Socket 031-1113-007 031-1113-008 Pin 030-9081-000 030-2040-000 2020 Socket 031-9134-001 031-1046-002 Pin 030-9081-003 030-1892-002 2020HD Socket 031-9134-004 031-1047-002 Pin 030-9083-001 030-1893-002 1616 Socket 031-9206-004 031-9206-021 Pin 030-1909-001 030-2045-000 Socket 031-1059-001 031-1059-002 1212 Pin 030-1908-001 030-1908-001 Socket 031-1154-000 031-1154-000 Pin 030-2049-000 030-2049-000 Socket 031-1151-000 031-1151-000 0808 0406 1 Crimp Tool Part Number Wire Accom. Locator Part Number Insertion/ Extraction Tool (Part No.) Layout Usage DPX ME DPX MA A106 A106 10, A32W2, 40, A40W1, 45,57 10, 25W2, 32W2 40, 40W1, 45,57 22,24,26 M22520/2-01 M22520/2-23 CIT-DPXMA-22 M81969/1-01 20,22,24 M225-20/1-01 MS-3191-1 MS-3191-3 M22520/2-08 Std. Locator Std. Locator CIET-20 (274-7001-000) 20,22,24 M22520/2-01 MS-3191-1 M22520/2-08 Standard CIET-20 M81969/1-02 (980-0004-805) 10W3 A32W4, 67 10W3 32W4, 67 16,18,20 M22520/1-01 MS-3191-1 M22520/1-02 Std. Locator CIET-16 (274-7002-000) D8, A10, 26, A32W4, 67 D8, A10, B16W3, 26, 32W4, 67 12,14 M22520/1-01 M22520/1-11 CIET-12 (274-7003-000) D8 8, D8 8 CBT-600* CBT600B* CCH8-1 Head CCHP-8-6 CET-8-2 (323-7004-000) 10 10 6 CBT-600* CBT600B* CCH4-1 Head CCHP-4-8 CET-4-8 (323-7008-000) A10 A10 * Requires air line pressure of 80 to 100 psi. These DPXME contacts are being superseded in favor of military DPXNE/NA contacts, this applies to all existing DPXME connector assemblies, except for size 20 contacts. Electrical Data Test Current per MIL-C-39029 Table VI Max. Current for Tests (Amps) (Mil-C-39029) Max. Potential Drop (Millivolts) at 25 C per MIL-C-39029 Contact Size Wire Size Insulation (0.D.) Limits Inch (mm) Max. 4 6 .310 (7.87) 60 60 33 8 8 .250 (6.35) 46 46 39 23 23 63 14 17 17 60 16 13 13 68 - - - 7.5 - 75 7.5 7.5 83 - - - 3 3.0 68 5 5.0 110 - - - 2 2.0 80 12 16 12 18 .135 (3.43) .103 (2.62) 20 20 20 22 .071 (1.80) 24 22 22 24 26 .054 (1.37) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 53 DPX ARINC 404 DPX Description of Modifcation Codes for Special Connector Insert Assemblies Series Class DPX Insert Type Class Series DPX Insert Type Class (MA) LITTLE CAESAR assembly, None DPXA DPXB Two (2) pieces, solder pot. D* - MA DPXAMA DPXBMA LITTLE CAESAR rear release contact E* - Metal plates. retention assembly, crimp pot. F* - Rear release, crimp (MB type only). DPX2- - Standard 2 pieces, solder pot, Series crimp pot, (Cat. A) MAS - LITTLE CAESAR assembly, solder pot, MB - LITTLE CAESAR rear release contact both sides, retention assembly, crimp pot, with Ex: DPX2-57S57S-33-0001 separator. - Standard LITTLE CAESAR asembly, DPX2MAS - crimp pot both sides Ring-loc coax. EX:DPX2MA-57S57S-33-0001 LITTLE CAESAR assembly, soler po, both sides Ring-Loc coax. EX: DPX2MAS-57S57S-33-001 DPX2MS- - DPX2MA MS - Ring-Loc, solder pot, ME - Environmental, connector. A* - Two (2) pieces, solder pot (Standard 2 pieces insert). B* - Ring-Loc, solder pot. (See MS) C* - (MAS) LITTLE CAESAR assembly, Ring-Loc, solder pot. Layout 25C3 pin only and 40C1 Pin and socket. EX: DPX2MS-40W1S40W1S-33-0001 Solder pot. DPX Insert Type A side: (MAS) LITTLE CAESAR assembly, solder pot (32W2S) B side; Standard 2 Piece, solder pot (57S). Ex: DPX2CA-32W2S57S-33-0001 DPX2CA-/ DPX2AC(Reverse CA) - DPX2AF - A side: Standard solder pot. B side: Rear release crimp with separator. Ex: DPX2AF-13S26S-33B-0001 DPX2BA - DPX2DA - DPX2EB - A side: Ring-Loc solder pot (40W1S). B Side: 2 Piece, Solder Pot (57S). Ex: DPX2BA-40W1S57S-33-0001 A side: (MA) LITTLE CAESAR assembly, Crimp (67S). B Side: 2 Piece, solder pot (57S). Ex: DPX3DA-67S57S-33-0001 A side: Metal plates for grounding (Coaxes). B side: Ring-Loc, solder pot. Ex: DPX2EB-C1P40W1P-34B-0001 *NOTE: When any two of these letters are used in combination, the inserts ("A" and "B") side have the style contacts indicated (see table opposite for examples). Contact and Termination Tooling Data DPXMA (LIF) Crimp Contacts Contact Size and Part Numbers Insertion/ Extraction Tooling Crimp Tooling Part Number Tool P/N Wire Size Locator P/N Size Pin* Socket* MIL Spec ITT Cannon 222 Plug 030-2259-000 Receptacle 031-1287-000 M22520 /2-01 995-0001 -584 2020HD Receptacle 030-2273-000 Plug 031-1302-000 M22520 /2-01 1616 Receptacle 030-2280-000 Plug 031-1303-000 1212 Receptacle 030-2286-000 Plug 031-1308-000 Selec tor# ITT Cannon Insertion Extraction Ins./Ext. AWG Insul Dia. Max. M81969 /1-01 CIT-DPXMA-22-1 Metal (070256-0000) CET-DPXMA-22 Metal (070317-0000) (980-0004-804) Metal Tip 26 24 22 .054 (1.37) .130/.110 (3.30/2.54) 995-0001 -604 M81969 /1-02 - - (980-0004-805) Metal Tip 22 20 .071 (1.80) .167/.147 (4.24/3.73) M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 Plastic (323-7001-000) (980-0004-806) Metal Tip 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) M22520 /1-11 995-0002 -027 M81969 /14-04 - CET-12-4 Plastic (323-7002-000) CIET-12 Plastic (274-7003-000) 14 12 .135 (3.43) .270/.230 (6.86/5.84) MIL Spec ITT Cannon MIL Spec 3 3 4 M22520 2-23 995-0002 -015 995-0001 -584 6 7 M22520 /2-08 M22520 1-01 995-0001 -585 4 5 6 M22520 1-01 995-0001 -585 7 8 Strip Length * Used in Plug or Receptacle as noted below. DPXMA Thermocouple Contacts Contact Size and Part Numbers Part Number Size Pin* Insertion/ Extraction Tooling Crimp Tooling Socket* 2222 Alumel Plug 030-1975-009 Receptacle 031-1113-009 2222 Chromel Plug 030-1975-010 Receptacle 031-1113-010 Tool P/N Wire Size Locator P/N MIL Spec ITT Cannon Selec tor# MIL Spec ITT Cannon MIL Spec Insertion Extraction Ins./Ext. AWG Insul Dia. Max. Strip Length M22520 /2-01 995-0001 -584 3 3 4 M22520 /2-23 995-0002 -015 M81969 /1-01 CIT-DPXMA-22-1 Metal (070256-0000) CET-DPXMA-22 Metal (070317-0000) (980-0004-804) Metal Tip 26 24 22 .054 (1.37) .130/110 (3.30/2.54) ITT Cannon Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 54 DPX ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Contact type code Pin Socket Cable Accommodation Layout Accommodation A 249-0672-000 249-0671-000 RG-187/U RG-188/U C7A, B16C3, G25C3, C30C4, A32C2, L40C1 .106 (2.69) DIA. B 249-0702-000 249-0703-000 RG-180/U RG-195/U C7B, J25C3, C16C3, C32C2, 40C1 .209 (5.31) .125 (3.18) DIA. C 249-0749-000 249-0750-000 RG-55/U RG-58/U RG-223/U C7H, G16C3, F25C3, D32C2, F40C1 D - 249-0518-000 RG-59/U C7J, H16C3, H25C3, F32C2, E30C4, E40C1 I 249-0365-000 249-0353-000 RG-7/U 10C3 J 249-0257-000 249-0268-000 RG-55/U RG-58/U RG-223/U A10C3 K 249-0583-000 024-0015-000 253-0120-000 249-0591-000 024-0015-000 253-0120-000 RG-187/U RG-188/U 25C3, 32C2, J16C3, A40C1, C7, C7D Rear Extension from insulator Part Number .209 (5.31) .067 (1.70) DIA. .209 (5.31) .209 (5.31) .149 (3.78) DIA. .579 (14.71) .250 (6.35) DIA. .735 (18.67) .616 (15.65) .127 (3.23) DIA. .085 (2.16) DIA. A40C1 pin only, use C40C1 for socket. .117 (2.97) L 330-0144-000 330-0145-000 7.5 amp #20 wire See Note 1 M 030-0056-010 031-0016-008 13 amp #16 wire See Note 2 N 030-0017-015 - 23 amp 8 O - 031-0059-008 #12 wire 8 .181 (4.60) .237 (6.02) 4.58 (11.63) * These coaxial contacts are supplied with the connector. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 55 DPX ARINC 404 DPX Solder Coaxial/Power Contact Termination Data (Retained by Captive Insulator Assy.) Rear Extension from insulator Contact type code Pin Socket Cable Accommodation Layout Accommodation R 249-1521-000 249-1522-000 RG-9/U, RG-214/U C2 Z 249-1624-000 249-1598-000 RG-58/U with Capitve Contact AA 249-1599-000 249-1622-000 RG-196/U with Captive Contact C7X, ZF16C3, R25C3, B30C4, N32C2, K40C1 AB 249-1554-000 - RG-58/U C2C AC Consult Factory 249-5027-001 RG-9/U RG-214/U C2M Part Number 1.250 APP. (31.75) .440 (11.18) DIA .206 (5.23) DIA. .768 (19.51) .364 (9.25) C7AA, ZE16C3 Q25C3, A30C4 M32C2, J40C1 .140 (3.56) DIA. .093 (2.36) DIA. .040 (1.02) DIA. .750 APPROX. (19.05) .224 (5.69) DIA. 1.250 APPROX. (31.75) .438 (11.13) DIA. NOTES: 1. Code L-10C3, A10C3,17, 23, 25C3, E25C3, F25C3, G25C3. H25C3,J25C3, Q25C3, R125C3, 30C4, A30C4, C30C4, D30C4, E30C4, 32, 32C2, A32C2, C32C2, 032C2, F32C2, M32C2, N32C2, Q32C2, 40, 40C1, B40C1, D40C1, E40C1, F40C1, H40C1, J40C1, K40C1, L40C1, 45, 57, 67, 2. Code M-B16C3, C16C3, G16C3, H16C3, M16C3, ZE16C3, ZF16C3, 26, 30C4, 32, 67 Suggested Cable Trim Dimensions Millimeters Inches B A C INNER CONDUCTOR DIELECTRIC BRAID JACKET Code Letter A B C A B C A .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 B .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 C .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 D .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 E .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 I .166/.146 .39 .166/.146 4.22/3.71 9.91 4.21/3.71 J .166/.146 .55 .166/.146 4.22/3.71 13.97 4.21/3.71 K .198/.178 .488/.428 .25 5.03/4.52 11.38/10.87 6.35 Z .08 .41 .23 2.03 10.41 5.84 AA .11 .23 .195/.175 2.79 5.84 4.95/4.45 AB .238/.198 .233/.193 .447/.427 6.04/5.03 5.92/4.90 11.35/10.89 AC .345/.281 .516/.484 .359/.296 8.71/7.14 13.1/12.3 9.12/7.52 R .238/.198 .233/.193 .582/.542 6.05/5.03 5.92/4.90 14.8/13.8 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 56 DPX ARINC 404 DPX Solder Coaxial Cabie Assembly ITT Cannon recommends resistance soldering for all should be pre-tinned. Bushing, endbells, and junc- factory for types not shown. The mechanical steps solder contacts, particularly for RF cable where tion shells (where applicabe) must be slipped over in wiring coaxials described below. excessive heat will damage the dielectric. Wires wire bundles before soldering is started. Consult For Codes A, B, C, D, and E 1. Cut cable evenly. Trim to dimensions as shown on page 56. Care should be taken not to injure the conductor or dielectric. INNER CONTACT INNER CONDUCTOR COAXIAL SHELL OUTER CONDUCTOR JACKET 2. Remove inner contact from coaxial assembly and solder it to inner conductor of cable. 3. Push inner contact back into coaxial assembly. 4. Pull outer conductor over coaxial shell, and solder. 5. Apply shrink sleeving after assembly. For Codes I and J 1. Cut cable evenly. Trim to dimensions as shown 2. on page 56. Care should be taken not to injure the conductor or dielectric. 2. Comb braid, tin conductor and remove flux. 3. 3. Remove solder pot cover. Insert cable and solder conductor to contact. The dielectric should butt against contact solder pot. 4. Replace solder pot cover and solder braid to 4. ferrule. 5. Apply shrink sleeving after assembly. For Codes K CAP 1. Cut cable evenly. Trim to dimensions as shown on page 56. Care should be taken not to injure the conductor or dielectric. 2. Unscrew cap and remove spacer and inner CAP STRIP OUTER CONDUCTOR SPACER INNER CONDUCTOR INNER CONTACT contact from coaxial assembly. 3. Push cable through center of cap and spacer. 4. Solder inner. contact to inner conductor of cable. 5. Push inner contact back into coaxial shell assembly and attach cap. 6. Separate outer conductor of cables into two pigtails 180˚ apart. 7. Attach on pigtail to each end of cap strip and solder. 8. Apply shrink sleeving after assembly. For Codes Z and AA 1. Cut cable evenly. Trim to dimensions as shown on page 56. Care should be taken not to injure the conductor or dielectric. OUTER SLEEVE CONTACT REAR INSULATOR SHELL FRONT INSULATOR ASSY 2. Solder inner conductor to coaxial contact through side slot in coaxial with outer sleeve pushed back on cable. 3. Pull sleeve forward over braid and solder through holes in sleeve. 4. Solder sleeve to coaxial body. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 57 DPX ARINC 404 DPX*MA Crimp Coaxial Contacts NOTES: 1. The "X" dimension is take from the rear of the shell. 2. Codes G and S are inactive for new design. Use codes AD and AE. 3. Code AA is designed for installations that have limited space in the terminal area. Use code AG for standard installations. *P for pin; S for socket. Codes A, B, C, D, E, H, P, R Y DIA. X Z DIA. Arr. Used In Code Letter A B16W3 25W3 32W2 40W1 Cable Accommodation *RG-59/U RG-62/U .275 (6.53) .247 (6.27) P-249-1399-000 .128 (3.25) .211 (5.36) .118 (3.00) .201 (5.10) .128 (3.25) .166 (4.22) .118 (3.00) .156 (3.96) .072 (1.83) .121 (3.07) C *RG-180/U RG-195/U P-249-1401-000 RG-174/U, RG-187/U RG-179/U, RG-188/U P-249-1403-000 RG-178/U RG-196/U P-249-1405-000 P-249-1633-000 H RG-174/U, RG-187/U RG-179/U, RG-188/U B16W3 25W3 32W2 40W1 P *RG-58/U with nylon braid over jacket W8 32W4 R *RG-178/U RG-196/U Z Dia. .148 (3.76) Ring Loc .760 (19.30) Ring Loc .760 (19.30) Ring Loc .760 (19.30) Ring Loc .760 (19.30) S-249-1400-000 W8 32W4 Y Dia. .158 (4.01) *RG-58/U E X Max. S-249-1398-000 P-249-1397-000 B D Contact Retention Part Number* S-249-1402-000 S-249-1404-000 Ring Loc .760 (19.30) S-249-1406-000 LITTLE CAESAR .592 (15.04) S-249-1608-000 Ring Loc .760 (19.30) P-249-1670-000 LITTLE CAESAR .592 (15.04) S-249-1634-000 S-249-1671-000 .062 (1.57) .111 (2.82) .072 (1.83) .091 (2.31) .062 (1.57) .081 (2.06) .072 (1.83) .121 (3.07) .062 (1.57) .111 (2.82) .128 (3.25) .235 (5.97) .118 (3.00) .215 (5.46) .072 (1.83) .091 (2.31) .062 (1.57) .081 (2.06) .158 (4.01) .238 (6.04) .148 (3.76) .228 (5.79) .130 (3.30) .238 (6.04) .120 (3.05) .228 (5.79) .158 (4.01) .238 (6.04) .148 (3.76) .228 (5.79) Crimp Tool Extraction Tool CA58073 CET-C4 (038869-0004) CCT-HX4-524 CCT-408M CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) Crimp CA58073 CET-C4 (038869-0004) CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) CA58073 CCT-HX3-156 CET-C8 (323-7011-000) CA58073 CCT-HX3-156 CET-C8 (323-7011-000) CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) Solder CET-C4 (038869-0004) *IMPORTANT: These coaxials can only be used in the DPX*MAS or DPX*MB Connector Series. Codes F, S, T X Y DIA. Z DIA. W8 32W4 RG-59/U RG-62/U P-249-1474-000 F RG-55/U RG-142/U P-249-1958-000 S T RG-59/U RG-62/U P-249-1960-000 Codes G S-249-1471-000 S-249-1959-000 S-249-1961-000 LITTLE CAESAR .775 (19.68) LITTLE CAESAR .592 (15.04) LITTLE CAESAR .592 (15.04) LITTLE CAESAR .500 (12.70) X Z DIA. Y DIA. W8 32W4 G RG-58/U Codes J P-249-1631-000 S-249-1632-000 .130 (3.30) .211 (5.36) .120 (3.05) .201 (5.10) .130 (3.30) .273 (6.93) .120 (3.05) .263 (6.68) X Z DIA. Y DIA. W16W3 25W3 32W2 40W1 J RG-58/U P-249-1388-000 S-249-1390-000 Ring Loc 798 (20.27) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 58 DPX ARINC 404 DPX*MA Crimp Coaxial Contacts CODE K X Z DIA. Y DIA. Arr. Used In Code Letter B16W3 25W3 32W2 40W1 K Cable Accommodation RG-178/U RG-196/U Part Number* Contact Retention X Max. Ring Loc .906 (23.01) Ring Loc .518 (13.16) LITTLE CAESAR .425 (10.80) P-249-1384-000 S-249-1413-000 Y Dia. Z Dia. .045 (1.14) .098 (2.49) .035 (0.89) .088 (2.24) .045 (1.14) .098 (2.49) .035 (0.89) .088 (2.24) Crimp Tool Extraction Tool Solder CET-C4 (038869-0004) Solder CET-C4 (038869-0004) CCT-C10 CET-C8 (038869-0004) Buchanan 612991 CET 4-8 (323-7008-000) X CODE L .500 (12.70) Y DIA. Z DIA. B16W3 25W3 32W2 40W1 L RG-178/U RG-196/U CODE U P-249-1386-000 S-249-1414-000 X Y DIA. Z DIA. W8 U RG-174/U, RG-187/U RG-179/U, RG-188/U S-249-1883-000 CODE V, AC X .069 (1.75) .117 (2.97) .059 (1.50) .107 (2.72) .260 (6.60) .356 (9.04) .254 (6.45) .349 (8.86) .205 (5.21) .356 (9.04) .199 (5.05) .349 (8.86) .088 (2.24) .126 (3.20) .084 (2.13) .122 (3.10) .114 (2.90) .168 (4.27) .104 (2.64) .158 (4.01) Y DIA. Z DIA. V RG-115/U P-249-1956-000 S-249-1957-000 LITTLE CAESAR S-249-1977-000 LITTLE CAESAR .800 (20.32) LITTLE CAESAR .260 (6.60) LITTLE CAESAR .575 (14.60) 10W3 AC RG-58/U Z DIA. CODE AA, AB, AD, AE, AF, AG X AA AB W8 32W4 AD .800 (20.32) RG-178/U RG-196/U P-249-1968-000 RG-180/U RG-195/U P-249-1982-000 RG-58/U Y DIA. T & B #WT400 S-249-1983-000 P-249-2017-000 S-249-2018-001 P-249-2019-001 AE RG-142/U AF RG-174/U, RG-187/U RG-179/U, RG-188/U P-249-1633-004 AG RG-178/U RG-196/U P-249-2061-000 S-249-2020-001 Daniels HX4-210 CET-C8 (323-7011-000) S-249-1634-003 S-249-2062-001 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 59 DPX ARINC 404 DPX*ME Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) 6 5 Components/Accessories 4 12 3 11 10 9 19 18 28 27 2 1 8 7 A2 A1 16 15 14 20 NOTE: The A32W2 & A40W1 (Ring Type Retention); AW8 & A32W4 (LITTLE CAESAR Renention) Coaxial Contact arrangements have been redesigned to provide ease of insertion/removal of the coaxial contacts. Sealing is accomplished with the addiction of sealing sleeves provided with the coaxial contact assembly. 24 30 Cable Accommodation Without Seal (MA) Sealed (ME) Seal 1 X Seal 2 RG59B, RG62A 22 21 26 25 32W2 (MA Version) A32W2 (ME Version) RING TYPE RETENTION (A32W2 & A40W1 CONTACT ARRANGEMENTS) Part Number* 23 29 13 17 7 Ins. Dia. Size/Max. 'A' Trim Dim. .249 (6.32) .435 (11.05) P-249-1397-001 P-249-1397-002 S-249-1398-003 S-249-1398-002 .415 (10.54) P-249-1399-001 P-249-1399-002 .460 (11.68) S-249-1400-003 S-249-1400-002 P-249-1401-001 P-249-1401-002 S-249-1402-003 S-249-1402-002 P-249-1403-001 P-249-1403-002 S-249-1404-003 S-249-1404-002 P-249-1405-001 P-249-1405-002 S-249-1406-003 S-249-1406-002 Crimp Tool 6 X .200 (5.08) RG195 RG180B .158 (4.01)] 18 RG179B RG174, RG179B, .113 (2.87) 3 2 1 9 10 CA58073 31 22 29 30 16 17 23 24 8 28 38 15 21 27 37 14 20 26 36 25 35 34 33 32 CA58073 .440 (11.18) .460 (11.68) 4 11 A1 19 39 RG58B 5 12 13 40W1 (MA Version) A40W1 (ME Version) CA58073 .440 (11.18) RG179B, RG196 X .460 (11.68) .083 (2.11) .480 (12.19) Cable Trim Dimensions CCT-406M .440 (11.18) RG316 CCT-406M .420 (10.67) .400 (10.16) .330 (8.38) .310 (7.86) .460 (11.68) A *P for pin, S for socket †Unsealed accomodates both Seal 1 & Seal 2 Cables. ††For use with connectors supplied less grommet ( Code 29**, etc.) WITHOUT SEAL Coaxial Contact Assembly Recommendations (For Codes A, B, C, D, E, J, K, L and P) (For Codes A, B, C, D, E, J, K, L and P) 1. Center contact, rear insulator, crimp ring, support bushing and seal sleeve are packaged separately and shipped with the coaxial assembly. 2. Use impact extraction tool no. CET-C4 (038869-0004). An insertion tool is not required. (See Item 4). 3. Cable Assembly Instructions Step 1- If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Place rear insulator over dielectric. Step 5 - Solder innerconductor to center contact. Step 6 - Insert soldered cable firmly into coaxial with shielding over coaxial shell. Step 7 - Pull crimp ring forward until stopped and crimped. Step 8 - Insert coaxial assembly into connector until engaged. Push support bushing into grommet until shoulder rest on tublular extension. Then pull seal sleeve forward until it is snug against grommet. 4. To extract coaxial, push back seal sleeve and support bushing. Then push out coaxial from engaging end with CET-C4 (038869-0004) impact tool. 5. When crimping with CA58073 crimp tool, care should be taken to avoid flaring the front end of the crimp ring. Place Crimp jaw so that the second tooth of the indentors is over the end of the crimp ring. 6. To facilitate extraction of contacts and avoid splaying the length of free cable adjacent to the rear surface of the connector should not be less then 2.000 (50.80). SOCKET PIN SEALED SEAL 2 SEAL 1 SEAL BUSHING SOCKET BUSHING PIN Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 60 DPX ARINC 404 DPX*ME Crimp DPX*MA/ME Coaxial Contact Data (for environmental requirements) Components/Accessories 7 1 9 2 16 22 24 8 10 15 3 25 28 6 32 Cable Trim Dimensions 1 4 23 31 30 5 8 29 32W4** (MA Version) A32W4 (ME Version) 7 W8** (MA Version) AW8 (ME Version) .610 (15.49) .590 (14.99) A LITTLE CAESAR® CONTACT RETENTION (A32W4 & AW8 CONTACT ARRANGEMENTS) Cable Accommodation† Part Number* Without Seal†† (MA) Sealed (ME) Seal 1 P-249-1633-004 P-249-1633-003 S-249-1634-003 S-249-1634-002 P-249-1982-000 P-249-1982-001 S-249-1983-000 S-249-1983-001 P-249-2017-001 P-249-2017-000 S-249-2018-001 S-249-2018-000 P-249-2019-001 P-249-2019-000 S-249-2020-001 S-249-2020-000 P-249-2061-001 P-249-2061-000 S-249-2062-001 S-249-2062-000 Seal 2 RG178 RG174, RG316, Ins. Dia. Size/Max. .111 (2.82) .350 (8.89) .330 (8.38) RG179B { { { { 'A' Trim Dim. RG180B RG195 .158 (8.89) RG58C X .196(4.98) RG142B X .196 (4.98) RG178B X .075 (1.90) .260 (6.60) .250 (6.35) SOCKET .260 (6.60) .250 (6.35) .260 (6.60) .250 (6.35) PIN .260 (6.60) .250 (6.35) *P for Pin. S for Socket Unsealed accommodates both Seal 1 & Seal 2 cables. For use with connector supplied less grommet (Code-29**, etc.). WITHOUT SEAL Coaxial Contact Assembly and Extraction Recommendations 1. Use Crimp Tool No. DIE Y211 (995-0002-249), Tool M22520 / 5-01 (9950001-761). 2. Use extraction tool No. CET-C8. An insertion tool is not required. (See Note 5). 3. Center contact, rear insulator, crimp ring, support bushing (not applicable to RG58/RG142 coaxials), seal sleeve, front insulator, shell and ferrule are shipped unassembled in a common container. 4. Cable Assembly Instructions: Step 1 - If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion. Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Comb out braid and flare out ends to permit entry of ferrule. Step 5 - Complete termination per illustration. (See below) 5. To extract: coaxial, push back seal sleeve and support bushing. Slip cable into extraction tool. Push tool into insert until it contacts coaxial retaining shoulder. Grip both cable and tool with one hand and pull coaxial rearward out of insert cavity. SEALED SEAL 2 BUSHING SEAL 1 SOCKET SEAL SOCKET BUSHING PIN PIN 6. To facilitate extraction of contacts and avoid splaying, the length of free cable adjacent to the rear surface of the connector should not be less than 2.000 (50.80). .035 (0.89) .030 (0.76) FRONT INSULATOR FERRULE A. Carefully push inner conductor through rear insulator. B. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. C. Place contact over conductor and solder. BRAID .156 (3.96) .146 (3.71) .350 (8.89) APPROX. CRIMP AREA COAXIAL SHELL A. Place front insulator over contact and then push assembly into coaxial shell. B. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press sleeve firmly into coaxial shell and crimp. C. After assembled coaxial is inserted into connector, push support bushing into grommet until shoulder rests on tubular extension. Then pull sealing sleeve forward until it is snug on grommet. CONTACT REAR INSULATOR A. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. B. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder an ferrule. Pull firmly against face of ferrule to make sure it is up tight. C. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 61 DPX ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations LITTLE CAESAR Contact Assembly Data For Codes F, S and T 1. Strip and trim cable as shown on page 56. 2. Solder inner conductor to coaxial contact with crimp ring over braid and rear insulator over inner conductor. 3. Insert cable into coaxial with shell under braid. Crimp ring with Cannon crimp tool CA58073. For Codes G, H and R 1. Strip and trim cable as shown on page 56. 2. Solder inner connector to coaxial contact with crimp ring pushed back on cable. 3. Insert cable into coaxial and pull ring forward over braid. Crimp ring with Cannon crimp tool CA58073-0001 or CCT-408M. After crimping, crimp ring must not exceed .252 (6.40) diameter. For Codes U 1. Strip and trim cable as shown on page 56. 2. Slide crimp ring over braid and jacket of cable. 3. Unbraid exposed portion of braid and fold braid wires backward over outside of crimp ring. 4. Insert prepared wire into right angle fitting of shell assembly. Conductor should be aligned in slot of the center contact. Crimp with Cannon tool CCT/C10. 5. Solder center conductor of cable to contact. Insert cap and solder in place. For Codes AA .250 (6.35) .230 (5.84) JACKET FERRULE 1 . Slip ferrule over cable jacket. Trim outer jacket. Comb out braid as shown. Retrim braid. 2. Bend up combed out braid at right angles to cable. Slide ferrule up to bend and fold braid back against DIELECTRIC ferrule. 3. Slide rear insulator over dielectric as shown. Press insulator firmly against folded back braid and trim .034 DIA. (0.86) REAR INSULATOR dielectric flush with insulator. Then cut inner conductor to length shown. .156 (3.96) .136 (3.45) 4. Place contact over conductor. Press contact and insulator firmly against braid and solder contact to conductor. CONTACT 5. Push cable assembly into shell, pressing against rear of ferrule and crimp area shown with T. & B. #WT-400 Crimp Tool while making sure parts do not move out of place. SHELL CRIMP AREA For Codes AC 1 . Trim jacket to .680 (17.27)/.660 (16.76) dimension. Then slide ferrule over braid until it stops .198 (5.03) .680 (17.27) .660 (16.76) FERRULE JACKET against jacket, and comb out exposed portion of braid. REAR INSULATOR 2. Fold combed braid over ferrule as shown. Then trim dielectric to .070 (1.78)/.060 (1.52) dimension and slide rear insulator over dielectric until it presses against braid. .070 (1.78) .060 (1.52) 3. Press insulator against braid and trim inner conductor to .247 (6.27)/.237 (6.02) dimension. Then place contact over conductor and crimp with MS3191-3 (do not use MS3191-1). Press parts firmly against locator during crimping operation. .247 (6.27) .237 (6.02) 4. Place front insulator over contact. Push parts into coaxia! shell. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp. Use Buchanan crimp COAXIAL SHELL CONTACT FRONT INSULATOR tool #612991 (.343 [8.71) across hex]. .400 APPROX. (10-16) .070 (1.78) MAX. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 62 DPX ARINC 404 DPX*MA Crimp Coaxial Cable Assembly Recommendations (Continued) For Code V FERRULE 1. Trim cable to dimensions shown below. SOLDER ALL AROUND A. Push ferrule under braid as far as it will go and press braid down tightly around ferrule. B. Solder ends of braid to ferrule by applying a small amount of solder. Avoid excess solder as it would cause braid to swell up. 0.75 MAX. (1.90) C. Remove any solder exceeding the .349 (8.86) max. diameter. .349 DIA. MAX (8.86) D. Check the .075 (1.90) max. dielectric extension, retrim if necessary. FRONT INSULATOR 3. A. Place rear insulator over dielectric and conductor into contact. B. Solder contact to conductor through access hole. C. Remove excess solder from outside of contact. 4. A. Place front insulator over contact. .400 APPROX. (10.16) B. Push parts into coaxial shell. C. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp, use Buchanan crimp tool #612991 [.343 (8.71) across hex]. For Codes AB, AD, AE, AF and AG .610 (15.49) .590 (14.99) Setp 1 - Trim cable as shown. Step 2 - Flare out ends of braid to permit entry of ferrule. .260 (6.60) .250 (6.35) Step 3 - Complete termination per instructions as shown below. a. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrul, if necessary. Crimp Sleeve b. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder on .035 (0.89) .030 (0.76) ferrule. Push firmly against face of ferrule to make sure it is up tight. c. Trim dielectric to the .035 (0.89)/ .030 (0.76) dimension. d. Carefully push inner conductor through rear insulator. FERRULE e. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. f. .156 (3.96) .146 (3.71) Place contact over conductor and solder. g. Place front insulator over contact and then push assembly into coaxial shell. CONTACT h. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press REAR INSULATOR Sleeve firmly into coaxial shell and crimp. Use Daniels crimp tool HX4-210. .350 APPROX (8.89) FRONT INSULATOR CRIMP AREA COAXIAL SHELL Cable Trim Dimensions Inches Millimeters Code Letter A B C A B C A .420/.400 .432/.415 .330/.310 .10.67/10.16 11.05/10.54 8.38/7.87 B, C, D & P .420/.400 .460/.440 .330/.310 10.67/10.16 11.68/11.18 8.38/7.87 E .420/.400 .480/.460 .330/.310 10.67/10.16 12.19/11.68 8.38/7.87 F .785/.745 .275/.255 .228/.208 19.94/18.92 6.98/6.48 5.79/5.28 G .490/.470 .275/.255 .156/.136 12.45/11.94 6.98/6.48 3.96/3.45 H&R .581/.561 .345/.325 .156/.136 14.76/14.25 8.76/8.26 3.96/3.45 J .326/.306 .250/.230 .088/.068 8.28/7.77 6.35/5.84 2.24/1.73 K .410/.390 .290/.270 .088/.068 10.41/9.91 7.37/6.86 2.24/1.73 L .385/.365 .244/.224 .074/.064 9.78/9.27 6.20/5.69 1.88/1.63 S .678/.658 .275/.255 .156/.136 17.22/16.71 6.98/6.48 3.96/3.45 U .940/.920 .760/.740 .080/.060 23.88/23.37 19.30/18.80 2.03/1.52 V .550/.540 .415/.405 .250/.240 13.97/13.72 10.54/10.29 6.35/6.10 T .598/.578 .300/.280 .228/.208 15.19/14.68 7.62/7.11 5.79/5.28 AA, AC See page 62 for dimensions AB, AD, AE, AF, AG See page 63 for dimensions A B C INNER CONDUCTOR DIELECTRIC BRAID JACKET Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 63 DPX ARINC 404 DPX Modifications Codes DPXA Modifications Codes - 4. Mounting holes .120 (3.05) dia. c'sink 100˚ to .225 (5.72) dia. - 5. 4-40 clinch nuts. - 6. Removable insert retainer plate. - 7. Mounting holes .120 (3.05) dia. c'sink 82 to .230 (5.84) dia. -12. Mounting holes .132 (3.35)/.125 (3.18). -16. A106 insert with separator. -17. With grommet and mounting holes .120 (3.05) dia. countersunk 100˚ to .225 (5.72) dia. -70. Standard mounting with (LIF) contacts. -77. Same as -7 except with low insertion force (LIF) contacts (for LIF contact data). DPXB and DPX2/3/4 Modification Codes Some of the modification numbers used in the DPX only certain types. The following chart gives the type in which they may be used (-33 is for plug lines apply to all types and some are applicable for modification number, the description, and the shell shells, -34 is for receptacle shells). Modification Applicable Series - 00** DPX2-33 and 34 DPX2-33A DPX2-33F and 34F DPX2-33M and 34M Standard construction, mounting holes .120 (3.05) dia. and with tabs for junction shells. - 00 DPX2-34A Standard construction - six floating eyelets and tabs for junction shells, - 00 DPX2-33B DPXB-33 DPX3-33 DPX4-33 Standard construction, mounting holes .120 (3.05) dia. countersunk 82˚ to .230 (5.84) dia. - no tabs. DESCRIBES STANDARD CONNECTOR HOUSING - 00 MODIFICATION 00 - 01 #4-40 CLINCH NUTS DPX2-34B DPXB-34 DPX3-34 DPX4-34 DPX2-34B/33B DPXB-34 - 01 DPX3-34 DPX4-34 - 01 - 02 - 02 - 02 MODIFICATION 02 ATTACHING TABS 1 1 DPX2-33 and 34 DPX2-33A DPX2-34A DPX2-33F and 34F DPX2-33M-34M - 01 MODIFICATION 01 #4-40 THREAD (2 TABS PER RETAINING PLATE) Definition Standard construction, mounting holes 120 (3.05) dia. - no tabs. Standard construction and with standard junction shells. With four #4-40 clinch nuts in mounting holes. 1 With six #4-40 clinch nuts in mounting holes. 1 With ten #440 clinch nuts in mounting holes. DPX2-33 and 34 DPX2-33A DPX2-34A DPX2-33F and 34F DPX2-33M and 34M Standard construction and with 90˚ junction shells. DPX2-33B and 34B DPXB-33 and 34 DPX3-33 and 34 DPX4-33 and 34 Standard construction and with tabs for attaching junction shells. DPXBME-33 and 34 DPX2ME-33 and 34 DPX3ME-33 and 34 DPX4ME-33 and 34 1 Standard construction and with tabs for attaching junction shells. 2 ALTERNATE STYLE MOUNTING HOLES .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. - 03 DPX2-33 and 34 DPX2-33A DPX2-33F and 34F DPX2-33M and 34M DPXB-33 and 34 DPX3-33 and 34 DPX4-33 and 34 Mounting holes .120 (3.05) dia. countersunk 100˚ to .230(5.84) dia. 1 MODIFICATION 03 1 1 Applicable for all MA, ME, NA & NE Series Connectors. Applicable to NE Series also. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 64 DPX ARINC 404 DPX Modfication Codes Modfication MOUNTING HOLES .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. - 04** Applicable Series DPX2-33B DPXB-33 DPX3-33 DPX4-33 Definition .120 (3.05) dia. mounting notes countersunk 100˚ to .230 (5.84) dia. and tabs for attaching junction shells. 1 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 04 MOUNTING HOLES .137 (3.48) DIA. C'SUNK 82 TO .230 (5.84) DIA. ALTERNATE STYLE - 08 DPX2-33 and 34 DPX2-33F and 34F Mounting holes .137 (3.48) dia. countersunk 82˚ to .230 (5.84) dia. - 12 DPX2-34B DPXB-34 With mounting slots .208 (5.28) wide. - 13 DPX2-34B DPXB-34 With mounting slots .237 (6.02) wide. - 14 DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 DPX3-34 With straight junction shelf. (Not available on DPX4) MODIFICATION 08 MOUNTING SLOTS (4) .208 (5.28) MODIFICATION 12 MOUNTING SLOTS (4) .237 (6.02) MODIFICATION 13 (SEE PAGE 58 FOR JUNCTION SHELL CONFIGURATIONS #4-40 CLINCH NUTS - 17 DPX2-33B DPXB-33 DPX2-34B DPXB-34 #4-40 THREAD 1 DPX3-34 - 17 ATTACHING TABS (2 PER RETAINING PLATE) 1 - 17 DPX4-34 With four #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. 1 With six #4-40 clinch nuts in mounting holes and tabs far attaching junction shells. 1 With ten #4-40 clinch nuts in mounting holes and tabs for attaching junction shells, MODIFICATION 17 ALTERNATE STYLE #4-40 CLINCH NUTS DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-34 - 18 #4-40 THREAD With six #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. 1 ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 18 ALTERNATE STYLE 1 Applicable for all MA, ME, NA & NE Series Connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 65 DPX ARINC 404 DPX Modfication Codes Modfication #4-40 CLINCH NUTS Applicable Series - 19** Definition DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 DPX3-34 (Same as Code -01) With six #4-40 clinch nuts in mounting holes. - 20 DPX2-33A DPX2-34A Standard construction without tabs on insert retaining plate. - 22 DPX2-33 and 34 DPX2-33A DPX2-33B DPXB-33 DPX2-33M and 34M DPX3-33 DPXBME, DPX2ME, DPX3ME, DPX4ME - 33 only DPX2-33F and 34F Do not assign - use -01 code MODIFICATION 19 MODIFICATION 20 With eight #4-40 clinch nuts in mounting holes. SUPERSEDED BY 01 MOD. MODIFICATION 22 - 23 .022 (0.56) MAX. .014 (0.36) MAX. 4 PLACES .255 (6.48) DIA. MAX. .037 (0.94) MAX. .019 (0.48) MIN .025 (0.64) MAX. .037 (0.94) MAX. .037 MAX. (0.94) .255 (6.48) DIA. MAX. .015 (0.38) MIN 4 PLACES RIVET 4 REQD. FRONT FACE OF FLANGE DPX2-33 and 34 DPX2-33A DPX2-33B DPXB-33 DPX2-34B DPXB-34 DPX3-33 and 34 DPX4-33 and 34 DPX2-33F and 34F Same as 01. 01 Recommended With floating eyelets. 1 - 34 RECEPT. - 33 PLUG MODIFICATION 23 MOUNTING HOLES(4), . 156(3.96) DIA. - 24 DPX2-34A DPX2-33B - 25 DPX2-34B DPXB-34 With six mounting holes .208 (5.28) dia. (Foating eyelets omitted) With four mounting holes .157 (3.99)/.155 (3.94) dia. (Clinch nuts omitted) 1 MODIFICATION 25 DPX2-34B DPXB-34 DPX3-34 - 26 Mounting holes .120 (3.05) dia. countersunk 82* to .230 (5.84) dia. and has tabs for attaching junction shells. 1 MOUNTING HOLES(4), . 120 (3.05) DIA., C'SUNK 82 TO .230 (5.84) DIA. MODIFICATION 26 - 29 DPX2-34A - 29 DPXBME-34P & 33S DPX2ME-34P & 33S DPX3ME-34P & 33S DPX4ME-34P & 33S DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 30 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 31 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 33 DPXBME-34P DPX2ME-34P DPX3ME-34P DPX4ME-34P - 37 1 Applicable for all MA, ME, NA and NE Series Connectors. 2 With interfacial seal (if pins) without junction shell tabs and military gold plating on the contact. Standard except less grommet* 1 * On the A106S layout the grommet is replaced by the separator. 2 Standard except less grommet and with tabs for attaching junction shells. (-34 pin only) Standard except less grommet and with floating bushings. (Slatted shells). 2 Standard except less grommet and with clinch nuts in mounting holes. 2 Standard less grommet and with clinch nuts in mounting holes and with tabs for attaching junction shells. 2 **Indicates polarizing position. (See page 68) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 66 DPX ARINC 404 DPX Modfication Codes Modfication Applicable Series - 39** FLOATING BUSHINGS DPXB-33 & 34 DPX2-33B DPX2-34B DPX3-33 & 34 DPX4-33 & 34 Definition With floating eylets & tabs for attaching junction shells. 1 #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) MODIFICATION 39 ALTERNATE STYLE The -7*** and 8*** Modification Codes are reserved for connectors which have Low Insertion Force (LIF) Contacts. The LIF design is not applicable to thermocouple contacts, coaxial contacts and contacts larger than size 8 and Standard size 20 - 70** All DPX series with LITTLE CAESAR retention Same as -00 with addition of LIF contacts See Contact Section Page 54 - 71 All DPX series with LITTLE CAESAR retention Same as -31 with addition of LIF contacts See Contact Section Page 54 - 72 All DPX series with LITTLE CAESAR retention Same as -01 with addition of LIF contacts See Contact Section Page 54 - 73 All DPX series with LITTLE CAESAR retention Same as -23 with addition of LIF contacts See Contact Section Page 54 - 74 All DPX series with LITTLE CAESAR retention Same as -33 with addition of LIF contacts See Contact Section Page 54 - 75 All DPX series with LITTLE CAESAR retention Same as -02 with addition of LIF contacts See Contact Section Page 54 - 76 All DPX as listed for code -22 Same as -22 with addition of LIF contacts All DPXB series Mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. and has LIF contacts. All DPX series with LITTLE CAESAR retention Same as -29 with addition of LIF contacts - 77 - 78 - 79 1 Applicable for all MA, ME, NA and NE Series Connectors. 2 **Indicates polarizing position. (See page 68) Applicable for NE Series Also. Polarization Two Post Type Face View of Engaging End DPX2-33F or 33M DPX2-34F or 34M B B LEFT POST TOP TOP COUPLING MECHANISM A A RIGHT POST LEFT POST COUPLING MECHANISM RIGHT POST Three Post Type DPXB-33 DPXB-34 LEFT POST DPX2-33A or 33B LEFT POST CENTER POST TOP CENTER POST LEFT POST CENTER POST RIGHT POST A RIGHT POST B RIGHT POST DPX2-34A or 34B DPX3-33 DPX4-33 LEFT POST CENTER POST A TOP TOP LEFT POST OR KEY CENTER POST OR KEY CENTER POST RIGHT POST B RIGHT POST OR KEY TOP LEFT POST RIGHT POST Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 67 DPX ARINC 404 DPX Polarization Positions 1 2 3 4 5 6 Dark areas represent post Two Post Type 33 PLUG MALE SHELL Position 34 RECEPTACLE FEMALE SHELL Left Post Right Post Position Left Post Right Post Position Left Post Right Post Position Left Post Right Post 01 02 03 04 05 4 5 6 2 3 4 4 4 4 4 09 10 11 12 13 3 4 2 3 2 3 2 2 2 1 01 02 03 04 05 1 1 1 1 1 1 6 5 3 2 09 10 11 12 13 2 3 3 3 4 2 1 3 2 3 06 07 08 4 5 2 3 3 3 14 15 3 2 1 6 06 07 08 2 2 2 1 6 3 14 15 4 5 2 3 Three Post Type PLUG SHELL Center Post 01 02 03 04 05 1 2 3 4 5 1 1 1 1 1 1 1 1 1 1 51 52 53 54 55 3 4 5 6 1 2 2 2 2 2 5 5 5 5 4 01 02 03 04 05 4 4 4 4 4 4 4 4 4 4 4 3 2 1 6 06 07 08 09 10 6 1 2 3 4 1 1 1 1 1 1 6 6 6 6 56 57 58 59 60 2 3 4 5 6 2 2 2 2 2 4 4 4 4 4 06 07 08 09 10 4 5 5 5 5 4 4 4 4 4 11 12 13 14 15 5 6 1 2 3 1 1 1 1 1 6 6 5 5 5 61 62 63 64 65 1 2 3 4 5 2 2 2 2 2 3 3 3 3 3 11 12 13 14 15 5 5 6 6 6 16 17 18 19 20 4 5 6 1 2 1 1 1 1 1 5 5 5 4 4 66 67 68 69 70 6 1 2 3 4 2 2 2 2 2 3 2 2 2 2 16 17 18 19 20 21 22 23 24 25 3 4 5 6 1 1 1 1 1 1 4 4 4 4 3 71 72 73 74 75 5 6 1 2 3 2 2 3 3 3 2 2 1 1 1 26 27 28 29 30 2 3 4 5 6 1 1 1 1 1 3 3 3 3 3 76 77 78 79 80 4 5 6 1 2 3 3 3 3 3 31 32 33 34 35 1 2 3 4 5 1 1 1 1 1 2 2 2 2 2 81 82 83 84 85 3 4 5 6 1 36 37 38 39 40 6 1 2 3 4 1 2 2 2 2 2 1 1 1 1 86 87 88 89 90 41 42 43 44 45 5 6 1 2 3 2 2 2 2 2 1 1 6 6 6 46 47 48 49 50 4 5 6 1 2 2 2 2 2 2 6 6 6 5 5 Position Right Post RECEPTACLE SHELL Left Post Left Post Center Post Right Post 51 52 53 54 55 6 6 6 6 1 3 3 3 3 3 2 1 6 5 4 5 4 3 2 1 56 57 58 59 60 1 1 1 1 1 3 3 3 3 3 3 2 1 6 5 4 4 4 4 4 6 5 4 3 2 61 62 63 64 65 2 2 2 2 2 3 3 3 3 3 4 3 2 1 6 6 6 6 1 1 4 4 4 4 4 1 6 5 4 3 66 67 68 69 70 2 3 3 3 3 3 3 3 3 3 5 4 3 2 1 21 22 23 24 25 1 1 1 1 2 4 4 4 4 4 2 1 6 5 4 71 72 73 74 75 3 3 4 4 4 3 3 2 2 2 6 5 4 3 2 1 1 1 6 6 26 27 28 29 30 2 2 2 2 2 4 4 4 4 4 3 2 1 6 5 76 77 78 79 80 4 4 4 5 5 2 2 2 2 2 1 6 5 4 3 3 3 3 3 3 6 6 6 6 5 31 32 33 34 35 3 3 3 3 3 4 4 4 4 4 4 3 2 1 6 81 82 83 84 85 5 5 5 5 6 2 2 2 2 2 2 1 6 5 4 2 3 4 5 6 3 3 3 3 3 5 5 5 5 5 36 37 38 39 40 3 4 4 4 4 4 3 3 3 3 5 4 3 2 1 86 87 88 89 90 6 6 6 6 6 2 2 2 2 2 3 2 1 6 5 91 92 93 94 95 1 2 3 4 5 3 3 3 3 3 4 4 4 4 4 41 42 43 44 45 4 4 5 5 5 3 3 3 3 3 6 5 4 3 2 91 92 93 94 95 1 1 1 1 1 2 2 2 2 2 4 3 2 1 6 96 97 98 99 6 1 2 3 3 3 3 3 4 3 3 3 46 47 48 49 50 5 5 5 6 6 3 3 3 3 3 1 6 5 4 3 96 97 98 99 1 2 2 2 2 2 2 2 5 4 3 2 Position Left Post Center Post Right Post Position Left Post Center Post Right Post Position The last two digits in the DPX nomenclature (ex: DPXB-8-33B-0014) refer to the polarizing post position. When the last two digits are omitted it means the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. If the last two digits are made 00 it means the polarizing posts are deleted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 68 DPX ARINC 404 DPX All tolerances are + _ .015 (0.38) unless otherwise noted. Recommended Flange Spacing A RECEPTACLE CONNECTOR -34 PLUG CONNECTOR -33 Type Connector Dim. A (mm) Comments .622 (15.80) DPXA For both solder & crimp type contacts .549 (13.94) .365 (9.27) DPXB For both solder & crimp type contacts .292 (7.42) .365 (9.27) DPX2-_B ARINC B Shell ARINC A Shell for both solder & crimp type contacts .292 (7.42) 1 2 1 2 .633 (16.08) DPX2 .560 (14.22) .633 (16.08) DPX2-_A ARINC A Shell for both solder & crimp type contacts .560 (14.22) .365 (9.27) DPX3 For both solder & crimp type contacts .292 (7.42) .365 (9.27) DPX4 2 For both solder & crimp type contacts .292 (7.42) 1 Flange spacing required for NE/NA by MIL-C-81659 [.297/.281 (7.54/7.14)] 2 For environmental ME with interfacial seal recommend flange spacing of [.321/.281 (8.15/7.14)] 1 2 1 2 Panel Cutouts DPXA 1.781 (45.24) .125 (3.15) RAD. TYP. .750 (19.05) .120 (3.05) DIA. 4 HOLES 1.140 (28.96) 2.062 (52.38) NOTE - WHEN USING THE -2301 FLOATING EYELET MODIFICATION, ADD .050 (1.27) TO THE CUTOUT SIZE TO ALLOW FOR FLOAT (EXCEPTION -34A) DPXB 1.437 (36.50) CL OF INSERT .718 (18.24) CL 1.720 (43.70) .120 (3.05) DIA. 4 HOLES 1.720 (43.69) - 33 Front Mount 1.437 (36.50) CL 1.350 (34.30) .720 (18.29) 1.720 (43.70) .561 (14.25) .125 R. TYP. (3.18) .720 (18.29) .718 (18.24) CL OF INSERT .580 (14.73) 1.25 (3.18) 1.78 (4.52) 1.440 (3.66) .260 (6.60) .120 (3.05) DIA. 4 HOLES - 33 Rear Mount - 34 Rear Mount - 34 Front Mount Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 69 DPX ARINC 404 DPX Panel Cutouts All tolerances are + _ .015 (0.38) unless otherwise noted. DPX2 .156 R. TYP. (3.96) 2.062 (52.38) 2.062 (52.38) .120 (3.05) DIA. 8 HOLES 1.031 (26.16) .750 TYP. (19.05) CL 1.031 (26.16) .120 (3.05) DIA. 8 HOLES 2.800 (71.10) .750 TYP. (19.05) 2.700 (68.60) 2.230 (56.60) CL .469 TYP. (11.91) 1.160 (29.50) 1.630 (41.40) .125 R. TYP. (3.18) 1.720 (43.70) 2.840 (72.10) CL .469 TYP. (11.91) .469 TYP. (11.91) - 33 FRONT MOUNT 1.780 (45.20) - 33 REAR MOUNT - 34 FRONT OR REAR MOUNT 1 .125 R. TYP. (3.18) 2.783 (70.69) 1.720 (43.70) 2.460 (62.50) 1.890 (48.00) CL .120 (3.05) DIA. 6 HOLES OMIT CENTER HOLES FOR - 33B 1.437 (36.50) CL 1.437 (36.50) .718 (18.24) .156 R. TYP. (3.96) 1.780 (45.21) - 33A REAR MOUNG - 33A & -33B FRONT MOUNT 2.500 (63.50) CL 2.783 (70.69) 2.350 (59.69) 2.783 (70.69) CL .120 (3.05) DIA. 4 HOLES CL 1.391 (35.33) 1.391 (35.33) CL .718 (18.24) .120 (3.05) 6 HOLES 1.160 (29.46) .718 (18.24) 1 1.437 (36.50) 1.630 (41.40) 1.391 (35.33) .120 (3.05) DIA 8 HOLES CL .750 TYP (19.05) CL 2.062 (52.38) 1.031 (26.19) - 34B FRONT MOUNT For - 23 float mtg. mod. 1.78 (45.21). 1.437 (36.50) .120 (3.05) DIA. 6 HOLES 1.437 (36.50) .718 (18.24) CL 1.391 (35.33) .718 (18.24) .120 (3.05) DIA. 4 HOLES CL 1.391 (35.33) 2.550 (64.77) CL 2.783 (70.69) 2.500 (63.50) CL 1.970 (50.04) 2.783 (70.69) 1.830 (46.48) .156 R. TYP. (3.96) - 34A REAR MOUNT (-34A FRONT MOUNT CONSULT FACTORY) 1.260 (32.00) 1.780 (45.21) - 33B REAR MOUNT - 33B REAR MOUNT Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 70 DPX ARINC 404 DPX Panel Cutouts All tolerances are + _ .015 (0.38) unless otherwise noted. DPX3 1.437 (36.50) 1.437 (36.50) .718 (18.24) .120 (3.05) DIA. 6 HOLES .718 (18.24) .120 (3.05) DIA. 6 HOLES CL .125 R. TYP. (3.18) 2.013 (51.13) 2.013 (51.13) 3.740 (95.00) CL 4.026 (102.26) 3.740 (95.00) CL 3.220 (81.79) 4.026 (102.26) 1.260 (30.00) 1.780 (45.21) 1.780 (45.21) FRONT MOUNT REAR MOUNT DPX4 3.640 (92.46) 3.120 (79.25) 3.770 (95.76) 1.391 (35.33) 1.391 (32.33) 2.500 (63.50) CL 2.783 (70.69) .120 (3.05) DIA. 10 HOLES .125 R. TYP. (3.18) .930 (23.62) 1.648 (41.86) FRONT MOUNT 2.500 (63.50) CL 1.980 (50.29) 2.783 (70.69) .120 (3.05) DIA. 10 HOLES .930 (23.62) 1.648 (41.86) REAR MOUNT Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 71 DPX ARINC 404 DPX Crimp Sealing Plugs - DPX*ME (for environmental requirements) Material: Teflon (All others thermoplastic) A B B A C Part Number Contact Size Color A B C 225-1013-000 22 Black .063 (1.6) .040 (1.0) .469 (11.9) 225-0070-000 20 Red .085 (2.2) .065 (1.6) .469 (11.9) 225-0071-000 16 Blue .115 (2.9) .075 (1.9) .469 (11.9) 225-0072-000 12 Yellow .171 (4.3) .121 (3.1) .564 (14.3) 225-0090-000 #5 and #9 Coax White .365 (9.3) .287 (7.3) .835 (21.2) Part Number Contact Size Color A B C 225-0094-000 22 Black .069 (1.7) .051 (1.3) .420 (10.7) 225-0095-000 20 Red .083 (2.1) .069 (1.7) .350 (8.9) 225-0096-000 16 Blue .131 (3.3) .108 (2.7) .320 (8.1) 225-0097-000 12 Yellow .187 (4.7) .156 (4.0) .320 (8.1) White .275 (7.0) .251 (6.4) .450 (11.4) White .275 (7.0) .251 (6.4) 1.061 (26.9) C Filler Plugs - DPX* Material: Teflon (All others thermoplastic) B A B A 225-0098-000 C C 225-0099-000 #5 Coax (Pin) #5 and #9 Coax (Socket) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 72 DPX ARINC 404 DPX Accessories Junction Shells 90 Angle (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL .781 (19.84) 1.281 (32.54) 1.781 (45.24) 2.312 (58.72) Style Part Number (Right) DPXA 20745-22 (Left) DPXA 20745-23 (Right) DPX2 20745-10 (Left) DPX2 20745-11 1.906 (48.41) .937 (23.80) .125 R. TYP. (3.18) .187 R. TYP. (4.75) Style Part Number DPXA 22017 (DPXA ONLY) DIECAST STRAIGHT JUNCTION SHELL 90 ANGLE DPX2 JUNCTION SHELL (SIDE OUTLET) 1.406 (35.71) 3.406 (86.51) 1.281 (32.54) 1.281 (32.54) 1.843 (46.81) CABLE ENTRY 1.156 (29.36) 2.437 (61.90) APPROX. 1.875 +_ .031 (47.63 + _ 0.79) 1.406 (35.71) 2.406 (61.11) 1.375 (34.93) 1.156 (29.36) .812 (20.62) 2.843 (72.21) .484 (12.29) 1.281 (32.54) 1.906 (48.41) 2.312 (58.72) 1.156 (29.36) CABLE ENTRY .125 R. TYP. (3.18) .406 APPROX. (10.31) CLINCH NUTS 1.062 (26.98) Style Part Number DPX2 20745-12 Style Part Number DPXA 22017-2 (DPXA ONLY) DIECAST 90 ANGLE JUNCTION SHELL STRAIGHT JUNCTION SHELL 2.468 (62.69) 1.906 (48.41) .837 (21.26) CABLE ENTRY 1.938 APPROX. (49.23) .187 R. TYP. (4.75) 2.500 (63.50) CABLE ENTRY 1.282 (32.56) .932 (23.67) 1.157 (29.39) 1.281 (32.54) 1.406 (35.71) 1.782 (45.26) Style Part Number Style Part Number DPXA 20745-21 DPXA 22017-1 DPX2 20745-8 * DPX2 Junction Shells are also used on DPXB connectors. Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. Dust Caps DPXA-60 for 34 Shells 025-0762-000 DPXA-59 for 33 Shells DPXB-60 for 34 Shells 025-0749-000 025-0767-000 also used DPXB-33 Conductive Conductive DPXB-60-1 for 34 Shell DPXA-59 for 33 Shells Conductive Dust Caps 025-0749-001 025-0767-001 34 Protect Against 33 Static Electricity Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 73 DPX ARINC 404 DPX Accessories Coaxial Cable Reference Guide For BKA* DPX Series (Crimp, & Solder) Refernece MIL-C-17D & DPX NE/NA MIL-C-81659 Series Max Oper. Voltage (Volts RMS) Suggested Alt Cable Code Solder Type Coax Code Crimp Type Coax DPX NE/NA Military BKA* ARINC Type Coax RG/U Type Inner Conductor Dielectric Material DOD (Inch) Jacket Material O.D (Inch) Weight (lbs/ft) Max Oper. Temp, Range ( C) 7 0.0359 " 0.250 PVC 0.370 0.080 -40 + 80 1,000 Use RG63B l 9 0.0855" Air-space PE PE 0.280 PVC 0.420 0.140 -40 + 80 4,000 Use RG214 R,AC Size 1(71W1) 55 0.0320 " PE 0.116 PE 0.032 -55 + 80 1,900 Use RG55B S C, J Size 1(71W1) 58 0.0320"BC PE 0.116 PVC 0.206 Max. 0.195 0.029 -40 + 80 1,900 Use RG58B 59 0.0253 " PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 Use RG59B D,P,G JAC,AD A,F,T C, J, Z AB D 59B 0.0230" PE 0.146 PVC 0.242 0.032 -40 + 80 2,300 62 0.0253" Air-space PE 0.146 PVC 0,242 0.038 -40 + 80 750 Use up to 1000 MHz Use RG62A A,F,T E 62A 0.0253" 0.146 PVC 0.242 0.038 -40 + 80 750 71 0.0253" 0.146 PVC -40 + 80 750 Use RG71B 0.0840" 0.250 FG Braid 0.250 Max. 0.375 0.046 115 Air-space PE Air-space PE PTFE 0.148 -55 + 250 5,000 Use RG115A V 142 0.0359" PTFE 0.116 FG Braid 0.047 -55 + 250 1,900 Use RG142A S,AE Size 5/9 Seal 1 142B 0.0390" PTFE 0.116 FEP 0.206 Max. 0.195 0.050 -55 + 200 1,900 174 0.0189" PE 0.060 PVC 0.100 0.008 -40 + 80 1,500 D,H,U, AF Size 5/9 Seal 2 178 0.0120" PTFE 0.036 KEL-F 0.079 Max. 0.0054 -40 + 150 1,000 Use RG178B ER,K,AG, L,M,AF 179 0.0120 " PTFE 0,057 KEL-F 0.010 -55 + 150 1,200 Use RG1798 D,H,U, AF 179B 0.0120" PTFE 0.063 FEP 0.094 Max. 0.100 Size 5/9 Seal 1 Size 5/9 Seal 1 Seal 2 0.010 -55 + 200 1,200 180 0.0120" PTFE 0.103 KEL-F 0.019 -40 + 150 1,500 180B 0.0120" PTFE 0.102 FEP 0.141 Max. 0.145 Max. 0.019 -55 + 200 1,500 187 0.0120" PTFE 0.060 PTFE 0.010 -55 + 250 1,200 Use RG179B 188 0.0201" PTFE 0.060 PTFE 0.110 Max . 0.110 Max. 0.011 -55 + 250 1,200 Use RG316 195 0.0120" PTFE 0.102 PTFE 0.020 -55 + 250 1,500 196 0.0120' PTFE 0.034 PTFE 0.155 Max. 0.080 Max. 0.006 -55 + 250 1,000 214 0.0888" PE 0.285 PVC 0.425 0.126 -40 + 80 5,000 R,AC 223 0.035 " pE 0.116 PVC 0.034 -40 + 80 1,900 C,J 225 0.0936" PTFE 0.285 FG Braid 0.216 Max. 0.430 0.180 -55 + 250 5,000 316 0.0201 PTFE 0.060 FEP 0.102 0.012 -55 + 200 393 0.0936" PTFE 0.285 FEP 0.390 0.165 -55 + 200 400 0.0385" PTFE 0.116 FEP 0.195 0,050 0.0360" PTFE 0.119 None 0.141 0.032 402 Size 5/9 Seal 1 Size 1(71W1) Size 5 E Size 1(71W1) Size 1(71W1) Size 1(71W1A) Size 1(71W1A) Size 5 Size 5 Size 12 Size 5 Size 5 Size 5 Use RG180B B CAB Size 5/9 Seal 1 Size 5 AB D,H,U, AF D,A,U AF A,K Use RG180B CAB B Use RG178B E,R,K. L,AA,AG AA 1,200 Use RG188A 5,000 1,900 Use RG225 -55 + 200 -55 + 200 2.500 Use RG142B Size 5 Size 5 A,K Size 5 Size 5/9 Seal 1 Size 5 Size 1(71W1) Size 1(71W1A) Size 5/9 Seal 2 Size 5/9 Seal 2 Size 1(71W1) Size 1(71W1A) Size 1(71W1) Size 1(71W1) Size 1(71W1A) NOTE: This table is shown for reference only. ITT Cannon recommends that the above information be used as a guideline and may be subject to variation between various cable manufacturers. For specific information concerning the actual physical characteristics of a specific cable, contact the manufacturer. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 74 MIL-C-83733 HIGH-PERFORMANCE MIL-C-83733 QUALIFIED Temperature Ranges of - 65 C to +200 C Environment - Resistant The Cannon DPK series are high performance environment- resistant, rectangular connectors qualified to MIL-C-83733 (USAF). They feature crimp snapin contacts in the dependable LITTLE CAESAR® rear release contact retention assembly. This field-proven assembly permits contacts to be inserted and extracted at the rear of the connector. Contacts are qualified to military specifcations and are crimped with MIL-C-22520 crimp tools, using standard locators. The versatile DPK Connector is suitable for many applications, particularly where environment or thermal protection is mandatory and high reliability is a design requirement. DPK These high performance connectors are available in two shell sizes with a variety of mounting configurations. There are 13 contact arrangements available accommodating from 18 to 185 standard contacts. The standard contacts are available in sizes 12, 16, 20 and 22D. Shells are a die-cast aluminum alloy with eiectroless nickel finish. Insulators are a high grade, glass reinforced, resin conforming to MIL-M-14 which meets or exceeds the requirements of MIL-C-83733. Silicone rubber is used for wire sealing grommets, interfacial and peripheral seals. How To Order MIL-C-83733 (USAF) Nomenclature M 83733/4 R B 101 MILITARY PART NUMBER INDICATOR BASIC SPECIFICATION SPECIFICATION SHEET NUMBER CLASS: R - ENV IRONMENT RESISTANT SHELL SIZE CONTACT ARRANGEMENT SHELL SIZE A - Small shell B - Largge shell CONTACT MODIFICATION G-MIL-C-38999 contacts. Size 22D for DPKA-131 and DPKB-185 contact arrangements only. W-MIL-C-38999 type contacts. Size 22D wrap posts for DPKA-131 and DPKB-185 layouts. .025 (0.63) square posts for .340(8.64); extension from grommet face. ITT Cannon Nomenclature - G 131 P * G - 7 F0 B - G 185 S * K - 7 F0 SHELL SIZE CONTACT MODIFICATION CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION (applicable to mounting style A) CONTACT TYPE P-Pin (Receptacle Connectors) S-Socket (Plug Connectors) FURNISHED LESS CONTACTS (will not be stamoed an connector). MOUNTING STYLES A - Two mounting holes .197(5.00) diameter (for either nuts or jackscrews ordered seprately) and two polarizing posts. (Replaces Mounting Style B.) C - Four MS24700-2 bushings, included for the receptacle (M83733/5). A DPK SERIES PREFIX ITT CANNON DESIGNATION CONTACT ARRANGEMENT Shell Size A-18. 32, 51 and 131 (MIL-STD-1531). Shell Size B-48, 64, 78, 101 59W7, 71, 71C15, 161 and 185 (MIL-STD-1532). POLARIZATION Six-position shell polarization accomplished with Polarizing pins mounted on each end of shell flange. Available on mounting style A only. DPK CONNECTOR MOUNTING STYLE CONNECTOR MATERIALS PER MIL-C-83733 G - Four .281(7.14) diameter holes (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/1). H- Two mounting hole flange. Two (231-0019000) spring mounts on the plug and two MS24700-2 bushing mounts on the receptacle (M83733/10/12). K - Four captivated, non-rotating spring mounts an the plug (M83733/4). M- Two mounting hole flange. Two mounting holes .281(7.14) diameter (for MS24700-2 bushings or 231-0019-000 spring mounts) (M83733/9). X - Two guide pins with two (231-0019-000) spring mounts on the plug and two guide sockets with two .197(5.00) diameter holes on the receptacle (M83733/2; /3) Y - Two guide sockets with two (231-0019000) spring mounts on the plug and two guide pins with .197(5.00) diameter holes on the receptacle (M83733/7; /8). Z - Two staggered clinch nuts an the receptacle (No. 6-32 thread) (MB3733/11). MATERIAL MOOIRCATION - 7 standard product line, environment resistant per MIL-C-83733(USAF). QPL M83733 F - Four (4) clinch nuts jNo. 6-32 thread) M83733/6. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 75 MIL-C-83733 DPK Performance and Material Specifications MATERIALS FINISHES Shell Diecast aluminum alloy A-380 per QQ-A-591 Shell Insulator Thermosetting Plastic/Thermoplastic Contacts Copper allowy per QQ-C-533 Grommets and Seals Silicone base elastomer Mounting hardware MECHANICAL FEATURES Electroless nickel plate per MIL-C-26074, Class 3 Gold over suitable underplate per MIL-C-39029 Passivate/Cadmium plate Contacts Hardware Shell Sizes A (DPKA); B (DPKB) Coupling Friction, spring mount or jackscrew-coupling nut Contact Arrangements A-18,32,51,G131 B-48,64,78,101,59W7,71,71C15,161 G185 Contact Termination Stainless stell/Alloy steel Crimp ELECTRICAL Sealing Range Wire Diameter Number of contacts: 18 thru 185 Wire Accommodation (AWG) Contact Sizes Min. Max. 22D 22,24,26 .030(0.76) .060(1.52) 20 20,22,24 .040(1.02) .083(2.11) 16 16,18 .063(1.60 .103(2.62) 12 12,14 .081(2.06) .158(4.01) 12 RG-179/U .081(2.06) .158(4.01) Shielded Max. current carrying capacity of contacts Contact Size: #12 #16 #20 #22 Amperage: 23 13 7.5 5.0 Test Voltages (AC-RMS) Service Ratings (M&l) Altitude (feet) Equivalent Pressure (Torr) M l M l Unmated 161 Arrangement Sea level - 1300 1800 1300 1800 1000 50,000 87.5 800 1000 550 600 350 70,000 35.5 800 1000 350 400 250 110,000 5.74 800 1000 200 200 150 Mated Unmated Cross Reference From Military to Cannon Part Numbers MIL-SPEC P/N M83733/1RA018 M83733/1RA032 M83733/1RA051 M83733/1RA131 M83733/1RB048 M83733/1RB064 M83733/1RB071 M83733/1RB71C M83733/1RB078 M83733/1RB101 M83733/1RB185 M83733/2RA018 M83733/2RA032 M83733/2RA051 M83733/2RA131 M83733/2RB048 M83733/2RB064 M83733/2RB071 M83733/2RB71C M83733/2RB078 M83733/2RB101 M83733/3RA018 M83733/3RA032 M83733/3RA051 M83733/3RA131 M83733/3RB048 M83733/3RB064 M83733/3RB071 M83733/3RB71C M83733/3RB078 M83733/3RB101 M83733/3RB185 ITTC P/N DPKA-18PG-7 DPKA-32PG-7 DPKA-51PG-7 DPKA-G131PG-7 DPKB-48PG-7 DPKB-64PG-7 DPKB-71PG-7 DPKB-71C15PG-7 DPKB-78PG-7 DPKB-101PG-7 DPKB-G185PG-7 DPKA-18SX-7 DPKA-32SX-7 DPKA-51SX-7 DPKA-G131SX-7 DPKB-48SX-7 DPKB-64SX-7 DPKB-71SX-7 DPKB-71C15SX-7 DPKB-78SX-7 DPKB-101SX-7 DPKA-18PX-7 DPKA-32PX-7 DPKA-51PX-7 DPKA-G131PX-7 DPKB-48PX-7 DPKB-64PX-7 DPKB-71PX-7 DPKB-71C15PX-7 DPKB-78PX-7 DPK- 101PX-7 DPKB-G185PX-7 MIL-SPEC P/N M83733/4RA018 M83733/4RA032 M83733/4RA051 M83733/4RA131 M83733/4RA048 M83733/4RB064 M83733/4RB071 M83733/4RB71C M83733/4RB078 M83733/4RB101 M83733/4RB185 M83733/5RA018 M83733/5RA032 M83733/5RA051 M83733/5RA131 M83733/5RB048 M83733/5RB064 M83733/5RB71C M83733/5RB078 M83733/5RB101 M83733/5RB185 M83733/5RB071 M83733/6RA018 M83733/6RA032 M83733/6RA051 M83733/6RA131 M83733/6RB048 M83733/6RB064 M83733/6RB071 M83733/6RB71C M83733/6RB078 M83733/6RB101 M83733/6RB185 ITTC P/N DPKA-18SK-7 DPKA-32SK-7 DPKA-51SK-7 DPKA-G131 SK-7 DPKB-48SK-7 DPKB-64SK-7 DPKB-71SK-7 DPKB-71C15SK-7 DPKB-78SK-7 DPKB-101 SK-7 DPKB-G185SK-7 DPKA-18PC-7 DPKA-32PC-7 DPKA-51PC-7 DPKA-G131 PC-7 DPKB-48PC-7 DPKB-64PC-7 DPKB-71C15PC-7 DPKB-78PC-7 DPKB-101PC-7 DPKB-G185PC-7 DPKB-71PC-7 DPKA-18PF-7 DPKA-32PF-7 DPKA-51PF-7 DPKA-G131 PF-7 DPKB-48PF-7 DPKB-64PF-7 DPKB-71PF-7 DPKB-71C15PF-7 DPKB-78PF-7 DPKB-101 PF-7 DPKB-G185PF-7 MIL-SPEC P/N M83733/7RA018 M83733/7RA032 M83733/7RA051 M83733/7RA131 M83733/7RB048 M83733/7RB064 M83733/7RB071 M83733/7RB71C M83733/7RB078 M83733/7RB101 M83733/8RA018 M83733/8RA032 M83733/8RA051 M83733/8RB048 M83733/8RB064 M83733/8RB071 M83733/8RB71C M83733/8RB078 M83733/8RB101 M83733/9RA018 M83733/9RA032 M83733/9RA051 M83733/9RB048 M83733/9RB064 M83733/9RB071 M83733/9RB71C M83733/9RB078 M83733/9RB101 ITTC P/N DPKA-18SY-7 DPKA-32SY-7 DPKA-51SY-7 DPKA-G131SY-7 DPKB-48SY-7 DPKB-64SY-7 DPKB-72SY-7 DPKB-71C15SY-7 DPKB-78SY-7 DPKB-101 SY-7 DPKA-18PY-7 DPKA-32PY-7 DPKA-51PY-7 DPKB-48PY-7 DPKB-64PY-7 DPKB-71PY-7 DPKB-71C15PY-7 DPKB-78PY-7 DPKB-101PY-7 DPKA-1BPM-7 DPKA-32PM-7 DPKA-51PM-7 DPKB-48PM-7 DPKB-64PM-7 DPKB-71PM-7 DPKB-71C15PM-7 DPKB-78PM-7 DPKB-101PM-7 MIL-SPEC P/N M83733/10RA018 M83733/10RA032 M83733110RA051 M83733/10RB048 M83733/10RB064 M83733/10RB071 M83733/10RB71C M83733/10RB078 M83733/10RB101 M83733/11RA018 M83733/11RA032 M83733/11RA051 M83733/11RB048 M83733/11RB064 M83733/11RB071 M83733/11RB71C M83733/11RB078 M83733/11RB101 M83733/12RA018 M83733/12RA032 M83733/12RA051 M83733/12RB048 M83733/12RB064 M83733/12RB071 M83733/12RB71C M83733/12RB078 M83733/12RB101 ITTC P/N DPKA- 18PH-7 DPKA-32PH-7 DPKA-51PH-7 DPKB-48PH-7 DPKB-64PH-7 DPKB-71PH-7 DPKB-71C15PH-7 DPKB-78PH-7 DPKB-101PH-7 DPKA-18PZ-7 DPKA-32PZ-7 DPKA-51PZ-7 DPKB-48PZ-7 DPKB-64PZ-7 DPKB-71PZ-7 DPKB-71C15PZ-7 DPKB-78PZ-7 DPKB-101 PZ-7 DPKA-18SH-7 DPKA-32SH-7 DPKA-51SH-7 DPKB-48SH-7 DPKB-64SH-7 DPKB-71SH-7 DPKB-71C15SH-7 DPKB-78SH-7 DPKB-101SH-7 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 76 MIL-C-83733 DPK Test Data The following is a presentation of the certified capabilities of Cannon's DPK, high performance, rectangular, rack and panel series connectors with respect to critical qualification performance and design requirements of MIL-C-83733. The data presented herein is a condensation of authentic qualification test data extracted from the original qualification reports on file at the ITT Cannon Test Laboratory. The successful completion of the conducted qualification program clearly demonstrates the compliance of ITT Cannon, DPK series connectors and contacts to meet or exceed the performance requirements of MIL-C-83733. subjected to the qualification test sequence of MIL-C-83733. Identification of Qualification Specimens The DPK connectors listed below represent the description and identification of the test specimens Table I below, lists the conducted tests executed in accordance with the applicable test paragraphs of MIL-C-83733, with the Test Level, Parrameter Limits and Measured Values listed in Table 11. TABLE 1 DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) TEST PERFORMED Test Description Test Description Test Description Test Description Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25˚C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Contact Separating Forces Connector Mating and Unmating Forces Contact Retention Endurance Gold Plating Porosity Temperature Life Insulation Resistance - 200˚C Low Leve Contact Resistance Thermal Shock Crimp Potential Drop Vibration (Random) Physical Shock Ozone Exposure Fluid Immersion Moisture Resistance Altitude Immersion Insert Retention Corrosion Analyses Service and Storage Life Gases and Toxic or Corrosive Fumes TABLE ll Test or Environment Test Level or Special Requirments Measured Values or Comments Parameters Limits Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25 C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Assure compliance with: a) Applicable detail specifications and control drawings b) Materials c) Design and construction d) Dimensional e) Finish f ) Product identification g) Workmanship Compliance to applicable detail specification and control drawings. Product submitted accompanied by Q.A.certifiates of compliance. complied with the applicable acceptance requirements for qualification testing. VISUAL EXAMINATION Visual examination of qualification test specimens for completness, workmanship, identification and /or other detrimental conditions. Visual examination acceptance. No visible detection of any condition detrimental to normal function. SAMPLE PREPARATION MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire. Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact positioner for resp.22D size socket and pin. MS7495A22M insertion and MS27495R22M removal tool. Assemblies to conform with specified wiring and termination requirements. Qualification test specimens prepared and terminated in accordance with specified wiring requirements. No difficulties encountered during wiring operation. INSULATION RESISTANCE [25 C (77 F)] Unmated condition. 50% of contact complement measured. Between adjacent 5.1 Gigohms minimum at 500 Vdc. contact paris and each contact and connector shell. Electrification Time 120 secs. maximum. Insul. res. range (ohms) (25 C) DPKA Cont./Shell Adj. Cont. 1.1T-1.8T 300G-1.0T DPKB 1.1T-20T 400G-1.6T (Ganged parallel test circuits) DIELECTRIC WITHSTANDING VOLTAGE (SEA LEVEL) Unmated condition. 50% of contact complement measured. Test voltage 1350 No electrical breakdown, flashover or excessive Vac/rms-60hz, applied between adjacent contact pairs and each contact and current leakage.Electrification 2 secs. connector shell. minimum. No evidence of breakdown or flashover Leakage < _.5mA. (Ganged Parallel test circuits) SALT SPRAY (CORROSION) Method 101, test condition B. (48 hours) unmated. Salt soultion 5% by weight. S.G. 1.026 to 1.040 at 22.8 C-23.9 C (73 F-75 F). Solution pH6.5 to 7.2 and chamber temp 33.9 C to 36.1 C (93 F to 97 F). Visual examination. No degradation of normal connector functions. No detrimental corrosive attack on connector's surface finish or contacts. CONTACT RESISTANCE [AT 25 C AND 200 C (77 F AND 392 F)] Mated condition 20% of contact complement tested. Test circuit per Fig. 2 measured across points YY performed at 25 C and 200 C (77 F and 392 F). Max. Voltage Drop (MV) Wire 25 C Size (77˚F) 28 8 22 14 MV-Drop Range. (25˚C) Wire Size Adc 28 1.5 22 5.0 Contact/ Wire size 22D/28 22D/22 Test Current Adc 1.5 5.0 200 C (392˚F) 19 25 Range (mV) 2.3-5.2 6.3-10 (200 C) 28 22 1.5 5.0 9-17 16-21 100% of socket contact complement measured. Separating force measured on steel test pin .0294 + _.0001 (0.747 + _0.002) dia. insertion depth .205 (5.21) min. from insert face. Separating Force (ounce-force) CONNECTOR MATING AND UNMATING FORCES Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and unmatings. Forces measured on 10th cycle. Axial mating and unmating forces 175 pounds-force maximum. Mating/Unmating Force (pound-force) Mate 145 DPKA 150 DPKB Forces obtained on 10th cycle. CONTACT RETENTION Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging end. Zero reference at 2.0 1bf preload. Displacement measured under spec. load. Max. contact displacement under 10.0 1bf load .011 (0.28) maximum. Contact Displacement Range (inch) DPKA Pins 0.002-0.003 Sockets 0.002-0.004 DPKB Pins 0.002-0.004 Sockets 0.002-0.003 CONTACT SEPARATING FORCES ENDURANCE (DURABILITY) Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and unmating at a rate of 300 cycles/hour maximum. Avg. (mV) 3.8 8.2 Min. 0.6 Max. 4.9 Withstand 500 cycles of durability conditioning without detrimental effects to function. Separating force range (ounce-force) DPKA Sep. Force 1.3-4.1 DPKB 1.0-2.9 11.8 17.8 Avg. Force 2.4 2.0 Unmated 34 72 Avg. 0.0027 0.0031 0.0027 0.0026 No detrimental damage. Connectors fully functional. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 77 MIL-C-83733 DPK Test Data (Continued) (TABLE ll Continued) Test or Environment Test Level or Special Requirments THERMAL SHOCK Mated condition. Five continuous cycles of temperature change. 30 mins. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 ± 3˚C and 200 ± 3˚C (-??˚ +_ 5.4˚F and 392 ± 5.4˚F). CRIMP POTENTIAL DROP 20% of the contacts in each connector measured. Test circuit per Fig. 2 measured across points X-X and X'-X'. Contact/Wire-size 22D/28 22D/22 Test Current (Adc) 1.5 5.0 Measured Values or Comments Parameters Limits Withstand temperatre cycling. No damage. No apparent damage. Max. crimp potential drop: Wire Size 28 22 Crimp mV drop range. DPKA (sockets) Adc 1.5 M.V. 2.8 7.0 Mated condition. 50% of contact complement measured. Performed at simulated altitude of 70,000 ft. (33.7 mm Hg pressure) Test voltage 825 Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell. INSULATION RESISTANCE ELEVATED Umnated condition. 50% of contact complement measured. Test points identical to those measured at 25˚C (77˚F). Oven ambient controlled at TEMP.[200˚C (392˚F)] 200˚C (392˚F). Stabilization period 30 minutes minimum. Avg. 1.8 1.1-1.6 1.3 Range 1.8-2.4 Avg. 2.1 1.4-1.8 1.5 (Pins) 1.5 DPKB (sockets) Adc 5.0 (Pins) 5.0 DIELECTRIC WITHSTANDING VOLTAGE (ALTITUDE) Range 1.7-2.1 Same as at sea level conditions. No evidence of breakdown or flashover. Leakage <_.5mA. (Ganged Parallel test circuits) 204 Megohms minimum at 500 Vdc. Electrification time 120 secs. maximum, Insul. Res. range (ohms) [200˚C (392˚F)] DPKA Adj. Cont. 1.4G-10G Cont./Shell 2.4G-4.0G DPKB 0.75G-10G 2.26G-5.0G (Ganged parallel test circuits) VIBRATION (RANDOM) Method 214, Test condition II, Letter 'G'. Test level envelope per figure and table 214-2. Contact circuit senes wired far current discontinuity monitoring. Eight hours duration in each of three mutually peipendicuiar axes. Connector mating depth .450 (11.43) panel spacing. No current discontinuity >_ 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met random vibration requirements. No electrical discontinuity detected. PHYSICAL SHOCK Mated condition, .450 111.43) panel spacing. Shock pulse duration I I ± 1 mS, waveshape terminal peak smooth, peak amplitude 20g. Contact circuit series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. No current discontinuity >_ 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met physical shock requirenments. No electrical discontinuity or damage detected. MOISTURE RESISTANCE Method 106, (Step 7b) ommed) Mated condition. 10 days humidity and temperature cycling. At end Step 6 final cycle at 25˚C (77˚F) and 90-98% RH insulation resistance in asured 100% between each and ail other contacts and the shell in parallel circuit. Insulation resistance at final humidity cycle 102 Megohms minimum at 50 Vdc. Insul. Res. range (ohms ) final humidity cycle. DPKA DPKB Mated condition. Immersed in 5% sail solution by weight. Unsealed wire ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, (1.0 inch Hg). 30 mins. at altitude followed by 15 mins. at room ambient, Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact complement at room ambient and submerged. Insulation resistance 1.2 Gigohm minimum at 5 Vdc. DWV 1350 Vac/rms - 60 Hz, electrification time 60 secs. minimum. No breakdow, flashover or leadage <_ 2 mA, Final insul. Res ranges (ohms). DPKA 1.5T-4.5T Avg. 1.9T ALTITUDE IMMERSION 2 1.66-500G Avg: 224G 1.6-500G Avg: 190G DPKB 0.7-3.5T Avg: 1.3T DWV - No evidence of insert movement and /or dislocation from normal position INSERT RETENTION Unmated. 46 1bf/in. pressure lead applied to each inert face at 5 2 1bl/in./sec.. maintained for 5 secs. min. at specified load. No insert disiocation from normal position in the connector shell. No evidence of insert movement and/or dislocation from normal position. OZONE EXPOSURE Unimated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure period 2 hours minimum at room temperature. No derterioration. No evidence of ozone effects. FLUID IMMERSION Fluid immersion rest fluids and procedures per Table 4: Sample Test Fluid No. MIL-L-7808 4-1P/R MIL-L-23699 4-2P/R M2-V CHEVRON 4-3P/R MIL-H-5606 4-4P/R MIL-A-8243 4-5P/R MIL-C-25769 4-6P/R MIL-T-5624 (JP-5) 4-7P/R Coolanol-25 4-8P/R Regular (Leaded commercial auto-gasoline 4-9P/R Solvent (a) MIL-STD-202) 4-10P/R Solvent (b) MIL-STD-202) 4-11P/R Solvent (c) MIL-STD-202) 4-12P/R No detrimental damage of effects to connector performance. Axial Mate and unimate forces after fluid immersion 175 1bf max. Other than evidence of normal light swelling of the connector resilent seals, the samples did not exhibit any dertirmental affects. Mateability was not imparied. GOLD PLATING POROSITY Unwired. wouisembled contact bodies. One part (by volume) concentrated Nitric Acid (S.G.-l.42) to we part distilled water. 30 secs. minimum immersion period. No visible reaction (bubbles forming) to reagent. No evidence of reaction to reagent. TEMPERATURE LIFE W/CONTACT LOADING Wired mated condition, with contacts under specific load: #220 (5 lbs.); #16 12.5 lbs. A current of 100 MA was applied during life of test. Test duration, 1000 hours at temperature of + 200˚C (392˚F). Withstand temp life. No damage. No discontinuity higher than 1.0 microsecond. No contact dislodging order load. No evidence of contact dislodging and/or electrical disconinuity of 1.0 miscrosecond or greater during the speified temperature life exposure under contact loading conditions. All post test requirements were met. DPKA 4-1P/R 4-2P/R 4-3P/R 4-4P/R 4-5P/R 4-6P/R Mate 125 125 127 132 132 123 After Fluid Immersion Mating/Unmating forces (Pound-Force) Unmated DPKB 4-7P/R 27 4-8P/R 31 4-9P/R 35 4-10P/R 35 4-11P/R 63 4-12P/R 55 Mate 138 141 137 145 150 148 Unmated 71 57 63.5 76 81 86 Conclusion All subject test specimens, connector components, The successful completion of the qualification pro- qualification requirements in accordance with materials, accessories and contacts covered by this gram as reported herein, demonstrates the capa- MIL-C-83733. On the basis of testing, the DPK report satisfied and/or exceeded the specified bilities of the subject ITT Cannon DPK series connector series was granted full OPl status to requirement. connectors to comply with stringent verification MIL-C-83733. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 78 MIL-C-83733 DPK Weights The following are weights for DPK connector assemblies, mounting hardware, contacts, and sealing plugs. All connector weights are listed less contacts (FO) and mounting hardware. The total connector weight is obtained by adding mounting hardware, contacts, and sealing plugs weight to the connector assembly weight. Example: DPKB-101SK-7 (with 90 contacts and 11 sealing plugs) DPKB-101SG-7-FO Type K Spring Mount 90 Number 20 Socket Contacts 11 Number 20 Sealing Plugs Maximum Connector Weight Weight Pounds Weight Grams .2332 .0825 .0639 .0020 105.78 37.42 28.98 .88 .3816 173.06 Maximum Weight Part Numbet Lbs. Grams (Description) DPKA-18PG-7-F0 DPKA- 18SG-7-F0 DPKA-32PG-7-F0 DPKA-18SG-7-F0 DPKA-51PG-7-F0 DPKA-51SG-7-F0 DPKA-G131PG-7-F0 DPKA-G131SG-7-F0 DPKB-48PG-7-F0 DPKB-48SG-7-F0 DPKB-59W7PG-7-F0 DPKB-59W7SG-7-F0 DPKB-64PG-7-F0 DPKB-64SG-7-F0 DPKB- 71PG-7-F0 DPKB-71SG-7-F0 DPKB-71C15PG-7-F0 DPKB-71C15SG-7-F0 DPKB-78PG-7-F0 DPKB-78SG-7-F0 DPKB-101PG-7-F0 DPKB-101SG-7-F0 DPKB-G185PG-7-F0 DPKB-G185SG-7-F0 .1474 .1496 .1496 .1518 .1529 .1551 .1045 .1077 .2398 .2486 .2354 .2442 .2354 .2442 .2288 .2332 .2288 .2332 .2266 .2288 .2288 .2332 .1628 .1650 #12 Pin, 030-9185-003 #12 Skt, 030-9186-003 #16 Pin, 030-9205-007 #16 Skt, 030-9206-006 #20 Pin. 030-9173-006 #20 Skt, 031-9174-004 #22D Pin, 030-2042-000 #22D Skt, 031-1147-000 #12 Shielded Pin, 249-1825-001 #12 Shielded Skt, 249-1826-000 #8 Coaxial Pin, 59W7 Layout #8 Coaxial Skt, 59W7 Layout Type C Bushing, 012-0515-000 (4 reqd) Type K Spring Mtg Captive (non-rotate) Type F Nut (4 reqd) Type G Spring Mtg 231-0019-000 (4 reqd) .00298 .00291 .00135 .00146 .00062 .00071 .00021 .00025 .00206 .00258 .00420 .00650 .00606 .08250 .00072 .01180 1.353 1.318 .611 .664 .280 .322 .093 .111 .943 1.168 1.910 2.948 2.750 37.42 .325 5.350 Size 22; 225-1013-000 Size 20; 225-0070-000 Size 16; 225-0071-000 Size 12; 225-0072-000 SEALING PLUGS .00006 .00018 .00036 .00064 .027 .080 .163 .291 66.86 67.86 67.86 68.86 69.35 70.35 47.40 48.85 108.77 112.76 106.78 110.78 106.78 110.78 103.78 105.78 103.78 105.78 102.78 103.78 103.78 105.78 73.85 74.85 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 79 MIL-C-83733 DPK Receptacle (Pin Contacts) BASIC RECEPTACLE SHELL DIMENSIONS 1 1.385 MAX. (35.16) L C .562 ± .004 (14.27 ± 0.10) 1.002 ± .008 - .017 (25.42 ± 0.20 - .43) 1.135 MAX. (28.83) .890 ± .005 (22.61 ± 0.13) B 1.158 ± .012 (29.41 ± 0.30 1.000 ± .010 (25.40 ± 0.25) A .312 ± .010R 4 PLCS. (7.92 ± 0.25) .188 ± .010 R. TYP. (4.78 ± 0.25) 1 .111 ± .008 - .007 (2.82 ± 0.20 - 0.18 .526 + .008 - .007 (13.36 + 0.20 - 0.18) JUNCTION SHELL AND SCREW 1 Junction shell and screws are not supplied on - G131 and -G185 layouts. SHELL SIZE DPKA*P** DPKB*P** A B 2.085 (52.96) 2.072 (52.63) 3.385 (85.98) 3.372 (85.65) 1.976 (50.19) 1.961 (49.81) 3.281 (83.34) 3.261 (82.83) C 2.580 (65.58 2.570 (65.38) 3.880 (98.53) 3.870 (98.32) L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22) N Staggered † 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12) †See Page 81 Style M and Z DPK TYPES Mounting Style A Mounting Dimensions for Coupling Nut Assemblies .197 ± .005 DIA. (5.00 ± 0.13) 2 HOLES COUPLING NUT RECEPTACLE REF. .500 MAX. (12.70) JAM NUT PANEL NUT PLUG CONNECTOR REF. POLARIZING POST 2 REQD. .532 ± .008 (13.51 ± 0.20) RECEPTACLE CONNECTOR REF. PANEL DPK/Mil-C-83733 TYPES Mounting Style G Standard Hole Mounting MIL-C-83733/1(USAF) .281 ± .005 DIA. (7.14 ± 0.13) 4 HOLES Mounting Style F Clinch Nut Mounting MIL-C-83733/6(USAF) .141 MAX. (3.58) .138 (3.50) - 32 CLINCH NUT (4 PLACES) THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 80 MIL-C-83733 DPK Receptacle/Configurations (Pin Contacts) DPK/MIL-C-83733 TYPES Mounting Stye C Bushing Mounting MIL-C-83733/5(USAF) Mounting Stye X With Guide Sockets MIL-C-83733/3(USAF) .405 ± .010 (10.29 ± 0.25) ACROSS HEX FLATS .197 + .003 - .002 DIA. (5.00 + 0.08 - 0.05) 2 HOLES 16˚ 14˚ RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A (3/8 LONG) THREAD .207 ± .002 DIA. (5.26 ± 0.05) .477 + .008/ - .007 (12.12 + 0.02/ - 0.18) 1.060 ± .010 (26.92 ± 0.25) MS24700-2 BUSHING .281 ± .005 DIA. (7.14 ± 0.13) FLANGE HOLE .312 (7.92) - 24 UNF-2A DPK/MIL-C-83733 TYPES Mounting Stye Y With Guide Pins MIL-C-83733/8(USAF) Mounting Stye M Staggered Standard Hole Mounting MIL-C-83733/9(USAF) 31˚ 29˚ .281 ± .005 DIA. (7.14 ± 0.13) 2 HOLES N .200 ± .002 (5.08 ± 0.05) 1.370 (34.80) MAX. .190 (4.82 - 32 UNF-2 Mounting Stye H Staggered Bushing Mounting MIL-C-83733/10(USAF) RECOMMENDED SCREW .138 (3.50) - 32 UNC-2A FLH (3/8 LONG) THREAD .281 ± .005 DIA. (7.14 ± 0.13) FLANGE HOLE Mounting Stye Z Staggered Clinch Nut Mounting MIL-C-83733/11(USAF) .141 (3.58) MAX. .138 (3.50) - 32 UNC-28 CLINCH NUT 2 PLACES THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 81 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) L Basic Plug Shell Dimensions 1.265 MAX. (32.13) .030 + .010 - .000R (0.76 + 0.25 - 0) 4 PLACES D A TYP. 1.010 MAX. (25.65) .622 + .006 - .007 (15.80 + 0.20 - 0.18) .780 ± .005 (19.81 ± 0.13) 1.158 ± .012 (29.41 ± 0.30) .562 ± .004 (14.28 ± 0.10) .878 ± .005 (22.56 ± 0.13) 1.002 +.008 - .017 (25.45 +_ 0.20 - 0.43) C B SHELL SIZE 1 Junction shell and hardware are not supplied on -G131 and -G185 layouts. † See page 83 Style M and H DPKA*S** DPKB*S** .700 ± .010 (17.78 ± 0.25) .111 + .008 - .007 (2.82 + 0.20 - 0.18) .125 ± .010R. (3.18 ± 0.25) 2 PLACES .312 ± .010 (7.92 ± 0.25) 4 PLACES A B 1.959 (49.76) 1.946 (49.43) 3.259 (82.78) 3.246 (82.45) 1.864 (47.35) 1.853 (47.07) 3.164 (80.37) 3.153 (80.09) DPK Styles C 1.780 (45.21) 1.763 (44.78) 3.080 (78.23) 3.063 (77.80) JUNCTION SHELL 1 D 2.580 (65.53) 2.570 (65.28) 3.880 (96.52) 3.870 (98.30) L 3.030 (76.96) 3.000 (76.20) 4.330 (109.98) 4.300 (109.22) N Staggered † 2.150 (54.61) 2.130 (54.10) 3.450 (87.63) 3.430 (87.12) Mounting Spacing Dimensions For Jackscrew Assemblies Mounting Style A JACKSCREW THRUST WASHER .040 (1.02) DIA. WIRE HOLE SAFETY CONNECTOR RETAINING RING .196 + .004 - .003 DIA. (5.03 + 0.10 - 0.06) 2 HOLES .500 MAX. (12.70) 305-0007-000 JACKSCREW ASSY PLUG CONNECTOR POLARIZING POST 2 REQD. .532 ± .008 (13.51 ± 0.20) RECEPTACLE CONNECTOR PANEL (REF.) DPK/MIL-C-83733 TYPES Mounting Style K - MIL-C-83733/4(USAF) With Captive Springs Mounting Style X - MIL-C-83733/2(USAF) With Guide Pins and Spring Mounting .138 (3.50) -32 UNC-2B THREAD .138 (3.50) - 32 UNC-2A THREAD 31˚ 29˚ .116 ± .080 (2.94 ± 2.03) .200 ± .002 DIA. (5.08 ± 0.05) 1.250 (31.75)MAX. SPRING IN FREE POSTION .390 MAX. (9.91) 1.370 (34.80) MAX. .190 (4.82) -24 UNC-2A THREAD .116 ± .080 DIA. (2.94 ± 2.03) .190 (4.82) -32 UNF-2 NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 pounds maximum at .390 (9.91) panel spacing NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 82 MIL-C-83733 DPK Pluge/Configurations (Socket Contacts) DPK/MIL-C-83733 TYPES Mounting Style Y - MIL-C-83733/7(USAF) With Guide Sockets and Spring Mounting Mounting Style H - MIL-C-83733/12(USAF) Staggered Spring Mounting N .405 ± .010 (10.28 ± 0.25) ACROSS HEX FLATS .138 (3.50)-32 UNC-2B THREAD .138 (3.50)-32 UNC-2B THREAD *See page 82 16 14 .116 ± .080 (2.94 ± 2.03) .207 ± .002 DIA. (5.26 ± .005) .485 MAX (12.32) .116 ± .080 (2.94 ± 2.03) 1.250 (31.75) MAX. SPRING IN FREE POSITION 1.250 (31.75) MAX. SPRING IN FREE POSITION .312 (7.92) - 24 UNF-2A THREAD NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing 3. This configuration must not be used on teh 131 or 185 contact layouts. DPK Commercial Types Mounting Style G Standard Hole Mounting Mounting Style F Clinch Nut Mounting .281 ± .005 DIA. (7.14 ± 0.12) 4 HOLES Mounting Syle M Mounting N* .281 ± .005 DIA. (7.14 ± 0.12) 4 HOLES See page 82 .141 (3.58) MAX. .138 (3.50)-32 UNC-2B THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 83 MIL-C-83733 DPK Mounting Styles/Applications DPK connectors for rectangular or staggered mounting are available in both two- and four-spring mount assemblies, or the same shelf style may be o rdered to accommodate bushing assemblies. In the spring mount version the spring-loaded mechanism will compensate for a panel space variation of up to .070(1.78) while insuring electrical and environmental integrity. DPK connectors are also available with polarizing posts, accommodations for jackscrews, and coupling nuts for cord-to-card and cord-to-panel applications. Another shelf style has two or four mounting holes fitted with captive clinch nuts. For mounting dimensions of the various mounting styles shown here please refer to page 87. Ordered Separately Style A Mounting style A is designed for cord-to-panel and c ord-to-cord applications. Connectors are supplied with two polarizing posts installed and provisions for installation of two jackscrew assemblies or two coupling nut assemblies. (Replaces Mounting Style B.) Receptacle Pin Contacts Plug Socket Contacts M83733/5 Jackscrew Assembly 305-0007-000 Coupling Nut Assembly 335-0002-000 Supplied with Connector Stylle C Mounting style C is designed for cord-to-panel or rack-to-panel applications. Connectors are supplied with (4) MS24700-2 bushings on the receptacle and 4 spring mount assemblies on the plug. Bushing MS247000-2 (Self-Locking) 012-0515-000 Receptacle Pin Contacts Spring Mount Assembly MIL-C-83733/17 231-00019-000 M83733/6 Style F Mounting Style F is designed for rack-to-panel pplications. Connectors are supplied with four captive clinch nuts installed. Receptacle Pin Contacts Style G Mounting style G is designed for rack-to-panel applications. Connectors are supplied with four .281(7.14) diameter holes which will accommodate either four MS24700-2 bushings or four 231-0019000 spring mounts, Style H Mounting style H is designed for rack-to-panel applications. Connectors are supplied with two .281(7.14) diameter holes which are staggered. Two spring mounts are on the plug end two MS24700-2 bushings are on the receptacle. Style K Mounting style K is designed for rack-to-panel a pplications. Connectors are supplied with four c aptivated, non-rotating spring mounts on the plug. M83733/1 Receptacle Pin Contacts Plug Socket Contacts M83733-12 M83733-10 Receptacle Pin Contacts Plug Socket Contacts Ordered Separately Bushing MS24700-2 (Self-Locking) 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-0019-000 Supplied with Connector Bushing MS247000-2 (Self-Locking) 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-0019-000 M83733/4 Plug Socket Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 84 MIL-C-83733 Style M Mounting style M is designed for rack-to-panel applications. Connectors are supplied with two .281 (7,14) diameter holes which are staggered and will accommodate eight two MS24700-2 bushings or two 231-0019-000 spring mounts. Style X Mounting style X is designed for rack-to-panel applications where positive alignment is required before connectors are mated. Plug has two guide pins and two spring mounts (MIL-STO-1533); receptacle has two guide sockets and two .197 (5.00) dia. holes. DPK M83733/9 Receptacle Pin Contacts Plug Socket Contacts M83733/2 Ordered Separately Bushing MS24700-2 (Self-Locking) 012-0515-000 Spring Mount Assembly MIL-C-83733/17 231-00019-000 Guide Pins 226-0348-000 Guide Sockets 226-0344-000 M83733/3 Receptacle Pin Contacts Plug Socket Contacts Supplied with Connector Style Y Mounting style Y is identical to mounting style X, Xcept the guide sockets are on the plug and the guide pin and springs are on the receptacle. M83733/7 M83733/8 Receptacle Pin Contacts Plug Socket Contacts Style Z Mounting style Z is designed for use in rack-topanel applications. Connectors are supplied with two captive clinch nuts which are staggered. Guide Pins 226-0348-000 Guide Sockets 226-0349-000 M83733/11 Receptacle Pin Contacts MIL-C-83733/DPK Mounting Style MIL-C-83733 Connector Type DPK Mtg. Style Mating MIL-C-83733 Connector DPK Mtg. Style M83733/1 RECEPTACLE G M83733/4 K M83733/2 PLUG X M83733/3 X M83733/3 RECEPTACLE X M83733/2 X M83733/1 G M83733/5 C M83733/6 F M83733/4 PLUG K M83733/5 RECEPTACLE C M83733/4 K M83733/6 RECEPTACLE F M83733/4 K M83733-07 PLUG Y M83733/8 Y M83733-08 RECEPTACLE Y M83733/7 Y M83733-09 RECEPTACLE* M M83733/12 H M83733-10 RECEPTACLE* H M83733/12 H M83733-11 RECEPTACLE* Z M83733/12 H M83733/9 M M83733/10 H M83733/11 Z M83733-12 RECEPTACLE H *Not recommended for G131 and G185 layouts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 85 MIL-C-83733 DPK Polarization (Mounting Style A only) Polarizing Post Alternate Positions Pin inserts polarizing postitions are 180 opposite socket insert polarizing positions. Shaded areas indicate extended portion of the polarizing post. Cord to panel DPK connectors are available in 35 alternate polarizing positions by changing indexing of the polarizing posts. Keystone corners and hexagonal posts provide this wide range of alternate positions. Face view of socket insert plug connector engaging end. N V W X Y Z Contact Data Standard Contacts Contact Size Type 12 Pin Skt. 16 Pin Skt. 20 Pin Skt. 22 Pin Skt. Pin Skt. 22D Cannon Part Number MIL-C-39029 Military Part Number 030-9185-003 M39029/4-113 031-9186-003 M39029/5-118 030-9205-007 M39029/4-111 031-9206-006 M39029/5-116 030-9173-006 M39029/4-110 031-9174-004 M39029/5-115 030 -1975-008 M39039/11-144 031-1113-008 M39029/12-148 030-2042-000 M39029/58-360 031-1147-000 M39029/57-354 Crimp Tool M22520/1-01 with M22520/1-02 Turret M22520/2-01 with M22520/2-02 Turret M22520/2-01 with M22520/2-23 Turret M22520/2-01 with M22520/2-06 (Socket) Turret M22520/2-09 (Pin) Turret Grommet Sealing Plug Part Number (Color) Insertion/ Extraction Tool MIL-I-81969/14-04 225-0072-000 (Yellow) MIL-I-81969/14-03 225-0071-000 (Blue) MIL-I-81969/14-11 225-0070-000 (Red) MIL-I-81969/14-01 225-1013-000 (Black) MIL-I-81969/14-01 Coaxial/Shielded Contacts Coaxial Coaxial Contacts* 1 59W7 Arrangement Only Type Plug Receptacle Plug Receptacle Prefix Cannon Part Number G G 249-5500-012 F F 249-5500-010 Cable Accom. DWV Voltage RG-316 500 VDC 249-5500-013 Min./Max. O.D. Wire Accom. .122 (3.10) .250 (6.35) RG-180/U 500 VDC .122/250 249-5500-011 Grommet Sealing Plug Part Number (Color) Ins./ Ext. Tool Crimp Tool CCTC8 Outer M22520/2-01 M22520/2-30 CET-C8 CCTC9 Outer M22520/2-01 M22520/2-30 CET-C8 225-0085-00 (White) *Plug coaxials go into plug connectors (59W7S inserts with socket contacts). Receptacle coaxials go into receptacle connectors ("P" inserts) with pin contacts (59W7P inserts with pin contacts). Coaxial Size 12 Contact 71C15 Layout Only Type Cannon Part Number MIL-C-39029 Part Number Pin 249-1825-001 M39029/50-340 Socket 249-1826-000 M39029/51-341 Cable Accom. RG-179U Min./Max Cable Dia. .081 (2.06) .158 (4.01) Crimp Tool Locator .M22520/5-01 Outer M22520/2-01 Inner .M22520/5-08 Outer M22520/2-30 Inner Grommet Sealing Plug Part Number (Color) Ins./ Ext. Tool CIET - 12 225-0072-000 (Yellow) *Pin shielded contacts utilized in receptacle connectors (71C15P inserts). Socket shielded contacts utilized in plug connectors (71C15S inserts). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 86 MIL-C-83733 DPK Contact Arrangements DPKA Face View Pin Insert Shown 9 1 26 5 11 4 3 10 2 9 8 7 15 6 14 24 18 17 16 Layout No. of Contacts and Wire Size Service Rating 15 14 6 7 1 13 12 23 32 5 13 22 31 4 12 11 21 30 3 9 27 17 16 26 8 7 6 5 4 3 2 1 25 18 36 27 47 19 18 17 16 15 14 13 12 11 10 30 29 28 27 26 25 24 23 22 21 20 8 19 18 28 9 1 10 20 29 2 37 68 58 89 40 39 38 37 36 35 34 33 32 31 79 110 51 50 49 48 47 46 45 44 43 42 41 100 131 121 18 18 #12 32 32 #16 51 51 #20 G131 131 #220 l l l M DPKB 10 11 24 25 38 23 36 37 47 48 8 9 6 7 5 4 46 35 34 44 45 14 15 20 21 18 19 33 16 17 32 29 30 31 28 42 43 19 18 17 16 15 1 2 3 22 13 27 41 15 14 31 48 30 47 64 12 13 29 46 63 62 28 44 45 11 61 9 10 43 42 60 59 7 21 38 39 57 56 5 6 22 23 41 40 58 Layout No. of Contacts and Wire Size Service Rating 8 24 25 27 26 55 37 3 17 10 9 8 35 34 52 14 13 12 11 32 33 51 50 49 5 6 17 16 15 14 35 34 33 32 4 3 2 1 19 18 17 16 15 54 53 52 51 70 69 68 78 77 76 75 8 7 6 5 4 3 2 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 133 161 4 3 2 1 20 B 28 27 41 40 39 38 37 36 A 26 35 34 33 32 32 33 34 64 62 63 4 3 2 1 19 18 17 16 15 5 6 7 30 29 28 27 26 25 31 47 46 45 44 43 42 60 59 58 57 56 55 54 61 12 13 48 49 50 67 11 29 30 31 66 65 9 10 28 46 47 64 45 63 7 8 26 27 25 44 62 15 6 43 42 61 60 4 5 22 23 24 41 40 59 58 3 2 1 21 20 19 18 39 38 37 36 57 56 55 74 73 72 71 1 5 10 26 52 79 107 159 154 149 101 101 #20 161* 161 #22 l 1000 VDC 144 139 134 1 14 41 69 55 98 84 127 113 142 171 156 185 Layout No. of Contacts and Wire Size Service Rating 8 35 20 25 1 51 78 106 13 5 21 78 38 #20 (1-4,14-21,32-39,51-57, 68-78),40 #16 (5-13, 22-31, 40-50,58-67 l 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 27 54 9 10 71 70 69 68 67 66 65 71C15 56 #20 (1-4,11-30,36-60,65-71) 15 Shielded #12 (5-10, 31-35,61-64) #20: 1500: #12 Shielded: 500 1&500 VDC (Coax) Layout No. of Contacts and Wire Size Service Rating 6 71 56#20 (1-4,11-30,36-60,65-71) 15 #12 (5-10,31-56,61-64) l 7 19 18 17 16 15 14 13 12 11 10 9 29 41 40 39 38 37 36 53 52 51 50 49 48 41 40 39 38 37 36 33 30 29 28 27 26 25 32 31 34 35 47 46 45 44 43 42 53 52 51 50 49 48 64 62 61 63 71 70 69 68 67 66 65 60 59 58 57 56 55 54 Layout No. of Contacts and Wire Size Service Rating 7 C 47 46 45 44 43 42 24 23 22 21 20 16 64 64 #16 l 14 13 12 11 24 23 22 21 20 8 22 D 30 52 51 50 49 48 1 2 18 19 36 54 53 23 E 31 39 14 13 12 11 10 9 24 F 59W7 52 #20 (1-52) 7 Coax. (A-G) #20: 1500 Coax: 1000 l & 500 VDC (Coax) The 59W7 Layout is sold less coaxial contacts, see page 86 for contact part numbers. 4 20 G 26 40 48 30 #16 (1,2,10-15,22-29,35-48), 18#12 (3-9,16-21,30-34) Layout No. of Contacts and Wire Size Service Rating 25 12 G185 185 #22D M *P0S-ALINE DESIGN In the 161 contact arrangement, the entire pin contact is recessed in and individual cavity in the plug connector. The socket contact is exposed and extends from the connector receptacle face. (Pin insulator accepts socket contacts.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 87 MIL-C-83733 DPK Panel Cutout Dimensions Figure 1. Mounting Styles PG, SG PC, PF, SF, SX, PX, SK SY,PY S*A, S*B P*A, P*B A E D 2 E 1 E 2 B .562 ± .004 (14.28 ± 0.10) E .060 ± .010 RAD. (1.57 ± 0.25) TYP. 4 PLACES 1 Figure 2. Mounting Styles SH, SM .109 MIN. (2.77) A .562 ± .004 (14.28 ± 0.10) 1.095 ± .005 (27.81 ± 0.13) .060 ± .010 RAD. (1.57 ± 0.25) TYP. 4 PLACES B .146 ± .002 (3.71 ± 0.05) DIA THRU C'SUNK 100 ± 1 To .280 ± .005 (7.11 ± 0.13) DIA 2 PLACES Figure 3. Mounting Styles PM, PH, PZ A .109 (2.77) MIN. .562 ± .004 (14.28 ± 0.10) 1.095 ± .005 (27.81 ± 0.13) DPK Mounting Styles MIL-C-83733 Part No./ Mounting Style Figure Ref. A ± .004(± 0.10) B ± .005(± 0.13) .060 ± .010 RAD. (1.57 ± 0.25) TYP. 4 PLACES B .146 ± .002 (3.71 ± 0.05) DIA THRU C'SUNK 100 ± 1 To .280 ± .005 (7.11 ± 0.13) DIA 2 PLACES D ± .005(± 0.13) Shell Size A Shell Size B Shell Size A Shell Size B Shell Size A Shell Size B E1 Shell Size A E2 Shell Size B Shell Size A Shell Size B M83733/1/5/6 PG, SG, PC, PF,SF 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.400 (86.36) 1.022 (25.96) 1.022 (25.96) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M83733/2 SX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .260 (6.60) .250 (6.35) .260 (6.60) .250 (6.35) M83733/3 PX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .320 (8.13) .315 (8.00) .320 (8.13) .315 (8.00) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M83733/4 SK 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M8733/7 SY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .430 (10.92) .420 (10.67) M83733/8 PY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .380 (9.65) .370 (9.40) .380 (9.65) .370 (9.40) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) M83733/9/10/11 PM, PH PZ 2 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.022 (25.96) - - - - M83733/12 SH, SM 3 2.578 (65.48) 3.875 (98.43) 2.095 (53.21) 3.400 (86.36) 1.095 (27.81) 1.095 (27.81) - - - - N/A S*A, S*B, P*A, P*B 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 88 MIL-C-83733 DPK Mounting Assembly-Jackscrew/Coupling Nut Installatoin of jackscrew and coupling nuts in mounting style A and B. CORD-TO-CORD INSTALLATION PANEL MOUNTING SHELL (REF.) NUT, COUPLING NUT, JAM .532 +_ .008 (13.51 + _ .020) WASHER, THRUST COUPLING SCREW SHELL (REF.) .040 (1.02) DIA. SAFETY WIRE HOLE SHELL (REF.) SHELL (REF.) NUT, PANEL MTG. RING, TRUARC RET. MOUNTING PANELS (REF.) MOUNTING PANEL POSITIONS WHEN ENGAGED Mounting Assembly-Bushing/Spring Mount Installatoin of mounting styles utilizing bushing and spring mount assemblies. PLUGS BUSHING MOUNTING FIXED MS27400-2 MAY BE USED FOR MOUNTING BUSHING IS SELF-LOCKING RECOMMENDED SCREW #6-32UNC-2A (3/8 LONG) SPRING, FLOAT MOUNTING ASSEMBLY MAY BE USED FOR MOUNTING MIL-C-83733/17 .111 +_ .008 - .007 (2.82 + _ .020 - 0.18) RECOMMENDED PANEL SPACING TO INSURE ENGAGEMENT .445 +_ .055 (11.30 + _ 1.40) PANEL REF. RECOMMENDED SCREW #6-32UNC-2A (3/8 LONG) WITH TEFLON PELLET (SELF-LOCKING) FLANGE OF MATING RECEPTACLE WHEN FULLY ENGAGED RECEPTACLES POSITION OF SPRING ASSY. WHEN CONNECTORS ARE MATED RACK (REF.) .445 +_ .055 (11.30 + _ 1.40) RECOMMENDED PANEL SPACING TO INSURE FULL ENGAGEMENT RECOMMENEDED SCREW #6-32UNCA-2A (3/8 LONG) WITH TEFLON PELLET (SELF - LOCKING) PANEL (REF.) BUSHING MOUNTING FIXED MS24700-2 MAY BE USED FOR MOUNTING BUSING IS SELF-LOCKING .281 +_ .005 (7.14 + _ 0.13) DIA. SPRING FLOAT MOUNTING ASSEMBLY MAY BE USED FOR MOUNTING RECOMMENEDED SCREW #6-32UNCA-2A (3/8 LONG) Mating Forces The axial forces required to fully mate or separated the plug and receptacle shall not exceed the values listed. Mating force at .390 (9.91) minimum spacing Shell Size Without mounting accessories A B 70 max. 95 max. Spring mounting Maximum Normal 176 176 145 150 For connectors using spring mounting, the mating forces become a function of the spring loading. Values listed apply to connectors mounted as specified above at minimum panel spacing. Dust Covers PLASTIC TYPE Series DPKA DPKB Style Standard Conductive Receptacle DPKA-60 025-0773-000 025-0773-001 Plug DPKA-59 025-0772-000 025-0772-001 Receptacle DKPB-60 025-0774-000 025-0774-001 Plug DPKB-59 025-0758-000 025-1195-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 89 MIL-C-83733 DPK Assembly/Shielded Contacts Socket 249-1826-000/MIL-C-39029/51 Size 12/RG-179B/U Cable (used in 71C15 layout BODY FERRULE INSULATOR .122 MIN. DIA. (3.10) INNER SKT CONTACT .148 ± .002 DIA. (3.75 ± 0.05) .187 ± .002 DIA. (4.74 ± 0.05) .160 ± .001 (4.06 ± 0.02) .046 ± .002 (1.16 ± 0.50) .084 ± .MIN. DIA. (2.13) .495 ± .005 (12.57 ± 0.13) .756 MAX. (19.20) Pin 249-1826-000/MIL-C-39029/50 Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE BODY .084 MIN. DIA. (2.13) INSULATOR .151 MAX. DIA. (3.84) INNER PIN CONTACT .187 ± .002 DIA. (4.74 ± 0.05) .148 ± .002 DIA. (3.75 ± 0.05) .046 ± .002 (1.16 ± 0.05) .122 MIN. DIA. (3.10) .118 ± .003 (3.00 ± 0.08) .094 ± .001 (2.38 ± 0.02) .616 ± .005 (15.64 ± 0.13) .880 MAX. (22.35) Assembly Instructions .510 ± .010 (12.95 ± 0.25) .340 ± .010 (8.64 ± 0.25) FERRULE DIELECTRIC .070 ± .010 (1.78 ± 0.25) OUTER CONDUCTOR SHALL NOT EXCEED THIS EDGE Step 1. Step 2. Step 3. Strip outer jacket to dimensions shown to expose outer conductor. Slip (or install) ferrule over outer conductor against cable jacket. Exposed portion of the outer conductor must be combed out then folded back over ferrule. Trim cable to dimensions, as shown. (Ferrule must butt against cable jacket). .403 REF. (10.24) Step 4. INNER CONTACT Step 5. Install inner contact against dielectric then crimp contact and center Insert cable,ferrule and inner contact to rear of shell and crimp conductor with a M22520/2-01 cimp tool using a M22520/2-30 into place with M22520/5-03 crimp tool. locator. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 90 MIL-C-83733 DPK Coaxial Contact/Assembly 249-5500-010 Socket* 249-5500-011 PIN* BODY ASSEMBLY INSULATOR, BEAD CONTACT, PIN BODY INSERT RING, OUTER NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) MS3198-Q W/L-3198-C1 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-180/U OR RG-195/U CONTACT, SOCKET BODY ASSEMBLY STEP 5. STEP 1. Slide outer ring over cable as shown (Figure 1). Slide body assembly over componenets and under shield until firmly 13/64 +_ 1/64 (5.16 +_ 0.40) bottomed in place. Locate outer ring over shield and against body as STEP 2. shown (Figure 3). Strip cable as shown (Figure 1). STEP 6. STEP 3. With cable and body assembly securely held together, hex crimp the Install body insert, insulatro bed, and contact on cable as shown outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex (Figure 2.) crimp, firmly bottom the outer ring against the shoulder of the hex die STEP 4. before compressing the handles. 3/16 +_ 1/64 (4.76 +_ 0.40) 5/16 +_ 1/64 (7.94 +_ 0.40) 8 INDENT CRIMP With body insert, insulator bead, and contact firmly in place, crimp the CONTACT, PIN OR SOCKET BODY INSERT contact with tool M22520/2-01 (setting number 3) and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must INSULATOR, BEAD be tightly in place after crimping. CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE RING, OUTER HEX CRIMP *These contacts are used in the F59C7 layout. BODY ASSEMBLY 249-5500-012 Socket* 249-5500-013 PIN* INSULATOR, BEAD BODY INSERT RING, OUTER CONTACT, PIN BODY ASSEMBLY SLEEVE HEAT SHRINK NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) M22520/2-01 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks COAXIAL CABLE RG-188/U CONTACT, SOCKET BODY ASSEMBLY STEP 1. STEP 5. Slide heat-shrink sleeve and outer ring over cable as shown. Slide body assembly over componenets and under shield until firmly STEP 2. 13/64 +_ 1/64 (5.16 +_ 0.40) bottomed in place. Locate outer ring over shield and against body as shown (Figure 3). 1/8 +_ 1/64 (3.18 +_ 0.40) Strip cable as shown (Figure 1). Caution: Do not nick shield wires. STEP 3. Install body insert, insulator bead, and contact on cable as shown. STEP 4. With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01, using setting number 3 and loacator M22520/2-30 (Figure 2). Caution: The assembled componenets must be tightly in place after crimping. STEP 6. With cable and body assembly securely held together, hex crimp the 3/8 +_ 1/64 (9.52 +_ 0.40) outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. BODY INSERT STEP 7. 8 INDENT CRIMP CONTACT, PIN OR SOCKET The final step is to shrink the heat sleeve in place with a hot air source of 149 C to 327 C (300 F to 621 F) (Figure 3). CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE INSULATOR, BEAD HEX CRIMP RING, OUTER SLEEVE, *These contacts are used in the G59C7 layout. HEAT SHRINK BODY ASSEMBLY Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 91 Miniature Rack and Panel DPA DPA-Miniature Rack/Panel DPAL - Large Flange Shells DPA plugs are rugged, miniature rack/panel plugs utilizing maximum insert space in a one-piece shell. Polarization is accomplished with a keystone cornered shell and the coupling means is friction. Operating temperature for the DPA is - 55 C to + 125 C (-67 F to + 257 F) DPAL plugs are DPA plugs with a large flange. DPAF - Float Mount Shells DPAF plugs are DPA plugs with four rivets with washers on the contact termination side of the connector. Floating rivets are .093 (2.36) I.D. with a minimum of .032 (0.81) float. DPAMA - Little CAESAR' Contact Assembly DPAMA plugs are DPA plugs with the proven LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. Hard dielectric, closedentry socket insert has lead-in chamfers for positive mating of pin contacts. Contacts are of simpler, stronger design for greater resistance to bending or damge and are crimplable with the M22520/1-01 tool. Material Specifications Shell Insulator Contacts DPA/DPAF/DPAL DPAMA Material Aluminum alloy Aluminum alloy Finish Cadmium plate with yellow chromate Cadmium plate with yellow chromate Material Melamine Diallyl phthalate Material Copper alloy Copper alloy Finish Gold over copper alloy Gold over copper alloy Termination Solder pot Crimp How to Order DPA DPA H DPA MA - 24C2 32 32 - 34 P 34 P 33 S - * SERIES PREFIX CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE MOUNTING HOLE STYLE MODIFIER SERIES PREFIX CLASS F - Float mount shell L - Large flange shell MA - LITTLE CAESAR contact assembly with crimp, snap in contacts CONTACT ARRANGEMENT SHELL TYPE 33 for male, 34 for female CONTACT TYPE P - Pin S - Socket MOUNTING HOLE STYLES DPA No Dash - .093 (2.36) Dia. - .093 (2.36) Dia., countersunk 82 to A .173 (4.39) Dia. B - .120 (3.05) Dia., countersunk 100 to .225 (5.72) Dia. C - .093 (2.36) Dia., countersunk 100 to - .182 (4.62) Dia. D - .136 (3.45) Dia. E - .120 (3.05) Dia. F - .100 (2.54) Dia. G - .120 (3.05) Dia., countersunk 82 to .203 (5.16) Dia. H - Tapped #4-40 NC-2 J - .093 (2.36) Dia., countersunk 100 to .192 (4.88) Dia. DPAMA No Dash - .093 (2.36) Dia., countersunk 82 to .173 (4.39) Dia. - .093 (2.36) Dia. A - .120 (3.05) Dia,. countersunk 100 to B .225 (5.72) Dia. - .093 (2.36) Dia., countersunk 100 to C .182 (4.62) Dia. - .136 (3.45) Dia. D - .120 (3.05) Dia. E - .100 (2.54) Dia. F - .120 (3.05) Dia., countersunk 82 to G .203 (5.16) Dia. - Tapped #4-40 NC-2 H MODIFIER Add FO to order connector less contacts. Consult factory for other modifications. Arrangements with coax contacts, such as 24C2, may be ordered without coax contacts by substituting a "W" for teh "C" e.g., DPA-24C2-34P with two coax contacts becomes DPA-24W2-34P with two cavities. The customer can then order separately any snap in coax contact shown on page 95. The customer is thus able to "create" arrangements with infinite combinations of coax contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 92 Miniature Rack and Panel DPA Solid Shell DPA-33 DPA-34 4 HOLES .093 (2.36) DIA. 1.000 (25.40) .468 (11.89) 2.000 (50.80) .187 R. TYP. (4.75) .500 +_ .005 (12.70 +_ 0.13) .078 (1.98) .766 +_ .015 (19.46 +_ 0.38) .625 (15.88) .688 (17.48) 1.391 +_ .015 (35.33 +_ 0.38) 1.780 +_ .005 (45.21 +_ 0.13) .125 (3.18) R. TYP. 4 HOLES .093 (2.36) DIA. .093 (2.36) 1.532 +_ .051 (38.91 +_ 0.38) 1.000 (25.40) .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) 1.780 +_ .005 (45.21 +_ 0.13) .500 +_ .005 (12.70 +_ 0.13) 2.000 (50.80) .187 (4.75) R. TYP. .750 (19.05) .812 (20.62) INSULATOR INSULATOR Large Flange Shell DPAL-33 DPAL-34 .468 (11.89) 2.188 (55.58) .766 +_ .015 (19.46 +_ 0.38) 1.391 +_ .015 (35.33 +_ 0.38) 1.312 (33.32) .187 (4.75) R. TYP. 4 HOLES .189 (4.80) DIA. .093 (2.36) 2.188 (55.58) .078 (1.98) 1.312 (33.32) .500 +_ .005 (12.70 +_ 0.13) .625 (15.88) .688 (17.48) INSULATOR 1.875 +_ .005 (47.62 +_ 0.13) .125 R. TYP. (3.18) 4 HOLES .093 (2.36) DIA. COUNTER Sunk 82 TO :188 (4.75) DIA. .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) .500 +_ .005 (12.70 +_ 0.13) 1.532 +_ .051 (38.91 +_ 0.38) .187 (4.75) R. TYP. .750 (19.05) .812 (20.62) 1.875 +_ .005 (47.62 +_ 0.13) INSULATOR Float Mount Shell DPAF-33 DPAF-34 .500 +_ .005 (12.70 +_ 0.13) 4 FLOATING EYELETS .093 (2.36) I.D. .468 (11.89) 1.391 +_ .015 (35.33 +_ 0.38) 1.000 (25.40) .125 (3.18) R. TYP. .063 (1.60) R. TYP. .078 (1.98) .625 (15.88) 1.875 +_ .005 (47.62 +_ 0.13) 4 FLOATING EYELETS .093 (2.36) I.D. 1.532 +_ .051 (38.91 +_ 0.38) .688 (17.48) INSULATOR .187 (4.75) R. TYP. .093 (2.36) .078 (1.98) .907 +_ .015 (23.04 +_ 0.38) 1.000 (25.40) .766 +_ .015 (19.71 +_ 0.38) 2.188 (55.58) .500 +_ .005 (12.70 +_ 0.13) .750 (19.05) .812 (20.62) 1.875 +_ .005 (47.62 +_ 0.13) 2.188 (55.58) .062 (1.58) R. TYP. INSULATOR Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 93 Miniature Rack and Panel DPA Contact Arrangements Face view of pin insert 3 2 2 1 2 1 1 4 5 2 2 #4 2900 No. of contacts & Wire Size Test Voltage AC (RMS) 6 5 A3 4 3 A2 8 17 16 1 6 A1 A2 15 14 13 12 22 11 21C3 18 #20, 3 coax 1500 (1-18) 1000 (A1, A2, A3) No. of contacts & Wire Size Test Voltage AC (RMS) 21 5 4 10 9 3 8 2 14 13 12 11 20 19 18 17 8 7 6 5 4 14 13 12 11 10 9 20 19 18 17 16 15 28 27 26 25 1 A1 7 16 15 24C2 22 #20, 2 coax 1500 (1-22) 1000 (A1, A2) 5 6 2 #8, 2 #12, 2 #20 2600 (5,6) 5 1 #4, 4 #14 2500 9 10 18 2 7 3 6 4 3 24 2 1 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 A1 23 29C1 28 #20, 1 coax 1500 (1-28), 1000 (A1) 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 32 32 #20 1500 Arrangement also available with LITTLE CAESAR contact assembly and may be employed in any shell type. Contact Arrangements DPA Coaxial Variations Termination Code Variations of Basic Arranements Coaxial Type/Part Number Max. Coaxial Extension From Rear of Flange 34 Shell 33 Shell 1 A21C3 *24C2 *29C1 FIXED .953 (24.21) .453 (11.51) 2 *21C3 D24C2 A29C1 .859 (21.82) .359 (9.12) 3* B21C3 L24C2 C29C1 FIXED P-249-5012-000 1.031 (26.91) .500 (12.70) 4 C21C3 P24C2 F29C1 FIXED 1.094 (27.79 .594 (15.09) 5 D21C3 K24C2 K29C1 FIXED 1.047 (26.59) .561 (14.28) S-249-5008-000 P-249-5052-002 6* E21C3 N24C2 L29C1 1.218 (30.94) .670 (17.02) 7 F21C3 B24C2 M29C1 FIXED 1.094 (27.79) .594 (15.09) 8 F21C3 C24C2 N29C1 FIXED 1.094 (27.79) .609 (15.47) 9 H21C3 R24C2 P29C1 FIXED 1.125 (28.98) .625 (15.88) 10 21HV3 24HV2 29HV1 1.062(26.98) .554 (14.07) 11* FIXED P-249-5052-002 J21C3 H24C2 G29C1 1.218 (30.94) .670 (17.02) 21W3 24W2 29W1 S-249-5051-001 S-249-5051-001 Coaxials Not Supplied *Termination codes - 3, - 6, - 11 utilize snap - in nonremovable coaxials which are supplied with the connector. These coaxials may be ordered separately when ordering the connectors without coaxials (21W3 24W2 and 29W1 layouts). DPAMA Coaxial Variations Variations of Basic Arrangements Max. Coaxial Extension From Rear of Flange Coaxial Type/Part Number 34 Shell 33 Shell 24W2 29W1 Coaxials Not Supplies* - - E24C2 B29C1 Crimp Type for RG-58/U cable 1.239 (31.47) .737 (18.72) *DPAMA coaxials purchased separately may be ordered under the following part numbers: Pin (Plug): 249-1741-000 Socket (receptacle): 249-9008-000 Crimp Tool: CA58073-0000 Extraction tool: CET-C11 NOTE: DPA snap in coaxials and DPAMA crimp coaxials are NOT interchangeable but are intermateable. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 94 Miniature Rack and Panel DPA Contact Terminations All dimensions are + _ .010 (0.25) unless indicated otherwise. Cable Accommodation Code .156 (3.96) DIA. 1 RG-59B/U RG-62A/U 2 RG-187/U RG-188/U 3 RG-58C/U .096 (2.44) DIA. 7 Special 8 RG-187/U RG-188/U .062 (1.58) DIA. .067 (1.70) DIA. .145 (3.68) DIA. .040 (1.02) DIA. 9 RG-178A/U RG-196/U 10 High Voltage wire accommodation .123 (3.12) DIA. 4 RG-58C/U 5 HV#20 #20 CONTACT #20 captive contact .067 (1.70) DIA. RG-187/U RG-188/U 11 .040 (1.02) DIA. 6 RG-178A/U RG-196/U MAX. CONTACT EXTENSION from rear of insulator Contact Size Contact Extension 20 18 14 12 8 4 Pin .156 (3.96) .140 (3.56) .125 (3.18) .218 (5.54) .218 (5.54) .250 (6.35) Socket .156 (3.96) .250 (6.35) .344 (8.74) .218 (5.54) .266 (6.76) .531 (13.49) Contact Arrangements Dust Caps Conductive: DPA-60-1 025-0573-001 (Protects Against Static Electricity DPA-59 FOR 33 SHELLS 025-0572-000 22054 Potting Shell DPA-60 FOR 34 SHELLS 025-0573-000 20746-1 90˚ Angle Junction Shell 20746 Straight Junction Shell 1.046 (26.57) .656 (16.66) CABLE ENTRY 1.562 (39.68) .625 (15.88) .937 (23.80) 2.000 (50.80) APPROX. 1.562 (39.68) 1.468 (37.29) APPROX. 1.562 (39.68) .937 (23.80) 1.000 (25.40) .656 (16.66) CABLE ENTRY 1.250 (31.75) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 95 Rack and Panel Connectors DPGM/DPJM/DPJMB Environmental, Rectangular Connectors for Aircraft, Missile and Ground Support Equipment Applicatoins Cannon's DPGM, DPJM, and DPJMB connectors are designed for applications where space and weight are prime considerations. Their rectangular shape provides maximum space utilization and permits easy removal of equipment for inspection and/or repair. DPGM and DPJM connectors feature crimp snap-in contacts with ring-type retention while DPJMB connectors feature the LITTLE CAESAR® rear release contact retention assembly (rear insertion, release and extraction of crimp snap-in contacts). They both have one piece diallyl phthalate insulators with polychloroprene wire sealing grommets. They also incorporate a peripheral seal design that allows an axial tolerance of up to .125 (3.175) while still effecting a seal. The 34 shell utilizes a rubber seal encased in such a way that the step down design of the mating 33 shell seats into and against it. All of these connectors utilize keystone corners for polarization and are coupled by friction. Two shell styles with different mounting provisions are available. For all new applications, the referenced connectors will be available only with insulators in the normal position, that is, pin insulators in the 34 (receptacle) shells and socket insulators in the 33 (plug) shells. For replacements it is suggested that where practical, customers using these connectors with reversed insulators change to connectors with insulators in the normal position. However, for those who are unable to change we will furnish connect tors with reversed insulators to maintain their equipment usage. Standard Data DPGM/DPJM/DPJMB Shell Insulator Contacts Contact Arrangements Material Aluminum alloy Finish Cadmium plate with olive drab irridite Material Diallyl phthalate Material Copper alloy Finish Gold plate Termination Crimp No. of Contacts 8, 12, 15, 16, 20, 21, 32, 59, 98 How To Order DPJ MB- 98 -34 P -A DPG M- 21 -33 S -A -2 SERIES PREFIX CLASS CONTACT ARRANEMENT SHELL TYPE CONTACT TYPE MOUNTING MODIFICATION Contacts, coaxials and junction shells must be ordered separately, except for the DPJMB where the contacts are supplied with the connector. When (ordering or reordering) please specify the 3-4-3 contact part number as shown. We have crossreferenced these new part numbers with the previous part numbers (which have been obsoleted) for vour convenience. Example: 031-0900-001 new "3-4-3" part number (038819-001) previous part number SERIES PREFIX DPG, DPJ CLASS M - One piece insulator ring - type rentention MB - LITTLE CAESAR contact retention assembly CONTACT ARRANGEMENTS DPGM - C8, 12, 15, 16, 20C4, 21 and 32 DPJM - C21, 59, 59C10, and 98 DPJMB - 59, 98 SHELL TYPE 33 for plug, 34 for receptacle CONTACT TYPE P for pin, S for socket MOUNTING 33-A-With 6-32 captive hex mtg. nuts 33-B-Clearance holes for 6-32 screw 34-A-Floating eyelet with 6-32 tapped I.D. 34-B-Floating eylet with .140 I.D. MODIFICATION -2-.125 (3.18) removed from front lip of -33 shell Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 96 Rack and Panel Connectors DPGM/DPJM/DPJMB Shell Dimensions - DPGM 33 SHELL .109 (2.77) 1.688 (42.88) .031 (0.79) R. .912 (23.16) MAX. .1.062 (26.91) .788 (20.02) 2.50 R. (6.35) 1.116 +_ .004 (28.35 +_0.10) .156 (3.96) .562 +_ .004 (14.27 +_0.10) .639 +_ .004 (16.23 +_0.10) 1.414 +_ .004 (35.92 +_0.10) .625 (15.88) .125 R. (3.18) 2.000 +_ .004 (50.80 +_0.10) 1.250 (31.75) MAX. .171 R. (4.34) 34 SHELL 1.225 (31.12) MAX. .109(2.77) MIN. TYP. .912 MAX. (23.16) 2.000 +_ .004 (50.80 +_0.10) .109 (2.77) .312 R. (7.92) .908 (23.06) .998 (25.35) TWO FLOATING EYELETS .500 (12.70) .562 +_ .004 (14.27 +_0.10) 1.533 +_ .004 (38.94 +_0.10) .188 R. (4.78) Shell Dimensions -DPJM/DPJMB 33 SHELL 1.006 (25.55) MAX. .109 (2.77) 1.156 (29.36) .880 (22.35) 3.562 (90.47) 2.760 +_ .004 (70.10 +_0.10) .625 (15.88) .021 R. (0.53) .125 R. (3.18) .250 R. (6.35) 1.250 (31.75) MAX. 3.254 +_ .005 (82.65 +_0.10) .562 +_ .004 (14.27 +_0.10) .171 R. (4.34) 3.875 +_ .005 (98.42 +_0.13) 34 SHELL 1.011 (25.68) MAX. .109 (2.77) MIN TYP. .109 (2.77) 3.875 +_ .004 (98.42 +_0.10) .500 (12.70) 1.000 (25.40) 1.097 (27.86) .312 R. (7.92) 1.225 (31.12) MAX. .188 R. (4.78) .218 R. (5.54) .562 +_ .004 (14.27 +_0.10) 3.377 +_ .005 (85.78 +_0.13) .046 (1.17) Two floating eyelets. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 97 Rack and Palnel Connectors DPGM/DPJM/DPJMB Contact Arrangements DPGM 4 1 2 3 4 2 3 1 5 15 8 10 7 1 9 6 2 5 12 7 8 6 7 6 10 8 12 10 3 4 8 3 7 9 5 9 4 2 14 13 6 16 15 14 11 12 C8* 12* 15* 16* 8 coax (1-8) 1000 12 #16 (1-12) See note 15 #16 (1-15) See note 5 #20 (3,6,10,11 & 16) 1500 9 #20 (1,4,5,7-9, 13-15) 1700 (2 #20 (2&12) 1500 4 No. of Contacts & Wire Size Test Voltage AC (RMS) 11 1 5 11 No. of Contacts & Wire Size Test Voltage AC (RMS) 13 1 2 3 12 11 10 9 8 7 6 5 20 19 18 17 16 15 14 13 7 6 5 4 3 2 1 14 13 12 11 10 9 8 21 20 19 18 17 16 15 20C4* 16 #20 (5-20) 1500 4 COAX (1-4) 1000 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 21* 32* 21 #20 (1-21) 1500 32 #20 (1-32) 1500 *All DPGM arrangements have a 1500 VAC test voltage except for arrangements 12 and 15, which is 3200 VAC for contact 1,5,8 and 12. The remaining contacts have a 2200 VAC test voltage. All coaxials have 1000 VAC rms test voltage. DPJM/DPJMB 9 10 8 7 6 5 3 4 2 1 12 13 11 10 8 9 23 11 34 20 21 19 18 16 17 13 14 15 12 48 49 47 46 45 22 33 44 59 21 COAX (#1-21) 1000 12 13 11 10 9 8 23 34 49 48 47 46 45 22 33 44 7 21 32 43 59 58 57 5 19 30 41 4 18 29 40 56 55 3 17 28 39 2 16 27 38 54 53 1 15 26 37 14 25 36 52 24 35 51 50 6 20 31 42 58 49 #20 (1-8,14-44 & 50-59) 1500 10 #12 (9-13 & 45-49) 1500 41 57 5 19 30 40 56 4 18 29 39 55 3 17 28 2 16 27 38 54 59C10* No. of Contacts & Wire Size Test Voltage AC (RMS) 6 20 31 42 59 C21* No. of Contacts & Wire Size Test Voltage AC (RMS) 7 21 32 43 49 #20 (1-8, 14-44&50-59) 1700 10 COAX (9-13&45-49) 1000 37 53 36 14 25 36 52 16 1 15 26 24 57 35 51 50 98 15 35 56 77 97 14 34 55 76 54 75 96 95 13 33 53 74 94 12 32 93 11 31 52 73 10 30 51 72 92 9 29 50 71 91 28 49 70 27 48 69 90 89 26 47 68 46 67 88 8 7 25 24 45 66 87 86 6 23 44 65 85 5 22 43 64 84 4 21 42 63 83 3 20 41 62 82 2 19 40 61 81 1 18 39 60 17 38 59 80 37 58 79 78 98*† 98 #20 (1-98) 1500 * All DPJM and DPJMB power contact arrangements have a 1500 VAC rms test volstage. Coaxials have 1000 VAC rms voltage. †* Available with LITTLE CAESAR contact assembly (DPJMB). Current Carrying Capacity of Wires and Cables Wire Size Amperage #4 80 #8 46 #12 23 #16 13 #20 7.5 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 98 Rack and Palnel Connectors DPGM/DPJM/DPJMB Junction Shells DPGM DPJM/DPJMB DPGM junction shells are essentail for proper installation of connector and are ordered separately. .250 (6.35) .248 (6.30) .125 (3.18) DIA., 4 HOLES 1.001 (25.42) .901 (22.88) MAX. 1.526 (38.76) 3.190 (81.03) TYP. 3.371 (85.62) .090 (2.28) Part No. 248-1711-000 (038989-0000) .813 (20.65) TYP. Part No. 248-1710-000 (038988-0000) Part No. 248-1711-000 (038989-0000) Part No. 248-1710-000 (038988-0000) Wire Bushings Small wires should be provided with rubber bushings before crimpin. Approximately 1/16 (1.59) of an inch of bushing is visible when installed into grommet. Grommets witll seal with out bushings or wire .096 (2.44) to.185 (4.70) to diameter. Sealing Wires on #12 and Coaxial Contacts 3/8 (9.52) New Part Number Existing Part Number Wire Size O.D. 012-0319-000 021604-0002 .040-.083 .062 012-0435-000 021604-0004 .080-.096 .080 A 1/8 (3.18) DIA. I.D A Hole Fillers All holes in grommet require filling either by a wire and contract, or by means of wire hole plugs. Contact Size Part Number 20 225-0070-000 16 225-0071-000 12 225-0072-000 Coaxial 225-0085-000 Contact/Coaxial Data and Termination Tool DPJMB DPGM/DPJM Contact Size Wire Size Accom. Pin Socket 20 20-24 030-9081-001 031-9082-001 M22520/1-01 12 12-14 030-9185-002 031-9186-002 M22520/1-01 Contact Size Wire Size Accom. Pin 20 20-24 16 12 20-18 Coaxials Contact Size 16-20 12-14 18 Wire Size Accom. Contact Part Number Crimp Tool Part No. Locator Color Extraction Tool No. M22520/1-02 red CET 20-14 M22520/1-02 yellow CET 12-4 Locator Locator Color Extraction Tool No. M22520/1-01 M22520/1-02 CIT 20 CET 20A M22520/1-01 M22520/1-02 CIT 16 CET 16 M22520/1-01 M22520/1-02 CIT 12 CET 12 M22520/1-01 M22520/1-02 CIT 18 CET 20A Locator Contact Part Number Socket 031-0905-000 031-0900-001 (038820-0001) (038819-0001) 031-0944-000 031-0945-000 (040370-0000) (040371-0000) 031-0909-000 031-0908-000 (038825-0000) (038826-0000) 031-0907-000 031-0906-000 (038820-0000) (038819-0002) Crimp Tool Part No. Contact Part Number Pin Socket Crimp Tool Part No. COAX 50 ohm (RG 196/U) Plug 249-1178-001 Recept 249-1177-001 M22520/5-01 (038834-0001) (038833-0001) with Y-193 Die COAX 75 ohm (RG 1871U) 249-1176-001 249-1175-001 WT400 (038832-0001) (038831-0001) 995-001-071 COAX 95 ohm (RG 195/U) 249-1174-001 249-1173-001 WT402 (038830-0001) (038829-0001) HX3-138 COAX 150 ohm 249-1172-001 249-1171-001 WT408 (038828-0001) (038827-0001) Insertion Tool No. Extraction Tool No. CIT C2 CET C1 CIT C2 CET C1 CIT C2 CET C1 CIT C2 CET C1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 99 Rack and Palnel Connectors DPGM/DPJM/DPJMB Assembly Procedures Wiring and Crimping Contacts #20 Contact #2018, #16 & #12 Contact 3/16 (4.76) 1/4 (6.35) Wires should be stripped to the dimension appropriate to the contact use .089 DIA. MAX (2.26) SUPPORT OMITTED ON DPJMB CONTACT Contact Size 1. CONTACT INTO CRIMP TOOL Drop contact into crimp tool, it will locate on the contact shoulder. 2. WIRE INTO CONTACT Take wire stripped to dimensions above, and push into the contact crimp pot until it is completely home. Where outside diameter of wire in the #12 or COAXIAL contact is less than .096 (2.44), a rubber #20 CONTACT WIRE bushing most be slipped over the wire before crimping (see page 99). 3. CRIMP Squeeze the crimp tool to secure the wire into the contact. It is not possible to remove the contact from the crimp tool until crimp is completed. 4. REMOVED WIRED CONTACT FROM TOOL 5. INSPECT If wires are stripped and crimped correctly, the wire will be visible through the small inspection hole in #2018 #16 #12 the contact. Contact Insertion (DPGM/DPJM) Inserting #20 & #16 Contacts Inserting Coaxial & #12 Contacts After the contacts have been crimped, they should be threaded through the junction shell and inserted with the tools shown below. It is recommended that the contacts be inserted in the center horizontal row first, then work to the top and bottom horizontal rows. Contact Tool Description Assembly Number #20 CIT - 20 038894-0000 #16 CIT - 16 038895-0000 #12 CIT - 12 038896-0000 Coaxial 50-75,95 & 150 ohm CIT - C2 038901-0000 Contact Extraction (DPGM/DPJM Extracting #20 & #16 Contacts Extracting Coaxial & #12 Contacts If it is necessary at any time to remove contacts, this may be accomplished with an impact extraction tool. Simply place the correct tool on the engaging end of the contact and push. A reversible tip is provided for pins and sockets. Contact Tool Description Assembly Number #20 CET - 20A 038889-0100 #16 CET - 16 038888-0000 #12 CET - 12 038890-0000 Coaxial 50-75,95 & 150 ohm CET - C1 038869-0000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 100 Rack and Panel Connectors DPGM/DPJM/DPJMB Assembly Procedures Coaxial Contact Assembly (DPGM/DPJM) A B .035 DIA (0.89) C D E 50 Ohm Contact (RG-196U) (assembly steps 1, 2, 3, 4, 5 & 8) SHIM BUSHING Cable Entry Dimensions Cable Trim Dimensions Cable Stripping 150 ohm 95 ohm 75 ohm 50 ohm F A B 3/16 (4.76) 3/16 (4.76) 3/16 (4.76) 1/4 (6.35) 1/16 (1.59) 1/8 (3.18) 1/8 (3.18) 1/8 (3.18) 75 Ohm Contact (RG-187U) (assembly steps 1, 2, 3, 5 & 8) CRIMP RING C 5/32 (3.97) 5/64 (1.98) 5/64 (1.98) 5/64 (1.98) D min. dia. E max. dia. F min. dia. .154 (3.91) .106 (2.69) .122 (3.10) .106 (2.69) .183 (4.65) .139 (3.53) .158 (4.01) .136 (3.53) .202 (5.13) .153 (3.89) 95 Ohm Contact (RG-195U) (assembly steps 1, 3, 6, 7 & 8) CRIMP RING BUSHING CRIMP RING Assembly Steps 1 . After the coaxial cable has been stripped to the 4. Wrap shim around braid. (50 ohm) 7. Slip crimp over the braid. (95 ohm) proper dimensions, tin the center conductor. If 8. Crimp - crimp tool must be located 1/16 O.D. of cable is less than .096 (2.44), slip (1.58) to 5 / 64 (1.98) from shoulder of coaxial. rubber bushing over wire. (50, 75 & 95 ohm) (50, 75 & 95 ohms) 2. Assemble crimp ring under braid and add bushing to cable. (50 & 75 ohm) .063 (1.59) EDGE OF .078 (1.98) CRIMP TOOL .125 (3.18) MIN. PLUG .063 (1.59) MIN. RECPT JACKET DIELECTRIC SHIM CENTER CONTACT 5. Feed cable and assembled parts into coaxial shell. Care is required if braid is to fit smoothly inside the shell. (50 & 75 ohm) 6. Thread crimp ring over cable. Feed center conCRIMP RING BRAID BUSHING CENTER CONDUCTOR SEALING GROMMET LOACATION tact into coaxial shell with the shell between the dielectric and the braid. (95 ohm) 3. The center contact is supplied loose in the polyethylene bag. Insert the tinned conductor JACKET BRAID into the contact. Wire must be visible through inspection hole and dielectric pushed against contact shoulder. For 150 ohm contact shoulder must be flush against bushing. Heat contact with a clean soldering iron. Avoid solder outside contact, (50, 75, & 95 ohm) INSPECTION HOLE CRIMP RING SHELL CENTER CONDUCTOR CENTER CONTACT DIELECTRIC APPLY CLEAN SOLDERING IRON Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 101 Rack and Panel Connectors DPGM/DPJM/DPJMB Junction Shell, Assembly of Slip junction shell over grommet and secure with four screws and lock washers. Panel Cutouts 33 and 34 Shell Styles DPGM DPJM DPJMB D C 2.004 (50.90) 1.996 (50.70) A .3.480 (88.39)* 3.470 (88.14) .262 (6.85) .252 (6.40) .166 (4.22) R. TYP. .146 (3.71) 3.879 (98.53) 3.871 (98.32) 1.105 (28.07)* .217 (5.51) 1.095 (27.81) .207 (5.26) B .565 (14.35) .559 (14.45) .565 (14.35) .559 (14.45) .143 (3.63) DIA. TYP. .141 (3.58) .143 (3.63) DIA. TYP .141 (3.58) .166 (4.22) R. TYP. .146 (3.71) DPGM-33 DPG-34 Gap Between Flanges after mating A B C D 1.609(40.87) 1.599(40.61) 1.636(41.55) 1.626(41.30) .985(25.02) .975(24.76) 1.011(25.68) 1.001(25.42) .214(5.44) .204(5.18) .227(5.76) .217(5.51) .203(5.16) .193(4.90) .190(4.83) .180(4.57) { { .500(12.70) .625(15.88) .500(12.70) .625(15.88) *These dimensions allow for float mounting. PANEL THICKNESS: Maximum sum of both panel thicknesses is 7/16 of an inch when 33 plug and 34 receptacle are back mounted. Shell style 33 modifications A and -2 can be back mounted ONLY. Shell style 33 modifications B and shell style 34 modifications B and H may be front or back mounted Consult factory for additional information. Mounting Variations 33 Shell 6-32 NC-2 THD SELF-LOCKING NUT 6-32 NC-2 THD SELF-LOCKING NUT PLAIN HOLE IN FLANGE PANEL B A-2 A SHORTENED 34 Shell 6-32 NC-2 THD SELF-LOCKING NUT PLAIN HOLE FLOAT MOUNTING PANEL A B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 102 Rack and Panel Connectors Cannon's DPD Rack and Panel connectors are distinguished from other connector lines by their rectanguiar shape which provides maximum space utilization an rack or chassis mounted equipment. The DPD is used in any commercial application where moisture/ environmental resistance is not required, such as I/0 connector or computer panels, GFE test equipment, and GSE ground support equipment. For example, one-half of a connector assembly is mounted on a radio rack, or panel, and the mating connector is attached to a cable that •Rectangular Rack/Panel Connectors •Non-Environemental Single and Two-Gang Configurations DPD-33/DPDMA-33 Plug DPGM/DPJM/DPJMB DPD-34/DPDMA-34 Receptacle DPD - Standard Rack and Panel Connector Series DPD connectors are the original rectangular rack and panel connectors with solder type contact termination, accommodating a wide range of contact arrangements and a variety of endbells and junction shells. DPDMA - LITTLE CAESAR® Contact Assembly DPDMA connectors are DPD's with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contacts are inserted by hand, and extraction is accompfished with the use of an expendable plastic connects to another instrument or rack. The DPO has a temperature range of -55˚C to +125˚C (-67˚F to +257˚F). In addition to standard DPD connectors with solder contacts, the DPDMA version has rear insertion, rear release crimp, snap-in contacts that feature the LITTLE CAESAR®, rear. release contact retention assembly used in many other ITT Cannon product lines. DPD2-33/DPD2MA-33 Plug tool. Hard dielectric, closed-entry have lead-in chamfers for positive contacts during engagement. Both DPDMA connectors are DPD2-34/DPD2MA-34 Receptacle socket inserts mating of pin the DPD and intermateable. omitting the letter code "M" as shown in the ordering nomenclature. Two optional polarizing posts give up to six alternate insert positions (page 112). DPD2 - Two Gang Version of DPD DPD2 connectors are two-gang versions of the DPD solder type connectors designed to handle double the circuitry in instrument panel disconnect applications. The DPD2 is identical in shell style and materials to the DPD, but features a center coupling screw for positive engagement. Various coupling devices are shown on pages 110 and 111. The DPD2 may also be ordered without the engaging device by DPD2MA - LITTLE CAESAR® Contact Assembly DPD2MA connectors are DPD2 connectors with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contact insertion is by hand and extraction is by an expendable plastic tool. Hard dielectric, closedentry socket inserts have lead-in chamfers for positive mating of pin contacts during engagement. DPD2 and DPD2MA connectors are intermateable. Performance and Material Specifications MATERIALS AND FINISHES Shell/Polarization Hardware Insulator Contacts DPD/DPD2 DPDMA/DPD2MA DPD/DPDMA Specifications Material Aluminum alloy Aluminum alloy QQ-A-591/A380 Finish Natural cadmium plate Natural cadmium plate QQ-P-416 Material Melamine or fabricated phenolic Diallyl phthalate MIL-M-14 Material Copper alloy Copper alloy QQ-C-533 Finish Silver or gold plate* Silver or gold plate* QQ-C-365 MIL-G-45204 Termination Solder pot Crimp N/A *Size 20 contacts have gold plate finish. All other sizes have silver plate finish. Tin alloy may be substituted for silver. VOLTAGE/CURRENT DATA Insert Voltages/Test Results Current Carrying Capacity of Wire and Cables Wire Size #4 #6 #8 #10 #14 #16 #20 Amperage 100 80 60 35 25 20 7.5 Contact Test Voltage Clearance 60 cps (ac rms) Contact Clearance Test Voltage 60 cps (ac rms) 1/64 (0,40) 540 Volts 3/16 (4.76) 3650 Volts There was no evidence of breakdown when the test 1/32 (0.79) 1000 Volts 13/64 (5.16) 3850 Volts voltages given were applied, for a period of one 3/64(1.19) 1300 Volts 7/32 (5.56) 4050 Volts 1/16 (0.59) 1700 Volts 15/64 (5.95) 4240 Volts 5/64 (1.98) 2050 Volts 1/4 (6.35) 4420 Volts 3/32 (2.38) 2350 Volts 19/64 (7.54) 4940 Volts minute, between the contacts and between the shell and the contacts with spacings as noted. Laboratory Conditions Ambient Temperature 23˚C to 27˚C (73˚F to 80.6˚F) 7/64 (2.78) 2600 Volts 5/16 (7.94) 5100 Volts Relative Humidy 69% to 73% 1/8 (3.18) 2900 Volts 3/8 (9.52) 5750 Volts Barometric Pressure 29.70 (754.38) to 29.75 (755.65) 9/64 (3.57) 3050 Volts 25/64 (9.92) 5890 Volts 5/32 (3.97) 3250 Volts 13/32 110.32) 6020 Volts 11/64 (4.37) 3450 Volts 7/16 (11.11) 6300 Volts 1/2 (12.70) 6800 Volts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 103 Rack and Panel Connectors DPD/DPDMA How to Order DPD DPD MA B28 - 34 P - 1G -32C2 - 33 S - 1A (POS.Y) - F0 SERIES PREFIX CLASS CONTACT ARRANGEMENTS SHELL TYPE CONTACT TYPE MOUNTING HOLE VARIATION** POLARIZING POSITION LESS CONTACTS* SERIES PREFIX CONTACT TYPE P - Pin S - Socket DPD - ITT Cannon Prefix CLASS MOUNTING HOLE VARIATION Blank - Solder contacts MA - Crimp type contacts in LITTLE CAESAR contact assembly 1A - .144 (3.66) dia., for #6 flathead screw 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82˚C countersunk for #6 flathead screw 1L - .144 (3.66) dia., 82˚ countersunk for #6 flathead screw CONTACT ARRANGEMENTS See page 106 (solder termination). Page 107 (crimp termination) SHELL TYPE 33 for plug. 34 for receptacle POLARIZING POSTIOIN N,V,W,X,Y,Z (See page 112) DPD 2 - 56 - 34 P M DPD 2 - 70 - 33 S M - 1A - 156 - 34 P M - 1B DPD 2 MA (POS.X) - F0 SERIES PREFIX TWO GANG SHELL CLASS CONTACT ARRANGEMENT SHELL TYPE CONTACT TYPE ENGAGING DEVICE MOUNTING HOLE VARIATION** POLARIZING POSITION LESS CONTACTS* SERIES PREFIX DPD - ITT Cannon Prefix TWO-GANG SHELL 2 - Two-gang shell CLASS Blank - Solder contacts MA - Crimp type contacts in LITTLE CAESAR contact assembly CONTACT ARRANGEMENTS See page 106 (solder termination), page 107 (crimp termination) SHELL TYPE 33 for plug, 34 for receptacle CONTACT TYPE P - Pin S - Socket ENGAGING DEVICE For devices available, see pages 110 and 111 MOUNTING HOLE VARIATION** 1A - .144 (3.66) dia., for #6 cap screw 1B - .144 (3.66) dia., 100˚ countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82˚C conutersunk for #6 f lathead screw POLARIZING POSTION N,V,W,X,Y,Z (See page 112) *DPDMA/DPD2MA only **Omit code for standard .144 (3.66) dia. mounting hole 82˚ countersunk for #6 flathead screw. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 104 Rack and Panel Connectors DPD/DPDMA Single Gang 33 Plug .156 (3.96) 1.359 (34.52) .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .906 (23.01) 2.359 (59.92) 1.359 (34.52) 1.000 ± .005 (25.40 ± 0.13) 1.687 (42.85) .125 R. TYP. (3.18) .984 (24.99) 2.875 ± .005 (73.02 ± 0.13) .187 R. TYP. (4.75) For mounting hole variations, see page 104 33 Receptacle .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .156 (3.96) 2.500 (63.50) .062 (1.57) 1.500 (38.10) 1.000 ± .005 (25.40 ± 0.13) 1.687 (42.85) 1.500 (38.10) 1.109 (28.17) .187 R. TYP. (4.75) 2.875 ± .005 (73.02 ± 0.13) .187 R. TYP. (4.75) For mounting hole variations, see page 104 Two Gang 33 Plug 8 MTG. HOLES .144 (3.66) DIA. C'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 ± .005 (73.02 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) 2.359 (59.92) .984 (24.99) A 1.250 ± .005 (31.75 ± 0.13) 3.609 (91.66) 2.250 (57.15) TOP 3.609 (91.66) .156 (3.96) .187 R. TYP. (4.75) .906 (23.01) B 3.937 (100.00) 1.359 (34.52) 3.375 (85.72) 1.000 ± .005 (25.40 ± 0.13) .125 R. TYP. (3.18) For headscrew variations, see page 111 34 Recptacle 8 MTG. HOLES .144 (3.66) DIA. C'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 ± .005 (73.02 ± 0.13) 1.109 (28.17) 2.505 (63.60) B 3.937 (100.00) 3.750 (95.25) TOP 3.750 (95.25) 2.250 (57.15) A 1.437 (36.50) .156 (3.96) .062 (1.55) 3.375 (85.72) 1.000 ± .005 (25.40 ± 0.13) 1.250 ± .005 (31.75 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) .187 R. TYP. (4.75) For headscrew variations, see page 111 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 105 Rack and Panel Connectors DPD/DPDMA Contact Arrangements - DPD Solder Face view of pin insert Illustrations are not actual size See page 103 for test voltage 4 1 3 3 2 1 3 2 2 3 2 1 1 5 6 5 6 4 5 10 9 8 7 6 7 4 A2 5 A1 7 10 8 9 4 A2 A1 8 6 10 9 8 7 11 14 13 11 12 10 9 15 1 13 14 13 12 11 17 16 N10 MOLDED TOTAL CONTACTS:10 2-#16(#1,5) 4-#16(#4,6,7,8,) 4-#4(#2,3,9,10) MOLDED CLEARANCE 5/32 (3.97) 9/64 (3.57) 9/64 (3.57) 4 5 3 AJ14 for crimp AN14 for solder TOTAL CONTACTS:14 14 min. coax. (#1-14) CLEARANCE 1/16 (1.59) 2 1 21 6 5 4 3 7 8 15 6 7 8 9 11 12 13 14 11 12 14 17 16 1 10 9 6 7 8 8 7 6 14 15 CLEARANCE 3/64 (1.19) 11/64 (4.37) 5/32 (3.97) 5/32 (3.97) grounded 5 13 4 12 3 11 A2 16 14 15 13 A1 16 2 12 15 1 17 23 22 17 18 2 9 17 20 3 4 10 10 13 19 CLEARANCE 3/16 (4.76) 7/32 (5.56) 1/4 (6.35) 9/32 (7.14) 13/64 (5.16) 11/64 (4.37) grounded MOLDED B20C2 TOTAL CONTACTS:20 8-#16 (#1,3,4,7,12 15,16,18) 2-#16 (#8,11) 2-#16 (#9,10) 6-#14 (#2,5,6,13 14,17) 2-coax, (A1,A2) 5 11 16 15C2 1 2 10 9 MOLDED TOTAL CONTACTS:15 2-#14 (#4,5) 2-#14 (#6,7) 2-#14 (#9,10) 1-#14 (#8) 3-#14 (#11-13) 3-#10 (#1-3) 2-coax, (A1,A2) 16 22 21 20 18 19 18 30 29 28 26 27 25 28 27 26 24 19 25 24 23 22 21 20 19 18 23 MOLDED G20 TOTAL CONTACTS:20 3-#14(#7,9) 7-#14(#1-6,10) 2-#10(#18,19) 8-#8(#11-17,20) CLEARANCE 5/64 (1.98) 1/16 (1.59) 1/16 (1.59) 1/16 (1.59) MOLDED TOTAL CONTACTS:23 20-#16(#1-20) 3-coax.(#21-23) 23C3 CLEARANCE 1/16 (1.59) grounded MOLDED TOTAL CONTACTS:28 28-#16(#1-28) B28 CLEARANCE 7/64 (2.78) MOLDED 32C2 TOTAL CONTACTS:32 28-#16(#3-30) 2-#8(#1,2) (.156 Dia.) 2-coax. (A1, A2) 1 7 6 5 3 4 2 6 1 5 4 3 2 1 6 7 5 4 3 2 13 14 14 11 12 10 13 24 23 22 21 20 19 18 17 27 26 20 32 31 30 29 28 39 38 37 36 35 9 8 7 14 15 13 12 11 10 9 19 18 17 16 15 23 24 21 22 20 19 18 17 16 26 25 24 23 34 33 32 22 31 32 30 30 31 28 29 26 27 43 42 41 40 39 29 38 10 9 21 40 CLEARANCE 1/16 (1.59) 7 8 20 18 19 4 5 6 17 1 2 3 14 15 16 13 MOLDED TOTAL CONTACTS:45 43-#16(#1-43) 2-#10(#44, 45) 42 37 40 41 50 10 9 45 CLEARANCE 3/16 (1.19) 3/64 (1.19) 38 39 49 48 39 40 51 35 36 37 47 7 8 6 4 5 2 3 MOLDED TOTAL CONTACTS:50 50-#16(#1-50) 30 31 26 27 28 29 25 24 21 11 18 19 20 31 22 23 17 16 15 26 27 28 29 30 14 25 13 45 43 44 41 42 38 39 40 37 35 36 43 42 68 69 55 67 78 79 54 53 65 66 75 76 77 51 52 63 64 74 49 50 61 62 73 48 71 72 59 60 46 47 89 88 87 86 85 84 83 82 58 55 53 54 67 68 81 80 50 51 52 65 66 48 49 90 63 64 77 78 79 76 88 89 62 75 47 87 61 119 107 58 99 98 97 85 95 84 46 45 111 90 CLEARANCE 1/32 (0.79) 69 37 36 109 108 107 106 105 104 FABRICATED TOTAL CONTACTS:112 112-#20(#1-112) CLEARANCE 1/16 (1.59) 122 110 103 98 85 70 54 123 111 99 124 112 100 86 87 125 113 101 88 73 72 71 55 56 126 114 102 89 127 115 103 90 75 74 58 57 26 25 41 40 39 38 42 28 27 59 14 16 15 43 42 41 43 44 45 46 38 50 49 48 47 52 53 54 63 55 64 56 65 57 66 58 67 59 68 60 61 69 71 72 MOLDED TOTAL CONTACTS:78 78-#16(#1-78) 73 74 75 76 77 78 78 CLEARANCE 1/32 (0.79) 128 116 104 91 117 105 92 93 78 77 76 61 60 19 18 17 45 44 31 30 29 92 13 110 27 37 36 44 50 121 109 97 84 53 52 62 94 79 80 64 63 20 47 46 65 21 49 34 33 32 48 23 22 102 1 MOLDED TOTAL CONTACTS:90 90-#16(#1-90) 83 68 67 51 80 112 120 108 96 82 83 93 94 35 70 71 35 86 96 34 57 50 72 82 24 100 33 32 45 46 59 60 73 74 31 26 32 33 34 35 66 69 91 70 81 36 37 81 101 90 38 39 33 34 56 56 57 40 41 17 16 25 22 23 95 44 8 7 15 24 11 12 24 6 14 23 1 118 12 106 32 13 22 34 70 FABRICATED TOTAL CONTACTS:40 40-#16(#1-40) 30 62 34 5 4 12 21 20 25 43 35 19 29 28 33 27 3 11 10 8 44 36 40 10 45 16 28 33 11 18 21 25 12 8 9 2 1 9 15 CLEARANCE 3/64 (1.19) 3/64 (1.19) grounded 112 CLEARANCE 3/64 (1.19) 2 3 4 5 FABRICATED TOTAL CONTACTS:128 128-#20(#1-128) 6 7 8 9 10 11 12 128 CLEARA NCE 3/64 (1.19) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 106 Rack and Panel Connectors DPD/DPDMA Contact Arrangements - DPDMA Crimp Face view of pin insert Illustrations are not actual size 5 3 4 2 1 10 9 8 7 6 5 4 3 7 11 9 10 14 15 6 7 8 13 12 17 16 14 15 13 6 5 3 4 2 1 11 A2 15 14 13 12 11 10 9 8 24 23 22 21 20 19 18 17 33 32 31 30 29 27 26 A1 16 2 12 1 25 16 17 23 22 21 20 18 19 28 30 29 28 26 27 25 8 9 CLEARANCE 7/64 (2.78) 6 7 24 25 26 4 5 15 1 11 22 6 10 12 23 14 30 5 13 29 36 42 41 8 7 16 38 6 37 24 48 46 47 58 68 57 3 20 19 18 17 16 15 27 26 25 24 23 22 35 19 31 66 67 65 42 43 18 28 29 63 64 41 76 75 73 72 6 14 5 4 13 3 12 2 11 1 10 9 71 20 32 40 31 39 30 38 19 18 17 16 49 51 25 24 23 32 31 30 29 40 39 38 37 36 48 47 46 45 50 22 28 27 55 29 35 34 33 43 42 41 37 70 45 CLEARANCE 3/64 (1.19) 3/64 (1.19) 3 5 4 12 11 21 20 MOLDED TOTAL CONTACTS:54 48-#16(#1-48) 6-#12(49-54) 13 6 8 7 24 25 10 17 16 15 14 23 22 21 30 31 33 32 34 35 43 38 37 36 40 42 41 43 44 45 46 50 49 48 47 69 7 16 22 47 61 32 33 34 35 48 62 11 12 23 36 49 63 64 1 13 24 37 50 51 52 65 66 14 25 38 39 2 3 15 26 27 40 4 5 17 28 53 54 67 6 18 41 55 68 CLEARANCE 1/32 (0.79) 1/16 (1.59) 29 30 44 F54 8 19 42 56 39 9 20 31 27 26 44 29 28 45 46 58 59 60 57 50 51 52 53 54 55 56 57 58 59 60 61 81 60 63 64 65 66 67 68 80 91 69 69 101 70 71 72 73 74 75 76 77 MOLDED TOTAL CONTACTS:78 78-#16(#1-78) CLEARANCE 5/64 (1.98) 77 78 79 90 100 99 76 88 89 98 75 87 97 73 74 86 96 85 95 72 82 83 93 94 70 71 84 92 78 112 MOLDED 76 TOTAL CONTACTS:76 73-#20(1-26,28-48, 50-58,60-76) 3-#16(27,49,59 34 52 39 40 51 61 62 19 62 74 33 41 2 10 9 17 18 30 52 53 34 42 1 9 10 20 32 54 55 35 CLEARANCE 1/16 (1.59) 7 15 7 44 1 2 11 33 44 45 8 1 8 21 MOLDED TOTAL CONTACTS:45 43-#16(#1-43) 2-#10(#44, 45) 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 21 22 34 56 2 9 36 39 49 59 10 37 40 26 CLEARANCE 12 13 23 35 36 4 5 14 15 25 3 11 38 MOLDED TOTAL CONTACTS:40 40-#16(#1-40) CLEARANCE 3/64 (1.19) 3/64 (1.19) grounded 54 40 MOLDED A44 TOTAL CONTACTS:44 16-#20(1-4, 5-13, 15-18) 17-#16(5,14,19-33) 6-#12(39-44) 5-#8(34-38)(.142 Dia.) 26 4 12 39 18 28 43 27 19 35 36 43 20 45 27 34 44 26 21 21 19 28 31 38 37 22 21 20 32 33 23 2 3 13 14 16 24 MOLDED 32C2* TOTAL CONTACTS:32 28-#16(#3-30) 2-#8(#1,2) (.156 Dia.) 2-coax. (A1, A2) B28 17 18 27 40 25 MOLDED TOTAL CONTACTS:28 28-#16(#1-28) 28 24 78 111 110 109 FABRICATED TOTAL CONTACTS:112 112-#20(#1-112) CLEARANCE 1/32 (0.79) 108 107 106 105 104 103 102 112 CLEARANCE 3/64 (1.19) *32C2 arrangement may be purchased less coaxial contacts as -30. All contact variations shown for 32C2 may be purchased in the DPDMA. DPD2/DPD2MA DPD2 Insert asemblies consist of two standard DPD insert mounted in a DPD2 shell. They are identified as insert "A" and insert "B". Any two inserts with similar contact arrangements can be used together. B A DPD2/DPD2MA Insert Designations (face view - 34 shell) The tabulation lists the DPD2 contact arrangement ordering number for the the combination of two inserts. For complete information on each insert, see page 109. Consult factory for combination layouts not shown. DPD2 Arr. No Side A Side B DPD2 Arr. No Side A Side B N20 N10 N10 H98C2 H20C2 78 G48 G20 B28 100 50 50 B56 B28 B28 A110 32 78 64 32 32 123 45 78 64C4 32C2 32C2 A123 78 45 B68 40 B28 152 76 76 77 45 32 156 78 78 78 50 28 180 90 90 80 40 40 190 78 112 90 45 45 224 112 112 B98C2 B20C2 78 256 128 128 G98 78 G20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 107 Rack and Panel Connectors DPD/DPDMA Contact Data Coaxial Type Part Number Pin 249-0365-000 Plug, Straight Description Cable Socket 249-0366-000 Receptacle, Straight Pin 249-0399-000 Plug, Straight RG-59/U Socket 249-0398-000 Receptacle, Straight RG-62/U Pin 249-0409-000 Plug, 90 Short Socket 249-0410-000 Receptacle, 90 Short Layout/Usage RG-7/U 15C2 B20C2 RG-58/U 23C2 Pin 249-0228-000 Plug, 90 Long Socket 249-0226-000 Receptacle, 90 Long Pin 249-0229-000 Plug, 90 Short Socket 249-0227-000 Receptacle, 90 Short Pin 249-1365-000 Plug, Solder Socket 249-1357-000 Receptacle, Solder RG-195/U Pin 249-1333-000 Plug, Solder RG-59/U Socket 249-1332-000 Receptacle, Solder RG-62/U Pin 249-1264-000 Plug, Crimp RG-59/U Socket 249-1265-000 Receptacle, Crimp RG-62/U 32C2 RG-7/U AN14 AJ14 Crimp Contact Size 20 16-20 16 12 Type Part Number Pin 030-9081-000 Socket 031-9134-001 Pin 030-9123-000 Socket 031-9203-002 Pin 030-9083-000 Socket 031-9206-003 Pin 030-1909-000 Socket 031-1059-000 Wire Size 20-24 Max. Wire Insul O.D .084 20-24 M22520/1-01 M22520/1-02 CET 20-8 .084 M22520/1-01 Blue CET 16-9 CET 16-15 M22520/1-01 Blue CET 16-9 CET 16-15 M22520/1-01 Yellow (2.13) 16-20 .110 (2.79) 12-16 .150 (3.81) 30A Pin 030-1757-000 Socket 030-1758-000 (5.23) 40A Pin 030-9175-000 .250 Socket 030-9176-000 (6.35) Pin 030-1908-000 .250 Socket 030-9201-003 8 Locator (2.13) (#10) (#8) Extraction Tool Part Number Crimp Tool Part Number 10-12 8-10 8-10 Layout/ Usage 76,112, A44 B28, 32C2, 40, A44, F54, 45, 76 78 CET 12-4 A44 F54 CET 10-1 45 .206 (6.35) Solder Pot Type Only 32C2 CBT-600B CCH-8-1 CCHP-8-6 CET 8-2 - A44 R Coaxial R Coaxial Contact Rating Cable Size Test Voltage R COAXIAL 10 amps RG-7/U .250 (6.35) I.D. 1000 rms AC Contact Rating Pin 249-0365-000 Socket 249-0366-000 R Coaxial 90 (long) Contact Rating 10 amps Cable Size RG-7/U Test Voltage 1000 rms AC 10 amps Coaxial Cable Size X Cable Entry RG-58/U RG-59/U RG-62/U .127 (3.23) .157 (3.99) .157 (3.99) Test Voltage 1/8 X R Coaxial 90 (short) Contact Rating 10 amps #16 7500 rms AC Hi Voltage contacts fit the coaxial cavitites. Must be disassmebled in order to be soldered. 10 amps Coaxial Cable Size Pin 249-0409-000 RG-58/U Test Voltage HV CONTACT Contact Rating Wire Size Test Voltage The adapter is shown for reference only. It is furnished as part of the complete coaxial contact assy. Socket 249-0226-000 R Coaxial 90 (short) Contact Rating 10 amps Cable Size RG-7/U Test Voltage 1000 rms AC Pin 249-0229-000 Socket 249-0398-000 1000 rms AC R COAXIAL ADAPTER Pin 249-0228-000 Pin 249-0399-000 RG-59/U; RG-62/U Socket 249-0410-000 R COAXIAL ADAPTER 1300 rms AC .125 (3.18) Socket 249-0227-000 .125 (3.18) CABLE ENTRY REMOVABLES Converts R Coaxial Cavity to hold #16, 14 and 8 amps contact. Contact Ratings Wire Size 10 15 and 40 amps 16, 14 and 8 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 108 Rack and Panel Connectors DPD/DPDMA Contact Variations The contact variations shown are modifications of the basic arrangement. For variations not shown please consult factory. Arr. No. Basic Arr. V14 T14 No. of Contacts (Wire Size) 20 16 14 10 8 Coax Spl. 14 Notes/Modifications Supplied less coaxial contacts (see pg.108 for avail.) 20 32C2 18 B20C2 B20C2 12 6 2 Basic arr. str. coax RG-7/U, P249-0365-000; S249-0366-000 C20C2 B20C2 12 6 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 G20 G20 B22C2 32C2 18 2 10 2 #5, 7, 9, 12-17, 29, A1, A2 are open Basic arr. 8 2 2 A1-90 Short coax RG-58/U, P249-0409-000, S249-0410-000; A2-Str. coax RG-58/U, P249-0257-000, S249-0258-000, #11-14, 16, 17, 26-29 open 3 23C3 23C3 20 23HV1 23C3 20 G23C3 23C3 20 B28 B28 28 30 32C2 28 2 31 32C2 28 3 B31C1 32C2 28 2 32 32C2 28 4 32C1 32C2 28 3 1 32C1HV1 32C2 28 2 1 32C2 32C2 28 2 2 2 Basic arr. str. coax RG-7/U, P249-0365-000, S249-0366-000 1 3 #21, 23-#8 removable; #22-HV kit 7.5K VAC: #16 wire, 20 amps #21-23-str. coax RG-59/U. RG-62/U, P249-0399-000, S249-0398-000 Basic arr. A1, A2-open A1-open; A2-#8 removable A1-open; A2-90 short coax, RG-58/U P249-0257-000, S249-0258-000 1 A1, A2-#8 removable A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-#8 removable 1 A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-HV kit, 7.5K VAC, #16 wire, 10 amp Basic arr. A1, A2-str. coax RG-7/U, P249-0365-000, S249-0366-000 A32 32C2 30 2 E32C2 32C2 28 2 2 A1, A2-str. coax. RG-58/U, P249-0257-000, S249-0258-000 T32C2 32C2 28 2 2 S/A E32C2 except RG-58/U insulated U32C2 32C2 28 2 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 40 40 40 A44 A44 45 Basic arr. 17 6 45 43 2 50 50 50 F54 F54 48 76 76 78 16 73 A1, A2-#16 removable 5 Basic arr. Basic arr. Basic arr. 12 Basic arr. 3 Basic arr. 78 78 Basic arr. C78 78 78 Contacts accommodate 16-20 wire DPDMA only 90 90 90 Basic arr. 112 112 112 Basic arr. 128 128 128 Basic arr. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 109 Rack and Panel Connectors DPD/DPDMA Stripping Instructions ITT Cannon recommends resistance soldering for all solder contacts, particularly for RF cable where excessive heat will damage the dielectric. Wires should be pre-tinned. Shells, bushings, endbells and junction shells Jwhere applicable) must be slipped over wire bundles before soldering or crimping is started. The mechanical steps in wiring coaxials are described below. Coax Type Straight R Coax 90 angle R Coax R Coaxial (Straight and 90 ) 1. Cut cable even. Trim to dimensions shown on tabulation. Care should be taken not to injure the conductor or dielectric. 2. Comb braid, tin conductor and remove flux. If a 90 contact is used, bend conductor 90 after tinning. DIELECTRIC BRAID COVER CONDUCTOR Straight Cable Size A Trim B C RG-7/U .171 (4.34) .421 (10.69) .515 (13.08) RG-59/U .171 (4.34) .546 (13.87) .671 (17.04) B RG-62/U .171 (4.34) .543 (13.87) .671 (17.04) C RG-7/U .218 (5.54) .312 (7.92) .437 (11.10) RG-58/U .218 (5.54) .531 (13.49) .593 (15.06) RG-59/U .218 (5.54) .531 (13.49) .593 (15.06) RG-62/U .218 (5.54) .531 (13.49) .593 (15.06) 90 A 3. Remove solder pot cover. Insert cable and solder conductor to contact. If a straight contact is used, the dielectric should but against contact solder pot. 4. Replace solder pot cover and solder braid to ferrule. Engaging Devices Single Gang - DPD/DPDMA The DPD/DPDMA can be engaged by means of a No. 10-32 steel jack screw and clinch nut. This coupling device is designed to fasten connectors securely when they are used in other than standard rack/ panel applications. The jack screws and clinch nuts are mounted on the shell flanges at the factory. They may be called out on either -33 or -34 shelis, although it is preferred to have jack screws on the -33 shell and the clinch nuts on the -34 shell. The device can be ordered on both DPD and DPDMA. #10-32 clinch nut on horizontal center line 1/4 hex with screwdriver slot & safety wire hole -34 Shell -33 Shell How to Order DPD-**-34*-1* N DPD-**-33*-1* S N = Clinch Nut S = Jack Screw #10-32 steel jack screw (on horizontal center line) The suffix "N" or "S" is placed immediately after the mounting hole variation; i.e., - 1AN, -1AS, etc. Two Gang - DPD2/DPD2MA The DPD2 is engaged by means of a variety of screw mechanisms. Engaging devices are interchangeable (within the thread group) with male or female mounting on either 33 or 34 shells. The accompanying tabulation lists the available engaging devices, male opposite female, with which they mate. MALE ENGAGING DEVICES FEMALE ENGAGING DEVICES Used On Part Number DPD2 DPD2MA F CF DF M MA CM CMRA DM DM-1 How to Order DM-2 DPD2 Engaging Device -72C2 -34PCM DM-3 DM-7 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 110 Rack and Panel Connectors DPD/DPDMA Engaging Devices Female 1.125 (28.58) APPROX. .750 ± .016 (19.05 ± 0.41) .125 ± .016 (3.18 ± 0.41) 1.250 ± .016 (31.75 ± 0.41) 1.062 ± .020 (26.98 ± 0.51) .187 ± .016 (4.75 ± 0.41) .187 ± .016 (4.75 ± 0.41) 5/16-24 THREAD 5/16-12 THREAD 1/4-28 THREAD 1.687 ± .016 (42.85 ± 0.41) 1.687 ± .016 (42.85 ± 0.41) P/N 013837-0010 F 1/4-28 UNF-2B Thread P/N 013837-0013 DF 5/16-12 Quad Lead Thread P/N 013837-0003 CF 5/16-24 UNF-2B Thread Male .546 ± .016 (13.87 ± 0.41) .125 ± .016 (3.18 ± 0.41) 2.515 ± .016 (63.88 ± 0.41) 1.015 ± .047 (25.78 ± 1.19) .250 ± .005 DIA. (6.35 ± 0.13) .187 ± .015 (4.75 ± 0.38) 1.781 ± .016 (45.24 ± 0.41) 1/4-28 UNF-2A THREAD 2.265 ± .016 (57.53 ± 0.41) 1/4-28 UNF-2A THREAD 1.328 ± .016 (33.73 ± 0.41) .859 ± .005 (21.82 ± 0.13) 5/16-24 UNF-2A THREAD 1.640 (41.66) APPROX. P/N 013837-0008 M 1/4-28 UNF-2A Thread P/N 013837-0001 MA 1/4-28 UNF-2A Thread NOT FOR USE WITH POLARIZING POST P/N 013837-0005 CM 5/16-24 UNF-2A Thread A ± .062 (± 1.58) 3.187 ± .031 (80.95 ± 0.79) 4.218 ± .031 (107.14 ± 0.79) B APPROX. 1.468 ± .016 (37.29 ± 0.41) 2.718 ± .016 (69.04 ± 0.41) .187 ± .016 (4.75 ± 0.41) .187 ± .016 (4.75 ± 0.41) 2.500 ± .016 (63.50 ± 0.41) 5/16-24 UNF-2A THREAD 3.343 (84.91) APPROX 2.031 ± .016 (51.59 ± 0.41) 5/16-12 QUAD LEAD 3/16 HEX. SOCKET THREAD 1/4 MIN. DEPTH 5/46-12 QUAD LEAD THREAD P/N 013837-0012 DM-2 5/16-12 QUAD LEAD Thread DM-* 1.500 ± .015 (38.10 ± 0.38) P/N 013837-0042 CMRA 5/16-24 UNF-2A Thread (Ratchet Lock) .062 ± .005 DIA. (1.58 ± 0.13) 2 HOLES A B 3-61/64 (100.41) 2-9/32 (57.94) 013837-0011 *DM-1 5-23/64 (136.13) 3-11/16 (93.86) 013837-0015 6-5/64 (154.38) 4-13/32 (111.92) 013837-0027 5-1/2 (139.70) 013837-0044 DM *DM-3 *DM-7 7-11/64 (182.17) 5/16-12 QUAD LEAD THREAD Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 111 Rack and Panel Connectors DPD/DPDMA Polarization DPD connectors can be supplied with polarizing posts to provide six or more alternate positions. This feature prevents cross plugging where two identical connectors are mounted close together. Shells with polarizing posts can be ordered by adding the desired postition to the part number; for example: DPD-12C4-34P-1A-POS. Y. Polarizing positions are shown below and are face view of the 33 (plug) shell. DPD/DPDMA DPD 34 with POLARIZING KEYWAYS DPD 33 with POLARIZING POSTS POSITION N POSITION W POSITION V POSITION X POSITION Y POSITION Z Shaded area indicates extended portion of polarizing post. DPD2/DPD2MA DPD2 series can be supplied with two polarizing posts to provide six or more alternate positions. This feature is designed to assist in preventing cross A B A B plugging. At present shells are modified upon request only, by adding the desired position to the part number; e.g., DPD2-156-34PM-Pos. V. See A A POSITION W POSITION V POSITION N B drawing below for available positions. Polarizing positions shown are face view of 33 shell. B A POSITION X B A POSITION Y B POSITION Z Shaded area indicates extended portion of polarizing post. Panel Cutouts DPD2 DPD F ± .005 (± 0.13) A ± .005 (± 0.13) A ± .005 (± 0.13) F ± .005 (± 0.13) C (TYP.) B ± .005 (± 0.13) H D B ± .005 (± 0.13) D ± .005 (± 0.13) H E ± .005 (± 0.13) ± .005 (± 0.13) C Clearance Hole A Length Front/Rear Mounting B Width Front/Rear Mounting C Radius Max. D E F H Dia. Gap Between Flanges After Mating DPD-34P 2.562 (65.07) 1.562 (39.67) .181 (4.60) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD-33S 2.421 (61.49) 1.421 (36.09) .125 (3.18) 2.875 (73.02) - 1.000 (25.40) .144 (3.66) .140 (3.56) DPD2-34-P 3.781 (96.04) 2.562 (65.07) .187 (4.75) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) DPD2-33S 3.671 (93.24) 2.421 (61.49) .125 (3.18) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) .144 (3.66) .140 (3.56) Type Mounting Hole Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 112. Rack and Panel Connectors DPD/DPDMA Accessories-DPD Junction Shell DPD-33 11612 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) 2.500 (63.50) .125 (3.18) MAX. CLAMP TRAVEL 1.000 ± .005 (25.40 ± 0.13) 4 HOLES .144 (3.66) DIA. 2.000 (50.80) 1.562 (39.68) 1.500 (42.85) 1.687 (42.85) .156 (3.96) .906 (23.01) CABLE ENTRY DPD-34 12172 1.546 (39.27) 1.687 (42.85) 2.687 (68.25) 1.562 (39.68) CABLE ENTRY 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) .125 (3.18) MAX. CLAMP TRAVEL 2.671 (67.84) .906 (23.01) 2.093 (53.16) 4 HOLES TAPPED #6-32 NC-2B .156 (3.96) 1.000 ± .005 (25.40 ± 0.13) DPD 90 19929 3.375 (85.72) 2.875 ± .005 (73.02 ± 0.13) 1.000 ± .005 (25.40 ± 0.13) 1.421 (36.09) 2.093 (53.16) .156 (3.96) 1.687 (42.85) 1.937 (49.20) 4 HOLES TAPPED #6-32 NC-2B 1-20 UNEF-2A THREAD .796 (20.22) CABLE ENTRY 1.125 (28.58) 1.343 (34.11) All tolerances ± .015 (0.38) unless otherwise noted. Accessories-DPD Dust Cap DPD/DPD2 025-0585-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 113 Rack and Panel Connectors DPD/DPDMA Accessories-DPD2 DPD2 19941-1 TWO RESILIENT BUSHINGS TWO MTG. POSTS 1.562 (39.68) .703 (17.86) .526 DIA. (13.36) 1.140 (28.96) .781 (19.84) DIA. MAX. CABLE ENTRY 2.453 (62.30) 2.890 (73.40) APPROX. 1.187 (30.15) 1.453 (36.91) DPD2 19941-2 1.062 (26.98) 2.406 (61.11) APPROX. MAX. CABLE ENTRY .468 (11.89) .656 (16.66) 2.546 (64.67) 4 SCREWS #6 x 5/16 PAN. HD. TYPE "2" M.S. THREE RESILIENT BUSHINGS MOUNTING BRACKET THREE RESILIENT BUSHINGS 1.062 (26.97) MAX. CABLE ENTRY .468 (11.89) .656 (16.66) 2.000 (50.80) APPROX. DPD2 19941-7 1.875 (47.62) 1.546 (39.27) DPD2 19941-3 MTG. BRACKET MAX. CABLE ENTRY 1.250 (31.75) 1.250 (31.75) MAX. CABLE ENTRY 1.250 (31.75) 4 SCREWS #6 x 5/16 PAN. HD. 2.546 (64.86) 2.890 (73.41) APPROX. 1.140 (28.96) TWO MTG. POSTS 2.453 (62.31) 2.312 (58.72) APPROX. .500 (12.70) 1.546 (39.27) 1.875 (47.62) .250 (6.35) TYP. .171 R. TYP. (4.34) 1.875 (47.62) 2.500 (63.50) MAX. CABLE ENTRY MAX. CABLE ENTRY .875 (22.22) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 114 MIL-C-38999 Series I, II, III Connectors SERIES I KJL/KJ/KJA SERIES II SHELL HARDWARE is aluminum alloy GROUNDING FINGERS (Standard on Series I connector) MONOBLOC INSERT HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder CLOSED ENTRY SOCKET CONTACT DESIGN SERIES III WIRE SEALING GROMMET HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retention with inwardly deflected tines that lock securely behind contact shoulder SIMPLE, STRONGER CONTACTS are designed to resist bending and are crimp terminated INSULATOR TO SHELL SEAL INSULATOR TO SHELL SEAL WIRE SEALING GROMMETS SIMPLE, STRONGER CONTACTS are designed to resist bending and are crimp terminated WIRE SEALING GROMMETS PERIPHERAL SEALING GASKET PERIPHERAL SEALING GASKET INTERFACIAL SEAL CLOSED ENTERY SOCKET CONTACT DESIGN PERIPHERAL SEAL around the connector interface is designed to minimize compression set when connectors are mated SIMPLER, STRONGER CONTACTS are designed to resist bending and are crimp terminated GROUNDING FINGERS HIGH STRENGTH MULTIPLE-TINE METAL RETAINING CLIP assures positive retentin with inwardly deflected tines that lock securely behind contact shoulder RESILIENT PIN INTERFACIAL SEALS feature individual raised seal barriers around each pin contact INTERFACIAL SEAL Corrosion-resistant shells of aluminum alloy with Special/custom capabilities Interfaical seal helps prevent electrolytic erosion cadmium over nickel plating withstand a 500 100% scoop-proof - Series I and III of contacts - Series III hour salt spray exposure Light weight /Low Profile - Series II Superior EMI shielding provides outstanding pro- Rear release crimp snap-in contacts Operates under severe high temperature vibra- tection up to 65dB at 10 GHZ. - Series III High contact density tion testing through 200 C - engineered for Standard MIL-C-39029 application tools and contacts, MIL-STD high density circuitry - Series III MIL-I-81969 1560 insert arrangements Specification Comparison Design Criteria Series I Series II Series III Low Profile/Light Weight no yes no Scoop Proof yes no yes Coupling System Bayonet Bayonet Triple Lead Thread Electrolytic Erosion no no yes Durability (Cycles) 500 250 500 High Impact Shock yes no yes Shell Size 25 650 in/lbs 150 in/lbs 1000 in/lbs Random Vibration "J" Ambient Ambient 492 F Sine Vibration 30G, Ambient Sand, Dust, Ice yes Shell Size 9-25 External Bending Moment 60G, -85 to +392 F yes 9-25 8-24 Contact Rating Crimp Well Data Contact Size Test Current DC Test Amperage Mazimum Millivolt Drop* Well Diameter Well Depth 22D 5 40 .0345 ± .0010 .157/.141 22M* 3 30 .0280 ± .0010 .157/.141 22* 5 40 .0365 ± .0010 .157/.141 20 7.5 35 .0470 ± .0010 .229/.209 16 13 25 .0670 ± .0010 .229/.209 12 23 25 .1000 ± .0020 .229/.209 * Maximum millivolt drop data is determined by measuring resistance of mated contacts from end to end. Inactive for new design, available from the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 115 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Performance and Material Specifications MATERIALS AND FINISHES Receptacle Grounded Plug Shell Aluminum alloy Aluminum alloy* Insulator High grade plastic High grade plastic Contacts Copper alloy, gold plate Copper alloy, gold plate Grommet and Seal Silicone base elastomer Silicone base elastomer Jam Nut Aluminum alloy - Grounding Spring - Beryllium copper *Finish as noted in How To Order sections. ELECTRICAL DATA Contact Size: 22D, 22M*, 22*, 20, 16 and 12 Contact Rating and Wire Size Accomodation Contact Size and Test Amps Wire Size 22D 22M* 22* 20 16 12 28 1.5 1.5 - - - - 26 2.0 2.0 2.0 - - - 24 3.0 3.0 3.0 3.0 - - 22 5.0 - 5.0 5.0 - - 20 - - - 7.5 7.5 - 18 - - - - 10.0 - 16 - - - - 13.0 - 14 - - - - - 17.0 12 - - - - - 23.0 Service Rating (Unmated Condition) Test Voltages Service Rating M Service Rating I Service Rating II Sea Level 1300 1800 2300 100,000 ft. 200 200 200 Contact Termination; Crimp contact per MIL-C-39029 *Inactive for new design Test Data Test Description Parameters Durability 500 cycles of mating and unmating,250 cycles for Series II with spring fingers Temperature Range Class F, C; - 65 C (-85 F) to + 200 C (+392 F) Class W: - 65 C (-85 F) to + 175 C (+347 F) Vibration Mated connectors are vibrated with weights to simulate rear accessory loads to the following levels: Sine Vibration: Up to 60 G's - Series I & III (at rated temperature - Series III) Not applicable for Series II. Random Vibration: 43.7 Grms at rated temperature - Series III 49.5 Grms at Ambient Temperature - Series I & III 43.7 Grms at Ambient Temperature - Series II EMI Shielding Effectiveness Class F: EMI leakage attenuation, greater than 90dB at 100Mhz, greater than 65dB at 10 GHz. Shell to shell conductivity, 1.0 millivolt max. resistance. Class W: EMI leakage attenuation, greater than 90dB at 100 MHz, greater than 50dB at 10 GHz. Shell to shell conductivity, 2.5 millivolt max. Corrosion Resistant Class C, W, Y, will withstand 500 hours salt spray. Class F, N, will withstand 48 hours salt spray. Fluid Immersion Connectors are fluid resistant to many fuels, solvents, coolants and oils. High Impact Shock Mated conectors terminated with MIL-C-915 cable and environmentally sealed backshells will withstand high impact shock per MIL-S-901. Applicable to Series I & III only. Altitude Designed to operate between sea level and 100,000 ft. above sea level. Other Environments Mated connectors shall withstand sand and dust per method 110 of MIL-STD-202 and be ice resistant. Applicable to Series I & III only. NOTE: For hermetic standard or test data please consult ITT Cannon Canada. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 116 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Insert Availability and Identification Series II 8-6 8-35 8-98 10-5 10-13 10-35 10-98 10-99 12-3 12-4 12-8 12-22 12-35 12-98 14-5 14-15 14-18 14-35 14-37 14-97 16-6 16-8 16-26 16-35 16-42 16-55 16-99 18-11 18-28 18-30 18-32 18-35 18-53 18-66 20-1 20-2 20-16 20-35 20-39 20-41 22-1 22-2 22-21 22-32 22-35 22-53 22-55 24-1 24-2 24-4 24-24 24-29 24-35 * Coax ** Twinax *** Coax/Twinax † For RG180/U and RG195/U cables only (check factory for other cable applications) • Inactive for new design. 24-61 Series I & III Service Rating Total Contacts 9-6 9-35 9-98 11-4 11-5 11-13 11-35 11-98 11-99 M M I I I M M I I II I I M M I II I I I M M I I II I M M M I II I I I M M M M M I II M I I M M M II I M I I M M I I I I M I I I, Coax Coax N I, Coax I I I 6 6 3 4 5 13 13 6 7 3 4 8 22 22 10 5 15 18 19 37 37 12 6 8 26 55 42 55 23 11 28 30 32 66 53 66 79 65 11 16 79 39 41 4 100 85 21 32 100 53 55 128 100 56 19 24 29 128 37 43 46 8 30 42 61 64 66 13-4 13-8 13-22 13-35 13-98 15-5 15-15 15-18 15-19 15-35 15-37 15-97 17-6 17-8 17-26 17-35 17-55 17-99 19-11 19-28 19-30 19-32 19-35 19-66 21-1 21-11 21-16 21-35 21-39 21-41 21-75 23-1 23-2 23-21 23-32 23-35 23-53 23-55 25-1 25-2 25-4 25-19 25-24 25-29 25-35 25-37 25-43 25-46 25-8 25-20 25-42 25-61 25-64 25-66 Contact Size 22D 22M 22 20 16 12 8 6 6 3 4 5 13 13 6 7 3 4 8 22 22 10 14 18 19 5 1 37 37 8 4 6 8 26 55 42 55 21 26 29 32 2 11 2 1 66 53 66 79 65 11 16 79 37 41 2 4**† 100 85 21 32 100 53 55 128 100 48 8 12 29 19 12 128 23 40 40 53 10 38 61 8 2 37 20 4 13 4* 10 11 6 2*† 8**** 3** 4* Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 117 MIL-C-38999 Series I Connectors KJL How To Order Military Nomenclature MS27467 T 17 A 35 S A MS NUMBER SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT MS NUMBER SHELL STYLE MS27466 - Wall Mounting Receptacle MS27468 - Jam Nut Receptacle MS27467 - Grounded Plug MS27656 - Wall Mounting Receptacle (back panel mounting) MS27505 - Box Mounting Receptacle (back panel) (Class E) CLASS E - Inactive for new design. Superseded by Class T. P - Environment - resistant with straight potting cup accessories T - Environment - ressistant with accessory threads and teeth, except MS27505 (without rear accessory) (Class T not applicable to MS27505) ITT Cannon Nomenclature CONTACT STYLE ALTERNATE SHELL POSITION SHELL SIZE 9, 11, 13, 15, 17, 19, 21, 23, and 25 HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, -85˚F to +302˚F (-65˚C to +150˚C) B - Olive drab cadmium over electroless nickel plate, -85˚F to +347˚F (-65˚C to +175˚C) F - Electroless nickel, -85˚F to +392˚F (-65˚C to +200˚C) CONTACT ARRANGEMENT See pages 132 and 133. CONTACT STYLE P - Pin S - Socket *A - Less Pin Contact *B - Less Socket Contact See pages 296-298 for fiber Optic contacts. *Used only when other than power contacts are to be installed (i.e. shielded, thermocouple, etc.) ALTERNATE SHELL POSITION A,B,C, and D. (Not required for normal). See page 131. Note: To order MS connectors less standard power contacts, purchase order must state "Less Contacts" KJL 6 T 17 A 35 S N L SERIES PERFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT SERIES PERFIX KJL - Series I-Scoop proof CONTACT STYLE SHELL POSITION SHELL STYLE 0 - Wall mounting receptacle 3 - Wall mounting receptacle (back panel mounting) 5 - Box mounting receptacle (back panel mounting) 6 - Straight plug, grounded 7 - Jam nut receptacle CLASS E - Inactive for new design. Superseded by Class T. F - Environment - resistant with strain relief accessory P - Environment - resistant with straight potting cup accessory T - Environment - resistant (without rear accessory) (Class T not applicable to KJL5) LESS CONTACTS NOTE: KJL supplied with exact complement of contacts. SHELL SIZE 9,11,13,15,17,19,21,23 and 25 HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plate, -85˚F to +302˚F (-65˚C to +150˚C) B - Olive drab cadmium over electroless nickel plate, -85˚F to +347˚F (-65˚C to + 175˚C) N - Electroless nickel, -85˚F to +392˚F (-65˚C to +200˚C) CONTACT ARRANGEMENT See pages 132 and 133. CONTACT STYLE P - Pin S - Socket See pages 296-298 for FIber Optic Contacts. ALTERNATE SHELL POSTION N (normal), A, B, C, D. See page 131. LESS CONTACTS Use "L" when connectors are ordered less contacts, sealing plugs and insertion/extraction tool ("L" is not stamped on connectors). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 118 MIL-C-38999 Series I Connectors KJL Wall Mounting Receptacle KJL0 MS27466 (MS service class E, P, T) POLARIZING KEYWAY J DIA. MAX. M 1.240 (31.50) MAX. L H T THREAD N A P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell Size A Dia. Max. H Max. J Dia. Max. L Max. M Max. N T.P. P Dia. Max. T Thread F Cable Clamp P Potting Max. 9 .573 (14.55) .100 (2.54) .662 (16.81) .632 (16.05) .958 (24.33) .719 (18.26) .138 (3.51) 7/16-28UNEF-2A 1.846 (46.89) 1.451 (36.86) 11 .701 (17.81) .100 (2.54) .810 (20.57) .632 (16.05) 1.051 (26.70) .812 (20.62) 138 (3.51) 9/16-24UNEF-2A 1.846 (46.89) 1.451 (36.86) 13 .851 (21.62) .100 (2.54) .960 (24.38) .632 (16.05) 1.145 (29.08) .906 (23.01) .138 (3.51) 11/16-24UNEF-2A 1.846 (46.89) 1.451 (36.86) 15 .976 (24.79) .100 (2.54) 1.085 (27.56) .632 (16.05) 1.239 (31.47) .969 (24.61) .138 (3.51) 13/16-20UNEF-2A 1.846 (46.89) 1.451 (36.86) 17 1.101 (27.97) .100 (2.54) 1.210 (30.73) .632 (16.05) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 15/16-20UNEF-2A 1.966 (49.94) 1.451 (36.86) 19 1.208 (30.68) .100 (2.54) 1.317 (33.45) .632 (16.05) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 1-1/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 21 1.333 (33.86) .130 (3.30) 1.442 (36.63) .602 (15.29) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 1-3/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 23 1.458 (37.03) .130 (3.30) 1.567 (39.80) .602 (15.29) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 1-5/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) 25 1.583 (40.21) .130 (3.30) 1.692 (42.98) .602 (15.29) 1.832 (46.53) 1.500 (38.10) .157 (3.99) 1-7/16-18UNEF-2A 1.966 (50.70) 1.451 (36.86) Wall Mounting Receptacle (Back Panel) MS27656 (MS service class E, P, T) KJL3 J DIA. MAX. M 1.247 (31.67) MAX. L H POLARIZING KEYWAY T THREAD N A P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM E MAX. PANEL THICKNESS NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell Size A Dia. Max. E Max. H Dia. Max. J Dia. Max. L Max. M Max. N T.P. P Dia. Max. T Thread F Cable Clamp P Potting Max. 9 .573 (14.55) .234 (5.94) .100 (2.54) .662 (16.81) .820 (20.83) .958 (24.33) .719 (18.26) .138 (3.51) 7/16-28UNEF-2A 1.805 (45.85) 1.410 (35.81) 11 .701 (17.81) .234 (5.94) .100 (2.54) .810 (20.57) .820 (20.83) 1.051 (26.70) .812 (20.62) 138 (3.51) 9/16-24UNEF-2A 1.805 (45.85) 1.410 (35.81) 13 .851 (21.62) .234 (5.94) .100 (2.54) .960 (24.38) .820 (20.83) 1.145 (29.08) .906 (23.01) .138 (3.51) 11/16-24UNEF-2A 1.805 (45.85) 1.410 (35.81) 15 .976 (24.79) .234 (5.94) .100 (2.54) 1.085 (27.56) .820 (20.83) 1.239 (31.47) .969 (24.61) .138 (3.51) 13/16-20UNEF-2A 1.805 (45.85) 1.410 (35.81) 17 1.101 (27.97) .234 (5.94) .100 (2.54) 1.210 (30.73) .820 (20.83) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 15/16-20UNEF-2A 1.935 (48.90) 1.410 (35.81) 19 1.208 (30.68) .234 (5.94) .100 (2.54) 1.317 (33.45) .820 (20.83) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 1-1/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 21 1.333 (33.86) .204 (5.18) .130 (3.30) 1.442 (36.63) .790 (20.07) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 1-3/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 23 1.458 (37.03) .204 (5.18) .130 (3.30) 1.567 (39.80) .790 (20.07) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 1-5/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) 25 1.583 (40.21) .193 (4.90) .130 (3.30) 1.692 (42.98) .790 (20.07) 1.832 (46.53) 1.500 (38.10) .157 (3.99) 1-7/16-18UNEF-2A 1.955 (49.66) 1.410 (35.81) Performance Specifications-Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132-133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 119 MIL-C-38999 Series I Connectors KJL Box Mounting Recptacle (Back Panel) MS27505E (MS service class E) KJL5E L K MAX. H M .060 (1.52) MAX. GROMMET POLARIZING KEYWAY J DIA. MAX. A N P DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) E MAX. PANEL THICKNESS (INCLUDING MOUNTING HARDWARE) NOTE: This connector does not accommodate backshells. Shell Size A Dia. Max. E Max. H Max. J Dia. Max. K Max. L Max. M Max. N T.P. P Dia. Max. .138 (3.51) 9 .573 (14.55) .234 (5.94) .100 (2.54) .662 (16.81) .219 (5.56) .820 (20.83) .958 (24.33) .719 (18.26) 11 .701 (17.81) .234 (5.94) .100 (2.54) .810 (20.57) .219 (5.56) .820 (20.83) 1.051 (26.70) .812 (20.62) 138 (3.51) 13 .851 (21.62) .234 (5.94) .100 (2.54) .960 (24.38) .219 (5.56) .820 (20.83) 1.145 (29.08) .906 (23.01) .138 (3.51) 15 .976 (24.79) .234 (5.94) .100 (2.54) 1.085 (27.56) .219 (5.56) .820 (20.83) 1.239 (31.47) .969 (24.61) .138 (3.51) 17 1.101 (27.97) .234 (5.94) .100 (2.54) 1.210 (30.73) .219 (5.56) .820 (20.83) 1.332 (33.83) 1.062 (26.97) .138 (3.51) 19 1.208 (30.68) .234 (5.94) .100 (2.54) 1.317 (33.45) .219 (5.56) .820 (20.83) 1.458 (37.03) 1.156 (29.36) .138 (3.51) 21 1.333 (33.86) .204 (5.18) .130 (3.30) 1.442 (36.63) .250 (6.35) .790 (20.07) 1.582 (40.18) 1.250 (31.75) .138 (3.51) 23 1.458 (37.03) .204 (5.18) .130 (3.30) 1.567 (39.80) .250 (6.35) .790 (20.07) 1.708 (43.38) 1.375 (34.93) .157 (3.99) 25 1.583 (40.21) .193 (4.90) .130 (3.30) 1.692 (42.98) .250 (6.35) .790 (20.07) 1.832 (46.53) 1.500 (38.10) .157 (3.99) Straight Plug Grounded MS27467 (MS service class E, P, T) KJL6 L POLARIZING KEYWAY J DIA. T THREAD A DIA. G DIA. MAX. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM NOTE: For backshell dimensions and configurations, see pages 135 and 136. Shell Size A Max. G Dia. Max. J Dia. Max. Overall Length With Backshells (Class T) L Max. T Thread F Cable Clamp P Potting Max. 9 .585 (14.86) .859 (21.82) .483 (12.27) 1.234 (31.34) 7/16-28UNEF-2A 1.793 (45.54) 1.671 (42.44) 11 .717 (18.21) .984 (24.99) .611 (15.52) 1.234 (31.34) 9/16-24UNEF-2A 1.793 (45.54) 1.671 (42.44) 13 .866 (22.00) 1.156 (29.36) .760 (19.30) 1.234 (31.34) 11/16-24UNEF-2A 1.793 (45.54) 1.671 (42.44) 15 .990 (25.15) 1.281 (32.54) .885 (22.48) 1.234 (31.34) 13/16-20UNEF-2A 1.793 (45.54) 1.671 (42.44) 17 1.115 (28.32) 1.406 (35.71) 1.010 (25.65) 1.234 (31.34) 15/16-20UNEF-2A 1.913 (48.59) 1.671 (42.44) 19 1.222 (31.04) 1.516 (38.51) 1.115 (28.32) 1.234 (31.34) 1-1/16-18UNEF-2A 1.943 (49.35) 1.671 (42.44) 21 1.347 (34.21) 1.641 (41.68) 1.240 (31.50) 1.234 (31.34) 1-3/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) 23 1.472 (37.39) 1.766 (44.86) 1.365 (34.67) 1.234 (31.34) 1-5/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) 25 1.597 (40.56) 1.891 (48.03) 1.490 (37.85) 1.234 (31.34) 1-7/16-18UNEF-2A 1.943 (49.35) 1.766 (44.86) Performance Specifications-Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132-133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 120 MIL-C-38999 Series I Connectors KJL Jam Nut Receptacle MS27468 (MS service class E,P,T) KJL7 .125 (3.18) MAX. .062 (1.57) MIN. PANEL THICKNESS .920 (23.37) MAX. U MAX. HEX H POLARIZING KEYWAY T THREAD J DIA. D A DIA. DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) S V THREAD NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell Size A Dia. Max. D Max. H Max. J Dia. Max. S Dia. Max. T Thread U Max. Hex. V Thread Class 2A F Cable Clamp P Potting Max. 9 .573 (14.55) .655 (16.64) .120 (3.05) .662 (16.81) 1.204 (30.58) 7/16-28UNEF-2A .892 (22.66) 11/16-24UNEF 1.846 (46.89) 1.451 (36.86) 11 .701 (17.81) .755 (19.18) .120 (3.05) .810 (20.57) 1.391 (35.33) 9/16-24UNEF-2A 1.017 (25.83) 13/16-24UNEF 1.846 (46.89) 1.451 (36.86) 13 .851 (21.62) .942 (23.93) .120 (3.05) .960 (24.38) 1.516 (35.51) 11/16-24UNEF-2A 1.205 (30.61) 1-20UNEF 1.846 (46.89) 1.451 (36.86) 15 .976 (24.79) 1.066 (27.08) .120 (3.05) 1.085 (27.56) 1.641 (41.68) 13/16-20UNEF-2A 1.329 (33.76) 1-1/8-18UNEF 1.846 (46.89) 1.451 (36.86) 17 1.101 (27.97) 1.191 (30.25) .120 (3.05) 1.210 (30.73) 1.766 (44.86) 15/16-20UNEF-2A 1.455 (36.96) 1-1/4-18UNEF 1.966 (49.94) 1.451 (36.86) 19 1.208 (30.68) 1.316 (33.43) .151 (3.84) 1.317 (33.45) 1.954 (49.63) 1-1/16-18UNEF-2A 1.579 (40.11) 1-3/-18UNEF 1.996 (50.70) 1.451 (36.86) 21 1.333 (33.86) 1.441 (36.60) .151 (3.84) 1.442 (36.63) 2.078 (52.78) 1-3/16-18UNEF-2A 1.705 (43.31) 1-1/2-18UNEF 1.996 (50.70) 1.451 (36.86) 23 1.458 (37.03) 1.566 (39.78) .151 (3.84) 1.567 (39.80) 2.204 (55.98) 1-5/16-18UNEF-2A 1.829 (46.46) 1-5/8-18UNEF 1.996 (50.70) 1.451 (36.86) 25 1.583 (40.21) 1.691 (42.95) .151 (3.84) 1.692 (42.98) 2.328 (59.13) 1-7/16-18UNEF-2A 20.17 (51.23) 1-3/4-18UNS 1.996 (50.70) 1.451 (36.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contacts Arrangements - Pages 132-133 Panel Cutouts Flange Mounted Receptacles Jam Nut Receptacles P ± .005 (0.13) 4 HOLES B +.000 (0.00) -.010 (0.25) R (T.P) A +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) (Class T) Shell Size A Dia. P Dia. R Mtg. Screw Shell Size A Dia. B Dia. 9 .665 (16.89) 1.25 (3.18) .719 (18.26) #4 9 .700 (17.28) .670 (17.02) 11 .812 (20.62) 1.25 (3.18) .812 (20.62) #4 11 .825 (20.96) .770 (19.59) 13 .965 (24.51) 1.25 (3.18) .906 (23.01) #4 13 1.010 (25.65) .955 (24.26) 15 1.085 (27.55) 1.25 (3.18) .969 (24.61) #4 15 1.135 (28.83) 1.085 (27.56) 17 1.210 (30.73) 1.25 (3.18) 1.062 (26.7) #4 17 1.260 (32.00) 1.210 (30.73) 19 1.322 (33.57) 1.25 (3.18) 1.156 (29.36) #4 19 1.385 (35.18) 1.335 (33.91) 21 1.447 (36.75) 1.25 (3.18) 1.250 (31.75) #4 21 1.510 (38.35) 1.460 (37.08) 23 1.569 (39.85) 1.25 (3.18) 1.375 (34.93) #6 23 1.635 (41.53) 1.585 (40.26) 25 1.703 (43.25) 1.25 (3.18) 1.500 (38.10) #6 25 1.760 (44.70) 1.710 (43.43) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 121 MIL-C-38999 Series II Connectors KJ How To Order Military Nomenclature MS27473 T 18 A 35 S A MS NUMBER SHELL STYLE CLASS MS NUMBER SHELL STYLE MS27472 - Wall Mounting Receptacle MS27473 - Straight Plug MS27474 - Jam Nut Receptacle MS27484 - Grounded Plug MS27497 - Wall Mounting Receptacle (back panel mounting) MS27513 - Box Mounting Receptacle MS27479 - Wall Mounting Receptacle (C Finish) - Inactive, use MS27472 MS27480 - Straight Plug (C Finish) - inactive, use MS27473 MS27481 - Jam Nut Receptacle (C Finish) inactive, use MS27474 MS27499 - Box Mounting Receptacle (Class E) MS27508 - Box Mounting (back panel mounting) (Class E) CLASS E - Environment - resistant with rear accessory (without strain relief) P - Enironment - resistant with straight potting cup accessories T - Environment - resistant (without rear accessory). (Class T not applicable to MS27499, MS27513, and MS27508.) SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE SHELL POSITION SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, 24. HARDWARE FINISH STANDARD A - Bright cadmium over electroless nickel plates, - 85˚F to + 302˚F (- 65˚C to + 150 C) B - Olive drab cadmium over electoless nickel plate, - 85˚F to + 347˚F (- 65˚C to + 175˚C) C - Anodic (non-conductive), - 85˚F to + 392˚F (-65˚C to + 200˚C). Not applicable to MS27484. F - Electroless nickel, - 85˚F to + 392˚F (-65˚C to + 200˚C) CONTACT ARRANGEMENT See pages 132 and 133. CONTACT STYLE P - Pin S - Socket *A - Less Pin Contact *B - Less Socket Contact *Used only when other than power contacts are to be installed (i.e. shielded, thermocouple, etc.) ALTERNATE SHELL POSITION A, B, C, and D (not required for normal). See page 131. Note: To order MS connectors less standard power cotnacs, purchase order must state "Less Contacts". ITT Cannon Nomenclature KJ 6 T 18 A 35 S N L SERIES PREFIX SHELL STYLE CLASS SERIES PREFIX KJ - Series II - Low Profile SHELL SIZE HARDWARE FINISH SHELL STYLE 0 - Wall mounting receptacle 2 - Box mounting receptacle (available as hermetic) 3 - Wall mounting receptacle (back panel mounting) 5 - Box mounting receptacle (back panel mounting) 6 - Straight plug G6 - Straight plug, grounded 7 - Jam nut receptacle (available as hermetic) CONTACT ARRANGEMNT CONTACT STYLE SHELL POSITION LESS CONTACTS Note KJ supplied with exact complement of contacts. SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, and 24. HARDWARE FINISH STANDARD CLASS E - Environment - resistant with rear accessory (without strain relief) F - Environment - resistant with strain relief acccessory P - Environment - resistant with straight potting cup accessory R - Environment - resistant with full grommet seal without rear accessory; shell styles 2 and 5 only T - Environment - resistant (without rear accessory). (Class T not applicable to KJ2E, KJ2R, KJ5E and KJ5R.) A - Bright cadmium over electroless nickel plates, - 85˚F to + 302˚F (- 65˚C to + 150˚C) B - Olive drab cadmium over electroless nickel plate, - 85˚F to + 347˚F (- 65˚C to + 175˚C) C - Anodic (non-conductive), - 85 F to + 392˚F (-65˚C to + 200˚C). Not applicable to KJG6. N - Electroless nickel, - 85˚F to + 392˚F (-65˚C to + 200˚C) CONTACT ARRANGMENT See pages 132 and 133. CONTACT STYLE P - Pin S - Socket ALTERNATE SHELL POSITION N(normal), A, B, C, D, see page 131. LESS CONTACTS Use "L'" when connectors are ordered less contacts, sealing plugs and insertion/extraction tool. ("L" is not stamped on connectors.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 122 MIL-C-38999 Series II Connectors KJ Wall Mounting Receptacle KJ0 MS27472 (MS service class E, P, T) POLARIZING KEYWAY .322 (8.17) MAX. T THREAD J MAX. M A DIA. N P DIA. .069 (1.74) MAX. BLUE BAND (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see page 135 and 136 Shell Size A Dia. Max. J Dia. Max. M Max. Overall length With Backshells P +.005 (0.13) -.010 (0.25) N T.P T Thread E Straight F Cable Clamp P Potting Max. 8 .474 (12.04) .563 (14.30) .828 (21.03) .594 (15.09) .125 (3.18) 7/16-28UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 10 .591 (15.01) .680 (17.27) .954 (24.23) .719 (18.26) .125 (3.18) 9/16-24UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 12 .751 (19.08) .859 (21.82) 1.047 (26.59) .812 (20.62) .125 (3.18) 11/16-24UNEF-2A .850 (21.59) 1.555 (39.50) 1.020 (25.91) 14 .876 (22.25) .984 (24.99) 1.141 (28.98) .906 (23.01) .125 (3.18) 13/16-20UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 16 1.001 (25.43) 1.108 (28.14) 1.234 (31.34) .969 (24.61) .125 (3.18) 15/16-20UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 18 1.126 (28.60) 1.233 (31.32) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 1-1/16-18UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 20 1.251 (31.78) 1.358 (34.49) 1.453 (36.91) 1.156 (27.36) .125 (3.18) 1-3/16-18UNEF-2A .850 (21.59) 1.790 (45.47) 1.020 (25.91) 22 1.376 (34.95) 1.483 (37.67) 1.578 (39.08) 1.250 (31.76) .125 (3.18) 1-5/16-18UNEF-2A .850 (21.59) 1.930 (49.02) 1.020 (25.91) 24 1.501 (38.13) 1.610 (40.89) 1.703 (43.26) 1.375 (34.92) .152 (3.86) 1-7/16-18UNEF-2A .850 (21.59) 1.900 (48.26) 1.080 (27.43) Box Mounting Receptacle KJ2E MS27499E (MS service class E) L POLARIZING KEYWAY .322 (8.17) MAX. J MAX. M G DIA. A DIA. N P DIA. BLUE BAND (INDICTATES REAR RELEASE CONTACT RETENTION SYSTEM) .069 (1.74) MAX. NOTE: This connector does not accommodate backshells Shell Size A Dia. Max. G Dia. Max. J Dia. Max. L Max. M Max. N T.P. P +.005 (0.13) -.010 (0.25) 8 .474 (12.04) .421 (10.69) .563 (14.30) .312 (7.92) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .542 (13.77) .680 (17.27) .312 (7.92) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .667 (16.94) .859 (21.82) .312 (7.92) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .791 (20.09) .984 (24.99) .312 (7.92) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.43) .916 (23.27) 1.108 (28.14) .312 (7.92) 1.234 (31.34) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.034 (26.26) 1.233 (31.32) .312 (7.92) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.78) 1.158 (29.41) 1.358 (34.49) .312 (7.92) 1.453 (36.81) 1.156 (27.36) .125 (3.18) 22 1.376 (33.95) 1.283 (32.59) 1.483 (37.67) .312 (7.92) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.408 (35.76) 1.610 (40.89) .312 (7.92) 1.703 (43.26) 1.375 (34.93) .152 (3.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 123 MIL-C-38999 Series II Connectors KJ Box Mounting Receptacle KJ2R MS27513E (MS service class E) .463 (11.76) MAX. L .322 (8.17) MAX. POLARIZING KEYWAY J MAX. M G DIA. A DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) N P DIA. .069 (1.74) MAX. NOTE: This connector does not accommodate backshells Shell Size A Dia. Max. G Dia. Max. J Dia. Max. L Max. M Max. P +.005 (0.13) -.010 (0.25) N T.P. 8 .474 (12.04) .421 (10.69) .563 (14.30) .312 (7.92) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .542 (13.77) .680 (17.27) .312 (7.92) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .667 (16.94) .859 (21.82) .312 (7.92) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .791 (20.09) .984 (24.99) .312 (7.92) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.43) .916 (23.27) 1.108 (28.14) .312 (7.92) 1.234 (31.34) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.034 (26.26) 1.233 (31.32) .312 (7.92) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.78) 1.158 (29.41) 1.358 (34.49) .312 (7.92) 1.453 (36.81) 1.156 (27.36) .125 (3.18) 22 1.376 (33.95) 1.283 (32.59) 1.483 (27.67) .312 (7.92) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.408 (35.76) 1.610 (40.89) .312 (7.92) 1.703 (43.26) 1.375 (34.93) .152 (3.85) Wall Mounting Receptacle KJ3 MS27497 (MS service class E, P, T) .142 (3.01) MAX. PANEL THICKNESS .477 (11.35) MAX. POLARIZING KEYWAY J DIA. A DIA. C DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) P DIA. T THREAD .322 (8.17) MAX. M N .069 (1.74) MAX. NOTE: For backshell dimensions and configurations, see page 135 and 136 Shell Size A Dia. Max. C Dia. Max. J Dia. Max. M Max. N T.P P +.005 (0.13) -.010 (0.25) Overall length With Backshells T Thread E Straight F Cable Clamp P Potting Max. 8 .474 (12.04) .522 (13.26) .563 (14.30) .828 (21.03) .594 (15.09) .125 (3.18) 7/16-28UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 10 .591 (15.01) .639 (16.23) .680 (17.27) .954 (24.23) .719 (18.26) .125 (3.18) 9/16-24UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 12 .751 (19.08) .808 (20.52) .859 (21.82) 1.047 (26.59) .812 (20.62) .125 (3.18) 11/16-24UNEF-2A .855 (21.72) 1.570 (39.88) 1.020 (25.91) 14 .876 (22.25) .935 (23.75) .984 (24.99) 1.141 (28.98) .906 (23.01) .125 (3.18) 13/16-20UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 16 1.001 (25.43) 1.058 (26.87) 1.108 (28.14) 1.234 (31.34) .969 (24.61) .125 (3.18) 15/16-20UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 18 1.126 (28.60) 1.183 (30.05) 1.233 (31.32) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 1-1/16-18UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 20 1.251 (31.78) 1.308 (33.22) 1.358 (34.49) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 1-3/16-18UNEF-2A .855 (21.72) 1.780 (45.21) 1.020 (25.91) 22 1.376 (34.95) 1.433 (36.40) 1.483 (37.67) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 1-5/16-18UNEF-2A .855 (21.72) 1.960 (49.78) 1.020 (25.91) 24 1.501 (38.13) 1.568 (39.83) 1.610 (40.89) 1.703 (43.26) 1.375 (34.93) .152 (3.86) 1-7/16-18UNEF-2A .855 (21.72) 1.960 (49.78) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 124 MIL-C-38999 Series II Connectors KJ Box Mounting Receptacle (Back Panel) KJ5E MS27508E (MS service class E) L .447 (11.35) MAX. P DIA. .322 (8.17) MAX. POLARIZING KEYWAY J DIA. C M G DIA. A BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) N .069 (1.74) MAX. K MAX. PANEL THICKNESS NOTE: This connector does not accommodate backshells Shell Size A Dia. Max. C Dia. Max. G Dia. Max. J Dia. Max. M Max. L Max. K Max. P +.005 (0.13) -.010 (0.25) N T.P 8 .474 (12.04) .522 (13.26) .421 (10.69) .563 (14.30) .147 (3.73) .185 (4.70) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .639 (16.23) .542 (13.77) .680 (17.27) .152 (3.86) .185 (4.70) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .808 (20.52) .667 (16.94) .859 (21.82) .152 (3.86) .185 (4.70) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .935 (23.75) .791 (20.09) .984 (24.99) .152 (3.86) .185 (4.70) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.42) 1.058 (26.87) .916 (23.27) 1.108 (28.14) .152 (3.86) .185 (4.70) 1.234 (31.24) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.183 (30.05) 1.034 (31.34) 1.233 (31.32) .152 (3.86) .185 (4.70) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.77) 1.308 (33.22) 1.158 (34.52) 1.358 (34.49) .179 (4.55) .185 (4.70) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 22 1.376 (34.95) 1.433 (36.40) 1.283 (32.59) 1.483 (37.67) .179 (4.55) .185 (4.70) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.568 (39.83) 1.408 (35.76) 1.610 (40.89) .169 (4.29) .185 (4.70) 1.703 (43.66) 1.375 (34.92) .152 (3.86) Box Mounting Receptacle (Back Panel) No MS part number KJ5R L .447 (11.35) MAX. P DIA. .322 (8.17) MAX. .338 (8.58) MAX. J DIA. M C POLARIZING KEYWAY A N G DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) .069 (1.74) MAX. K MAX. PANEL THICKNESS NOTE: This connector does not accommodate backshells Shell Size A Dia. Max. C Dia. Max. G Dia. Max. J Dia. Max. K Max. L Max. M Max. P +.005 (0.13) -.010 (0.25) N T.P 8 .474 (12.04) .522 (13.26) .421 (10.69) .563 (14.30) .147 (3.73) .185 (4.70) .828 (21.03) .594 (15.09) .125 (3.18) 10 .591 (15.01) .639 (16.23) .542 (13.77) .680 (17.27) .152 (3.86) .185 (4.70) .954 (24.23) .719 (18.26) .125 (3.18) 12 .751 (19.08) .808 (20.52) .667 (16.94) .859 (21.82) .152 (3.86) .185 (4.70) 1.047 (26.59) .812 (20.62) .125 (3.18) 14 .876 (22.25) .935 (23.75) .791 (20.09) .984 (24.99) .152 (3.86) .185 (4.70) 1.141 (28.98) .906 (23.01) .125 (3.18) 16 1.001 (25.42) 1.058 (26.87) .916 (23.27) 1.108 (28.14) .152 (3.86) .185 (4.70) 1.234 (31.24) .969 (24.61) .125 (3.18) 18 1.126 (28.60) 1.183 (30.05) 1.034 (31.34) 1.233 (31.32) .152 (3.86) .185 (4.70) 1.328 (33.73) 1.062 (26.97) .125 (3.18) 20 1.251 (31.77) 1.308 (33.22) 1.158 (34.52) 1.358 (34.49) .179 (4.55) .185 (4.70) 1.453 (36.91) 1.156 (29.36) .125 (3.18) 22 1.376 (34.95) 1.433 (36.40) 1.283 (32.59) 1.483 (37.67) .179 (4.55) .185 (4.70) 1.578 (40.08) 1.250 (31.75) .125 (3.18) 24 1.501 (38.13) 1.568 (39.83) 1.408 (35.76) 1.610 (40.89) .169 (4.29) .185 (4.70) 1.703 (43.66) 1.375 (34.92) .152 (3.86) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 125 MIL-C-38999 Series II Connectors KJ Straight Plug KJ6 MS27473 (MS service class E, P, T) POLARIZING KEYWAY T THREAD P DIA. G DIA. A DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell Size A Dia. Max. G Dia. Max. P Dia. Max. T Thread E Straight F Cable Clamp P Potting Max. 8 .485 (12.32) .749 (19.02) .630 (16.00) 7/16-28UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 10 .606 (15.39) .858 (21.79) .752 (19.10) 9/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 12 .765 (19.43) 1.030 (26.16) .925 (23.50) 11/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 14 .890 (22.61) 1.155 (29.34) 1.050 (26.67) 13/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 16 1.014 (25.76) 1.280 (32.51) 1.172 (29.77) 15/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 18 1.140 (28.96) 1.405 (35.69) 1.304 (33.12) 1-1/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 20 1.264 (32.11) 1.530 (38.86) 1.435 (36.45) 1-3/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 22 1.389 (35.28) 1.640 (40.66) 1.560 (39.62) 1-5/16-18UNEF-2A 1.026 (26.06) 1.930 (49.02) 1.020 (25.91) 24 1.514 (38.46) 1.765 (44.83) 1.688 (42.88) 1-7/16-18UNEF-2A 1.104 (28.04) 1.930 (49.02) 1.080 (27.43) Straight Plug Grounded MS27484 (MS service class E, P, T) KJG6 POLARIZING KEYWAY T THREAD A P DIA. DIA. G DIA. BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall Length With Backshells Shell Size A Dia. Max. G Dia. Max. P Dia. Max. T Thread E Straight F Cable Clamp P Potting Max. 8 .485 (12.32) .749 (19.02) .630 (16.00) 7/16-28UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 10 .606 (15.39) .858 (21.79) .752 (19.10) 9/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 12 .765 (19.43) 1.030 (26.16) .925 (23.50) 11/16-24UNEF-2A 1.026 (26.06) 1.555 (39.50) 1.020 (25.91) 14 .890 (22.61) 1.155 (29.34) 1.050 (26.67) 13/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 16 1.014 (25.76) 1.280 (32.51) 1.172 (29.77) 15/16-20UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 18 1.140 (28.96) 1.405 (35.69) 1.304 (33.12) 1-1/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 20 1.264 (32.11) 1.530 (38.86) 1.435 (36.45) 1-3/16-18UNEF-2A 1.026 (26.06) 1.790 (45.47) 1.020 (25.91) 22 1.389 (35.28) 1.640 (40.66) 1.560 (39.62) 1-5/16-18UNEF-2A 1.026 (26.06) 1.930 (49.02) 1.020 (25.91) 24 1.514 (38.46) 1.765 (44.83) 1.688 (42.88) 1-7/16-18UNEF-2A 1.104 (28.04) 1.930 (49.02) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 126 MIL-C-38999 Series II Connectors KJ Straight Plug KJ7 MS27474 (MS service class E, P, T) R P .109 (2.77) MAX. PANEL THICKNESS G POLARIZING KEYWAY T THREAD J DIA. C BLUE BAND (INDICATES REAR RELEASE COTACT RETENTION SYSTEM) V THREAD .105 (2.66) MAX. D MOUNTING FLAT S DIA. NOTE: For backshell dimensions and configurations, see pages 135 and 136. Overall length With Backshells Shell Size D Max. C Dia. Max. G Max. P Max. J Max. R Max. Hex. S Dia. Max. T Thread V Thread E Straight F P Cable Clamp Potting Max. 8 .474 (12.04) .818 (20.78) .145 (3.68) .563 (14.30) .443 (11.25) 1.079 (27.41) 1.381 (35.08) 7/16-28UNEF-2A 7/8-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 10 .591 (15.01) .942 (23.93) .145 (3.68) .680 (17.27) .443 (11.25) 1.205 (30.61) 1.506 (38.25) 9/16-24UNEF-2A 1-20UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 12 .751 (19.08) 1.066 (27.08) .145 (3.68) .859 (21.82) .443 (11.25) 1.329 (33.76) 1.631 (41.43) 11/16-24UNEF-2A 1-1/8-18UNEF-2A .840 (21.34) 1.555 (39.50) 1.020 (25.91) 14 .876 (22.25) 1.191 (30.25) .145 (3.68) .984 (24.99) .443 (11.25) 1.455 (36.96) 1.756 (44.60) 13/16-20UNEF-2A 1-1/4-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 16 1.001 (25.43) 1.321 (33.55) .145 (3.68) 1.108 (28.14) .443 (11.25) 1.579 (40.11) 1.944 (49.38) 1-15/16-20UNEF-2A 1-3/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 18 1.126 (28.60) 1.441 (36.60) .145 (3.68) 1.233 (31.32) .443 (11.25) 1.705 (43.31) 2.022 (51.36) 1-1/16-18UNEF-2A 1-1/2-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 20 1.251 (31.78) 1.566 (39.78) .171 (4.34) 1.358 (34.49) .469 (11.91) 1.829 (46.46) 2.147 (54.53) 1-3/16-18UNEF-2A 1-5/8-18UNEF-2A .840 (21.34) 1.790 (45.47) 1.020 (25.91) 22 1.376 (33.95) 1.691 (42.95) .171 (4.34) 1.483 (37.67) .469 (11.91) 2.017 (51.23) 2.271 (57.68) 1-5/16-18UNEF-2A 1-3/4-18UNS-2A .840 (21.34) 1.930 (49.02) 1.020 (25.91) 24 1.501 (38.13) 1.816 (46.13) .171 (4.34) 1.610 (40.89) .469 (11.91) 2.142 (54.41) 2.396 (60.86) 1-7/16-18UNEF-2A 1-7/8-18UNS-2A .860 (21.84) 1.900(48.26) 1.080 (27.43) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136 - 137 Contact Arrangements - Pages 132 - 133 Panel Cutouts Flange Mounted Receptacle Jam Nut Receptacle P +_ .005 (0.13) 4 HOLES A +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) Shell Size A Dia. +.000 (0.00) -.010 (0.25) B R (T.P.) P Dia. R Mfg. Screw Shell Size A Dia. B Dia. .830 (21.08) 8 .610 (15.49) .125 (3.18) .594 (15.09) #4 8 .885 (22.48) 10 .734 (18.64) .125 (3.18) .719 (18.26) #4 10 1.010 (25.65) .955 (24.26) 12 .860 (21.84) .125 (3.18) .812 (20.62) #4 12 1.135 (28.82) 1.085 (27.56) 14 .985 (25.02) .125 (3.18) .906 (23.01) #4 14 1.260 (32.00) 1.210 (30.73) 16 1.110 (28.19) .125 (3.18) .969 (24.61) #4 16 1.385 (35.18) 1.335 (33.91) 18 1.234 (31.34) .125 (3.18) 1.062 (26.97) #4 18 1.510 (38.35) 1.460 (37.08) 20 1.360 (35.54) .125 (3.18) 1.156 (29.36) #4 20 1.635 (41.53) 1.585 (40.26) 22 1.484 (37.69) .125 (3.18) 1.250 (31.75) #4 22 1.760 (44.70) 1.710 (43.43) 24 1.611 (40.92) .152 (3.86) 1.375 (34.93) #6 24 1.885 (47.88) 1.835 (46.61) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 127 MIL-C-38999 Series III Connectors KJA How To Order Military Nomenclature D38999 20 F C 35 P B CONNECTOR TYPE SHELL STYLE SERVICE CLASS (HARDWARE FINISH) SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS CONNECTOR TYPE D38999/ - MIL-C-38999 Series III CONTACT ARRNAGEMENTS See pages 132 and 133. SHELL STYLE D38999/20 - Wall mount receptacle D38999/24 - Jam nut receptacle D38999/26 - Straight Plug, Grounded SERVICE CLASS (Hardware Finish) F - Electroless nickel - 85˚F to +392˚F (-65˚C to +200˚C) W - Olive drab cadmium over electroless nickel plate, -85˚F to +347˚F (-65˚C to +175˚C) SHELL SIZE A B C D E F G H J 9 11 13 15 17 19 21 23 25 Military Designation Cannon Designation CONTACT STYLE P - Pin conatcts S - Socket contact A - Less Pin contacts B - Less Socket contact* See pages 296-298 for Fiber Optic Contacts. * Used only when other than power contacts are to be installed (i,e., shielded, thermocouple, etc.) ALTERNATE POSITIONS N (normal), A, B, C, D, E. See page 131. Note: To order MS connectors less standard power contacts, purchase order must state "Less Contacts". KJA ITT Cannon Nomenclature 0 T 13 F 35 P B L SERIES PREFIX SHELL STYLE CLASS SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE POLARIZATION POSITIONS LESS CONTACTS SERIES PREFIX KJA - Series III - Scoop proof, threaded coupling SHELL STYLE 0 - Wall mount receptacle 6 - Straight plug 7 - Jam nut receptacle CLASS T - Environment-resistant (without rear accessory) SHELL SIZE 9 11 13 15 17 19 21 23 25 A B C D E F G H J Cannon Designation Military Designation CONTACT STYLE P - Pin contacts S - Socket contacts See pages 296-298 for Fiber Optic Contacts ALTERNATE POLARIZATION POSITIONS HARDWARE FINISH F - Electroless nickel - 85˚F to +392˚F (-65˚C to +200˚C) W - Olive drab cadmium over electroless nickel plate, -85˚F to +347˚F (-65˚C to +175˚C) N (normal) A, B, C, D, E. See page 131. LESS CONTACTS Use "L" when connectors are ordered less contacts, sealing plugs and insertion/extraction tool. ("L" is not stamped on connectors.) CONTACT ARRANGEMENTS See pages 132 and 133. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 128 MIL-C-38999 Series III Connectors KJA Wall Mount Receptacle D38999/20 KJA0T** S Z R1 W MAX. R2 M B THREAD V THREAD BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) T 4 PLACES RED BAND (FULLY MATED INDICTAOR BAND) TT 4 PLACES B Thread Class 2A (Plated) MS Shell Shell size Code Size M +.000 (.000) -.005 (.130) S + _.012 (.300) .520 (13.20) MAX T +.004 (.100) -.002 (.050) TT +.004 (.100) -.002 (.050) Metric V Thread (Plated) W Max. Z +.005 (.130) -.010 (.250) R1 R2 9 A .6250-0.1P-0.3L-TS .820 (20.83) .719 (18.26) .594 (15.09) .938 (23.83) .128 (3.25) .216 (5.49) M12X1-6g0.100R .098 (2.50) 1.235 (31.36) 11 B .7500-0.1P-0.3L-TS .820 (20.83) .812 (20.62) .719 (18.26) 1.031 (26.19) .128 (3.25) .194 (4.93) M15X1-6g0.100R .098 (2.50) 1.235 (31.36) 13 C .8750-0.1P-0.3L-TS .820 (20.83) .906 (23.01) .812 (20.62) 1.125 (28.58) .128 (3.25) .194 (4.93) M18X1-6g0.100R .098 (2.50) 1.235 (31.36) 15 D 1.0000-0.1P-0.3L-TS .820 (20.83) .969 (24.61) .906 (23.01) 1.219 (30.96) .128 (3.25) .173 (4.39) M22X1-6g0.100R .098 (2.50) 1.235 (31.36) 17 E 1.1875-0.1P-0.3L-TS .820 (20.83) 1.062 (26.97) .969 (24.61) 1.312 (33.32) .128 (3.25) .194 (4.93) M25X1-6g0.100R .098 (2.50) 1.235 (31.36) 19 F 1.2500-0.1P-0.3L-TS .820 (20.83) 1.156 (29.36) 1.062 (26.97) 1.438 (36.53) .128 (3.25) .194 (4.93) M28X1-6g0.100R .098 (2.50) 1.235 (31.36) 21 G 1.3750-0.1P-0.3L-TS .790 (20.07) 1.250 (31.75) 1.156 (29.36) 1.562 (39.67) .128 (3.25) .194 (4.93) M31X1-6g0.100R .126 (3.20) 1.235 (31.36) 23 H 1.5000-0.1P-0.3L-TS .790 (20.07) 1.375 (34.92) 1.250 (31.75) 1.688 (42.88) .154 (3.91) .242 (6.15) M34X1-6g0.100R .126 (3.20) 1.235 (31.36) 25 J 1.6250-0.1P-0.3L-TS .790 (20.07) 1.500 (38.10) 1.375 (34.92) 1.812 (46.02) .154 (3.91) .242 (6.15) M37X1-6g0.100R .126 (3.20) 1.235 (31.36) Straight Plug Grounded D38999/26 KJA6T** L W Q D THREAD K B .244 (6.20)+.012 (0.30) -.000 (0.00) Shell Size MS Shell size Code B +.008 (.200) -.000 (.000) D Thread Class 2B (Plated) BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEMS V THREAD .185 (4.70) +_ .016 (0.40) K Max. L Max. Q Dia Max. Metric V Thread (Plated) W +.008 (.200) -.004 (.100) 9 A .724 (18.40 .6250-0.1P-0.3L-TS .748 (19.00) 1.234 (31.34) .859 (21.82) M12X1-6g0.100R .760 (19.30) 11 B .831 (21.10) .7500-0.1P-0.3L-TS .862 (21.90) 1.234 (31.34) .969 (24.61) M15X1-6g0.100R .760 (19.30) 13 C 1.000 (25.40) .8750-0.1P-0.3L-TS 1.027 (26.10) 1.234 (31.34) 1.141 (28.98) M18X1-6g0.100R .760 (19.30) 15 D 1.130 (28.70) 1.0000-0.1P-0.3L-TS 1.153 (29.30) 1.234 (31.34) 1.266 (32.16) M22X1-6g0.100R .760 (19.30) 17 E 1.268 (32.20) 1.1845-0.1P-0.3L-TS 1.291 (32.80) 1.234 (31.34) 1.391 (35.53) M25X1-6g0.100R .760 (19.30) 19 F 1.374 (34.90) 1.2500-0.1P-0.3L-TS 1.398 (35.50) 1.234 (31.34) 1.500 (38.10) M28X1-6g0.100R .760 (19.30) 21 G 1.500 (38.10) 1.3750-0.1P-0.3L-TS 1.524 (38.70) 1.234 (31.34) 1.625 (41.28) M31X1-6g0.100R .760 (19.30) 23 H 1.618 (41.40) 1.5000-0.1P-0.3L-TS 1.642 (41.70) 1.234 (31.34) 1.750 (44.45) M34X1-6g0.100R .760 (19.30) 25 J 1.744 (44.30) 1.6250-0.1P-0.3L-TS 1.768 (44.90) 1.234 (31.34) 1.875 (47.62) M37X1-6g0.100R .760 (19.30) Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132 - 133 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 129 MIL-C-38999 Series III Connectors KJA Jam Nut Receptacle KJA7T*** D38999/24 Z M S A P THREAD S P BLUE BAND (INDICATES REAR RELEASE CONTACT RETENTION SYSTEM) C FLAT V THREAD R THREAD .520 (13.2) MAX. .062 (1.57) MIN./.125 (3.18) MAX. PANEL THICKNESS RED BAND (FULLY MATED INDICATOR BAND) S Metric R Thread (Plated) Metric V Thread (Plated) 1.062 (26.97) M17X1-6g0.100R M12X1-6g0.100R .555 (14.10) 1.250 (31.75) M20X1-6g0.100R M15X1-6g0.100R .878 (22.30) .563 (14.30) 1.375 (34.92) M25X1-6g0.100R M18X1-6g0.100R 1.243 (31.57) .878 (22.30) .563 (14.30) 1.500 (38.10) M28X1-6g0.100R M22X1-6g0.100R 1.187 (30.15) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.625 (41.28) M32X1-6g0.100R M25X1-6g0.100R 1.2500-0.1P-0.3L-TS 1.312 (33.32) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.812 (46.02) M35X1-6g0.100R M28X1-6g0.100R .135 (3.43) 1.3750-0.1P-0.3L-TS 1.437 (36.50) 1.243 (31.57) .878 (22.30) .563 (14.30) 1.938 (49.23) M38X1-6g0.100R M31X1-6g0.100R H .135 (3.43) 1.5000-0.1P-0.3L-TS 1.562 (39.67) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.062 (52.37) M41X1-6g0.100R M34X1-6g0.100R J .135 (3.43) 1.6250-0.1P-0.3L-TS 1.687 (42.85) 1.243 (31.57) .878 (22.30) .563 (14.30) 2.188 (55.38) M44X1-6g0.100R M37X1-6g0.100R MS Shell size Code A +.010 (.250) -.005 (.130) 9 A .104 (2.64) 11 B 13 B Thread Class 2A (Plated) C +.004 (.100) -.010 (.250) Z +.005 (.130) -.040 (.100) M +.005 (.130) -.004 (.100) P +.016 (.410) -.004 (.100) .6250-0.1P-0.3L-TS .651 (16.53) 1.243 (31.57) .871 (22.12) .555 (14.10) .104 (2.64) .7500-0.1P-0.3L-TS .751 (19.07) 1.243 (31.57) .871 (22.12) C .104 (2.64) .8750-0.1P-0.3L-TS .938 (23.82) 1.243 (31.57) 15 D .104 (2.64) 1.0000-0.1P-0.3L-TS 1.062 (26.97) 17 E .104 (2.64) 1.1875-0.1P-0.3L-TS 19 F .135 (3.43) 21 G 23 25 Shell Size Performance Specifications - Pages 115-116 Contacts, Sealing Plugs, Assembly Tools - Pages 134, 136-137 Contact Arrangements - Pages 132 - 133 Panel Cutouts Wall Mounted Receptacle Jam Nut Receptacle R1 R2 B +.000 (0.00) -.010 (0.25) H +.010 (0.25) -.000 (0.00) A +.010 (0.25) -.000 (0.00) T Shell Size A B H R1 (TP) R2 (TP) T (Max.) 9 .700 (17.78) .670 (17.02) .626 (15.90) .719 (18.26) .594 (15.09) .134 (3.40) 11 .825 (20.26) .770 (19.59) .751 (19.08) .812 (20.62) .719 (18.26) .134 (3.40) 13 1.01 (25.65) .955 (24.26) .876 (22.25) .906 (23.01) .812 (20.62) .134 (3.40) 15 1.135 (28.83) 1.085 (27.56) 1.001 (24.43) .969 (24.61) .906 (23.01) .134 (3.40) 17 1.260 (32.01) 1.210 (30.73) 1.188 (30.18) 1.062 (26.97) .969 (24.61) .134 (3.40) 19 1.385 (35.18) 1.335 (33.91) 1.251 (31.78) 1.156 (29.36) 1.062 (26.97) .134 (3.40) 21 1.510 (38.35) 1.460 (37.08) 1.376 (34.95) 1.250 (31.75) 1.156 (29.36) .134 (3.40) 23 1.635 (41.53) 1.585 (40.26) 1.511 (38.38) 1.375 (34.92) 1.250 (31.75) .160 (4.06) 25 1.760 (44.70) 1.710 (43.43) 1.626 (41.30) 1.500 (38.10) 1.375 (34.92) .160 (4.06) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 130 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Polarzing Positions Series I Angle of Rotation (Degrees) C D N B A 5˚ REF Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Shell Size Normal A B C D 9 11 13 15 17 19 21 23 25 95˚ 95˚ 95˚ 95˚ 95˚ 95˚ 95˚ 95˚ 95˚ 77˚ 81˚ 75˚ 74˚ 77˚ 77˚ 77˚ 80˚ 80˚ 67˚ 63˚ 61˚ 65˚ 65˚ 65˚ 69˚ 69˚ 123˚ 127˚ 129˚ 125˚ 125˚ 125˚ 121˚ 121˚ 113˚ 109˚ 115˚ 116˚ 113˚ 113˚ 113˚ 110˚ 110˚ Angle of Rotation (Degrees) Series II C D N A B 10˚ REF Shell Size Normal A B C D 8 10 12 14 16 18 20 22 24 100˚ 100˚ 100˚ 100˚ 100˚ 100˚ 100˚ 100˚ 100˚ 82˚ ˚86˚ 80˚ 79˚ 82˚ 82˚ 82˚ 85˚ 85˚ 72˚ 68˚ 66˚ 70˚ 70˚ 70˚ 74˚ 74˚ 128˚ 132˚ 134˚ 130˚ 130˚ 130˚ 126˚ 126˚ 118˚ 114˚ 120˚ 121˚ 118˚ 118˚ 118˚ 115˚ 115˚ Front face of receptacle (plug opposite). Insert arrangement does not rotate with main key-keyway. The master key is rotated to provide shell polarization; the minor keys remain fixed. Series III RECEPTACLE (Front face shown) Shell Size MAIN KEYWAY AR˚ BSC 9 BR˚ BSC DR˚ BSC CR˚ BSC Key & Keyway Arrangement identification Letter AR˚ or AP˚ BSC BR˚ or BP˚ BSC CR˚ or CP˚ BSC DR˚ or DP˚ BSC N 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 N 95 141 208 236 Key Locations PLUG 11 A 113 156 182 292 (Front face shown) 13 B 90 145 195 252 and C 53 156 220 255 15 D 119 146 176 298 E 51 141 184 242 N 80 142 196 293 17 A 135 170 200 310 and B 49 169 200 244 19 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 N 80 142 196 293 21 A 135 170 200 310 23 B 49 169 200 244 and C 66 140 200 257 25 D 62 145 180 280 E 79 153 197 272 MAIN KEY AP˚ BSC BP˚ BSC DP˚ BSC CP˚ BSC NOTES: 1. All Angles are BSC 2. The insert arrangement does not rotate with main key/keyway 3. All minor keys are rotated to provide shell polarization, the master key remains fixed at twelve o'clock position. 4. Polarization is different from Series I and II. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 131 MIL-C38999 Series I, II, III Connectors KJL/KJ/KJA Contact Arrangements (Engaging View Pin Insert) * Socket insert only ** Pin insert only (Not available in socket insert Series I and III) † Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E • Consult factory MS27505E/KJL5E insert availability For "inactive", use - 35 layout. Inactive Series III Series II Series I No. of Contacts Service Ratings Inactive _ 8-6† 9-6** 6 #22M M 9-98 8-98† 9-98 3 #20 I 9-35 8-35† 9-35 6 #22D M 11-4 4 #20 I 11-5 10-5† 11-5 5 #20 I 10-13† 11-13** 13 #22M M 11-98 10-98† 11-98 6 #20 I 10-99† 11-99 7 #20 I 11-35 10-35† 11-35 13 #22D M 12-3 3 #16 II 12-4† 13-4** 4 #16 I Inactive 13-98 12-98† 13-98 10 #20 I Series III Series II Series I No. of Contacts Service Ratings 12-22† 13-22** 22 #22M M 13-8 12-8† 13-8 8 #20 I Inactive 13-35 12-35† 13-35 22 #22D M 15-5 14-5† 15-5 5 #16 II 15-15 14-15† 15-15 14 #20,1 #16 I 15-18 14-18† 15-18 18 #20 I 15-19 15-19 19 #20 I 15-35 14-35† 15-35 37 #22D M 14-37† 15-37** 37 #22M M Inactive Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings Series III Series II Series I No. of Contacts Service Ratings 17-6 16-6 17-6 6 #12 I 15-97 14-97† 15-97 8 #20,4 #16 I 18-28 19-28** 26 #20,2 #16 I 18-30 19-30** 29 #20, 1 #16 I Inactive Inactive 20-1† 21-1** 79 #22M M 20-2† 65 #22 M 21-75 21-75*• 4 #8 Twinax M 17-8 16-8† 17-8 8 #16 II 19-11 18-11 19-11 11 #16 II 21-11 21-11 11 #12 I Inactive Inactive 22-1† 23-1** 100 #22M M 22-2† 23-2** 85 #22 M 17-35 16-35† 17-35 55 #22D M 17-26 16-26† 17-26 26 #20 I 19-32 18-32† 19-32 32 #20 I 21-16 20-16† 21-16 16 #16 II 23-21 22-21 23-21 21 #16 II 16-55† 17-55** 55 #22M M 16-42† 42 #22 M 16-99† 17-99** 21 #20,2 #16 I Inactive Inactive 19-35 18-35† 19-35 66 #22D M 18-53 53 #22 M 18-66† 19-66** 66 #22M M 21-35 20-35† 21-35 79 #22D M 21-39 20-39† 21-39 37 #20,2 #16 I 21-41 20-41† 21-41 41- #20 I 22-32 23-32** 32 #20 I 23-35 22-35† 23-35 100 #22D M Please consult factory for availability of layouts not shown. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 132 MIL-C38999 Series I, II, III Connectors KJL/KJ/KJA Contact Arrangements (Engaging View Pin Insert) * Socket insert only ** Pin insert only (Not available in socket insert Series I and III † Indicates layouts are available in all shell styles including MS27499, MS27508, KJ2E and KJ5E • Consult factory for MS27505E/KJL5E insert availability for "inactive" layout, use-35. Inactive Inactive Series III Series II Series I No. of Contacts Service Ratings 23-53 22-53† 23-53 53 #20 I 23-55 22-55† 23-55 55 #20 I 24-1† 25-1** 128 #22M M 24-2 25-2** 100 #22 M 25-4 24-4† 25-4 48 #20,8 #16 I Series III Series II Series I No. of Contacts 25-8 25-8* 8 #8 Coax/Twinax 25-19 25-19 19 #12 25-24 24-24† 25-24 12 #16,12 #12 25-29 24-29† 25-29 29 #16 Coax I 25-20 25-20* 3 #8 Twinax, 13 #16, 4 #12 Coax, 10 #20 N I I 25-35 24-35† 25-35 128 #22D M 25-37 25-37* 37 #16 I 25-42 25-42 38 #20,4 #8 Coax I, Coax 25-43 25-43 23 #20,20 #16 I 25-46 25-46 40 #20,4 #16,2 #8 coax Service Ratings Series III Series II Series I No. of Contacts Service Ratings • Series III Series II Series I No. of Contacts Service Rating • • • 25-61 24-61† 25-61 61 #20 I 25-64* 25-64• 40 #22D,8 #20 10 #16,6 #12 I 25-66* 25-66• 53 #22D,2 #20,11 #16 I Please consult factory for availability of layouts not shown. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 133 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Contacts-Pin (Series I/II/III) MIL-C-39029/58 KJL/KJ/KJA 1st BAND (WIDE) 2nd BAND (NARROW) 1 Color Bands 2 Orange Blue *22M Orange *22 3 Cannon Part Number M39029 Military Part Number Superseded Military Part Number Black 030-2042-000 M39029/58-360 MS27493-22D Blue Brown 030-1993-022 M39029/58-361 MS27493-22M Orange Blue Red 030-1999-022 M39029/58-362 MS27493-22 20 Orange Blue Orange 030-1997-020 M39029/58-363 MS27493-20 16 Orange Blue Yellow 030-1995-016 M39029/58-364 MS27493-16 12 Orange Blue Green 030-2155-000 M39029/58-365 MS27493-12 Contact Size 1 Color Bands 2 3 Cannon Part Number M39029 Military Part Number Superseded Military Part Number 22D Orange Green Yellow 031-1147-000 M39029/57-354 MS27491-22D *22M Orange Green Green 031-1122-022 M39029/57-355 MS27491-22M *22 Orange Green Blue 031-1125-022 M39029/57-356 MS27491-22 20 Orange Green Violet 031-1124-031 M39029/57-357 MS27491-20 16 Orange Green Gray 031-1123-016 M39029/57-358 MS27491-16 12 Orange Green White 031-1238-000 M39029/57-359 MS27491-12 1 Color Bands 2 3 Cannon Part Number M39029 Military Part Number Superseded Military Part Number Conact Size 22D 3rd BAND (NARROW) *Inactive for new design. Contacts-Socket (Series II) MIL-C-39029/57 KJ Manufacture identification Code Area - Typical all contacts *Inactive for new design. Contacts-Socket (Series I & III) MIL-C-39029/56 KJL/KJA Contact Size 22D Orange Yellow Gray 031-1147-007 M39029/56-348 MS27490-22D 20 Orange Green Brown 031-1250-012 M39029/56-351 MS27490-20 16 Orange Green Red 031-1251-001 M39029/56-352 MS27490-16 12 Orange Green Orange 031-1237-000 M39029/56-353 MS27490-12 Wire Sizes and Diameters Wire sizes and diameters Wire size (AWG) Conact Size Finished wire outside dimensions 22D 28, 26, 24, 22 Minimum 0.030 (0.76) Maximum 0.054 (1.37) 22M* 28, 26, 24 0.030 (0.76) 0.050 (1.27) 22* 26, 24, 22 0.034 (0.86) 0.060 (1.52) 20 24, 22, 20 0.040 (1.02) 0.083 (2.11) 16 20, 18, 16 0.065 (1.65) 0.109 (2.77) 12 14, 12 0.097 (2.46) 0.142 (3.61) 8 M17/095-RG-180** 0.135 (3.43) 0.155 (3.94) *Inactive for new design. ** MIL-C-17 Connectors shall meet the requirements specified when: a. A full complement of wire of the applicable minimum or maximum insulation diameter is installed. b. Any combiniations of wire diamters not exceeding dimensions of (a), above can be used. Note: Contacts for printed circuit and wire wrap applications are also available. Consult ITT Cannon. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 134 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Backshell - Type E (Straight), Series II only Shell Size Series II B A DIA. A Dia. Max. B Dia. Max. 8 .580 (14.73) .328 (8.33) 10 .705 (17.91) .328 (8.33) 12 .830 (21.08) .328 (8.33) 14 .955 (24.26) .328 (8.33) 16 1.080 (27.32) .328 (8.33) 18 1.205 (30.61) .328 (8.33) 20 .330 (33.78) .328 (8.33) 22 1.455 (36.96) .328 (8.33) 24 1.555 (39.50) .270 (6.86) How To Order Finishes Shell Size A B C N Series II Cadmium/Nickel-Clear Part Number Cadmium/Nickel-O.D Part Number Anodic Non-Cond. Part Number Electroless Nickel Part Number 8 057-0776-000 057-0862-000 057-0819-000 057-0776-002 10 057-0777-000 057-0863-000 057-0820-000 057-0777-002 12 057-0778-000 057-0864-000 057-0821-000 057-0778-002 14 057-0779-000 057-0846-000 057-0822-000 057-0779-002 16 057-0780-000 057-0847-000 057-0823-000 057-0780-002 18 057-0781-000 057-0848-000 057-0824-000 057-0781-002 20 057-0782-000 057-0849-000 057-0825-000 057-0782-002 22 057-0783-000 057-0850-000 057-0826-000 057-0783-002 24 057-0784-000 057-0851-000 057-0827-000 057-0784-002 Backshell - Type F (Cable Clamp) Shell Size A DIA. N X Y 1 X Series I Series II A Max. 9 8 X Dia. Min. .508 (14.73) .135 (3.43) .234 (5.94) .187 (4.75) Finish A - Cad/Nickel (Clear) B - Cad/Nickel (O.D) F - Nickel (Electroless) Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20, 22, 24 A - 8 - 2 Y Max. .829 (21.06) 11 10 .705 (17.91) .198 (5.03) .297 (7.54) .187 (4.75) .891 (22.63) 12 .830 (21.08) .322 (7.18) .422 (10.72) .281 (7.14) 1.016 (25.81) 15 14 .955 (24.26) .385 (9.78) .547 (12.89) .325 (8.26) 1.141 (28.98) 17 16 1.080 (27.43) .510 (12.95) .609 (15.47) .356 (9.04) 1.203 (30.56) 19 18 1.205 (30.61) .635 (16.13) .734 (18.64) .456 (11.58) 1.469 (37.31) 21 20 1.330 (33.78) .635 (16.13) .734 (18.64) .519 (13.18) 1.469 (37.31) 23 22 1.455 (36.96) .760 (19.30) .922 (23.42) .519 (13.18) 1.656 (42.06) 25 24 1.555 (39.50) .810 (20.57) .984 (24.99) .657 (16.69) 1.750 (44.45) Finishes Shell Size - Military Designation MS27506 Type F Straight with Cable Clamp Adapter Geometry - 2 X Dia. Min. 13 How To Order (MS Version) MS27506 1 N Dia. Max. Series I Series II MS Part Number A Cannon Part Number N F Cannon MS Cannon B MS Cannon MS 9 8 27506-*8-2 057-3005-*** -012 A -013 B -015 F 11 10 27506-*10-2 057-3006-*** -011 A -012 B -014 F 13 12 27506-*12-2 057-3007-*** -012 A -013 B -015 F 15 14 27506-*14-2 057-3008-*** -010 A -011 B -013 F 17 16 27506-*16-2 057-3009-*** -012 A -013 B -015 F 19 18 27506-*18-2 057-3010-*** -013 A -014 B -016 F 21 20 27506-*20-2 057-3011-*** -011 A -013 B -015 F 23 22 27506-*22-2 057-3012-*** -015 A -016 B -018 F 25 24 27506-*24-2 057-3013-*** -013 A -014 B -017 F * MS Finish *** Cannon Finish Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 135 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Backshell - Type P (Potting Boot) Shell Size Series I Series II 9 8 .598 (15.19) .434 (11.02) 11 10 .723 (18.36) .548 (13.92) 13 12 .847 (21.51) .673 (17.09) 15 14 .969 (24.61) .798 (20.27) 17 16 1.087 (27.61) .899 (22.83) 19 18 1.211 (30.76) 1.024 (26.01) 21 20 1.336 (33.93) 1.141 (29.98) 23 22 1.461 (37.11) 1.274 (32.36) 25 24 1.586 (40.28) 1.399 (35.53) A DIA. B How To Order (MS Version) Shell Size Series I MS27486 - 9 - 1 MS Designation Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 1 - Straight Cup NOTE: When ordering the MS version you must specify both MS numbers for the Potting Boot and the Adapter Ring. A Dia. Max. B Dia. Max. Series II MS27486 Part Number Cannon Part Number 9 8 27486-**-1 040-0185-000 11 10 27486-**-1 040-0169-000 13 12 27486-**-1 040-0170-000 15 14 27486-**-1 040-0171-000 17 16 27486-**-1 040-0172-000 19 18 27486-**-1 040-0173-000 21 20 27486-**-1 040-0174-000 23 22 27486-**-1 040-0175-000 25 24 27486-**-1 040-0176-000 ** Specify applicable Series I or II, shell size. Adapter Ring How To Order (MS Version) Finishes MS27485 - A - 8 Miltary Designation Finish A - Cad/Nickel (Clear) B - Cad/Nickel (O.D) F - Nickel (Electroless) Shell Size Series I - 9, 11, 13, 15, 17, 19, 21, 23, 25 Series II - 8, 10, 12, 14, 16, 18, 20 , 22 , 24 NOTE: When ordering the MS version you must specify both MS numbers for the Potting Boot and the Adapter Ring. Shell Size Series Series I II MS27485 Part Number Cannon Part Number A B N F Cadmium/Nickel-Clear Cadmium/Nickel-O.D Electroless Nickel Cannon MS Cannon MS Cannon MS 9 8 27485-*-** 237-0887-*** -000 A -001 B -002 F 11 10 27485-*-** 237-0874-*** -000 A -001 B -002 F 13 12 27485-*-** 237-0875-*** -000 A -001 B -002 F 15 14 27485-*-** 237-0876-*** -000 A -001 B -002 F 17 16 27485-*-** 237-0877-*** -000 A -001 B -002 F 19 18 27485-*-** 237-0878-*** -000 A -001 B -002 F 21 20 27485-*-** 237-0879-*** -000 A -001 B -002 F 23 22 27485-*-** 237-0880-*** -000 A -001 B -003 F 25 24 27485-*-** 237-0881-*** -000 A -001 B -003 F * MS Finish ** Specify applicable Series I or II shell size *** Cannon Finish Wire Sealing Plugs Series III Size Series I & II Size ITT Cannon MS27488 Color Code 22D 22D 225-1013-000 MS27488-22 Black 22M 22M 225-1013-000 MS27488-22 Black - 22 225-1013-000 MS27488-22 Black 20 20 225-0070-000 MS27488-20 Red 16 16 225-0071-000 MS27488-16 Blue 12 12 225-0072-000 MS27488-12 Yellow Part Number Wire sealing plugs meet MS27488 standards. The plugs are color coded according to size for eay identification. Wire sealing plugs may be ordered separately. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 136 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Tools - Crimp M22520/1-01 CBT-530 M22520/2-01 Pin Contact Series I/II/III CBT-565 Socket Contact Series II Socket Contact Series I & III Contact Size Crimp Tool Part Number Locator or Turret Part Number Crimp Tool Part Number Locator or Turret Part Number Crimp Tool Part Number Locator or Turret Part Number 22D or 22M M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 22 M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-06 M22520/2-01 M22520/2-07 20 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 16 M22520/1-01 M22520/1-04 OR TH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 12 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 Tools - Plastic Insertion/Extraction Contact Size Cannon Description Cannon Part Number M81969 Part Number Superseded Military Part Number Insertion Color Tip Extraction Color Tip White 22D CIET-22D-01 274-7048-000 M81969/14-01 MS27534-22D Green 22M CIET-22D-01 274-7048-000 M81969/14-01 MS27534-22D Green White 20 CIET-20-10 274-7001-000 M81969/14-10 MS27534-20 Red Orange 16 CIET-16-03 274-7002-000 M81969/14-03 MS27534-216 Blue White 12 CIET-12-04 274-7003-000 M81969/14-04 MS27534-12 Yellow White Tools - Metal (MS) Insertion Insertion Extraction Extraction Contact Size MS27495 Part Number ITT CANNON Part Number Color Band† MS27495 Part Number ITT CANNON Part Number No.1 Color Band† No.2 22D OR 22M* MS27495 A22M 995-0001-718 Black MS27495 R22M 995-0001-719 Black White 22* MS27495 A22 995-0001-720 Brown MS27495 R22 995-0001-721 Brown White 20 MS27495 A20 995-0001-716 Red MS27495 R20 995-0001-717 Red White 16 MS27495 A16 995-0001-732 Blue MS27495 R16 995-0001-731 Blue White † Band No. 1 indicates tool size. Band No. 2 indicates removal tool. * Replacement only, not recommended for new design. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 137 MIL-C-38999 Series I, II, III Connectors KJL/KJ/KJA Wire Stripping Strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. Wire Size A A 22D or 22M* .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) * Inactive, not recommended for new design, replacement only. Contact Crimping VISUAL INSPECTION HOLE 1. Insert stripped wire into contact crimp pot. Wire must be visible thru inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open. Insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. Contact Insertion 1. Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. 2. Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip butts up against the contact shoulder. 3. Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. A slight click may be heard as metal retaining tines snap into place behind contact shoulder. 4. Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs, Ressemble plug or receptacle hardware. Contact Extraction 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 4. Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. 2. Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. 3. Insert tool into contact cavity until tool tip botoms against the contact shoulder, expanding clip retaining tines. 5. Fill any empty wire cavities with wire sealing plugs, and 6. Reassemble plug or receptacle. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 138 MIL-C-38999 Series I, II, III Connectors MIL-C-38999 Specifications The following excerpts are some of the parameter requirements of the MIL-C-3899 Specification. Test Description Contact Retention Paragraph Reference 4.7.19 Requirements After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more than 0.012 inch under the given load. Failure to meet these requirements shall be cause for rejection. Contact Size Loads in Pounds + _ 10% Coupling Torque 4.7.6 22M 22D 22 20 16 10 10 10 15 25 For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary.The torques required to couple and uncouple mating connector halves shall fall within the limits specific as follows: Shell Size 8/9 10/11 12 13 Torque Ib/in. Max. Min. 8 12 16 16 2 2 2 2 Shell Size 14 15 16 17 Torque Ib/in. Max. Min. 20 20 24 24 4 3 4 3 Shell Size 18 19 20 21 Torque Ib/in. Max. Min. 28 28 32 32 5 3 6 5 Shell Size 22 23 24 25 Torque Ib/in. Max. Min. 36 36 36 40 7 5 7 5 Durability 4.7.7 Connector halves shall be mated and unmated 250 times for Series II with ground fingers and 500 times for Series I and III at a rate not exceeding 300 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Insulation Resistance 4.7.9 An insulation resistance test shall be performed on unmated connectors in accordance with MIL-STD-202, Method 302, Test condition B. Measurement shall be made between three pairs of adjacent contacts and the shell. Failure to meet the minimum requirement of 50,000 megohms for Classes E, P, F, R, and T shall be cause for rejection. Vibration 4.7.22 Wired, mated connectors shall be subjected to the vibration test of MIL-STO-202, Method 214, Test Condition II, except that the duration shall be one hour in each plane. Receptacles shall be mounted on the vibration fixture by normal means. All contacts shall be wired in a series circuit and 100-500 millamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be damped to the nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Shock 4.7.23 Wired mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half side wave of 300g ± 15% magnitude with a duration of 3 ± 1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 100-150 ma. of current shall flow through the series circuit during shock. Suitable means shall be employed to monitor the current flow and to indicate any discontinuity of more than 1 microsecond. The wire bundle shall be clamped to fixed points at feast 8 inches from the rear of the connector, Current discontinuity of 1 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Thermal Shock 4.7.4 Unmated receptacles shall be subject to 10 cycles of thermal shock in the following manner: Step a. The receptacle shall be suspended for 10 + 1 - 0 minutes in the center of a cold water both with a volume of approximately one cubic foot. No dimension of the bath shall be less than 10 inches. The water temperature shall not exceed 4˚C (201˚F.) Step b. The receptacle shall be suspended for 10 1 - 0 minutes in the center of a hot water bath with a volume of approximately one cubic foot. No dimension of the bath shall be less than 10 inches. The water temperature shall be not less than 94˚C (201˚F). The time of transfer from one bath to the other shall not exceed 5 seconds. At the end of the tenth cycle, the receptacle shall have the excess moisture shaken off and shall then be dried in a forced air oven at 66±5˚C for 15 ±1 minutes. Any evidence of damage resulting from this test shall be cause for rejection. Altitude Immersion 4.7.8 Mated connectors shall be placed in a container of water at approximately 20˚C and placed in an altitude chamber. All wire ends shall be located within the chamber and exposed to the chamber atmosphere, but not submerged. The exposed wire ends shall not be sealed. A quantity of salt, 5 percent by weight, shall be added to make the water conductive. The chamber pressure shall then be reduced to approximately one inch of mercury and maintained for thirty minutes. The chamber pressure shall then be slowly returned to atmospheric. This shall be considered one cycle. Two additional cycles shall be performed. At the end of the last cycle, while the mated connectors are still submerged, the Insulation Resistance Test (room temperature), and the High Potential Test (sea level voltages) shall be performed upon the same circuits. Failure to meet an insulation resistance minimum of 2,000 megohms or any evidence of dielectric breakdown or -flashover shall be cause for rejection. Solvent Immersion 4.7.29 Unmated connectors shall be immersed fully in the applicable fluid specified below for 20 hours. After removal from the fluid, each connector shall remain for one hour in free air at room temperature. Corrosion 4.7.12 Unmated connectors and individual contact samples shall be subjected to the soft spray of MIL-STO-202, Method 101, Test Condition 8 (tin plated, Class Y receptacles-24 hours). Immediately after exposure, the surfaces of the specimens shall be thoroughly washed in tap water and dried in a circulatory oven at a temperature of 38 ±3˚C (100˚F) for a period of approximately 12 hours. Any exposure of basis metal as a result of this test, shall be cause for rejection. 4.7.12.2 (Series I and 11, finish B; Series III, class W). The wired assembled plugs and receptacles shall be mated and unmated 50 cycles at a rate of 300 cycles per hour maximum. The mating and unmating shall be accomplished so that the plug and receptacle are completely separated during each cycle. The connectors shall then be subjected to the salt spray test in accordance with method 1001 of MIL-STD- 1344. The connectors shall be tested for 452 hours mated followed by 48 hours unmated. After the salt spray exposure the remaining number of durability cycles specified in 4.7.7 shall be completed. 4.7.33 Wired, mated connectors shall be subjected to the indicated ambient temperature for a period of 1,000 hours. +3˚ +3˚ Series I and II (finish A) . . . . . . . . . . . . . . . . . . . . . . 150 (302˚F) Series I and II (finish B) . . . . . . . . . . . . . . . . . . . . . . 175 (347˚F) -0˚C -0˚C +3˚ +3˚ Series III (class W) . . . . . . . . . . . . . . . . . . . . . . . . . . 175 All others finishes . . . . . . . . . . . . . . . . . . . . . . . . . . 200 (392˚F) (347˚F) -0˚C -0˚C a. Jet fuel JP-4 to MIL-J-5624 Dynamic Salt Spray Temperature Durabiltiy b. Aircraft lubricating oil to MIL-L-9236 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 139 MIL-C-26482 Series I Connectors Solder Crimp • General purpose • Closed-entry socket contacts • Solder termination KPT/KPSE KPT connectors are a series of general - purpose, environment - resistant, miniature circular connectors, qualified for use in industrial applications calling for quick - disconnect connectors with fixed contacts for solder termination. These miniature circular connectors are grouped into two series ranging from general purpose solder pot connectors . . . to high performance, crimp connectors . . . to connectors with high contact density. This broad range provides the most complete family of 26482 connectors available today. The versatility of these connectors is proven by the fulfillment of requuirements ranging from general purpose to space environmental. In addition to the two basic series, connectors for special applications are also available. They include RFI filtering versions (with loss pass internal filter pin contacts), hermetic connectors for high pressure watertight requirements, and twist - on pull - off couplers for MIL-C-26482 plugs. This series is intermateable and intermountable with all MIL-C-26482 connectors, whether solder or crimp type and is available with many materials, finishers and configurations. How to Order - KPT - Solder Contact Connectors MS 3110 E 22 - 36 P Y KPT 00 E 22 - 36 P Y SERIES PREFIX KPT - ITT Cannon prefix MS - MIL-C-26482 prefix SERIES PREFIX SHELL STYLE SHELL STYLE Cannon Designation 00 - wall mounting receptacle 01 - cable connecting plug 02 - box mounting receptacle (Class E only) * 03 - wall mounting receptacle without grommet, ferrule and endbell * 04 - cable connecting plug without grommet, ferrule and endbell * 05 - straight plug withoug grommet, ferrule, and endbell 06 - straight plug 07 - jam nut receptacle (available in hermetic version also) 08 - 90˚ angle plug B - thru-bulkhead receptacle (Class E only) * Consult factory for details SHELL STYLE (cont'd) MS Designation 3110 - wall mounting receptacle 3111 - cable connecting plug 3112 - box mounting receptacle (Class E only) 3114 - jam nut receptacle 3116 - straight plug 3119 - thru-bulkhead receptacle (Class E only) ** CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT STYLE ALTERNATE INSERT POSITION MODIFICATION CODE CLASS A - general duty (not MS approved) B - general duty with strain relief without grommet & ferrules (may be used for potting when strain relief is desired) (not MS approved) E - grommet seal except on 02 and 3112 (MS specification) F - grommet seal with strain relief (MS specification) J - water tight gland seal with strain relief for jacketed cable (MS specification) P - potted (MS specification) SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22, and 24 CONTACT ARRANGEMENT See contact arrangement page 149. CONTACT STYLE P - pin; S - socket ALTERNATE INSERT POSITION W, X, Y and Z. (Omit for normal.) MODIFICATION CODE Omit first (0) of shell style indication when using modifications code. 07 - clear chromate over cadmium 16 - twist-pull lanyard release coupler (appli cable to plug only). 23 - grounding springs fingers (applicable to plug only) How to Order - KPTB Thru-Bulkhead Receptacle Connectors • General Purpose • Double ended pin and socket contacts • Contains KPT socket insert • Nonremovable contacts KPT connectors are a series of general - purpose, miniature circular connectors, qualified for use in military applications. Ther are also widely used in industrial applications. The KPTB in a thru-bulkhead version with double faced pin and socket insert construction allowing mating from both ends. They contain KPT socket inserts with feed-thru (pin/ socket) non-removable contacts. The thru-bulkhead receptacle is provided for applications requiring the disconnnection of a power source from either side of a panel. A typical connector to be used if air leakage requirements are critical. MS3119 E KPTB 22 - 55 PS Y SERIES PREFIX MIL-C-26482 PREFIX SHELL SIZE CLASS CONTACT ARRANGEMENT SHELL SIZE CONTACT STYLE (pin & socket) CONTACT ARRANGEMENT ALTERNATE INSERT POSITION ALTERNATE INSERT POSITION 22 - 55 Y Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 140 MIL-C-26482 Series I Connectors KPT/KPSE How to Order - KPSE Crimp Contact Connectors MS 3120 E 18 - 32 P KPSE 00 E 18 - 32 P X X ** SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNTE INSERT POSITION MODIFICATION CODE SERIES PREFIX KPSE - ITT Cannon prefix MS - MIL-C-26482 prefix SHELL STYLE ITT Cannon Number: 00 - wall mounting receptacle 01 - cable connecting plug 02 - box mounting receptacle (without wire seals) * 03 - wall mounting receptacle without ferrule and endbell * 04 - cable connector plug without ferrule and endbell * 05 - straight plug without ferrule and endbell 06 - straight plug 07 - jam nut receptacle 08 - 90˚ angle plug * Consult factory for details MS Desgination 3120 - wall mounting receptacle 3121 - cable connnecting plug 3122 - box mounting receptacle 3124 - jam nut receptacle 3126 - straight plug CLASS A - general duty (not MS approved) B - general duty with strain relief without grommet & ferrules (not MS approved) E - grommet seal (MSspecification) F - grommet seal with strain relief (MS specification) J - gland seal with strain relief for jacketed cable (not MS approved) P - potted (MS specification) CONTACT ARRANGEMENT See contact arrangements page 149. CONTACT STYLE P - pin S - socket ALTERNATE INSERT POSITION W, X, Y and Z. (Omit for normal.) MODIFICATION CODE Omit first (0) of shell style indication when using modifications code. F0 - less contacts, not marked on connectors 07 - clear chromate over cadmium 16 - twist-pull lanyard release coupler (appli cable to plug only). 23 - grounding springs fingers (applicable to plug only) SHELL SIZE 10, 12, 14, 16, 18, 20, 22, and 24 KPSE High Performance Crimp Contact Connectors Environment -resistant Voidless integrally molded insulator Front-release, crimp snap-in contacts Closed entry socket contacts 4 moisture seals for complete sealing Contact clip protected in hard dieletric Positive insert-to-shell mechanical retention KPSE environment-resistant, miniature circular, quick disconnect connectors, qualified to MIL-C-26482, are designed for the exacting requirements of today's electronic industry. The KPSE features an insulator which is mechanically retained in the shell by a positive, hard plastic-to-metal lock retention augmented by a reliable adhesive bond. Complete moisture sealing is achieved by four seal; shell, peripheral, interfiacial and wire seals. STANDARD MIL-C-26482 HARDWARE MIL-C-26482. Crimp snap-in contacts are retained in clips that are completely encased in a tough hard dieletric wafer, thus protecting the clips tines from damage. Closedentry socket contacts facilitate positive mating. The KPSE series is intermateable, intermountable and interchangeable with all MIL-C-26482 connectors, whether crimp or solder type, and is avialiable with many materials, finishes and configurations. mates with any connector designed to CRIMP, SNAP-IN CONTACTS are designed to MIL-C-39029 and can be crimped with the standard M22520/1 crimp tool. CLOSED-ENTRY SOCKET CONTACTS eliminate damage from abuse by test probes and help to correct any misaligned pins during engagement. CONTACT INSERTION is accomplishted from the rear of the connector. When the contact is fully inserted, the clip tines snap securely behind the contact shoulder. CONTACT EXTRACTION is accomplished with a front-inserted extraction tool. Pressing the tool plunger pushes the contact out thru the rear of the connnector. CONTACT RETAINING CLIP is completely encased in a tough plastic wafer to protect the clip from damage. COMPLETE MOISTURE SEALING is achieved by combining four seals: shell, peripheral, interfacial and wire seals. SHELL SEAL is effected when the plug shell pushes against the sealing ring in the receptacle when the connectors are mated. PERIPHERAL SEAL around the edge of the pin insulator is designed so that mating the connector puts tension on the seal and greatly reduces compression set. INTERFACIAL SEAL is achieved by the insulator faces meeting when the plug and receptacle are mated. WIRE SEAL is accomplished by a mulitiple ripple design, exceeding the wire sealing requirements of MIL-C-26482. POSITIVE INSERT-TO-SHELL MECHANICAL RETENTION with hard plastic wafer firmly locked into a groove in the shell, in addition to a strong adhesive bond between the insert and shell. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 141 MIL-C-26482, Series I Connectors KPT/KPSE Performance and Material Specifications STANDARD MATERIALS AND FINISHES MECHANICAL Shell aluminum alloy, conductive olive drab chromate over cadmium finish per QQ-P-416 Insulator polychloroprene Grommet and Seal polychloroprene Contacts Copper alloy, gold plate per MIL-G-45204 type II Shell Sizes 00 - wall mounting receptacle 01 - cable connecting plug 02 - box mounting receptacle 06 - straight plut 07 - jam nut receptacle 08 - 90˚ angle plug B - thru-bulkhead receptacle (KPT only) Temperature Range - 55˚C to +125˚C Shell Sizes KPT 8 thru 24 KPSE 10 thru 24 Polarization/Coupling: five keyway/three point bayonet Service Classes A - general duty B - general duty with strain relief E - grommet seal F - grommet seal with strain relief J - gland nut with strain relief for jacketed cable P - potted ELECTRICAL Contact Termination solder (KPT) Number of contacts KPT 2 thru 61 KPSE 3 thru 61 Wire size, AWG KPT 12 thru 24 KPSE 16 thru 24 Wire Range Accommodations crimp snap-in (KPSE) Insulation O.D. Limits AWG Wire Size Min. KPT Min. KPSE 20 24, 22 and 20 .060 (1.52) .047 (1.19) .083 (2.11) 16 20, 18 and 16 .066 (1.68) .066 (1.68) .109 (2.77) Contact Size 12 Contact Rating Service Rating Contact Size Rated Amps Test Current 20 7.5 7.5 less than 55 16 22.0 13.0 less than 50 Test Volt Sea level 70,000 ft. Maximum Operating Voltage .142 (3.61) .097 (2.46) 14 and 12 Max. KPT/ KPSE Sea level Service AC(rms) DC 1 1500 2100 2 2300 3200 1 375 535 2 550 770 1 600 850 2 1000 1275 Millivolt Drop Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 142 MIL-C-26482, Series I Connectors KPT/KPSE Wall Mounting Receptacles MS3110 (MS service class E, F, J, P) MS3120 (MS service class E, F, P) KPT00 KPSE00 SEE TERMINATION ASSEMBLY K Q THD. M SEE TERMINATION ASSEMBLY M Q THD. A DIA. A DIA. K A + _ .003 (+ _.08) T DIA. 4 MTG. HOLES R (TP) S .140 RAD. MAX. GROMMET FOR TYPES A, B, J & P CRIMP KPSE00/MS3120 SOLDER KPT00/MS3110 Shell Size POLARIZING GROOVE GROMMET FOR TYPES E&F RECEPTACLE ASSEMBLY K + _ .016 (+ _.41) M + .031 (+.79) -.000 (-.00) R* (TP) S Max. T -_ .005 (+ _.13) Q Thread Class 2A 7/16-28UNEF 8 .471 (11.96) .062 (1.57) .431 (10.95) .594 (15.09) .828 (21.03) .120 (3.05) 10 .588 (14.96) .062 (1.57) .431 (10.95) .719 (18.26) .954 (24.23) .120 (3.05) 9/16-24UNEF 12 .748 (19.00) .062 (1.57) .431 (10.95) .812 (20.62) 1.047 (26.59) .120 (3.05) 11/16-24UNEF 14 .873 (22.17) .062 (1.57) .431 (10.95) .906 (23.01) 1.141 (28.98) .120 (3.05) 13/16-20UNEF 16 .998 (25.35) .062 (1.57) .431 (10.95) .969 (24.61) 1.234 (31.34) .120 (3.05) 15/16-20UNEF 18 1.123 (28.52) .062 (1.57) .431 (10.95) 1.062 (26.97) 1.328 (33.73) .120 (3.05) 1-1/16-18UNEF 20 1.248 (31.70) .094 (2.39) .556 (14.12) 1.156 (29.36) 1.453 (36.91) .120 (3.05) 1-3/16-18UNEF 22 1.373 (34.87) .094 (2.39) .556 (14.12) 1.250 (31.75) 1.578 (40.08) .120 (3.05) 1-5/16-18UNEF 24 1.498 (38.05) .094 (2.39) .589 (14.96) 1.375 (34.92) 1.703 (43.26) .147 (3.73) 1-7/16-18UNEF Not available in KPSE *(TP) located within .010 T.P. with respect to diameter A and master keyway. Receptacles with Termination Assemblies LA V THD LE LBF LJ LP BE DA GBF HJ DJ HBF TYPE A TYPE B AND F TYPE E TYPE J TYPE P TYPE A Shell Size TYPE B and F DA Min. LA Max. V Thread Class 2A GBF Min. †8 .335 (8.15) 1.44 (36.68) 1/2-28UNEF .115 (2.92) 10 .466 (11.84) 1.44 (36.68) 5/8-24UNEF .178 (4.52) 12 .591 (15.01) 1.444 (36.68) 3/4-20UNEF 14 .705 (19.05) 1.444 (36.68) 16 TYPE E BE Max. LE Max. .828 (21.03) 1.922 (48.82) .608 (15.44) 1.328 (33.73) .891 (22.63) 1.922 (48.82) .734 (18.64) 1.328 (33.73) .302 (7.67) 1.016 (25.81) 1.922 (48.82) .858 (21.79) 1.328 (33.73) 7/8-20UNEF .365 (9.27) 1.141 (28.98) 1.922 (48.82) .984 (24.99) 1.328 (33.73) .830 (21.08) 1.444 (36.68) 1-20UNEF .490 (12.45) 1.203 (30.56) 2.047 (51.99) 1.110 (28.19) 1.328 (33.73) 18 .948 (24.08) 1.444 (36.68) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.078 (52.78) 1.234 (31.34) 1.328 (33.73) 20 1.043 (26.49) 1.728 (43.89) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.344 (59.54) 1.360 (34.54) 1.531 (38.89) 22 1.198 (30.43) 1.728 (43.89) 1-7/16-18UNEF .740 (18.80) 1.656 (42.06) 1.344 (59.54) 1.484 (37.69) 1.531 (38.89) 24 1.293 (32.84) 1.738 (44.15) 1-7/16-18UNEF .790 (20.07) 1.750 (44.45) 2.406 (61.11) 1.610 (40.89) 1.594 (40.49) HBF Max. LBF Max. TYPE J Shell Size Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 DP BP .395 (10.03) MIN. DJ Max./Min. TYPE P HJ Max. LJ Max. BP Max. DP Min. LP Max. †8 .230/.168 (5.84/4.27) .828 (21.03) 2.271 (57.68) .608 (15.44) .317 (8.05) 1.453 (36.91) 10 .312/.205 (7.92/5.21) .891 (22.63) 2.271 (57.68) .734 (18.64) .434 (11.02) 1.453 (36.91) 12 .442/.338 (11.23/8.59) 1.016 (25.81) 2.411 (61.24) .858 (21.79) .548 (13.92) 1.453 (36.91) 14 .539/.416 (13.56/10.57) 1.141 (28.98) 2.599 (66.01) .984 (24.99) .673 (17.09) 1.453 (36.91) 16 .616/.550 (15.65/13.97) 1.203 (30.56) 2.943 (74.75) 1.110 (28.19) .798 (20.27) 1.453 (36.91) 18 .672/.600 (17.07/15.24) 1.469 (37.31) 3.172 (80.57) 1.234 (31.34) .899 (22.83) 1.453 (36.91) 20 .747/.634 (18.97/16.13) 1.469 (37.31) 3.610 (91.69) 1.360 (34.54) 1.024 (26.01) 1.672 (42.47) 22 .846/.670 (21.49/17.02) 1.656 (42.06) 3.766 (95.66) 1.484 (37.69) 1.149 (29.18) 1.672 (42.47) 24 .894/.740 (22.71/18.80) 1.750 (44.45) 3.985 (101.22) 1.610 (40.89) 1.274 (32.36) 1.734 (44.04) †Not available in KPSE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 143 MIL-C-26482, Series I Connectors KPT/KPSE Cable Connecting Plugs MS3111 (MS service class E, F, J, P) MS3121 (MS service clase E, F, P) SEE TERMINATION ASSEMBLY KPT01 SEE TERMINATION ASSEMBLY KPSE01 H P P Y DIA. Q THD. H POLARIZING GROOVE Q THD. A DIA. A DIA. GROMMET FOR TYPES A, B, J & P Shell Size GROMMET FOR TYPES E & F S CRIMP KPSE01/MS3121 SOLDER KPT01/MS3111 A + _ .003 (+ _.08) PLUG ASSEMBLY H + _ .016 (+ _.41) P + .031 (+.79) -.000 (-.00) S Max. Y Max. Q Thread Class 2A 7/16-28UNEF †8 .471 (11.96) .094 (2.39) .400 (10.16) .828 (21.03) .958 (24.33) 10 .588 (14.94) .094 (2.39) .400 (10.16) .954 (24.23) 1.082 (27.48) 9/16-24UNEF 12 .748 (19.00) .094 (2.39) .400 (10.16) 1.047 (26.59) 1.176 (29.87) 11/16-24UNEF 14 .873 (22.17) .094 (2.39) .400 (10.16) 1.141 (28.98) 1.270 (32.26) 13/16-20UNEF 16 .998 (25.35) .094 (2.39) .400 (10.16) 1.234 (31.34) 1.364 (34.65) 15/16-20UNEF 18 1.123 (28.52) .094 (2.39) .400 (10.16) 1.328 (33.73) 1.458 (37.03) 1-1/16-18UNEF 20 1.248 (31.70) .115 (2.92) .535 (13.59) 1.453 (36.91) 1.582 (40.18) 1-3/16-18UNEF 22 1.373 (34.87) .115 (2.92) .535 (13.59) 1.578 (40.08) 1.708 (43.38) 1-5/16-18UNEF 24 1.498 (38.05) .115 (2.92) .558 (14.43) 1.703 (43.26) 1.832 (46.53) 1-7/16-18UNEF †Not available in KPSE *(TP) located within .010T.P. with respect to diameters A and master keyway. Cable Connecting Plugs With Termination Assemblies LA V THD LE LBF LJ LP BE DA GBF DJ HBF HJ TYPE A DP BP .395 (10.03) MIN. TYPE B AND F TYPE E TYPE J TYPE P With Termination Assemblies TYPE A Shell Size TYPE B and F GBF Min. TYPE E DA Min. LA Max. V Thread Class 2A HBF Max. LBF Max. †8 .335 (8.15) 1.44 (36.68) 1/2-28UNEF .115 (2.92) .828 (21.03) 1.922 (48.82) .608 (15.44) 1.328 (33.73) 10 .466 (11.84) 1.44 (36.68) 5/8-24UNEF .178 (4.52) .891 (22.63) 1.922 (48.82) .734 (18.64) 1.328 (33.73) 12 .591 (15.01) 1.44 (36.68) 3/4-20UNEF .302 (7.67) 1.016 (25.81) 1.922 (48.82) .858 (21.79) 1.328 (33.73) 14 .705 (19.05) 1.44 (36.68) 7/8-20UNEF .365 (9.27) 1.141 (28.98) 1.922 (48.82) .984 (24.99) 1.328 (33.73) 16 .830 (21.08) 1.44 (36.68) 1-20UNEF .490 (12.45) 1.203 (30.56) 2.047 (51.99) 1.110 (28.19) 1.328 (33.73) LE Max. 18 .948 (24.08) 1.44 (36.68) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.078 (52.78) 1.234 (31.34) 1.328 (33.73) 20 1.043 (26.49) 1.728 (43.89) 1-3/16-18UNEF .615 (15.62) 1.469 (37.31) 2.344 (59.54) 1.360 (34.54) 1.531 (38.89) 22 1.198 (30.43) 1.728 (43.89) 1-7/16-18UNEF .740 (18.80) 1.656 (42.06) 1.344 (59.54) 1.484 (37.69) 1.531 (38.89) 24 1.293 (32.84) 1.738 (44.15) 1-7/16-18UNEF .790 (20.07) 1.750 (44.45) 2.406 (61.11) 1.610 (40.89) 1.594 (40.49) TYPE J Shell Size Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 BE Max. DJ Max./Min. TYPE P HJ Max. LJ Max. BP Max. DP Min. LP Max. †8 .230/.168 (5.84/4.27) .828 (21.03) 2.271 (57.68) .608 (15.44) .317 (8.05) 1.453 (36.91) 10 .312/.205 (7.92/5.21) .891 (22.63) 2.271 (57.68) .734 (18.64) .434 (11.02) 1.453 (36.91) 12 .442/.338 (11.23/8.59) 1.016 (25.81) 2.411 (61.24) .858 (21.79) .548 (13.92) 1.453 (36.91) 14 .539/.416 (13.56/10.57) 1.141 (28.98) 2.599 (66.01) .984 (24.99) .673 (17.09) 1.453 (36.91) 16 .616/.550 (15.65/13.97) 1.203 (30.56) 2.943 (74.75) 1.110 (28.19) .798 (20.27) 1.453 (36.91) 18 .672/.600 (17.07/15.24) 1.469 (37.31) 3.172 (80.57) 1.234 (31.34) .899 (22.83) 1.453 (36.91) 20 .747/.634 (18.97/16.13) 1.469 (37.31) 3.610 (91.69) 1.360 (34.54) 1.024 (26.01) 1.672 (42.47) 22 .846/.670 (21.49/17.02) 1.656 (42.06) 3.766 (95.66) 1.484 (37.69) 1.149 (29.18) 1.672 (42.47) 24 .894/.740 (22.71/18.80) 1.750 (44.45) 3.985 (101.22) 1.610 (40.89) 1.274 (32.36) 1.734 (44.04) †Not available in KPSE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 144 MIL-C-26482, Series I Connectors KPT/KPSE Box Mounting Receptacles MS3112 (MS service class E) MS3122 (MS service class E) KPT02 KPSE02 L B POLARIZING GROOVE M M A DIA. A DIA. N DIA. N DIA. K R (TP) K Z SOLDER KPT02/MS3112 T DIA. 4 MTG. HOLES S RECEPTACLE ASSEMBLY CRIMP KPSE02/MS3122 .140 RAD. MAX. Note: Connector does not accommodate backshell. Shell Size A + _ .003 (+ _.08) B Max K + _ .016 (+ _.41) N Dia. Max. M + .031 (+.79) -.000 (-.00) L Max. R* (TP) S Max. T + _ .005 Z Max. †8 .471 (11.96) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .469 (11.91) .594 (15.09) .828 (21.03) .120 (3.05) .354 (8.99) 10 .588 (14.96) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .593 (15.06) .719 (18.26) .954 (24.23) .120 (3.05) .354 (8.99) 12 .748 (19.00) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .719 (18.26) .812 (20.62) 1.047 (26.59) .120 (3.05) .354 (8.99) 14 .873 (22.17) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .843 (21.41) .906 (23.01) 1.141 (28.98) .120 (3.05) .354 (8.99) 16 .998 (25.35) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) .969 (24.61) .969 (24.61) 1.234 (31.34) .120 (3.05) .354 (8.99) 18 1.123 (28.52) .978 (12.14) .062 (1.57) 1.320 (33.07) .431 (10.95) 1.093 (27.76) 1.062 (26.97) 1.328 (33.73) .120 (3.05) .354 (8.99) 20 1.248 (31.70) 1.196 (30.38) .094 (2.39) 1.367 (34.72) .556 (14.12) 1.219 (30.96) 1.156 (29.36) 1.453 (36.91) .120 (3.05) .417 (10.59) 22 1.373 (34.87) 1.196 (30.38) .094 (2.39) 1.367 (34.72) .556 (14.12) 1.343 (34.11) 1.250 (31.75) 1.578 (40.08) .120 (3.05) .417 (10.59) 24 1.498 (38.05) 1.196 (30.98) .094 (2.39) 1.418 (36.02) .589 (14.96) 1.469 (37.31) 1.375 (34.92) 1.703 (43.26) .147 (3.73) .445 (11.30) †Not available in KPSE *(TP) located within .010T.P. with respect to diameter A and master keyway. Thru-Bulkhead Receptacles MS3119 (MS service class E) KPTB POLARIZING GROOVE T DIA. 4 MTG. HOLES L PIN SIDE A A SKT SIDE M K .140 RAD. MAX. R (TP) S TYP *(T.P) located within .010 T.P. with respect to diameter A and master keyway. Shell Size Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 A Dia. + _ .003 (+ _.08) K + _ .016 (+ _.406) L Max. M + .031 (+.79) -.000 (-.00) R* (TP) S Max. T + _ .005 (+ _ .127) †8 .471 (11.96) .062 (1.57) 1.125 (28.58) .562 (14.27) .594 (15.09) .828 (21.03) .120 (3.05) 10 .588 (14.94) .062 (1.57) 1.125 (28.58) .562 (14.27) .719 (18.26) .954 (24.23) .120 (3.05) 12 .748 (18.00) .062 (1.57) 1.125 (28.58) .562 (14.27) .812 (20.62) 1.047 (26.59) .120 (3.05) 14 .873 (22.17) .062 (1.57) 1.125 (28.58) .562 (14.27) .906 (23.01) 1.141 (28.98) .120 (3.05) 16 .998 (25.35) .062 (1.57) 1.125 (28.58) .562 (14.27) .969 (24.61) 1.234 (31.34) .120 (3.05) 18 1.123 (28.52) .062 (1.57) 1.125 (28.58) .562 (14.27) 1.062 (26.97) 1.328 (33.73) .120 (3.05) 20 1.248 (31.70) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.156 (29.36) 1.453 (36.91) .120 (3.05) 22 1.373 (34.87) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.250 (31.76) 1.578 (40.08) .120 (3.05) 24 1.498 (38.05) .094 (2.39) 1.406 (35.71) .688 (17.48) 1.375 (34.92) 1.703 (43.26) .147 (3.73) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 145 MIL-C-26482, Series I Connectors KPT/KPSE Straight Plugs KPT06 MS3116 (MS service class E, F, J, P) MS3126 (MS service class E, F, P) Q THD Q THD GROMMET FOR TYPES A, B, J & P POLARIZING GROOVE KPSE06 A DIA. GROMMET FOR TYPES E & F A DIA. G SEE TERMINATION ASSEMBLY CRIMP KPSE06/MS3126 SOLDER KPT06/MS3116 Shell Size A dia. Max. G Max. J -_ .010 (+ _0.25) Q Thread Class 2A †8 .765 (19.43) .782 (19.86) .353 (8.99) 7/16-28UNEF 10 .840 (21.34) .926 (23.52) .353 (8.99) 9/16-24UNEF 12 .999 (25.38) 1.043 (26.49) .353 (8.99) 11/16-24UNEF 14 1.139 (28.93) 1.183 (30.05) .353 (8.99) 13/16-20UNEF 16 1.261 (32.03) 1.305 (33.15) .353 (8.99) 15/16-20UNEF 18 1.337 (33.96) 1.391 (35.33) .353 (8.99) 1-1/16-18UNEF 20 1.477 (37.52) 1.531 (38.89) .415 (10.54) 1-3/16-18UNEF 22 1.602 (40.69) 1.656 (42.06) .415 (10.54) 1-5/16-18UNEF 24 1.723 (43.76) 1.77 (45.14) .415 (10.54) 1-7/16-18UNEF †Not available in KPSE Straight Plugs With Termination Assemblies LA V THD LE LBF LJ BE DA GBF LP HJ DJ HBF TYPE A TYPE B AND F TYPE E TYPE J TYPE P TYPE A Shell Size LA Max. TYPE B and F DA Min. V Thread Class 2A LBF Max. HBF Max. TYPE E GBF Min. BE Max. LE Max. †8 1.440 (36.58) .335 (8.51) 1/2-28UNEF 1.906 (48.41) .828 (21.03) .115 (2.02) .608 (15.44) 1.328 (33.73) 10 1.440 (36.58) .466 (11.84) 5/8-24UNEF 1.906 (48.41) .891 (22.63) .178 (4.52) .734 (18.64) 1.328 (33.73) 12 1.440 (36.58) .591 (15.01) 3/4-20UNEF 1.906 (48.41) 1.016 (25.81) .302 (7.67) .858 (21.79) 1.328 (33.73) 14 1.440 (36.58) .705 (19.05) 7/8-20UNEF 1.906 (48.41) 1.141 (28.98) .365 (9.27) .984 (24.99) 1.328 (33.73) 16 1.440 (36.58) .830 (21.08) 1-20UNEF 2.047 (51.99) 1.203 (30.56) .490 (12.45) 1.110 (28.19) 1.328 (33.73) 18 1.662 (42.21) .948 (24.08) 1-3/16-18UNEF 2.078 (52.78) 1.469 (37.31) .615 (15.62) 1.234 (31.34) 1.328 (33.73) 20 1.662 (42.21) 1.043 (26.49) 1-3/16-18UNEF 2.250 (57.15) 1.469 (37.31) .615 (15.62) 1.360 (34.54) 1.453 (36.91) 22 1.662 (42.21) 1.198 (30.43) 1-7/16-18UNEF 2.250 (57.15) 1.656 (42.06) .740 (18.80) 1.484 (37.69) 1.453 (36.91) 24 1.672 (42.47) 1.293 (32.84) 1-7/16-18UNEF 2.312 (58.72) 1.750 (44.45) .790 (20.07) 1.610 (40.89) 1.510 (38.54) TYPE J Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 DP BP .395 (10.03) MIN. TYPE P Shell Size LJ Max. HJ Max. †8 2.271 (57.68) .828 (21.03) .230/.168 (5.84/4.27) 1.500 (38.10) .317 (8.05) .608 (15.44) 10 2.271 (57.68) .891 (22.63) .312/.205 (7.92/5.21) 1.500 (38.10) .434 (11.02) .734 (18.64) 12 2.411 (61.24) 1.016 (25.81) .442/.338 (11.23/8.59) 1.500 (38.10) .548 (13.92) .858 (21.79) 14 2.599 (66.01) 1.141 (28.98) .539/.416 (13.56/10.57) 1.500 (38.10) .673 (17.09) .984 (24.99) 16 2.943 (74.75) 1.203 (30.56) .616/.550 (15.65/13.97) 1.500 (38.10) .798 (20.27) 1.110 (28.19) 18 3.172 (80.57) 1.469 (37.31) .672/.600 (17.07/15.24) 1.500 (38.10) .899 (22.83) 1.234 (31.34) 20 3.610 (91.69) 1.469 (37.31) .747/.634 (18.97/16.13) 1.609 (40.87) 1.024 (26.01) 1.360 (34.54) 22 3.766 (95.66) 1.656 (42.06) .846/.670 (21.49/17.02) 1.609 (40.87) 1.149 (29.18) 1.484 (37.69) 24 3.985 (101.22) 1.750 (44.45) .894/.740 (22.71/18.80) 1.687 (42.85) 1.274 (32.36) 1.610 (40.89) DJ Max./Min. LP Max. DP Min. BP Max. †Not available in KPSE Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 146 MIL-C-26482, Series I Connectors KPT/KPSE Jam Nut Receptacles KPT07 MS3114 (MS service class E, F, P) MS3124 (MS service class E, F, P) KPSE07 M M N DIA. Q THD A DIA. F MTG. FLAT A DIA. R THD. R THD. T GROMMET FOR TYPE E & F K H K T GROMMET FOR TYPE A, B, & P S CRIMP KPSE07/MS3124 SOLDER KPT07/MS3114 M +.031 (+.08) -.000 (-.00) T Panel Thickness Min. Max. A + _.003 (+ _0.08) A + _.005 (0.130) H + _.017 (+ _0.43) K + _.020 (+ _.05) †8 .471 (11.96) .525 (13.34) .750 (19.05) .117 (2.97) .691 (17.55) 1.078 (27.38) .954 (24.23) .062 (1.57) .125 (3.17) 9/16-24UNEF 10 .588 (14.93) .650 (16.51) .875 (22.22) .117 (2.97) .691 (17.55) 1.206 (30.56) 1.078 (27.38 .062 (1.57) .125 (3.17) 11/16-24UNEF 12 .748 (19.00) .813 (20.65) 1.062 (26.97) .117 (2.97) .691 (17.55) 1.319 (35.33) 1.266 (32.16) .062 (1.57) .125 (3.17) 7/8-20UNEF 14 .873 (22.17) .937 (23.80) 1.188 (30.17) .117 (2.97) .691 (17.55) 1.516 (38.51) 1.391 (35.33) .062 (1.57) .125 (3.17) 1-20UNEF 16 .988 (25.35) 1.061 (26.95) 1.312 (33.32) .117 (2.97) .691 (17.55) 1.641 (41.68) 1.516 (38.51) .062 (1.57) .125 (3.17) 1-1/8-18UNEF 18 1.123 (28.52) 1.186 (30.12) 1.438 (36.25) .117 (2.97) .691 (17.55) 1.766 (44.86) 1.41 (41.68) .062 (1.57) .125 (3.17) 1-1/4-18UNEF 20 1.248 (31.70) 1.311 (33.30) 1.562 (39.67) .148 (3.76) .879 (22.33) 1.954 (49.63) 1.828 (46.43) .062 (1.57) .250 (6.35) 1-3/8-18UNEF 22 1.373 (34.87) 1.436 (36.47) 1.688 (42.87) .148 (3.76) .879 (22.33) 2.078 (52.78) 1.954 (49.63) .062 (1.57) .250 (6.35) 1-1/2-18UNEF 24 1.498 (38.05) 1.561 (39.65) 1.812 (46.02) .148 (3.76) .912 (23.16) 2.203 (55.96) 2.078 (52.78) .062 (1.57) .250 (6.35) 1-5/8-18UNEF Shell Size N Max. S Max. R thread Class 2A †Not available in KPSE Jam Nut Receptacles With Termination Assemblies LBF TYPE A (No Term. Assy.) LP LE GBF HBF DP BE BP Z TYPE A TYPE B AND F Shell Size Z Max. HBF Max. †8 .312 (7.92) 10 .312 (7.92) 12 TYPE E TYPE P GBF Min. LBF Max. BE Max. LE Max. BP Max. .828 (21.03) .115 (2.02) 1.906 (48.41) .608 (15.44) 1.344 (34.14) .608 (15.44) .317 (8.05) 1.391 (35.33) .891 (22.63) .178 (4.52) 1.906 (48.41) .734 (18.64) 1.344 (34.14) .734 (18.64) .434 (11.02) 1.391 (35.33) .312 (7.92) 1.016 (25.81) .302 (7.67) 1.906 (48.41) .858 (21.79) 1.344 (34.14) .858 (21.79) .548 (13.92) 1.391 (35.33) 14 .312 (7.92) 1.141 (28.98) .365 (9.27) 1.906 (48.41) .984 (24.99) 1.344 (34.14) .984 (24.99) .673 (17.09) 1.391 (35.33) 16 .312 (7.92) 1.203 (30.56) .490 (12.45) 2.047 (51.99) 1.110 (28.19) 1.344 (34.14) 1.110 (28.19) .798 (20.27) 1.391 (35.33) 18 .312 (7.92) 1.469 (37.31) .615 (15.62) 2.078 (52.78) 1.234 (31.34) 1.344 (34.14) 1.234 (31.34) .899 (22.83) 1.391 (35.33) 20 1.93 (4.90) 1.469 (37.31) .615 (15.62) 2.328 (59.13) 1.360 (34.54) 1.594 (40.49) 1.360 (34.54) 1.024 (26.01) 1.641 (41.68) 22 1.93 (4.90) 1.656 (42.06) .740 (18.80) 2.328 (59.13) 1.484 (37.69) 1.594 (40.49) 1.484 (37.69) 1.149 (29.18) 1.641 (41.68) 24 .150 (3.81) 1.750 (44.45) .790 (20.07) 2.453 (62.31) 1.610 (40.89) 1.641 (41.68) 1.610 (40.89) 1.274 (32.36) 1.703 (43.26) DP Min. LP Max. Performacne Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 147 MIL-C-26482, Series I Connectors KPT/KPSE Right Angle Plugs KPT08/KPSE08 Q THD POLARIZING BOSS Q THD HD GROMMET FOR TYPES E & F A DIA. A DIA. GROMMET FOR TYPES A, B, J & P G Solder KPT08 Crimp KPSE08 KPT/KPSE Shell Size A Dia. Max. G Max. Q Thread Class 2A †8 .765 (19.43) .782 (19.86) 7/16-28UNEF 10 .840 (21.34) .926 (23.52) 9/16-24UNEF 12 .999 (25.38) 1.043 (26.49) 11/16-24UNEF 14 1.139 (28.93) 1.183 (30.05) 13/16-20UNEF 16 1.261 (32.03) 1.305 (33.15) 15/16-20UNEF 18 1.337 (33.96) 1.391 (35.33) 1-1/16-18UNEF 20 1.477 (37.52) 1.531 (38.89) 1-3/16-18UNEF 22 1.602 (40.69) 1.656 (42.09) 1-5/16-18UNEF 24 1.723 (43.76) 1.777 (45.13) 1-7/16-18UNEF †Not available in KPSE. NOTE: for size 10 and 24 consult factory for availability in type A, B, E and F, For size 8 consult factory for availablitiy in Type P. Right Angle Plugs With Termination Assemblies AP DBF DAE LAE TYPE A AND E Shell Size LAE Max. DAE Max. †8 1.421 (36.09) .822 (20.88) 10 1.484 (37.69) .853 (21.67) 12 1.546 (39.27) 14 CP LBF L MAX. V THD. LP TYPE B AND F V Thread Class 2A TYPE P DBF Max. LBF Max. L Max. V Thread Class 2A AP Max. LP Max. CP Min. V Thread Class 2A 1/2-28UNEF 1.238 (31.44) 1.421 (36.09) 1.842 (46.79) 1/2-28UNEF -(-) -(-) -(-) 1/2-28UNEF 5/8-28UNEF 1.269 (32.24) 1.484 (37.69) 1.937 (49.20) 5/8-28UNEF 1.030 (26.16) 1.380 (35.05) .252 (6.40) 5/8-28UNEF .916 (23.27) 3/4-20UNEF 1.395 (35.43) 1.546 (39.27) 1.937 (49.20) 3/4-20UNEF 1.030 (26.16) 1.567 (39.80) .252 (6.40) 3/4-20UNEF 1.577 (40.05) .978 (24.84) 7/8-20UNEF 1.519 (38.58) 1.577 (40.05) 2.124 (53.95) 7/8-20UNEF 1.030 (26.16) 1.567 (39.80) .283 (7.19) 7/8-20UNEF 16 1.609 (40.87) 1.041 (26.44) 1-20UNEF 1.582 (40.18) 1.609 (40.87) 2.203 (55.96) 1-20UNEF 1.280 (32.51) 1.567 (39.80) .355 (9.02) 1-20UNEF 18 1.734 (44.04) 1.103 (28.70) 1-3/16-18UNEF 1.644 (41.76) 1.734 (44.04) 2.380 (60.45) 1-3/16-18UNEF 1.280 (32.51) 1.755 (44.58) .530 (13.46) 1-3/16-18UNEF 20 1.879 (47.73) 1.166 (29.62) 1-5/16-18UNEF 1.707 (43.36) 1.879 (47.73) 2.629 (66.78) 1-5/16-18UNEF 1.530 (38.86) 1.782 (45.26) .562 (14.27) 1-5/16-18UNEF 22 2.035 (51.69) 1.245 (31.62) 1-7/16-18UNEF 1.884 (47.85) 2.035 (51.69) 2.629 (66.78) 1-7/16-18UNEF 1.530 (38.86) 1.782 (45.26) .562 (14.27) 1-7/16-18UNEF 24 2.035 (51.69) 1.322 (33.58) 1-7/16-18UNEF 1.963 (49.86) 2.035 (51.69) 2.895 (73.53) 1-7/16-18UNEF 1.780 (45.21) 2.087 (53.01) .610 (15.49) 1-7/16-18UNEF †Not available in KPSE. NOTE: For size 10 and 24 consult factory for availability in type A, B, E and F, For size 8 consult factory for availablitiy in Type P. Performance Specifications - Page 142 Contacts, Sealing Plugs, Assembly Tools - Page 154 Contact Arrangements - Page 149 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 148 MIL-C-26482, Series I Connectors KPT/KPSE Contact Arrangements LEGEND Drawing not to scale; face view of pin insert shown (socket view is opposite) KPT KPSE Authorized per MIL-C-26482 (NAVY) Not MS approved ITTC proprietary Shell Size 8 8-2 2-#20 I B C D D C B E G C D 10-98 6-#20 I K A N B M T S M A L N C U P R G Shell Size No. of Contacts Service Rating E D C F E S D F E M B H F R T G H 14-18 18-#20 I C V U J B T U M D V E H G b c Y X K F N D V M E W E F 14-15 14-#20 1-#16 I D c N a M Z Y J H F L D F K E 16-99 21-#20 2-#16 I 16-26 26-#20 I P C L E G F H R B K G V W A S T U B V C d W D e X E b A H C U Z Y X K J G B T S L F H J 16-23 22-#20 1-#16 I 16-8 8-#16 II a Z L P C J A R B N C U W A T R S P S Z X K J 14-19 19-#20 I A Y L C D E C D H Shell Size 18 P R N G B P K D B N P J 14-12 8-#20 4-#16 I 14-5 5-#16 II 12-10 10-#20 I 12-8 8-#20 I 12-3 3-#16 II A L H K L F Shell Size 16 J M R K M D A L B J G B E C J E F C D B K A H A A H B H F G 10-6 6-#20 I Shell Size No. of Contacts Service Rating E A B F 8-33 3-#20 I Shell Size 14 A A C A E 8-4 4-#20 I Shell Size 12 G F C B B 8-3 3-#20 I Shell Size 10 A B C C Shell Size No. of Contacts Service Rating A D A B A 18-11 11-#16 II G 18A28 26-#20 2-#16 I Shell Size 20 L A S R B d e U c N f g b M a L K V W X b D Y E K K C J P J D H E F 18-32 32-#20 I Y a P U n b d N M 20-24 24-#20 I K L i T R H B C D Y k Z G c N 20-39 37-#20 2-#16 I H d e P F b p q f J a n l r g E m s h S F G c p e E F 20-16 16-#16 II D S T G q f P a j U D E g R R Z m X V C Y k A W B X j r h S C V H G G H J W A W i T B Z R F Z a L 18-30 29-#20 1-#16 I Shell Size No. of Contacts Service Rating W X h M G H J F g i c N C N U N X S V A M L B M K V f d P B U e R D E Y Z S C A A T T P M J K L 20-41 41-#20 I Shell Size 22 A N M R X S V K L D J H Shell Size No. of Contacts Service Rating E i d V X W G H D W g F Y a G Z M L E X h b K J 22-34 34-#20 I H f R j i E 22-32 32-#20 I 22-21 21-#16 II k N F G f c P A P g e m d l n c M b a X C V h i K J 22-36 36-#20 I D X Z F H j U i T E Y G L W V W k N Y B U S C V e d R D U e f J F C T g Y K S c U S R h a Z T U B P b T B T M C A A N B P W L A Z k c p q d H e J f P N M L K 22-41 27-#20 14-#16 II F P G N z GG j M BB FF x C Y r CC s DD u w b v f K D E F c d e Z a t EE g L B X q HH y i h W p AA k R A V n m D E l r U T S C n g R B b s h S a m J G H 22-55 55-#20 I Shell Size 24 Z a b A Y c B t u X s d C DD W r EE e D v CC w KK FF V q E f LL GG JJ U F x BB HH G T p g y AA z H S h n i J m k R K P L N M Shell Size No. of Contacts Service Rating 24A57 55-#20 2-#12 I Z Y t s r U T c w NN MM PP CC S p BB d k M D E f g z AA F G h H i m N C e y KK n P B x JJ LL DD R A GG HH EE q b v FF V a u X W j L J K 24-61 61-#20 I (See page 150 for Alternate Insert Positions.) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 149 MIL-C-26482, Series I Connectors KPT/KPSE Alternate Insert Positions Face view of pin inserts N W˚ X˚ Z˚ Y˚ The five positions (W, X, Y, Z and Normal) differ in degree of rotation for various sizes and arrangements. NO. OF CONTACTS ARR. NO. W Degrees of Rotation X Y Z 8 8-2 58 122 - - 8 8-3 60 210 - - 8 8-33 90 - - - 12 12-3 - - 180 - 4 8 8-4 45 - - - 5 14 14-5 40 92 184 273 10 10-6 90 - - - 10 10-98 90 180 240 270 12 12-8 90 112 203 292 16 16-8 54 152 180 331 10 12 12-10 60 155 270 295 11 18 18-11 62 119 241 340 12 14 14-12 43 90 - - 15 14 14-15 17 110 155 234 16 20 20-16 238 318 333 347 18 14 14-18 15 90 180 270 19 14 14-19 30 165 315 - 21 22 22-21 16 135 175 349 16 16-23 158 270 - - 16 16-99 66 156 223 340 24 20 20-24 70 145 215 290 26 16 16-26 60 - 275 338 28 18 18A28 - - - - 30 18 18-30 180 193 285 350 18 18-32 85 138 222 265 22 22-32 72 145 215 288 34 22 22-34 62 142 218 298 36 22 22-36 72 144 216 288 39 20 20-39 63 144 252 333 20 20-41 45 126 225 - 22 22-41 39 135 264 - 55 22 22-55 30 142 226 314 57 24 24A57 90 180 270 324 61 24 24-61 90 180 270 324 2 3 6 8 23 32 41 SHELL SIZE Numbers in bold face indicate contact arrangements are not to MIL-C-26482. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 150 MIL-C-26482, Series I Connectors KPT/KPSE Panel Cutouts Box and Wall Mounting Receptacle P+_.005 (013) 4 HOLES R (T.P.) A +.010 (0.25) -.000 (0.00) FLANGE (FRONT MOUNTING) KPT/KPSE MOUNTING HOLE DIA. KPT/KPSE Shell Size A Dia. R P+ _.005 Screw †8 .618 (15.70) .594 (15.09) .125 (3.17) #4 10 .735 (18.67) .719 (18.26) .125 (3.17) #4 12 .859 (21.82) .812 (20.62) .125 (3.17) #4 14 .985 (25.02) .906 (23.01) .125 (3.17) #4 16 1.113 (28.27) .969 (24.61) .125 (3.17) #4 18 1.235 (31.37) 1.062 (26.97) .125 (3.17) #4 20 1.361 (34.57) 1.156 (29.36) .125 (3.17) #4 22 1.485 (37.72) 1.250 (31.75) .125 (3.17) #4 24 1.611 (40.92) 1.375 (34.92) .155 (3.94) #6 †Not Available in KPSE connectors. Shell Size Jam Nut Receptacle B +.000 (0.00) -.010 (0.25) A +.010 (0.25) -.000 (0.00) KPT/KPSE A B †8 .578 (14.68) .540 (13.72) 10 .703 (17.86) .665 (16.89) 12 .890 (22.61) .828 (21.02) 14 1.015 (25.78) .952 (24.18) 16 1.140 (28.96) 1.076 (27.33) 18 1.265 (32.13) 1.201 (30.51) 20 1.390 (35.31) 1.326 (33.68) 22 1.515 (38.48) 1.451 (36.86) 24 1.640 (41.66) 1.576 (40.03) †Not Available in KPSE connectors. Panel Thickness Maximum panel thickness dimensions allowable to ensure complete connector operation for the Wall Mounting Receptacle, Box Mounting Receptacle, and Thru-Bulkhead Receptacle. Wall Mounting and Box Mounting Receptacle B Thru-Bulkhead Receptacle B B B PANEL PANEL PANEL PANEL FRONT PANEL MTG REF Size REAR PANEL MTG REF FRONT PANEL MTG REF B Max 8 Size 10 12 14 .087 (2.21) 10 18 12 20 14 24 .212 (5.38) B Max panel and screw head 8 16 22 REAR PANEL MTG REF .218 (5.54) 16 18 20 22 24 .334 (8.74) .311 (7.90) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 151 MIL-C-26482, Series I Connectors KPT/KPSE Dummy Receptacles KPT 15 - 12A How To Order * .140 RAD. MAX. SERIES PREFIX G DIA 4 HOLES DUMMY RECEPTACLE INDICATOR A DIA. SHELL SIZE MODIFICATIONS J E K F SERIES PREFIX KPT - ITT Cannon Prefix NOTE: For MS Version and additional finishes see PV catalog. SHELL SIZE 8 thru 24 Shell Size MODIFICATIONS None - Olive drab chromate over cadmium A +_ .003 (.08) E Basic F Max. J +.031 (.79) -.000 (.00) G +_ .005 (.13) K +_ .016 (.41) 8 .471 (11.96) .594 (15.09) .828 (21.03) .120 (3.05) .412 (10.46) .062 (1.57) 10 .588 (14.94) .719 (18.26) .954 (24.23) .120 (3.05) .412 (10.46) .062 (1.57) 12 .748 (19.00) .812 (20.62) 1.047 (26.60) .120 (3.05) .412 (10.46) .062 (1.57) 14 .873 (22.17) .906 (23.01) 1.141 (28.98) .120 (3.05) .412 (10.46) .062 (1.57) 16 .998 (25.35) 969 (24.61) 1.234 (31.34) .120 (3.05) .412 (10.46) .062 (1.57) 18 1.123 (28.52) 11.57 (26.97) 1.328 (33.73) .120 (3.05) .462 (11.73) .062 (1.57) 20 1.248 (31.70) 1.156 (23.96) 1.453 (36.91) .120 (3.05) .556 (14.12) .094 (2.39) 22 1.373 (34.87) 1.250 (31.75) 1.578 (40.08) .120 (3.05) .556 (14.12) .094 (2.39) 24 1.498 (38.05) 1.375 (34.93) 1.703 (43.26) .147 (3.73) .589 (14.96) .094 (2.39) Protective Caps How To Order KPT 80 12 C * 80 - cap for plugs 81 - cap for receptacle SERIES PREFIX TYPE L SHEL SIZE TERMINATION STYLE .094 (2.39) Max. .047 (1.19) Max. N R .169 (4.29) +_.008 (.20) F Q A MODIFICATIONS M SERIES PREFIX KPT - ITT Cannon Prefix TYPE 80 - Plug Cap 81 - Receptacle Cap SHELL SIZE 8 thru 24 TERMINATION STYLE C - Sash Chain N - Sash Chain with Ring (81 type only) NOTE: For MS version and additional finishes see PV catalog. (N Style use Primarily for Jam Nut Receptacle) Shell Size H+.500 (12.7) -.250 (6.35) CHAIN LENGTH H+.500 (12.7) -.250 (6.35) CHAIN LENGTH A +_ .003 (.08) F Max. H L Max. M +0.31 (.79) -.000 (.00) H+.500 (12.7) -.250 (6.35) CHAIN LENGTH N Min. Q Max. R Max. 8 .471 (11.96) .719 (18.26) 3.000 (76.20) .562 (14.27) .368 (9.35) .578 (14.68) .734 (18.64) .562 (14.27) 10 .588 (14.94) .844 (21.44) 3.000 (76.20) .562 (14.27) .368 (9.35) .703 (17.86) .859 (21.82) .562 (14.27) 12 .748 (19.00) 1.000 (25.40) 3.500 (88.90) .562 (14.27) .368 (9.35) .891 (22.63) 1.000 (24.40) .562 (14.27) 14 .873 (22.17) 1.125 (28.58) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.016 (25.81) 1.125 (28.58) .562 (14.27) 16 .998 (25.35) 1.250 (31.75) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.141 (28.98) 1.250 (31.75) .562 (14.27) 18 1.123 (28.52) 1.375 (34.93) 3.500 (88.90) .562 (14.27) .368 (9.35) 1.266 (32.16) 1.375 (34.93) .562 (14.27) 20 1.248 (31.70) 1.500 (38.10) 4.000 (101.60) .625 (15.88) .430 (10.92) 1.391 (35.33) 1.500 (38.10) .562 (14.27) 22 1.373 (34.87) 1.625 (41.26) 4.000 (101.60) .625 (15.88) .430 (10.92) 1.516 (38.51) 1.625 (41.26) .562 (14.27) 24 1.498 (38.05) 1.750 (44.45) 4.000 (101.60) .658 (16.71) .463 (11.76) 1.641 (41.68) 1.750 (44.45) .602 (15.29) MATERIALS AND FINISHES KPT Protective Cap aluminum alloy, olive drab finish per QQ-P-416 Sash Chain stainless steel Ring/Rivet stainless steel Gasket polychloroprene Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 152 MIL-C-26482, Series I Connectors KPT/KPSE MIL-C-26482 Specifications The following excerpts are some of the parameter requirements of the MIL-C-26482 specification. Test Description Paragraph Reference Contact Retention 4.6.32.1 Requirements After preloading to 3 pounds maximum, the force shall be applied at a rate of approximately 1 pound per second and maintained at full load for 5-10 seconds. No damage to contacts or insert shall result nor shall the contacts be dislocated from their normal position in the connector more that 0.012 inch under giveload for KPSE and within 1 minute after the load is removed for KPT. Contact Size 20 16 12 Load in Pounds Min. 15 25 25 Contact Insertion/Extraction (KPSE only) 4.6.11 When using the proper insertion and extraction tools the forces required to insert or extract the contact shall not exceed 20 lbs. Connectors shall be less endbell. Coupling Torque 4.6.3 For qualification testing, mating halves shall be coupled and uncoupled, measuring the torques necessary. The torques required to couple and uncouple mating connectors halves shall fall within the limits specified as follows: Torque Ib./in. Torque Ib./in. Shell Size Max. Min. Shell Size Max. Min. 8 8 1 18 28 4 10 12 1 20 32 6 12 16 2 22 36 7 14 20 4 24 44 7 16 24 4 Durability 4.6.17 Connector halves shall be mated and unmated 500 times at a rate of 200 + _ 100 cycles per hour. The test may be performed by hand or by mechanical means, but the coupling ring shall be operated as in normal service. Failure to complete this test because of mechanical malfunction shall be cause for rejection. Insert Retention 4.6.29 Connectors witht he endbells and grommets (if possible) removed shall be subjected to a 75 psi load on the insulator in both directions. The load shall be applied at a rate of 10lb/sec. and held for 5 to 10 secs. Insulators shall not be dislogged from their original position. Insulation Resistance 4.6.7.1 On unmated connectors at 25˚C±3˚C a potential of 500 VDC ± 10% shall be applied between all, but not more than 6, pairs of adjacent contacts and between all, but not more than 6, contacts and the shell. Failure to meet a minimum requirement of 5,000 megohms shall be cause for rejection. Vibration 4.6.21 Wired, mated connectors shall be subjected to the vibration test of MIL-STD-1344, Method 2005, Test Condition II. Receptacles shall be mounted on the vibration fixture by normal means, All contacts shall be wired in a series circuit and 100 max. milliamperes of current shall be allowed to flow through the series circuit during vibration. Suitable means shall be employed to monitor the current f low and to indicate any discontinuity of more than 10 microseconds. The wire bundle shall be clamped to nonvibrating points at least 8 inches from the rear of the connector. Current discontinuity of 10 microsecond or more, disengagement of the mated connectors, evidence of cracking, breaking, or loosening of parts shall be cause for rejection. Shock 4.6.23 Wired, mated connectors shall be subjected to one shock in each direction in each of three mutually perpendicular axes. The pulse shall be approximate half sine wave of 50g±15% magnitude with a duration of 11 ±1 milliseconds. Receptacles shall be mounted on a shock fixture by normal means. All contacts shall be wired in a series circuit and 90-110 ma, of current shall flow through the series circuit during shock. Suitable means shall be employed to Monitor the current flow and to indicate any discontinuity of more than 10 microseconds. Current discontinuity of 10 microseconds or more, disengagement of the mated connectors, evidence of cracking, breaking. or loosening of parts shall be cause for rejection. Thermal Shock 4.6.12 Wired, unmated plug and receptacle shall be subjected to 5 cycles of hot and cold temperatures. Maximum temperature shall be + 125˚C and the minimum shall be -55˚C. Duration at each temperature extreme shall be 1/2 hour minimum. Cracking, breaking or loosening of parts shall be cause for rejection. Humidity 4.6.25 The connectors shall be subjected to varying humidity, 50% to 95%, conditions for a period of 10 days KPSE or 20 days KPT. The insulation resistance shall not be less than 100 megohms. Air Leakage (KPT Only) 4.6.15.1 Salt Spray (Corrosion) 4.6.19 Unmated and wired connectors shall be subject to a salt fog for 48 hours. These shall be no exposure of base metal, the connector shall be functional and meet the contact resistance requirement. Fluid Immersion 4.6.27 At least one connector, unmated and wired, shall he immersed in each fluid for a period of 20 hours then dried at room conditions for hour. Connectors shall be able to mate and meet the coupling torque requirements. a) Hydraulic Fluid per MIL-H-5606, b) Lubricating Oil per MIL-L-7808 A 30 psi pressure differential shall be applied across the connector for 30 minutes. The leak rate, in either direction, shall be no greater than 1 atmosphere cubic inch per hour (4.55 X 10 -3cm3/S) at - 67˚F (- 55˚C). Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 153 MIL-C-26482, Series I Connectors KPT/KPSE Tooling, Crimp M22520/1-01 CRIMP TOOL M22520/1-02 Turret CBT-520/530 Tooling, Insertion/Extraction KPSE Extraction KPSE Insertion Contact Size Contact Size 20 MS24256A20 20 MS24256R20 16 MS24256A16 16 MS24256R16 Contacts #20 Color Bands Contact Size/Type Military Part Number 1st 20 Socket M39029/32-259 20 Pin M39029/31-240 16 Socket 16 Pin ITT Cannon Part Number 2nd 3rd Red Green White 031-9074-002 Red Yellow Black 030-9036-000 M39029/32-247 Red Yellow Violet 031-9095-003 M39029/31-228 Red Red Grey 030-9032-003 Contacts for printed circuit applicaitons also available Wire Hole Fillers/Grommets Sealing Plugs Contact Size 20 16 Part Number Cannon 225-1012-000 225-1011-000 Military Color Code MS3187A20 MS3187-16 Red Blue Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 154 MIL-C-26482, Series I Connectors KPT/KPSE KPSE Assembly Instructions Wire Size AWG Strip Insulation 20 #20-#24 3/16" 16 #16-#20 1/4" Contact Size Right Wrong CRIMPING CONTACTS 1. Strip wires according to the table above taking care not to cut or nick strands. 2. Insert stripped wire into contact crimp pot. Wire must be visible thru inspection hole. 3. Using correct crimp tool and locator select proper crimp setting for wire sizer to be crimped; cycle the tool onec to be sure the indentors are open. Insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. Release crimped contact and wire from tool. Be certain the wire is visible thru inspection hole in contact. CAUTION: Check that none of the contacts are bent or damaged in any way after crimping. #16 CONTACTS COUPLING NUT FERRULE ALCOHOL INSERTION SHOULDER TOOL TIP ENDBELL #20 CONTACTS CONTACT INSERTION 1. Remove hardware from plug and receptacle. Slide hardware over wire 2. Use the proper contact insertion tool and slide the tool over the terminal end of the contact. The size 16 contact lies in the tool and the bundle in proper order for reassembly. tool tip butts against the contact shoulder. The rear, or insulation support of the size 20 contact butts against an internal shoulder in the tool tip. NOTE: Apply a small amount of isopropyl alcohol to the insertion tool tip while installing contacts. 3. Begining from center cavity and working outwards in a circular pattern, insert wired contacts into rear of connnector by hand until the front of the contact shoulder is no more than 1/8" from the grommet. Holding the connector horizontally, position tool behind contact. Push tool straight into contact cavity until contact snaps into position. A light pull on wire will assure that contact is locked securely. Repeat for remaining contacts. Torque in/lbs. Size 8,10,12 and 14 10-15 16 and 18 15-25 20,22 and 24 25-35 COMPLETION 4. Use contacts and grommet sealing plugs to fill any empty cavities. 1. Check face of plug or receptacle for proper contact installation. 2. Using mating connector with contacts installed, mate both connector halves together. 3. Assemble ferrule over the grommet by hand as far as possible. 4 Assemble endbell over ferrule and loosely tighten endbell. Partiallly loosen (1/4 turn) and retighten to recommended torque limits. 2nd Index Line Socket Contacts 1st Index Line Pin Contacts CONTACT EXTRACTION 1. Slide hardware back over wire bundle. Using proper extraction tool or KPSE: There are two lines on the clip sleeve which are vital to the extraction end of proper insertion/extraction tool, proceed as follows: contact removal process. The first index line is used for removing pin contacts while the second index line is for removing socket contacts. Carefully place the tool tip over the contact to be extracted until the tool tip touches the insulator face. Carefully rotate the tool until the index line is slightly below the insulator face. Keep an even pressure against tool body; push plunger forward with thumb and index finger, and push the contact out throught the clip. Carefully remove extraction tool from connnector. Pull wire by hand to compete the removal of the contact. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 155 MIL-C-26482, Series I Connectors KPT/KPSE How to Order - Special Termination Connectors KPT KPT KPT KPSE KPSE KPSE 03 04 05 03 04 05 - 18 18 18 18 18 18 - 32 32 32 32 32 32 P P P P P P W W W W W W W Z 16 16 PREFIX SHELL STYLE DASH (No Class required, less rear termination) SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE P - PIN S - Socket ALTERNATE INSERT POSITION Contact ITT Cannon for additional Information Solder Type KPT03/04/05-Supplied less endbell, ferrule and grommet. KPT03 KPT04 KPT05 KPSE04 KPSE05 Solder Type KPSE03/04/05-Supplied less endbell, ferrule. KPSE03 Twist Pull Lanyard Release Coupler Plug KPT KPSE KPT06/KPSE06 6 6 A E 22 - 55 22 - 55 P S PREFIX SHELL STYLE SERVICE TYPE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE POLARIZATION MODIFICATION CODE* *Omit (0) of shell style indication when using this modification code. 16 = Overall length of connector including lanyard to be 6.0 (152.40) +_ .125 (3.18) when measured over a 1.0 (25.40) +_ .005 (0.13) diameter mandrel. Printed Circuit Termination KPT02E KPT07 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 156 MIL-C-26482, Series 2 Connectors PV • Intermatable with MIL-C-26482 Series I • Operating termperature - 55˚C to + 200˚C The PV connector is designed to meet the rugged requirements of MIL-C-26482, Series 2/MIL-C-83723 Series I*, the specification which delineates the critical requirements of space-age applications. PV connectors have been used extensively on major aerospace programs requiring general-purpose, miniature cylindrical bayonet coupling connectors such as Space Shuttle, Apollo, ATM, OWS Minuteman, Skylab, Thor-Delta, Titan IIIC, and Viking. 4 3 The PV series is an important member of the Universal Interconnect System (UIS) - the only system that can perform all interconnection missions. This system is adaptable for use with connectors of all shapes and sizes, including circular and rectangular configurations. standard, miniature and subminiature sizes. UIS is a rear servicing system that evolved from the LITTLE CAESAR® rear release contact retention assembly, pioneered and developed by ITT Cannon. Since this time, ITT Cannon, and its licensees, have supplied to industry over 250 million interconnections utilizing this system. Universal Insertion / Extraction Tool Style - A single,expendable plastic tool is used for insertion and extraction of both pins and sockets. PV7 connectors are available under numerous industrial specifications, some of which are listed below: Closed-Entry Socket Insert - Hard dielectric socket face of mating connector has lead-in chamfers for positive alignment of pins and sockets. • CS512089 Jet Propulsion Laboratory • 40M39569 NASA, George C. Marshall Space Flight Center • 81D52 Martin Marietta, Denver Division • MG414-0365 Rockwell International Space Division Interfacial Pin Insert Seal - Universal interconnect permits design of raised moisture barriers around each pin which mate into lead-in chambers of hard face sockets insert for individual contact sealing. Interfacial sealing is never touched by service tools. • AC414-0013 Rockwell International Autonetics Division • STS0003 McDonnell Douglas Astronautics Superior Contact Stability - Rear Contact Release System (LITTLE CAESAR contact assembly) features a stamped metal retaining clip captivated by molded-in shoulders of each contact cavity in the insulator. A rear-inserted plastic tool expands the tines beyond the contact shoulder, releasing the contact. This connector series is manufactured to accommodate the following backshells: M85049/31 (MS3416), M85049/51 (MS3418) and M85049/ 52 (MS3417). Backshells are not included with connector and must be ordered separately. Backshells on page 161 are Non-MS type. 1 2 Simple, Strong Contact Design - One basic configuration eliminates undercuts and maximizes bend resistance for positive contact mating. Polarized Backshells - Interlocking teeth on the front of the backshell and rear portion of the shell allow endbells to be positioned as desired, eliminating chafing of wire during assembly. Military Specification Cross Reference PV7 and MIL-C-26482 (Series 2) Replacement for MIL-C-26482 (Series 1) MS3110,MS3120 MS3111,MS3121 MS3112,MS3122 MS3114,MS3124 MS3116,MS3126 NAS1599 NAS1650,NAS1699 NAS1651,NAS1700 NAS1652,NAS1701 NAS1653,NAS1702 MS Standards MS3470 MS3471 MS3470 MS3474 MS3476 MS3472 MS3475 MS3470 MS3472 MS3474 MS3476 ITT Cannon Prefix Commercial Design MIL-C-26482 PV70 PV71 PV70 PV74 PV76 PV72 PV75 MIL-C-83723* Slash Sheet Description Socket /1 /7 /1 /5 /13 /3 /43 Pin /2 /8 /12 /6 /14 /4 /42 Narrow Flange Receptacle Cable Connecting Receptacle Narrow Flange Receptacle Jam Nut Receptacle Straight Plug Wide Flange Receptacle Straight Plug, RFI Shielded /1 /3 /5 /13 /2 /4 /6 /14 Narrow Flange Receptacle Wide Flange Receptacle Jam Nut Receptacle Straight Plug *NOTE: M83723 series has been superseded by MIL-C-26482 Series 2. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 157 MIL-C-26482, Series 2 Connectors PV Performance and Material Specifications MATERIALS AND FINISHES Description Material Shell Finish Aluminum alloy per QQ-A-367, QQ-A-591 or QQ-A-225 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel Insulators Rigid dielectric None Elastomers (grommets, interfacial and O ring seals) Silicone rubber (ITT Cannon blend) or Fluorosiclicone rubber (ITT Cannon blen) None None Contacts Copper alloy Gold page per MIL-G-45204 Coupling Nut Aluminum alloy per QQ-A-591 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel Jam Nut (on PV74) Aluminum alloy per QQ-A-225 Electoless nickel per MIL-C-26074, anodized per MIL-A-8625 or olive drab cadmium over nickel ELECTRICAL Contact Size Wire Size 16 Max Current for Test (amps) Potential Drop (Millivolts at 25˚C) 23 50 14 17 45 16 13 50 7.5 45 7.5 55 3.0 45 12 12 Insulation O.D. Limits, inch (mm) min. max. 20 .097 (2.46) .053 (1.53) .158 (4.01) .103 (2.62) 20 20 24 .040 (1.02) .083 (2.11) Dielectric Withstanding Voltage (Test Volatge) Service Rating Sea Level I 1500 Vac rms 375 Vac rms 5000 megohms minimum II 2300 Vac rms 500 Vac rms 5000 megohms minimum 70,000 ft. Altitude (25˚C) How to Order PV MS 70 3470 L L 18 18 -32 -32 P P W W L SERIES PREFIX SHELL STYLE CLASS SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITIONS LESS COMPONENTS SERIES PREFIX MS - Complies with MIL-C-26482 Series 2 PV - ITT Cannon Interchangeable with MIL-C-26482, Series 2 SHELL STYLE ITT Cannon Part No. Military No. PV70 PV71 PV72 PV74 PV75 PV76 MS3470 MS3471 MS3472 MS3474 MS3475 MS3476 Description - Narrow Flange Receptacle - Cable Connecting Receptacle - Wide Flange Receptacle - Jam Nut Receptacle - Straight Plug, RFI Shielded - Straight Plug CLASS (PV Series and MS Series) *A - Fluid resistant, 200˚C, non-conductive (anodized) L - Fluid resistant, 200˚C, conductive, finish (nickely) W - Corrosive and fluid resistant, 175˚C (cadmium over nickel) CONTACT TYPE P - Pin contact S - Socket contact A - Less pin contact* (MS only) B - Less socket contacts* (MS only) * The "A" and "B" designators are used only when other than power contacts are ato be installed (i.e. shielded, coaxial and thermocouple contacts). ALTERNATE INSERT POSITIONS SHELL SIZE 8, 10, 12, 14, 16, 18, 20, 22 and 24 (Size 8 avialable in PV70 & 76 only) CONTACT ARRANGEMENTS See page 162. No designation required for normal posistion. Standard MS alternate positions available. LESS COMPONENTS Use "L" if PV connectors are ordered less contacts, sealing plugs and insertion/extraction tool ("L" is not stamped on connectors). To order MS connectors less contacts, purchase order must state less contacts. *Consult factory for availablility. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 158 MIL-C-26482, Series 2 Connectors PV Narrow Flange Receptacle MS3470 PV70 4 HOLES .125/.115 (3.18/2.92) DIA. SIZES 10-22 .152/.142/(3.86/3.61) DIA SIZE 24 ONLY POLARIZING GROOVE B U THD F DIA L (TYP) J .140 RAD. MAX. G K (TYP) .130/.190 (3.30/4.83) (TP) U Thread UNEF Class 2A Shell Size* B Max F Max K L 8 .462 (11.73) .474 (12.04) 1.215 (30.85) .078 (1.98) .594 (15.09) .828 (21.03) 1/2-20 10 .462 (11.73) .594 (15.01) 1.215 (30.85) .078 (1.98) .719 (18.26) .954 (24.23) 5/8-24 12 .462 (11.73) .751 (19.08) 1.215 (30.85) .078 (1.98) .812 (20.62) 1.047 (26.59) 3/4-20 14 .462 (11.73) .876 (22.25) 1.215 (30.85) .078 (1.98) .906 (23.01) 1.141 (28.98) 7/8-20 16 .462 (11.73) 1.001 (25.43) 1.215 (30.85) .078 (1.98) .969 (24.61) 1.234 (31.34) 1-20 18 .462 (11.73) 1.126 (28.60) 1.215 (30.85) .078 (1.98) 1.062 (26.97) 1.328 (33.73) 1-1/16-18 20 .587 (14.91) 1.251 (31.78) 1.275 (32.40) .110 (2.79) 1.156 (29.36) 1.453 (36.91) 1-3/16-18 22 .587 (14.91) 1.376 (34.95) 1.275 (32.40) .110 (2.79) 1.250 (31.75) 1.578 (40.08) 1-5/16-18 24 .620 (15.75) 1.501 (38.13) 1.275 (32.40) .110 (2.79) 1.375 (34.93) 1.703 (43.26) 1-7/16-18 G Max J Max Cable Connecting Receptacle MS3471 PV71 B POLARIZING GROOVE J V THD R DIA. MAX. A DIA. W .130/.190 (3.30/4.83) S MAX. (TYP.) Shell Size* GR REF. TYPE R TYPE S HR Backshell Assemblies not supplied with MS connectors. Perfomance Specifications - Page 158 Contacts, Sealing Plugs, Assembly Tools - Pages 163, 165 J Max R Dia. Max S Max W Max U Thread UNEF Class 2A 10 .591 (15.01) .462 (11.73) .078 (1.98) 1.082 (27.48) .954 (24.23) 1.215 (30.86) 5/8-24 12 .751 (19.08) .462 (11.73) .078 (1.98) 1.176 (29.87) 1.047 (26.59) 1.215 (30.86) 3/4-20 14 .876 (22.25) .462 (11.73) .078 (1.98) 1.270 (32.26) 1.141 (28.98) 1.215 (30.86) 7/8-20 16 1.001 (25.43) .462 (11.73) .078 (1.98) 1.364 (34.64) 1.234 (31.34) 1.215 (30.86) 1-20 18 1.126 (28.60) .462 (11.73) .078 (1.98) 1.458 (37.03) 1.328 (33.73) 1.215 (30.86) 1-1/16-18 20 1.251 (31.78) .587 (14.91) .110 (2.79) 1.708 (43.38) 1.578 (40.08) 1.275 (32.38) 1-5/16-18 22 1.376 (34.95) .587 (14.91) .110 (2.79) 1.708 (43.38) 1.578 (40.08) 1.275 (32.38) 1-5/16-18 24 1.501 (38.13) .620 (15.75) .110 (2.79) 1.832 (46.53) 1.703 (43.26) 1.275 (32.38) 1-7/16-18 Shell Size* TYPE C Ec Max. 10 1.492 (37.90) 12 1.492 (37.90) 14 1.492 (37.90) 16 1.492 (37.90) 18 ES REF. FS TYPE C B Max Receptacle Assembly With Backshell† ER REF. EC REF. A Max TYPE S Fs Max. TYPE R Hr Max. Es Max. Gr Max. Er Max. .286 (7.26) 1.842 (46.79) .880 (23.35) .286 (7.26) 2.115 (53.72) .416 (10.57) 1.842 (46.79) .950 (24.13) .416 (10.57) 2.250 (57.15) .476 (12.09) 2.077 (52.76) 1.010 (25.65) .476 (12.09) 2.340 (59.44) .626 (15.90) 2.077 (52.76) 1.070 (27.18) .626 (15.90) 2.475 (62.87) 1.492 (37.90) .706 (17.93) 2.077 (52.76) 1.130 (28.70) .706 (17.93) 2.574 (65.38) 20 1.552 (39.42) .831 (21.11) 2.137 (54.28) 1.190 (30.23) .831 (21.11) 2.767 (70.28) 22 1.552 (39.42) .956 (24.28) 2.137 (54.28) 1.260 (32.00) .956 (24.28) 2.890 (73.41) 24 1.552 (39.42) 1.081 (27.46) 2.137 (54.28) 1.320 (33.53) 1.081 (27.46) 3.012 (76.50) *See page 158 for part numbers.† To order backshell assemblies separately, see page 161. Contacts Arrangements - Page 162 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 159 MIL-C-26482, Series 2 Connectors PV Wide Flange Receptacle MS3472 PV72 4 HOLES .150 + _ .005 (3.81 + _ 0.13mm) DIA. POLARIZING GROOVE B P THD. A DIA. Q (TYP) G F H (TP) .140 RAD. MAX. A Max. Shell Size* .130/.190 (3.30/4.83) B Max. F Max. G Max. H Max. Q Max. P Thread UNEF Class A 10 .591 (15.01) .493 (12.52) 1.215 (30.85) .078 (1.98) .812 (20.62) 1.141 (28.98) 5/8-24 12 .751 (19.08) .493 (12.52) 1.215 (30.85) .078 (1.98) .938 (23.83) 1.266 (32.16) 3/4-20 14 .876 (22.25) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.031 (26.19) 1.360 (34.54) 7/8-20 16 1.001 (25.43) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.125 (28.58) 1.453 (36.91) 1-20 18 1.126 (28.60) .493 (12.52) 1.215 (30.85) .078 (1.98) 1.203 (30.56) 1.532 (38.91) 1-1/16-18 20 1.251 (31.78) .587 (14.91) 1.275 (32.40) .110 (1.98) 1.297 (32.94) 1.688 (42.88) 1-3/16-18 22 1.376 (34.95) .587 (14.91) 1.275 (32.40) .110 (1.98) 1.375 (34.93) 1.766 (44.86) 1-5/16-18 24 1.501 (38.13) .620 (15.75) 1.275 (32.40) .110 (1.98) 1.500 (38.10) 1.891 (48.03) 1-7/16-18 Jam Nut Receptacle MS3474 PV74 GG POLARIZING GROOVE L THD. W F DIA. V B G A H .130/.190 (3.30/4.83) Shell Size* V Max. A Max. B Max. F Max. G Max. GG Panel Thickness H Max. W Dia. Max. L Thread UNEF Class 2 8 .954 (24.23) .767 (19.48) .113 (2.87) .474 (12.04) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.86) 1.078 (27.38) 1/2-20 10 1.078 (27.38) .892 (22.66) .113 (2.87) .591 (15.01) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.203 (30.56) 5/8-24 12 1.266 (32.16) 1.079 (27.41) .113 (2.87) .751 (19.08) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.391 (35.33) 3/4-20 14 1.391 (35.33) 1.205 (30.61) .113 (2.87) .876 (22.25) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.516 (38.51) 7/8-20 16 1.516 (38.51) 1.329 (33.76) .113 (2.87) 1.001 (25.43) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.641 (41.68) 1-20 18 1.641 (41.68) 1.455 (36.96) .113 (2.87) 1.126 (28.60) .707 (17.96) .187/.062 (4.75/1.57) 1.215 (30.85) 1.766 (44.86) 1-1/16-18 20 1.828 (46.43) 1.579 (40.11) .148 (3.76) 1.251 (31.78) .772 (19.61) .250/.062 (6.35/1.57) 1.275 (32.40) 1.954 (49.63) 1-3/16-18 22 1.954 (49.63) 1.705 (40.11) .148 (3.76) 1.376 (34.95) .772 (19.61) .250/.062 (6.35/1.57) 1.275 (32.40) 2.078 (52.78) 1-5/16-18 24 2.078 (52.78) 1.829 (46.46) .148 (3.76) 1.501 (38.13) .772 (19.61) .219/.062 (5.56/1.57) 1.275 (32.40) 2.203 (55.96) 1-7/16-18 Receptacle Assembly With Backshell† BBR REF. BBC REF. BBS REF. FS GR REF. TYPE R TYPE C TYPE S HR Backshell Assemblies not supplied with MS connectors. Performance Specifications - Page 158 Contacts, Sealing Pluts, Assembly Tools - Pages 163, 165 TYPE S TYPE R GR Max. Shell Size* TYPE C BBc Max. BBs Max. 10 1.492 (37.90) 1.842 (46.79) .286 (7.26) 2.115 (53.72) .880 (22.35) .286 (7.26) 12 1.492 (37.90) 1.842 (46.79) .416 (10.57) 2.250 (57.15) .950 (24.13) .416 (10.57) 14 1.492 (37.90) 2.077 (52.76) .476 (12.09) 2.340 (59.44) 1.010 (25.65) .476 (12.09) 16 1.492 (37.90) 2.077 (52.76) .626 (15.90) 2.475 (62.87) 1.070 (27.18) .626 (15.90) 18 1.492 (37.90) 2.077 (52.76) .706 (17.93) 2.574 (65.38) 1.130 (28.70) .706 (17.93) 20 1.552 (39.42) 2.137 (54.28) .831 (21.11) 2.767 (70.28) 1.190 (30.23) .831 (21.11) 22 1.552 (39.42) 2.137 (54.28) .956 (24.28) 2.890 (73.41) 1.260 (32.00) .956 (24.28) 24 1.552 (39.42) 2.137 (54.28) 1.081 (27.46) 3.012 (76.50) 1.320 (33.53) 1.081 (27.46) Fs Max. BBR Max. HR Max. * See page 158 for part numbers. † To order backshell assemblies separately, see page 161. Contact Arrangments - Page 162 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 160 MIL-C-26482, Series 2 Connectors PV Straight Plug PV76 MS3476 POLARIZING BOSS E THD. A DIA. U DIA. W .130/.190 (3.30/4.83) MS34745 PV75 Straight Plug, RFI Shielded Shell Size* A Dia. Max. U Max. W Max. E Thread UNEF Class 2A 8 .765 (19.43) .782 (19.86) 1.230 (31.24) 1/2-20 10 .840 (21.34) .926 (23.52) 1.230 (31.24) 5/8-24 12 .999 (25.37) 1.043 (26.49) 1.230 (31.24) 3/4-20 14 1.139 (28.93) 1.183 (30.05) 1.230 (31.24) 7/8-20 16 1.261 (32.03) 1.305 (33.15) 1.230 (31.24) 1-20 18 1.337 (33.96) 1.391 (35.33) 1.230 (31.24) 1-1/16-18 20 1.477 (37.52) 1.531 (38.89) 1.230 (31.24) 1-3/16-18 22 1.602 (40.69) 1.656 (42.06) 1.230 (31.24) 1-5/16-18 24 1.723 (43.76) 1.777 (45.14) 1.230 (31.24) 1-7/16-18 Shell Size* E Thread UNEF Class 2A A Dia. Max. U Max. W Max. 10 5/8-24 .840 (21.34) .926 (21.72) 1.230 (31.24) 12 3/4-20 .999 (25.37) 1.043 (26.42) 1.230 (31.24) 14 7/8-20 1.139 (28.93) 1.183 (29.97) 1.230 (31.24) 16 1-20 1.261 (32.03) 1.305 (33.15) 1.230 (31.24) 18 1-1/16-18 1.337 (33.96) 1.391 (35.33) 1.230 (31.24) 20 1-3/16-18 1.477 (37.52) 1.531 (38.89) 1.230 (31.24) 22 1-5/16-18 1.602 (40.69) 1.656 (42.06) 1.230 (31.24) 24 1-7/16-18 1.723 (43.76) 1.777 (45.14) 1.230 (31.24) * See page 158 for part numbers. Plug Assemblies with Backshell † VS REF. VC REF. TYPE C VC Max. Shell Size* VR REF. TYPE S FS Max. VS Max. GR Max. TYPE R HR Max. VR Max. 8 FS GR REF. TYPE C TYPE S HR TYPE R Backshell Assemblies not supplied with MS connectors. Performance Specifications - Page 158 Contacts, Sealing Pluts, Assembly Tools - Pages 163, 165 Contact Arrangments - Page 162 10 1.507 (38.28) .286 (7.26) 1.857 (47.17) .880 (22.35) .286 (7.26) 2.130 (54.10) 12 1.507 (38.28) .416 (10.57) 1.857 (47.17) .950 (24.13) .416 (10.57) 2.265 (57.53) 14 1.507 (38.28) .476 (12.09) 2.092 (53.14) 1.010 (25.65) .476 (12.09) 2.355 (59.82) 16 1.507 (38.28) .626 (15.90) 2.092 (53.14) 1.070 (27.18) .626 (15.90) 2.490 (63.25) 18 1.507 (38.28) .706 (17.93) 2.092 (53.14) 1.130 (28.70) .706 (17.93) 2.589 (65.76) 20 1.507 (38.28) .831 (21.11) 2.092 (53.14) 1.190 (30.23) .831 (21.11) 2.722 (69.14) 22 1.507 (38.28) .956 (24.28) 2.092 (53.14) 1.260 (32.00) .956 (24.28) 2.845 (72.26) 24 1.507 (38.28) 1.081 (27.46) 2.092 (52.14) 1.320 (33.53) 1.081 (27.46) 2.967 (75.36) * See page 158 for part numbers. † To order backshell assemblies separatedly, see page 161. Backshells (Non-MS) (Not supplied with MS Connectors) Short (C) Straight (S) TYPE C (SHORT) 90˚ Degree (R) TYPE S (Straight) TYPE R (90˚) Shell Size* ITT CANNON Conductive (Nickel finish) ITT CANNON Conductive (Nickel finish) ITT CANNON Conductive (Nickel finish) 10 057-0716-002 057-0683-002 057-0704-001 12 057-0717-002 057-0684-002 057-0705-001 14 057-0718-002 057-0685-002 057-0706-001 16 057-0719-002 057-0686-002 057-0707-001 18 057-0720-002 057-0687-002 057-0708-001 20 057-0721-002 057-0688-002 057-0709-001 22 057-0722-002 057-0689-002 057-0710-001 24 057-0723-002 057-0731-002 057-0711-001 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 161 MIL-C-26482, Series 2 Connectors PV Contact Arrangements Face view, pin insert A G C A B A E G E B K B B C J F C C C D E D B D C 14-5 5-#16 II 14-4 4-#12 I 12-10 10-#20 I 12-8 8-#20 I 12-3 3-#16 II 10-6 6-#20 I 8-98* 3-#20 I 8-33* 3-#20 I Shell Size No. of Contacts Service Rating B D B B C E A D H F A A H A C A F A A R A H A J G A L B M K M L B N T C J J D L F E Shell Size No. of Contacts Service Rating C H D K C P R D H G N C V F R D S X K D V W H 14-19 19-#20 I Z G E E G H 18-8 8-#12 I 16-26 26-#20 I A N T A A S H B e P C L D 18-11 11-#16 II C D m k u F h e N M N w v K K R D S g X e b H G FF r LL DD T CC F p z G AA BB h H S j G F R J n k m l P H J N M K L 24-61 61-#20 I 24-31 31-#16 I 24-19 19-#12 II E f y KK MM g q E D e x JJ PP EE U C d w HH NN V S U H F G C D B c v GG s R A b a u t W T V c Z Y X c d W E F d e T J 22-55 55-#20 I 22-41 24-#20, 14-#16 I Shell Size No. of Contacts Service Rating s t f L V U J a u g M J L K F 22-21 21-#16 II Q b f E G P a Y E DD EE h H f P G d D Z r H B N L C K p CC HH FF r g R BB GG x B P N Y n z P p s S AA j c L H K A M A Z C X L 20-41 41-#20 I B W R E n j m k b t U T V l J M T U G d N A T S a D F J c e P 20-39 2-#16, 37-#20 I M U B Z l d b S V K p r K X E a n u s f J L m g R H M 20-16 16-#16 II S G N A Y X t F c C D Z h B R L l j T b n p e F 18-32 32-#20 I W V s f P E G H J K D a R D H G Z a L g P R E F Y M E Shell Size No. of Contacts Service Rating X h b m E S C D t h J g c N F W j Z P W C Y k U l M B X C Y j T N S C f d G V A V X k U W B V B M B U R K K A W A L J D F X J C F D W K F 16-23 1-#16, 22-#20 I 16-8 8-#16 II H V c Y L E J F D U G 14-18 18-#20 I M C E E H F C B C U b a T G B T N B S Z L H S A R M Y P T B P P N A B U J E G F 14-15 1-#16, 14-#20 I 14-12 4-#16, 8-#20 I U S E G L B N K R P K M A M * Layouts are available in shell styles MS3470 and MS3476 only. Alternate Insert Positions Face view, pin insert SHELL SIZE N 8 W˚ 10 X˚ Z˚ 12 Y˚ Contact arrangements requiring reduced diameter for lead-in chamfer on outer row of contact cavities as indicated below. Shell Contact Arrangements Contact Cavities 14 16 A, B, C 8 33, 38 12 10 C, G 14 12 A, B, C, D, E, F, G, and H 14 18 A, C, E, G, J, and L 14 19 B, D, F, H, K, and M 16 26 A, B, C, D, E, F, G, H, J, K, L, M, N, P, and R) 18 32 A, B, C, D, E, F,G, H, J, K, L, M, N, P, R, S, and T 22 41 A, B, C, D, E, F, G, H, J, K, L, M, N, P, R, S, T, U, V, W, X, and Y 18 20 22 24 ARRANGEMENT 33 98 6 3 8 10 4 5 12 15 18 19 8 23 26 8 11 32 16 39 41 21 41 55 19 31 61 N W POS CODE X Y Z 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 0˚ 90˚ 90˚ 90˚ 60˚ 45˚ 40˚ 43˚ 17˚ 15˚ 30˚ 54˚ 158˚ 60˚ 180˚ 62˚ 85˚ 238˚ 63˚ 45˚ 16˚ 39˚ 30˚ 30˚ 90˚ 90˚ 112˚ 155˚ 92˚ 90˚ 110˚ 90˚ 165˚ 152˚ 270˚ 119˚ 138˚ 318˚ 144˚ 126˚ 135˚ 135˚ 142˚ 165˚ 225˚ 180˚ 180˚ 203˚ 270˚ 184˚ 155˚ 180˚ 315˚ 180˚ 275˚ 241˚ 222˚ 333˚ 252˚ 225˚ 175˚ 264˚ 226˚ 315˚ 225˚ 270˚ 292˚ 295˚ 273˚ 234˚ 270˚ 331˚ 338˚ 340˚ 265˚ 347˚ 333˚ 349˚ 314˚ 324˚ Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 162 MIL-C-26482, Series 2 Connectors PV Thru-Bulkhead Receptacle PV-TBF X 4 HOLES .125/.115 (3.18/2.92) DIA. SIZES 8-22 .152/.142 (3.86/3.61) DIA. SIZES 24 ONLY X POLARIZING GROOVE K A DIA. R (TP) A DIA. PANEL PANEL M FRONT PANEL MOUNTING Shell Size A Dia +_.003 (0.08) REAR PANEL MOUNTING K +_.016 (0.41) .140 RAD. MAX. L L Max. M +_.016 (0.41) R (TP) S Max. S (TYP) X Max. 8 .471 (11.96) .062 (1.57) 1.125 (28.58) .577 (14.66) .594 (15.09) .828 (21.03) .218 (5.54) 10 .588 (14.94) .062 (1.57) 1.125 (28.58) .577 (14.66) .719 (18.26) .954 (24.23) .218 (5.54) 12 .748 (19.00) .062 (1.57) 1.125 (28.58) .577 (14.66) .812 (20.62) 1.047 (26.59) .218 (5.54) 14 .873 (22.17) .062 (1.57) 1.125 (28.58) .577 (14.66) .906 (23.01) 1.141 (28.98) .218 (5.54) 16 .998 (25.35) .062 (1.57) 1.125 (28.58) .577 (14.66) .969 (24.61) 1.234 (31.34) .218 (5.54) 18 1.123 (28.52) .062 (1.57) 1.125 (28.58) .577 (14.66) 1.062 (26.97) 1.328 (33.73) .218 (5.54) 20 1.248 (31.70) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.156 (29.36) 1.453 (36.91) .344 (8.74) 22 1.373 (34.87) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.250 (31.75) 1.578 (40.08) .344 (8.74) 24 1.498 (38.05) .094 (2.39) 1.406 (35.71) .703 (17.86) 1.375 (34.92) 1.703 (43.26) .311 (7.90) Notes: 1) Shell available in conductive (nickel finish) only. 2) Contacts are nonremovable. How to Order - PV-TBF PV-TBF 10 -6 PS W SERIES PREFIX SHELL SIZE INSERT ARRANGEMENTS CONTACT STYLE SERIES PREFIX PV-TBF - ITT Cannon prefix ALTERNATE POLARIZING POSITION CONTACT STYLE SHELL SIZE Pin and socket 8 through 24 ALTERNATE POLARIZING POSITION INSERT ARRANGEMENTS 10-6, 14-19, 16-8, 16-26, 18-32, 20-39, 20- No designation required for normal. Standard MS alternate posistions available. 41, 22-41, 22-55, 24-61. Notes: 1) Shell available in conductive (nickel finish) only. 2) Contacts are nonremovable. 3) Designed to MS3119 configuration and meets the performance requirements of MIL-C-26482 Series 2. Tooling Crimp Tool Insertion/Extraction Tools M22520/1-01 Crimp Tool with M22520/1-02 Turret CBT 520/530 Wire Contact Tools Contact Size Unwired Contact Tools Cannon Pt. No. Cannon Part Number M81969 Part Number Insertion Color Tip Extraction Color Tip Superseded Mil. Pt. No. 20 CIET-20-11 (274-7001-006) M81969/14-11 Red White MS27534-20, MS3447-20, NAS1664-20 274-7007-000 16 CIET-16-03 (274-7002-000) M81969/14-03 Blue White MS27534-16, MS3447-16, NAS1664-16 274-7008-000 12 CIET-12-04 (274-7003-000) M81969/14-04 Yellow White MS27534-12, MS3447-12, NAS1664-12 274-7009-00 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 163 MIL-C-26482, Series 2 Connectors PV Panel Cutouts Narrow Flange and Thru-Bulkhead/Wide Flange Jam Nut Receptacle F DIA. +.010 (0.25) A -.000 (0.00) DIA. + _.005 (+ _.13) R (TYP.) E T DIA. 4 MTG. HOLES Shell Size E + _.005 (0.13) F Dia. + _.005 (0.13) 10 .661 (16.79) .697 (17.70) 12 .824 (20.93) .895 (22.73) 14 .948 (24.08) 1.010 (25.65) 16 1.072 (27.23) 1.135 (28.33) 18 1.197 (30.40) 1.260 (32.00) 20 1.322 (33.58) 1.385 (35.18) 22 1.447 (36.75) 1.510 (38.35) 24 1.572 (39.93) 1.635 (41.53) Flange Front and Rear Mounting Shell Size A Dia. Flange Front and Rear Mounting Mounting Hole R T Dia. Screw Size Shell Size A Dia. Mounting Hole R T Dia. Screw Size 8 .620 (15.75) .594 (18.26) .125 (3.14) #4 10 .740 (18.80) .812 (20.62) .155 (3.97) #6 10 .740 (18.80) .719 (18.26) .125 (3.17) #4 12 .864 (21.95) .938 (23.93) .155 (3.97) #6 12 .864 (21.95) .812 (20.62) .125 (3.17) #4 14 .990 (25.15) 1.031 (26.19) .155 (3.97) #6 14 .990 (25.15) .906 (23.01) .125 (3.17) #4 16 1.118 (28.40) 1.125 (28.58) .155 (3.97) #6 16 1.118 (28.40) .969 (24.61) .125 (3.17) #4 18 1.240 (31.50) 1.203 (30.56) .155 (3.97) #6 18 1.240 (31.50) 1.062 (26.97) .125 (3.17) #4 20 1.366 (34.70) 1.297 (32.94) .155 (3.97) #6 20 1.366 (34.70) 1.156 (29.36) .125 (3.17) #4 22 1.490 (37.85) 1.375(34.92) .155 (3.97) #6 22 1.490 (37.85) 1.250 (31.75) .125 (3.17) #4 24 1.616 (41.05) 1.500 (38.10) .155 (3.97) #6 24 1.616 (41.05) 1.375 (34.92) .155 (3.97) #6 Panel Thickness Shown here are the maximum panel thickness Narrow Flange Receptacle including screw head height allowable to ensure Wide Flange Receptacle .125 (3.18) Max. (backshell clearance for front mount) complete connector operation. .125 (3.18) Max. (backshell clearance for front mount) .118 (3.00mm) maximum for shell size 10 thru 18 (rear mount) .212 (5.38mm maximum for shell size 20 thru 24 (rear mount) .087 (2.21mm) maximum for shell size 10 thru 18 (rear mount) .212 (5.38mm maximum for shell size 20 thru 24 (rear mount) BACKSHELL BACKSHELL COUPLING NUT COUPLING NUT Dummy Stowage Receptacles How to Order PV DESCRIPTION MS DESCRIPTION PVS SERIES PREFIX PVS - ITT Cannon prefix DUMMY RECEPTACLE INDICATOR - 15 -PV CLASS G - Conductive finish (nickel) A - Nonconductive finish (anodized) SHELL SIZE 8 though 24 -15 G 12 MS 3115 -12 G DIA. L 4 HOLES SERIES PREFIX MS - Complies with MIL-C-26482 A DIA MS STANDARD 3115 - Dummy receptacle SHELL SIZE 8 through 24 CLASS L - Conductive finish (nickel) A - Nonconductive finish (anodized) J E (TP) K F (TYP) NOTE: Usable on KPT/KPSE series also. Shell Size A Dia. Max. E (TYP) F Max. G Max. J Max. K Max. 8 .474 (12.04) .594 (15.09) .828 (21.03) .125 (3.18) .493 (12.52) .078 (1.98) 10 .591 (15.01) .719 (18.26) .954 (24.23) .125 (3.18) .493 (12.52) .078 (1.98) 12 .751 (19.08) .812 (20.62) 1.047 (26.59) .125 (3.18) .493 (12.52) .078 (1.98) 14 .876 (22.25) .906 (23.01) 1.141 (28.98) .125 (3.18) .493 (12.52) .078 (1.98) 16 1.001 (25.43) .969 (24.61) 1.234 (31.34) .125 (3.18) .493 (12.52) .078 (1.98) 18 1.126 (28.60) 1.062 (26.97) 1.328 (33.73) .125 (3.18) .493 (12.52) .078 (1.98) 20 1.251 (31.78) 1.156 (29.36) 1.453 (36.91) .125 (3.16) .587 (14.91) .110 (2.79) 22 1.376 (34.95) 1.250 (31.75) 1.578 (40.08) .125 (3.18) .587 (14.91) .110 (2.79) 24 1.501 (38.13) 1.375 (34.92) 1.703 (43.26) .152 (3.86) .620 (15.75) .110 (2.79) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 164 MIL-C-26482, Series 2 Connectors PV Protective Metal Caps Plugs .047 1,19mm) Max. L .169 +_ .008 DIA. (4.29 + _ 0.20) A F H +.500 (12.7) -.250 (6.35) M CHAIN LENGTH Receptacles PVS 80 -12 C A MS 3180 -12 C A SERIES PREFIX PVS - ITT Cannon Prefix MS - Complies with MIL-C-26482 (Series 2) TYPE 80 or 3180 - Plug Cap 81 or 3181 - Receptacle Cap SHELL SIZE 8 thru 24 N R TERMINATION STYLE C - Sash chain (MS approved) N - Sash chain with ring (81 or3181 type only) MS approved .094 2,39mm) Max. FINISH Q B A - Hard anodic, non-conductive (MS approved) G - Nickel, conductive (not MS) (PVS only) H +.500 (12.7) -.250 (6.35) CHAIN LENGTH NOTE: Usable on KPT/KPSE series also. N style used primarily on Jam Nut Receptacle. Shell Size A Max. Dia. B Max. F Max. Dia. H L Max. M Max. N Min. Dia. Q Max. R Max. 8 .474 (12.04) .486 (12.34) .719 (18.26) 3.000 (76.20) .562 (14.27) .399 (10.13) .578 (14.68) .734 (18.64) .562 (14.27) 10 .591 (15.01) .607 (15.42) .844 (21.44) 3.000 (76.20) .562 (14.27) .399 (10.13) .703 (17.86) .859 (21.82) .562 (14.27) 12 .751 (19.08) .766 (19.46) 1.000 (25.40) 3.500 (76.20) .562 (14.27) .399 (10.13) .891 (22.63 1.000 (25.40) .562 (14.27) 14 .876 (22.25) .890 (22.60) 1.125 (28.58) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.016 (25.81) 1.125 (28.58) .562 (14.27) 16 1.001 (25.43) 1.015 (25.78) 1.250 (31.75) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.141 (28.98) 1.250 (31.75) .562 (14.27) 18 1.126 (28.60) 1.141 (28.98) 1.375 (34.93) 3.500 (88.90) .562 (14.27) .399 (10.13) 1.266 (32.16) 1.375 (34.93) .562 (14.27) 20 1.251 (31.78) 1.265 (32.13) 1.500 (38.10) 4.000 (101.60) .625 (15.88) .461 (11.71) 1.391 (35.33) 1.500 (38.10) .562 (14.27) 22 1.376 (34.96) 1.390 (35.31) 1.625 (41.26) 4.000 (101.60) .625 (15.88) .461(11.71) 1.516 (38.51) 1.625 (41.26) .562 (14.27) 24 1.501 (38.13) 1.515 (38.48) 1.750 (44.45) 4.000 (101.60) .658 (16.71) .494 (12.55) 1.641 (41.68) 1.750 (44.45) .602 (15.29) Contacts Thermocouple Contacts Contact Size Color Brands Contact Size Type M39029 Number 1st 2nd 3rd ITT Cannon Alumel Chromal 20 Socket M39029/5-115 Brown Brown Green 031-9174-004 20 Pin 030-1831-000 030-1832-000 20 Pin M39029/4-110 Brown Brown Black 030-9173-006 20 Socket 031-1013-000 031-1014-000 16 Socket M39029/5-116 Brown Brown Blue 031-9206-006 16 Pin M39029/4-111 Brown Brown Brown 030-9205-007 12 Socket M39029/5-118 Brown Brown Grey 031-9186-003 12 Pin M39029/4-113 Brown Brown Orange 030-9185-003 Contacts for printed circuit applications are also available. Consult factory. Wire Hole Fillers Part Number Contact Size Cannon Military 20 225-0070-000 MS27488-20 16 225-0071-000 MS27488-16 12 225-0072-000 MS27488-12 Superseded Mil. Pt. No. Color Code MS3187-20 M83723/28-20 Red MS3187-16 M83723/28-16 MS3187-12 M83723/28-12 Blue Yellow Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 165 MIL-C-26482, Series 2 Connectors PV Assembly Procedures STRIPPING AND CRIMPING 3/16" for #20 CONTACT 9/32" for #16 CONTACT Right 9/32" for #12 CONTACT Wrong 1. Strip wires according to contact size: 3/16" for #20 and 9/32"for #16 and#12. #20 contacts accommodate AWG wire sizes 20, 22, or 24; #16 accommodates 16, 18 or 20; and #12 accommodates 12 or 14. 2. Insert wire into rear of contact. Wire insulation must butt against rear of contact. Wire must be visible thru inspection hole. 3. Use M22520/1-01 crimp tool with proper crimp locator M22520/ 1-02. The color code hand on the contact (red for #20, blue for #16 and yellow for #12) must match the color code of the locator and the insertion tool throughout the crimping and assembly operations. CONTACT INSERTION OPENING COLORED END FOR INSERTION 4. Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet release and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. 1. Remove backshell and put wired contacts thru cable clamp opening. 3. Slide back tool on wire shile holding thumb against wire at opening. Wire will slip into tool. NOTE: Socket contacts should be inserted partially into grommet by hand before using insertion tool. 4. With tool pressed against shoulder of contact, starting at the center cavity, insert wired contact and tool into properly identified cavity at rear of plug with firm, even pressure. Do not use excessive pressure. 2. Used colored end of CIET tool for insertion. Place wire into tool at large opening. To facilitate contact insertion, a 6-in. min. free lenght of wire is recommended. 5. When contact bottoms, a slight click can be heard as tines of metal reataining clip snaps into place behind contact shoulder. CONTACT EXTRACTION 6. Withdraw tool from rear of plug. To be sure that contact is locked, pull back lightly on wire. Then remove tool from wire and proceed with other contacts. 7. After all contacts are inserted, fill unwired cavities with sealing plugs (insert head last and leave end protruding for ease of removal), assemble backshell on rear of connector. 1. Remove backshell and slide back along wires to allow access. To extract a contact, use white end of CIET tool. Place wire into tool at large opening. Slide back tool on wire while holding thumb against wire at opening. Wire will slip into tool. COMPLETION BROKEN CIRCLE BREAK 2. Push tool into rear of plug until it bottoms. At this point, tool releases tines on retaining clip so that contact can be extracted. 3. While maintaining slight insertion force on tool, firmly hold wire against serrated shoulder at center of tool and extract both wired contact and tool from plug. 4. Check face of plug or receptacle for proper contact installation. In socket inserts with a large number of contact, cavities are identified in a spiral pattern. A projecting line from the spiral indictates omission of a letter; a broken circle around a cavity indicates transition between capitals and lower case and double letters. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 166 MIL-C-5015 Connectors ITT Cannon is the foremost manufacturer of MS and MS type connectors with the widest range of connector styles, sizes and variations in the industry. These connectors utilize the finest materials, which, along with precision manufacturing and rigid quality control, assure ITT Cannon customers of the finest quality connectors. These circular connectors were originally designed for aircraft, but are now widely used in many other fields. They are particularly suitable for commercial applications requiring low cost and high reliability. MS-E/F/R/ER ENVIRONMENTAL RESISTANT MS-E, MS-F, MS-R AND F80 (Solder/Crimp Termination) MS-E, MS-F and MS-R are similar to MS-A and MS-B connectors but have resilient insulators and wire sealing grommets for extreme environmental conditions and high altitude sealing. MS-E's and MS-F's have a mechanical cable clamp; the MS-R has a shorter, lighter weight endbell without the cable clamp. Both the MS-F and MS-R have 0 rings to supplement the interfacial seal. Shells are aluminum alloy. Contacts are siliver plated copper alloy. The F80 modification (crimp contact termination) is available in E, R, F and BFR styles with resilient insulators. POTTING ER CONNECTORS (Solder Contact Termination) These lightweight potting connectors provide resistance to salt water, fuels, etc., and will withstand the effects of high vibration. 3100 and 3106 connectors with plastic potting cups and resilient inserts meet the requirements of MS3103 and MS25183. Contacts are silver plated copper or brass. ER insulators are resilient; shells are aluminum alloy. A 90˚ plug (3108ER) is also available. ACCESSORIES Accessories to fit MS connectors include junction shells, protective caps, dummy or stowage receptacles, cable clamps, telescoping bushings. How to Order In the latest revision of MIL-C-5015, a new class of environment-resistant connectors was added. This new class F connector supersedes the previous class E connector. The MS3106F is identical to the MS3106E except that the MS3106F has an "0" ring under the coupling nut. The class E will still be available upon request for exitsting programs, and upon ordering will also bear the E nomenclature on the shell. MS-F and MS-R connectors are designed to operate in the extreme environmental conditions of high altitude filight and must be completely sealed to withstand moisture, condensation, vibration, corona and flashover caused by high altitude environments. They have resilient grommet with internal restrictions in the wire cavities which act as 0 rings around the wires. This allows the wires to slide thru the grommet with a minimum of friction, yet when the ferrule is seated and the endbell tightened it provides a perfect wire seal thru a wide variety of wire diameters. This seal at the rear, plus the interfacial seal at the front, effects a completely environment-resistant asssembly when the plug is mated to and F or R receptacle. Sockets are of the closed-entry type. The temperature range for this connector is -55˚C (-67˚F) to +125˚C (+257˚F) and meets the requirements of MIL-C-5015. The F80 modification (crimp contact termination) is avialable in resilient insulators in the E, R, F, and BFR styles, creating a large selection of insert assemblies and hardware. Components are identical to the MS-5015 except that the contacts are modified for crimp termination providing and inexpensive crimp contact connector with the proven reliability of and complete intermateability with the MS-5015 series. See page 187 for assembly instructions. Cable clamps have been integrally designed with the endbell on MS-E and MS-F connectors. Class R is without the cable clamp. CA MS 3106 3106 R 20 - 27 P W R 20 - 27 P W * - PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION MODIFICATION CODE PREFIX MS - Conforms to latest MIL-C-5015 revision CA - Cannon designation (for any modification) SHELL STYLE 3100 - Wall mounting receptacle 3101 - Cable connecting plug 3102 - Box mounting receptacle * 3106 - Straight plug 3108 - 90˚ angle plug CLASS E/F - Environmental with resilient insulators and integral cable clamp. R - Environmental with resilient insualtors and shortened light weight endbell; also additional sealing with 0 ring seal under coupling nut in styles 3106 and 3108 SHELL SIZE Coupling thread diameter in sixteenths of an inch CONTACT ARRANGEMENTs See pages 171-174 CONTACT TYPE P for Pin; S for Socket ALTERNATE INSERT POSITION W, X, Y and Z (omit for "Normal") MODIFICATION CODE (applies to CA numbers only, not MS) F80 - Crimp type contacts. See page 187 for assembly instructions. * When ordering MS3106F to the Cannon part number, designate CA06R. See pages 177 and 181. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 167 MIL-C-5015 Connectors MS-E/F/R/ER Performance and Material Specifications MATERIALS AND FINISHES Shell Material Aluminum alloy O.D. Chromate coating Finish over cadmium plating Insulator Material Polychloroprene (resilient) Contacts Material Brass or copper alloy Finish Silver plate Termination Tinned solder pot WIRING For class E, R and F connectors, satisfactory moisture sealing will be obtained if AWG and MS wire sizes and insulation outside diameters are governed by this table. Wire Size Contact (MIL-W-5086) Size 16 thru 20 16 Insulation OD Limit (inches) CONTACTS Pin and socket contacts are designed to resist severe vibration and repeated connection and disconnection. The average force to either engage or separate pin and socket contacts will not exceed the average values given in the latest revision of MIL-C-5015. 16 12 Contact Sizes 8 4 0 Maximum 3.00 5.00 10.00 15.00 20.00 Average 2.10 3.50 7.00 10.50 14.00 Minimum .25 .50 .75 1.00 2.00 FORCE In lbs. THERMOCOUPLE CONTACTS Sizes 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT Cannon connectors. These thermocouple contacs maintain continuity from thermal-sensor leads thru a bulkhead of other closures in temperature measuring applications. These contacts for matching lead wires are detailed by the standards of the Instrument Society of America (I.S.A); 12 12 thru 14 .114 (2.90) min. to .170 (4.32) max. 8 8 thru 10 .164 (4.17) min. to .255 (6.48) max. 4 4 thru 6 .275 (6.98) min. to .370 (9.40) max. 0 0 thru 2 .415 (10.54) min. to .550 (13.97) max. ELECTRICAL SERVICE DATA Test current ratings of contacts and allowable voltage drop under test conditions when assembled as in service are shown below. Maximum total current to be carried per connector is the same as the allowable in wire bundles as specified in MILW-5088. Material I.S.A Standards .064 (1.63) min. to .130 (3.30) max. J and Y Iron and constantan K Chromel and alumel T Copper and constantan Since the thermocouple connector applications determines the soldering methods and materials to be used, thermocouple contacts, identified by permanent markings, are normally supplied with untinned solder pots. Thermocouple contacts are supplied only in connectors having resilient insulators. HIGH POTENTIAL TEST VOLTAGE MS connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. MS Service Rating Test Voltage (RMS] 60 cps Air Spacing Nom. (inches) Suggested * Operating Voltages DC AC (rms) Creepage Distance Nom. (inches) Contact Size Test Current (amps) Potential Drop (millivolts) Inst. 1000 250 200 16 13 49 A 2000 700 500 1/16 1/8 12 23 42 D 2800 1250 900 1/8 3/16 8 46 26 E 3500 1750 1250 3/16 1/4 4 80 23 B 4500 2450 1750 1/4 5/16 0 150 21 C 7000 4200 3000 5/16 1 1/16 * As indicated in previous MS Specification and to be used by designer only as a guide. High Voltage Cartridges for MS-E and MS-R (HV310*E/R Series) High voltage conductors as well as power and/or control signal conductors can now be connected simultaneously in standard MS connectors. Previously, MS connectors involved in high voltage circuitry required individual design considerations and could only be ordered as a "special." The new high voltage cartridge allows conversion of a standard connectors to one capable of handling up to 15,000 volts DC (Test Voltage - mated), operating voltage - See level 5,000 VDC or 3,500 VAC. These cartridges are molded of nylon and provide as high degree of arc-over protection between adjacent contacts or between a contact and the connector shell. Unmated, each cartridge provides a nylon isolating barrier capable of withstanding up to 10,000 volts DC (or peak). • • • The contact within the cartridge is a 7.5 amp. size 20, crimp snap-in type with dielectric rear release clip retention. This contact is removable with the plastic CIET20 insertion/extraction tool provided the insulation is .084 (22.45) or less. The contact may be crimped with the standard MS-3191 tool and MS-3191-20A locator and hand inserted into the nylon cartridge. The cartridge body is installed in the connector at the factory. High voltage cartridges now available fit the space normally occupied by a #4 o #8 size contact in an MS-E, MS-R or MS-F type connector. Over forty-nine contact arrangements are currently available in which these high voltage cartridges may be used. Contsult factory for ordering information. Standard contact arrangements are adaptable to high voltage applications. Eliminates need for a separate high voltage connector. Assembly time is reduced. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 168 MIL-C-5015 Connectors MS-E/F/R/ER MS Alternate Insert Positions A B All views are looking into front of pin insert of rear of socket insert. Wire Size Contact Alternate Positions-Degrees Shell ArrangeSize ment Service Rating W X Y Z 8S 8S-1 1 #16 A - - - - 10S 10S-2 10SL-4 10SL-3 1 #16 2 #16 3 #16 A A A - - - - 1 #12 D - - - - 1 #16 2 #16 D A 70 12 12-5 12S 12S-4 12S-3 145 215 20 20-22 20-23 20-24 20-27 20-29 20-33 290 22 22-2 * 22-4 Wire Size 35 35 110 110 250 250 325 325 A A A 35 80 - 110 - 250 - 325 280 - D A 70 35 145 110 215 250 290 325 D 35 110 250 325 D 80 110 250 280 E E E B D 70 35 35 80 145 110 110 110 215 250 250 250 290 325 325 280 A(A-D) D(E) A A(A-C,E,F) E(D) D(A) A(all others) A(C-E) D(all others) A A A D(H) A(all others) D(J) A(all others) A 35 110 250 325 80 80 110 250 280 280 80 110 250 280 D A D(A,G,H) A(all others) A 80 110 250 280 A A A 35 80 35 110 110 250 250 325 280 325 A 80 110 250 280 D 80 110 250 280 D E Inst. 45 80 80 110 110 250 250 40 280 280 D)A,E,J) A(all others) D 80 110 250 280 35 110 250 325 D 35 80 110 110 250 250 325 280 120 240 110 180 270 145 215 290 16 A 35 110 250 325 16-10 16-12 16-11 16-13 2 #16 2 #12 3 #12 1 #4 2 #12 2 #12 A A A A 90 35 35 180 110 110 270 250 250 325 325 16S 16S-1 * 16S-4 16S-5 16S-6 16S-8 7 #16 2 #16 3 #16 3 #16 5 #16 A D A A A 80 35 70 90 - 110 145 180 170 250 215 270 265 280 325 290 - 22-14 * 22-15 18-1 10 #16 70 145 215 290 22-18 18-3 18-4 18-5 2 #12 4 #16 1 #16 2 #12 1 #8 7 #16 1 #12 5 #16 2 #12 4 #12 5 #12 6 #16 3 #12 1 #8 4 #12 10 #16 3 #16 1 #0 3 #12 4 #12 8 #16 A(B,C,F,G) Inst.(all others) D D D 3 #8 2 #12 2 #8 4 #16 2 #12 1 #16 2 #8 1 #0 3 #12 4 #16 2 #16 3 #16 2 #8 1 #16 4 #12 19 #16 1 #16 5 #12 8 #16 1 #12 8 #16 35 35 80 110 110 110 250 325 250 325 250 280 22-19 22-20 22-22 22-23 14 #16 9 #16 4 #8 8 #12 B A 70 - Inst. 80 110 18 16-9 18-7 18-8 18-9 18-10 18-11 18-12 * 18-13 * 18-15 18-19 * 18-22 20 20-2 20-3 20-4 20-7 20-8 20-14 20-15 20-16 20-17 20-18 20-19 4 #16 2 #8 3 #12 2 #8 7 #12 7 #16 2 #12 1 #16 5 #12 6 #16 3 #12 3 #8 - 22-7 22-9 22-10 22-11 22-12 22-13 22-17 290 * 22-27 22-28 250 280 A A A A 80 80 120 170 110 240 265 280 250 280 A A D 70 120 120 145 240 240 215 290 D D D A(C-F) D(A,B,G,H) Inst. 70 45 80 145 215 110 250 110 250 290 280 80 110 250 280 A 80 110 250 280 A A 80 80 110 250 280 280 A 90 180 270 A 35 110 A 90 180 270 250 325 24 24-2 * 24-5 * 24-6 24-7 * 24-9 24-10 * 24-11 24-12 24-20 24-22 24-27 24-28 28 28-1 * 28-2 28-7 28-9 28 A A 90 70 * 22-6 Z 280 - 22-5 Y 250 A Inst. Inst. Inst. A A - X 110 A - W 80 3 #16 4 #16 5 #16 6 #16 3 #16 2 #16 - Alternate Positions-Degrees Service Rating 8 #16 1 #8 7 #12 7 #12 16 #16 8 #12 14 #16 2 #12 2 #4 7 #8 6 #12 3 #8 3 #12 2 #4 9 #16 2 #12 4 #8 7 #16 24 #16 6 #12 3 #8 12 #16 2 #12 2 #4 6 #16 6 #12 Position Y Contact Shell ArrangeSize ment A 1 #8 14-3 Position X 3 #16 3 #8 2 #8 2 #16 2 #8 14 #16 17 #16 11 #16 14S 14S-1 14S-2 14S-5 14S-6 14S-7 14S-9 14 A B Position W Normal Position Contact Shell Arrangement Size A B B B A A 28-10 28-11 28-12 28-15 28-16 * 28-17 * 28-19 28-20 28-21 * 28-22 32 * 32-1 * 32-6 32-7 32-8 80 110 250 280 80 35 35 110 110 110 - 250 250 250 250 280 325 - 80 - 250 280 80 - - 280 80 80 80 110 110 250 250 280 280 280 * 32-9 32-15 32-17 36 * 36-4 36-5 36-6 36-7 36-8 36-9 36-10 36-14 * 36-15 40-10 * 40-56 Wire Size Position Z Alternate Positions-Degrees Service Rating W D(G) A(all others) 80 110 250 280 A 80 110 250 280 A A A A(A-L),B(R) D(M-P) A(C,E,G,J,K,L) B(H,M), D(A,B) A 90 80 80 80 180 110 110 110 270 250 250 250 280 280 280 80 110 250 280 80 110 250 280 A D 80 70 110 250 145 215 280 290 E(A) D(all others) A 80 110 250 280 80 110 250 280 Inst. (A,B,h,j) A(all others) A 80 125 235 280 80 125 235 280 D 80 110 250 280 D 35 110 250 280 D 45 110 250 - A(B,C) D(A) A A 70 145 215 290 35 120 240 110 250 325 A 80 110 250 280 A 80 110 250 280 A 80 125 235 280 A D 80 90 125 235 180 270 280 - D (m) A(all others) 60 125 245 305 16 #16 9 #8 4 #4 85 #16 A 65 125 225 310 3 #12 2 #8 2 #4 18 #16 4 #12 26 #16 35 #16 20 #16 15 #16 6 #16 4 #12 4 #16 10 #16 37 #16 3 #16 3 #4 3 #12 2 #0 16 #16 2 #12 3 #8 2 #4 28 #16 7 #12 24 #16 6 #12 12 #16 2 #4 2 #0 6 #12 4 #4 3 #0 4 #0 4 #4 2 #0 40 #16 7 #12 46 #16 1 #12 14 #16 14 #12 2 #8 1 #4 48 #16 6 #16 5 #12 5 #8 35 #16 X Y Z A 72 144 216 288 44 44-1 36 #16 6 #12 D 65 125 225 310 48 48-5 90 #16 1 #8 9 #12 A 65 125 225 310 D - * Not MSA/B insert arrangements and polarization. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 169 MIL-C-5015 Connectors MS-E/F/R/ER ITT Cannon Designated Alternate Insert Positions Not MS approved 2 20 17 12 4 9 8,13 11 6 22 19 5,3 15 21 18 16 14 NOTE: Front view of pin insulator rotates as shown. Shell Size Contact Arrangement Wire Size Service Rating Available Position 10SL 10SLA4 5 #20 A 2 3 5 8 12S 12SA10 4 #16 Inst. 3 5 8 13 20 20A37 4 #8 D 24 24A24 12 #12 A 2 4 9 12 28 28A16 5 #16 A 2 3 5 28A51 4 #4 43 #16 54 #16 A A A 3 2 2 4 3 3 A A A A 2 2 2 2 A A 4 2 32 32A10 32A47 36 36A16 36A34 36A46 36A66 40 40A27 40A33 47 #16 18 #12 52 #16 27 #12 52 #16 4 #12 60 #16 7 #8 6 #4 12 13 8 9 13 5 4 4 8 5 5 9 8 8 12 9 9 13 12 12 13 13 3 3 3 3 4 4 4 5 5 5 5 8 8 8 8 9 9 9 9 13 12 12 12 17 13 13 13 18 14 3 17 5 20 8 22 13 15 20 Note: For ITT Cannon contact arrangements not listed, consult factory. Position Normal Angle (degrees) 0 2 260 3 110 4 80 5 use pos. 3 6 85 8 250 9 280 11 105 12 100 13 use pos. 8 14 30 15 45 16 120 17 130 18 150 19 195 20 220 21 255 22 290 23 165 24 330 25 235 26 125 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 170 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Face View Pin Insert) LEGEND Resilient only Resilient & Plastic ¢ High Volume Layouts - readily available from Cannon Distributors ¢ ¢ ¢ ¢ B A B A D C B Shell Size No. of Contacts Service Rating ¢ ¢ A C C B A B A E ¢ 14S-9 2 #16 A 14-3 1 #8 A 12SA10 4 #16 Inst. 12S-3 2 #16 A 12-5 1 #12 D 12S-4 1 #16 D 10SLA4 5 #20 A 10SL-3 3 #16 A 10SL-4 2 #16 A 10S-2 1 #16 A 8S-1 1 #16 A B D A ¢ A C A C A D A C B F E B A C A D 14S-1 3 #16 14S-7 3 #16 14S-2 4 #16 14S-5 5 #16 14S-6 6 #16 16-12 1 #4 16-11 2 #12 16S-4 2 #16 Service Rating A A Inst. Inst. Inst. A A D ¢ ¢ A A C C A B B Shell Size No. of Contacts 16S-5 3 #16 16S-6 3 #16 16-10 3 #12 Service Rating A A A E 16-9 2 #16 (B,D) 2 #12 (A,C) A D B C F A B A D B C 16-13 2 #12 (A-Iron B-Constantan) A ¢ E A D B A C Shell Size No. of Contacts C B B E D B B B A B G A B C 16S-8 5 #16 16S-1 7 #16 18-7 1 #8 18-3 2 #12 A A B D ¢ A C A D A C B C B D B A A D 18-5 1 #16(A) 2 #12(B,C) 18-22 3 #16 18-4 4 #16 18-10 4 #12 18-13 3 #12 (B,C,C) 1 #8(A) Service Rating D D D A A ¢ 18-15 4 #12 (A, C-Iron; B, D-Constantan) A A C D F G H D B I B J C D B E A 18-11 5 #12 18-12 6 #16 A A F C E F H C E A A A A H A F B G B ¢ G E D B C Shell Size No. of Contacts ¢ C A E A D B C B F E A C B C D C G C B B B J D K Shell Size No. of Contacts Service Rating 18-8 7 #16(A-G) 1 #12(H) A 18-9 5 #16(B,C,E-G) 2 #12(A,D) Inst. A A D 18-1 10 #16 18-19 10 #16 20-2 1 #0 20-23 2 #8 20-3 3 #12 20-19 3 #8 A(B,C,F,G) Inst. (all others) A D A D A D C A E A C B 20-4 4 #12 Service Rating D 20-24 2 #16 (A,C) 2 #8 (B,D) A 20A37 ITT Cannon pos. #8 of 20-4 D A E A D E B 20-14 3 #12(C,D,E) 2 #8(A,B) A G B A C C C Shell Size No. of Contacts D A F B F D C B F E E F B D 20-8 4 #16(B,C,E,F) 2 #8(A,D) Inst. B 20-17 1 #16(F) 5 #12(A-E) A D C B C D 20-22 3 #16(B,D,F) 3 #8(A,C,E) A 20-15 7 #12 A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 171 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only Resilient & Plastic ¢ High Volume Layouts - readily available from Cannon Distributors ¢ F A G J D C E G E B H F C D Shell Size No. of Contacts 20-7 8 #16 Service Rating A(C-F) D(A,B,G,H) G H A B H F J J B A A Shell Size No. of Contacts 22-11 2 #16 22-2 3 #8 Service Rating B D F C Shell Size No. of Contacts Service Rating H A E A B F C C B D B E B C D 22-10 4 #16 22-22 4 #8 E A B H A A H B H C E C D A A C 22-12 3 #16(A,C,D) 2 #8(B,E) D B G H A F J B E D C F F B G C D 22-18 8 #16 22-23 8 #12 A A(C-E) D(all others) D(H) A(all others) C J F 22-28 7 #12 D E 22-17 8 #16(A-D,F-J) 1 #12(E) D(A), A(all others) A D E T J H 22-20 9 #16 A R F C A D B A J C F E C D Shell Size No. of Contacts 24-27 7 #16 24-6 8 #12 Service Rating E D(A,G,H) A(all others) G H J N B C G E D C D K E 24-20 9 #16(A-D,G-L) 2 #12(E,F) D B B C K D J 24-2 7 #12 24-10 7 #8 D A E G F G F J J H K L M K E H K M L F 24-19 12 #16 6 #12(B-G) A D E P N R S 24A24 12 #12 24-5 16 #16 A A A L B A C D C C H 24-11 6 #12(A-C,G-I) 3 #8(D-F) A A B L L D F 24-12 3 #12(B,D,E) 2 #4(A,C,) A A M C H G E B E A A G D B C D A D E B 24-22 4 #8 B A E 24-9 2 #4 A F A F A A B P V S G D B N U 22-14 19 #16 H G A G A G A G 22-19 14 #16 G A D B 22-4 2 #12(A,C) 2 #8(B,D) A L MA K C M F 22-27 8 #16(A-H) 1 #8(J) D(J), A (all others) D A E 22-15 1 #16(D) 5 #12(A-C,E,F) A(A-C,E,F),E(D) B N G E E Inst. ¢ A P C D F A D L J J F Service Rating 22-7 1 #0 F D ¢ Shell Size No. of Contacts 20-29 17 #16 B E D G F H E C E 20-27 14 #16 E C J B P R S 20-11 13 #16 22-9 3 #12 B C K B G F K D M A N T C L G L B K N H K J D A E 22-5 4 #16(A,C,D,F) 2 #12(B,E) D A H J F C F B D 22-13 1 #16(E) 4 #12(A-D) A(A-D), D(E) H M 20-33 11 #16 C 22-6 1 #16(B) 2 #8(A,C) D A E B C E A A B C A G D B E B N D F 20-18 6 #16(A,C-E,G,H) 3 #12(B,F,I) A 20-16 7 #16(A-G) 2 #12(H,I) A C D M C L ¢ A J L E A B B M H C D E ¢ A K A J B C M P N D O I H G E F 24-7 14 #16(A-M,O) 2 #12(P,N) A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 172 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only Resilient & Plastic ¢ High Volume Layouts - readily available from Cannon Distributors F A E K B F G L S N T W J P U X A A H G Q D D B A A B C J G E B B E A B V Y F A C H M R D C H J C C G F Z E C M F D B L K E J G H D E Shell Size No. of Contacts 24-28 24 #16 28-7 2 #4 28-22 3 #16(D-F) 3 #4(A-C) Service Rating Inst. D D 28-10 3 #12(A,F,G) 2 #8(B,E) 2 #4(C,D) D(G), A(all others) 28-1 6 #12(A,B,D-F,H) 3 #8(C,J,G) 28A16 5 #16(A,D-F,J) 4 #4(B,C,G,H) 28-19 6 #16(A-C,H,L,M) 4 #12(E,G,J,K) D(A,E,J) A(all others) A A(C,E,G,J,K,L) B(H,M),D(A,B) ¢ J H J K G M C J H R P X T S Z G J H L R E R N 28-20 4 #16(K-N) 10 #12(A-J,P) A L B N G M Q F U C V N U V H M D T F S P E J L C A E K A M F 28-2 12 #16(A,L,N) 2 #12(M,P) D G E N M V U g j K S T W b a f c P D 28-16 20 #16 A(A-L), B(R) D(M-P) A J E S A F K L C H T I M D V E W X J 28-11 18 #16(A-I, N-X) 4 #12(J-M) A U d K C T b Y L D B a Z M G A S N B R R P X E 28-17 15 #16 P W F G H 28-12 26 #16 A n d c j h r p W Y V f e k D A B C D E G H J K L M N P R S T U A A B F Z W X V U g A A A B C D F G H J L M N P R b a h k l B B K P K ¢ L e C D F B F E K Y d N D ¢ A D C M G 28-9 6 #16(A,H-M) 6 #12(B-G) D Service Rating N D C G P H F Shell Size No. of Contacts H B L A B L E J A K A d m e l s t m Z n u h p v b a g f m w D E C c j r C k B G F s D y H D H 28-15 35 #16 28-21 37 #16 28A51 43 #16 32-17 4 #4 C Service Rating A For MIL equip design, use 28-21 A A D 32-1 3 #12(A,C,D) 2 #0(B,E) E(A),D(all others) E G F K J l L Shell Size No. of Contacts B C B E M N 32-9 12 #16(C-N) 2 #4(A,B) D 32-15 2 #0(A,G) 6 #12(B,C,D,E,F,H) D A A E C B G H L N M R P O V W X N U d V b W X Shell Size No. of Contacts Service Rating 32-6 16 #16(A-O,S) 2 #12(U,V) 3 #8(P,R,T) 2 #4(W,X) A S A E B F K G e j L P R S Y Z k C W X d h J R c D I P a e H O Z S T U M T Y F c J I K D T f a g U b V C E K L B A J H F A G B H C M N D I O O P W X e K n s b j p t V v C B d c k q u x U T h N M a Z g G F L S R Y f m E D J l r w y 32-8 24 #16(A-L,T-Z,a-e) 6 #12(M-S) 2 #8(O,R) 32-7 28 #16(A-N,W-Z,a-k) 7 #12(O-V) 32A47 47 #16 32A10 54 #16 36-4 3 #0 A For new MIL equip. design, use 32-7 Inst. (A,B,h,j) A(all others) A A A(B,C),C(A) *NOTE: Additional layouts are the same as shown but in unique alternate positioins. Please consult the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 173 MIL-C-5015 Connectors MS-E/F/R/ER Contact Arrangements (Continued) LEGEND Resilient only Resilient & Plastic ¢ High Volume Layouts - readily available from Cannon Distributors † Grommet not available. Consult factory for ordering connectors with this arrangment. A A A J B F D K P B E C F Q N H C L L K S J H X P S R K R 36-6 4 #4(B,C,E,F) 2 #0(A,D) 36-14 6 #16(K-N,P,Q) 5 #12(B,D,F,H,J) 5 #8(A,C,E,G,I) Service Rating A A D A ¢ R B T Q k c P e Z L K Y G Service Rating D(m), A (all others) W m T Y n s v x t 36-7 40 #16(A-Z,a-s) 7 #12(t-z) A C H k u z L Z a P W V e h r t w O R K J Q F N M y 36-8 46 #16(A-X,Z-z 1 #12(Y) A j e d m y k u x w v AB x V j g h f s z t t r s AA AG y A K U d T b c AF m n x AJ l v w k u AC AB AE AD AK A L V e p z AA AF AG 36A34 52 #16 D M W j r 36-10 48 #16 E F N X Y Z A G P R a b i y AC AD AE z S a q p n U h H J M Z g f m s L T S Y d c E D K R X c k r w v u b i h q p n t g f a J P W Z Y X C B H N U T S R A G F L V U p H B C B E D C P d c g f m v z M X b F K J O S s x 36-15 35 #16 c X k w r Shell Size No. of Contacts N p u H J T g j i A D E I b f n F X W e h N S R a Z d g h V B G J M L P Y E W a M E G I K U f b O D † A D F H V m j N C C U d G N 36-9 14 #16(A-G,Z-f) 14 #12(H-N,S-Y) 2 #8(O,R) 1 #4(P) A 36A46 27 #12 36A16 18 #12 (B,C,V,J,K,M,N, R, T-Iron; A,D-F,H,L P,S,U-Constantan) A B A L c c T 36-5 4 #0 A C F E Shell Size No. of Contacts S B K X d H W b Y Z e A P Y D F E J T U a D I O V d f U T U a L V b D M F M W C G N R M A G H e N M I J E G S C Z D C D E B A B I AM 36A66 52 #16(A-c,h-AK) 4 #12(d,e,f,g) A † 24 B A G M F 21 H L 20 C 51 18 58 36 47 14 AC AD 8 31 u 98 AZ 10 11 40A33 7 #8(G-N) 6 #4(A-F) Service Rating A 40-10 16 #16(A,B,E-H,M,N,P Q,V-Y,b,c) 9 #8(C,D,I,L,O,R,U,Z,a) 4 #4(K,J,S,T) A m AJ W f g q p y AE AF AG M V d n x r AA z BD BE BF BM BN BP BS BT s AB AK AL AM AN AU AV AW AX AT BA BB BC BJ BK BL 12 L U c b w AP AR AS 32 13 Shell Size No. of Contacts k D K T a Z v J S R j i t 30 33 34 15 h 7 48 49 35 16 6 29 57 50 37 17 D 45 Y C B H F P X 28 46 59 38 K 56 60 N 5 44 52 19 4 27 55 53 E 3 26 43 54 39 J E 41 A 2 42 40 N 1 25 23 22 AY BG BR BU BV 40A27 60 #16 40-56 85 #16 A A A B A C B H E D J S G F L M I H P O N J K S R AA T U W V X a c b e d f AX j h o p m k r s n AN AD AZ BJ BS BA BK Service Rating D AF a k w R Q Z j v AR b p n m x AG AH BB AS BM BU y z AJ AK BC AU BD BV AV AL BE BP BF BQ BW AW BG BR BX CA BZ BY AT BM BL CD CC 44-1 36 #16(A-S,Z-t 6 #12(T-Y) AE G P Y h u AQ BT t Shell Size No. of Contacts F N X g t AP AY BH g f s AC E M W Y AM Z V e r AB L U d q D K T c C CB CE 48-5 90 #16(A-BL,BN-BT,BW,BX) 1 #8(CD) 9 #12(BM,BU,BV,BY-CC,CE) A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 174 MIL-C-5015 Connectors MS-E/F/R/ER Cable Connecting Plug (Receptacle with no mounting flange) MS3101E/MS3101F Integral Cable Clamp CA3101E/CA3101E MS3101E cable connecting plugs are used for cable extension requirements, where mounting provisions are unnecessary. L MS3101E plugs mate with 3106, 3107 and 3108 plugs. Note: the D revision of MIL-C-5015 has changed the nomenclature of the 3101 from receptacle to plug. CA3101R MS3101R Shell Size B Min. E Max. E Min. G Max. E V G A Thd. S1 B P MS3101R cable connecting plug is identical in purpose to the MS3101E. The MS3101R features a shorter lightweight endbell and mates with 3106, 3107 and 3108 plugs. Note: The D revision of the MIL-C-5015 specification has changed the nomenclature of the 3101 from receptacle to plug. K Max. K M W L1 S1 M K P G A Thd. B L Max. L1 Max. M +.031(0.79) -.000(0.00) P Max. S1 Max. V Max. W Max. 8S .375 (9.53) .235 (5.97) .102 (2.59) .844 (21.44) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .515 (13.08) .840 (21.34) 1.046 (26.57) 10S .375 (9.53) .235 (5.97) .102 (2.59) .969 (24.61) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .640 (16.26) .840 (21.34) 1.046 (26.57) 10SL .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .640 (16.26) .900 (22.86) 1.125 (28.58) 12S .375 (9.53) .297 (7.54) .140 (3.56) 1.062 (26.97) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14S .375 (9.53) .422 (10.72) .195 (4.95) 1.156 (29.36) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .890 (22.61) 1.00 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) 1.281 (32.54) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 12 .625(15.88) .297 (7.54) .140 (3.56) 1.062 (26.97) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .765 (19.43) .900 (22.86) 1.125 (28.58) 14 .625(15.88) .422 (10.72) .195 (4.95) 1.156 (29.36) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .890 (22.61) 1.100 (27.94) 1.343 (34.11) 16 .625(15.88) .547 (13.89) .255 (6.48) 1.281 (32.54) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.250 (31.75) 1.015 (25.78) 1.200 (30.48) 1.484 (37.69) 18 .625(15.88) .610 (15.49) .285 (7.24) 1.344 (34.14) .180 (4.57) 2.688 (68.28) 2.281 (55.40) .750 (19.05) 1.450 (36.83) 1.140 (28.96) 1.300 (33.02) 1.609 (40.87) 20 .625(15.88) .735 (18.67) .350 (8.89) 1.500 (38.10) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.265 (32.13) 1.500 (38.10) 1.890 (48.01) 22 .625(15.88) .740 (18.80) .350 (8.89) 1.625 (41.28) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.390 (35.31) 1.500 (38.10) 1.890 (48.01) 24 .625(15.88) .922 (23.42) .468 (11.89) 1.750 (44.45) .203 (5.16) 2.969 (75.44) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.515 (38.48) 1.740 (44.20) 2.170 (55.12) 28 .625(15.88) .922 (23.42) .468 (11.89) 2.000 (50.80) .203 (5.16) 3.031 (76.99) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.765 (44.83) 1.740 (44.20) 2.170 (55.12) 32 .625(15.88) 1.235 (31.37) .664 (15.87) 2.250 (57.15) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 2.015 (51.18) 2.075 (52.71) 2.656 (67.46) 36 .625(15.88) 1.360 (34.54) .694 (17.63) 2.500 (63.50) .203 (5.16) 3.281 (83.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 2.270 (57.66) 2.300 (58.42) 2.922 (74.22) *40 .625(15.88) 1.628 (41.35) .911 (23.14) 2.750 (69.85) .203 (5.16) 3.560 (89.66)† 2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.427 (61.65) 2.688 (68.28) - †Not to MS specification *Not Available in MS3101E and MS3101R. A Thread Shell Size 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A 40 2-1/2-16UN-2A Shell Size A Thread Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 175 MIL-C-5015 Connectors MS-E/F/R/ER Wall Mounting Receptacle MS3100E/MS3100F Integral Cable Clamp CA3100E/CA3100E MS3100F wall mounting receptacles are used to carry wires thru walls or bulkheads, or to provide a means of disconnection at a bulkhead. L M W MS3100F receptacles mate with 3106 and 3108 plugs. S Typ. CA3100R E V R Typ. MS3100E is identical to MS3100F and is available upon request. For new equipment, customer should specify MS3100F. MS3100R K A Thd. B T Dia. 4 Mtg. Holes The MS3100R receptacle is identical in purpose to the MS3100F. The MS3100R features a shorter light weight endbell and mates with 3106 and3108 plugs. L1 S Typ. M K R Typ. P A Thd. B T Dia. 4 Mtg. Holes T +.010 -.005 L Max. L1 Max. M +.031 -.000 .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .594 (15.09) .875 (22.23) .120 (3.05) .840 (21.34) 1.046 (26.57) .102 (2.59) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .890 (22.61) .719 (18.26) 1.000 (25.40) .120 (3.05) .840 (21.34) 1.046 (26.57) .297 (7.54) .140 (3.56) .125 (3.18) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .719 (18.26) 1.000 (25.40) .120 (3.05) .900 (22.86) 1.125 (28.58) .375 (9.53) .297 (7.54) .140 (3.56) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) .900 (22.86) 1.125 (28.58) .375 (9.53) .422 (10.72) .195 (4.95) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16S .375 (9.53) .547 (13.89) .255 (6.48) .140 (3.56) 2.250 (57.15) 1.838 (46.69) .562 (14.27) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 12 .625(15.88) .297 (7.54) .140 (3.56) .146 (3.71) 2.625 (66.68) 2.181 (55.40) .750 (19.05) .970 (24.64) .812 (20.62) 1.094 (27.79) .120 (3.05) 14 .625(15.88) .422 (10.72) .195 (4.95) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.150 (29.21) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.100 (27.94) 1.343 (34.11) 16 .625(15.88) .547 (13.89) .255 (6.48) .146 (3.71) 2.625 (66.58) 2.181 (55.40) .750 (19.05) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.200 (30.48) 1.484 (37.69) 18 .625(15.88) .610 (15.49) .285 (7.24) .180 (4.57) 2.688 (68.28) 2.281 (55.40) .750 (19.05) 1.450 (36.83) 1.062 (26.97) 1.375 (34.93) .120 (3.05) 1.300 (33.02) 1.609 (40.87) 20 .625(15.88) .735 (18.67) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.156 (29.36) 1.500 (38.10) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 22 .625(15.88) .740 (18.80) .350 (8.89) .180 (4.57) 2.750 (69.85) 2.281 (55.40) .750 (19.05) 1.570 (39.88) 1.250 (31.75) 1.625 (41.28) .120 (3.05) 1.500 (38.10) 1.890 (48.01) 24 .625(15.88) .922 (23.42) .468 (11.89) .203 (5.16) 2.969 (75.44) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.375 (34.93) 1.750 (44.45) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 28 .625(15.88) .922 (23.42) .468 (11.89) .203 (5.16) 3.031 (76.99) 2.281 (55.40) .812 (20.62) 1.880 (47.75) 1.562 (39.67) 2.000 (50.80) .147 (3.73) 1.740 (44.20) 2.170 (55.12) 32 .625(15.88) 1.235 (31.37) .664 (15.87) .203 (5.16) 3.031 (76.99) 2.322 (58.98) .875 (22.23) 2.205 (56.01) 1.750 (44.45) 2.250 (57.15) .173 (4.39) 2.075 (52.71) 2.656 (67.46) 36 .625(15.88) 1.360 (34.54) .694 (17.63) .203 (5.16) 3.281 (83.34) 2.322 (58.98) .875 (22.23) 2.400 (60.96) 1.938 (49.23) 2.500 (63.50) .173 (4.39) 2.300 (58.42) 2.922 (74.22) *40 .625(15.88) 1.628 (41.35) .911 (23.14) .203 (5.16) 3.560 (89.66)† 2.427 (61.65)† .875 (22.23) 2.840 (72.14) 2.188 (55.58) 2.750 (69.85) .173 (4.39) 2.688 (68.28) B Min. E Max. 8S .375 (9.53) .235 (5.97) 10S .375 (9.53) .235 (5.97) 10SL .375 (9.53) 12S 14S Shell Size E Min. K Max. P Max. R + _.005 S + _.031 V Max. W Max. .900 (22.86) 1.125 (28.58) - †Not to MS specification *Not Available in MS3101E and MS3101R. A Thread Shell Size 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A 40 2-1/2-16UN-2A Shell Size Performance Specifications - Page 168 A Thread Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 176 MIL-C-5015 Connectors MS-E/F/R/ER Straight Plug MS3106E/MS3106F Integral Cable Clamp CA3106E/CA06R MS3106F straight plugs mate with 3100 and 3102 receptacles and 3101 plugs. L J** The MS3106E is available upon request. For new equipment, customer should specify. MS3106F. MS3106E is identical to MS3106F except to O ring under the coupling nut. CA3106R MS3106R Shell Size E Max. E Min. W A Thd. E P1 V The MS3106R striaght plug is identical in puropse to the MS3106F. The MS3106R has the shorter endbell. This plug will mate with 3100 and 3102 receptacles and 3101 plugs. P1 L1 J** A J** Max. L Max. L1 Max. N Max. P1 Max. N V Max. W Max. 8S .235 (5.97) .102 (2.59) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .844 (21.44) .840 (21.34) 1.046 (26.57) 10S .235 (5.97) .102 (2.59) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .890 (22.61) .969 (24.61) .840 (21.34) 1.046 (26.57) 10SL .297 (7.54) .140 (3.56) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .970 (24.64) .969 (24.61) .900 (22.86) 1.125 (28.58) 12S .297 (7.54) .140 (3.56) .536 (13.61) 2.250 (57.15) 1.838 (46.69) .970 (24.64) 1.062 (26.97) .900 (22.86) 1.125 (28.58) 14S .422 (10.72) .195 (4.95) .536 (13.61) 2.250 (57.15) 1.838 (46.69) 1.150 (29.21) 1.156 (29.36) 1.00 (27.94) 1.343 (34.11) 16S .547 (13.89) .255 (6.48) .536 (13.61) 2.250 (57.15) 1.838 (46.69) 1.250 (31.75) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 12 .297 (7.54) .140 (3.56) .724 (18.39) 2.625 (66.68) 2.181 (55.40) .970 (24.64) 1.062 (26.97) .900 (22.86) 1.125 (28.58) 14 .422 (10.72) .195 (4.95) .724 (18.39) 2.625 (66.68) 2.181 (55.40) 1.150 (29.21) 1.156 (29.36) 1.100 (27.94) 1.343 (34.11) 16 .547 (13.89) .255 (6.48) .724 (18.39) 2.625 (66.68) 2.181 (55.40) 1.250 (31.75) 1.250 (31.75) 1.200 (30.48) 1.484 (37.69) 18 .610 (15.49) .285 (7.24) .724 (18.39) 2.688 (68.28) 2.281 (55.40) 1.450 (36.83) 1.344 (34.14) 1.300 (33.02) 1.609 (40.87) 20 .735 (18.67) .350 (8.89) .724 (18.39) 2.750 (69.85) 2.281 (55.40) 1.570 (39.88) 1.469 (37.31) 1.500 (38.10) 1.890 (48.01) 22 .740 (18.80) .350 (8.89) .724 (18.39) 2.750 (69.85) 2.281 (55.40) 1.570 (39.88) 1.594 (40.49) 1.500 (38.10) 1.890 (48.01) 24 .922 (23.42) .468 (11.89) .724 (18.39) 2.969 (75.41) 2.281 (55.40) 1.880 (47.75) 1.719 (43.66) 1.740 (44.20) 2.170 (55.12) 28 .922 (23.42) .468 (11.89) .724 (18.39) 3.031 (76.99) 2.281 (55.40) 1.880 (47.75) 1.969 (50.01) 1.740 (44.20) 2.170 (55.12) 32 1.235 (31.37) .664 (15.87) .724 (18.39) 3.031 (76.99) 2.322 (58.98) 2.205 (56.01) 2.219 (56.36) 2.075 (52.71) 2.656 (67.46) 36 1.360 (34.54) .694 (17.63) .724 (18.39) 3.281 (83.34) 2.322 (58.98) 2.400 (60.96) 2.469 (62.71) 2.300 (58.42) 2.922 (74.22) * 40 1.628 (41.35) .911 (23.14) .724 (18.39) 3.560 (89.66)† 2.427 (61.65)† 2.840 (72.14) 2.723 (69.16)† 2.688 (68.28) - †Not to MS specification ** Barrel engaging face to shoulder. Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2B 16 1-20UNEF-2B 10S 5/8-24UNEF-2B 18 1-1/8-18UNEF-2B 10SL 5/8-24UNEF-2B 20 1-1/4-18UNEF-2B 12S 3/4-20UNEF-2B 22 1-3/8-18UNEF-2B 14S 7/8-20UNEF-2B 24 1-1/2-18UNEF-2B 16S 1-20UNEF-2B 28 1-3/4-18UNS-2B 12 3/4-20UNEF-2B 32 2-18UNS-2B 14 7/8-20UNEF-2B 36 2-1/4-16UN-2B 40 2-1/2-16UN-2B Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 177 MIL-C-5015 Connectors MS-E/F/R/ER Box Mounting Receptacle MS3102E/MS3102R CA3102E/CA3102R X DIMENSION S Max. Solder Pot Ext. - Pin or Socket Shell Size 16 Contact Size 12 8 R 4 0 8S, 10S, 10SL .534 - - - - 12S, 14S, 16S .518 - - - - 12 .705 .705 - - - 14 .705 .705 .767 - - 16 .705 .705 .767 .767 - 18 .674 .674 .736 .736 - 20,22 .674 .674 .736 .736 .971 24,28 .612 .612 .674 .674 .909 32,36 .549 .549 .611 .611 .846 MS3102E and MS3102R box mounting receptacles are used in junction boxes or as an integral part of equipment. These connectors are identical in construction and will mate with 3106, 3107 and 3108 plugs. For new equipment, customer should specify MS3102R. L T Dia. 4 Mtg. Holes M K P A Thd. (Class-2A) B Max. Solder Pot Extension X 90˚ Angle Plug CA3108E/CA3108R MS3108E/MS3108R MS3108R 90˚ angle plugs with O ring seal less cable clamp) and the MS3108E 90˚ angle plugs (less O ring seal with cable clamp) are used where there is limited space and where wires must be brought at abrupt angles. This plugs will mate with 3100 and 3102 receptacles and 3101 plugs. P 1 L3 Y J** A Thd. (Class-2B) X 1 Thread for Attachment of M85049/41 (MS3057) Cable Clamp End of Thread (MS3108R) V1 See page 185 for cable clamp dimensions. Shell Size B Min. J** Max. K Max. L Max. L3 Max. M +.031 (0.79) -.000 (0.00) P Max. P1 Max. R + _.005 T +.010 -.005 S + _.031 V1 Max. X1 Max. Y Max. 8S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .562 (14.27) .426 (10.82) .844 (21.44) .594 (15.09) .875 (22.23) .120 (3.05) 1.281 (30.94) .811 (20.60) 1.640 (41.66) 10S .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.156 (54.76) .562 (14.27) .520 (13.21) .969 (24.61) .719 (18.26) 1.000 (25.40) .120 (3.05) 1.250 (31.75) .842 (21.39) 1.640 (41.66) 10SL .375 (9.53) .536 (13.61) .125 (3.18) 1.040 (26.42) 2.188 (55.58) .562 (14.27) .614 (15.60) .969 (24.61) .719 (18.26) 1.000 (25.40) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) 12S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.188 (55.58) .562 (14.27) .614 (15.60) 1.062 (26.97) .812 (20.62) 1.094 (27.79) .120 (3.05) 1.281 (32.54) .873 (22.17) 1.703 (43.26) 14S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.312 (58.72) .562 (14.27) .739 (18.77) 1.156 (29.36) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.406 (35.71) .936 (23.77) 1.765 (44.83) 16S .375 (9.53) .536 (13.61) .140 (3.56) 1.040 (26.42) 2.406 (61.11) .562 (14.27) .864 (21.95) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.531 (38.89) .998 (25.35) 1.796 (45.62) 12 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.531 (64.29) .750 (19.05) .614 (15.60) 1.062 (26.97) .812 (20.62) 1.094 (27.79) .120 (3.05) 1.281 (32.54) .873 (22.17) 2.062 (52.37) 14 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.688 (68.28) .750 (19.05) .739 (18.77) 1.156 (29.36) .906 (23.01) 1.188 (30.18) .120 (3.05) 1.406 (35.71) .936 (23.77) 2.125 (53.98) 16 .625(15.88) .724 (18.39) .146 (3.71) 1.400 (35.56) 2.781 (70.64) .750 (19.05) .864 (21.95) 1.250 (31.75) .969 (24.61) 1.281 (32.54) .120 (3.05) 1.531 (38.89) .998 (25.35) 2.156 (54.76) 18 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 2.844 (72.24) .750 (19.05) .989 (25.12) 1.344 (34.14) 1.062 (26.97) 1.375 (34.93) .120 (3.05) 1.593 (40.46) 1.061 (26.95) 2.250 (57.15) 20 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) .750 (19.05) 1.145 (29.08) 1.469 (37.31) 1.156 (29.36) 1.500 (38.10) .120 (3.05) 1.656 (42.06) 1.123 (28.52) 2.312 (58.72) 22 .625(15.88) .724 (18.39) .180 (4.57) 1.400 (35.56) 3.250 (82.55) .750 (19.05) 1.270 (32.26) 1.594 (40.49) 1.250 (31.75) 1.625 (41.28) .120 (3.05) 1.718 (43.64) 1.186 (30.12) 2.312 (58.72) 24 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) .812 (20.62) 1.395 (35.43) 1.719 (43.66) 1.375 (34.93) 1.750 (44.45) .147 (3.73) 1.890 (48.01) 1.263 (32.08) 2.531 (64.29) 28 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 3.719 (94.46) .812 (20.62) 1.614 (41.00) 1.969 (50.01) 1.562 (39.67) 2.000 (50.80) .147 (3.73) 1.968 (49.99) 1.342 (34.09) 2.531 (64.29) 32 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.188 (106.38) .875 (22.23) 1.864 (47.35) 2.219 (56.36) 1.750 (44.45) 2.250 (57.15) .173 (4.39) 2.187 (55.55) 1.561 (39.65) 2.750 (69.85) 36 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 4.297 (109.14) .875 (22.23) 2.051 (52.10) 2.469 (62.71) 1.938 (49.23) 2.500 (63.50) .173 (4.39) 2.406 (61.11) 1.780 (45.21) 2.875 (73.02) 40 .625(15.88) .724 (18.39) .203 (5.16) 1.400 (35.56) 7.211 (183.16)† .875 (22.23) 2.390 (60.71) 2.723 (69.16)† 2.188 (55.58) 2.750 (69.85) .173 (4.39) 5.875 (149.22) - 5.690 (144.53) †Not to MS specification ** Barrel engaging face to shoulder. A Thread Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 A Thread Shell Size Box Mounting Receptacle 8S 1/2-28UNEF-2A 1/2-28UNEF-2B 16 1-20UNEF-2A 1-20UNEF-2B 10S 5/8-24UNEF-2A 5/8-24UNEF-2B 18 1-1/8-18UNEF-2A 1-1/8-18UNEF-2B 10SL 5/8-24UNEF-2A 5/8-24UNEF-2B 20 1-1/4-18UNEF-2A 1-1/4-18UNEF-2B 12S 3/4-20UNEF-2A 3/4-20UNEF-2B 22 1-3/8-18UNEF-2A 1-3/8-18UNEF-2B 14S 7/8-20UNEF-2A 7/8-20UNEF-2B 24 1-1/2-18UNEF-2A 1-1/2-18UNEF-2B 16S 1-20UNEF-2A 1-20UNEF-2B 28 1-3/4-18UNS-2A 1-3/4-18UNS-2B 12 3/4-20UNEF-2A 3/4-20UNEF-2B 32 2-18UNS-2A 2-18UNS-2B 14 7/8-20UNEF-2A 7/8-20UNEF-2B 36 2-1/4-16UN-2A 2-1/4-16UN-2B 40 2-1/2-16UN-2A 2-1/2-16UN-2B 90˚ Angle Plug Shell Size Box Mounting Receptacle 90˚ Angle Plug Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 178 MIL-C-5015 Connectors MS-E/F/R/ER How to Order MS type potting connectors are available with nylon cups. 00 and 06 shell styles with plastic cups and resilient insulators meet the requirments of MS3103 and MS25183. Also available is the 08 plug with resilient insulator and 90˚ angle nylon potting cup. ITT Cannon provides for a 1/4" clearance for potting on all contact sizes. MS 25183 MS 3103 CA 3100 ER 18 - 10 18 - 10 18 - 10 P P P PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE PREFIX CA - ITT Cannon prefix indicating special application or variation of MS SHELL STYLE Coupling thread diameter figured in sixteenths of an inch SHELL STYLE 3100 - Wall mounting receptacle (MS3103) 3106 - Straight plug (MS25183) 3108 - 90˚ angle plug COTNACT ARRANGEMENTS See pages 171-174 COTNACT TYPE P for Pin: S for Socket CLASS ER - Resilient insulator, nylon potting cup and thread attachment ring No class designator for MS types. Wall Mounting Receptacle MS3103 Nylon Potting Cup Threaded Attachment Ring CA3100ER S R L Polarizing Boss T Dia. 4 Mtg. Holes A Thd. The CA3100ER receptacle (MS3103) is supplied with a resilient insulator and nylon potting cup with a threaded attachment ring. This receptacle mates with 3106, 3107, and 3108 plugs. Shell Size R +.010 (+0.25) -.005 (+0.13) L Max. R + _.005 (+ _0.13) 8S 1.531 (38.89) .594 (15.09) .906 (23.01) .120 (3.05) 1/2-28UNEF-2A 10S 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 10SL 1.531 (38.89) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2A 12S 1.531 (38.89) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14S 1.531 (38.89) .906 (23.01) 1.219 (30.96) .120 (3.05) 7/8-20UNEF-2A 16S 1.531 (38.89) .969 (24.61) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 12 1.968 (49.99) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2A 14 1.968 (49.99) .906 (23.01) 1.219 (30.96) .120 (3.05) 3/4-20UNEF-2A 16 1.968 (49.99) .968 (24.59) 1.312 (33.32) .120 (3.05) 1-20UNEF-2A 18 1.968 (49.99) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1-1/8-18NEF-2A 20 2.188 (55.58) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1-1/4-18NEF-2A 22 2.188 (55.58) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1-3/8-18NEF-2A 24 2.188 (55.58) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1-1/2-18NEF-2A 28 2.188 (55.58) 1.562 (39.67) 2.031 (51.59) .147 (3.73) 1-3/4-18NS-2A 187 32 2.188 (55.58) 1.750 (44.45) 2.281 (57.94) .173 (4.39) 2-18NS-2A Contact Arrangements - Page 171-174 36 2.188 (55.58) 1.938 (49.23) 2.531 (64.29) .173 (4.39) 2-1/4-16UN-2A Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page S Max. A Thread Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 179 MIL-C-5015 Connectors MS-E/F/R/ER Straight Plug CA3106ER MS25183 Nylon Potting Cup Rubber Gasket Lenght of Engagement Metal Potting Ring J 1/4" To end of contact Gasket A Thd. P L The CA3106ER plug is supplied with resilient insulators, nylon potting cups with threaded attachment rings, and a rubber gasket under the coupling nut. This plug mates with 3100 and 3102 receptacles and 3101 plugs. 90˚ Angle Plug Nylon Potting Cup Rubber Gasket CA3108ER P Dia. L Polarizing Groove B A Thd. D Metal Potting Ring The CA3108ER is supplied with resilent insulator, 90˚ nylon potting cup and threaded attachment ring with a rubber gasket under the coupling nut. This plug mates with 3100 and 3102 receptacles and 3101 plugs. CA3106ER CA3108ER L Max. Shell Size J Max. L Max. P Max. A Thread B Max. D Max. For Arr. w/#16 & #12 Contacts For Arr. w/#8 & #4 Contacts P Max. A Thread 8S .536 (13.61) 1.562 (39.67) .844 (21.44) 1/2-28UNEF-2B - - - - - 10S .536 (13.61) 1.562 (39.67) .969 (24.61) 5/8-24UNEF-2B - - - - - - 10SL .536 (13.61) 1.562 (39.67) .969 (24.61) 5/8-24UNEF-2B .563 (13.61) 1.040 (26.42) 1.463 (37.16) - .969 (24.61) 5/8-24UNEF-2B 12S .536 (13.61) 1.562 (39.67) 1.062 (26.97) 3/4-20UNEF-2B .563 (13.61) 1.040 (26.42) 1.600 (40.64) - 1.062 (26.97) 3/4-24UNEF-2B 14S .536 (13.61) 1.562 (39.67) 1.156 (29.36) 7/8-20UNEF-2B .563 (13.61) 1.040 (26.42) 1.600 (40.64) 2.300 (58.42) 1.156 (29.36) 7/8-20UNEF-2B 16S .536 (13.61) 1.562 (39.67) 1.250 (31.75) 1-20UNEF-2B .563 (13.61) 1.290 (32.77) 1.600 (40.64) 2.550 (64.77) 1.250 (31.75) 1-20UNEF-2B 12 .724 (18.39) 2.000 (50.80) 1.062 (26.97) 3/4-20UNEF-2B .724 (18.39) 1.040 (26.42) 1.910 (48.51) - 1.062 (26.97) 3/4-20UNEF-2B 14 .724 (18.39) 2.000 (50.80) 1.156 (29.36) 7/8-20UNEF-2B .724 (18.39) 1.040 (26.42) 1.910 (48.51) 2.610 (66.29) 1.156 (29.36) 7/8-20UNEF-2B 16 .724 (18.39) 2.000 (50.80) 1.250 (31.75) 1-20UNEF-2B .724 (18.39) 1.290 (32.77) 1.910 (48.51) 2.850 (72.39) 1.250 (31.75) 1-20UNEF-2B 18 .724 (18.39) 2.000 (50.80) 1.344 (34.14) 1-1/8-18UNEF-2B .724 (18.39) 1.290 (32.77) 2.100 (53.34) 2.850 (72.39) 1.344 (34.14) 1-1/8-18UNEF-2B 20 .724 (18.39) 2.125 (53.98) 1.469 (37.31) 1-1/4-18UNEF-2B .724 (18.39) 1.540 (39.12) 2.100 (53.34) 2.850 (72.39) 1.469 (.37.31) 1-1/4-18UNEF-2B 22 .724 (18.39) 2.125 (53.98) 1.594 (40.49) 1-3/8-18UNEF-2B .724 (18.39) 1.540 (39.12) 2.100 (53.34) 2.850 (72.39) 1.594 (40.49) 1-3/8-18UNEF-2B 24 .724 (18.39) 2.125 (53.98) 1.719 (43.66) 1-1/2-18UNEF-2B .724 (18.39) 1.790 (45.47) 2.281 (57.94) 2.985 (75.82) 1.719 (43.66) 1-1/2-18UNEF-2B 28 .724 (18.39) 2.125 (53.98) 1.969 (50.01) 1-3/4-18UNS-2B .724 (18.39) 2.040 (51.82) 2.485 (63.12) 2.985 (75.82) 1.969 (50.01) 1-3/4-18UNS-2B 32 .724 (18.39) 2.180 (55.37) 1.219 (30.96) 2-18UNS-2B .724 (18.39) 2.290 (58.17) 2.485 (63.12) 2.985 (75.82) 1.219 (30.96) 2-18UNS-2B 36 .724 (18.39) 2.180 (55.37) 2.469 (62.71) 2-1/4-16UN-2B .724 (18.39) 2.540 (64.52) 2.485 (63.12) 2.985 (75.82) 2.469 (62.71) 2-1/4-16UN-2B 40 .724 (18.39) 2.180 (55.37) 2.723 (69.16) 2-1/2-16UN-2B - Performance Specifications - Page 168 Contact, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 180 MIL-C-5015 Connectors MS-E/F/R/ER Components MS3106R CA3106R Straight Plug MS3106F CA06R Straight Plug MS3108E CA3108E 90˚ Angle Plug MS3106E* CA3106E Straight Plug MS3108R CA3108R 90˚ Angle Plug Endbell CABLE CLAMP Ferrule Grommet Pin Contacts Insulator Coupling Nut Barrel O Ring Note: Class F is not applicable to MS3108 shell style. * Class E inactive for new design. Use Class F or R. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 181 MIL-C-5015 Bulkhead Receptacles BFR/TBF How to Order TBF and BFR pressurized bulkhead receptacles mate with standard MS type plugs (3106,3107 and 3108) if contact arrangements correspond. Both the BFR and TBF have resilient insulators. The TBF (thru-bulkhead fitting) version has a double-faced contstruction allowing mating from both ends. An O ring is supplied as standard on both the BFR and the TBF. Contacts are silver plated copper or brass alloy. Shells are aluminum alloy. BF R 14S - 5 TBF 20 - 15 P * PS * 1 PREFIX CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE POSITION MOUNTING (BFR ONLY) PREFIX CONTACT ARRANGEMENTS BF - Bulkhead Fittings TBF - Thru bulkhead fittings See pages 171 - 174. CONTACT TYPE P for Pin; S for Socket; PS for Pin and Socket (TBF only) CLASS * R - Resilient insulators H - Hermetic; see page 327 ALTERNATE POSITION *Letter designator "R" not required for TBF. (Consult factory for available alternate positions.) SHELL SIZE MOUNTING Coupling thread diameter figured in sixteenths of an inch BFR only; see chart on page 183 Thru-Bulkhead Receptacle TBF - Resilient Insulator L K Socket Side Polarizing Boss Pin Insert End R S Typ. Typ. Socket Insert End TBF thru-bulkhead fittings have pressurized resilient insulators. Special douple-face pin and socket contact construction permits cable components to be wired and tested in the shop and then to be plugged into the mounted TBF plug to complete the installation. The TBF mates with 3106, 3107 and 3108 plugs. Shell Size Polarizing Boss M Pin Side K Max. L Max. T Dia. 4 Mtg. Holes M +.031 (0.79) -.000 (0.00) R _.005 (0.13) + Panel Thickness V A Thd. S _.031 (0.79) + T +.010 (0.25) -.005 (0.13) V Max. A Thread 8S .125 (3.18) 1.482 (37.64) .562 (14.27) .594 )15.09) .875 (22.22) .120 (3.05) .325 (8.26) 1/2-28UNEF-2A 10S .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 10SL .125 (3.18) 1.482 (37.64) .562 (14.27) .179 (18.26) 1.000 (25.40) .120 (3.05) .325 (8.26) 5/8-24UNEF-2A 12S .140 (3.56) 1.482 (37.64) .562 (14.27) .812 (20.62) 1.094 (27.79) .120 (3.05) .325 (8.26) 3/4-20UNEF-2A 14S .140 (3.56) 1.482 (37.64) .562 (14.27) .906 (23.01) 1.188 (30.18) .120 (3.05) .325 (8.26) 7/8-20UNEF-2A 16S .140 (3.56) 1.482 (37.64) .562 (14.27) .968 (24.59) 1.281 (32.54) .120 (3.05) .325 (8.26) 1-20UNEF-2A 12 .146 (3.71) 2.030 (51.56) .750 (19.05) .812 (20.62) 1.094 (27.79) .120 (3.05) .445 (11.30) 3/4-20UNEF-2A 14 .146 (3.71) 2.030 (51.56) .750 (19.05) .906 (23.01) 1.188 (30.18) .120 (3.05) .445 (11.30) 7/8-20UNEF-2A 16 .146 (3.71) 2.030 (51.56) .750 (19.05) .968 (24.59) 1.281 (32.54) .120 (3.05) .445 (11.30) 1-20UNEF-2A 18 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.062 (26.97) 1.375 (34.92) .120 (3.05) .445 (11.30) 1/18-18UNEF-2A 20 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.156 (29.36) 1.500 (38.10) .120 (3.05) .445 (11.30) 1-1/4-18UNEF-2A 22 .180 (4.57) 2.030 (51.56) .750 (19.05) 1.250 (31.75) 1.625 (41.28) .120 (3.05) .445 (11.30) 1-3/8-18UNEF-2A 24 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.375 (34.92) 1.750 (44.45) .147 (3.73) .383 (9.73) 1-1/2-18UNEF-2A 28 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.562 (39.67) 2.000 (50.80) .147 (3.73) .383 (9.73) 1-3/4-18UNS-2A 32 .203 (5.16) 2.030 (51.56) .875 (22.22) 1.750 (44.45) 2.250 (57.15) .173 (4.39) .320 (8.13) 2-18UNS-2A 36 .203 (5.16) 2.030 (51.56) .812 (20.62) 1.938 (49.23) 2.500 (63.50) .173 (4.39) .383 (9.73) 2-1/4-16UN-2A 40 .203 (5.16) 2.030 (51.56) .875 (22.22) 2.188 (55.58) 2.750 (69.85) .173 (4.39) .383 (9.73) Performance Specifications - Page 168 Contacts, Sealing Plugs, Assembly Tools - Page 187 Contact Arrangements - Page 171-174 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 182 MIL-C-5015 Bulkhead Receptacles BFR/TBF Pressurized Bulkhead Receptacle BFR L C G T M H N A Thd. V Panel Thickness Across Hex BFR pressurized bulkhead receptacles withstand the air leackage requiremenst of MIL-C-5015 not to exceed 1 cu. in. of air per hour when subjected to a pressure differential of 30 psi at - 55˚C. Insulators are resilient material bonded to aluminum shell. Both pin and socket assemblies are available. The BFR will mate with standard MS type 3106, 3107, 3108 plugs. Shell Size C Max. Standard Position Pin is 3/32" Dia. TYPE 1 Shell Insulator Lock Nut O Ring Position Pin Mounting Part No. Example: Standard Polychloroprene Hex with 6 wire holes Neoprene Standard Figure 1 or 2 BFR14S-5P-1 T Max. Solder Pot Ext. G Max. H Max. L Max. M Max. N Max. #16 #12 #8 #4 V Max. #0 8S .853 (21.67) .895 (22.73) 1.077 (27.36) 1.087 (27.61) .702 (17.83) .820 (20.83) .140 (3.56) - - - - .250 (6.35) 10S .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 10SL .853 (21.67) 1.015 (25.78) 1.203 (30.56) 1.087 (27.61) .822 (20.88) .960 (24.38) .140 (3.56) - - - - .250 (6.35) 12S .853 (21.67) 1.077 (27.36) 1.327 (33.71) 1.087 (27.61) .955 (24.26) 1.110 (28.19) .140 (3.56) - - - - .250 (6.35) 14S .853 (21.67) 1.203 (30.56) 1.453 (36.91) 1.087 (27.61) 1.072 (27.23) 1.250 (31.75) .140 (3.56) - - - - .375 (9.52) 16S .853 (21.67) 1.327 (33.71) 1.577 (40.06) 1.087 (27.61) 1.265 (32.13) 1.460 (37.08) .140 (3.56) - - - - .375 (9.52) 12 1.244 (31.60) 1.077 (27.36) 1.327 (33.71) 1.525 (38.74) .955 (24.26) 1.110 (28.19) .062 (1.57) .062 (1.57) - - - .375 (9.52) 14 1.244 (31.60) 1.203 (30.56) 1.453 (36.91) 1.525 (38.74) 1.072 (27.23) 1.250 (31.75) .062 (1.57) .062 (1.57) .125 (3.18) - - .375 (9.52) 16 1.244 (31.60) 1.327 (33.71) 1.577 (40.06) 1.525 (38.74) 1.265 (32.13) 1.460 (37.08) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 18 1.244 (31.60) 1.453 (36.91) 1.703 (43.26) 1.525 (38.74) 1.395 (35.43) 1.610 (40.89) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) - .375 (9.52) 20 1.244 (31.60) 1.577 (40.06) 1.827 (46.41) 1.525 (38.74) 1.515 (38.48) 1.750 (44.45) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 22 1.244 (31.60) 1.577 (40.06) 1.953 (49.61) 1.525 (38.74) 1.635 (41.53) 1.900 (48.26) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 24 1.244 (31.60) 1.827 (46.41) 2.077 (52.76) 1.525 (38.74) 1.765 (44.83) 2.030 (51.56) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 28 1.244 (31.60) 1.953 (49.61) 2.327 (59.11) 1.525 (38.74) 2.015 (51.18) 2.330 (59.18) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 32 1.244 (31.60) 2.203 (55.96) 2.577 (65.46) 1.525 (38.74) 2.205 (56.01) 2.550 (64.77) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .375 (9.52) 36 1.244 (31.60) 2.577 (65.46) 2.827 (71.81) 1.525 (38.74) 2.455 (62.36) 2.840 (72.14) .062 (1.57) .062 (1.57) .125 (3.18) .125 (3.18) .359 (9.12) .312 (7.92) Shell Size A Thread Shell Size A Thread 8S 1/2-28UNEF-2A 16 1-20UNEF-2A 10S 5/8-24UNEF-2A 18 1-1/8-18UNEF-2A 10SL 5/8-24UNEF-2A 20 1-1/4-18UNEF-2A 12S 3/4-20UNEF-2A 22 1-3/8-18UNEF-2A 14S 7/8-20UNEF-2A 24 1-1/2-18UNEF-2A 16S 1-20UNEF-2A 28 1-3/4-18UNS-2A 12 3/4-20UNEF-2A 32 2-18UNS-2A 14 7/8-20UNEF-2A 36 2-1/4-16UN-2A Performance Specifications - Page 168 Contacts, Sealing Plugs, Assembly Tool - Page 187 Contact Arrangements - Page 171-174 Mounting Dimensions .102 (2.59) .097 (2.46) DIA .102 (2.59) .097 (2.46) DIA A F E E E +.015 (0.38) -.000 (0.00) F + _.005 (0.13) A + _.005 (0.13) E +.015 (0.38) -.000 (0.00) F + _.005 (0.13) Shell Size A + _.005 (0.13) 8S .323 (8.20) .500 (12.70) .373 (9.47) 20 .698 (17.73) 1.250 (31.75) .748 (19.00) 10S, 10SL .385 (9.78) .625 (15.88) .435 (11.05) 22 .760 (19.30) 1.375 (34.92) .810 (20.57) 12S, 12 .448 (11.38) .750 (19.05) .498 (12.65) 24 .823 (20.90) 1.500 (38.10) .873 (22.17) 14S, 14 .510 (12.95) .875 (22.22) .560 (14.22) 28 .948 (24.08) 1.750 (44.45) .998 (25.35) 16S, 16 .573 (14.55) 1.000 (25.40) .623 (15.82) 32 1.073 (27.25) 2.000 (50.80) 1.123 (28.52) 18 .635 (16.13) 1.125 (28.58) .685 (17.40) 36 1.198 (30.43) 2.250 (57.15) 1.248 (31.70) Shell Size Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 183 MIL-C-5015 Connectors Accessories Pressurized Bulkhead Receptacle CA17530 CA19741 MS25042 For 06 and 08 Style Plugs C Dia. B These externally threaded metal dust caps are used to protect the MS3106 and MS3108 plugs. Material is aluminum alloy. They are furnished with sash chain or less sash chain. D Dia. E A Thd. .250 Min. Perf. Thd. Part Number Black Anodized Finish With Sash Chain MS ITT Cannon MS25042-8DA CA17530-8000 Olive Drab Chromate Over Cadmium Finish With Sash Chain Olive Drab Chromate Over Cadmium Finish, May Still be Without Sash Chain Purchased by Superseded ITTC Part Number MS Number (Ref) ITTC Part Number Fits Shell Size B Max. C Dia. Max. E Max. D Dia. Max. A Thread MS25042-8D CA17530-5100 CA19741-8 8S .656 (16.66) .562 (14.27) 4.500 (114.30) .166 (4.22) 1/2-28UNEF-2A MS25042-10DA CA17530-8001 MS25042-10D CA17530-5101 CA19741-10 10S, 10SL .656 (16.66) .687 (17.45) 4.500 (114.30) .166 (4.22) 5/8-24UNEF-2A MS25042-12DA CA17530-8002 MS25042-12D CA17530-5102 CA19741-12 12, 12S .844 (21.44) .812 (20.62) 5.000 (127.00) .166 (4.22) 3/4-20UNEF-2A MS25042-14DA CA17530-8003 MS25042-14D CA17530-5103 CA19741-14 14, 14S .844 (21.44) .937 (23.80) 5.000 (127.00) .166 (4.22) 7/8-20UNEF-2A MS25042-16DA CA17530-8004 MS25042-16D CA17530-5104 CA19741-16 16, 16S .844 (21.44) 1.062 (26.97) 5.000 (127.00) .166 (4.22) 1-20UNEF-2A MS25042-18DA CA17530-8005 MS25042-18D CA17530-5105 CA19741-18 18 .844 (21.44) 1.187 (30.15) 5.000 (127.00) .166 (4.22) 1-1/8-18UNEF-2A MS25042-20DA CA17530-8006 MS25042-20D CA17530-5106 CA19741-20 20 .844 (21.44) 1.312 (33.32) 5.500 (139.70) .197 (5.00) 1-1/4-18UNEF-2A MS25042-22DA CA17530-8007 MS25042-22D CA17530-5107 CA19741-22 22 .844 (21.44) 1.437 (36.50) 5.500 (139.70) .197 (5.00) 1-3/8-18UNEF-2A MS25042-24DA CA17530-8008 MS25042-24D CA17530-5108 CA19741-24 24 .844 (21.44) 1.562 (39.67) 6.000 (152.40) .197 (5.00) 1-1/2-18UNEF-2A MS25042-28DA CA17530-8009 MS25042-28D CA17530-5109 CA19741-28 28 .844 (21.44) 1.812 (46.02) 8.250 (209.55) .197 (5.00) 1-3/4-18UNEF-2A MS25042-32DA CA17530-8010 MS25042-32D CA17530-5110 CA19741-32 32 .844 (21.44) 2.062 (52.37) 8.250 (209.55) .228 (5.79) 2-18UNEF-2A MS25042-36DA CA17530-8011 MS25042-36D CA17530-5111 CA19741-36 36 .844 (21.44) 2.312 (58.72) 8.250 (209.55) .228 (5.79) 2-1/4-16UN-2A MS25042-40DA CA17530-8012 MS25042-40D CA17530-5112 CA19741-40 40 .844 (21.44) 2.562 (65.07) 8.250 (209.55) .228 (5.79) 2-1/2-16UN-2A MS25042-44DA CA17530-8013 MS25042-44D CA17530-5113 CA19741-44 44 .844 (21.44) 2.812 (71.42) 8.250 (209.55) .228 (5.79) 2-3/4-16UN-2A MS25042-48DA CA17530-8014 MS25042-48D CA17530-5114 CA19741-48 48 .844 (21.44) 3.062 (77.77) 8.250 (209.55) .228 (5.79) 3-16UN-2A MS25043 CA2209 CA2322 For 00, 01 and 02 Style Receptacles C Dia. B Gasket These internally threaded metal dust caps are used to protect MS3100, MS3101 and MS3102 receptacles. Material is aluminum alloy. They are furnished with sash chain or less sash chain. D Dia. A Thd. E Part Number Olive Drab Chromate Over Cadmium Finish With Sash Chain Olive Drab Chromate Over Black Anodized Finish With Cadmium Finish, May Still be Sash Chain Without Sash Chain Purchased by Superseded MS ITT Cannon ITTC Part Number MS Number (Ref) ITTC Part Number MS25043-8DA CA2209-8000 MS25043-8D CA2209-5100 CA2322-1 Fits Shell Size 8S B Max. 4.69 (11.91) MS25043-10DA CA2209-8001 MS25043-10D CA2209-5101 CA2322-2 10S, 10SL 4.69 (11.91) MS25043-12DA CA2209-8002 MS25043-12D CA2209-5102 CA2322-3 12, 12S MS25043-14DA CA2209-8003 MS25043-14D CA2209-5103 CA2322-4 MS25043-16DA CA2209-8004 MS25043-16D CA2209-5104 MS25043-18DA CA2209-8005 MS25043-18D MS25043-20DA CA2209-8006 MS25043-22DA CA2209-8007 MS25043-24DA C Dia. Max. D Dia. Max. .688 (17.48) E Max. 4.500 (114.30) .150 (3.81) A Thread 1/2-28UNEF-2B .815 (20.70) 4.500 (114.30) .150 (3.81) 5/8-24UNEF-2B 4.69 (11.91) 1.000 (25.40) 5.000 (127.00) .150 (3.81) 3/4-20UNEF-2B 14, 14S 4.69 (11.91) 1.125 (28.58) 5.000 (127.00) .150 (3.81) 7/8-20UNEF-2B CA2322-5 16, 16S 4.69 (11.91) 1.188 (30.18) 5.000 (127.00) .150 (3.81) 1-20UNEF-2B CA2209-5105 CA2322-6 18 4.69 (11.91) 1.344 (34.14) 5.000 (127.00) .150 (3.81) 1-1/8-18UNEF-2B MS25043-20D CA2209-5106 CA2322-7 20 4.69 (11.91) 1.469 (37.31) 5.500 (139.70) .150 (3.81) 1-1/4-18UNEF-2B MS25043-22D CA2209-5107 CA2322-8 22 4.69 (11.91) 1.594 (40.49) 5.500 (139.70) .150 (3.81) 1-3/8-18UNEF-2B CA2209-8008 MS25043-24D CA2209-5108 CA2322-9 24 4.69 (11.91) 1.719 (43.66) 6.000 (152.40) .181 (4.60) 1-1/2-18UNEF-2B MS25043-28DA CA2209-8009 MS25043-28D CA2209-5109 CA2322-10 28 .531 (13.49) 1.969 (50.01) 8.250 (209.55) .181 (4.60) MS25043-32DA CA2209-8010 MS25043-32D CA2209-5110 CA2322-11 32 .531 (13.49) 2.219 (56.36) 8.250 (209.55) .197 (5.00) 2-18UNS-2B MS25043-36DA CA2209-8011 MS25043-36D CA2209-5111 CA2322-12 36 .531 (13.49) 2.469 (62.71) 8.250 (209.55) .197 (5.00) 2-1/4-16UN-2B MS25043-40DA CA2209-8012 MS25043-40D CA2209-5112 CA2322-13 40 .531 (13.49) 2.719 (69.06) 8.250 (209.55) .197 (5.00) 2-1/2-16UN-2B MS25043-44DA CA2209-8013 MS25043-44D CA2209-5113 CA2322-14 44 .531 (13.49) 2.969 (75.41) 8.250 (209.55) .197 (5.00) 2-3/4-16UN-2B MS25043-48DA CA2209-8014 MS25043-48D CA2209-5114 CA2322-15 48 .531 (13.49) 3.188 (80.98) 8.250 (209.55) .197 (5.00) 3-16UN-2B 1-3/4-18UNS-2B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 184 MIL-C-5015 Connectors Accessories Cable Clamp M85049/41 With or Without Bushing L .063 A Thd. E R The M85049/41 cable clamp is made for plugs and receptacles that have an endbell with external conduit threads. The double clamping action provides a balanced, positive hold on the wires and greatly reduces moisture transmission. Provision is made for safety wiring. This clamp is supplied without bushing; to order bushing; add "with bushing" after part number. Part Number* Superseded Part Number* Fits Shell Size P 2 Places Safety Wires Holes Accommodates MS Bushings E Min. E Max. L + _0.31 (0.79) P + _0.31 (0.79) R + _0.31 (0.79) A Thread M85049/41-3A MS3057-3A 8S-10S MS3420-3 .102 (2.59) .250 (6.35) .812 (20.62) .688 (17.48) .812 (20.62) 1/2-28UNEF-2B M85049/41-4A MS3057-4A 10SL, 12S, 12 MS3420-4 .140 (3.56) .312 (7.92) .812 (20.62) .812 (20.62) .875 (22.22) 5/8-24UNEF-2B M85049/41-6A MS3057-6A 14S, 14 MS3420-6 .195 (4.95) .438 (11.13) .875 (22.22) .969 (24.61) 1.062 (26.97) 3/4-20UNEF-2B M85049/41-8A MS3057-8A 16S, 16 MS3420-8 .255 (6.48) .562 (14.27) .938 (23.83) 1.094 (27.79) 1.156 (29.36) 7/8-20UNEF-2B M85049/41-10A MS3057-10A 18 MS3420-10 .285 (7.24) .625 (15.88) .938 (23.83) 1.188 (30.18) 1.250 (31.75) 1-20UNEF-2B M85049/41-12A MS3057-12A 20, 22 MS3420-12 .350 (8.89) .750 (19.05) .938 (23.83) 1.375 (34.92) 1.469 (37.31) 1-3/16-18UNEF-2B M85049/41-16A MS3057-16A 24, 28 MS3420-16, 12 .468 (11.89) .938 (23.83) 1.031 (26.19) 1.656 (42.06) 1.688 (42.88) 1-7/16-18UNEF-2B M85049/41-20A MS3057-20A 32 MS3420-20, 16 .664 (16.87) 1.250 (31.75) 1.094 (27.79) 2.031 (51.59) 2.031 (51.59) 1-3/4-18UNS-2B M85049/41-24A MS3057-24A 36 MS3420-24, 20 .694 (17.63) 1.375 (34.92) 1.156 (29.36) 2.219 (56.36) 2.281 (57.94) 2-18UNS-2B M85049/41-28A MS3057-28A 40 MS3420-24, 20 .911 (23.14) 1.625 (41.28) 1.688 (42.88) 2.500 (63.50) 2.688 (68.28) 2-1/4-16UN-2B M85049/41-32A MS3057-32A 44 MS3420-32, 28, 24 - 1.875 (47.62) 1.750 (44.45) 2.781 (70.64) 2.938 (74.63) 2-1/2-16UN-2B M85049/41-40A MS3057-40A 48 MS3420-40, 32, 28 - 2.375 (60.32) 1.750 (44.45) 3.281 (83.34) 3.500 (88.90) 3-16UN-2B *To order cable clamp with bushing, add "with bushing" after part number. Telescoping Bushing MS3420/ MS39056(REF.) CA18220 L R C Telescoping bushing with M85049/41 cable clamp Telescoping gland bushing (used with M85049/41 cable clamp) keep dirt, oil and moisture out of endbell. Taping or wrapping wires is eliminated since bushing protects wires going thru clamp. Combinations of bushings may be used to decrease cable entry diameter to improve sealing. MS Part Number Superseded MS Part Number ITT Cannon Part Number Fits Shell Size C + _0.16 (0.41) L + _0.31 (0.79) R + _0.16 (0.41) MS3420-3 MS39056-1 CA18220-3 8S-10S .379 (9.63) 2.875 (73.02) 1.30 (3.30) MS3420-4 MS39056-2 CA18220-4 10SL, 12S, 12 .505 (12.83) 2.750 (69.85) .200 (5.59) MS3420-6 MS39056-3 CA18220-6 14S, 14 .619 (15.72) 2.625 (66.68) .312 (7.92) MS3420-8 MS39056-4 CA18220-8 16S, 16 .744 (18.90) 2.500 (63.50) .437 (11.10) MS3420-10 MS39056-5 CA18220-10 18 .869 (22.07) 2.375 (60.32) .562 (14.27) MS3420-12 MS39056-6 CA18220-12 20, 22 1.064 (27.03) 2.250 (57.15) .625 (15.88) MS3420-16 MS39056-7 CA18220-16 24, 28 1.314 (33.38) 2.125 (53.98) .750 (19.05) MS3420-20 MS39056-8 CA18220-20 32 1.596 (40.54) 2.000 (50.80) .937 (23.80) MS3420-24 MS39056-9 CA18220-24 36 1.847 (46.91) 1.875 (47.62) 1.250 (31.75) MS3420-28 MS39056-10 CA18220-28 40 2.085 (52.96) 1.750 (44.45) 1.375 (34.92) MS3420-32 MS39056-11 CA18220-32 44 2.335 (59.31) 1.625 (41.28) 1.624 (41.25) MS3420-40 MS39056-12 CA18220-40 48 2.835 (72.01) 1.500 (38.10) 1.874 (47.60) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 185 MIL-C-5015 Connectors Accessories Plastic Protective Caps 025-XXXX-000 Protective dust caps are designed to cover the coupling and conduit ends of MS connectors where there is a possiblity of foreign matter accumulating on the interior of the connector or of damage to the threaded parts. Material is red polyethylene. Plastic dust caps can be reused, but are not intended to replace the standard aluminum dust caps shown on preceding pages. B C A D E .06 .13 Part Number* MS3100F,R Coupling Solder End Pot End MS3102F,R Coupling Solder End Pot End 8S 8S 025-0458-000 MS3106/MS3108 F,R Coupling Solder End Pot End MS-F (only) Solder Pot End Dimensions A Max. B Max. C Max. D Max. E Max. Wt. Lb. .673 .440 .430 .486 .583 .0012 8S, 10S .734 .440 .490 .546 .644 .0014 10SL, 12S, 12 .848 .700 .600 .656 .758 .0022 14S, 14 14S, 14 .973 .700 .730 .786 .883 .0028 16S, 16 16S, 16 1.098 .700 .850 .908 1.008 .0033 1.209 .700 .950 1.016 1.119 .0042 1.396 .700 1.150 1.216 1.308 .0054 025-0459-000 8S 8S, 10S 8S 8S, 10S 025-0460-000 10S, 10SL 10SL, 12S, 12 10S, 10SL 10SL, 12S, 12 025-0462-000 12S, 12 14S, 14 12S, 12 025-0463-000 14S, 14 16S, 16 14S, 14 025-0466-000 18 025-0467-000 20 10S 10SL, 12S, 12 18 20 025-0468-000 20 20 22 22 1.500 .700 1.240 1.306 1.405 .0060 025-0469-000 22 22 24 24 1.625 .700 1.360 1.426 1.530 .0067 025-0470-000 28 1.870 .700 1.610 1.676 1.775 .0087 025-0471-000 32 2.120 .700 1.860 1.926 2.025 .0103 025-0472-000 36 2.370 .700 2.110 2.176 2.275 .0141 025-0473-000 40 2.501 .700 2.310 2.380 2.491 .0164 025-0474-000 44 2.872 .700 2.590 2.660 2.772 .0186 025-0475-000 48 3.122 .700 2.840 2.910 3.022 .0222 025-0477-000 10S, 10SL .802 .491 .550 .616 .712 .0017 025-0478-000 12S, 12 .911 .571 .669 .725 .821 .0022 025-0479-000 14S, 14 1.036 .571 .794 .850 .946 .0027 025-0480-000 16S, 16 1.161 .571 .919 .975 1.071 .0033 025-0484-000 18 1.290 .576 1.028 1.094 1.195 .0044 025-0486-000 22 1.540 .576 1.278 1.344 1.445 .0058 025-0487-000 24 1.665 .576 1.403 1.469 1.570 .0066 025-0488-000 28 1.907 .576 1.645 1.711 1.812 .0084 025-0489-000 32 2.157 .576 1.895 1.961 2.062 .0102 025-0490-000 36 2.412 .576 2.140 2.216 2.317 .0132 025-0491-000 40 2.672 .576 2.390 2.466 2.572 .0163 025-0492-000 44 2.922 .576 2.640 2.716 2.822 .0186 025-0493-000 48 3.172 .576 2.890 2.966 3.072 .0213 18 1.240 .700 .990 1.056 1.150 .0044 20, 22 1.427 .700 1.117 1.183 1.337 .0055 025-0498-000 16S, 16 18 16S, 16 48 025-0499-000 20, 22 36 025-0500-000 24, 28 40 24, 28 1.677 .700 1.420 1.486 1.587 .0072 22 025-0501-000 28 32 28 44 32 1.985 .700 1.730 1.796 1.895 .0095 025-0502-000 32 36 32 32 36 2.245 .700 1.980 2.046 2.155 .0114 025-0503-000 36 40 36 24, 28 40 2.495 .700 2.230 2.296 2.400 .0134 025-0504-000 40 44 40 20, 22 44 2.742 .700 2.480 2.546 2.652 .0186 025-0505-000 48 48 18 48 3.257 .700 2.980 3.046 3.157 .0233 025-0507-000 18 18 1.365 .700 1.110 1.176 1.275 .0050 025-0510-000 24 24 1.740 .700 1.490 1.556 1.650 .0077 025-0511-000 44 44 3.007 .700 2.730 2.796 2.907 .0220 48 20 025-0608-000 8S .643 .440 .400 .456 .553 .0011 025-0609-000 10SL, 12S, 12 .829 .700 .580 .636 .739 .0021 025-0610-000 14S, 14 .954 .700 .710 .766 .864 .0028 025-0611-000 16S, 16 1.079 .700 .830 .886 .989 .0032 025-0612-000 28 1.839 .700 1.570 1.626 1.744 .0088 025-0613-000 32 2.089 .700 1.820 1.876 1.994 .0100 025-0614-000 36 2.376 .700 2.010 2.066 2.231 .0132 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 186 MIL-C-5015 Connectors Accessories F80 Assembly Instructions ITT Cannon provides a complete line of crimp insertion and extraction tooling to be used with CA-F80 contacts as follows. Contact Size Hand Crimp Tool* Locator Power Crimp Tool** Crimp Head 16 M-22520/1-01 TH-70-1 12 M-22520/1-01 TP567 CBT-600/600B CCH-12-7 CCHP-12-2 8 - - CBT-600/600B CCH-8-1 CCHP-8-1 CCH-8-1 4 - - CBT-600/600B CCH-4-1 CCHP-4-1 CCH-4-1 0 - - CBT-600B CCH-0-1 CCHP-0-9 CCH-0 Locator Gauge CBT-530 - *The M-22520/1-01 is the MIL standard crimp tool for #12 thru #20 contacts and when used with crimp #12, 16 and 20 contacts for the CA-F80. **The CBT-600 is recommended for crimping of #4 thru #12 contacts. The CBT-600B for #0 thru #8. The appropriate locators and crimp heads are available as shown above Crimp Tool Insertion of Contacts 1. M22520/1-01 2. Crimping Contacts 1. Check the crimp tool to be sure that the proper crimp head locator is used 2. Cycle the tool to be sure the indentors are open. 3. Place the contact, mating end first, into the tool. 4. Insert the stripped wire into the hollow end of the contact. Be sure the wire is inserted as far as it will go. 5. Close the tool completely to crimp. Unless the tool is closed completely, the tool will not release the contact. 6. Remove the crimped contact from the tool. Check the inspeection hole to verify that the wire is fully inserted. 3. 4. Insetion/Extraction Tools CIT CET Insetion and extraction tools used for these connectors are available for contact sizes 16 thru 0 as shown. Contact Size Insertion Tools Extraction Tools 16 CIT-16 CET-16-4 (038895-0000) (038888-0004) CIT-12 CET12-2 (038896-0000) (038890-0002) 8 CIT-8 CET-8 Red 4 CIT-4 CET-4 Blue 0 CIT-0 CET-0 Yellow 12 CBT-600 Handle Color 5. Blue Yellow Before inserting the contacts, remove the endbell, grommets, and ferrule from the receptacle. Remove the endbell, grommet, ferrule, and coupling nut from the plug. Slide the hardware over the wire bundle in the proper order for reassembly after all the contacts are inserted. To assist insertion of contacts, lubricate insert cavities with isopropyl alcohol. Alcohol will evaporate and will not leave a conductive film. Caution: Never use any lubricant other that isopropyl alchol. Hold the plug or receptacle body firmly and insert the wired contacts as far as possible by hand. Starting at one side of the insulator, work progressively from contact to contact across the layout. When inserting socket contacts, be sure to provide fixture space below the front face to permit length of guide pins for #16 and #12 contacts to clear insulator face. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) Beginning with a cavity on the outer edge of the plug. apply a slow, even pressure perpendicular to the insulator face until the contact snaps into position. If contacts are not inserted all the way prior to removing insertion tool, do not try to reinsert the insertion tool. Instead, using the extraction tool, push the contact back to position it was in when the insertion tool was originally placed over the contact for push-in; other wise the inside of contact cavity may be damaged by reinserting the insertion tool. Inspect the front end of the insulator to assure that the contacts are inserted to the proper depth. Completion After all the cavities have been filled, slide the hardware back into position on the barrel. Tighten the endbell until the ferrule and endbell are flush. Compression of the grommet in this manner results in maximum sealing characteristics of the plug. CBT-520/530 Recommended Wire Stripping SIZE 16 SIZE 12 1/4" SIZE 8 1/4" SIZE 4 7/16" 5/8" SIZE 0 11/16" Contacts Contact Part Numbers F80 Contact Size Pin Socket 16S 330-0345-016 031-0554-161 16 330-0351-016 031-0560-161 12 330-0351-012 031-0560-121 8 330-0351-008 031-0560-081 4 330-0351-004 031-0560-041 0 330-0351-000 031-0560-001 Guide Pins Guide pins are used to assist insertion of socket contact Sizes #16 and #12. Larger sizes do not require guide pins. Contact Guide Pin #16 226-1017-000 #12 226-1018-000 Wire Hole Fillers Size ITT Cannon Part Numbe MS Number 16 225-0017-000 MS25251-16 12 225-0018-000 MS25251-12 8 225-0019-000 MS25251-8 Extraction of Contacts 1. 2. Select the appropriate tool. (Tool tips are reversible for either pin or socket.) Place the extraction tool over the pin or into the socket. Apply a slow, even pressure to push the contact out of the rear of the insulator. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 187 MIL-C-5015 Rear Release Connectors Standard Circular High Environmental Connectors - These connectors are available for many applications, from commercial/industrial and mass tramsportation systems to the most stringent high reliability military and space requirements. The MS/CV345* connector manufactured by ITT Cannon to MIL-C-5015 (Navy) is a threaded coupling, removable rear release crimp contact type. Fully intermateable with existing MIL-C-5015 and threaded MIL-C-83723 Series II (USAF) type connectors, they provide for minimum effort and high economy upgrades for existing applications. In addition, they offer simplified design for new and interphase equipment. MS/CV345* MS/CV connectors covered under MIL-C-5015 (Navy) utilize fluid resistant eleastomers to provide maximum protection against degrading fuels, oils, coolants and cleansers. The MS/CV connector manufactured by ITT Cannon is available in five shell styles and 72 contact arrangments accommodating from 1 to 52 contact (sizes 0, 4, 8, 12 and 16.) Temperature withstanding capabilities range from -55˚C to +200˚C depending upon the class. The use of electroless nickel and cadmium plating for hardware finishes gives the connectors maximum protection form the above factors. High quality manufacturing processes and materials combine to insure the optimum performance and reliability under and extreme range of environmental conditions This connectors series is manufactured to accommodate the followings backshells: M85049/43 (MS3415), M85049/31 or /60 (MS3416), M85049/52 (MS3417). M85049/51 (MS3418) and M85049/26 (MS3419). Shell polarization is effected by a single keyway and key, and stanared MS polarization positions are available to prevent mismating. * For information regarding MIL-C-83723, Series II (CVA), connectors, please call ITT Canon, 714-557-4700. Features Univeral Insertion/Extration Tool Style - A Single, expendable plastic tool is used for insertion and extraction of both pins and sockets. Tool never touches engaging ends of contacts, cannot damage insert. Simple, Strong Contact Design - One basic configuration eliminates undercuts, maximizes bend resistance for positive contact mating. Interfacial Pin Insert Seal - Universal interconnect permits design of raised moisture barries around each pin which mate into lead-in chamfers of hard face socket insert for individual contact sealing. Interfacial seal is never touched by service tools. Superior Contact Stability - "Closed-down" design of each contact cavity in the insulator support each contact, minimizes contact splaying. Closed Entry Socket Insert - Hard dielectric socket face of mating connecotor has lead-in chamfers for positive alignment of pins and sockets. Simplified Assembly Operations - One standard procedure for assembling connectors and contacts.. standard MS crimp tools...all servicing of contacts accomplished from the rear of the connector. Expendable plastic insertion/ extration tool Simpler, stronger contact without undercuts for greater bend resistance Hard dielectric, closed-entry socket insert realigns bent or misaligned pin contacts Maximum contact stability with minimum clearance between contacts and insulator cavity walls Closed-down design of hard dielectric and resilient seal around each pin contact Contact retaining clip How to Order PREFIX MS - Complies with MIL-C-5015 CV - ITT Cannon Prefix SHELL STYLES MS3450 - Wall Mounting Receptacle MS3451 - Cable Connecting Receptacle MS3452 - Box Mounting Receptacle MS3456 - Cable Connecting Plug MS3459 - Cable Connecting Plug with SelfLocking Coupling Nut CV3450 - Wall Mounting Receptacle CV3451 - Cable Connecting Receptacle CV3452 - Box Mounting Receptacle CV3456 - Cable Connecting Plug CV3459 - Cable Connecting Plug with SelfLocking Coupling Nut CONNECTOR CLASSES Class KT, KS - Firewall Class L, LS - High Temperaure, Fluid Resistant Class W - General Purpose CV 345 6 L 18 - 9 P W MS 345 6 L 18 - 9 P W * PREFIX SERIES SHELL STYLE CONNECTOR CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT SEX ALTERNATE INSERT POSITION LESS CONTACTS CONTACT ARRANGEMENT See page 193 and 194. CONTACT SEX P - Pin S - Socket *A - Less Pin Contact *B - Less Socket Contact ALTERNATE INSERT POSITION W, X, Y and Z (Omit for "Normal") LESS CONTACTS Use "F0" when connectors are ordered less contacts, sealing plug and insertion/extraction tool ("FO" is not stamped on connector). * Used only when other than power contacts are to be installed SHELL SIZE (i.e., Shielded, theremocopule, etc.) See pages 190-192. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 188 MIL-C-5015 Rear Release Connectors MS/CV345* Performace Specifications Wire Range Accommodations Moisture, Fluid and Shell Class Temp. ˚C Fuel Resistant Material W +175 -55 Yes Aluminum per Olive drab over +200 -55 QQ-A-225 or L & M83723/** Yes cad plate QQ-A-591 KT +175 -55 Yes Steel per Olive drab over QQ-S-637 cad plate Stainless Passivate KS LS +200 -55 Yes Finish O.D of Finished Wire (Inch)1 Contact Size Wire Size Minimum Maximum 16-16 20, 18, 16 .053 (1.35) .103 (2.62) 12-12 14, 12 .085 (2.16) .158 (4.01) 8-8 10, 8 .132 (3.35) .255 (6.48) 4-4 6, 4 .237 (6.02) .370 (9.40) 0-0 2, 0 .360 (9.14) .550 (13.97) Electroless nickel Steel 1 NOTE: Resistant to hydraulic fluid per MIL-H-5606 or Skydrol (LD), lubricating oils per MIL-L-7808 and MIL-L-23699, cleaners CeeBee A694 or Aerosafe 2300, jet engine fuel per MIL-J-5624 Grade JP-5, Ethylene Glycol, and Collanol 25. 2 Contacts (Crimp Removable Rear Release) Material - Copper Alloy Finish - Size 16 - Gold over Nickel Size 12, 8, 4, 0 and 0-silver plated Wire Reference - MIL-W-16878, MIL-W-22759, MIL-W-81381, MIL-C-915, MIL-C-24145 and MIL-C-2194. MS3348 Bushing required in crimp barrel to accommodate 10, 6 and 2 wire sizes - they are ordered separately, consult factory. Test Data High Potential Test Voltage Test Current MS/CV connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between, the shell sand the contacts closest to the shell for a period of one minute. Test current ratings of contacts and allowable voltage drop under test condictions when assembled as in service are shown below. Maximum total current to be carried per connector is the same as that allowable in wire bundles as specified in MIL-W-5088. Suggested Operating Voltage* Service Rating Test Voltage (rms) 60cps DC Inst. 1000 250 200 A 2000 700 500 D 2800 1250 900 E 3500 1750 1250 B 4500 2450 1750 C 7000 4200 3000 AC (rms) Current Rating with Silver Plated Wire (MIL-C-5015 test method) Test Current (amps) Contact Size * As indicated in previous MS Specification and to be used by the designer only as a guide. Potential Drop (millivolts) 16 13 49 12 23 42 8 46 26 4 80 23 0 150 21 MS Alternate Positions A B All views are looking into front of pin insert or rear of socket insert. No. of Contacts Contact Arr. Degrees W X Y Z 8S 1 #16 8S-1 - - - - Shell Size 20 No. of Contacts A B Normal Position Shell Size A B B B A A Position W Contact Arr. Position X Degrees W X Y Z - 1 #0 20-2 - - - Position Y Shell Size 28 No. of Contacts Position Z Contact Arr. Degrees W X Y Z 6 #16,6 #12 28-9 80 110 250 280 10S 1 #16 10S-2 - - - - 4 #12 20-4 45 110 250 - 12 #16 28-18 70 145 215 290 10SL 2 #16 10SL-4 - - - - 8 #16 20-7 80 110 250 280 12 #16,2 #12 28-2 35 110 250 325 12 1 #12 12-5 - - - - 7 #16,2 #12 20-16 80 110 250 280 15 #16 28-17 80 110 250 280 12S 2 #16 12S3 70 145 215 290 14 #16 20-27 35 110 250 325 18 #16,4 #12 28-11 80 110 250 280 14S 2 #16 14S-9 70 145 215 290 17 #16 20-29 80 - - 280 26 #16 28-12 90 180 270 - 3 #16 14S-7 90 180 270 - 3 #12,2 #8 20-14 80 110 250 280 35 #16 28-15 80 110 250 280 4 #16 14S-2 - 120 240 - 6 #16,3 #12 20-18 35 110 250 325 37 #16 28-21 80 110 250 280 5 #16 14S-5 - 110 - - 7 #12 20-15 80 - - 280 4 #4 32-71 45 110 250 - 6 #16 14S-6 - - - - 3 #8 22-2 70 145 215 290 12 #16,2 #4 32-9 80 110 250 280 2 #16 16S-4 35 110 250 325 4 #8 22-22 - 110 250 - 10 #16,5 #12 32-12 80 110 250 280 5 #16 16S-8 - 170 265 - 1 #16,4 #12 22-13 35 110 250 325 16 #16,3 #8 32-6 80 110 250 280 7 #16 16S-1 80 - - 280 4 #16,2 #12 22-5 35 110 250 325 2 #12,2 #4 2 #12 16-11 35 110 250 325 8 #16 22-18 80 110 250 280 18 #16,5 #12 32-13 80 110 250 280 3 #12 16-10 90 180 270 - 6 #16,3 #12 22-16 80 110 250 280 28 #16,7 #12 32-7 80 125 235 280 2 #16,2 #12 16-9 35 110 250 325 14 #16 22-19 80 110 250 280 40 #16,7 #12 36-7 80 110 250 280 2 #16,1 #8 16-7 80 110 250 280 19 #16 22-14 80 - - 280 48 #16 36-10 80 125 235 280 4 #16 18-4 35 110 250 325 9 #16,2 #12 24-20 80 110 250 280 4 #0 36-5 - 120 240 - 4 #12 18-10 - 120 240 - 3 #16,1 #0 24-4 80 110 250 280 4 #4,2 #0 36-6 35 110 250 325 3 #16 18-22 70 145 215 290 4 #8 24-22 45 110 250 - 3 #12,3 #0 36-3 70 145 215 290 5 #12 18-11 - 170 265 - 7 #8 24-10 80 - - 280 46 #16,1 #12 36-8 80 110 250 280 6 #12 18-12 80 - - 280 6 #12,3 #8 24-11 35 110 250 325 52 #16 36-52 72 144 216 288 5 #16,2 #12 18-9 80 110 250 280 14 #16,2 #12 24-7 80 110 250 280 24 #16,6 #12 40-1 65 130 235 300 7 #16,1 #12 18-8 70 - - 290 24 #16 24-28 80 110 250 280 10 #16 18-1 70 145 215 290 16S 16 18 22 24 32 36 40 *20-29 is an auth. position but it is possible to cross mate to normal position. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 189 MIL-C-5015 Rear Release Connectors MS/CV345* Wall Mounting Receptacle MS3450 CV3450 R (Typical) L M K S (Typical) T V A Cable Connecting Receptacle MS3451 (Class L and W only) CV3451 R1 (Typical) L M K S1 (Typical) V A L Max. T Dia. +.015/-.000 Shell Size Contact #16,#12,#8,#4 Contact #0 K + _.015 (.38) M +.031 (.79) -.000 (.00) R + _.005 (.13) R1 Max. (+0.38/-0.00) S + _.031 (7.87) S1 + _.031 (7.87) Class L, W, LS Class KT, KS 8S 1.750 (44.45) -- .053 (2.11) .562 (14.27) .594 (15.09) .504 (12.80) .875 (22.22) .729 (18.52) .115 (2.92) .145 (3.68) 10S 1.750 (44.45) -- .053 (2.11) .562 (14.27) .562 (14.27) .629 (15.98) 1.000 (25.40) .854 (21.69) .115 (2.92) .145 (3.68) 10SL 1.750 (44.45) -- .053 (2.11) .562 (14.27) .719 (18.26) .629 (15.98) 1.00 (25.40) .854 (21.69) .115 (2.92) .145 (3.68) 12S 1.750 (44.45) -- .053 (2.11) .562 (14.27) .812 (20.62) .754 (19.15) 1.094 (27.79) .974 (24.74) .115 (2.92) .145 (3.68) 12 2.100 (53.34) -- .053 (2.11) .750 (19.05) .812 (20.62) .754 (19.15) 1.094 (27.79) .974 (24.74) .115 (2.92) .145 (3.68) 14S 1.750 (44.45) -- .053 (2.11) .562 (14.27) .906 (23.01) .879 (22.33) 1.188 (30.18) 1.099 (27.91) .115 (2.92) .145 (3.68) 14 2.100 (53.34) -- .053 (2.11) .750 (19.05) .906 (23.01) .879 (22.33) 1.188 (20.18) 1.099 (27.91) .115 (2.92) .145 (3.68) 16S 1.750 (44.45) -- .053 (2.11) .562 (14.27) .969 (24.61) 1.005 (25.53) 1.281 (32.54) 1.224 (31.09) .115 (2.92) .145 (3.68) 16 2.100 (53.34) -- .053 (2.11) .750 (19.05) .969 (24.61) 1.005 (25.53) 1.281 (32.54) 1.224 (31.09) .115 (2.92) .145 (3.68) 18 2.100 (53.34) -- .125 (3.18) .750 (19.05) 1.062 (26.97) 1.131 (28.73) 1.375 (34.92) 1.349 (34.26) .115 (2.92) .172 (4.37) 20 2.100 (53.34) 2.250 (57.15) .125 (3.18) .750 (19.05) 1.156 (29.36) 1.256 (31.90) 1.500 (38.10) 1.474 (37.44) .115 (2.92) .172 (4.37) 22 2.100 (53.34) 2.250 (57.15) .125 (3.18) .750 (19.05) 1.250 (31.75) 1.381 (35.08) 1.625 (41.28) 1.599 (40.61) .115 (2.92) .172 (4.37) 24 2.100 (53.34) 2.250 (57.15) .125 (3.18) .812 (20.62) 1.375 (34.92) 1.506 (38.25) 1.750 (44.45) 1.715 (43.56) .142 (3.61) .172 (4.37) 28 2.100 (53.34) 2.250 (57.15) .125 (3.18) .812 (20.62) 1.562 (39.67) 1.756 (44.60) 2.000 (50.80) 1.974 (50.14) .142 (3.61) .172 (4.37) 32 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 1.750 (44.45) 2.007 (50.98) 2.250 (57.18) 2.224 (56.49) .168 (4.27) .204 (5.18) 36 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 1.938 (49.23) 2.257 (57.33) 2.500 (63.50) 2.474 (62.84) .168 (4.27) .204 (5.18) 40 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.188 (55.58) 2.511 (63.78) 2.750 (69.85) 2.724 (69.19) .168 (4.27) .204 (5.18) 44 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.375 (60.32) 2.761 (70.13) 3.000 (76.20) 2.974 (75.54) .168 (4.27) .204 (5.18) 48 2.100 (53.34) 2.250 (57.15) .125 (3.18) .875 (22.22) 2.625 (66.68) 3.011 (76.48) 3.250 (82.55) 3.224 (81.89) .168 (4.27) .204 (5.18) Size Shell Performance Specifications - Page 189 Contacts, Sealing Plugs, Assembly Tools - Page 195 Contact Arrangements - Page 193-194 A Thread Class 2A V Thread Class 2A Size Shell A Thread Class 2A V Thread Class 2A 8S 1/2-28UNEF 1/2-20UNEF 18 1-1/8-18UNEF 1-1/16-18UNEF 10S 5/8-24UNEF 5/8-24UNEF 20 1-1/4-18UNEF 1-3/16-18UNEF 10SL 5/8-24UNEF 5/8-24UNEF 22 1-3/8-18UNEF 1-5/16-18UNEF 12S 3/4-20UNEF 3/4-20UNEF 24 1-1/2-18UNEF 1-7/16-18UNEF 12 3/4-20UNEF 3/4-20UNEF 28 1-3/4-18UNS 1-3/4-18UNS 14S 7/8-20UNEF 7/8-20UNEF 32 2-18UNS 2-18UNS 14 7/8-20UNEF 7/8-20UNEF 36 2-1/4-16UN 2-1/4-16UN 16S 1-20UNEF 1-20UNEF 40 2-1/2-16UN 2-1/2-16UN 16 1-20UNEF 1-20UNEF 44 2-3/4-16UN 2-3/4-16UN 48 3-16UN 3-16UN Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 190 MIL-C-5015 Rear Release Connectors MS/CV345* Box Mounting Receptacle MS3452 Class L and W only CV3452 R (Typical) L M K S (Typical) G T L Max. Shell Size G Dia. + _.016 (0.41) K + _.015 (0.38) Contact #16 & #12 Contact #8, #4, & #0 M +.031/ (.79/ -.000 -.00) R + _.005 (.13) A S + _.031 (0.79) T Dia. +.015/-.000 (+0.38/-0.00) Class L, W A Thread Class 2A 8S .500 (12.70) .083 (2.11) .1662 (42.21) -- .562 (14.27) .594 (15.09) .875 (22.22) .115 (2.92) 1/2-28UNEF 10S .625 (15.88) .083 (2.11) .1662 (42.21) -- .562 (14.27) .719 (18.26) 1.000 (25.40) .115 (2.92) 5/8-24UNEF 10SL .625 (15.88) .083 (2.11) .1662 (42.21) -- .562 (14.27) .719 (18.26) 1.00 (25.40) .115 (2.92) 5/8-24UNEF 12S .750 (19.05) .083 (2.11) .1662 (42.21) -- .562 (14.27) .812 (20.62) 1.094 (27.79) .115 (2.92) 3/4-20UNEF 12 .750 (19.05) .083 (2.11) .1662 (42.21) -- .750 (19.05) .812 (20.62) 1.094 (27.79) .115 (2.92) 3/4-20UNEF 14S .875 (22.22) .083 (2.11) .1662 (42.21) -- .562 (14.27) .906 (23.01) 1.188 (30.18) .115 (2.92) 7/8-20UNEF 14 .875 (22.22) .083 (2.11) .1662 (42.21) -- .750 (19.05) .906 (23.01) 1.188 (20.18) .115 (2.92) 7/8-20UNEF 16S 1.000 (25.40) .083 (2.11) .1662 (42.21) -- .562 (14.27) .969 (24.61) 1.281 (32.54) .115 (2.92) 1-20UNEF 16 1.000 (25.40) .083 (2.11) .1662 (42.21) 1.937 (49.20) .750 (19.05) .969 (24.61) 1.281 (32.54) .115 (2.92) 1-20UNEF 18 1.062 (26.67) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.062 (26.97) 1.375 (34.92) .115 (2.92) 1-1/8-18UNEF 20 1.187 (30.15) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.156 (29.36) 1.500 (38.10) .115 (2.92) 1-1/4-18UNEF 22 1.312 (33.32) .125 (3.18) .1662 (42.21) 1.937 (49.20) .750 (19.05) 1.250 (31.75) 1.625 (41.28) .115 (2.92) 1-3/8-18UNEF 24 1.437 (36.50) .125 (3.18) .1662 (42.21) 1.937 (49.20) .812 (20.62) 1.375 (34.92) 1.750 (44.45) .142 (3.61) 1-1/2-18UNEF 28 1.750 (44.45) .125 (3.18) .1662 (42.21) 1.937 (49.20) .812 (20.62) 1.562 (39.67) 2.000 (50.80) .142 (3.61) 1-3/4-18UNS 32 2.000 (50.80) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 1.750 (44.45) 2.250 (57.18) .168 (4.27) 2-18UNS 36 2.250 (57.15) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 1.938 (49.23) 2.500 (63.50) .168 (4.27) 2-1/4-16UN 40 2.500 (63.50) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.188 (55.58) 2.750 (69.85) .168 (4.27) 2-1/2-16UN 44 2.750 (69.85) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.375 (60.32) 3.000 (76.20) .168 (4.27) 2-3/4-16UN 48 3.000 (76.20) .125 (3.18) .1662 (42.21) 1.937 (49.20) .875 (22.22) 2.625 (66.68) 3.250 (82.55) .168 (4.27) 3-16UN Performance Specifications - Page 189 Contacts, Sealing Plugs, Assembly Tools - Page 195 Contact Arrangements - Page 193-194 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 191 MIL-C-5015 Rear Release Connectors MS/CV345* Cable Connecting Plug MS3456 CV3456 L MAX. Q DIA. MAX. A COUPLING NUT THREAD L Max. L Max. Shell Size Contact #16, #12, #8, #4 V THREAD Contact #0 Q Dia. Max. A Thread Class 2B V Thread Class 2A Shell Size Contact #16, #12, #8, #4 Contact #0 A Thread Class 2B Q Dia. Max. V Thread Class 2A 8S 1.750 (44.45) -- .844 (21.44) 1/2-28UNEF 1/2-20UNEF 18 2.100 (53.34) -- 1.344 (34.14) 1-1/8-18UNEF 1-1/16-18UNEF 10S 1.750 (44.45) -- .969 (24.61) 5/8-24UNEF 5/8-24UNEF 20 2.100 (53.34) 2.250 (57.15) 1.469 (37.31) 1-1/4-18UNEF 1-3/16-18UNEF 10SL 1.750 (44.45) -- .969 (24.61) 5/8-24UNEF 5/8-24UNEF 22 2.100 (53.34) 2.250 (57.15) 1.594 (40.49) 1-3/8-18UNEF 1-5/16-18UNEF 12S 1.750 (44.45) -- 1.062 (26.97) 3/4-20UNEF 3/4-20UNEF 24 2.100 (53.34) 2.250 (57.15) 1.719 (43.66) 1-1/2-18UNEF 1-7/16-18UNEF 12 2.100 (53.34) -- 1.062 (26.97) 3/4-20UNEF 3/4-20UNEF 28 2.100 (53.34) 2.250 (57.15) 1.969 (50.01) 1-3/4-18UNS 1-3/4-18UNS 14S 1.750 (44.45) -- 1.156 (29.36) 7/8-20UNEF 7/8-20UNEF 32 2.100 (53.34) 2.250 (57.15) 2.219 (56.36) 2-18UNS 2-18UNS 14 2.100 (53.34) -- 1.156 (29.36) 7/8-20UNEF 7/8-20UNEF 36 2.100 (53.34) 2.250 (57.15) 2.469 (62.71) 2-1/4-16UN 2-1/4-16UN 16S 1.750 (44.45) -- 1.250 (31.75) 1-20UNEF 1-20UNEF 40 2.100 (53.34) 2.250 (57.15) 2.719 (69.06) 2-1/2-16UN 2-1/2-16UN 16 2.100 (53.34) -- 1.250 (31.75) 1-20UNEF 1-20UNEF 44 2.100 (53.34) 2.250 (57.15) 2.969 (75.41) 2-3/4-16UN 2-3/4-16UN 48 2.100 (53.34) 2.250 (57.15) 3.219 (81.76) 3-16UN 3-16UN Cable Connecting Plug MS3459 Self-Locking Coupling Nut CV3459 Q DIA. MAX L MAX. GROOVE - ORANGE COLORED (3 PLACES) (3) LOCKING INDICATOR A COUPLING NUT THREAD L Max. L Max. Shell Size Contact #16, #12, #8, #4 V THREAD Contact #0 Q Dia. Max. A Thread Class 2B V Thread Class 2A Shell Size Contact #16, #12, #8, #4 Contact #0 Q Dia. Max. A Thread Class 2B V Thread Class 2A 8S 1.750 (44.45) -- .963 (24.46) 1/2-28UNEF 1/2-20UNEF 16 2.100 (53.34) -- 1.463 (37.16) 1-20UNEF 1-20UNEF 10S 1.750 (44.45) -- 1.088 (27.64) 5/8-24UNEF 5/8-24UNEF 18 2.100 (53.34) -- 1.588 (40.34) 1-1/8-18UNEF 1-1/16-18UNEF 10SL 1.750 (44.45) -- 1.088 (27.64) 5/8-24UNEF 5/8-24UNEF 20 2.100 (53.34) 2.250 (57.15) 1.713 (43.51) 1-1/4-18UNEF 1-3/16-18UNEF 12S 1.750 (44.45) -- 1.213 (30.8) 3/4-20UNEF 3/4-20UNEF 22 2.100 (53.34) 2.250 (57.15) 1.788 (45.42) 1-3/8-18UNEF 1-5/16-18UNEF 3/4-20UNEF 2.250 (57.15) 1.963 (49.86) 1-1/2-18UNEF 1-7/16-18UNEF 1-3/4-18UNS 12 2.100 (53.34) -- 1.213 (30.8) 3/4-20UNEF 24 2.100 (53.34) 14S 1.750 (44.45) -- 1.358 (34.49) 7/8-20UNEF 7/8-20UNEF 28 2.100 (53.34) 2.250 (57.15) 2.213 (56.21) 1-3/4-18UNS 14 2.100 (53.34) -- 1.358 (34.49) 7/8-20UNEF 7/8-20UNEF 32 2.100 (53.34) 2.250 (57.15) 2.463 (62.56) 2-18UNS 2-18UNS 16S 1.750 (44.45) -- 1.463 (37.16) 1-20UNEF 1-20UNEF 36 2.100 (53.34) 2.250 (57.15) 2.713 (68.91) 2-1/4-16UN 2-1/4-16UN 40 2.100 (53.34) 2.250 (57.15) 2.963 (75.26) 2-1/2-16UN 2-1/2-16UN Performance Specifications - Page 189 Contacts, Sealing Plugs, Assembly Tools - Page 195 Contact Arrangements - Page 193-194 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 192 MIL-C-5015 Rear Release Connectors MS/CV345* Contact Arrangments Face view, Pin insert A C B A B A A A B B C B Shell Size No. of Contacts Service Rating A D A C B F E A B B B A E D C A 14S-7 3 #16 A 14S-9 2 #16 A 12S-3 2 #16 A 12-5 1 #12 D 10SL-3 3 #16 A 10SL-4 2 #16 A 10S-2 1 #16 A 8S-1 1 #16 A B A C A D A C B B B C C D Shell Size No. of Contacts 14S-2 4 #16 14S-5 5 #16 14S-6 6 #16 16S-4 2 #16 16-11 2 #12 Service Rating Inst. Inst. Inst. D A 16-10 3 #12 (A-C) 16-7 2 #16 (A,B) 1 #8 (C) A 16-9 2 #16 (B,D) 2 #12 (A,C) A A Socket Only C D A C B D A C B F E A D B A Shell Size No. of Contacts 16S-8 5 #16 16S-1 7 #16 18-22 3 #16 18-4 4 #16 Service Rating A A D D C B G G H B D Shell Size No. of Contacts Service Rating F C I B J C E 18-8 7 #16(A-G) 1 #12(H) A B 18-11 5 #12 18-12 6 #16 A A A For new MIL equip. design, use 16S-1 D A B E B G A F 18-10 4 #12 C C D E A 18-9 5 #16(B,C,E-G) 2 #12(A,D) Inst. F A A F G A H A F A D C For new MIL equip. design, use 18-11 E E E D G C D C E J D F C G E B H B B C D 18-1 10 #16 20-2 1 #0 20-4 4 #12 A(B,C,F,G) Inst. (all others) D D 20-14 3 #12(C,D,E) 2 #8(A,B) A 20-15 7 #12 20-7 8 #16 A A(C-F) D(A,B,G,H) H A B D 20-16 7 #16(A-G) 2 #12(H,I) A Pin Only G H F E J B D A J A J G C Shell Size No. of Contacts Service Rating 20-18 6 #16 (A,C-E,G,H) 3 #12(B,F,I) A K D M F T C L N A C B F A D C B C B C E F B D A G A E E D G F H E D B P R S J A A M L B K N H B H C E C D 20-27 14 #16 20-29 17 #16 22-2 3 #8 22-22 4 #8 22-13 1 #16(E) 4 #12(A-D) A A D A A(A-D), D(E) 22-5 4 #16 (A,C,D,F) 2 #12(B,E) D 22-18 8 #16 A(C-E) D(all others) Socket Only K A F E G H B C D Shell Size No. of Contacts Service Rating P H J 22-16 6 #16 (A,B,F-J) 3 #12 (C-E) A A M N G F L MA B L J K C D T J H V G P R S E B F C F C D B N U D G E A C D A A B A J C B A B F E D C H K L G B D C G H J D F E E 22-19 14 #16 22-14 19 #16 24-4 3 #16 (B,C,D) 1 #0 (A) 24-22 4 #8 24-10 7 #8 24-11 6 #12(A-C,G-I) 3 #8(D-f) 24-20 9 #16)A-D,G-L 2 #12(E,F) A A D D A A D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 193 MIL-C-5015 Rear Release Connectors MS/CV345* Contact Arrangements (Continued) Face view, pin insert N K R E H G J H M T X U Y E C U R C D J H C C B D E H M L C K L K M O N g c h g j h k m r p n k l s m A A For MIL equip design, use 28-21 A B G H D J L R S C S W J E K a B C H N U A G M T b F L S Y f g F H P E U P R Z k T V J e j W X d h D Z V X R Y K c B P X L N M A N M F T W b a f j 28-21 37 #16 U N W 28-15 35 #16 P O e N V U Z Y d A B C D E F G H J L M N P R K S T U V W X Z f a b c d e G M L T S 28-12 26 #16 I K G F J l G X E F B F E K R G H A F E J H P D V W J E B U d X K A D C C T b Y L I B A A M C a Z 28-11 18 #16(A-I, N-X 4 #12(J-M) A A(A-L), B(R) D(M-P) A H D M A (A,B) C(M) D (G-L) inst. (C-F) B S N F G 28-18 12 # A R P A B G L S T 28-17 15 #16 28-2 12 #16(A,L,N) 2 #12(M,P) D D R E F X N E K W M P D J P V D E H D 28-9 6 #16(A,H-M) 6 #12(B-G) D F C J C Z N L A B M L F V A L K B M Q E K G N F P D C B P S N A K G J Inst. B L D H 24-28 24 #16 A K J C G M W F G B F L 24-7 14 #16(A-M,O) 2 #12(P,N) A Service Rating Service Rating E D O H Shell Size No. of Contacts A C P I Shell Size No. of Contacts B M J J H A L K D I O V G Shell Size No. of Contacts 32-17 4 #4 Service Rating D 32-12 10 #16 (A-D,F,G,L,N-P) 5 #12 (E,H,J,K,M) A (C-G), D (all others) 32-9 12 #16(C-N) 2 #4(A,B) D A A C A A F 32-13 18 #16 (A-D,K-Z) 5 #12 (E-J) D 32-6 16 #16(A-O,S) 2 #12(U,V) 3 #8(P,R,T) 2 #4(W,X) A D B B C C D 36-5 4 #0 36-3 3 #12 (A,C,E) 3 #0 (B,D,F) Service Rating A D e d T N c W k m H O W V K J P Q s v v s x t e d m Z g z p a h r B j t w y A C y b r w J L K P O N M G F E I H U i h v u u R V e A D T a q p n t k L Z d 36-8 46 #16(A-X,Z-z 1 #12(Y) N M S R f H U 36-7 40 #16(A-Z,a-s) 7 #12(t-z) G F L Y X n C P B E D g p z Y c f m A A C T X b F K M S g f w E O X b n u D J I N W j i x 36-6 4 #4 (B,C,E,F) 2 #0(A,D) A R a r C Shell Size No. of Contacts V S A B G J M L P Z h E G I K Y E D O U B E B D F H F 32-7 28 #16(A-N,W-Z,a-k) 7 #12(O-V) Inst. (A,B,h,j) A(all others) S R c T k Y s x V U Z c W a X b d z Shell Size No. of Contacts 36-10 48 #16 36-52 52 #16 Service Rating A A 40-1 24 #16 (A-L,T-e) 6 #12 (M-S) D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 194 MIL-C-5015 Rear Release Connectors Accessories Contacts Pin, MIL-C-39029/29 2ND 1ST 3RD WIRE MATING BARREL END END COLOR BANDS 2ND 1ST 3RD WIRE Mating End Size Wire Barrel Size ITT Cannon Part Number Red 16 16 030-3196-008 Orange 12 12 030-3197-007 Brown Yellow 8 8 030-3198-003 Red Brown Green 4 4 030-3199-004 Red Brown Blue 0 0 030-3200-003 Mating End Size Wire Barrel Size ITT Cannon Part Number Color Bands BIN Code Military Part Number 1st 2nd 212 M39029/29-212 Red Brown 213 M39029/29-213 Red Brown 214 M39029/29-214 Red 215 M39029/29-215 216 M39029/29-216 3rd MATING BARREL END END COLOR BANDS Socket, MIL-C-39029/30 Wire Hole Fillers Color Bands BIN Code Military Part Number 1st 2nd 3rd 217 M39029/30-217 Red Brown Violet 16S 16 031-3113-005 218 M39029/30-218 Red Brown Gray 16 16 031-3114-008 219 M39029/30-219 Red Brown White 12 12 031-3115-006 Color Code 220 M39029/30-220 Red Red Black 8 8 031-3116-003 212 M39029/30-221 Red Red Brown 4 4 031-3117-003 222 M39029/30-222 Red Red Red 0 0 031-3118-003 Contact Size ITT Cannon Part Number MS27488 Part Number 16 225-0071-000 MS27488-16 Blue 12 225-0072-000 MS27488-12 Yellow *8 225-1009-000 MS27488-8 Red *4 225-1008-000 MS27488-4 Blue *0 225-1007-000 MS27488-0 Yellow Thermocouple * Consult factory for availability. Alumel Chromel Contact Size Pin Socket Pin Socket 16S* 030-3196-015 031-3113-011 030-3196-016 031-3113-012 16 030-3196-015 031-3114-014 030-3196-016 031-3114-015 12 030-3197-011 031-3115-009 030-3197-012 031-3115-010 *16S type socket contacts are for use in 8S, 10S, 10SL, 12S, 14S, and 16S shell size connectors. Tooling A complete line of crimp, insertion and extraction tools is provided for MIL-C-5015 connectors. Crimp tools are made from high quality metal and are designed for long life and trouble-free service. Insertion and extraction tools are made of a durable plastic and are inexpensive and expendable. Insertion/Extraction Tools Contact Size Plastic MS No. Metal Part Number ITT Cannon No. MS No. ITT Cannon No. Crimp Tool 16 M81969/14-03 274-7002-000 CIET-16-03 - - 12 M81969/14-04 274-7003-000 CIET-12-04 - - M22520/1-01 with M22520/1-02 Turret CBT 520/530 Unwired Contact 274-7008-000 274-7009-000 8 MS3165-8 M83723/32-8 CET 8-2 MS3483-1 CET-CVR-8 CBT 600B Power Unit CCH-8-1 Crimp Head CCHP-8-6 Locator 4 MS3165-4 M83723/32-4 CET 4-8 MS3483-2 CET-CVR-4 CBT 600B Power Unit CCH-4-1 Crimp Head CCHP-4-8 Locator - 0 MS3165-0 M83723/32-0 CET 0-1 MS3483-3 CET-00-CV CBT 600B Power Unit CCH-0-1 Crimp Head CCHP-0-8 Locator - - M22520/1-01 CIET-16 CBT-520/530 CBT-600 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 195 Waterproof Connectors Cannon's MR waterproof connectors, designed to meet the requirements of MIL-C-5015, withstand condictions involving mud, ice, and water. They are particularly suited for missile ground support equipment, radar installations, heavy construction installations, and outdoor applications involving rapid transit, radio/tv stations, and marine equipment. Maximum resistance to severe enviornmental conditions is assured by an O-ring seal around the mated insert faces, and a gland seal at the cable MR entry which provides a cable strain reflief as well. When properly terminated to a jacketed cable, a mated pair of MR connectors can be immersed in depths of 150 feet in fresh water. For other immersion media consult factory. MIL-C-5015. Simple maintenance under severe conditions is possible with a convenient, long, knurled coupling nut and endbell that can be easily removed by standard open end wrenches. Dust caps have attached head chains to prevent kinking. The MR connector series is supplied with MIL-C-5015 resilient insulators and solder pot contacts. For crimp type contacts refer to the ordering information below. MS contact arrangements, coupling threads, and sizes are standard to Operating temperature range of connectors - 55˚C (-67˚F) to 125˚C (257˚F). The upper temperature is the maxiumu internal hot spot temperature resulting from any combination of eletrical load and ambient temperature. Performance and Material Specifications MATERIALS Shell - Aluminum alloy ELECTRICAL DATA HIGH POTENTIAL TEST VOLTAGE Number of Contacts - 1 thru 66 MS connectors show no evidence of breakdown when the test voltage given below is applied between the two closest contacts and between the shell and the contact closest to the shell for a period of one minute. Insulator - Synthetic elastomer Contacts - Copper alloy FINISHES Shell - Clear anodized Contacts - Silver plate MECHANICAL FEATURES Shell Styles 00 - Wall Mounting Receptacle 01 - Cable Connecting Receptacle 02 - Chassis Mounting Receptacle 06 - Cable Connecting Straight Plug TEST CURRENT Maximum current ratings of contacts and maximum allowable voltage drop under test conditions when assembled as in service are shown below. Maximum total current to be carried per connector is the same as the allowable in wire bundles as specified in MIL-W-5088. Contact Size Test Current (Amps) Test Voltage MS (rms) Service 60 cps Rating Potential Drop (millivolts) Suggested Operating Voltage* DC AC (rms) Air Spacing nom. in. Inst. 1000 250 200 - A 2000 700 500 1/16 D 2800 1250 900 1/8 E 3500 1750 1250 3/16 16 20 21 B 4500 2450 1750 1/4 12 35 20 C 7000 4200 3000 5/16 8 60 12 Shell Size - 14S thru 36 4 110 10 Coupling - Threaded 0 200 10 * As indicated in MS Specifications and to be used by the designer only as a guide Cable Entry - 00, 01, and 06 accommodate cables from - 3 (3/16") to -28 (1-3/4") in sixteenths of an inch. Shell style 02 requires no jacketed cable seal. Polarization - Single keyway How to Order MR 06 28 12 P X 18 * SERIES PREFIX SHELL STYLE SHELL SIZE CONTACT ARRANGEMENTS CONTACT TYPE SERIES PREFIX MR - Resilient Insulator SHELL STYLE 00 - Wall Mounting Receptacle 01 - Cable Connecting Receptacle 02 - Chassis Mounting Receptacle 06 - Cable Connecting Straight Plug ALTERNATE INSERT POSITION CABLE ENTRY MODIFICTATIONS CONTACT TYPE P for Pin; S for socket ALTERNATE INSERT POSITION W, X, Y, and Z per MIL-C-5015 SHELL SIZE 14S, 16S, 18, 20, 22, 24, 28, 32, and 36 CONTACT ARRANGEMENTS 1 to 56 contacts (See pages 171-174 for MSE/R) CABLE ENTRY 00, 01, and 06 shell styles accommodate cables from - 3 (3/16") to - 28 (1-3/4") graduated in sixteenths of an inch. The 02 shell style requires no jacketed cable seal. MODIFICATIONS FO - Less contacts A66 - Olive drab cadmim A105 - Clear Cadmium F80 - Crimp contacts F111 - Stainless steel 303 hardware & link chain (F135) F135 - Stainless steel link chain F150 - Less dust cap and chain For other modifications, such as cable grips and peripheral ground adapters, consult the factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 196 Waterproof Connectors MR Wall Mounting Receptacle MR00 L APPROX. GASKET SEAL BULKHEAD MTG.NUT K MAX. PANEL THICKNESS .094 (2.38) POLARIZING PIN "O" RING SEAL CABLE SEAL C (MAX. CABLE ENTRY) D .025 (6.35) A THD. .695 (17.65) F (DISTANCE ACROSS FLATS) M .109 (2.78) R S Panel Cutout Shell Size 14S A Thread C D F K L M R S 7/8-20NEF-2A .187 to .480 (4.76 to 12.20) 1.375 (34.92) .745 (18.92) .156 (3.97) 4.125 (104.78) 1.063 (26.99) .546 (13.89) .906 (23.02) 1.031 (26.19) 1-20NEF-2A .250 to .563 (6.35 to 14.29) 1.500 (38.10) .870 (22.10) .156 (3.97) 4.250 (107.95) 1.063 (26.99) .609 (15.47) 18 1-1/8-18NEF-2A .250 to .750 (6.35 to 19.05) 1.625 (41.28) .995 (25.27) .250 (6.35) 5.063 (128.59) 1.406 (35.72) .671 (17.06) 1.156 (29.37 20 1-1/4-18NEF-2A .250 to .750 (6.35 to 19.05) 1.750 (44.45) .995 (25.27) .250 (6.35) 5.188 (131.76) 1.406 (35.72) .734 (18.64) 1.281 (32.54) 22 1-3/8-18NEF-2A .250 to 1.000 (6.35 to 25.40) 1.875 (47.62) 1.245 (31.62) .250 (6.35) 5.313 (134.94) 1.406 (35.72) .796 (20.22) 1.406 (35.72) 24 1-1/2-18NEF-2A .250 to 1.00 (6.35 to 25.40) 2.000 (50.80) 1.245 (31.62) .219 (5.56) 5.438 (138.11) 1.406 (35.72) .857 (21.82) 1.531 (38.89) 28 1-3/4-18NS-2A .312 to 1.250 (7.94 to 31.75) 2.250 (57.15) 1.495 (37.97) .219 (5.56) 5.563 (141.29) 1.406 (35.72) .989 (24.99) 1.781 (45.24) 32 2-18NS-2A .750 to 1.500 (19.05 to 38.10) 2.500 (63.50) 1.807 (45.90) .219 (5.56) 5.688 (144.46) 1.406 (35.72) 1.109 (26.17) 2.031 (51.59) 36 2-1/4-16UN-2A .750 to 1.750 (19.05 to 44.45) 2.750 (69.85) 2.058 (52.27) .156 (3.97) 5.750 (146.05) 1.406 (35.72) 1.234 (31.34) 2.281 (57.94) 16S Cabel Connecting Plug MR01 L APPROX. M N D C (MAX. CABLE ENTRY) .695 (17.65) F (DISTANCE ACROSS FLATS) G A THD. Shell Size 14S A Thread CABLE SEAL "O" Ring SEAL C D 7/8-20NEF-2A .187 to .480 (4.76 to 12.20) 1.094 (27.78) .745 (18.92) F .180 (4.57) G 3.656 (92.87) L .496 (11.91) M .875 (23.22) N 1-20NEF-2A .250 to .563 (6.35 to 14.29) 1.219 (30.96) .870 (22.10) .250 (6.35) 4.000 (101.60) .531 (13.49) 1.000 (25.40) 18 1-1/8-18NEF-2A .250 to .750 (6.35 to 19.05) 1.344 (34.13) .995 (25.27) .250 (6.35) 4.625 (117.48) .719 (18.26) 1.125 (28.58) 20 1-1/4-18NEF-2A .250 to .750 (6.35 to 19.05) 1.469 (37.31) .995 (25.27) .250 (6.35) 4.750 (120.65) .719 (18.26) 1.250 (31.75) 22 1-3/8-18NEF-2A .250 to 1.000 (6.35 to 25.40) 1.594 (40.48) 1.245 (31.62) .250 (6.35) 4.875 (123.83) .719 (18.26) 1.375 (34.92) 24 1-1/2-18NEF-2A .250 to 1.00 (6.35 to 25.40) 1.719 (43.66) 1.245 (31.62) .250 (6.35) 5.000 (127.00) .719 (18.26) 1.500 (38.10) 28 1-3/4-18NS-2A .312 to 1.250 (7.94 to 31.75) 1.969 (50.01) 1.495 (37.97) .250 (6.35) 5.125 (130.18) .719 (18.26) 1.750 (44.45) 32 2-18NS-2A .750 to 1.500 (19.05 to 38.10) 2.219 (56.36) 1.807 (45.90) .250 (6.35) 5.250 (133.35) .719 (18.26) 2.000 (50.80) 36 2-1/4-16UN-2A .750 to 1.750 (19.05 to 44.45) 2.469 (62.71) 2.058 (52.27) .250 (6.35) 5.375 (136.52) .719 (18.26) 2.250 (57.15) 16S Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 197 Waterproof Connectors MR Chassis Mounting Receptacle MR02 L .109 (2.78) GASKET SEAL .094 DIA. (2.38) POLARIZING PIN HEX LOCKNUT K N R D .695 (17.65) A THD. .250 (6.35) S Panel Cutout Shell Size 14S K L 7/8-20NEF-2A 1.375 (34.92) .156 (3.97) 1.063 (26.99) 1.125 (28.56) .546 (13.89) .906 (23.02) 1.031 (26.19) A Thread D N R S 1-20NEF-2A 1.500 (38.10) .156 (3.97) 1.063 (26.99) 1.250 (31.75) .609 (15.47) 18 1-1/8-18NEF-2A 1.625 (41.28) .250 (6.35) 1.406 (35.72) 1.375 (34.92) .671 (17.06) 1.156 (29.37 20 1-1/4-18NEF-2A 1.750 (44.45) .250 (6.35) 1.406 (35.72) 1.438 (36.51) .734 (18.64) 1.281 (32.54) 22 1-3/8-18NEF-2A 1.875 (47.62) .250 (6.35) 1.406 (35.72) 1.500 (38.10) .796 (20.22) 1.406 (35.72) 24 1-1/2-18NEF-2A 2.000 (50.80) .219 (5.56) 1.406 (35.72) 1.625 (41.28) .857 (21.82) 1.531 (38.89) 28 1-3/4-18NS-2A 2.250 (57.15) .219 (5.56) 1.406 (35.72) 1.750 (44.45) .989 (24.99) 1.781 (45.24) 32 2-18NS-2A 2.500 (63.50) .219 (5.56) 1.406 (35.72) 2.000 (50.80) 1.109 (26.17) 2.031 (51.59) 36 2-1/4-16UN-2A 2.750 (69.85) .156 (3.97) 1.406 (35.72) 2.375 (60.32) 1.234 (31.34) 2.281 (57.94) 16S Cord Conneting Straight Plug MR06 A THD. L APPROX. E D 14S A Thread .080 (2.032) POLARIZING KEY C (MAX. CABLE ENTRY) F (DISTANCE ACROSS FLATS) G Shell Size CABLE SEAL "O" RING SEAL C D E G L 7/8-20NEF-2B .187 to .480 (4.76 to 12.20) 1.125 (28.58) .531 (13.49) .745 (18.92) F .712 (18.09) 3.750 (95.25) 1-20NEF-2B .250 to .563 (6.35 to 14.29) 1.250 (31.75) .531 (13.49) .870 (22.10) .712 (18.09) 3.875 (98.42) 18 1-1/8-18NEF-2B .250 to .750 (6.35 to 19.05) 1.375 (34.92) .718 (18.24) .995 (25.27) .900 (22.86) 4.563 (115.59) 20 1-1/4-18NEF-2B .250 to .750 (6.35 to 19.05) 1.500 (38.10) .718 (18.24) .995 (25.27) .900 (22.86) 4.688 (119.06) 22 1-3/8-18NEF-2B .250 to 1.000 (6.35 to 25.40) 1.625 (41.28) .718 (18.24) 1.245 (31.62) .900 (22.86) 4.813 (122.24) 24 1-1/2-18NEF-2B .250 to 1.00 (6.35 to 25.40) 1.750 (44.45) .718 (18.24) 1.245 (31.62) .900 (22.86) 4.938 (125.41) 28 1-3/4-18NS-2B .312 to 1.250 (7.94 to 31.75) 2.000 (50.80) .718 (18.24) 1.495 (37.97) .900 (22.86) 5.063 (128.59) 32 2-18NS-2B .750 to 1.500 (19.05 to 38.10) 2.250 (57.15) .718 (18.24) 1.807 (45.90) .900 (22.86) 5.188 (131.76) 36 2-1/4-16UN-2B .750 to 1.750 (19.05 to 44.45) 2.500 (63.50) .718 (18.24) 2.058 (52.27) .900 (22.86) 5.313 (134.94) 16S Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 198 MIL-C-5015 Type Connectors CA-A CA-A connectors were originally designed and approved under Military Specifications for use in military aircraft. Since then, commercial and industrial demand for these connectors has grown because of their uniform quality, dependablility, and interchangeability as prescribed in MIL-C-5015. CA-A connectors are available as plugs or receptacles. The term plug applies to any assembly fixed to the end of a cable. The term receptacle applies to any assembly mounted to a wall or box. CA shells will accept either pin or socket insert assemblies. Socket contacts are the closed-entry type. Each contact arrangement is available with pin or socket contacts and will mate with all MS type connectors having the same size and contact arrangements. Performance and Material Specifications ELECTRICAL MATERIALS AND FINISHES Maximum current ratings of contacts and maximum allowable voltage drop under test conditions when assembled as in service are shown below. Shell Contact Size Test Current (amps) Material Aluminum alloy Finish Olive drab chormate coating over cadmium plating Potential Drop (millivolts) Insulator Material Thermoset Plastic (resilient insulators are available) Contacts 16 13 49 Material Brass or copper alloy 12 23 42 Finish Siliver plate Termination Tinned solder pot 8 46 26 4 80 23 0 150 21 How to Order CA 3106 A 18 -8 P X PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION PREFIX CA - ITT Cannon prefix. SHELL SIZE Coupling thread diameter in sixteenths of an inch SHELL STYLE 3102 - Box mounting receptacle 3106 - Straight plug Consult factory for additional shell styles. CONTACT ARRANGEMENTS See page 201. Consult factory for aditional layouts. CLASS CONTACT ARRANGEMENTS P for Pin; S for Socket A - Solid or one-piece endbell ALTERNATE INSERT POSITIONS Consult factory Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 199 MIL-C-5015 Type Connectors CA-A Box Mounting Receptacle CA3102A (Available with plastic or resilient insulators) Polarizing Boss N X Max. Solder Pot Extension Q Dia. S R T Dia. 4 Mtg. Holes A Thd. The CA3102A box mounting receptacles are used on boxes and equipment cases where no cable support is required. Straight Plug CA3102A Solid Endbell L L Polarizing Groove A thd. A Thd. G Dia. V Thd. V Thd. Sizes 10SL thru 16S Sizes 18 thru 24 CA3106A straight plugs are used with 3100 and 3102 receptacles and 3101 plugs. Shell Size G Max. L Max. N Max. Q Max. R + _.005 S Max. T +.010 - .005 A Thread V Thread 5/8-24NEF-2A .969 (24.62) 1.531 (38.89) 1.000 (25.40) .630 (16.00) .719 (18.26) 1.031 (26.19) .120 (3.05) 5/8-24NEF-2B 12S 1.062 (26.97) 1.688 (42.88) 1.000 (25.40) .630 (16.00) .812 (20.62) 1.125 (28.58) .120 (3.05) 3/4-20UNEF-2B 5/8-24NEF-2A 14S 1.156 (29.36) 1.688 (42.88) 1.000 (25.40) .755 (19.18) .906 (23.01) 1.219 (30.96) .120 (3.05) 7/8-20UNEF-2B 3/4-20UNEF-2A 16S 1.250 (31.75) 1.688 (42.88) 1.000 (25.40) .880 (22.35) .969 (24.62) 1.312 (33.32) .120 (3.05) 1-20UNEF-2B 7/8-20UNEF-2A 18 1.344 (34.14) 2.062 (52.37) 1.205 (30.61) .989 (25.13) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1-1/8-18NEF-2B 1-20UNEF-2A 20 1.469 (37.31) 2.188 (55.58) 1.205 (30.61) 1.176 (29.87) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1-1/4-18NEF-2B 1-3/16-18NEF-2A 22 1.594 (40.49) 2.188 (55.58) 1.205 (30.61) 1.270 (32.26) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1-3/8-18NEF-2B 1-3/16-18NEF-2A 24 1.719 (43.66) 2.312 (58.72) 1.375 (34.92) 1.395 (35.43) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1-1/2-18NEF-2B 1-7/16-18NEF-2A 10SL X DIMENSION Max. Solder Pot Ext. - Pin or Socket Shell Size 16 10SL-16S .50 (12.70) 12 Contact Size 8 4 0 - - - - 18-22 .50 (12.70) .59 (14.99) .72 (18.29) .86 (21.84) .86 (21.84) 24 .59 (14.99) .65 (16.51) .76 (19.30) .90 (22.86) .90 (22.86) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 200 MIL-C-5015 Type Connectors CA-A Contact Arrangements (Face View, Pin Insert) B A A C A B A B A C D A C B A C B B 14S-1 3 #16 A 14S-7 3 #16 A B Shell Size No. of Contacts Service Rating 14S-9 2 #16 A 12S-3 2 #16 A 10SL-3 3 #16 A 10SL-4 2 #16 A A F D G F A E A F E B E A G C C D B H D C Shell Size No. of Contacts 14S-5 5 #16 14-6 6 #16 16S-4 2 #16 16S-1 7 #16 18-4 4 #16 18-12 6 #16 Service Rating Inst. Inst. D A D A A J F E Shell Size No. of Contacts Service Rating J A H G I B J C D N H G T C L K J D M F L B K M K C P J D R S H E N B S H E G F V T G E B B C P R F A E N U K D B F L R C D C 18-8 7 #16(A-G) 1 #12(H) A A L M A A B E B D C D C A F A B A E D B B 14S-2 4 #16 Inst. C G M S W N T X D H J P U Y Q V Z E 18-1 10 #16 20-27 14 #16 20-29 17 #16 22-14 19 #16 A(B,C,F,G) Inst. (all others) A A A 24-28 24 #16 24-12 3 #12(B,D,E) 2 #4(A,C,) A Inst. Junction Shell CA2120 L W Typ. S R Typ. Typ. P M Cable Entry Y T Dia. 4 Mtg Holes V Thd. The CA2120 straight junction shell is used with CA3102 box mounting receptacle to protect and enclose the wires behind a panel or bulkhead and to connect flexible or rigid conduit. Material in aluminum alloy; finish is olive drab chromate over cadmium plate. S Max. T +.010 -.005 Y Max. V thread W Rad. Max. .718 (18.24) 1.031 (26.19) .120 (3.05) .655 (16.64) 5/8-24UNEF-2A .155 (3.68) .813 (20.62) 1.125 (28.58) .120 (3.05) .655 (16.64) 5/8-24UNEF-2A .155 (3.68) .550 (13.97) .906 (23.01) 1.219 (30.96) .120 (3.05) .772 (19.61) 3/4-20UNEF-2A .155 (3.68) 1.032 (26.21) .679 (17.25) .968 (24.59) 1.312 (33.32) .120 (3.05) .896 (22.76) 7/8-20UNEF-2A .155 (3.68) 1.119 (28.42) 1.156 (29.36) .780 (19.81) 1.062 (26.97) 1.406 (35.71) .120 (3.05) 1.004 (25.50) 1-20UNEF-2A .175 (4.44) 20 1.276 (32.41) 1.282 (32.56) .890 (22.61) 1.156 (29.36) 1.531 (38.89) .120 (3.05) 1.192 (30.28) 1-3/16-18UNEF-2A .185 (4.70) CA2120-11 22 1.244 (31.60) 1.406 (35.71) .900 (22.86) 1.250 (31.75) 1.656 (42.06) .120 (3.05) 1.285 (32.64) 1-3/16-18UNEF-2A 2.05 (5.21) CA2120-12 24 1.354 (34.39) 1.532 (38.92) 1.150 (29.21) 1.375 (34.92) 1.781 (45.24) .147 (3.73) 1.411 (35.84) 1-7/16-18UNEF-2A .205 (5.21) L Max. M Max. P Max. Part Number Fits Shell Size CA2120-2A 10SL .749 (19.02) .782 (19.86) .430 (10.92) CA2120-3 12S .811 (20.60) .782 (19.86) .430 (10.92) CA2120-4 14S .812 (20.62) .906 (23.01) CA2120-5 16S .890 (22.61) CA2120-9 18 CA2120-10 R + _.005 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 201 MIL-C-5015 Firewall Connectors MS-K firewall connectors have met and are qualified to the fireproof test of MIL-C-5015. This test requires that a connector mounted to a firewall will continure to operate for 5 minutes in case of fire and MS-K prevent the passage of flame for 20 minutes. These connectors are not environmentally sealed but operate continuously at temperature up to +177˚C (+350˚F). MS-K connectors have crimp type con- tacts; thermocouple contacts must be orderd separately and are solder type unless otherwise requested on order. Cavities that will contain the thermocouple contacts and contact material must be specified when ordering. Performance and Material Specifications MATERIALS FINISHES MECHANICAL FEATURES Shell - Steel Shell - Olive drab over cadmium plate Shell Size - In sixteenths of an inch Insulator - Glass-filled epoxy or glass-filled melamine or melamine glass cloth laminate Contacts - Silver plate Coupling - Threaded Contact Arrangements - See pages 216-217 Contacts - Copper alloy ELECTRICAL DATA Number of Contacts - 1 thru 37 How to Order SERIES PREFIX SERIES PREFIX MS SHELL SIZE 8S to 36 SHELL STYLE SHELL STYLE CONTACT ARRANGEMENT MS 3106 K 36 8 P See pages 216-217 See pages 202-204 CLASS CONTACT TYPE CLASS K per MIL-C-5015 CONTACT ARRANGEMENT CONTACT TYPE P for pin; S for socket SHELL SIZE Wall Mounting Receptacle MS3100K POLARIZING KEY L +_.005 L R (TYP) K M M K W W O S (TYP.) O A THREAD A THREAD B V THREAD T DIA. +.010 -.003 Sizes 8S to 18 have junction shell Part Number V THREAD B Sizes 20 to 36 have endbell B K L M T W .375 (9.52) .125 (3.18) 1.453 (36.91) .563 (14.30) 17/32 19/32 7/8 .150 (3.81) .375 (9.52) • MS3100K10SL-*† .375 (9.52) .125 (3.18) 1.109 (28.17) .563 (14.30) 25/32 23/32 1 .150 (3.81) .375 (9.52) MS3100K12S-*† .375 (9.52) .125 (3.18) 1.515 (38.48) .563 (14.30) 25/32 13/16 1-3/32 .150 (3.81) .375 (9.52) MS3100K14S-*† .375 (9.52) .125 (3.18) 1.515 (38.48) .563 (14.30) 29/32 29/32 1-3/16 .150 (3.81) .375 (9.52) MS3100K16S-*† .375 (9.52) .125 (3.18) 1.703 (43.26) .563 (14.30) 1-1/32 31/32 1-9/32 .150 (3.81) .375 (9.52) MS3100K16-*† .625 (15.88) .125 (3.18) 1.703 (43.26) .750 (19.05) 1-1/32 31/32 1-9/32 .150 (3.81) .375 (9.52) MS3100K18-*† .625 (15.88) .125 (3.18) 1.921 (48.79) .750 (19.05) 1-5/32 1-1/16 1-3/8 .177 (4.50) .375 (9.52) MS3100K20-*† .625 (15.88) .078 (1.98) 2.109 (53.57) .750 (19.05) 1-21/64 1-5/32 1-1/2 .177 (4.50) .375 (9.52) MS3100K22-*† .625 (15.88) .078 (1.98) 2.031 (51.59) .750 (19.05) 1-25/64 1-1/4 1-5/8 .177 (4.50) .375 (9.52) MS3100K24-*† .625 (15.88) .078 (1.98) 2.328 (59.13) .813 (20.65) 1-37/64 1-3/8 1-3/4 .177 (4.50) .375 (9.52) MS3100K28-*† .625 (15.88) .078 (1.98) 2.025 (51.44) .813 (20.65) 1-49/64 1-9/16 2 .177 (4.50) .375 (9.52) MS3100K32-*† .625 (15.88) .078 (1.98) 2.453 (62.31) .875 (22.22) 2-1/64 1-3/4 2-1/4 .209 (5.31) .438 (11.13) MS3100K36-*† .625 (15.88) .125 (3.18) 2.594 (65.89) .875 (22.22) 2-17/64 1-15/16 2-1/2 .209 (5.31) .500 (12.70) MS3100K8S-*† • Receptacles in size 10SL are available with pin inserts only. O R * Add contact arrangment. See pages 216-217. Part Number A Thread S † Add contact type:P - pin; S - socket. V Thread MS3100K8S-*† 1/2-28UNEF-2A 1/2-28UNEF-2A MS3100K10SL-*† 5/8-24UNEF-2A 5/8-24UNEF-2A MS3100K12S-*† 3/4-20UNEF-2A 5/8-24UNEF-2A MS3100K14S-*† 7/8-20UNEF-2A 3/4-20UNEF-2A MS3100K16S-*† 1-20UNEF-2A 7/8-20UNEF-2A MS3100K16-*† 1-20UNEF-2A 7/8-20UNEF-2A MS3100K18-*† 1-1/8-18UNEF-2A 1-20UNEF-2A MS3100K20-*† 1-1/4-18UNEF-2A 1-3/16-18UNEF-2A MS3100K22-*† 1-3/8-18UNEF-2A 1-3/16-18UNEF-2A MS3100K24-*† 1-1/2-18UNEF-2A 1-7/16-18UNEF-2A MS3100K28-*† 1-3/4-18UNS-2A 1-7/16-18UNEF-2A MS3100K32-*† 2-18UNS-2A 13/4-18UNS-2A MS3100K36-*† 2-1/4-16UN-2A 2-18UNS-2A Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 202 MIL-C-5015 Firewall Connectors MS-K Box Mounting Receptacle MS3102K POLARIZING KEY +_.005 L M L R (TYP) K M K O THREAD O S (TYP.) A THREAD A B MAX INSULATION EXTENSION SEE TAB T DIA. +.010 -.003 B W MAX INSULATION EXTENSION SEE TAB Sizes 8S to 18 have plain rear skirt Sizes 20 to 36 have threaded rear skirt Maximum Insulation Extensions 16 12 Contact Size 8 4 0 8S 11/16 - - - - 10SL-16S 51/64 7/8 - - - 16-18 13/16 7/8 7/8 1-3/32 - 20-22 13/16 7/8 7/8 1-3/32 1-9/64 24 47 /64 13/16 13/16 1-3/32 1-3/32 28 47 /64 13/16 13/16 1-3/32 1-3/32 32 47 /64 47/64 47/64 61/64 1-1/32 36 39/64 43/64 43/64 57/64 61/64 Shell Size B K S T W 1/2-28UNEF-2A .375 (9.52) .063 (1.90) 59/64 .563 (14.30) 7/16 19/32 7/8 .150 (3.81) - • MS3102K10SL-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 39/64 23/32 1 .150 (3.81) - MS3102K12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 21/32 13/16 1-3/32 .150 (3.81) - MS3102K14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 23/32 29/32 1-3/16 .150 (3.81) - MS3102K16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.90) 61/64 .563 (14.30) 27/32 31/32 1-9/32 .150 (3.81) - MS3102K16-*† 1-20UNEF-2A .625 (15.88) .063 (1.90) 1-9/64 .750 (19.05) 27/32 31/32 1-9/32 .150 (3.81) - MS3102K18-*† 1-1/8-18UNEF-2A .625 (15.88) .063 (1.90) 1-9/64 .750 (19.05) 31/32 1-1/16 1-3/8 .177 (4.50) - MS3102K20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 1-15/64 .750 (19.05) 1-3/16-18UNEF-2A 1-5/32 1-1/2 .177 (4.50) .141 (3.58) MS3102K22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 1-18/64 .750 (19.05) 1-1/4-18UNEF-2A 1-1/4 1-5/8 .177 (4.50) .141 (3.58) MS3102K24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 1-18/64 .813 (20.65) 1-7/16 18UNEF-2A 1-3/8 1-3/4 .177 (4.50) .141 (3.58) MS3102K28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 1-18/64 .813 (20.65) 1-5/8-18UNEF-2A 1-9/16 2 .177 (4.50) .141 (3.58) MS3102K32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 1-3/8 .875 (22.22) 1-7/8-16UN-2A 1-3/4 2-1/4 .209 (5.31) .313 (7.95) MS3102K36-*† 2-1/4-16UN-2A .625 (15.88) .125 (3.18) 1-29/64 .875 (22.22) 2-1/8-16UN-2A 1-15/16 2-1/2 .209 (5.31) .344 (8.74) Part Number MS3102K8S-*† A Thread • Receptacles in size 10SL are available with pin inserts only. * Add contact arrangements. See pages 216-217. L M O Thread R † Add contact type: P - pin; S - socket. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 203 MIL-C-5015 Firewall Connectors MS-K Straight Plug MS3106K Pin Insert L POLARIZING GROOVE J W A THREAD Q V THREAD L POLARIZING GROOVE J Socket Insert W A THREAD V THREAD Q Sizes 8S to 16 - one piece construction Sizes 18 to 36 - two piece construction A Thread J V Thread W MS3106K8S-*† 1/2-28UNEF-2B .531 (13.49) 1-1/4 3/4 1/2-28UNEF-2A .375 (9.52) • MS3106K10SL-*† 5/8-24UNEF-2B .531 (13.49) 1-7/16 31/32 5/8-24UNEF-2A .375 (9.52) MS3106K12S-*† 3/4-20UNEF-2B .531 (13.49) 1-7/16 1 5/8-24UNEF-2A .375 (9.52) MS3106K14S-*† 7/8-20UNEF-2B .531 (13.49) 1-7/16 1-1/8 3/4-20UNEF-2A .375 (9.52) MS3106K16S-*† 1-20UNEF-2B .531 (13.49) 1-7/16 1-1/4 7/8-20UNEF-2A .375 (9.52) MS3106K16-*† 1-20UNEF-2B .719 (18.26) 1-5/8 1-1/4 7/8-20UNEF-2A .375 (9.52) MS3106K18-*† 1-1/8-18UNEF-2B .719 (18.26) 2-1/16 1-11/32 1-20UNEF-2A .375 (9.52) MS3106K20-*† 1-1/4-18UNEF-2B .719 (18.26) 2-11/64 1-15/32 1-3/16-18UNEF-2A .375 (9.52) MS3106K22-*† 1-3/8-18UNEF-2B .719 (18.26) 2-5/32 1-19/32 1-3/16-18UNEF-2A .375 (9.52) MS3106K24-*† 1-1/2-18UNEF-2B .719 (18.26) 2-21/64 1-23/32 1-7/16-18UNEF-2A .375 (9.52) MS3106K28-*† 1-3/4-18UNS-2B .719 (18.26) 2-5/16 1-31/32 1-7/16-18UNEF-2A .375 (9.52) MS3106K32-*† 2-18UNS-2B .719 (18.26) 2-25/64 2-7/32 1-3/4-18UNS-2A .438 (11.13) MS3106K36-*† 2-1/4-16UN-2B .719 (18.26) 2-17/32 2-15/32 2-18UNS-2A .500 (12.70) Part Number • Plugs in size 10SL are available with socket inserts only. * Add contact arrangements. See pages 216-217. L Q † Add contact type: P - pin; S - socket. 90˚ Angle Plug MS3108K POLARIZING GROOVE M Q J A THREAD U V THREAD W A Thread J V Thread W MS3108K10SL-*† 5/8-24UNEF-2B .531 (13.49) 1-41/64 31/32 1-21/64 5/8-24UNEF-2A .375 (9.52) • MS3108K12S-*† 3/4-20UNEF-2B .531 (13.49) 1-41/64 1 1-21/64 5/8-24UNEF-2A .375 (9.52) MS3108K14S-*† 7/8-20UNEF-2B .531 (13.49) 1-29/32 1-1/8 1-27/64 3/4-20UNEF-2A .375 (9.52) MS3108K16S-*† 1-20UNEF-2B .531 (13.49) 1-29/32 1-1/4 1-27/64 7/8-20UNEF-2A .375 (9.52) MS3108K16-*† 1-20UNEF-2B .719 (18.26) 2-3/32 1-1/4 1-27/64 7/8-20UNEF-2A .375 (9.52) MS3108K18-*† 1-1/8-18UNEF-2B .719 (18.26) 2-15/64 1-11/32 1-31/64 1-20UNEF-2A .375 (9.52) MS3108K20-*† 1-1/4-18UNEF-2B .719 (18.26) 2-19/32 1-15/32 1-21/32 1-3/16-18UNEF-2A .375 (9.52) MS3108K22-*† 1-3/8-18UNEF-2B .719 (18.26) 2-19/32 1-19/32 1-21/32 1-3/16-18UNEF-2A .375 (9.52) MS3108K24-*† 1-1/2-18UNEF-2B .719 (18.26) 2-49/64 1-23/32 1-63/64 1-7/16-18UNEF-2A .375 (9.52) MS3108K28-*† 1-3/4-18UNS-2B .719 (18.26) 2-49/64 1-31/32 1-63/64 1-7/16-18UNEF-2A .375 (9.52) MS3108K32-*† 2-18UNS-2B .719 (18.26) 3-1/4 2-7/32 2-7/32 1-3/4-18UNS-2A .438 (11.13) MS3108K36-*† 2-1/4-16UN-2B .719 (18.26) 3-1/4 2-15/32 2-9/32 2-18-UNS-2A .500 (12.70) Part Number • Plugs in size 10SL are available with socket inserts only. * Add contact arrangement. See pages 216-217. M Q U † Add contact type: P - pin; S - socket. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 204 MIL-C-5015 Firewall Connectors MS-K Assembly Instructions Recommended Procedures * 1. Remove Formica retaining ring (or the ceramic retaining ring) from contact (Figure 1). 2. Crimp contact to wire. 3. Slip endbell (or junction shell), retaining ring, and washer over wire bundle. 4. Push contact thru rear insulator. (Contact should extend sufficiently to accomplish Step 5.) 5. Attach Formica retaining ring onto the contact (see Figure 1). 6. Seat each contact securely in rear insulator. 7. Assemble front insulator on engaging end of contact. 8. Slide insulator assembly into hardware. 9. Slide washer and insulator retaining ring into place, making sure that insulator retaining is fully seated in groove. 10. Slide endbell or junction shell down wire bundle and attach to shell (or barrel). INSERT RETAINING WASHER CONTACT RETAINING CLIP CONTACT (CRIMP-ON TERMINALS) FRONT INSULATOR STEEL BARREL REAR INSULATOR INSERT RETAINING RING STEEL COUPLING NUT STEEL ENDBELL FIGURE 1 *NOTE: For MS-K Assembly it is not neccessary to remove the ceramic retaining ring used on sizes 16 and 12 contacts for MS-K providing that the crimp tool M22520/1-01 is used with the TH119 turret. However, the formica ring must be removed if using the crimp tools listed below. When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping. Contacts, Crimp Tools, Contact Kit Part Numbers MS-K Contacts Assembly Kit With Contact and Retaining Ring MS-K Contacts and Crimp Tools can be ordered separately Contact Size 16-Pin Part Number Wire Accom. 330-0187-000 16-18-20 8S-36 16 Pin* 030-1154-000 16-18-20 8S-36 16 Socket 031-0497-000 16-18-20 8S-16S 16 Socket 031-0498-000 16-18-20 12-36 16 Socket* 031-0728-000 16-18-20 12-36 12 Pin 12 Socket 8 Pin 330-0188-000 031-0499-000 330-0189-000 12-14 12-14 8 Crimp Tool Locator MS22520/1-01 TH119 Turret MS3191-1 L16-3191-8 MS22520/1-01 TH119 Turret MS3191-1 L16-3191-8 MS22520/1-01 TH119 Turret MS3191-1 L16-3191-8 MS22520/1-01 TH119 Turret MS3191-1 L16-3191-7 MS22520/1-01 TH119 Turret MS3191-1 L16-3191-7 MS22520/1-01 TH119 Turret MS3191-1 L12-3191-4 MS22520/1-01 TH119 Turret MS3191-1 L12-3191-4 CBT600B or CCHP8 Crimp Head† - Contact Size 16-Pin Kit Part Number 320-0002-000 8S-36 - 16 Pin* 320-0001-000 8S-36 - 16 Socket 320-0013-000 8S-16S - 16 Socket 320-0005-000 12-36 - 16 Socket* 320-0008-000 12-36 - 12 Pin 320-0009-000 - 12 Socket 320-0007-000 CCH8-1 8 Pin 320-0010-000 CCHP8 CCH8-1 8 Socket 320-0014-000 CCHP4 CCH4-1 4 Pin 320-0011-000 CCHP4 CCH4-1 4 Socket 320-0006-000 CBT600 8 Socket 031-0500-000 8 CBT600B or CBT600 4 Pin 330-0190-000 4 CBT600B or CBT600 4 Socket 031-0501-000 4 CBT600B or CBT600 0 Pin 330-0191-000 0 CBT600B CCHP0-6 CCH0-1 0 Pin 320-0012-000 0 Socket 031-0502-000 0 CBT600B CCHP0-6 CCH0-1 0 Socket 320-0015-000 *These contacts must be used when ordering contact arrangments 24-28 pin or socket, 28-21 pin or socket, and 20-27 socket only. †Crimp heads are only applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 205 MIL-C-5015 Type Firewall Connectors Washing, fuel spillage, and atmospheric variations are responsible for the development of firewall connectors that combine moisture resistance with fireproof characteristics. The CA-KE series provide enviornmental resistance to meet the moisture problems as well as emergency fire conditions defined by MIL-C-5015. CA-KE connectors are fully interchangeable and intermateable with other 5015 type of connectors. In order to maintain the moisture seal and fire resistance, however, they must mate with corresponding CA-KE connectors. CA-KE BUSHING ENDBELL CERAMIC CONTACT RETAINING RING O-RING FERRULE O-RING RESILIENT GROMMET Continous opserating temperature of +177˚C (+350˚F) - crimp contacts. Moisture resistant connector for use with sealable wires. Modifications of MS31**K configuration. Performance and Material Specifications MATERIALS FINISHES Shell - Steel Shell - Olive drab over cadmium plate Insulator - Glass-filled epoxy or glass-filled Contacts - Sliver Plate Accesory Hardware - Olive drab over cadmium plate melamine Contacts - Copper alloy Grommet and O Ring - Fuel-resistant silicone rubber MECHANICAL FEATURES Accessory Hardware - Steel Shell Size - In sixteenths of an inch Coupling - Threaded Contact Arrangements - See pages 216-217 ELECTRICAL DATA Number of Contacts - 1 thru 47 How to Order CA 00 KE 24 28 S SERIES PREFIX SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE SERIES PREFIX CA SHELL STYLE 00 - Wall mounting receptacle (without conduit threads) 06 - Straight plug (without conduit threads) 3100 - Wall mounting receptacle 3106 - Straight plug CLASS KE - Environment-resistant firewall connector SHELL SIZE 8S to 36 CONTACT ARRANGEMENT See pages 216-217. CONTACT TYPE P for pin; S for socket Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 206 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA00KE L POLARIZING KEY +_.005 M R (TYP) K O DIA. S (TYP.) T DIA. A THREAD + _.005 FERRULE EXTRACTION GROOVE B A Thread B K L M O R CA00KE8S-*† 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .531 (13.49) 5.94 (15.09) .875 (22.22) .150 (3.81) Part Number S T CA00KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) • CA00KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 1.781 (45.24) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) CA00KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) CA00KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) CA00KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 1.687 (42.85) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) CA00KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.094 (53.19) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) CA00KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) CA00KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) CA00KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) CA00KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) CA00KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) CA00KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) CA00KE36-*† 2-1/4-16UNS-2A .625 (15.88) .094 (2.39) 2.250 (57.15) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) • Receptacles in size 10SL are available with pin inserts only. * Add contact arrangement. See pages 216-217. † Add contact type: P - pin; S - socket. Straight Plug (Without Conduit Threads) CA06KE L POLARIZING GROOVE A THREAD J Q DIA. O DIA. FERRULE EXTRACTION GROOVE J L O CA06KE8S-*† Part Number 1/2-28UNEF-2B A Thread .531 (13.49) 1.687 (42.85) .531 (13.49) .828 (21.03) Q .969 (24.62) CA06KE10S-*† 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .687 (17.45) • CA06KE10S-*† 5/8-24UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) .969 (24.62) CA06KE12S-*† 3/4-20UNEF-2B .531 (13.49) 1.687 (42.85) .781 (19.84) 1.047 (26.59) CA06KE14S-*† 7/8-20UNEF-2B .531 (13.49) 1.687 (42.85) .906 (23.01) 1.125 (28.58) CA06KE16S-*† 1-20UNEF-2B .531 (13.49) 1.687 (42.85) 1.031 (26.19) 1.250 (31.75) CA06KE16-*† 1-20UNEF-2B .719 (18.26) 2.094 (53.19) 1.031 (26.19) 1.250 (31.75) CA06KE18-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) CA06KE20-*† 1-1/4-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.344 (34.14) 1.484 (37.69) CA06KE22-*† 1-3/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.406 (35.71) 1.609 (40.87) CA06KE24-*† 1-1/2-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.625 (41.28) 1.734 (44.04) CA06KE28-*† 1-3/4-18UNS-2B .719 (18.26) 2.250 (57.15) 1.781 (45.24) 1.984 (50.39) CA06KE32-*† 2-18UNS-2B .719 (18.26) 2.250 (57.15) 2.031 (51.59) 2.234 (56.74) CA06KE36-*† 2-1/4-16UNS-2B .719 (18.26) 2.250 (57.15) 2.281 (57.94) 2.484 (63.09) † Add contact type: P - pin; S - socket. • Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 207 MIL-C-5015 Type Firewall Connectors CA-KE Wall Mounting Receptacle CA3100KE L POLARIZING KEY +_.005 M R (TYP) K V THREAD O DIA. S (TYP.) + _.005 A THREAD T DIA. Part Number CA3100KE8S-*† A Thread B R W S V Thread T W B K L M O 1/2-28UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .531 (13.49) .594 (15.09) .875 (22.22) .150 (3.81) 1/2-28UNEF-2A .375 (9.52) CA3100KE10S-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .687 (17.45) .719 (18.26) 1.000 (25.40) .150 (3.81) 1/2-24UNEF-2A .375 (9.52) • CA3100KE10Sl-*† 5/8-24UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .719 (18.26) 1.000 (25.40) .150 (3.81) 5/8-24UNEF-2A .375 (9.52) CA3100KE12S-*† 3/4-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .781 (19.84) .812 (20.62) 1.094 (27.79) .150 (3.81) 5/8-20UNEF-2A .375 (9.52) CA3100KE14S-*† 7/8-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) .906 (23.01) .906 (23.01) 1.188 (30.18) .150 (3.81) 3/4-20UNEF-2A .375 (9.52) CA3100KE16S-*† 1-20UNEF-2A .375 (9.52) .063 (1.60) 2.000 (50.80) .578 (14.68) 1.031 (26.19) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE16-*† 1-20UNEF-2A .625 (15.88) .078 (1.98) 2.188 (55.58) .766 (19.46) 1.031 (29.36) .969 (24.62) 1.281 (32.54) .150 (3.81) 7/8-20UNEF-2A .375 (9.52) CA3100KE18-*† 1-1/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.250 (57.15) .766 (19.46) 1.156 (29.36) 1.062 (26.97) 1.375 (34.92) .177 (4.50) 1-20UNEF-2A .375 (9.52) CA3100KE20-*† 1-1/4-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .766 (19.46) 1.344 (34.14) 1.156 (29.36) 1.500 (38.10) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE22-*† 1-3/8-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.406 (35.71) 1.250 (31.75) 1.625 (41.28) .177 (4.50) 1-3/16-18UNEF-2A .375 (9.52) CA3100KE24-*† 1-1/2-18UNEF-2A .625 (15.88) .078 (1.98) 2.313 (58.75) .828 (21.03) 1.625 (41.28) 1.375 (34.92) 1.750 (44.45) .177 (4.50) 1-7/16-18UNEF-2A .375 (9.52) CA3100KE28-*† 1-3/4-18UNS-2A .625 (15.88) .078 (1.98) 2.688 (68.28) .891 (22.63) 1.781 (45.24) 1.562 (39.67) 2.000 (50.80) .177 (4.50) 1-7/16-18UNS-2A .375 (9.52) CA3100KE32-*† 2-18UNS-2A .625 (15.88) .078 (1.98) 2.375 (60.32) .891 (22.63) 2.031 (51.59) 1.750 (44.45) 2.250 (57.15) .209 (5.31) 1-3/4-18UNS-2A .437 (11.10) CA3100KE36-*† 2-1/4-16UN-2A .625 (15.88) .094 (2.39) 2.438 (61.93) .891 (22.63) 2.281 (57.94) 1.938 (49.23) 2.500 (63.50) .209 (5.31) 2-18UNS-2A .500 (12.70) • Recptacles in size 10SL are available with pin inserts only. * Add contact arrangements. See pages 216-217. † Add contact type: P - pin; S - socket. Straight Plug CA3106KE L POLARIZING GROOVE A THREAD W J Q DIA. O DIA. V THREAD Part Number A Thread J L O Q CA3106KE8S-*† 1/2-28UNEF-2B .531 (13.49) 2.000 (50.80) .531 (13.49) .828 (21.03) 1/2-28UNEF-2A .375 (9.52) V Thread W CA3106KE10S-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .687 (17.45) .969 (24.62) 1/2-24UNEF-2A .375 (9.52) • CA3106KE10Sl-*† 5/8-24UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) .969 (24.62) 5/8-24UNEF-2A .375 (9.52) CA3106KE12S-*† 3/4-20UNEF-2B .531 (13.49) 2.000 (50.80) .781 (19.84) 1.047 (26.59) 5/8-20UNEF-2A .375 (9.52) CA3106KE14S-*† 7/8-20UNEF-2B .531 (13.49) 2.000 (50.80) .906 (23.01) 1.125 (28.58) 3/4-20UNEF-2A .375 (9.52) CA3106KE16S-*† 1-20UNEF-2B .531 (13.49) 2.000 (50.80) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE16-*† 1-20UNEF-2B .719 (18.26) 2.188 (55.58) 1.031 (26.19) 1.250 (31.75) 7/8-20UNEF-2A .375 (9.52) CA3106KE18-*† 1-1/8-18UNEF-2B .719 (18.26) 2.250 (57.15) 1.156 (29.36) 1.344 (34.14) 1-20UNEF-2A .375 (9.52) CA3106KE20-*† 1-1/4-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.344 (34.14) 1.484 (37.69) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE22-*† 1-3/8-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.406 (35.71) 1.609 (40.87) 1-3/16-18UNEF-2A .375 (9.52) CA3106KE24-*† 1-1/2-18UNEF-2B .719 (18.26) 2.313 (58.75) 1.625 (41.28) 1.734 (44.04) 1-7/16-18UNEF-2A .375 (9.52) CA3106KE28-*† 1-3/4-18UNS-2B .719 (18.26) 2.688 (68.28) 1.781 (45.24) 1.984 (50.39) 1-7/16-18UNF-2A .375 (9.52) CA3106KE32-*† 2-18UNS-2B .719 (18.26) 2.375 (60.32) 2.031 (51.59) 2.234 (56.74) 1-3/4-18UNS-2A .437 (11.10) CA3106KE36-*† 2-1/4-16UNS-2B .719 (18.26) 2.438 (61.93) 2.81 (57.94) 2.484 (63.09) 2-18UNS-2A .500 (12.70) † Add contact type: P - pin; S - socket. • Plugs in size 10SL are available with socket inserts only. NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL, 12 and 24; knurled configuration on all others. * Add contact arrangement. See pages 216-217. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 208 MIL-C-5015 Type Firewall Connectors CA-KE Assembly Instructions 1. *2. 3. 4. 5. 6. Disassemble the connector. See Figure 1 for component parts relationship for reassembly after wiring. Remove ceramic retaining ring from contact by sliding the retaining ring back, compressing the bushing until the ring can be slipped away from the contact (see Figure 2). Crimp pin or socket contact to wire. Slip endbell or ferrule retaining nut (whicheveer is used) over wire bundel (see Figure 3). Slip ferrule over wire bundle (see Figure 3). Push contact (pin or socket ) thru rear of grommet and rear insulator. (Note that the contact is inserted into the end of the grommet that shows the layout identification.) Contact should extend sufficiently to accomplish Step 7. 7. 8. 9. 10. 11. 12. After the wired contacts have been inserted thru the rear insulator and grommet, install the ceramic contact retaining ring (Figure 2). Slip on the small diameter of the contact (diameter B). Push the ceramic ring up and onto the larger diameter of the contact (diameter A). The ceramic ring should then be in place. The rubber bushing (which is already on the contact) compresses to allow this assembly, and also keeps the ceramic ring in place after assembly. Seat each contact individually in rear insulator (see Figure 4), Pulling rear insulator so it is tight against the grommet. Assemble front insulator onto engaging end of contacts. Slide ferrule down wire bundle over grommet, making sure that grommet is lubricated per assembly drawing (see Figure 4). Insert this assembly into shell or barrel (whichever is applicable) being careful to polarize correctly. Slide endbell or ferrule retaining nut down wire bundle and screw onto shell/barrel. When properly assembled the layout identification will be visible. Fig. 1 CERAMIC RETAINING RING RUBBER BUSHING CONTACT ENDBELL O RING FERRULE BARRIER MUST BE TOWARD REAR OF CONNECTOR GROMMET REAR INSULATOR FRONT INSULATOR SHELL Fig. 2 DIAMETER A DIAMETER B CERAMIC RETAINING RING SILICONE BUSHING CERAMIC RETAINING RING CERAMIC RING IN PLACE Fig. 3 O RING CONTACT REAR INSULATOR GROMMET FERRULE ENDBELL OR FURRULE RETAINING NUT Fig. 4 FRONT INSULATOR REAR INSULATOR FERRULE AFTER ATTACHING CONTACT RETAINING RING AND BUSHING SEAT CONTACT IN REAR INSULATOR C' BORE BY PULLING EACH INDIVIDUAL WIRE IN INDICATED DIRECTION. PULL *NOTE: For CA-KE Assembly it is not neccessary to remove the ceramic retaining ring used on size 16 and 12 contacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica ring must be removed if using the crimp tools. LAYOUT IDENTIFICATION ON THIS SURFACE GROMMET When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retaining ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica retaining rings must be removed before crimping. RING RETAINER BUSHING CONTACT CONTACT CONTAINING RETAINING Contacts, Crimp Tools, Contact Part Numbers Contact Assembly Kit With Retaining Ring and Bushing Contacts and Crimp Tools Part Number Wire Accomm. Crimp Tool 16 Pin/8S-16S 030-1133-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 - 16 Pin/8S-16S 038586-0000 16 Pin/12-36 030-1082-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-9 - 16 Pin/12-36 038588-0000 16 Socket/8S-16S 031-0731-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-2 - 16 Socket/8S-16S 038587-0000 16 Socket/12-36 031-0706-000 16-18-20 M22520/1-01 or MS3191-1 TH118 Turret/L16-3191-11 - 16 Socket/12-36 038589-0000 12 Pin 030-1134-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-5 - 12 Pin 038590-0000 12 Socket 031-0732-000 12-14 M22520/1-01 or MS3191-1 TH118 Turret/L12-3191-1 - 12 Socket 038591-0000 8 Pin 030-1135-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Pin 038592-0000 8 Socket 031-0733-000 8 CBT600B or CBT600 CCHP8-7 CCH8-1 8 Socket 038593-0000 4 Pin 030-1212-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Pin 038594-0000 4 Socket 031-0770-000 4 CBT600B or CBT600 CCHP4-7 CCH4-1 4 Socket 038595-0000 0 Pin 030-1734-000 0 6BT600B CCHP0-7 CCH0-1 0 Pin 031-1176-000 0 Socket 031-0975-000 0 6BT600B CCHP0-7 CCH0-1 0 Socket 031-1177-000 Contact Size Locator Crimp Head* Contact Size Kit Part Number * Crimp heads are applicable for contact sizes 8, 4, and 0. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 209 MIL-C-5015 Type Firewall Connectors FRF/FVF Fire wall connectors are designed to meet the requirements of MIL-C-5015 and prevent the passage of +1093˚C (+2000˚F) flames for 20 minutes. They incorporate the latest sophisticated design imporvements nessary to meet the exacting demands of supersonic flight applications. Some of these features are temerature capabilities to +204˚C (+392˚F) for more than 1000 hours, lighter weight, small than other MIL-C-5015 firewall connectors, and crimp front release contacts. Firewall connectors fulfill the very important application of providing a means to penetrate the engine firewall of military and commercial aircraft with FRF/FVF/FRA/FVA electrical circuits, and still maintain the integrity of the flame barrier requiements of the aircraft firewall. These connectors provide protection against high temperatures, emergency fire-retardant conditions, moisture, atmospheric changes, and are resistant to fuels, cleaning agents, coolants, and hydraulic fluids. Materials of connector arrangements are designed to meet the requiremetns of MIL-C-5015 Class K connectors. The maximum operating temperature noted for these connectors is the maximum internal hot spot resulting from any combination of electrical load and ambient conditions. How to Order FRF 6 E 12S 3 P X FVF 0 A 12S 3 S X FRA 0 - 12S 3 P FVA 6 - 12S 3 S -01 F0 SERIES PREFIX SHELL STYLE ACCESSORY HARDWARE SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE INSERT PLARIZATION LESS CONTACTS MODIFIERS SERIES PREFIX FRF - Flurosilicone elastomers, steel hardware with clear chromate (A105) finish FVF - Silicone elastomers, steel hardware with clear chromate (A105) finish FRA - Same as FRF except aluminum hardware FVA - Same as FVF except aluminum hardware SHELL STYLE 6 - Plug 0 - Receptacle, flange mounting ACCESSORY HARDWARE (ALUMINUM) E (FRF/FRA) - Endbell with cable clamp E (FVF/FVA) - Endbell with cable clamp with ferrules A (FRF/FRA) - Endbell adapter threaded for conduit A (FVF/FVA) - Endbell adapter threaded for conduit with ferrules - Use dash (-) for connectors less accessories (Dash must be included in description) SHELL SIZE 10SL, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32 and 36 CONTACT ARRANGEMENT See pages 216-217 CONTACT ARRANGEMENT P for pin; S for socket INSERT POLARIZATION W, X, Y or Z in accordance with MIL-C-5015. No designator required for normal LESS CONTACT FO - (Will not be stamped on connectors) MODIFIERS 01 - Ball, self-locking knurled coupling nut (see note 1 below) 02 - Size 16 contacts to accommodate size 20 wire 03 - Clinch nut mounting recptacles (F28) 04 - Obsolete 05 - Knurled coupling nut 06 - Combination 01 and 02 codes 07 - Ferrules only (see note 4 below) 08 - Combination 01 and 07 codes (see note 4 below) 09 - Combination 05 and 07 codes (see note 4 below) 10 - Anchor nut plates on receptacle shells 11 - MS3057 type "A" endbell clamp, less bushing MODIFIERS (continued) 12 - Combination 07 and 10 codes 13 - 01 code, with safety wire holes on coupling nut 14 - 90˚ endbell (with saddle clamp and ferrule) 15 - Combination 01 and 14 codes 16 - 03 code plus ferrules (code 07) 17 - Obsolete 18 - 01 code and steel conduit adapter 19 - FRFO/FVFO recaptacle with steel conduit adapter A72 - Black chromate finish (by customer request) NOTES 1. Modifier 01: Used for high vibration/shock applications 2. Less Contacts: Use the Modifier "-FO" or "L". The modifier will not be stamped on the connector. Modifier "-FO" is perferred. 3. Numerical FRA/FRF modifiers are assigned consecutively as needed and there is no significance to numerical order. 4. The basic FRA and FRF connectors were designed for use without ferrules. Ferrules are suggested when undersized wire is used so that the grommet seals will not spread apart (i.e. opened) when the wires are flexed as the wire maybe too stiff for its bend to be completely damped out by the endbell cable clamp. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 210 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Pefromance and Material Specifications ELECTRICAL DATA Wire Size Contact Size (MIL-W-5086) Insultation OD Limit MATERIALS AND FINISHES MECHANICAL FEATURES Shell - Machined cadmium plated steel (FRF/FVF) - Aluminum (FRA/FVA) Coupling - Threaded Contact Retention - Metal Clip Polarization - Single keyway per MIL-C-5015 min. max. 16 16 thru 20 .068 (1.73) .135 (3.43) Insulator - Glass filled epoxy 12 12 thru 14 .092 (2.34) .200 (5.08) Grommets and Interficial Seals-FRF-Flourosilicone/FVF-Silicone 8 8 thru 10 .132 (3.35) .300 (7.62) Contacts† - Copper alloy, gold plating per MIL-C-39029 4 4 thru 6 .227 (5.77) .425 (10.80) Clip - Copper alloy 0 0 thru 2 .390 (9.91) .590 (14.99) Test Data (FRF and FVF Only) Moisture Resistance - Exceed MIL-STD-202E, Method 106D Fire Test - Exceeds MIL-C-5051G, Para. 4.6.16 Fluid Emersion - Per MIL-C-5015G, Para. 4.6.15.3 Use Fluid Fluid Use JP-4 Aviation fuel Navee 427 Alkaline cleaner Kerosene Aviation fuel MIL-L-23699 Turbine lube oil MIL-H-5606 Hydraulic fluid Skydrol 500A Hydraulic fluid Ethylene Glycol Synthetic coolant MIL-L-7808D Turbine lube oil Cee-Bee A-693 Alkaline cleaner Texaco 6256 Turbine lube oil Contacts Pin and Socket Pin and socket contacts are machined from bar stock to assure precision operation. They are designed to resist severe vibration and repeated connection and disconnection. The average force to either engage or separate pin and socket contacts will not exceed the average values given in the lates revision of MIL-C-39029. Contact Sizes Force in oz. 16 12 8 4 0 Maximum 30 30 160 240 320 Average 24 24 7 10.5 15 Minimum 2 3 5 10 14 Thermocouple Contacts Size 12 and 16 contacts, machined from matching thermocouple lead wire alloys, can be supplied in ITT Cannon connectors. These thermocouple contacts maintain continuity from thermal-sensor leads thur a bulkhead or other closures in temperature measuring applications. I.S.A. Standards Material J Iron and constantan K Chromel and alumel T Copper and constantan These contacts for matching lead wires are detailed by the standards of the instrument Sociey of America (I.S.A). Service Data Current Rating with Silver Plated Wire Maximum current ratings of contacts and maximum allowable voltage drop under test conditions when assembled as in service are shown. Maximum total current to be carried per connector is the same as that allowable in wire bundles as specified in MIL-W-5088. High Potential Test Data These connectors show no evidence of breakdown when the test voltage indicated is applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute. Contact Size Test Current (amps) Potential Drop (millivolts) 16 13 49 12 23 42 8 46 26 4 80 23 0 150 21 Operating Voltages Suggested Air Spacing nom. inches Creepage Distance nom. inches 200 - 1/16 500 1/16 1/8 1250 900 1/8 3/16 MS Service Rating TEST Voltage (RMS) 60 cps DC Inst. 1000 250 A 2000 700 D 2800 AC (rms) E 3500 1750 1250 3/16 1/4 B 4500 2450 1750 1/4 5/16 C 7000 4200 3000 5/16 1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 212 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Wall Mounting Receptacle FRF0/FVF0 POLARIZING BOSS R Typ L .375 (9.52)MIN. A THD. S Typ F DIA. Z M T and T1 DIA. 4 MTG. HOLES V THD. K 1 (T is FRA/FVA dim. only) L Max. Shell Size #16 #12 A Thread #8 #4 #0 F Max. K Max. M +.031 -.000 R + _.005 S Max. T1 +.010 -.005 T +.010 -.005 Z Min. V Thread 10SL 5/8-24UNEF-2A 1.685 (42.80)* - - .455 (11.30) .098 (2.49) .562 (14.27) .719 (18.26) 1.031 (26.19) .150 (3.81) .120 (3.04) 5/8-24UNEF-2A .375 (9.52) 12S 3/4-20UNEF-2A 1.875 (47.62) - - .445 (11.30) .098 (2.49) .562 (14.27) .812 (20.62) 1.125 (28.58) .150 (3.81) .120 (3.04) 5/8-24UNEF-2A .375 (9.52) 14S 7/8-20UNEF-2A 1.875 (47.62) - - .522 (13.26) .098 (2.49) .562 (14.27) .906 (23.01) 1.219 (30.96) .150 (3.81) .120 (3.04) 3/4-20UNEF-2A .375 (9.52) 16S 1-20UNEF-2A 1.875 (47.62) - - .647 (16.43) .098 (2.49) .562 (14.27) .969 (24.61) 1.312 (33.32) .150 (3.81) .120 (3.04) 7/8-20UNEF-2A .375 (9.52) 16 1-20UNEF-2A 1.922 (48.82) 2.141 (54.38) - .647 (16.43) .098 (2.49) .750 (19.05) .969 (24.61) 1.312 (33.32) .150 (3.81) .120 (3.04) 7/8-20UNEF-2A .625 (15.86) 20 1-1/4-18UNEF-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) .921 (23.39) .140 (3.56) .750 (19.05) 1.156 (29.36) 1.531 (38.89) .177 (4.50) .120 (3.04) 1-1/8-18UNEF-2A .625 (15.86) 22 1-3/8-UNEF-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.016 (25.81) .140 (3.56) .750 (19.05) 1.250 (31.75) 1.656 (42.06) .177 (4.50) .120 (3.04) 1-1/4-18UNEF-2A .625 (15.86) 24 1-1/2-18UNEF-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.141 (28.98) .140 (3.56) .812 (20.62) 1.375 (34.92) 1.781 (45.24) .177 (4.50) .147 (3.73) 1-3/8-18UNEF-2A .625 (15.86) 28 1-3/4-18UNS-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.361 (34.57) .140 (3.56) .812 (20.62) 1.562 (39.67) 2.031 (51.59) .177 (4.50) .147 (3.73) 1-5/8-18UNEF-2A .625 (15.86) 32 2-18UNS-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.611 (40.92) .140 (3.56) .875 (22.22) 1.750 (44.45) 2.281 (57.94) .290 (5.31) .173 (4.39) 1-7/8-16UN-2A .625 (15.86) 36 2-1/4-16UN-2A 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.826 (46.38) .140 (3.56) .875 (22.22) 1.938 (49.23) 2.531 (64.29) .209 (5.31) .173 (4.39) 2-1/8-16UN-2A .625 (15.86) *Available with pin inserts only. Straight Plug FRF6/FVF6 L POLARIZING BOSS L Q J .375 (9.52)MIN. M A THD. Q1 M C F DIA. V THD. COLOR INDICATOR SLOT L Max. Shell Size A Thread #16 #12 #8 #4 #0 C Hex. F Max. J Max. M Max. Q Max. Q1 Max. .812 (20.62) .455 (11.30) .564 (14.33) .446 (11.33) .950 (24.13) .970 (24.64) 5/8-24UNEF-2A V Thread 10SL 5/8-24UNEF-2B 1.819 (46.20) - - 12S 3/4-20UNEF-2B 1.875 (47.62) - - .937 (23.80) .445 (11.30) .564 (14.33) .555 (14.10) 1.094 (27.79) 1.092 (27.74) 5/8-24UNEF-2A 14S 7/8-20UNEF-2B 1.875 (47.62) - - 1.000 (25.40) .522 (13.26) .264 (14.33) .675 (17.14) 1.167 (29.64) 1.240 (31.50) 3/4-20UNEF-2A 16S 1-20UNEF-2B 1.875 (47.62) - - 1.125 (28.58) .647 (16.43) .564 (14.33) .805 (20.45) 1.311 (33.30) 1.386 (35.20) 7/8-20UNEF-2A 16 1-20UNEF-2B 1.922 (48.82) 2.141 (54.38) - 1.125 (28.58) .647 (16.43) .754 (19.15) .805 (20.45) 1.311 (33.30) 1.386 (35.20) 7/8-20UNEF-2A 20 1-1/4-18UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.375 (34.92) .921 (23.39) .754 (19.15) 1.050 (26.67) 1.600 (40.64) 1.650 (41.91) 1-1/8-18UNEF-2A 22 1-3/8-UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.500 (38.10) 1.016 (25.81) .754 (19.15) 1.175 (29.84) 1.744 (44.30) 1.745 (44.32) 1-1/4-18UNEF-2A 24 1-1/2-18UNEF-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.625 (41.28) 1.141 (28.98) .754 (19.15) 1.300 (33.02) 1.833 (46.56) 1.962 (49.83) 1-3/8-18UNEF-2A 28 1-3/4-18UNS-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 1.875 (47.62) 1.361 (34.57) .754 (19.15) 1.520 (38.61) 2.177 (55.30) 2.125 (53.98) 1-5/8-18UNEF-2A 32 2-18UNS-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 2.125 (43.96) 1.611 (40.92) .754 (19.15) 1.770 (44.96) 2.466 (62.64) 2.385 (60.58) 1-7/8-16UN-2A 36 2-1/4-16UN-2B 1.922 (48.82) 2.141 (54.38) 2.422 (61.52) 2.375 (60.33) 1.826 (46.38) .754 (19.15) 1.980 (50.29) 2.754 (69.95) 2.585 (65.66) 2-1/8-16UN-2A *Available with socket inserts only. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 213 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Accessory Hardware FRF0/FVF0 Straight Conduit Adapter Straight Cable Clamp Y H B G X D E THD. FRF6/FVF6 Straight Conduit Adapter Straight Cable Clamp H Y B G X D E THD. Shell Size E Thread B Max. H G Max. D Min. Max. #16,#0 X Max. Y Max. .953 (24.21) 2.940 (74.68) 2.350 (59.69) .953 (24.21) 2.940 (74.68) 2.350 (59.69) 1.078 (27.38) 3.090 (78.49) 1.133 (28.78) 2.350 (59.69) 1.203 (30.56) 3.410 (86.61) .561 (14.25) 1.133 (28.78) 2.500 (63.50) 1.203 (30.56) 3.560 (90.42) 1.530 (38.86) .750 (19.05) 1.430 (36.32) 3.000 (76.20) 1.453 (36.91) 3.560 (90.42) 1-3/16-18UNEF-2A 1.630 (41.40) .750 (19.05) 1.497 (38.02) 3.260 (82.80) 1.578 (40.08) 3.560 (90.42) 24 1-7/16-18UNEF-2A 1.775 (45.08) .937 (23.80) 1.573 (39.95) 3.260 (82.80) 1.703 (43.26) 3.900 (99.06) 28 1-7/16-18UNEF-2A 2.025 (51.44) 1.187 (30.15) 1.792 (45.52) 3.260 (82.80) 1.953 (49.61) 3.900 (99.06) 32 1-3/4-18UNS-2A 2.265 (57.53) 1.250 (31.75) 2.121 (53.87) 3.260 (82.80) 2.203 (55.96) 4.400 (111.76) 36 2-18UNS-2A 2.525 (64.14) 1.375 (34.92) 2.308 (58.62) 3.300 (83.82) 2.453 (62.31) 4.650 (118.11) .883 (22.43) 2.350 (59.69) .312 (7.92) .883 (22.43) .438 (11.12) 1.003 (25.48) .561 (14.25) 1.280 (32.51) 1-3/16-18UNEF-2A 22 10SL 5/8-24UNEF-2A 1.00 (25.40) 12S 5/8-24UNEF-2A 1.00 (25.40) 14S 3/4-20UNEF-2A 1.190 (30.23) 16S 7/8-20UNEF-2A 1.280 (35.51) 16 7/8-20UNEF-2A 20 .312 (7.92) Tooling Contact Size 16 Crimp Tool Crimp Head M22520/1-01 Locator Number M22520/1-02 12 Extraction Tool Insertion Tool MS90455-16 or MIL-I-81969/17-01 CET-FRF-16-22A MS90455-12 or MIL-I-81960/17-02 CET-FRF-12 8 CBT-600B CCH-8-1 CCHP-8-6 Not Req'd CET-FRF-8 4 CBT-600B CCH-4-1 CCHP-4-8 Not Req'd CEF-FRF-4 0 CBT-600B CCH-0-1 CCHP-0-8 Not Req'd CET-FRF-0 Contact/Wire Seal Plugs Part Number Contact Size* Pin Socket Wire Seal Plugs 16 030-1878-001 031-1040-001 225-0071-000 Blue 12 030-1879-003 031-1041-003 225-0072-000 Yellow 8 030-1880-001 031-1042-001 225-1009-000 Red 4 030-1881-001 031-1043-001 225-1008-000 Blue 0 030-8011-747 031-8012-747 225-1007-000 Yellow Colors *Consult factory for variations in contact finish, wire accommodation, and thermocouple materials. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 214 MIL-C-5015 Type Firewall Connectors FRF/FVF/FRA/FVA Wire Stripping Using proper assembly tools (see page 214), strip insulation from end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. A A Contact Size Max. Min. 16 .250 (6.35) .220 (5.59) 12 .250 (6.35) .220 (5.59) 8 .250 (6.35) .220 (5.59) 4 .480 (12.18) .450 (11.43) 0 .630 (16.00) .600 (15.24) Assembly Instructions Contact Crimping Insert wire into rear of contact. Wire insulation must butt against rear of contact. Wire must be visible thru inspection hole. Using M22520/1-01 crimp tool with proper locator, insert wire and contact into locator jaws. Squeeze tool handle together until ratchet releases. When using CBT 600B crimp tool, follow instructions supplied with tool. Inspect crimped contact to be sure proper crimp has been made. Contact Insertion 1. Slide conduit adapter or clamp bars over wire bundle in proper order for re-assembly. 2. Slide wired contact into proper insertion tool so that tip of tool butts against contact shoulder. 3. Inset wired contacts into cavities from rear of insulator until contact "clicks" into retaining clip. A slight pull on wire will assure that contact is securely seated. Contact Extraction 4. After all contacts are inserted, assemble conduit adapter or clamp bars. 2. Using proper extraction tool, insert tool around contact from front of insulator until tool tip butts against contact shoulder. Push plunger to release contact. 1. Remove conduit adapter or clamp bars from connector assembly. 3. Pull wired contact out from rear of insulator. 4. After replacing contact, re-assemble conduit adapter or cable clamp. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 215 Firewall Connectors MS-K/CA-KE/FRF Contact Arrangements LEGEND Available in MS-K (page 202) Available in FRF (page 210) † Available in CA-KE (page 206) Available with MS polarization C B A A C A D A C B A B B B Shell Size No. of Contacts Service Rating 10SL-3 3 #16 10S-2 1 #16 A 8S-1 1 #16 A F F E B B A E A C C A D D A Shell Size No. of Contacts 14S-5† 5 #16 14S-6 6 #16 14S-9† 2- #16 16S-1† 7 #16 16S-8† 5 #16 Service Rating Inst. Inst. A A A B 16-9† 2 #16 (B,D) 2 #12 (A,C) 16-11† 2 #12 A E B E 16-12† 1 #4 Service Rating A 16-13† 2 #12 (A-Iron; BB-Constantan) A L MA K T J H P R S G Shell Size No. of Contacts Service Rating V F N P H M U C V P N F Shell Size No. of Contacts Service Rating D E 28-2† 12 #16(A,L,N) 2 #12(M,P) D J K R W G J D S L E A(B,C,F,G) Inst. (all others) A A A A B D M E F B R D C D I 28-11† 18 #16(A-I, N-X 4 #12(J-M) A b U J H E F G J H D V W X K C T d Y L A D C B a Z M A S N R P X B F E b a f g j W c h k l N V U Z e G M L T S B F L C j h n p S T X D H N J P Q U Y V Z 24-28† 24 #16 Inst. A B C D E F G H J L M N P R K S T U V W X Z f a b c d e g C G M W 24-10† 7 #8 A K Y d K R 24-5† 16 #16 A R P A B N P 22-22† 4 #8 G E K L A E H J B A E G F C F C A S H F 20-27† 14 #16 G M C D M C D 20-18† 6 #16(A,C-E,G,H) 3 #12(B,F,I) D X T E B L G B C K N H B 20-17† 1 #16(F) 5 #12(A-E) 22-19† 14 #16 A B B C E F A L D A J A H J 18-12† 6 #16 D G E K C M N 22-14† 19 #16 A J J C P H D G F F 18-1† 10 #16 B L J C E A A K B N U B A D A I A F Shell Size No. of Contacts B C F A H G A D B C C 14S-2† 4 #16 A E D B G A B E D 14S-1 3 #16 12S-4 1 #16 D 12S-3† 2 #16 A 10SL-4 2 #16 A k r m F A C E B D s m 28-12† 26 #16 28-15† 35 #16 28-21† 37 #16 A A A 28-22† 3 #16(D-F) 3 #4(A-C) D Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 216 Firewall Connectors MS-K/CA-KE/FRF Contact Arrangements A A A E B E C D H L M J c F N R P O B B G I K S T V U W j e k f X R S Y Z T a g C D P W X d h U b V Shell Size No. of Contacts 32-1† 3 #12(A,C,D) 2 #0(B,E) 32-5† 2-#0 Service Rating E(A),D(all others) D 32-6† 16 #16(A-O,S) 2 #12(U,V) 3 #8(P-T) 2 #4(W,X) A F J L M Y F c A G B H C N d b I A D B E D Y g m k n s u v C x Shell Size No. of Contacts 32-17† 4 #4 36-3† 3-#12(A,C,E) 3-#0(B,D,F) D Service Rating B F K R C G L S 36-5† 4 #0 C H z L P R V U Z d c f C T X b F K M O S W B W A D J N B E C P 32-8† 24 #16(A-L,T-Z,a-e) 6 #12(M-S) 2 #8(O,R) A Inst. (A,B,h,j) A(all others) B A E J X O I A V e G D D I O a D H N U Z 32-7† 28 #16(A-N,W-Z,a-k) 7 #12(O-V) A M T E K p a e h r j t w y 36-8† 46 #16(A-X,Z-z 1 #12(Y) A Alternate Positions Pin front view; Shell rotation No. of Contacts 2 X W Y Z W Z X Y 4 5 6 7 Contact Arrangement 12S-3 14S-9 16-11 16-13 32-5 14S-2 16-9 22-22 32-17 36-5 14S-5 16S-8 32-1 18-12 20-17 28-22 36-3 16S-1 24-10 Degrees W X Y Z 70 70 35 35 35 35 45 80 80 90 70 70 80 80 145 145 110 110 110 120 110 110 110 120 110 170 110 180 145 145 - 215 215 250 250 250 240 250 250 250 240 265 250 270 215 215 - 290 290 325 325 325 325 280 280 290 290 280 280 No. of Contacts Contact Arrangement Degrees W X Y Z 9 20-18 35 110 250 325 10 18-1 70 145 215 290 14 20-27 35 110 250 325 22-19 80 110 250 280 28-2 35 110 250 325 16 24-5 80 110 250 280 19 22-14 80 - - 280 22 28-11 80 110 250 280 23 32-6 80 110 250 280 24 24-28 80 110 250 280 26 28-12 90 180 270 - 30 32-8 80 125 235 280 35 28-15 80 110 250 280 32-7 80 125 235 280 37 28-21 80 110 250 280 47 36-8 80 110 250 280 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 217 MIL-C-28840 Connectors KFS Coupling Nut Retaining Wire Design Features Gasket EMI Spring Insert Retaining Clip Pin Contact Socket Contact Insulator Assembly Coupling Nut Front Release System using standard MS tooling Cannon's M28840/KFS connectors are designed to meet the rigid specifiations of MIL-C-28840. These circular, threaded coupling connectors feature high contact desnsity, front release crimp contacts, high impact shock resistance, and are designed for use with navy shipboard cable MIL-C-915, MIL-C-24640, MIL-C-24643 and MIL-W-16878 wire. M28840/KFS connectors utilize fluid resistant, fluorosilicone elastomers to provide maximum protection against fuels, oils, coolants and cleansers. High quality manufacturing processes and materials combine to ensure the optimum in performance and reliability under an extreme range of environmental conditions, which inculde high impact shock, corrosion, vibration, moisture-resistance and water pressure. Temperature withstanding capabilities range from -55˚C to +200˚C (-67˚F to +392˚F) M28840/KFS connectors are available in nine sizes, accommodating from seven contacts in size 11 up to 155 contacts in shell size 33, and a multiple keying arrangement to prevent mating. shell shell have mis- Also available as KFS connectors are printed circuit contacts for a variety of P.C. board/flex circuit applications, 16 AWG contact sizes,* EMP adapters/EMI RFI filters, connector savers, press fit solder pins and fiber optic contacts, high performance EMI version and thru-bulkhead fittings. EMI Shielding EMI suppression is obtained by means of spring fingers located on the plug. During mating, multiple spring fingers make contact with the receptacle at lease .040 (1.02) before pin and socket electrical engagement occurs. In addition, a metal to metal shield is obtained when accessories are attached to the rear of the connector throught a unique spline and ramp system. This total system provides the most effective EMI protection in the industry. Scoop Proof 100% scoop-proof protection on all connectors eliminates bent pins as well as inadvertent electrical contact whether pins are mounted in the plug or receptacle. Multiple Keying Locksmith keying allows alternate polarizations eliminating the possibility of mismating. Quick Engagement Double start-rapid advance thread provides rapid engagement and disengagemetn of connector in 1-1/2 turns. High Density Maximum density of contacts is obtained without sacrificing ruggedness required for high shock and vibration while holding size to a minimum. Corrosion Resistant** Standard finish - olive drab chromate over cadmium over nickel finish provides in excess of 500 hours of protection from salt spray without degradation of connector performance. Stainless steel with black chromate over cadmium over nickel finish provides protection in areas of direct salt exposure. * Consult factory **KFS connecotors are available using alternate materials which will exceed a ten thousand hour (10,000 hrs.) salt spray. These connectors are intermateable & intermountable with both aluminum and stainless steel connectors from ITT Cannon. Contact Arrangements Shell Size Designator and Insert Arrangement Shell Size Number of Contacts C-1 15 21 #20 B-1 13 12 #20 A-1 11 7 #20 E-1 19 42 #20 D-1 17 31 #20 F-1 23 64 #20 H-1 29 121 #20 G-1 25 92 #20 J-1 33 155 #20 Components - Standard Standard Contact Part Numbers Seal Plug Part Numbers Socket Pin Socket MS Seal Plug Part Number 20 20 M39029/83-508 M39029/84-509 030-8085-700 031-8005-700 MS27186 980-8003-000 20 22 M39029/83-450 M39029/84-452 030-8008-800 031-8004-300 MS27186 980-8003-000 20 28 M39029/83-451 M39029/84-453 030-8009-100 031-8004-400 MS27186 980-8003-000 Mating End Size Wire Barrel Size MS Contact Part Number Pin Cannon Contact Part Number Cannon Seal Plug Part Number Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 218 MIL-C-5015 Type Firewall Connectors KFS How to Order M28840/ Shell Styles 10-19. KFS 10 A G 1 P 1 SERIES SHELL STYLE DESIGNATOR CLASS CODE SHELL SIZE DESIGNATOR INSERT ARRANGEMENT CONTACT STYLE KEY POSITION (POLARIZATION) Shell Styles 20-29. M28840/ 20 C G 1 D A P 1 KFS 21 C G 1 D A P 1 SERIES †CONNECTOR WITH BACKSHELL CLASS SHELL SIZE DESIGNATOR INSERT ARRANGEMENT †BACKSHELL SIZE DESIGNATOR (Consult factory for details) †BACKSHELL STYLE CONTACT STYLE KEY POSITION (POLARIZATION) †Add for connector with backshells. SERIES M28840 - MIL-C-28840 Prefix **KFS - ITT Cannon Prefix for non-specification connectors SHELL STYLE DESIGNATOR Use shell styles 10-16 when ordering connectors without backshells. 10 - Receptacle, Wall Mounting 11 - Receptacle, Cable Connecting 12 - Receptacle, Box Mounting, Non-Environmental 14 - Receptacle, Jam Nut Mounting 16 - Plug, Cable Connecting Use shell styles 17-19 whe ordering connectors with strain reliefs. 17 - Plug, Cable with Connection Strain Relief, Open Wire stratight 18 - Plug, Cable with Strain Relief, Open Wire 90˚ 19 - Plug, Cable with Strain Reliev, Open Wire 45˚ Use shell styles 20-29 whe ordering connectors with backshells. 20 - Receptacle, Wall Mounting with Backshell, Jacket Cable Straight 21 - Receptacle, Cable Connecting with Backshell, Jacket Cable Straight 26 - Plug, Cable Connecting with Backshell, Jacket Cable Straight 28 - Plug, Cable Connecting with Backshell, Jacket Cable 90˚ 29 - Plug, Cable Connecting with Backshell, Jacket Cable 45˚ CLASS Code Letter Class A D B DS C DJ E DJS Aluminum Alloy connector with Cadmium (olive drab) over electorless nickel finish-fluorosilicone elastometer seals. Stainless Steel Connector with Cadmium (black) finish-fluoroisilicone elastometer seals. Aluminum Alloy BackshellConnector Assembly with Cadmium (olive drab) over electroless nickel finish-fluorosilicone elastomer seals. Stainless Steel Backshell-Connector Assembly with Cadmium (black) finish-flurosilicone elastomer seals. SHELL SIZE AND INSERT ARRANGEMENT Shell Size Designator Shell Size Insert Arrangement No. of Contacts A B C D E F G H J 11 13 15 17 19 23 25 29 33 1 1 1 1 1 1 1 1 1 7 12 21 31 42 64 92 121 155 BACKSHELL SIZE (Applies to Shell Style 20, 21, 26, 28, 29 only) A, B, C, or D The backshell sizes are indentified by the appropriate letter: A, B, C or D depending upon cable diameter as shown in the plug assembly section of this catalog BACKSHELL STYLE (Applies to Shell Style 20, 21, 26, 28, 29 only) A - EMI Jacketed Cable B - Non-EMI Jacketed Cable CONTACT STYLE P - Contact, No. 20 Pin with Crimp for 22-26 Gauge S - Contact, No. 20 Socket with Crimp for 22-26 Gauge D - Contact, No. 20 Pin with Crimp for 28 Guage E - Contact, No. 20 Socket with Crimp for 28 Guage F - Contact, No. 20 Pin with Crimp for 20 Guage G - Contact, No. 20 Socket with Crimp for 20 Guage A - Pin Insert-Less Contacts* B - Socket Insert-Les Contacts* KEY POSITION (POLARIZATION) 1,2,3,4,5,6 *A and B signify a mixed complement of contact crimp barrel sizes. Contacts must be ordered separately, consult factory. Used only with KFS designation. **Consult factory for connector savers, EMI versions and corrosion resistant connectors & adapters. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 219 MIL-C-28840 Connectors KFS Wall Mounting Receptacle M28840/10 (Class D and DS) KFS10 T DIA. 4HOLES .898 (22.81) MASTER POLARIZING KEY WAY .878 (22.30) .130 (3.30) .100 (2.54) N R S M28840/10 KFS10 O A G 1 P 1 BASIC PART NUMBER CLASS-CODE LETTER V THREAD R S SHELL SIZE DESIGNATOR A THREAD MAX. PANEL THICKNESS .188 (4.78) INSERT ARRANGEMENT CONTACT DESIGNATOR 2.062 MAX. (52.37) KEY POSITIONS S +_.020 (0.51) T Dia. +. 015 (0.38) - .000 (0.00) .750 (19.05) 1.023 (25.98) .115 (2.92) .843 (21.41) 1.138 (28.91) .115 (2.92) 1.124 (28.55) .968 (24.59) 1.258 (31.95) .115 (2.92) 1.125 (28.58) 1.187 (30.15) 1.015 (25.78) 1.383 (35.13) .115 (2.92) 1-1/4-18 UNEF 1.312 (33.32) 1.374 (34.90) 1.140 (28.96) 1.508 (38.30) .115 (2.92) 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.500 (38.10) 1.562 (39.67) 1.281 (32.54) 1.718 (43.64) .115 (2.92) -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.625 (41.28) 1.687 (42.85) 1.392 (35.36) 1.818 (46.18) .142 (3.61) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 1.812 (46.02) 1.937 (49.20) 1.568 (39.83) 2.138 (54.31) .142 (3.61) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.000 (50.80) 2.124 (53.95) 1.734 (44.04) 2.328 (59.13) .168 (4.27) N Dia. Max. O Dia. (Ref. Mtg. Hole) 3/4-20 UNEF .750 (19.05) .812 (20.62) 7/8-20 UNEF .875 (22.22) .937 (23.80) 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.062 (26.97) -17 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF E -19 1.312 -.1P-.2L-D.S. F -23 G Shell Size A Thread Class 2A A -11 .750 -.1P-.2L-D.S. B -13 .875 -.1P-.2L-D.S. C -15 D Shell Size Designator V Thread Class 2A R T.P. Cable Connecting Receptacle M28840/11 (Class D and DS) KFS11 .130 (3.30) .100 (2.54) .898 (22.81) .878 (22.30) M28840/11 KFS11 MASTER POLARIZING KEY WAY A G 1 P 1 N S BASIC PART NUMBER CLASS-CODE LETTER SHELL SIZE DESIGNATOR V THREAD R INTSERT ARRANGEMENT A THREAD CONTACT DESIGNATOR 2.062 (52.37) KEY POSITIONS Shell Size Designator MAX. Shell Size A Thread Class 2A A -11 .750 -.1P-.2L-D.S. B -13 .875 -.1P-.2L-D.S. C -15 D -17 E V Thread Class 2A N Dia. Max. R + _.005 (0.13) S + _.010 (0.25) 3/4-20 UNEF .750 (19.05) .763 (19.38) .953 (24.21) 7/8-20 UNEF .875 (22.22) .888 (25.56) 1.078 (27.38) 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.062 (26.97) 1.075 (27.30) 1.265 (32.13) 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF 1.125 (28.58) 1.138 (28.91) 1.328 (33.73) -19 1.312 -.1P-.2L-D.S. 1-1/4-18 UNEF 1.312 (33.32) 1.325 (33.66) 1.515 (38.48) F -23 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.500 (38.10) 1.513 (38.43) 1.703 (43.26) G -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.625 (41.28) 1.638 (41.61) 1.828 (46.43) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 1.812 (46.02) 1.888 (47.96) 2.078 (52.78) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.000 (50.80) 2.075 (52.70) 2.265 (57.53) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 220 MIL-C-28840 Connectors KFS Box Mounting Receptacle M28840/12 (Class D and DS) KFS12 .898 (22.81) .878 (22.30) T DIA. 4HOLES .130 (3.30) MASTER POLARIZING KEY WAY CHAM. .100 (2.54) .015 MIN 50˚ X 40˚ N M28840/12 KFS12 G R S O A G 1 P 1 BASIC PART NUMBER CLASS-CODE LETTER R SHELL SIZE DESIGNATOR S A THREAD MAX. PANEL THICKNESS .188 (4.78) INSERT ARRANGEMENT CONTACT DESIGNATOR 1.625 MAX. (41.28) KEY POSITIONS S +_.020 (0.51) T Dia. +. 015 (0.38) - .000 (0.00) .750 (19.05) 1.023 (25.98) .115 (2.92) .843 (21.41) 1.138 (28.91) .115 (2.92) .880 (22.35) 1.124 (28.55) .968 (24.59) 1.258 (31.95) .115 (2.92) 1.005 (25.53) 1.125 (28.58) 1.187 (30.15) 1.015 (25.78) 1.383 (35.13) .115 (2.92) 1.130 (28.70) 1.312 (33.32) 1.374 (34.90) 1.140 (28.96) 1.508 (38.30) .115 (2.92) 1.255 (31.88) 1.500 -.1P-.2L-D.S. 1.500 (38.10) 1.562 (39.67) 1.281 (32.54) 1.718 (43.64) .115 (2.92) 1.443 (36.65) -25 1.625 -.1P-.2L-D.S. 1.625 (41.28) 1.687 (42.85) 1.392 (35.36) 1.818 (46.18) .142 (3.61) 1.567 (39.80) H -29 1.812 -.1P-.2L-D.S. 1.812 (46.02) 1.937 (49.20) 1.568 (39.83) 2.138 (54.31) .142 (3.61) 1.880 (47.75) J -33 2.000 -.1P-.2L-D.S. 2.000 (50.80) 2.124 (53.95) 1.734 (44.04) 2.328 (59.13) .168 (4.27) 2.067 (52.50) Shell Size A Thread Class 2A N Dia. Max. O Dia. (Ref. Mtg. Hole) A -11 .750 -.1P-.2L-D.S. .750 (19.05) .812 (20.62) B -13 .875 -.1P-.2L-D.S. .875 (22.22) .937 (23.80) C -15 1.062 -.1P-.2L-D.S. 1.062 (26.97) D -17 1.125 -.1P-.2L-D.S. E -19 1.312 -.1P-.2L-D.S. F -23 G Shell Size Designator R T.P. G Max. .755 (19.18) Jam Nut Receptacle M28840/14 (Class D and DS) KFS14 K 1.033 (26.24) 1.013 (25.73) MASTER POLARIZING KEY WAY .026 (0.66) HEX, NUT .010 (0.25) A THREAD .130 (3.30) .100 (2.54) .096 (2.44) .089 (2.26) M28840/14 KFS14 G O-RING B R A G 1 P 1 BASIC PART NUMBER V THREAD N T CLASS-CODE LETTER M THREAD FULL THREAD WITHIN .062 (1.57) OF FLANGE L ACROSS FLAT SHELL SIZE DESIGNATOR G INTSERT ARRANGEMENT 2.062 (52.37) MAX. MAX PANEL THICKNESS .188 (4.78) CONTACT DESIGNATOR KEY POSITIONS Shell Size Designator Shell Size A Thread Class 2A M Thread Class 2A V Thread Class 2A G +_.010 (0.25) K +_.010 (0.25) L +.009 (0.23) -.000 (0.00) N Max. R Max. B + _.005 (0.13) T + _.017 (0.43) A -11 .750 -.1P-.2L-D.S. 7/8-20 UNEF 3/4-20 UNEF 1.264 (32.11) 1.358 (34.49) .832 (21.13) .750 (19.05) .875 (22.22) .974 (24.74) 1.062 (26.97) B -13 .875 -.1P-.2L-D.S. 1-20 UNEF 7/8-20 UNEF 1.389 (35.28) 1.498 (38.05) .957 (24.31) .875 (22.22) 1.000 (25.40) 1.099 (27.91) 1.188 (30.18) C -15 1.062 -.1P-.2L-D.S. 1-3/16-18 UNEF 1-20 UNEF 1.577 (40.06) 1.671 (42.44) 1.144 (29.06) 1.062 (26.97) 1.188 (30.18) 1.287 (32.69) 1.375 (34.92) D -17 1.125 -.1P-.2L-D.S. 1-1/4-18 UNEF 1-1/8-18 UNEF 1.639(41.63) 1.733 (44.02) 1.207 (30.66) 1.125 (28.58) 1.250 (31.75) 1.349 (34.26) 1.438 (36.53) E -19 1.312 -.1P-.2L-D.S. 1-7/16-18 UNEF 1-1/4-18 UNEF 1.827 (46.41) 1.921 (48.79) 1.394 (35.41) 1.312 (33.32) 1.438 (36.53) 1.537 (39.04) 1.625 (41.28) F -23 1.500 -.1P-.2L-D.S. 1-5/8-18 UNEF 1-7/16-18 UNEF 2.014 (51.16) 2.108 (53.54) 1.582 (40.18) 1.500 (38.10) 1.625 (41.28) 1.724 (43.79) 1.812 (46.02) G -25 1.625 -.1P-.2L-D.S. 1-3/4-18 UNS 1-9/16-18 UNEF 2.139 (54.33) 2.233 (56.72) 1.707 (43.36) 1.625 (41.28) 1.750 (44.45) 1.849 (46.96) 2.000 (50.80) H -29 1.812 -.1P-.2L-D.S. 1-15/16-16 UN 1-7/8-16 UN 2.327 (59.11) 2.425 (61.60) 1.894 (48.11) 1.812 (46.02) 1.938 (49.23) 2.037 (51.74) 2.188 (55.58) J -33 2.000 -.1P-.2L-D.S. 2-1/8-16 UN 2-1/16-16 UNS 2.514 (63.86) 2.608 (66.24) 2.082 (52.88) 2.000 (50.80) 2.125 (54.98) 2.224 (56.49) 2.375 (60.32 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 221 MIL-C-28840 Connectors KFS Cable Connecting Plug M28840/16 (Class D and DS) KFS16 M28840/16 KFS16 1.938 (49.23) MAX. A G 1 P 1 Q MAX. BASIC PART NUMBER CLASS_CODE LETTER SHELL SIZE DESIGNATOR INSERT ARRANGEMENT V THREAD A THREAD CONTACT DESIGNATOR COUPLING RING KEY POSITIONS V Thread Class 2A Q Dia. Max. Shell Size A Thread Class 2B A -11 .750 -.1P-.2L-D.S. 3/4-20 UNEF 1.028 (26.11) B -13 .875 -.1P-.2L-D.S. 7/8-20 UNEF 1.141 (28.98) C -15 1.062 -.1P-.2L-D.S. 1-20 UNEF 1.263 (32.08) D -17 1.125 -.1P-.2L-D.S. 1-1/8-18 UNEF 1.387 (35.23) E -19 1.312 -.1P-.2L-D.S. 1-1/4-18 UNEF 1.513 (38.43) F -23 1.500 -.1P-.2L-D.S. 1-7/16-18 UNEF 1.703 (43.26) G -25 1.625 -.1P-.2L-D.S. 1-9/16-18 UNEF 1.825 (46.36) H -29 1.812 -.1P-.2L-D.S. 1-7/8-16 UN 2.143 (54.43) J -33 2.000 -.1P-.2L-D.S. 2-1/16-16 UNS 2.329 (59.16) Shell Size Designator Backshell Styles M28840 M28840/1 M28840/6 M28840/2 M28840/3 M28840/9 M28840/8 KFS-UBK/KFS-RBK/KFS-TBK Spin coupling adapter and heat shrinkable boots. (For UBK - Unshielded Boot, RBK - Shielded Boot, TBK - *Tinel-Lock-Shielded Boot.) Straight (-00˚) 45˚ (-45˚) Right Angle (-90˚) Consult ITT Cannon Canada for ordering information. *Trademark of Raychem Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 222 MIL-C-28840 Connectors KFS KFS Aluminum Bronze (AB)Series, Corrosion Resistant The KFS/AB/Series of connecting devices has been developed specifically for long term corrosion resistance without sacrificing mechanical strength or electrical requirements. The AB series is capable of withstanding at least 10,000 hours of salt spray without noticeable change in performance and is completely intermatable/intermountable with their aluminum and stainless steel counterparts. All MIL-C-28840 parameters have been maintained. Applications include - Navy shipboard, both above and below decks, submersibles including ROV's, towed bodies and submarines for military/defence and R&D/leisure applicatoins. KFS / AB / 16 A J I P I I P I I P I SERIES ITTCC DESIGNATOR AB: CORROSION RESISTANT SHELL STYLE (see page 219) CLAS-Not applicable to AB Series SHELL SIZE INSERT ARRANGEMENT CONTACT STYLE POLARIZATION KFS/SB Series This series features a solder zone for braided cable and a lip to accommodate a shrink boot. The standard M28840 is threaded to accept a large metal backshell for the very heavy MIL-C-915 type cables. Recently, low smoke, halogen free cable has been introduced which is quite flexible and does not need a heavy backshell. EMI shielding effectiveness has been greatly enhance by soldering the braid directly to the connector Note: All M28840 parameters (including tooling) have been maintained. KFS / SB / A A ITTCC DESIGNATION SERIES SB: SOLDER/STRAP ZONE WITH ACCOMMODATION FOR A SHRINK BOOT CLASS (see page 219) SHELL SIZE DESIGNATOR INSERT DESIGNATOR CONTACT STYLE (see page???) POLARIZATION KFS/CB Connector Saver Series KFS/CSF Connector Saver with flange KFS/TBR Connector Saver thru-bulkhead receptacle This series of connecting devices is used to protect the M28840/KFS receptacle interface (either pin or socket) from damage. The TBR series is a thru-bulkhead receptacle which allows cable plugs to be wired and tested prior to final assembly. Plugs are then mated to the mounted TBR connector to complete teh installation. The connector saver, connector saver with flange and thru-bulkhead receptacle all feature a hard dielectric insert assembly with lead-in chamfers for positive alignment of pins and sockets. Environmental sealing is maintained per MIL-C-28840 by way of a gasket seal under the coupling nut mechanism. The series conforms to all parameters outlined in MIL-C-28840 and is intened to be used in areas of extreme abuse. A clear cadmium over nickel plate identifies the CS series from standard product. KFS / CB / A J SERIES ITT CANNON DESIGNATOR CS-CONENCTOR SAVER CSF-CS WITH FLANGE TBR-THRU-BULKHEAD RECEPTACLE CLASS (see page 219) SHELL SIZE DESIGNATOR INSERT ARRANGEMENT *P-PIN SIDE IN RECEPTACLE *S-SOCKET SIDE IN RECEPTACLE POLARIZATION Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 223 Standard Circular Connectors ITT Cannon's circular bayonet coupling connectors are basically MIL-C-5015 type connectors that provide superior performance. CA Bayonet The insulators, grommets and o-rings are all made of high quality polychloroprene or high performance fuel resistant fluoroelastomers that can with stand temerature extremes from -55û to +200ûC. Cannon's CA Bayonet is designed for the most difficult environmental conditions. sealing ring pin contact insulator for pin contacts Cannon designed the CA Bayonet with a gradual slope of the coupling ramp and unique roller bolt (not a fixed stud) bayonet pins. A quick 120 degrees turn of the coupling nut and the roller bolt audibly locks into place. The locked position is marked with colored arrows. The roller bolt feature eliminates the need for a strap wrench by reducing coupling forces. Reduced friction means reduced wear. bayonet coupling nut bayonet roller shell bayonet groove ferrule rugged shell design environmental bayonet coupling for easy mating and unmating vibration proof waterproof up to 1 bar (35 feet of water) shell endbell socket contact insulator for socket contacts Performance and Material Specifications - CA Bayonet MATERIALS AND FINISHES Item Material Shell Aluminum Alloy Insulator Polychloroprene Grommets Polychloroprene Contacts Copper Alloy Finish Olive drap chromate coating over cadmium plating. Special Finish: A 105 clear chromate coating over cadmium plating. Hard Silver Special Finish: A 176 nickel and hard gold plating. MECHANICAL FEATURES ELECTRICAL DATA Contact rating at 68ûF (+20ûC) Contact Size Awg/Metric 10 Max Current A 8 16S/15S 22 16/15 22 12/25 41 8/60/100 74 Ambient temperature: -55/125ûC (-67/257ûF) Safety provisions: IP 67 according to DIN 40050 (1 bar pressure after 12 hrs.) Vibration test: 200 m/s 2 at 10 to 2000 Hz Mating cycles: Min. 500 Test Voltage According to VG95319 Part 2, Test Nr. 5.13 and VG 95210 Part 31. Test voltage for service rating: Contact Resistance Contact resistance tested according to VG95319 Part 2, Test Nr.5.10.1 Service rating Contact Size (Metric) Instruments A B D E Test voltage Vrms 1050 1600 4000 2500 3000 Max. Contact Resistance AWG M½ - 12 16S/16 6 25 12 3 60/100 8 1 4 0,3 0 0.2 10 15S/15 4/160 135 160 0/500 245 500 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 224 Standard Circular Connectors CA Bayonet How to Order - CA Bayonet CA 3106 E 18-1 S * B - *** SERIES SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT TYPE OF CONTACT POLARIZATION SERIES CONNECTORS WITH BAYONET COUPLING CA - Circular Connectors SHELL STYLE 3100 Wall mounting receptacle 3101 Cable connecting plug 3102 Box mounting receptacle 3106 Plug, straight 3107 Jam nut receptacle (upon request) 3108 Plug 90 CLASS E - Environmental with resilient insulators and endbell with clamp and bushing F - Environmental with resilient insulator and endbell for flex tube R - Environmental with resilient insulator and shortened light-weight enbell SHELL SIZE Size 10 SL to 36 are available. CONTACT ARRANGEMENT See page 227. CONTACT TYPE P - Pin contact S - Socket DASH MODIFICATION POLARIZATION * Insert letter W, X, Y or Z On all CA connectors, MIL-C-5015 polarization is available. Polarization will be used to prevent mismating. Polarization is achieved by turning the insulators clockwise (pin) and counterclockwise (socket) against the normal position of the shells. (See page 228) 04 - Rear mounting, threaded holes, metric crimp contacts 05 - Rear mounting, through holes in flange 06 - Adapter for shrink boots 08 - 90˚ angle shell, threaded holes in flange* 09 - 90˚ end bell, 4 throught holes* 13 - Endbell for shielded cables and heat shrink boots, solder contacts 14 - Endbell for shielded cables and heat shrink boots, metric crimp contacts 15 - Endbell for shielded cables and heat shrink boots, AWG crimp contacts 109 - F 80 rear mount with four threaded holes** 111 - Rear mount with four threaded holes*** F 80 - AWG crimp contacs F 42 - Less ferrule, grommet and backshell BAYONET COUPLING B - Bayonet coupling DASH MODIFICATION All CA Bayonet connectors come with installed solder contacts unless a modification code is added to the part number. 01 - Metric crimp contacts 02 - Adapter for shrink boots, AWG crimp contacts 03 - Adapter for shrink boots, metric crimp contacts * for CA 3100 only ** For receptacles only Shell Styles Front Mounting Receptacle CA 3102 E-B/-01/-F80 Rear Mounting Receptacle CA 3102 E-B/-04/-109/-111 Rear Mounting Wall Receptacle with Straight Plug With Endbell For Flex Flange (Threaded Holes) and Cable Tube CA 3106 F-B/-01/-F80 Clamp CA 3100 E-B/-01/-F80 Wall Mounting Receptacle with Cable Clamp (Through Holes) CA 3100 E-B/-05/01-05/05-F80 Straight Plug With Cable Clamp CA 3106 E-B/-01/-F80 90˚ Plug With Cable Clamp CA 3108 E-B/-01/-F80 Cable Extension With Cable Clamp CA 3101 E-B/-01/-F80 Straight Plug With 360˚ EMR Shielding, With Endbell, Shielded Cables and Heat Shrinkable CA 3106 E-B/-13/-14/-15 Flanged Wall Mount Receptacle With Shrink Boot Adapter CA 3100 E-B/-02/-03/-06 90˚ Plug With 360˚ EMR Shielding, With Endbell, Shielded Cables and Heat Shrinkable CA 3108 F-B/-13/-14/-15 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 225 Standard Circular Connectors CA-COM and CA-COM-B connectors meet the requirements of MIL-C-5015. They were developed especially for industrial usage. CA-COM series connectors offer the same mounting dimensions and contact arrangements as MIL-C-5015 and VG 95234 connectors. CA-COM and CA-COM-B connectors are available as: - Wall mounting receptacle - Cable connecting plug - Box mounting receptacle Plug straight Plug 90˚ CA-COM Wall mounting receptacles and cable connecting plugs (straight and 90˚) are available with: - Endbell with cable clamp - Endbell for flex tubes - Adapter combined for PG termination e.cc. to DIN46320 and - Adapter for heat shrink boots ITT Cannon also provides you with appropriate accessories like: - Protective metal caps with sash chain - Cable clamps - Cable bushings - Sealings gaskets Advantages • threaded coupling - CA-COM/bayonet coupling - CA-COM-B • mateable with MIL-C-5015 connectors • solder or crimp contacts • contact arrangements with 1 to 61 contacts available • wire size: 1.5mm2 up to 50 mm 2 • aluminum alloy shells withstand great mechanical strain • surface protected by a nickel plating • resilient insulator (Polychloroprene) for extreme temperatures (from - 55˚ to + 125˚C) • resistant against aggressive fluids like fuel, oil etc. • environmental - with adapter for PG termination or heat shrink boots • at least 500 mating cycles • spray-water proof - CA-COM/waterproof (1 bar, 12 hours) - CA-COM-B (with modification - 44 which includes seal ring and grommet). Performance and Material Specifications-CA-COM MATERIALS Shell Aluminum alloy, nickel plated Contacts Copper alloy, tin plated Insulator and grommets Polychloroprene ELECTRICAL MECHANICAL Rated Current 20˚C ambient temperature Max. operating temperature - 55/125˚C Mating cycles Cotnact Size Max. Rated Current 16S/15S 22A 16/15 22A 12/25 41A min. 500 1 Other sizes, see Page 224 1 This applies only to the max. rated current for one contact. If several contacts in one arrangement are loaded with higher current the specific heat and the ambient temperature may not exceed +125˚C. How to Order-CA-COM CA CA 06 06 COM-E COM-E 18 - 1 18 - 1 P P * * B* *** *** SERIES SERIES CA - ITT Cannon designation SHELL STYLE 00 - wall mounting receptacle 01 - cable connecting plug 02 - box mounting receptacle 20 - box mounting receptacle for rear mounting (only bayonet version) 06 - straignt plug 08 - 90˚ plug CLASS COM-E - endbell with cable clamp COM-F - endbell for flex tube COM-PG - adapter for heat shrink boots and PG termination, environmental COM-L - solder termination for printed circuits SHELL SIZE 10SL, 12S, 14S, 16S, 16, 18, 20, 22, 24, 28, 32, 36 SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT CONTACT TYPE ALTERNATE INSERT POSITION BAYONET COUPLING* MODIFICATION * Do not use for CA-COM with thread coupling CONTACT ARRANGEMENT See page 227 CONTACT TYPE P - pin contact S - socket contact ALTERNATE INSERT POSITION Insert positions of insulator, see page 228 COUPLING B - with bayonet coupling - without designation: with threaded coupling MODIFICATION* 01 - metric crimp contacts 03 - adapter for heat shrink and metric crimp contacts (Mod. for bayonet coupling) 06 - adapter for heat shrink and solder contacts (Mod. for bayonet coupling) DN - adapter for heat shrink boots solder contacts (Mod. for bayonet coupling) F80 - AWG crimp contacts * All CA Bayonet connectors come with intalled solder contacts unless a modification code is added to the part number. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 226 Standard Circular Connectors CA Bayonet/CA-COM Contact Arrangements-CA Bayonet/CA-COM Shell Size Contat Arrangement 10SL 10SL-3 10SL-4 12S 14S Contact Size AWG Shell Size 3 16 18 18-22 3 16 2 16 18-23* 10 16 12S-1* 2 16 18-24* 10 12S-2* 2 16 18-25* 2 12S-3 2 16 18-27* 12S-4 1 16 2 1 12 16 18A31* 10 16 20-2 1 16 No. of contacts Contact Size AWG Shell Size Contat Arrangement 24 24-22 4 8 24-28 24 16 16 24A24 12 12 12 24A35 2 14 12 16 28-11 4 18 12 16 0 28-12 26 16 26 16 16 28 No. of contacts Contact Size AWG 4 16 14S-1 3 16 14S-2 4 16 24-4 4 12 28-13* 16 20-6 3 16 28-15 35 8 16 28-16 20 16 28-20 10 4 12 16 28-21 37 16 28-22 3 3 4 16 28A16 4 4 5 16 28A63 9 19 12 16 32-1 2 3 0 12 1 20 14S-5 5 16 20-7 14S-6 6 16 20-8 2 4 8 16 14S-7 3 16 14S-9 2 16 14S-10 4 16 14S-11* 4 16 14S-12* 3 16 14S-13* 3 16 14S-14* 4 16 16S-1 7 16 16S-4 2 16S-5 3 20-11 13 16 20-15 7 12 20-16 2 7 12 16 20-19 3 8 20-24 2 2 8 16 20-25 13 16 16 20-27 14 16 32-5 2 0 16 20-29 17 16 32-6 2 3 2 16 7 28 4 8 12 16 12 16 32-8 6 24 12 16 32-13 5 18 12 16 32-15 2 6 0 12 32-16* 2 3 2 16 4 4 8 12 16 4 32-19* 2 3 0 12 32-20* 2 3 2 16 4 8 12 16 16S-8 5 16 20-30* 13 16 16S-15* 2 16 20-32* 8 16 16S-16* 2 16 20-33 11 16 16SA18* 7 16 20A9 9 12 16SA19* 7 16 20A16 13 16 16SA20* 7 16 20A48 19 16 16SA21* 7 16 21-1 2 8 22-2 3 8 22-7 1 0 16-7 16-9 18 Contat Arrangement 12SA10 14S-4 16S No. of contacts 2 1 16 8 2 2 12 16 22 22-9 3 12 22-12 2 3 8 16 16-10 3 12 16-11 2 12 22-14 19 16 16-12 1 4 22-15 18-1 10 16 5 1 12 16 18-3 2 12 22-19 14 16 18-4 4 16 22-20 9 16 18-5 2 1 12 16 22-22 4 8 22-23 8 12 22-27 1 8 8 16 22-30* 19 16 24-2 7 12 24-7 2 14 12 16 18-6 1 4 18-8 1 7 12 16 2 5 12 16 18-10 4 12 18-11 5 12 24-9 2 4 18-12 6 16 24-10 7 8 18-9 18-13 18-17* 1 8 3 12 2 12 5 16 18-19 10 16 18-20 5 16 18-21 3 12 VG 95234 contact arrangement * Standard contac arrangement with specail alternation of contact insert 24 24-11 3 6 8 12 24-12 2 3 4 12 24-19 12 16 24-20 2 9 12 16 32 32-7 32-17 36 32A10 54 16 32A30* 2 3 0 12 32A69 20 41 - 36-3 3 3 0 12 36-5 4 0 36-10 48 16 36-11* 48 16 36-12* 48 16 36-14 5 5 6 8 12 16 36-15 35 16 36A98 8 31 8 16 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 227 Standard Circular Connectors CA Bayonet/CA-COM Alternate Insert Positions-CA Bayonet/CA-COM Standard Inserts A X and Y are insert positions in accordance with VG 95234* X˚ Y˚ A A B B B W˚ B A A Normal Position Contact arrangement B All views are looking into front of pin insert or rear of socket insert. Z˚ Position W Contact arrangement Position X Position Y W˚ X˚ Position Z Y˚ Z˚ 10SL-3 22-1 35 110 250 325 10SL-4 22-2 70 145 215 290 12S-3 70 145 215 290 22-7 12SA-10 22-9 70 145 215 290 14S-1 22-12 80 110 250 280 22-14 80 22-15 80 110 250 280 22-19 80 110 250 280 22-20 35 110 250 325 110 250 14S-2 120 240 14S-4 14S-5 110 14S-6 14S-7 90 180 270 14S-9 70 145 215 16S-1 80 16S-4 35 110 16S-5 70 16S-8 22-22 290 22-23 35 280 22-27 80 250 325 22B22 145 215 290 24-2 80 170 265 24-7 280 250 250 280 110 250 80 110 250 280 110 250 325 280 16-7 80 110 250 280 24-9 35 16-9 35 110 250 325 24-10 80 16-10 90 180 270 24-11 35 110 250 325 16-11 35 110 250 325 24-20 80 110 250 280 18-1 70 145 215 290 24-22 45 110 250 18-3 35 110 250 325 24-28 80 110 250 280 18-4 35 110 250 325 24A24 18-5 80 110 250 280 28-11 80 110 250 280 28-12 90 180 270 290 28-15 80 110 250 280 280 28-16 80 110 250 280 16-12 18-6 18-8 70 18-9 80 280 24-19 110 250 18-10 120 240 28-20 80 110 250 280 18-11 170 265 28-21 80 110 250 280 280 28-22 70 145 215 290 280 28A16 18-12 80 18-13 80 110 250 90 180 270 18-19 18-20 18-21 18-22 70 145 215 290 20-2 20-4 100 260 32-1 80 110 250 280 32-5 35 110 250 325 32-6 80 110 250 280 32-7 80 125 235 280 32-8 80 125 235 280 32-13 80 110 250 280 325 28A63 45 110 250 20-6 20-7 80 110 250 280 32-15 35 110 250 20-8 80 110 250 280 32-17 45 110 250 110 250 145 215 120 240 80 125 235 280 60 125 245 305 20-11 32A69 20-16 36-3 20-19 90 180 270 20-24 35 110 250 325 36-10 20-27 35 110 250 325 36-14 20-29 80 280 36-15 20-33 70 36-5 290 36A98 20A9 110 250 20A48 80 280 * The degree figures indicate the angular position of the layout towards the polarizing key clockwise in view of the mating side of the pin or the termination side of socket contact insulators. Tolerances of insert positions: shell size 10 SL to 22 +_ 2˚ shell size 24 to 26 +_ 1,5˚ Exception: Contact arrangement 32 A 69 +_ 1˚ Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 228 Standard Circular Connectors These connectors are used to transmit very high current at low voltage, as for example in the electrical equipment of miltary land and sea-borne vehicles and in industrial facilities. The connecotrs meet the mating dimensions, mechanical features and rear panel installation requirements of VG 95234. Ultraflexible, shielded weld cables are terminated to the connectors. CGE These high power connectors feature one contact in a two-piece rigid insulator. The aluminum shell has a chromate finish over cadmium. The operating temperature ranges from -55˚C to +125˚C (-67˚F to +257˚F). The contacts of copper or copper alloy with hard sliver finish are designed for crimping or termination to solid copper conductors with threaded bolts. The mechanical durability is a minimum of 500 mating cycles. The crimp contacts accept wires per DIN 46438 (25-240 sq. mm). Contact retention is achieved by the two-piece insulator which is fixed to the shell with a snap-in ring. This allows unlimited exchange of the crimp contacts. The bayonet coupling assures fast coupling and uncoupling. Color-coded snap-in points indicate positive mating. Plugs and receptacles are waterproof in mated conditions up to 1 bar (35 feet of water). Conector Design - CGE Receptacle CGE2...B-04 INSULATOR CYLINDRICAL CYLINDRICAL CONTACT CONTACT FRONT SIDE O RING O RING SHELL SPRING RING INSULATOR REAR SIDE INSULATOR CYLINDRICAL CONTACT REAR SIDE SPRING RING Plug CGE6...B-03 SPRING CONTACT INSULATOR FRONT SIDE O RING BARREL ASSEMBLY How To Order - CGE CGE 6 E 32 H 24 F W B *** SERIES SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT SERIES CGE - ITT Cannon Prefix CONTACT SIZE SHELL STYLE 0 - Wall mounting receptacle with mounting flange 1 - Cable connecting plug 2 - Box mounting receptacle with mounting flange 6 - Straight plug 8 - 90˚ angle plug ALTERNATE KEYWAY POLARIZATION CLASS E - Environmental, class JP 07, according to DIN 40050 SHELL SIZE 16 - 18 - 22 - 28 - 32 CONTACT ARRANGEMENT 16H2 18H5 22H9 28H15 32H24 - Shell size 16, 1 contact H2 - Shell size 18, 1 contact H5 - Shell size 22, 1 contact H9 - Shell size 28, 1 contact H15 - Shell size 32, 1 contact H24 CONTACT TYPE BAYONET COUPLING MODIFICATION CONTACT SIZE H2 - 3 AWG H5 - 0 AWG H9 - 000 AWG H15 - 250 MCM H24 - 400 MCM CONTACT TYPE F - Spring contact Z - Cylindrical contact ALTERNATE KEYWAY POLARIZATION Standard - 180˚ W - 120˚ BAYONET COUPLING B - Bayonet coupling MODIFICATIONS - Through holes in flange 05 - Adapter for heat shrink boots, met03 ric size crimp contact - Rear panel mounting, four threaded 04 holes, metric size crimp contact - Same as 04, however with four 04-05 thourgh holes 14 - shielded version, metric size crimp contact 16 - Thread bolt termaination, front panel mounting, 0-ring for sealing between wall and receptacle (only for style CGE2EB) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 229 Standard Circular Connectors CGE Performance and Material Specifications -CGE MECHANICAL ELECTRICAL DATA Admissible ambient temperature - 55°C to +125°C Class IP 67 according to DIN 40050 Test pressure: 1 bar overpressure Test duration 12 hours CONTACT RATING (amps) at 125°C ambient temperature: Shell size 16 18 22 28 32 Contact size H2 H5 H9 H15 H24 Max. current rating (amps at 125°C ambient temperature 250 300 500 650 1000 Max. short-time load approx. 0,5 - 1 sec. (amps.) 750 1000 2000 3000 5000 2 Vibration 200 m/s for 10 to 2000 Hz Mecanical durability 500 mating cycles COUPLING TORQUE (IN WIRED CONDITION ACC. TO VG 95319 Part 2, Test No. 5.8.2.) Shell Size max. closing/opening torque min. opening torque Nm ozm Nm ozm 16 5.5 19.78 0,5 1.80 18 8.0 28.78 0,6 2.16 22 11.0 39.57 0,8 2.88 28 17.0 61.15 0,9 3.24 32 19.0 68.34 1,0 3.60 3,597 = (Oz & Ozm) CONTACT RETENTION (ACC. TO VG 95319, PART 2. TEST NO. 5.4) Contact Size Metric Wire Size (mm2 ) American Wire Size (AWG) or (MCM) AIR AND CREEPAGE PATHS Air path .118 (3.00) min. Creepage path .197 (5.00) min. CONTACT RESISTANCE Conact Size H2 H5 H9 H15 H24 Contact resistance (m0hm max.) 0,6 0,3 0,15 0,1 0,07 INSULATOR RESISTANCE Test Force min. 5000 M0hm (N min.) (Oz. min.) H2 25 3 AWG 100 359.70 MATERIALS AND FINISHES H5 50 0 AWG 120 431.64 Shell Aluminum alloy Finish Olive chromate over cadmium Insulator PTFE Contact Copper and copper alloy H9 95 000 AWG 140 503.58 H15 150 250 AWG 160 575.52 H24 240 400 AWG 200 719.4 Finish Hard silver O-Rings Viton Alternate Keyway Positions - CGE To avoid mismating of identical connectors, the keyway of the CGE connectors is available in two Keyway position of receptacles and cable connecting plugs. different positions: Standard Keyway position = 180° Keyway position W = 120° 120° 180° 2.244 (57.00) 1.732 (44.50) .197 (5.00) Max. Keyway position of straight and 90° angle plugs. 120° 180° Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 230 The Micro Line - .050" Contact Spacing The Cannon MICRO Series established the standards for performance and reliability in mircominiature interconnects. Exceptionally versatile, MICRO connectors are available in rectangular, circular, and strip configurations, with 3 amp MICROPIN™/ MICROSOCkET™ contacts on .050(1.27) centers, or with special arrangements of power and coaxial contacts. The heart of the Cannon MICROPIN/MICROSOCKET contact system is a multi-element Twist Pin Contact recessed with and insulating housing. The rugged, cylindrical sockets are mounted in the exposed half of the connector. When connector halves are mated, the chamfered sockets are first aligned by the connector body, then guide the spiral MICROPIN contacts into proper and positive alignment, even under worst-case tolerance conditions. This is Cannon's POS-A-LINE connectors design. The multiple spring elements of the MICROPIN, then under compression, form a multi-point contact system of high mechanical and electrical integrity. Contacts will provide a high degree of reliability over hundreds of mating and unmating cycles, and have proven themselves in applications that range from commercial products to equipment that has been landed on the moon. • Contact rating - 3 amps max. • Contacts centers - .050(1.27). • Wire sizes - #24 thru #32 AWG, stranded or solid. • Contact termination - multiple indent crimp. • Contact retention -fixed via epoxy. • Contact materials and finish - Copper alloy, gold-plated per MIL-G-45204, Type II, Grade C, Class 1 over copper flash. • Mating/unmating force - 8 oz. per contact, max./0.5 oz. per contact min. Test Data The table below summarizes the results of key tests performed in accordance with MIL-STD-1344, where applicable. Data is applicable to standard connectors with standard termination. Variations may affect this data, so please consult the factory for further information on your requirements. Test Method Dielectric Withstanding Voltage Method 3001: 900 VAC at sea level 300 VAC at 70,00' altitude Solder Pots and Shielded Cable 600 VAC at sea level 150 VAC at 70,000' altitude Criteria of Acceptance No breakdown No breakdown No breakdown No breakdown Insulation Resistance Method 3003 5,000 megohms minimum Thermal Shock Method 1003. Condition A: - 55˚C to +125˚C No physical damage Physical Shock Method 2004, Condition E: 50 G's, 3 axes, 6 millisecond duration sawtooth pulse No physical damage No loss of continuity > 1 µsec Vibration Method 2005, Condition IV: 20 G's, 10-2,000 Hz. 12 hrs No physical damage No loss of continuity > 1 µsec Durability 500 cycles of mating and unmating, 500 CPH max. No mechanical or electrical defects Moisture Resistance Method 1002, Type II omit steps 7a & 7B Insulation resistance > 100 megohms Salt Spray Method 1001, Condition B: 48 hours Shall be cable of mating and unmating, and meet contact resistance requirements Contact Resistance (MIL-STD-202) Method 307 At 3 amps At 1 milliamps 8 milliohms maximum 10 milliohms maximum Contact Retention Per MIL-C-83513 5 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 231 Micro-D Metal Shell - .050" Contact Spacing MDM MDM connectors are used in applications requiring highly reliable, extremely small, lightweight connectors with higher density contact configurations than available in traditional rectangular connectors. They are available in 8 shell sizes accommodating from 9 to 100 contacts, and special arrangements of power and coaxial contacts. PINª/MICROSOCKETª contacts on .050(1.27_ centers in a contact density identical to the standard MICRO-D connector series, but with these additional features: These connectors are designed to meet the rapidly increasing demands for an environmental, high performance, rugged, moisture-sealed microminiature connector. This connector employs size 24 MICRO- ¥ Silicone elastomer compression interfacial seal to provide a moisture and humidity seal between each contact and between contacts and shell. ¥ Aluminum shells to provide greater strength, prevent chipping, cracking or breaking, offer electromagnetic (EMI) and RFI shielding. How to Order MIL-C-83513 ordering information- pages 240 and 241 MDM - 51 P H 001 P - XXX SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE TERMINATION CODE HARDWARE SHELL FINISH MOD CODES SERIES TERMINATION CODE* MDM (size 9-100): Liquid Crystal Ploymer (LCP) MDM (Combo Layout): Diallyl Phthalate insulator Material CONTACT ARRANGEMENTS 9-15-21-25-31-37-51-100 (standard) 7C2, 24C42 (coaxial) or combination of 7P2, 24P4 (power) coax and power } CONTACT TYPE P - Pin S - Socket TERMINATION TYPE H - Harness-insulated wire. L - Solid-uninsulated wire. S - Solder pot to accept #26 AWG MAX. harness wire. (Not available with power contact arrangements.) (H) 001 - 18",7/34 strand,#26 AWG, MIL-W-16878/4, Type E Teflon, yellow. (H) 003 - 18", 7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, color coded to MIL-STD-681 System I. (L) 1 - 1/2" uninsulated solid #25 AWG gold plated copper. (L) 2 - 1" uninsulated solid #25 AWG gold plated copper. HARDWARE M - Military specification hardware, see page 237. P - Jackpost K - Jackscrew-standard L - Jackscrew-low profile F - Float mount B - No hardware standard .091 (2.31) dia. hole for sizes 9-51; .120 (3.05) dia. hole for size 100. A - .125 (3.18) dia. mounting holes fo sizes 9-51; .166 (4.22) dia. hole for size 100. B1 - .1475 (3.75) dia. hole for size 100 (Per MIL-C-83513) SHELL FINISH MOD CODES** No Number - Standard Cadmium/yellow chromate A174 - Electroless nickel A172 - Gold over nickel A141 - Irridite/alodine A30 - Black anodize *See Termination Codes page 233 for additional length Modification codes. **For other modifications not listed, consult the factory. Performance and Material Specifications STANDARD MATERIALS AND FINISHES Shell - Aluminum alloy per QQ-A-200/8 (6061-T6), yellow chromate/cadmium per QQ-P-416, Type II, class 3. Insulator - MIL-M-24519, Type GLCP-30F Glass-filled diallyl phthalate per MIL-M-14, Type SDGF Contacts - Copper alloy, gold plate Mounting Hardware - 300 Series stainless steel, passivate Kit, Jackpost (3) items - 300 Series stainless steel, passivate Washer - 400 Series stainless stell, passivate Standard Epoxy - Hysol EE4198 with HD3561 hardener, color green or EE4215 with HD3561, color black MECHANICAL FEATURES Coupling - Friction/jackscrews Polarization - Keystone-shaped shells Contact Spacing Centers - .050 (1.27) Shell Styles - Plug and receptacle No. of Contacts - 9 thru 100 standard; 5 signal/2 coaxial; 5 signal/2 power. 20 signal/4 coaxial; 20 signal/4 power Coaxial Cable - RG - 178/U Wire Size - #24 thru #32 AWG Contact Termination - Multiple indent crimp ELECTRICAL DATA - page 231 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 232 Micro-D Metal Shell - .050" Contact Spacing MDM Standard Wire Termination Codes Cannon Modification Code (Not MS) The following tetmination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness TYPE (H) Solid Uninsulated Type (L) #26 AWG per MIL-W-16878/4, 7/34 strand, type E Teflon, stranded. #25 AWG gold plated copper Length All Yellow Color Coded* 3 (76.2) H020 H027 Termination Code L61 .125 (3.18) Length 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Milimeters are in parentheses. * Cavity #1 black Contact Arrangements (Face View of Pin insert - Use Reverse Order for Socket Side) Standard .050 (12.70) TYP. 1 2 6 3 7 4 8 5 1 9 2 9 14 2 3 4 5 6 7 8 9 4 5 6 7 8 1 10 11 12 13 14 15 9 Contacts 1 3 2 3 4 11 12 13 15 16 17 18 19 20 21 22 23 24 25 1 17 2 3 4 5 6 7 18 19 20 21 22 23 25 Contacts 8 9 10 6 3 4 5 6 1 11 12 13 14 15 16 2 3 4 8 9 10 5 6 20 21 22 23 24 25 26 27 28 29 30 31 7 11 8 9 10 11 12 13 14 15 16 17 18 19 24 25 26 27 28 29 30 31 32 33 34 35 36 37 31 Contacts 7 9 13 14 15 16 17 18 19 20 21 37 Contacts 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 2 8 21 Contacts 1 1 7 12 15 Contacts 10 .043 (10.92) 5 46 47 48 49 50 51 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 51 Contacts 100 Contacts Contact identification numbers are for reference only and do not appear on insulator or connector body. Coaxial .714 (18.14) .460 (11.68) .320 (8.13) A1 1 2 3 A2 A1 A2 1 2 8 4 5 Size 25 Shell 5 Micro contact 2 Coax or 2 Power 3 4 5 6 7 A3 A4 9 10 11 12 13 14 15 16 17 18 19 20 Size 51 Shell 20 Micro Contacts 4 Coax or 4 Power (Not MS) .007 (0.18) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 233 Micro-D Metal Shell - .050" Contact Spacing MDM Shell Dimensions (Conforms to MIL-C-83513) Plug .110 (2.79) MAX. G .186 (4.72) MAX. .284 (7.21) MAX. TWO MTG. HOLES .009 +_.003(2.31 +_0.008) B .093 (2.36) REF. F D E .200 (5.08) MAX. .416 (10.57) MAX. C A Solder Pot Receptacle .110 (2.79) MAX. G .296 (7.52) MAX. TWO MTG. HOLES .009 +_.003(2.31 +_0.008) F B .093 (2.36) REF. .429 (10.09) MAX. E D .200 (5.08) MAX. C .198 (5.03) MAX. A Solder Pot Receptacle (MDM-100 only) TWO MTG. HOLES .120 +_.003(2.31 +_0.08) G D .394 (10.01) MAX. .394 (10.01) MAX. .198 (5.03) MAX. B .093 (2.36) REF. E .296 (7.52) MAX. F Pigtail termination C A Part Number By Shell Size A Max. B Max. C Max. D Max. E Max. F + _.005 (0.13) G Max. Average Weights** oz. (gm.) + _5% MDM-9P* .785 (19.94) .334 (8.48) .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .185 (4.70) .063 (1.79) MDM-9S* .785 (19.94) .402 (10.21) .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .253 (6.43) .063 (1.79) MDM-15P* .935 (23.75) .484 (12.29) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .185 (4.70) .084 (2.39) MDM-15S* .935 (23.75) .552 (13.97) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .253 (6.43) .083 (2.37) MDM-21P* 1.085 (27.56) .634 (16.10) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .185 (4.70) .105 (2.99) MDM-21P* 1.085 (27.56) .702 (17.83) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .253 (6.43) .104 (2.97) MDM-25P* 1.185 (30.10) .734 (18.64) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .185 (4.70) .119 (3.39) MDM-25S* 1.185 (30.10) .802 (20.37) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .253 (6.43) .118 (3.36) MDM-31P* 1.335 (33.91) .884 (22.45) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .185 (4.70) .140 (3.99) MDM-31S* 1.335 (33.91) .952 (24.18) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .253 (6.43) .139 (3.96) MDM-37P* 1.485 (37.72) 1.034 (26.26) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .185 (4.70) .161 (4.59) MDM-37S* 1.485 (37.72) 1.102 (27.99) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .253 (6.43) .160 (4.56) MDM-51P* 1.435 (36.45) .984 (24.99) 1.050 (26.67) .310 (7.87) .351 (8.92) 1.215 (30.86) .228 (5.79) .193 (5.50) MDM-51S* 1.435 (36.45) 1.052 (26.72) 1.050 (26.67) .310 (7.87) .351 (8.92) 1.215 (30.86) .296 (7.52) .188 (5.35) MDM-100P* 2.170 (55.12) 1.384 (35.15) 1.442 (36.63) .360 (9.14) .394 (10.01) 1.800 (45.72) .271 (6.88) .500 (14.3) MDM-100S* 2.170 (55.12) 1.508 (38.10) 1.442 (36.63) .360 (9.14) .394 (10.01) 1.800 (45.72) .394 (10.01) 1.040 (29.5) *Add lead type and length; see How To Order. ***Weight given is 1/2", uninsulated, solid, #25 AWG gold plated copper pigtails. Panel Mounting Dimensions (Sizes 9 - 100) .300 +_.005 (7.62+_0.13) .200 +_.005 (5.08+_0.13) .395 +_.005 (10.03+_0.13) Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted Plug Front Mounted Receptacle Rear Mounted Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 234 Micro-D Metal Shell - .050" Contact Spacing MDM Panel Cutouts NOTE: See page 237 for rear panel mounting configuration. Shell Sizes 9 thru 51 C D TYP. C D TYP. .100 (2.54) R TYP. A C .450+ _.002 (11.43+ _0.05) +.005 -.000 .030 (0.76) TYP. ) +0.13 -0.00 D B B FULL R. (TYP.) .015 (0.38)R. MAX.(TYP) A + + + + FULL R. (TYP.) 26˚/27˚TYP FULL R. (TYP.) Figure 1 Front Mounting PANEL REF. Figure 2 Rear Mounting Figure 3 Edgeboard Mounting Shell Size 100 1.805 .450+ _.002 (11.43+ _0.05) .118 +.005 -.000 (3.00 +0.13 -0.00 1.805 +.005 -.000 (45.85 ) +0.13 -0.00 ) 1.456 +.004 -.000 (36.98 +0.10 -0.00 .015 (0.38) .361 +.004 -.000 (9.17 +0.10 -0.00 .118 +.005 -.000 (3.00 +0.13 -0.00 1.805 ) +.005 -.000 .125 +.005 -.000 (3.18 +0.13 -0.00 Figure 1 Front Mounting 1.520 +.004 -.000 (38.61 +0.10 -0.00 For 100 Shell Size NOTES: 1. Front mounting (figure 1) and rear mounting (figure 2) accommodates #4-40 screws. 2. Edgeboard mounting bracket (figure 3) uses #4-40 screws. Dimension .450+_.002 (11.43+_0.05) locates the MDM receptacle flush with the end of the board. 3. Front mounting is prefered. However, when rear mounting is necessary, use figure 2 dimensions. .401 +.004 -.000 (10.18 +0.10 -0.00 .118 +.005 -.000 (3.00 +0.13 -0.00 ) + + ) FULL R. (TYP.) 9 15 21 25 31 37 51 PANEL REF. Figure 3 Edgeboard Mounting Figure 2 Rear Mounting Shell Size + + ) FULL R. (TYP.) ) For 9-51 Shell Sizes NOTES: 1. Front mounting (figure 1) and rear mounting (figure 2) accommodates #2-56 screws 2. Front mounting is preferred. However, when rear mounting is necessary, use figure 2 dimensions when jackscrews are used. See detail on page 24 when jackpost are used. 3. Edgeboard mounting bracket (figure 3) uses #2-56 screws. Dimension .450+_.002 (11.43+_0.05) locates the MDM receptacle flush with the end of the board. +0.13 -0.00 +0.13 -0.00 ) FULL R. (TYP.) +.005 -.000 (45.85 ) (45.85 ) ) R. MAX (TYP.) .030 (0.76) TYP. Cutout Figure A +.004 (0.10) -.000 (0.00) B +.004 (0.10) -.000 (0.00) C +.005 (0.13) -.000 (0.00) D +.005 (0.13) -.000 (0.00) 1 .408 (10.36) .271 (6.88) .570 (14.48) .089 (2.26) 2 .401 (10.19) .252 (6.40) .570 (14.48) .089 (2.26) 3 - - .570 (14.48) .089 (2.26) 1 .558 (14.17) .271 (6.88) .720 (18.29) .089 (2.26) 2 .551 (14.00) .252 (6.40) .720 (18.29) .089 (2.26) 3 - - .720 (18.29) .089 (2.26) 1 .708 (17.98) .271 (6.88) .870 (22.10) .089 (2.26) 2 .701 (17.81) .252 (6.40) .870 (22.10) .089 (2.26) 3 - - .870 (22.10) .089 (2.26) 1 .808 (20.52) .271 (6.88) .970 (24.64) .089 (2.26) 2 .801 (20.34) .252 (6.40) .970 (24.64) .089 (2.26) 3 - - .970 (24.64) .089 (2.26) 1 .958 (24.33) .271 (6.88) 1.120 (28.45) .089 (2.26) 2 .951 (24.16) .252 (6.40) 1.120 (28.45) .089 (2.26) 3 - - 1.120 (28.48) .089 (2.26) 1 1.108 (28.14) .271 (6.88) 1.270 (32.26) .089 (2.26) 2 1.101 (27.97) .252 (6.40) 1.270 (32.26) .089 (2.26) 3 - - 1.270 (32.26) .089 (2.26) 1 1.058 (26.87) .315 (8.00) 1.220 (30.99) .089 (2.26) 2 1.051 (26.70) .295 (7.49) 1.220 (30.99) .089 (2.26) 3 - 1.220 (30.99) .089 (2.26) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 235 Micro-D Metal Shell - .050" Contact Spacing MDM Mouting Hardware Views (for sizes 9-51) This hardware supplied unassembled. LOCK SCREW MATING FACE #2-56 UNC-2B RETAINING CLIP .185 (4.70) MAX. CONNECTOR SHOWN FOR REF. ONLY .408 (10.36) MAX. .182 (4.62) .688 (17.48) MAX. MAX. PANEL REF. .232 (5.89) MAX. BUSHING Screw Lock Assembly .500 (12.7) MAX. #2-56 UNC-2A .093 (2.36) RECOMMENDED PANEL THICKNESS Jackpost - (P) Screw Lock Assembly* *NOTE Torque value is 2.5 in/lbs max. .052 (1.32) TYP. .096 +_ .005 (2.44 +_ 0.13)DIA. .178 +_ .005 (4.52 +_ 0.13) .170 (4.32) MAX. 90˚ Angle Mounting #2-56 UNC-2B THD .260 (6.60) MAX. Bracket B A 90˚ Angle Mounting Bracket B Max. A +_.005 (+ _0.13) Description Part Number Screw Lock Assembly 322-9500-000 Jackpost kit 320-9505-000 Mounting Bracket 90˚ MDM 015-9516-002 .147 (3.73) .308 (7.82) 015-9516-003 .169 (4.29) .350 (8.89) N/A N/A for 9 thru 37 Shell Sizes Mounting Bracket 90˚ MDM fo 51 Shell Size NOTES: Screw lock assembly (322-9500-000) can be used for front mounting only. Jackpot kit (320-9505-000) consists of two assmblies, shipped unassmbled. Jackpost Bushing (for rear panel mounting-for sizes 9-51) HEX IS .135 (3.43)/.115 (2.92) ACROSS FLATS .170 (4.32) C #2-56 UNC-2B THD .185 (4.70) MATING FACE .105 (2.67) A .100 (2.54) .126 (3.20) R TYP. .125 (3.18) DIA. TYP A 27˚ 26˚ Jackpost diameter within the "A" dimension is .124/.120 (3.15/3.05). .500 (12.7) .480 (12.19) #2-56 UNC 2A THD B TYP Plug and Recptacle Dimensions Shell Size A +.004 (0.10) -.000 (0.00) B +.004 (0.10) -.000 (0.00) C + _.005 (0.13) 9 .401 (10.19) .252 (6.40) .565 (14.35) 15 .551 (14.00) .252 (6.40) .715 (18.16) 21 .701 (17.81) .252 (6.40) .865 (21.97) 25 .801 (20.34) .252 (6.40) .965 (24.51) Panel A Thickness A +.005 (0.13) -.000 (0.00) Jackpost Kit Number* 3/32 (2.4) .087 (2.21) 320-9505-007 31 .951 (24.16) .252 (6.40) 1.115 (28.34) 1/16 (1.6) .056 (1.42) 320-9505-006 37 1.101 (27.97) .252 (6.40) 1.265 (32.13) 3/64 (1.2) .042 (1.07) 320-9505-005 51 1.051 (26.70) .295 (7.49) 1.215 (30.86) 1/32 (0.8) .025 (0.64) 320-9505-004 *A kit consists of 2 jackpost, 2 nuts, 2 washers. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 236 Micro-D Metal Shell - .050" Contact Spacing MDM Mounting Hardware Views (sizes 9-51) This hardware is factory installed. MATING FACE .014 + _ .004 (0.36 + _ 0.10) ALLOWABLE DIAMETRAL FLOAT .020 (0.51) MAX. ALLOWABLE AXIAL FLOAT .185 (4.70) MAX .150 + _ .003 .735 (18.67) MAX. CONNECTOR SHOWN FOR REF. ONLY CONNECTOR SHOWN FOR REF ONLY HEX HEAD .050 (1.27) ACROSS FLATS .050 (1.27) DEEP (REF) .490 (12.45) MAX (3.81 + _ .076) .155 (3.94) MAX. .093 (2.36) REF. .031 + _ .003 (0.79 + _ 0.08) Float Mount - (F) #2-56 UNC-2A MATING FACE PART HAS A .040 (1.02) MAX. AXIAL FLOAT #2-56 UNC-2A MATING FACE .090 + _ .0015 (2.29 + _ 0.038)DIA PART HAS A .040 (1.02) MAX AXIAL FLOAT Jackscrew - (K) Standard Jackscrew - (L) Low Profile Shown here is a cutaway view of the float mount for the MD connector. The basic shell dimensions are the same for the float mount and the screw mounting hole configurations. Veiw shown is for standard float mount front panel mounting. Reverse mounting is available on request. * NOTE: Torque vales are as follows: Low Profile Jackscrew (L)-2.5 in/lbs Standard Jackscrew (K)-2.5 in/lbs Repair kit available-consult factory. Mounting Hardware to Military Specification (for sizes 9 - 100) per MIL-C-83513/5 This hardware supplied in kits unassembled (2 pieces of each item). #2-56 UNC-2A THREAD TYP. PLUG (REF. WITH .092 (2.34) DIA. MOUNTING HOLES #2-56 UNC-2A THREAD TYP. .062 (1.57) HEX. (REF.) .361 (9.17) MAX. .390 (9.91) MAX. SIZE 100 ONLY PLUG (REF.) WITH .092 (2.34) DIA. MOUNTING HOLES .010 (0.25) TH'K (REF.) .010 (0.25) TH'K (REF.) POTTING WELL (REF.) Figure 1. Jackscrew - Low profile Slotted Head Size 9-51 Size 100* Allen head Optional Head Configuration Plug and Receptacle Low and High Profile Size 9-51 Size 100* (same dimensions) .868 (22.05) MAX. .902 (22.91) MAX. POTTING WELL (REF.) Figure 2. Jackscrew - High Profile Slotted Head Size 9-51 Size 100* .125 (3.18) HEX. .187 (4.75) HEX. #2-56 UNC-2B THREAD #4-40 UNC -2A THREAD .190/.185(4.83/4.70) .185/.175(4.70/4.44) .475 + _ .025 (12.06 + _ 0.64) SIZE 100 SAME LOCKWASHER RETAINING NUT .154 (3.91) HEX. .187 (4.75) HEX. .062 + _ .010 (.157 + _ 0.25) SIZE 100 SAME To order hardware kits separately, order either by M83513/5-** or by 320-950X-XXX. Description Size 9-51 Mod Code Part Number ** Size 100* Mod Code Part Number ** Slotted Head Jackscrew Assy Low Profile (Figure 1) M5 320-9508-025 05 M15 320-9508-021 15 Slotted Head Jackscrew Assy Low Profile (Figure 2) M6 320-9508-027 06 M16 320-9508-023 16 Allen Head Jackscrew Assy Low Profile (Figure 1) M2 320-9508-026 02 M12 320-9508-022 12 Allen Head Jackscrew Assy High Profile (Figure 2) M3 320-9508-028 03 M13 320-9508-024 13 Jackpost Assy (Figure 3) M7 320-9505-033 07 M17 320-9505-030 17 Figure 3. Jackpost Assembly Size 9-51 Size 100* *Size 100 requires B1 size mounting holes. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 237 Micro-D Metal Shell - .050" Contact Spacing MDM Mounting Hardware Views (for size 100) This hardware supplied unassembled. .123 +_ .005 (3.12 +_ 0.13) DIA. #4-40 UNC-2A $4-40 UNC-2B THD 180 (4.57 PANEL MAY BE USED WITH .093 (2.36) MAX THICK PANEL #4 LOCK WASHER +.010 -.005 +.025 -0.13 ) A .395 (10.03) MAX. .500 (12.70) MAX. .184 (4.70) MAX. MATING SIDE #4-40 UNC-2B INNER THD Jackpost - (P) 90˚Angle Mounting Bracket B .064 +_ .010 (1.62 +_ 0.25) TYP. .235 +_ .005 (5.97 +_ 0.13) 90˚ Angle Mounting Bracket Description Part Number Jackpost kit 320-9505-015 Mounting Bracket 90˚ MDM 015-9528-000 B Max. A +_ .005 (0.13) N/A .191 (4.85) .370 (9.40) This hardware is factory installed. .014 + _ .004 (0.36 + _ 0.10) ALLOWABLE DIAMETRAL FLOAT .020 (0.51) MAX. ALLOWABLE AXIAL FLOAT .185 (4.70) MAX MATING FACE .735 (18.64) MAX. CONNECTOR SHOWN FOR REF. ONLY .174 + _ .005 (4.4 + _ .10) HEX. SOCKET HD. .078 (1.98) ACROSS FLATS .050 (1.27 MIN. DEPTH .155 (3.94) MAX. .093 (2.36) REF. .040 (1.02) MAX. AXIAL FLOAT .116 + _ .002 (2.29 + _ .051) DIA .031 + _ .003 (0.79 + _ 0.08) MATING FACE #4-40 UNC-2A PART HAS A .040 (1.02) MAX AXIAL FLOAT #4-40 UNC-2A MATING SIDE Jackscrew - (K) Standard Float Mount - (F) Std. Jackscrew - (L) (Low Profile) *NOTE: Torque vales are as follows: Low Profile Jackscrew (L)-4.0 in/lbs Standard Jackscrew (K)-4.0 in/lbs Jackpost Bushing (for Rear Panel Mounting) ENGAGING FACE Dimensions for Rear Panel Mounting 3/16" HEX. LOCKING POST 3/16" HEX. LOCKING POST #4-40 UNC-2B 1.800 + _ .005 (45.72 +_ 0.13) .185 (4.70) .170 (4.32) Panel Thickness A +.005 (0.13) -.000 (0.00) Jackpost Kit Number* 3/32 (2.4) .087 (2.21) 320-9505-013 A .500 (12.70) MAX. 1/16 (1.6) .058 (1.42) 320-9505-012 1/32 (0.8) .025 (0.64) 320-9505-010 3/64 (1.2) .042 (1.07) 320-9505-011 #4-40 THREAD RETAINING NUT +.004 -.000 +1.10 -0.00 ) .161 (4.09) 1.516 (38.51 RECEPTACLE SHOWN FOR REF. ONLY .401 (10.18 .125 +.005 -.000 (3.18 +0.13 -0.00 ) +.004 -.000 +1.10 -0.00 .159 (4.04) DIA. ) R *2 jackposts, 2 nuts, 2 washers Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 238 Micro-D Metal Shell - .050" Contact Spacing MDM Connector Saver Save wear and tear on your equipment and systems connectors by using the "Connector Saver". The multi-matings and unmatings experienced by most connectors during testing and final check out can be eliminated. Simply mate the "Connectors Saver" to your unit and use the opposite side for your testing interface... less wear, less tear, less chansce of damage. It is available in all seven standard MDM layouts. Mating hardware is available and can be ordered either separately or included with the connector saver. .790 (20.07) MAX. .040 (1.02) MAX. ALLOWABLE AXIAL FLOAT #2-56 UNC-2A (TYP.) .315 (8.00) MAX. BUSHING-JACKSCREW/JACKPOST HARDWARE (OPTIONAL, FOR REFERENCE ONLY. MUST BE SPECIFIED BY CUSTOMER.) SOCKET PIN B CONN. RECEPT. A CONN., PLUG BACKPOTTING, EPOXY INTERFACIAL SEAL .185 (4.70) MAX. (TYP.) .090 (2.29) REF. (TYP.) C .900 (22.86) REF. E RING (TYP.) MDM Size 9 Shown Size A174 Electroless Nickel With Hardware W/O Hardware Cadmium Plated With Hardware W/O Hardware *Hadware Kits A Max. B + _ .005 (0.13) C Max. 9 MDM98479-86 MDM98479-18 MDM98479-78 MDM-97294-371 320-9505-014** .785 (19.94) .565 (14.35) .308 (7.82) 15 MDM98479-87 MDM98479-19 MDM98479-79 MDM-97294-372 320-9505-014** .935 (23.75) .715 (18.16) .308 (7.82) 21 MDM98479-88 MDM98479-20 MDM98479-80 MDM-97294-373 320-9505-014** 1.085 (27.56) .865 (21.97) .308 (7.82) 25 MDM98479-89 MDM98479-21 MDM98479-81 MDM-97294-374 320-9505-014** 1.185 (30.10) .965 (24.51) .308 (7.82) 31 MDM98479-90 MDM98479-14 MDM98479-82 MDM-97294-375 320-9505-014** 1.335 (33.91) 1.115 (28.32) .308 (7.82) 37 MDM98479-91 MDM98479-15 MDM98479-83 MDM-97294-376 320-9505-014** 1.485 (37.72) 1.265 (32.13) .308 (7.82) 51 MDM98479-92 MDM98479-16 MDM98479-84 MDM-97294-377 320-9505-014** 1.435 (36.45) 1.215 (30.86) .351 (8.91) 100 MDM98479-93 MDM98479-17 MDM98479-85 MDM-97294-717 320-9508-014*** 2.170 (55.12) 1.800 (45.72) .394 (10.01) * Kit contains 2 bushings-jackpost/jackscrew and 2 E rings. ** Size 9-51-#2-56 UNC2B Thread *** Size 100-#4-40 UNC2B Thread Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 239 Micro-D Metal Shell - .050" Contact Spacing How to Order - ITT Cannon Part Number Nomenclature to MIL-C-83513 MIL-C-83513 1 MD** 01 - H100 - ** **** ITT CANNON SERIES MDM - Metal Shell, Liquid Crystal Polymer (LCP) MDB - Diallyl Phthalate Insulator MDVB - Polyester Insulator MIL-C-83513 SLASH SHEET 01 - Plug, Connector, Solderpot 02 - Receptacle, Connector, Solderpot 03 - Plug, Connector, Crimp Type 04 - Receptacle, Connector, Crimp Type 05 - Hardware Only 7 06 07 08 09 - Plug, Connector, Solderpot Receptacle, Connector, Solderpot Plug, Connector, Crimp Type Receptacle, Connector, Crimp Type } Metal Shell } Plastic 5 INSERT ARRANGEMENT A9 B15 C21 D25 E31 F37 G51 H100 - METAL SHELL PLASTIC 9 Contact 15 Contact 21 Contact 25 Contact 31 Contact 37 Contact 51 Contact 100 Contact 9 Contact 15 Contact 21 Contact 25 Contact 31 Contact 37 Contact 51 Contact 5 WIRE TYPE NOTES: (Specify when ordering, if necessary.) 1 - For every Mil-Spec P/N, ITT has one corresponding part numbers. Example: ITT P/N's MDM01-A9 2 - Tolerance on wire lengths-18", 36" and 72" long, +1.00"/-0.00" .5" and 1.00" + .200"/-.000" 3 - For space application, connector shell finish must be "A174" and wire must be per MIL-W-22759/33-26. 4 - Any deviations to these P/N's will result in assignment of a special P/N, consult factory. 5 - No size 100 in plastic type connector. 6 - Color coding in accordance with MIL-STD-681, System 1 except the appropriate color code is the individual contact cavity number minus 1 for contact positions. 7 - For mounting hardware to Military Specification (sizes 9 to 100) see page 238. No Number - For Solderpot 01 18" long, #26 AWG per MIL-W-22759/11-26-9 02 36" long, #26 AWG per MIL-W-22759/11-26-9 03 18" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 04 36" long, #26 AWG per MIL-W-22759/11-26Color Coded per MIL-STD-681, System 1 05 .5" long. #25 AWG, type S per QQ-W-343, Gold Plated 06 1.0" long, #25 AWG, type S per QQ-W-343, Gold Plated 07 .5" long, #25 AWG, type S per QQ-W-W-343, Tin Plated 08 1.0" long, #25 AWG, type S per QQ-W-343, Tin Plated 09 18" long, #26 AWG per MIL-W-22759/33-26-9 10 36" long, #26 AWG per MIL-W-22759/33-26-9 11 18" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 12 36" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 13 72" long, #26 AWG per MIL-W-22759/11-26-9 14 72" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 15 72" long, #26 AWG per MIL-W-22759/33-26-9 16 72" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 6 6 3 3 3 6 3 6 6 3 3 6 SHELL FINISH No number - for plastic type connector No number - for Cadmium A174 - Electroless Nickel 3 Qualification to slash sheets 10 thru 27 for the PCB connector will be announeced when completed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 240 Micro-D Metal Shell - .050" Contact Spacing How to Order - MIL-C-83513 Part Number Nomenclature MIL-C-83513 1 M83513/ - 01 - A ** C SERIES Connector, Electrical, Rectangular Microminiature, Polarized Shell MIL-C-83513 SLASH SHEET 01 - Plug, Connector, Solderpot 02 - Receptacle, Connector, Solderpot 03 - Plug, Connector, Crimp Type 04 - Receptacle, Connector, Crimp Type 05 - Hardware Only 7 06 07 08 09 - Plug, Connector, Solderpot Receptacle, Connector, Solderpot Plug, Connector, Crimp Type Receptacle, Connector, Crimp Type } Metal Shell } Plastic 5 INSERT ARRANGEMENT METAL SHELL A B C D E F G H - 9 Contact 15 Contact 21 Contact 25 Contact 31 Contact 37 Contact 51 Contact 100 Contact PLASTIC 9 Contact 15 Contact 21 Contact 25 Contact 31 Contact 37 Contact 51 Contact 5 WIRE TYPE NOTES: (Specify when ordering, if necessary.) 1 - For every Mil-Spec P/N, ITT has one corresponding part numbers. Example: ITT P/N's MDM01-A9 2 - Tolerance on wire lengths-18", 36" and 72" long, +1.00"/-0.00" .5" and 1.00" + .200"/-.000" 3 - For space application, connector shell finish must be "N" and wire must be per MIL-W-22759/33-26. 4 - Any deviations to these P/N's will result in assignment of a special P/N, consult factory. 5 - No size 100 in plastic type connector. 6 - Color coding in accordance with MIL-STD-681, System 1 except the appropriate color code is the individual contact cavity number minus 1 for contact positions. 7 - For mounting hardware to Military Specification (sizes 9 to 100) see page 238. No Number - For Solderpot 01 18" long, #26 AWG per MIL-W-22759/11-26-9 02 36" long, #26 AWG per MIL-W-22759/11-26-9 03 18" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 04 36" long, #26 AWG per MIL-W-22759/11-26Color Coded per MIL-STD-681, System 1 05 long. #25 AWG, type S per QQ-W-343, .5" Gold Plated 06 1.0" long, #25 AWG, type S per QQ-W-343, Gold Plated 07 long, #25 AWG, type S per QQ-W-W-343, .5" Tin Plated 08 1.0" long, #25 AWG, type S per QQ-W-343, Tin Plated 09 18" long, #26 AWG per MIL-W-22759/33-26-9 10 36" long, #26 AWG per MIL-W-22759/33-26-9 11 18" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 12 36" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 13 72" long, #26 AWG per MIL-W-22759/11-26-9 14 72" long, #26 AWG per MIL-W-22759/11-26 Color Coded per MIL-STD-681, System 1 15 72" long, #26 AWG per MIL-W-22759/33-26-9 16 72" long, #26 AWG per MIL-W-22759/33-26 Color Coded per MIL-STD-681, System 1 6 6 3 3 3 6 3 6 6 3 3 6 SHELL FINISH No letter - for plastic type connector C - Cadmium N - Electroless Nickel 3 Qualification to slash sheets 10 thru 27 for the PCB connectors will be announced when completed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 241 Micro-D PCB - .050" Contact Spacing MDM-PCB connectors are designed for use with flex circuitry, flat cable and printed circuit boards or multi-layer boards. They use the standard MDM metal shell and provide high density and high reliability in board-to-board, board-to-cable and cable-to-cable applications. MDM-PCB MDM-PCB connectors are available in 8 shell sizes with 9 to 100 contacts. Terminations may be straight (BS) or at 90û (BR, CBR) board thickness. Jackpost mounting for use with locking hardware is also available. How to Order - MDM-PCB Series MDM * - 25 P BS P - T L39 A174 SERIES INSULATOR MATERIAL CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE MOUNTING HARDWARE (Shell Flange) MOUNTING HARDWARE FOR PCB TERMINATION TAIL LENGTH MODIFICATION CODE SHELL FINISH MODIFICATION CODES SERIES MDM - Microm "D" Metal Shell INSULATOR MATERIAL Liquid Crystal Polymer (LCP) CONTACT ARRANGEMENT 9, 15, 21, 25, 31, 37, 51, and 100 Size 100 not available in "BR" CONTACT TYPE P - Pin (Plug) S - Socket (Receptacle) TERMINATION TYPE BS - Straight PCB Termination BR - 90û PCB Termination CBR - 90û Narrow Profile PCB Terminations MOUNTING HARDWARE (Shell Flange) P - Jackposts M7 - Jackposts M83513/5-07 (Sizes 9-51) M17 - Jackposts M83513/5-17 (Size 100) No letter - none MOUNTING HARDWARE FOR PCB T - Threaded Insert #2-56 Thd for Shell Sizes 9 thru 51 #4-40 Thd for Shell Size 100 No letter - none TERMINATION TAIL LENGTH MODIFICATION CODE None - .109 (2.77) +_.015 (0.38) Standard L61 - .125 (3.18) L56 - .150 (3.81) L57 - .190 (4.83) L39 - .250 (6.35) L58 - .375 (9.52) SHELL FINISH MODIFICATION CODES None - Yellow Chromate/Cadmium over Nickel A174 - Electroless Nickel A172 - Gold over Nickel A141 - Irridite/Alodine A30 - Black Anodize (For special modification codes, consult factory.) NOTE: Back molding material - Epoxy Hysol #MG40FS Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 242 Micro-D PCB - .050" Contact Spacing MDM-PCB BS (Board Straight) Series A B D C .186 (4.72) MAX. PLUG .198 (5.03) MAX. RECEPTACLE F E G K J CAV. #1 .096 + _ .005 (2.44 + _ 0.13) DIA. Size 9-51) H LAST CAV. JACKPOST (9-51) #2-56 UNC-2B TYP. .109 + _ 0.15 (2.77 + _ 0.38) JACKPOST (100) #4-40 UNC-2B TYP. .120 + _ .005 (3.05 + _ 0.13) Size 100 LAST CAV. * .100 (2.54) REF. CAV. #1 PCB Termination Arrangements* (Viewed from PCB solder side) Identification number shown for plug connector, use reverse order for socket connector. .050 (1.27) 6 1 7 2 8 3 .050 (1.27) 9 4 NOTE: Dimensions shown are for reference only-consult factory for final design dimensions. 5 1 2 3 .375 (9.53) 4 5 6 7 .050 (1.27) .050 (1.27) 9 10 11 12 13 14 15 12 13 8 1 2 14 15 16 17 18 19 20 21 3 5 6 7 8 9 10 11 15 Contacts 2 3 4 5 6 7 8 9 10 20 21 22 23 24 25 26 27 28 29 30 31 11 12 13 14 15 16 1 .150 (3.81) 2 3 4 5 6 7 8 9 10 .050 (1.27) 32 33 34 35 36 37 .100 (2.54) TYP. 77 27 1 78 53 28 2 75 54 29 3 5 6 7 8 9 10 11 12 13 36 37 38 39 40 41 42 43 44 45 46 47 48 19 11 12 13 14 15 16 17 18 19 1 37 Contacts 52 4 49 50 51 35 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 .150 (3.81) 31 Contacts 76 3 25 Contacts .050 (1.27) 1 2 21 Contacts 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 .150 (3.81) 1 .150 (3.81) .225 (5.72) .225 (5.72) TYP. 9 Contacts 4 14 15 16 17 18 19 20 21 22 23 24 25 80 55 30 4 81 56 31 5 82 57 32 6 83 58 33 7 84 59 34 8 85 60 35 9 86 36 10 87 61 62 37 11 12 88 89 63 38 64 39 13 51 Contacts 90 65 40 14 91 66 41 15 92 67 42 16 93 43 17 94 68 69 44 18 .150 (3.81) 19 95 70 45 96 71 46 20 21 97 72 47 98 73 48 22 99 100 74 49 23 75 50 24 25 51 26 .150 (3.81) 100 Contacts NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dipped All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27) Part Number By Shell Size MDM-9PBS* A Max. 1.390 (35.31) B + _.007 (.018) 1.150 (29.21) C + _.005 (.013) .565 (14.35) D Max. .785 (19.94) E Max. .334 (8.48) F Max. .185 (4.70) G Max. .308 (7.82) H Max. .165 (4.19) J Max. .355 (9.02) K Max. .555 (14.10) MDM-9SBS* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .785 (19.94) .402 (10.21) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-15PBS* 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .484 (12.29) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-15SBS* 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .552 (13.97) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-21PBS* 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .634 (16.10) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-21SBS* 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .702 (17.83) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-25PBS 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .734 (18.64) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-25SBS* 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .802 (20.37) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-31PBS* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 (22.45) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-31SBS* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .952 (24.18) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-37PBS* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.034 (26.26) .185 (4.70) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-37SBS* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.102 (27.99) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .555 (14.10) MDM-51PBS* 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.435 (36.45) .984 (24.99) .228 (5.79) .351 (8.92) .165 (4.19) .355 (9.02) .555 (14.10) MDM-51SBS* 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.435 (36.45) 1.052 (26.72) .296 (7.52) .351 (8.92) .165 (4.19) .355 (9.02) .555 (14.10) MDM-100PBS* 3.070 (77.98) 2.800 (71.12) 1.800 (45.72) 2.175 (55.24) 1.384 (35.15) .271 (6.88) .460 (11.68) .303 (7.70) .550 (12.70) .686 (17.42) MDM-100SBS* 3.070 (77.98) 2.800 (71.12) 1.800 (45.72) 2.175 (55.24) 1.508 (38.30) .394 (10.01) .460 (11.68) .303 (7.70) .550 (12.70) .686 (17.75) *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 243 Micro-D PCB - .050" Contact Spacing MDM-PCB BR (Board Right Angle) Series C .109 + _ .015 (2.77 + _ 0.38) E CAV. #1 JACKPOST #2-56 UNC-2B TYP. .186 (4.72) MAX. PLUG .198 (5.05) MAX. A G B .125 + _ .015 (3.18 + _ 0.38) D .100 (2.54) TYP. F LAST CAV. .050 (1.27) TYP. .096 + _ .005 (2.44 + _ 0.31) .150 + _ .010 (3.8 + _ 0.25) .100 TYP. PCB Termination Arrangements (Viewed from bottom of connector, PCB solder side.) Identification number shown for plug connector, use reverse order for socket connector. .150 (3.81) 6 7 1 2 8 3 9 4 9 10 11 12 13 14 15 5 1 2 3 4 5 6 7 12 13 .300 (7.62) 8 .375 (9.53) .150 (3.81) .150 (3.81) .150 (3.81) 1 2 14 15 16 17 18 19 20 21 22 23 24 25 14 15 16 17 18 19 20 21 3 4 5 6 7 8 1 9 10 11 15 Contacts 9 Contacts 4 5 5 6 7 8 9 10 11 12 13 .175 (4.45) 25 Contacts .050 (1.27) 20 21 22 23 24 25 26 27 28 29 30 31 36 32 33 34 35 36 37 19 3 4 .150 (3.81) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 2 3 21 Contacts .150 (3.81) 1 2 .225 (5.72) 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 1 11 12 13 14 15 16 17 18 19 .150 (3.81) NOTE: Standard lead termination is #24 AWG, gold plated, solid copper, solder or tin dripped. 2 3 4 5 6 7 8 9 10 49 50 51 34 35 11 12 13 14 15 16 17 18 .150 (3.81) .150 (3.81) 51 Contacts 37 Contacts 31 Contacts 37 38 39 40 41 42 43 44 45 46 47 48 20 21 22 23 24 25 26 27 28 29 30 31 32 33 All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27). Part Number By Shell Size A Max. B + _ .007 (.018) C + _ .005 (.013) MDM-9PBR* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .334 (8.48) .185 (4.70) .455 (11.56) .308 (7.82) MDM-9SBR* 1.390 (35.31) 1.150 (29.21) .565 (14.35) .402 (10.21) .253 (6.43) .455 (11.56) .308 (7.82) MDM-15PBR* 1.540 (39.12) 1.300 (33.02) .715 (18.16) .484 (12.29) .185 (4.70) .455 (11.56) .308 (7.82) MDM-15SBR* 1.540 (39.12) 1.300 (33.02) .715 (18.16) .552 (13.97) .253 (6.43) .455 (11.56) .308 (7.82) MDM-21PBR* 1.690 (42.93) 1.450 (36.83) .865 (21.97) .634 (16.10) .185 (4.70) .455 (11.56) .308 (7.82) MDM-21SBR* 1.690 (42.93) 1.450 (36.83) .865 (21.97) .702 (17.83) .253 (6.43) .455 (11.56) .308 (7.82) MDM-25PBR* 1.790 (45.47) 1.550 (39.37) .965 (24.51) .734 (18.64) .185 (4.70) .455 (11.56) .308 (7.82) MDM-25SBR* 1.790 (45.47) 1.550 (39.37) .965 (24.51) .802 (20.37) .253 (6.43) .455 (11.56) .308 (7.82) MDM-31PBR* 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) .884 (22.45) .185 (4.70) .455 (11.56) .308 (7.82) MDM-31SBR* 2.040 (51.52) 1.800 (45.72) 1.115 (28.32) .952 (24.18) .253 (6.43) .455 (11.56) .308 (7.82) MDM-37PBR* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.034 (26.26) .185 (4.70) .455 (11.56) .308 (7.82) MDM-37SBR* 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.102 (27.99) .253 (6.43) .455 (11.56) .308 (7.82) MDM-51PBR* 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) .984 (24.99) .228 (5.79) .565 (14.35) .351 (8.92) MDM-51SBR* 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) 1.052 (26.72) .296 (7.52) .565 (14.35) .351 (8.92) D Max. E Max. F Max. G Max. *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 244 Micro-D PCB - .050" Contact Spacing MDM-PCB CBR (Condensed Board Right Angle) Series LAST CAV. JACKPOST 2-56 UNC-2B TYP. (Size 9-51) A C .109 + _ .015 (2.77 + _ 0.38) + D + .186 (4.72) MAX.PLUG .198 (5.03) MAX. RECEPT. CAV. #1 B JACKPOST #4-40 UNC 2B TYP. .185 (4.70)MAX. H G F E C H H G G F .096 + _ .005 (2.44 + _ 0.31) DIA.TYP. (Size 9-51) SEE VIEW X SEE VIEW Y F .125 + _ .005 (3.18 + _ 0.31) DIA. TYP. ** * * FOR 31: 1.085(27.56) MAX. FOR 37: 1.185(30.10) MAX. FOR 51: 1.225(31.12) MAX. 1.815 (46.10) MAX. SEE VIEW W 100 VIEW PCB Termination Arrangements (Viewed from bottom of connector, PCB solder side.) Identification number shown for plug connector, use reverse order for socket connector. .108 (2.73) .083 (2.11) 5 4 9 2 8 .100 (2.54) TYP. 7 3 .020 (0.51) 1 7 8 15 5 6 14 4 12 13 3 11 1 10 .083 (2.11) .020 (0.51) 2 10 21 6 9 11 9 20 .083 (2.11) 6 8 7 19 5 4 17 18 3 16 1 14 15 .020 (0.51) 13 10 11 12 2 13 24 25 12 8 5 7 21 20 23 19 .020 (0.51) 15 Contacts View X 25 Contacts View X 21 Contacts View X .325 (8.26) .183 (4.65) .158 (4.00) 16 13 14 30 .020 (0.51) 12 29 31 11 28 27 9 10 25 26 8 24 6 7 23 4 5 21 22 2 3 19 20 19 1 17 18 17 37 18 .020 (0.51) 16 35 36 34 15 13 14 33 12 31 32 30 11 10 29 7 9 5 8 28 27 6 26 25 3 4 24 23 22 15 17 1 18 2 35 20 16 34 21 51 50 13 14 33 32 49 27 11 12 31 28 30 48 47 8 43 45 44 6 7 9 10 29 46 42 26 40 4 5 25 41 39 2 3 24 38 25 1 23 22 37 36 31 Contacts View Y 37 Contacts View Y 50 B + _ .005 (.013) C Max. MDM-9PCBR* .785 (19.94) .565 (14.35) .334 (8.48) MDM-9SCBR* .785 (19.94) .565 (14.35) .402 (10.21) MDM-15PCBR* .935 (23.75) .715 (18.16) MDM-15SCBR* .935 (23.75) MDM-21PCBR* 47 48 73 74 100 99 72 97 70 68 94 92 95 93 13 14 41 42 69 67 96 15 16 43 46 44 71 98 17 18 45 .275 (6.98) 40 65 66 91 38 88 89 8 10 62 86 87 59 60 85 57 58 84 3 82 83 1 4 33 36 34 61 5 6 37 35 63 64 90 7 9 11 12 39 2 31 32 29 27 30 55 56 80 81 28 53 54 52 78 79 76 .100 + _ .005 (2.54 +_ 0.13) 77 100 Contacts View W NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dripped. All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27). A Max. 20 49 75 51 Contacts View Y 21 19 22 51 .050 (1.27) 20 23 24 26 21 19 .108 (2.73) Part Number By Shell Size 14 16 18 1 15 17 .050 (1.27) TYP. 9 Contacts View X 15 2 3 4 6 9 22 D Max. E Max. F Max. G + _ .010 (.025) H + _ .010 (.025) .308 (7.82) .185 (4.70) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .230 (5.81) .420 (10.67) .250 (6.35) .484 (12.29) .308 (7.82) .230 (5.81) .185 (4.70) .420 (10.67) .250 (6.35) .715 (18.16) .552 (13.97) .130 (3.30) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) 1.085 (27.56) .865 (21.97) .130 (3.30) .634 (16.10) .308 (7.82) .185 (4.70) .420 (10.67) .250 (6.35) MDM-21SCBR* 1.085 (27.56) .130 (3.30) .865 (21.97) .702 (17.83) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) MDM-25PCBR* .130 (3.30) 1.185 (30.10) .965 (24.51) .734 (18.64) .308 (7.82) .184 (4.70) .420 (10.67) .250 (6.35) .130 (3.30) MDM-25SCBR* 1.185 (30.10) .965 (24.51) .802 (20.37) .308 (7.82) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) MDM-31PCBR* 1.335 (33.91) 1.115 (28.32) .884 (22.45) .308 (7.82) .185 (4.70) .520 (13.21) .250 (6.35) .130 (3.30) MDM-31SCBR* 1.335 (33.91) 1.115 (28.32) .952 (24.18) .308 (7.82) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) MDM-37PCBR* 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) .308 (7.82) .185 (4.70) .520 (13.21) .250 (6.35) .130 (3.30) MDM-37SCBR* 1.485 (37.72) 1.265 (32.13) 1.102 (27.99) .308 (7.82) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) MDM-51PCBR* 1.435 (36.45) 1.215 (30.86) .984 (24.99) .351 (8.92) .228 (5.79) .650 (16.15) .300 (7.62) .150 (3.81) MDM-51SCBR* 1.435 (36.45) 1.215 (30.86) 1.052 (26.72) .351 (8.92) .296 (7.52) .650 (16.15) .300 (7.62) .150 (3.81) MDM-100PCBR* 2.170 (55.12) 1.800 (45.72) 1.384 (35.15) .394 (10.01) .271 (6.88) 1.000 (25.40) .400 (10.16) .200 (5.08) MDM-100SCBR* 2.170 (55.12) 1.800 (45.72) 1.508 (38.10) .394 (10.01) .394 (10.01) 1.000 (25.40) .400 (10.16) .200 (5.08) *For jackpost, add letter "P" or "M7" for sizes 9-51, "M17" for size 100. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 245 Micro-D Coaxial/Power - .050" Contact Spacing MDM C/P MDM Coaxial MDM Power The MDM Metal Shell Connectors have been tooled in The same insulator that is used with coaxial contacts is several coaxial layouts and offer the versatility of combin- available with power contacts. This offers the versatility ing coaxial and signal lines in the same connector. Any of combining power and signal lines in the same connec- modifications to these layouts or new requirements, tor. please consult the factory. For ordering information see page 232. For contact layouts see page 233. Standard MDM Coaxial/Power coax is RG178 white. Power and coaxial contacts can be interchanged as desired. Power contacts are rated at 13 amps, 24V rms, AWG #16 stranded. 7C2/7P2 .186 (4.92) MAX. 1.185 (30.10) MAX. 308 (7.82) MAX .965 + _ .005 (24.51 + _ 0.13) .416 (10.57) MAX. + .199 (5.05) MAX. 1.185 (30.10) MAX. .965 + _ .005 (24.51 + _ 0.13) .308 (7.82) MAX. + .100 (2.54) MAX. .091 + _ .003 DIA. (2.31 + _ 0.08) .800 (20.32) MAX. + + .429 (10.90) MAX. .100 (2.54) MAX. .091 + _ .003 DIA. (2.31 + _ 0.08) .800 (20.32) MAX. Receptacle Plug 24C4/24P4 .186 (4.92) MAX. 1.435 (36.45) MAX. .351 (8.92) MAX. + .091 + _ .003 DIA. (2.31 + _ 0.08) .199 (5.05) MAX. 1.435 (36.45) MAX. 1.215 + _ .005 (30.86 + _ 0.13) 1.215 + _ .005 (30.86 + _ 0.13) .351 (8.92) MAX. + .416 (10.51) MAX. .100 (2.54) MAX. 1.050 (26.67) MAX. + + .091 + _ .003 DIA. (2.31 + _ 0.08) .429 (10.90) MAX. .100 (2.54) MAX. Receptacle Plug 1.050 (26.67) MAX. Coaxial Contacts Plug Receptacle Power Contacts BACK POTTING REQUIRED .350 (8.89) MAX. Receptacle Plug Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 246 Miro-D Plastic Shell - .050" Contact Spacing Microminiature Rectangular Connectors with MICRO- ITT Cannon can also terminate a wide variety of stranded or solid wire directly to MICRO-D contacts, which is often Pin Contacts on .050 (1.27) centers. MICRO-D microminature rack/panel connectors are used in applications requiring highly reliable, extremely small, MD** • Glass-filled diallyl phthalate-a thermoset material used in high termperature applications that is immune to desirable in high density arrangements. cleaning solvents. It also has excellent dielectric prop- MICRO-D connectors can also be custom harnessed to erties. meet any customer requirement of single or multiple (--55˚C to +149˚C). lightweight connectors. connectors. Pigtail lead and harness description must be These connectors are available in 2 insulator materials, 2 given by the customer. A typical description would be: .5" mounting variations, 7 shell sizes accommodating from 9 #25 AWG, gold plated copper leads or 18" of #26 to 51 contacts and a special arrangement of 5 micro yellow, Teflon-insulated, Type E wire. Shown below are contacts and 2 coaxials. The insulator materials listed give various methods of termination. Consult the factory for the MICRO-D connector wide versatility in most applica- any routine or complex harnessing of MICRO-D connec- tions required by industry. tors. Temperature • Glass-filled range: polyester-a- -65˚F thermoplastic to +300˚F that is not affected by cleaning solvents and exhibits excellent dielectric properties. Temperature range: -55˚F to +257˚F (-65˚C to +125˚C). How to Order PCB ordering information - page 242 MD** 1- 9 P H 001 P SERIES-INSULATOR STYLE-MATERIAL CONTACT SPACING CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION CODE LOCKING HARDWARE SERIES-INSULATOR STYLE-MATERIAL TERMINATION TYPE LOCKING HARDWARE (SCREW MOUNTING ONLY) P - Jackpost MD - Clip mounting -Diallyl phthalate H - Insulated solid or stranded wire MDB - Screw mounting-Diallyl phthalate L - Uninsulated solid wire K - Jackscrew-standard MDV - Clip mounting-Polyester S - Solder pot to accept #26 AWG max. L - Jackscrew-low profile MDVB - Screw mounting-Polyester CONTACT SPACING 1 - .050 (1.27) centers harness wire. 237. (H) 001 - 18", 7/34 strand, #26 AWG, No designator - No hardware - standard mounting MIL-W-16878/4, Type E Teflon, Yel- .091 (2.31) hole diameter low. (H) 003 - 18", 7/34 strand, #26 AWG, CONTACT TYPE MIL-W-16878/4, Type E Teflon, color P - Pin S - Socket M - Military specification hardware, see page TERMINATION CODE** CONTACT ARRANGEMENT 9-15-21-25-31*-37-51. See page 233. F - Float mount coded to MIL-STD-681 System I. (L) 1 - 1/2" uninsulated solid #25 AWG gold plated copper. (L) 2 - 1" uninsulated solid #25 AWG gold plated copper. * Not available in clip mounting. ** See table below for additional codes. Standard Wire Termination Codes For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) #26 AWG per MIL-W-16878 Type E Teflon, stranded. Solid Uninsulated Type (L) #25 AWG Gold Plated Copper All Yellow Color Coded* 3 (76.2) H020 H027 L61 .125 (3.18) 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Length Termination Code Length * Cavity #1 black Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 247 Miro-D Plastic Shell - .050" Contact Spacing MD/MDV Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL DATA Shell/Insulator (One Piece) MD/MDB: Glass-filled thermoset plastic MDV/MDVB: Thermoplastic No of Contacts - 9 to 51: (1 arrangement of 5 cotnacts and 2 coaxials - for screw mount only) Contacts - Copper alloy, gold plate Coaxial Cable - RG-178/U (Not available for MD clip mount) Wire Size - #24 thru #32 AWG Contact Termination - Crimp stationary MECHANICAL FEATURES Size or Length - 7 sizes Coupling - Friction/jackscrews Polarization - Keystone-shaped shells Contact Spacing Centers -.050 (1.27mm) Shell Styles - Plug and receptacle Consult factory for availabilty. With Clip Mounting Slots Plug MD Glass-filled Diallyl Phthalate Plastic Insulator MDV Glass-filled Polyester Plastic Insulator B .130 (3.30) MAX. .022 (0.56) MAX. E .093 + _ .005 (2.36 + _ 0.13) D .065 (1.65) MAX. .204 (5.18) MAX. .375 (9.52) MAX. .170 (4.32) A C Solder Pot Receptacle B .170 (4.32) MAX. .022 (0.56) MAX. E .093 + _ .005 (2.36 + _ 0.13) D .065 (1.65) MAX. .185 (4.69) MAX. .356 (9.04) MAX. .210 (5.33) A C Solder Pot Part Number by Shell Size A Max. B Max. C Max. D Max. E Max. Avg. Weight*** + _5% (oz.)/+ _5% (gm.) MD1-9P** MDV1-9-P** .512 (13.00) .292 (7.42) .405 (10.29) .170 (4.32) .215 (5.46) .026 (0.73) MD1-9S** MDV1-9S** .512 (13.00) .376 (9.55) .405 (10.29) .170 (4.32) .215 (5.46) .026 (0.73) MD1-15P** MDV1-15P** .662 (16.81) .442 (11.23) .555 (14.10) .170 (4.32) .215 (5.46) .038 (1.10) MD1-15S** MDV1-15S** .662 (16.81) .526 (13.36) .555 (14.10) .170 (4.32) .215 (5.46) .035 (1.00) MD1-21P** MDV1-21P** .812 (20.62) .592 (15.04) .705 (17.91) .170 (4.32) .215 (5.46) .053 (1.50) MD1-21S** MDV1-21S** .812 (20.62) .676 (17.17) .705 (17.91) .170 (4.32) .215 (5.46) .050 (1.40) MD1-25P** MDV1-25P** .912 (23.16) .692 (17.58) .805 (20.45) .170 (4.32) .215 (5.46) .063 (1.80) MD1-25S** MDV1-25S** .912 (23.16) .776 (19.71) .805 (20.45) .170 (4.32) .215 (5.46) .056 (1.60) MD1-37P** MDV1-37P** 1.212 (30.78) .992 (25.20) 1.105 (28.07) .170 (4.32) .215 (5.46) .086 (2.45) MD1-37S** MDV1-37S** 1.212 (30.78) 1.076 (27.33) 1.105 (28.07) .170 (4.32) .215 (5.46) .076 (2.15) MD1-51P** MDV1-51P** 1.162 (29.51) .942 (23.93) 1.055 (26.80) .213 (5.41) .258 (6.55) .109 (3.10) MD1-51S** MDV1-51S** 1.162 (29.51) 1.026 (26.06) 1.055 (26.80) .213 (5.41) .258 (6.55) .093 (2.65) ** Add lead type and length, see Part Number Explanation. *** Weight given is with 1/2", uninsulated solid #25 AWG gold plated copper pigtails. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 248 Miro-D Plastic Shell - .050" Contact Spacing MD** Panel Mounting Hardware Clip Mounting Illustrated is the recommended method of front mounting with metal panel mounting keys. Panel mounting keys are available with or without coupling retention clips. For front mounting, place the rear of the connector thru the panel cutout. With the mounting flange against the panel, fully insert the panel mounting keys thru the slots in the flange and thru the panel cutout. Retaining the keys in this position, bend them outward against the rear of the panel. When mating a front mounted connector with an unmounted connector, a coupling retention clip assembly may be used to securely lock the two together. Mounting screw brackets are available and may be used instead of the panel mounting keys. Coupling Retention Clip (see Figure 2) Mounting Screw Brackets (see Figures 1 and 3) Edgeboard Mounted (see Figure 4) Panel Mounting Key Part Number Description Panel Mounting Key 201-9100-000 Mounting Key and Coupling Clip Assembly 294-9100-000 Mounting Screw Bracket 015-9100-000 015-5009-000 * Edgeboard Mounting Bracket ** Edgeboard Mounting Bracket and MD51428-1 Coupling Clip Assembly * Must be ordered separately; specify left and right hand for complete assembly. ** Must be ordered separately; assembly contains set of left and right hand types. Dimensions (Clip Mounting Only) .330 + _ .005 (8.38 + _ 0.13) .200 + _ .005 (5.08 + _ 0.13) .265 + _ .005 (6.73 + _ 0.13) Plug and Receptacle Front Mounted Plug and Receptacle Rear Mounted Plug Front Mounted Receptacle Rear Mounted Panel Cutouts D C Shell Size A B A FULL R. (TYP.) B .015 (0.38)R. MAX. (TYP.) .015 (0.38)R. MAX. (TYP.) Figure 1 9 Figure 2 Front Mounting D C A .075 + .005 - .000 (1.91 + 0.13 _ 0.00) B FULL R. (TYP.) 26˚/27˚ TYP. Figure 3 Rear Mounting 1. 2. 3. 4. 5. .018 + .002 - .000 (0.46 + 0.05 - 0.00) A .005 (0.13) MAX. R. (TYP.) 15 B .182 + .004 - .000 (4.62 + 0.10 - 0.00) PANEL REF. Figure 4 Edgeboard Mounting A panel thickness of 1/8" (3.17mm) maximum is recommended for ease of tab bending when a panel mounting key & clip assembly or edgeboard mounting brackets are used. Front mounting is preferred. However, when rear moungint is necessary, use figure 3 for dimensions. Figure 4 is for edge board mounting bracket or edgeboard clip assembly. The .184 +_ .002 (2.67 +_ 0.05) dimension locates the MD socket insulator flus with the end of the board. Scew bracktes (015-9100-000) will accommodate #2-56 screws. Front mounting (Fig. 1) and rear mounting (Fig. 3) accommodate #2-56 screws when jackscrews are used. See details on page 24 when jackposts are used. 21 25 37 51 Cutout Figure A + .004 (0.10) - .000 (0.00) B + .004 (0.10) - .000 (0.00) C + .004 (0.10) - .000 (0.00) D + .005 (0.13) - .000 (0.00) 1 .408 (10.36) .172 (4.37) .650 (16.51) .089 (2.26) 2 .408 (10.36) .172 (4.37) - - 3 .378 ( 9.60) .217 (5.51) .650 (16.51) .089 (2.26) 4 .400 (10.16) .091 (2.31) - - 1 .588 (14.94) .172 (4.37) .795 (20.19) .089 (2.26) 2 .588 (14.94) .172 (4.37) - - 3 .528 (13.28) .217 (5.51) .795 (20.19) .089 (2.26) 4 .550 (13.97) .091 (2.31) - - 1 .738 (18.75) .172 (4.37) .945 (24.00) .089 (2.26) 2 .738 (18.75) .172 (4.37) - - 3 .678 (17.27) .217 (5.51) .945 (24.00) .089 (2.26) 4 .700 (17.78) .091 (2.31) - - 1 .838 (21.29) .172 (4.37) 1.045 (26.54) .089 (2.26) 2 .838 (21.29) .172 (4.37) - - 3 .778 (19.76) .217 (5.51) 1.045 (26.54) .089 (2.26) 4 .800 (20.32) .091 (2.31) - - 1 1.138 (28.91) .172 (4.37) 1.345 (34.16) .089 (2.26) 2 1.138 (28.91) .172 (4.37) - - 3 1.078 (27.38) .217 (5.51) 1.345 (34.16) .089 (2.26) 4 1.100 (27.94) .091 (2.31) - - 1 1.088 (27.64) .215 (5.46) 1.295 (32.89) .089 (2.26) 2 1.088 (27.64) .215 (5.46) - - 3 1.028 (26.11) .260 (6.60) 1.295 (32.89) .089 (2.26) 4 1.050 (26.67) .091 (2.31) - - Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 249 Miro-D Plastic Shell - .050" Contact Spacing MDB/MDVB With Screw Mounting Holes (Conforms to MIL-C-83513) Plug MDB Glass-filled Diallyl Phthalate Plastic Insulator MDVB Glass-filled Polyester Plastic Insulator B .110 (2.79) MAX. .204 (5.18) MAX. .304 (7.72) MAX. .395 (10.03) MAX. D F .200 (5.08) MAX. .100 (2.54) MAX. C Receptacle TWO MTG. HOLES .091 +_ .003 (2.31 +_ 0.08) + + E Solder Pot B A .154 (3.91) MAX. .185 (4.70) MAX. .285 (7.24) MAX. .375 (9.92) MAX. F D + C + .200 (5.08) MAX. .100 (2.54) MAX. E A Solder Pot Part Number by Shell Size A Max. B Max. C Max. D Max. E Max. F + _.005 Avg. Weight*** + _5% (oz.) + _5% (gm.) MDB1-9P** MDVB1-9P** .788 (20.02) .292 (7.42) .408 (10.36) .173 (4.39) .218 (5.54) .565 (14.35) .026 (0.73) MDB1-9S** MDVB1-9S** .788 (20.02) .380 (9.65) .408 (10.36) .173 (4.39) .218 (5.54) .565 (14.35) .025 (0.70) MDB1-15P** MDVB1-15p** .938 (23.82) .442 (11.23) .588 (14.17) .173 (4.39) .218 (5.54) .715 (18.16) .038 (1.10) MDB1-15S** MDVB1-15S** .938 (23.82) .530 (13.46) .588 (14.17) .173 (4.39) .218 (5.54) .715 (18.16) .035 (1.00) MDB1-21P** MDVB1-21P** 1.088 (27.64) .592 (15.04) .708 (17.98) .173 (4.39) .218 (5.54) .865 (21.97) .053 (1.50) MDB1-21S** MDVB1-21S** 1.088 (27.64) .680 (17.27) .708 (17.98) .173 (4.39) .218 (5.54) .865 (21.97) .050 (1.40) MDB1-25P** MDVB1-25P** 1.188 (30.18) .692 (17.58) .808 (20.56) .173 (4.39) .218 (5.54) .965 (24.51) .063 (1.80) MDB1-25S** MDVB1-25S** 1.188 (30.18) .780 (19.81) .808 (20.56) .173 (4.39) .218 (5.54) .965 (24.51) .056 (1.60) MDB1-31P** MDVB1-31P** 1.338 (33.98) .842 (21.39) .958 (24.33) .173 (4.39) .218 (5.54) 1.115 (28.32) .080 (2.30) MDB1-31S** MDVB1-31S** 1.338 (33.98) .930 (23.62) .958 (24.33) .173 (4.39) .218 (5.54) 1.115 (38.32) .073 (2.10) MDB1-37P** MDVB1-37P** 1.488 (37.80) .992 (25.20) 1.108 (28.14) .173 (4.39) .218 (5.54) 1.265 (32.13) .086 (2.45) MDB1-37S** MDVB1-37S** 1.488 (37.80) 1.080 (27.43) 1.108 (28.14) .173 (4.39) .218 (5.54) 1.265 (32.13) .076 (2.15) MDB1-51P** MDVB1-51P** 1.438 (36.52) .942 (23.93) 1.058 (26.87) .220 (5.59) .260 (6.60) 1.215 (30.86) .109 (3.10) MDB1-51S** MDVB1-51S** 1.438 (36.52) 1.030 (26.16) 1.058 (26.87) .220 (5.59) .260 (6.60) 1.215 (30.86) .093 (2.64) ** Add lead type and length, see Part Number Explanation. *** Weight given is with 1/2", uninsulated solid #25 AWG gold plated copper pigtails. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 250 Miro-D Plastic Shell - .050" Contact Spacing MD*B-PCB MD*B-PCB connectors use standard MD*B all plastic shells and are designed for use with flex circuitry, printed circuit and multi-layer boards. They are easily mounted and soldered and provide high density/high reliability in board-to-board and board-to-cable applications. While being similar to the MDM-PCB connectors, the MD*B-PCB connectors are all plactic, extremely small, and lightweight yet rugged enoug for use in the most demanding applications. MD*B-PCB connectors are available in seven shell sizes with 9 to 51 contacts in the popular 90˚ narrow profile PCB termination, with a vareity of tail lengths for varying board thickness. Jackpost mounting for use with locking hardware is also available. If the connectors shown in the catalog do not meet the requirements of your applications, a special shape, size or layout using the basic all plastic shell can be made available. For further technical and applications information, contact your nearest ITT Cannon Technical sales office. How to Order MD*B - 37 S CBR * L39 - *** SERIES CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE HARDWARE TERMINATION TAIL LENGTH MODIFICATION CODES (Consult Factory) CONNECTOR SERIES MDVB, MDB CONNECTOR SERIES 9, 15, 21, 25, 31, 37, 51 CONTACT TYPE S = Socket P = Pin TERMINATION TYPE CBR = 90˚ Narrow Profile PCB Terminations HARDWARE P = Jackpost M7 = Jackposts, M83513/5-07 No Letter = Less Hardware TERMINATION TAIL LENGTH CODES None - .109 (2.77) +_ 0.15 (0.38) Standard L61 - .125 (3.18) L56 - .150 (3.81) L57 - .190 (4.83) L39 - .250 (6.35) L5 - .375 (9.52) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 251 Miro-D Plastic Shell - .050" Contact Spacing MD*B-PCB CBR Series (90˚ Mounting Narrow Profile) LAST CAV JACKPOST 2-56 UNC-2B TYP. A C .109 + _ .015 (3.77 + _ 0.38) + E + D CAV. #1 B H G F .186 (4.72) PLUG .199 (5.05) RECEPTACLE * * FOR 31: 1.085 (27.56) MAX. FOR 37: 1.185 (30.10) MAX. F G FOR 51: 1.225 (31.12) MAX. H .096 + _ .005 (2.44 + _ 0.31) DIA. TYP 9-15-21-25 VIEW PCB Termination Arrangements (Viewed from bottom of connector, on PCB solder side.) Indentification number shown for plug connector, use reverse order for socket connector. .083 (2.11) .108 (2.73) .100 (2.54) TYP. 7 5 4 2 1 8 15 9 8 3 7 5 6 14 4 12 13 2 3 11 1 10 9 Contacts .083 (2.11) 10 20 .050 (1.27) TYP. 6 8 7 9 11 21 9 .020 (0.51) 6 .083 (2.11) .020 (0.51) 19 5 4 17 18 3 16 2 1 14 15 13 13 24 25 12 10 11 12 .020 (0.51) 8 9 22 23 5 7 21 20 17 19 2 3 4 6 18 15 16 1 14 .020 (0.51) 25 Contacts 21 Contacts 15 Contacts 15 17 18 .158 (4.00) 15 16 13 14 11 12 9 10 8 24 6 7 4 5 .183 (4.65) 2 3 1 19 30 29 27 25 23 21 19 31 28 26 22 20 15 13 16 16 11 7 9 5 3 32 12 10 8 6 4 27 11 12 31 28 30 8 43 6 7 9 10 29 46 45 42 4 5 25 41 26 2 3 1 23 24 21 19 22 49 48 47 44 40 39 38 37 36 2 18 37 .020 (0.51) 31 Contacts 36 35 34 33 32 31 29 28 30 27 26 25 24 23 .050 (1.27) 20 1 51 50 14 13 14 33 34 17 18 .020 (0.51) 17 35 22 .108 (2.73) 20 21 51 Contacts 37 Contacts All Termination Configurations .100 (2.54) x .100 (2.54) Grid Pattern, Offset .050 (1.27) Part Number By Shell Size A Max. B + _ .005 (0.13) C Max. D Max. E Max. F Max. G + _ .010 (0.25) H + _ .010 (0.25) MD*B-9PCBR* .788 (20.01) .565 (14.35) .292 (7.42) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .230 (5.84) MD*B-9SCBR* .788 (20.01) .565 (14.35) .375 (9.52) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .230 (5.84) MD*B-15PCBR* .938 (23.82) .715 (18.16) .442 (11.23) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-15SCBR* .938 (23.82) .715 (18.16) .525 (13.34) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-21PCBR* 1.088 (27.63) .865 (21.97) .592 (15.04) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-21SCBR* 1.088 (27.63) .865 (21.97) .675 (17.14) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-25PCBR* 1.188 (30.17) .965 (24.51) .692 (17.58) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-25SCBR* 1.188 (30.17) .965 (24.51) .775 (19.68) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-31PCBR* 1.338 (33.98) 1.115 (28.32) .842 (21.39) .218 (5.54) .134 (3.40) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-31SCBR* 1.338 (33.98) 1.115 (28.32) .925 (23.50) .218 (5.54) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) MD*B-37PCBR* 1.488 (37.79) 1.265 (32.13) .994 (25.25) .218 (5.54) .134 (3.40) .520 (13.21) .250 (6.35) .130 (3.30) MD*B-37SCBR 1.488 (37.79) 1.265 (32.13) 1.075 (27.30) .218 (5.54) .218 (5.54) .520 (13.21) .250 (6.35) .130 (3.30) MD*B-51PCBR* 1.438 (36.52) 1.215 (30.86) .942 (23.93) .258 (6.55) .177 (4.50) .550 (13.97) .300 (7.62) .150 (3.81) MD*B-51SCBR 1.438 (36.52) 1.215 (30.86) 1.026 (26.06) .258 (6.55) .258 (6.55) .550 (13.97) .300 (7.62) .150 (3.81) * For jackpost locking add letter "P" or "M7". NOTE: Standard lead termination is #24 AWG, solid copper, solder or tin dipped. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 252 Miro-D Plastic Shell - .050" Contact Spacing MDB Coaxial MDB Coaxial Series with Screw Mounting Holes MDB connectors with two coaxial and five MICROPIN™/MICROSOCKET™ contacts. Crimp-type coaxial contacts accommodate RG-178/U cables. A plastic insertion/extraction tool is supplied with each connector assembly having removable coaxial assembly. How to Order - MDB Coaxial MDB 1 -7 C2 * S H ** * K SERIES SIGNAL CONTACT SPACING TOTAL CONTACT CAVITIES NUMBER OF COAXIALS COAXIALS TYPE SIGNAL CONTACT TYPE SIGNAL CONTACT LEAD TYPE SIGNAL CONTACT LEAD LENGTH MODIFICATION HARDWARE SERIES Micro-D Coaxial SIGNAL CONTACT SPACING 1 - .050 (1.27) centers TOTAL CONTACT CAVITIES . . . . . . . . . . . . . . . . . . 7 COAXIALS TYPE No Letter - Coaxial assembly installed and nonremovable RO - coaxial assembly ordered serparately RA - Coaxial shipped assembled but uninstalled NUMBER OF COAXIALS . . . . . . . . . . . . . . . . . . . . . 2 SIGNAL CONTACT TYPE P - Pin S - Socket SIGNAL CONTACT LEAD TYPE L - Uninsulated, solid wire H - Insulated, solid or stranded S -Solder pot* SIGNAL CONTACT LEAD LENGTH See Standard Wire Termination Code on page 247. Coaxial cable will be RG-178U unless otherwise specified; length will be same as wire modification. MODIFICATION Consult factory HARDWARE No letter - No hardware standard mounting. 091 (2.31) hole diameter F - Float K - Jackscrew (standard) L - Jackscrew (low profile) P - Jackpost * Not available with removalbe coax cable type connectors RO and RA. How to Order - Coaxial Cable Assemblies MD CC S * *** SERIES COAXIAL CABLE CONTACT TYPE COAXIAL CABLE TYPE COAXIAL CABLE LENGTH SERIES ITT Cannon Prefix COAXIAL CABLE CC CONTACT TYPE P - Pin (used with socket side connection) S - Socket (used with pin type connection) COAXIAL CABLE LENGTH See Standard Wire Termination Codes on page 247. Coaxial cable will be RG-178U unless otherwise specified; length will be the same as wire modfication. COAXIAL CABLE TYPE 1 - RG178/U Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 253 Miro-D Plastic Shell - .050" Contact Spacing MDB Coaxial Dimension - MDB Coaxial Series (See page 233 for layouts) A TWO MTG. HOLES Plug .190 (4.83) Max. B .091 +_ .003 (2.31 +_ 0.08) DIA. C E + + E1 .250 (6.35) MAX. EXTENSION FOR RO AND RA COAXES D 1.000 (25.40) MAX. Receptacle .625 (15.88) MAX. A TWO MTG. HOLES .190 (4.83) Max. .091 +_ .003 (2.31 +_ 0.08) DIA. B C E + + E1 .250 (6.35) MAX. EXTENSION FOR RO AND RA COAXES D 1.000 (25.40) MAX. .625 (15.88) MAX. Part Number by Shell Size A Max. B Max. C Max. D + _ .005 (0.13) E Max. E1 Max. Avg. Weight** (oz) + _ 5% (gm.) + _ 5% MDB1-7C2P* .510 (12.95) .204 (5.18) .298 (7.57) .782 (19.86) .395 (10.03) .510 (12.95) .290 (8.30) MDB1-7C2S* .602 (15.29) .185 (4.70) .279 (7.09) .782 (19.86) .375 (9.52) .540 (13.72) .273 (7.80) * Add lead type and length, see Part Number Explanation. ** Weight given is with 7 inch (177.80) insulated leads, #26 AWG silver plated copper pigtails and RG178/U coaxials. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 254 Miro-D Plastic Shell - .050" Contact Spacing MD Mounting Hardware Views (Sizes 9-51) This hardware supplied unassembled. LOCK SCREW RETAINING CLIP MATING FACE #2-56 UNC-2B .408 (10.36) MAX. .182 (4.62) MAX. .688 (17.48) MAX. .185 (4.70) MAX. CONNECTOR SHOWN FOR REF. ONLY PANEL REF. BUSHING Screw Lock Assembly .500 (12.7) MAX. .232 (5.89) MAX. .093 (2.36) RECOMMENDED PANEL THICKNESS #2-56 UNC-2A Jackpost - (P) .052 Screw Lock Assembly* (1.32) TYP. .096 +_ .005 (2.44 +_ 0.13)DIA. .170 (4.32) MAX. .178 +_ .005 (4.52 +_ 0.13) #2-56 UNC-2B THD .260 (6.60) MAX. 90˚ Angle Mounting Bracket B A 90˚ Angle Mounting Bracket *NOTE: Torque value is 4.0 in/lbs max. A + _ .005 (0.13) B Max. 015-9516-000 .100 (2.54) .215 (5.46) 015-9516-000 .122 (3.10) .257 (6.53) Description Part Number Screw Lock Assembly Jackpost Kit 322-9500-000 320-9505-000 Mounting Bracket, 90˚ AngleMD*1 for 9 thru 37 Shell Sizes MD*1 for 51 Shell Size NOTES: Screw lock assembly (322-9500-000) can be used for front front mounting. Jackpost kit (320-9505-000) consists of 2 assemblies, shipped unassembled. This hardware is factory installed. MATING FACE .014 + _ .004 (0.36 + _ 0.10) ALLOWABLE DIAMETRAL FLOAT .020 (0.51) MAX. ALLOWABLE AXIAL FLOAT .185 (4.70) MAX .150 + _ .003 HEX HEAD .050 (1.27) ACROSS FLATS .050 (1.27) DEEP (REF) CONNECTOR SHOWN FOR REF ONLY CONNECTOR SHOWN FOR REF. ONLY .490 (12.45) MAX (3.81 + _ .076) .155 (3.94) MAX. .093 (2.36) REF. .090 + _ .0015 (2.29 + _ 0.038)DIA .031 + _ .003 (0.79 + _ 0.08) Float Mount - (F) Shown here is a cutaway view of the float mount for the MD connector. The basic shell dimensions are the same for the float mount and the screw mounting hole configurations. Veiw shown is for standard float mount front panel mounting. Reverse mounting is available on request. MATING FACE #2-56 UNC-2A PART HAS A .040 (1.02) MAX AXIAL FLOAT Jackscrew - (K) Standard MATING FACE PART HAS A .040 (1.02) MAX. AXIAL FLOAT #2-56 UNC-2A Jackscrew - (L) Low Profile * NOTE: Torque vales are as follows: Low Profile Jackscrew (L)-2.5 in/lbs Standard Jackscrew (K)-2.5 in/lbs Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 255 Miro-D Plastic Shell - .050" Contact Spacing MD Mounting Hardware to Military Specification (Sizes 9 - 51) PER MIL-C-83513/5 This hardware supplied unassembled. PLUG (REF. WITH .092 (2.34) DIA. MOUNTING HOLES #2-56 UNC-2A THREAD TYP. #2-56 UNC-2A THREAD TYP. PLUG (REF.) WITH .092 (2.34) DIA. MOUNTING HOLES .125 (3.18) HEX #2-56 UNC-2B Thread .190 (4.83) +_ .185 (4.70) .010 (0.25) TH'K (REF.) .361 (9.17) MAX. .010 (0.25) TH'K (REF.) .062 (1.57) HEX. (REF.) .062 (1.57) +_ .010 (0.25) POTTING WELL (REF.) .475 (12.06) +_ 0.25 (0.64) POTTING WELL (REF.) Jackscrew - (L) Low profile * LOCK WASHER RETAINING NUT .154 (3.91) HEX. Allen head Optional Head Configuration Plug and Receptacle Jackscrew - (K) High Profile Low and High Profile Slotted Head # 2-56 UNC-2A Thread Jackpost Assembly Mode Code Part Number Slotted Head Jackscrew Assy Low Profile -05 M5 320-9508-025 Slotted Head Jackscrew Assy High Profile -06 M6 320-9508-027 Allen Head Jackscrew Assy Low Profile -02 M2 320-9508-026 Allen Head Jackscrew Assy High Profile -03 M3 320-9508-028 Jackpost Assy -07 M7 320-9505-033 M83513/5 Description Jackpost Bushing (For Rear Panel Mounting) HEX IS .135 (3.431/.115 (2.92) ACROSS FLATS .170 (4.32) .185 (4.70) #2-56 UNC 2B THD .075 (1.91) MATING FACE C + .005 (0.13) - .000 (0.00) R TYP. A .126 (3.20) .125 (3.18) DIA.TYP. A + + .500 (12.7) .480 (12.19) B 27˚/26˚TYP #2-56 UNC 2A THD Panel Thickness A Dim. Jackpost Kit Number* 3/32 (2.4) .092/.087 (2.34/2.21) 320-9505-007 1/16 (1.6) .061/.056 (2.34/1.42) 320-9505-006 3/64 (1.2) .047/.042 (1.19/1.07) 320-9505-005 1/32 (0.8) .030/.025 (0.76/0.64) 320-9505-004 *2 Jackposts, 2 nuts, 2 washers. Plug and Receptacle Dimensions Shell Size A +.004 (0.10) -.000 (0.00) B +.004 (0.10) -.000 (0.00) C + _.005 (0.13) 9 .379 ( 9.63) .219 (5.56) .565 (14.35) 15 .529 (13.44) .219 (5.56) .715 (18.16) 21 .679 (17.25) .219 (5.56) .865 (21.97) 25 .779 (19.79) .219 (5.56) .965 (24.51) 31 .929 (23.60) .219 (5.56) 1.115 (28.32) 37 1.079 (27.41) .219 (5.56) 1.265 (32.13) 51 1.029 (26.14) .261 (6.63) 1.215 (30.86) Panel Mounting Dimensions .300 +_.005 (7.62+_0.13) .200 +_.005 (5.08+_0.13) .395 +_.005 (10.03+_0.13) Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted Plug Front Mounted Receptacle Rear Mounted Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 256 Miro-D Plastic Shell - .050" Contact Spacing MD Panel Cutouts D TYP. C B FULL R. (TYP.) .015 (0.38)R. MAX.(TYP) A Figure 1 Front Mounting C .075 (1.91) A D + .005 (0.13) R TYP - .000 (0.00) B FULL R. (TYP.) 26˚/27˚TYP Figure 2 Rear Mounting C .450+ _.002 (11.43+ _0.05) .030 (0.76) TYP. D + + + + FULL R. (TYP.) PANEL REF. Figure 3 Edgeboard Mounting Size 9 15 21 25 31 37 51 Cutout Figure A + .004 (0.10) - .000 (0.00) B + .004 (0.10) - .000 (0.00) C + .005 (0.13) - .000 (0.00) D + .005 (0.13) - .000 (0.00) 1 .409 (10.39) .172 (4.37) .570 (14.48) .089 (2.26) 2 .379 ( 9.63) .219 (5.56) .570 (14.48) .089 (2.26) 3 - - .570 (14.48) .089 (2.26) 1 .559 (14.20) .172 (4.37) .720 (18.29) .089 (2.26) 2 .529 (13.44) .219 (5.56) .720 (18.29) .089 (2.26) 3 - - .720 (18.29) .089 (2.26) 1 .709 (18.00) .172 (4.37) .870 (22.10) .089 (2.26) 2 .679 (17.25) .219 (5.56) .870 (22.10) .089 (2.26) 3 - - .870 (22.10) .089 (2.26) 1 .809 (20.55) .172 (4.37) .970 (24.64) .089 (2.26) 2 .779 (19.79) .219 (5.56) .970 (24.64) .089 (2.26) 3 - - .970 (24.64) .089 (2.26) 1 .959 (24.36) .172 (4.37) 1.120 (28.45) .089 (2.26) 2 .929 (23.60) .219 (5.56) 1.120 (28.45) .089 (2.26) 3 - - 1.120 (28.45) .089 (2.26) 1 1.109 (28.17) .172 (4.37) 1.270 (32.26) .089 (2.26) 2 1.079 (27.41) .219 (5.56) 1.270 (32.26) .089 (2.26) 3 - - 1.270 (32.26) .089 (2.26) 1 1.059 (26.90) .215 (5.46) 1.220 (30.99) .089 (2.26) 2 1.029 (26.14) .261 (6.63) 1.220 (30.99) .089 (2.26) 3 - - 1.220 (30.99) .089 (2.26) NOTES: 1. 2. 3. Front mounting (figure 1) and rear mounting (figure 2) accommodates #2-56 screws when jackscrew are used. See detail on page 24 when jackposts are used. Front mounting is preferred. However, when rear mounting is necessary. use figure 2 dimensions. Edgeboard mounting bracket (figure3) uses #2-56 screws. Dimension .450 +_ .002 (11.43 +_ 0.05) locates the MD receptacle flush with the end of the board. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 257 Miro Center Jackscrew MJS The MJS jackscrew series provides a reliable interconnect for board-to-board, board-to-cable and in-line cable-to-cable applications. Layouts accommodating up to 76 MICROPIN/MICROSOCKET™ contacts are available, with the same wide range of options as are offered with the other MICRO Line products offered in this catalog. How to Order MJS * - 26 P H 001 SERIES INSULATOR MATERIAL CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION CODES SERIES CONTACT TYPE TERMINATION CODE* P - Pin MJS - Micro Center Jackscrew (H) 001 - 18" , 7/34 strand, #26 AWG, S - Socket INSULATOR MATERIAL MIL-W-16878/4, Type E Teflon, yellow. B - Diallyl phthalate TERMINATION TYPE (H) 003 V - Polyester H - Insulated wire harness. U - Polyetherimide I - Integral tail (MJSV-28S only). R - Polyphenylene sulfide L - Solid - uninsulated wire. MIL-W-16878/4, Type E Teflon, color coded to MIL-STD-681 System I. S - Solder pot to accept #26 AWG CONTACT ARRANGEMENTS - 18", 7/34 strand, #26 AWG, (L) 1 - 1/2" uninsulated solid #25 (L) 2 - 1" uninsulated solid #25 AWG harness wire. Unshrounded Receptacle: 10, 26, 51, 66 AWG gold plated copper. T - Thru bundle pigtail (MJSV-28P only). Shrouded Receptacle; 10, 34, 42, 76 gold plated copper. Low Profile Plug and Receptacle (shrouded): 28 * See Termination Codes shown below for additional length modfication codes. Standard Wire Termination Codes The following termination codes are listed for you information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #26 AWG per MIL-W-16878/4 Type E Teflon, 7/34 stranded. #25 AWG gold plated copper. All Yellow Color Coded Length All Yellow Color Coded Length 3 (76.2) H 020 H 027 24 (609.6) H 009 H 004 Termination Code Length Termination Code 6 (152.4) H 019 H 016 30 (762.0) H 010 H 005 L61 .125 (3.18) L14 .750 (19.05) 8 (203.2) H 026 H 034 36 (914.4) H 011 H 006 L56 .150 (3.81) L2 1.000 (25.40) 10 (254.0) H 029 H 025 48 (1219.2) H 013 H 048 L57 .190 (4.83) L7 1.500 (38.10) 12 (304.8) H 028 H 002 72 (1828.8) H 017 H 046 L39 .250 (6.35) L6 2.000 (50.80) 18 (457.2) H 001 H 003 120 (3048.0) H 042 H 041 L58 .375 (9.53) L16 2.500 (63.50) 20 (508.0) H 038 H 023 L1 .500 (12.70) L10 3.000 (76.20) Length Contact Arrangements Face view of pin-use reverse order for socket 12 14 26 1 5 7 4 6 10 1 18 35 21 44 66 51 Contacts 6 10 16 1 11 19 10 18 28 16 Contacts** 26 Contacts 10 Contacts 17 34 51 1 7 11 1 13 15 1 23 45 28 Contacts** 1 13 23 12 22 34 66 Contacts 34 Contacts MJSB/MJSU MJSV Identification numbers are for reference only and do not appear on connectors. *Low profile configuration **MJSV & MJSR Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 258 Micro Center Jackscrew MJS Unshrouded Receptacle (10-26-51-66) MJSB/MJSU .126 +_ .005 (3.20 +_ 0.13) B .170 +_ .010 (4.32 +_ 0.25) POLARIZING PIN (OPTIONAL WITH LOSS OF CONTACT) .050 (1.27) TYP. .145 (3.68) DIA. MAX. 1-64 UNC-2A THREAD C A 1-64 UNC-2B THREAD .055 (1.40) TYP. .170 (4.32) MAX. .332 (8.43) MAX. .110 MAX. (2.79) Rear View Receptacle Plug A Max. STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Part Number Diallyl phthalate, green color or polyetherimide, natural color Insulator B Max. C Bsc. .290 (7.37) MJSB or MJSU-10P .378 (9.60) .190 (4.83) MJSB or MJSU-10S .378 (9.60) .190 (4.83) .290 (7.37) MJSB or MJSU-26P .778 (19.76) .190 (4.83) .690 (17.53) Jackscrew Stainless steel, passivated & lubricated MJSB or MJSU-26S .778 (19.76) .190 (4.83) .690 (17.53) Retainer, Jackscrew Stainless steel, passivated MJSB or MJSU-51P 1.028 (26.11) .260 (6.60) .940 (23.88) Insert, Threaded Stainless steel, passivated MJSB or MJSU-51S 1.028 (26.11) .260 (6.60) .940 (23.88) Post, Polarizing Stainless steel, passivated MJSB or MJSU-66P 1.280 (32.51) .260 (6.60) 1.190 (30.23) MJSB or MJSU-66S 1.280 (32.51) .260 (6.60) 1.190 (30.23) Shrouded Receptacle (16-28*-34) MJSV/MJSR A 1-64 UNC-2B THREAD .205 (5.21) MAX. .080 (2.03) .065 (1.65) .285 (7.24) MAX. B D C Face View Plug .090 +_ .010 (2.29 +_ 0.25) A 1-64 UNC-2A THREAD .285 (7.24) MAX. B .110 (2.79) MAX. C Face View Receptacle A Max. B Max. C Ref. D +_ .006 (0.15) MJSV or MJSR-16P .700 (17.78) .345 (8.76) .545 (13.84) .175 (4.45) MJSV or MJSR-16S .700 (17.78) .320 (8.13) .545 (13.84) - MJSV-28P* 1.020 (25.91) .232 (5.89) .865 (21.97) .062 (1.57) STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Insulator Polyester, black color Polyphenylene sulfide, black color .145 (3.68) DIA. MAX. Part Number Jackscrew Stainless steel, passivated & lubricated MJSV-28S* 1.020 (25.91) .246 (6.25) .865 (21.97) - Retainer, Jackscrew Stainless steel, passivated MJSV-34P 1.180 (29.97) .330 (8.38) 1.025 (26.04) .160 (4.06) Insert, Threaded Stainless steel, passivated MJSV-34S 1.180 (29.97) .305 (7.75) 1.025 (26.04) - Post, Polarizing Stainless steel, passivated *Low profile configuration, for "L" (uninsulated solid wire) termination add .090 (2.29) to the "B" dimension. For "H" (insulated wire) termination add .200 (5.08) to the "B" dimension. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 259 Micro Center Jackscrew MJS Shrouded Receptacle (42) MJSR-42P A 1.322 (33.58) REF. .125 (3.18) TYP. .100 (2.54) TYP. CAV. #1 .297 .420 (7.54) (10.67) REF. MAX. + .075 (1.91) TYP. CAV. #31 CAV #42 C .035 (0.89) .015 (0.38) TYP. #1 (.073) - 64 UNC-2B THREADED INSERT B D MJSR-42S A 1.328 (33.73) REF. .125 (3.18) TYP. .100 (2.54) TYP. .075 (1.91) TYP. CAV #1 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + .303 (7.70) REF. + + + .420 (10.67) MAX. CAV. 42 C 1/16 SOCKET HEAD JACKSCREW #1 (.073 - 64 UNC - 2A THREAD .131 (3.33) TYP .121 (3.07) B .145 (3.68) DIA. MAX. .108 MAX. (2.74) A Max. B Max. C Ref. D + _.006 (0.15) MJSR-42P 1.445 (36.70) .345 (8.76) 1.250 (31.75) .142 (3.61) MJSR-42S 1.445 (36.70) .357 (9.07) 1.250 (31.75) - Part Number STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Insulator Polyphenylene sulfide, black color Jackscrew Stainless steel, passivated & lubricated Retainer, Jackscrew Stainless steel, passivated Insert, Threaded Stainless steel, passivated Post, Polarizing Stainless steel, passivated Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 260 Micro Center Jackscrew MJS Shrouded Receptacle (76) MJSR-76P A 1.472 (37.39) REF. CAV #1 .100 (2.54) TYP. .447 (11.35) REF. + .570 (14.48) MAX. .075 (1.91) TYP. CAV. #76 C .035 (0.89) .015 (0.38) TYP. #2 (0.86) - 64 UNC-2B THREADED INSERT B D MJSR-76S A 1.478 (37.54) TYP. CAV. #1 .100 (2.54) TYP. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + .075 (1.91) TYP. .453 (11.51) TYP. .570 (14.48) MAX. C 1/16 SOCKET HEAD JACKSCREW #2 (.086 - 64 UNC - 2A THREAD .131 (3.33) TYP .121 (3.07) B .160 (4.06) MAX. .150 (3.81) MAX. A Max. B Max. C Ref. D + _.006 (0.15) MJSR-76P 1.595 (40.51) .345 (8.76) 1.400 (35.56) .142 (3.61) MJSR-76S 1.595 (40.51) .357 (9.07) 1.400 (35.56) - Part Number STANDARD MATERIALS AND FINISHES Micropin Copper alloy, 50 miro-inch gold Microsocket Copper alloy, 50 micro-inch gold Insulator Polyphenylene sulfide, black color Jackscrew Stainless steel, passivated & lubricated Retainer, Jackscrew Stainless steel, passivated Insert, Threaded Stainless steel, passivated Post, Polarizing Stainless steel, passivated Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 261 Micro Center Jackscrew MJS Plug (Molded-In Insert - Special) MJSV**P A MAX. INSERT #1-64 UNC-2B ENGAGING FACE .100 (2.54) MICRO-PIN CONTACT INSULATOR .300 (7.62) MAX. .162 (4.11) REF. LEAD LENGTH .061 (1.55) MAX. .109 (2.77) MAX. DIA. MJSV-26P** (Shown) A Ref. Part Number MJSV-26P** .868 (22.05) MJSV-38P** 1.168 (29.67) Receptacle (Special) MJSV**S* A MAX. .100 (2.54) REF. .253 (6.43) MAX. .167 (4.24) REF. MICRO-SOCKET #1-64 UNC-2A .190 (4.83) REF. .320 (8.13) MAX. .155 (3.94) MAX. B LEAD LENGTH JACKSCREW MJSV-26S** (Shown) A Max. Part Number B Ref. MJSV-26S** .943 (23.95) .874 (22.20) MJSV-38S** 1.243 (31.57) 1.174 (29.82) Contact Arrangements Face view of pin - use reverse order for socket .100 (2.54) .050 (1.27) .075 (1.91) .100 (2.54) REF. .075 (1.91) 14 1 20 1 + + 26 15 .050 (1.27) TYP. 26 Contacts 38 21 .050 (1.27) TYP. 38 Contacts Identification numbers are for reference and do not appear on connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 262 Microminiature Circular - .050" Contact Spacing MICRO-K microminature circular connectors are rugged yet lightweight - and meet or exceed the applicable requirements of MIL-C-83513. Applications include computres, biomedical, instrumentation and miniature black boxes. MIK: Accommodate up to 55 contacts on .050 (1.27) centers (equivalnet to 420 contacts per square inch). Five keyway polarization prevents cross plugging. The threaded coupling nuts provide strong, reliable coupling. MIK receptacles can be either front or back panel mounted; in back mounting applications, panel thickness of up to 3/32" can be used on the larger sizes. Maximum termperature range - 55˚C to + 105˚C. MICRO-K Standard MIK connectors are available in two shell sizes accommodating two contact arrangements pre-wired to your specific requirements. radios, military gun sights, airborne landing systems and medical equipment. Maximum temperature range - 55˚C to +125˚C. MIKM: Similar to our MIK, except has a steel shell and receptacle for improved ruggedness and RFI resistance. It accommodates up to 85 twist pin contacts. Maximum temperature range - 55˚C to + 105˚ C. MIKQP (All Plastic): A ligthweight, low-cost, all-plastic version of the MIKQ connector. The MIKQP design withstands the corrosive effects of soil, alkaline and chemicals commonly found in military, industrial and medical environments. It also has been ruggedized for use in impact applications. MIKQ: A quick disconnect metal shell and receptacle version that can be instantaneously disconnected yet provides a solid lock when engaged. Applications include commercial TV cameras, portable For other variations of the basic MIK circular design, contact your nearest ITT Cannon field sales office or call our Microminiature Products Group. How to Order MIK M 6- 55 P * ** *** SERIES CONNECTOR TYPE SHELL STYLE CONTACT ARRANGEMENT CONTACT TYPE TERMINATION TYPE TERMINATION LENGTH CODE HARDWARE SERIES CONTACT ARRANGEMENTS MIK: Microminiature Circular TERMINATION LENGTH CODE (STANDARDS) 7, 19, 37, 55, 85 CONNECTOR TYPES (H) 001 - 18", 7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, yellow. 18",7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, color coded to MIL-STD-681 System I. 1/2" uninsulated solid #25 AWG gold plated copper. 1" uninsulated solid #25 AWG gold plated copper. CONTACT TYPE P - Pin S - Socket No Letter - Screw couping, plastic shell M - Screw coupling, metal shell Q - Push/Pull, metal shell (H) 003 - TERMINATION TYPES H - Insulated round hook-up wire L - Uninsulated round solid wire SHELL STYLES 0 - Wall mounting receptacle (MIK and MIKM only) 6 - Straight plug (MIK, MIKM and MIKQ) 7 - Jam nut mount (MIKQ only) 9 - Rear panel mounted receptacle (MIKQ) (L) 1 (L) 2 - HARDWARE G - Cable nut and grip (MIKQ plug only) N - Nut only (MIKQ plug only) NOTE: Contact types cannot be interchanged between shell See page 267 for MIKQP (All Plastic) ordering information. styles. Performance Specifications STANDARD MATERIAL AND FINISHES ELECTRO/MECHANICAL FEATURES MIKQP (All Plastic) MIK MIKM Shell Thermoplastic Stainless Steel Brass Ultem No. of Contacts Coupling Nut Stainless Steel Stainless Stell Brass, Electroless Plastic Wire Size Ultem Contact Termination Insulator Contacts MIKQ Passivated Passivated Nickel Plated* Glass-reinforced Glass-reinforced Glass-reinforced Thermoplastic Thermoplastic Thermoplastic 50 Microinch Gold Plated Copper Alloy 50 Microinch Gold Plated Copper Alloy 50 Microinch Gold Plated Copper Alloy *For plug only MIK MIKQP (All Plastic) MIKQ 7,55 7,55, 85 7,19, 37 11, 19 #26 AWG #26 AWG #26 AWG #26 AWG thru #32 AWG thru #32 AWG thru #32 AWG thru #32 AWG Crimp Crimp Crimp Crimp 3 Amps 3 Amps 3 Amps 3 Amps Couping Threaded Threaded Push/Pull Push/Pull Polarization Keyways Keyways Keyways Keyways .050 (1.27) .050 (1.27) .050 (1.27) .050 (1.27) Centers Centers 0-Wall Mtg. 6-Straight Plug 0-Wall Mtg. 6-Straight Plug Centers 7-Jam Nut 6-Straight Plug 9-Rear Panel Mtg. Receptacle Centers 6-Straight Plug 9-Rear Panel Mtg. Receptacle Contact Rating 50 Microinch Gold Plated Copper Alloy MIKM Contact Spacing Electrodeposited for receptacle. Shell Styles Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 263 Microminiature Circular - .050" Contact Spacing MIK Standard Wire Termination Codes The following termination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lenghts are minimum. HARNESS TYPES (H) #26 AWG per MIL-W-16878 Type E, Teflon Stranded -All Yellow Length Color Coded 3 (76.2) 020 027 6 (152.4) 019 016 8 (203.2) 026 034 10 (254.0) 029 025 12 (304.8) 028 002 18 (457.2) 001 003 20 (508.0) 038 023 24 (609.6) 009 004 30 (762.0) 010 005 36 (914.4) 011 006 48 (1219.2) 013 048 72 (1828.8) 017 046 120 (3048.0) 042 041 Contact Arrangements Face View, Pin Side-(Male Twist Pin Contacts) 1 1 4 1 1 7 2 1 4 3 5 7 12 6 8 4 13 11 5 17 23 31 39 47 48 57 46 47 37 52 53 MIKQ 37 Contacts 74 67 33 34 66 58 40 19 38 39 28 MIKQ/MIKQP 19 Contacts 28 29 24 22 29 19 16 32 16 17 MIKQP 11 Contacts MIK/MIKM/MIKQ 7 Contacts 15 16 1 3 10 9 25 7 8 9 20 10 4 11 12 4 5 MASTER KEY (TYP) 4 5 3 81 75 55 MIK/MIKM 55 Contacts 82 85 MIKM 85 Contacts Cavity identification numbers are for reference only, they do not appear on connectors. Shell Dimensions MIK (Rear Panel Mount Thickness - see Tabulation "T") Weight given is 1/2" uninsulated, solid #25 AWG gold plated copper pigtails .335 (8.51) Max. L K A THD + D DIA. D DIA. S R + S D DIA. L D DIA. H (TYP.) F L F L H (TYP.) Receptacle Plug A THD. R A THD. A THD. Plug K Receptacle Plug Part Number by Shell Size A Thread D Max. L Max. Avg. Weight oz. (gm.) +_5% MIK6-7P 5/16-24UNF-2B .375 (9.52) .315 (8.00) .054 (1.54) MIK6-55P 9/16-24UNF-2A .755 (19.18) .460 (11.68) .202 (5.72) Receptacle Part Number by Shell Size A Thread D +_ .010 (0.25) F Max. H +_ .003 (0.08) K +_ .010 (0.25) L Max. R + _ .005 (0.13) S Max. T Max. Avg. Weight oz. (gm.) +_ 5% MIKO-7S 5/16-24UNF-2B .325 (8.26) .315 (8.00) .078 (1.98) .062 (1.57) .355 (9.02) .460 (11.68) .630 (16.00) .032 (0.81) .022 (.635) MIKO-55S 9/16-24UNF-2A .625 (15.88) .440 (11.18) .089 (2.26) .100 (2.54) .495 (12.57) .580 (14.73) .760 (19.30) .062 (1.57) .134 (3.81) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 264 Microminiature Circular - .050" Contact Spacing MIKM/MIKQ Shell Dimensions (Continued) MIKM (Rear Panel Mount Thickness .335 (8.51) max. - see Tabulation "T") .335 (8.51) Max. L K A THD A THD. R A THD D DIA. D DIA. S R Plug D DIA. L F L H (TYP.) D DIA. H (TYP.) Plug Receptacle A THD S K F L Receptacle Plug Part Number by Shell Size A Thread D Max. L Max. Avg. Weight oz. (gm.)+_5% MIKM6-7P 5/16-24UNF-2A .375 (9.52) .315 (8.00) MIKM6-55P 5/8-24UNEF-2B .775 (19.18) .440 (11.18) .333 (9.44) .054 (1.54) MIKM6-85P 11/16-24UNEF-2B .860 (21.84) .460 (11.68) .419 (11.88) Receptacle A Thread Part Number by Shell Size F Max. D H + _ .003 (0.08) .078 (1.98) K L Max. R +_ .005 (0.13) .062 (1.57) .400 (10.16) S Max. .460 (11.68) T Max. Avg. Weight oz. (gm.)+_5% MIKM0-7S 5/16-24UNF-2A .325 (8.26) .320 (8.13) .630 (16.00) .032 (0.81) MIKM0-55S 5/8-24UNEF-2A .625 (15.88) .440 (11.18) .091 (2.31) .062 (1.57) .490 (12.45) .580 (14.73) .760 (19.30) .125 (3.18) .051 (1.45) .269 (7.62) MIKM0-85S 11/16-24UNEF-2A .745 (18.92) .440 (11.18) .091 (2.31) .062 (1.57) .490 (12.45) .674 (17.12) .845 (21.46) .125 (3.18) .346 (9.80) MIKQ (Front Panel Mounting Type Shown-.093 (2.36) Thickness) .950 (24.13) MAX. .043+ _.005 (1.09+ _0.13) D THD. MASTER KEY A DIA. .760 (19.30) MAX. * C DIM. ACROSS FLAT NUT B DIA. A B C DIA. 1.20 (30.48) MAX. FOR SIZE 37 ONLY Plug .093 (2.36) REF. .495 (12.67) MAX. Receptacle Plug A MAX. Part Number by Shell Size B MAX. C Ref. Avg. Weight oz. (gm.)+_5% MIKQ6-7S .385 (9.78) .305 (7.75) .180 (4.57) .214 (6.08) MIKQ6-19S .515 (13.08) .405 (10.29) .260 (6.60) .376 (10.70) MIKQ6-37S .760 (19.30) .635 (16.13) .350 (8.89) .714 (20.23) *Std. Conn. not supplied with Cable Nut & Grip, See Mod Codes. Lanyard Relase Is Available. Consult factory. Receptacle Part Number by Shell Size B MAX. A MAX. C MAX. D Thread Avg. Weight oz. (gm.)+_5% MIKQ6-7S .510 (12.95) .245 (6.22) .359 (9.12) 3/8-32UNEF-2A MIKQ7-19P .575 (14.60) .345 (8.76) .470 (11.94) 1/2-28UNEF-2A .214 (6.08) MIKQ7-37P .855 (21.71) .520 (13.20) .740 (18.80) 3/4-20UNEF-2A .300 (8.52) MIKQ Front Panel Mounting .128 (3.63) Front Panel Mounting-MIKQ7 A B DIA. Shell Size A +_ .005 (0.13) B DIA. MIKQ7-7P .364 (9.24) .390 (9.91) MIKQ7-19P .475 (12.06) .515 (13.08) MIKQ7-37P .740 (18.78) .755 (19.17) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 265 Microminiature Circular - .050" Contact Spacing MIKQ Shell Dimensions (Continued) MIKQ9-7P (Back Panel Mounting) .043 +_ .005 (1.09 +_ 0.13) KEY .245 (6.22) DIA. MAX. .250 +_ .010 (6.35 +_ 0.25) WIRE EXTENSION LENGTH .415 +_ .010 (10.54 + _ 0.25) INSULATOR SHELL .485 (12.32) MAX. .570 (14.48) DIA. MAX. 7/16-28 UNEF-2A Receptacle MIKQ9-19P (Back Panel Mounting) .043 +_ .005 (1.09 +_ 0.13) KEY .250 +_ .010 (6.35 +_ 0.25) INSULATOR .525 +_ .010 (13.33 + _ 0.25) .345 (8.76) DIA. MAX. .625 +_ .010 (15.87 + _ 0.25) DIA. 9/16-24 UNEF-2A THREAD .425 (10.79 5/8 HEX-NUT +.015 -.000 +0.30 -0.00 ) .485 (12.32) MAX. Receptacle MIKQ9-37P (Back Panel Mounting) .250 +_ .010 (6.35 +_ 0.25) .043 +_ .005 (1.09 +_ 0.13) .505 MAX. (12.83 MAX.) SHELL .665 MAX. (16.89) MAX. .730 +_ .010 (18.54 +_ 0.25) INSULATOR 3/4-20 UNEF-2A THREAD .885 MAX. (22.48 MAX.) 13/16 HEX NUT .490 MAX. (12.45 MAX.) Receptacle MIKQ Rear Panel Mounting Rear Panel Mounting-MIKQ9 A B DIA. Shell Size A + _ .005 (0.13) B Dia. MIKQ9-7P .425 (10.76) .440 (11.18) MIKQ9-19P .535 (13.58) .564 (14.33) MIKQ9-37P .740 (18.78) .755 (19.17) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 266 Microminiature Circular - .050" Contact Spacing MIKQP How to Order - MIKQP All Plastic MIK Q P 9 - 11 P H *** SERIES DESIGNATOR MIK-Microminiature Circular CLASS Q - Quick Release (Push Pull) MATERIAL DESIGNATOR P - All Plastic SHELL STYLE 9 - Rear Panel mounted receptalce 6 - Cable plug CONTACT ARRANGEMENT Number of contacts: 11 & 19 CONTACT STYLE P - Pin (Receptacle) S - Socket (Plug) TERMINATION TYPE H - Insulated harness wire L - Uninsulated solid lead MODIFICATION CODE Consult "L" and "H" modification codes for lead material and length. For special/custom termination, consult factory. Shell Dimensions MIKQP 11 & 19 Contacts Plug O-RING SLEEVE MASTER KEYWAY STRAIN RELIEF .715 DIA. MAX. (18.16) .300 DIA. MAX. DIA. (7.62) .604 (DIA. MAX. (15.34) WIRE EXTENSION LENGTH .987 MAX. (25.07) 1.835 MAX. (46.61) Receptacle 1.010 MAX. REF. (25.65) 13/16-20 UNEF-3A THREAD .848 MAX. DIA. (21.54) .610 MAX. (15.49) 1.000 MAX. DIA. (25.4) .285 MAX. (7.24) .311 MAX. (7.90) .650 MAX. (16.51) MIKQP Panel Mounting A MINIMUM WIRE EXTENSION LENGTH Shell Style A +_ .005 (0.13) B Dia. MIKQ9 .853 (21.67) .848 (21.54) .887 (22.53) .882 (22.40) B DIA. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 267 Microminiature Strip - .100/.050" Contact Spacing MT Printed Circuit Board and Card Mounting Frame Applications. Contacts on .050(1.27) centers. mounting with high strength epoxy adhesive. In lengths over 2" (50.80) guides, rails or other systems should be used to assure alignment. 50-MIL STRIP microminiature connectors are designed for space and weight saving applications in a space conscious insdustry.The strip configuration provides an extremely dense and reliable interconnection device in a minimum profile package, giving great application flexibility. 50-MIL STRIP connectors use either a flexible insulator of polyester that can be mounted on curved surfaces up to a radius of approximately eight inches, or a more rigid insulator of diallyl phthalate-giving the connector a higher temperature capability. Up to 120 micropin contacts can be held in a single strip on .050(1.27) centers. Guide pins and polarizing devices are available. Special termination with hookup wire is available to meet specific customer requirements. Crimping hookup wire to contacts before they are inserted is often desirable in high density contact arrangements. Color coded wires of any lenght in sizes #26 thru #30 AWG solid and #26 thru #30 AWG stranded can be harnessed by the factory. These connectors are available in many combinations of length, contact spacing and terminations to give designers maximum latitude in their packaging and interconnection solutions. They have been used successfully on printed circuit boards and card mounting frames. Because of its configuration, the 50-MIL STRIP connector is particularly suited for How to Order MT* 1- 120 P A L 1- 01 SERIES AND MATERIALS SERIES AND MATERIALS MTB - Glass filled diallyl phthalate (149˚C) MTV - Glass filled polyester (125˚C) CONTACT SPACING 1 - .050 (1.27) centers, MTB1 and MTV1 only 2 - .100 (2.54) centers, MTB2 and MTV2 only CONTACT SPACING NUMBER OF INSULATOR CAVITIES CONTACT TYPE PCB TERMINATION CODE*** TERMINATION TYPE TERMINATION CODE* NUMBER OF INSULATOR CAVITIES MTV1 - 120 Max. MTV2 - 60 Max. MTB1 - 81 Max. MTB2 - 41 Max. CONTACT TYPE P - Pin S - Socket TERMINATION TYPE L - Uninsulated solid pigtail H - Insulated † * S - Solder pots AL - PCB pigtail termination *** PCB termination code*** MODIFICATION** TERMINATION CODE* (H) 001 - (H) 003 - (L) 1 (L) 2 - MODIFICATION** 18", 7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, yellow. 18", 7/34 strand, #26 AWG, MIL-W-16878/4, Type E Teflon, color coded to MIL-STD-681 System I. 1/2" uninsulated solid #25 AWG gold plated copper. 1" uninsulated solid #25 AWG gold plated copper. 01 - Guide posts each end of socket stripblank cavities each end of pinstrips. *See Termination Codes for additional length modificaiton codes. **Consult factory for variations from standard not shown. ***PCB terminations preformed at 90˚ increments of .050' (1.27) to bend from rear of insulator on solid uninsulated leads aer available. Consult factory for proper ordering nomenclature. †NOTE: MT Strips are not to be terminated with insulated wire in more than 41 cavities without added backpotting support on socket side. Standard Wire Termination Codes The following termination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lenghts are minimum. Solid Uninsulated Type - (L) Harness Type - (H) #26 AWG per MIL-W-16878 Type E; Teflon Stranded #25 AWG Gold Plated Copper Length All Yellow Color Coded 3 (76.2) H020 H027 Termination Code L61 .125 (3.18) Length 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H033 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.5) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 268 Microminiature Strip - .100/.050" Contact Spacing MT Performance and Material Specifications MATERIALS AND FINISHES WEIGHT Contact (with std. 1/2" copper pigtails) Ibs. gms. pin .000088 .040 socket .000088 .040 pin .000046 One-piece insulator: Contacts: MECHANICAL FEATURES No. of Contacts; MTB: glass-filled dially phthalate MTV:glass-filled polyester Copper alloy, gold plate MTB:81 max. Wire Size: .021 socket .000013 .006 pin .000031 .014 Guide Post Stainless Steel .000009 .004 .000079 .035 Contact Termination: Crimp Stationary Size or Length: MTV: 6.04" (153.42) max. "yardage" MTB: 4.09" (103.89) max. "yardage" MTV socket Solid: #24 thru #30 AWG Stranded: #26 thru #30 AWG MTB Insulator (per contact cavity) MTV:120 max. Coupling: Friction Polarization: Guide posts Contact Spacing .050" (1.27) and .100" (2.54) Centers: LENGTH L Contact cavities in 50-MIL STRIP connectors are in a single row and located on .050" (1.27) centers or increments SOCKETS .105 (2.67) MAX. thereof. MTV connectors can be supplied in lenghts up to 6.04 inches (157.42) with a maximum of 120 contacts on .050" (1.27) centers. MTB connectors can be supplied in lengths up to 4.09 inches (103.89) with a maximum of 81 contacts on .050" (1.27) centers. Lengths of connectors can be calculated .050 (1.27) as follows: L=number of contacts times .050 (1.27) plus .020 (0.51) EXAMPLE: .290 (7.37) MAX. 50 contacts (installed in each cavity): L=(50x.050") + .020" = 2.52" length of strip L=(50x1.27mm) + (0.51mm) = (64.01mm) length of strip PINS .050 (1.27) L NOTES: MT not to be terminated with insulated wire in more than 41 cavities without adding backpotting support on socket side. Test Data CONTACT RESISTANCE SALT SPRAY VIBRATION AND SHOCK Test give constant resistance readings from 10µa to No discontinuity detected (in excess of 1 micro No damabe or unacceptable increase in contact resist- 3 amps on individually mated contacts. The maximum second) after twelve 15-min. sweeps from 10 to ance after mated sample subjected to 48 hours of salt allowable contact resistance, measured on the wire 2000 cps at .060" (1.52mm) double aptitude or 20g, spray per MIL-STD-202, Method 101C, 5% solution, at the rear of the contact, is 8 milliohms. The or after twenty shocks of 50g. Connectors were average contact resistance is 6 milliohms. mounted to simulate service condition. Test con- CONTACT AND INSERT RETENTION Current Rating - 3 amps max. ducted to MIL-STD-202, Method 204A, Condition D Over 5 lbs. (2,72 kg.) min. axial load. Max. Voltage Drop - 24 millivolts at 3 amps. and Method 213, Condition G. Average Voltage Drop - 12 millivolts at 3 amps. Low Level Contact Resistance - Measured volt-8 Condidtion B. TEMPERATURE RANGE MTB: - 55˚C to +149˚C -6 age drop is .24 x 10 volts at 10 x 10 amps. DIELECTRIC WITHSTANDING VOLTAGE MTV: - 55˚C to +125˚C ENGAGING AND SEPARATING FORCE Min. Flashover voltage (at room temp.) at 60 cps rms For an individual contact the maximum engaging 50% R.H. force is 8 ounces (226,80 grams). Minimum separat- Sea Level - 900 VAC, 70,000 feet. - 250 VAC ing force is 0.5 ounces (14,17 grams) per contact. Solder Pot Contacts Test conducted using min./max, bushings. Sea Level - 600 VAC, 70,000 feet-150 VAC PCB Terminations CAV #1 PIN ALL EVEN NUMBERED CONTACTS CAV #1 SOCKET LENGTH SPECIFIED BY CUSTOMER STAGGERED LENGTH TO FACILITATE PCB MOUNTING TYP. STD* STD* .100 (2.54) .100 (2.54) *Consult factory for variations. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 269 Microminiature Strip - .100/.050" Contact Spacing MT Polarization Modification code "-01" in the part number to guide posts located on both ends of the side of the 50-MIL STRIP connector and cavities on the pin side to accept the guide refers socket blank posts. Although in many cases it is not necessary to polarize 50-MIL STRIP connectors, there are several ways to prevent cross plugging. One method is the use of guide posts that can be loacated in specified cavities to assure that the contacts will align when these post are positioned before mating. MTB1 and MTV1 - .050 (1.27) Contact Centers .032 +_ .003 (0.81 +_ 0.08) DIA. .200 +_ .010 (5.08 +_ 0.25) .050 (1.27) TYP. .126 +_ .005 (3.20 +_ 0.13) CAVITY #1 CAVITY #1 .050 (1.27) TYP. A CAVITY #1 A CAVITY #1 .283 +_ .005 (7.19 +_ 0.13) .100 +_ .005 (2.54 +_ 0.13) LEAD LENGTH .070 +_ .005 (1.78 +_ 0.13): MTV .080 +_ .005 (2.03 +_ 0.13): MTB .070 + _ .005 (1.78 +_ 0.13): MTV .125 (3.18) MAX. EPOXY (INSULATED WIRE ONLY) LEAD LENGTH .080 + _ .005 (2.03 +_ 0.13): MTB .125 (3.18) MAX. EPOXY (INSULATED WIRE ONLY) Plug Receptacle Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) MT*1-1** .070 (1.78) MT*1-21** 1.070 (27.18) MT*1-41** 2.070 (52.58) MT*1-61** 3.070 (77.98) MT*1-81** 4.070 (103.38) MT*1-101** 5.070 (128.78) MT*1-2** .120 (3.05) MT*1-22** 1.120 (28.45) MT*1-42** 2.120 (53.85) MT*1-62** 3.120 (79.25) MT*1-82** 4.120 (104.65) MT*1-102** 5.120 (130.05) MT*1-3** .170 (4.32) MT*1-23** 1.170 (29.72) MT*1-43** 2.170 (55.12) MT*1-63** 3.170 (80.52) MT*1-83** 4.170 (105.92) MT*1-103** 5.170 (131.32) MT*1-4** .220 (5.59) MT*1-24** 1.220 (30.99) MT*1-44** 2.220 (56.39) MT*1-64** 3.220 (81.79) MT*1-84** 4.220 (107.19) MT*1-104** 5.220 (132.59) MT*1-5** .270 (6.85) MT*1-25** 1.270 (32.36) MT*1-45** 2.270 (57.66) MT*1-65** 3.270 (83.06) MT*1-85** 4.270 (108.46) MT*1-105** 5.270 (133.86) MT*1-6** .320 (8.13) MT*1-26** 1.320 (33.53) MT*1-46** 2.320 (58.93) MT*1-66** 3.320 (84.33) MT*1-86** 4.320 (109.73) MT*1-106** 5.320 (135.13) MT*1-7** .370 (9.40) MT*1-27** 1.370 (34.80) MT*1-47** 2.370 (60.20) MT*1-67** 3.370 (85.60) MT*1-87** 4.370 (111.00) MT*1-107** 5.370 (136.40) MT*1-8** .420 (10.67) MT*1-28** 1.420 (36.07) MT*1-48** 2.420 (61.47) MT*1-68** 3.420 (86.87) MT*1-88** 4.420 (112.27) MT*1-108** 5.420 (137.67) MT*1-9** .470 (11.94) MT*1-29** 1.470 (37.34) MT*1-49** 2.470 (62.74) MT*1-69** 3.470 (88.14) MT*1-89** 4.470 (113.54) MT*1-109** 5.470 (138.94) MT*1-10** .520 (13.60) MT*1-30** 1.520 (38.61) MT*1-50** 2.520 (64.01) MT*1-70** 3.520 (89.41) MT*1-90** 4.520 (114.81) MT*1-110** 5.520 (140.21) MT*1-11** .570 (14.48) MT*1-31** 1.570 (39.88) MT*1-51** 2.570 (65.28) MT*1-71** 3.570 (90.68) MT*1-91** 4.570 (116.08) MT*1-111** 5.570 (141.48) MT*1-12** .620 (15.75) MT*1-32** 1.620 (41.15) MT*1-52** 2.620 (66.55) MT*1-72** 3.620 (91.95) MT*1-92** 4.620 (117.35) MT*1-112** 5.620 (142.75) MT*1-13** .670 (17.02) MT*1-33** 1.670 (42.42) MT*1-53** 2.670 (67.82) MT*1-73** 3.670 (93.22) MT*1-93** 4.670 (118.62) MT*1-113** 5.670 (144.02) MT*1-14** .720 (18.29) MT*1-34** 1.720 (43.69) MT*1-54** 2.720 (69.09) MT*1-74** 3.720 (94.49) MT*1-94** 4.720 (119.89) MT*1-114** 5.720 (145.29) MT*1-15** .770 (19.56) MT*1-35** 1.770 (44.96) MT*1-55** 2.770 (70.36) MT*1-75** 3.770 (95.76) MT*1-95** 4.770 (121.16) MT*1-115** 5.770 (146.56) MT*1-16** .820 (20.83) MT*1-36** 1.820 (46.23) MT*1-56** 2.820 (71.63) MT*1-76** 3.820 (97.03) MT*1-96** 4.820 (122.43) MT*1-116** 5.820 (147.83) MT*1-17** .870 (22.10) MT*1-37** 1.870 (47.50) MT*1-57** 2.870 (72.90) MT*1-77** 3.870 (98.30) MT*1-97** 4.870 (123.70) MT*1-117** 5.870 (149.10) MT*1-18** .920 (23.37) MT*1-38** 1.920 (48.77) MT*1-58** 2.920 (74.17) MT*1-78** 3.920 (99.57) MT*1-98** 4.920 (124.97) MT*1-118** 5.920 (150.37) MT*1-19** .970 (24.64) MT*1-39** 1.970 (50.04) MT*1-59** 2.970 (75.44) MT*1-79** 3.970 (100.84) MT*1-99** 4.970 (126.24) MT*1-119** 5.970 (151.64) MT*1-20** 1.020 (25.91) MT*1-40** 2.020 (51.31) MT*1-60** 3.020 (76.71) MT*1-80** 4.020 (102.11) MT*1-100** 5.020 (127.50) MT*1-120** 6.020 (152.91) NOTE: MTB1 available in up to 81 contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 270 Microminiature Strip - .100/.050" Contact Spacing MT MTB2 and MTV2 - .100 (2.54) Contact Centers .032 +_ .003 (0.81 +_ 0.08) DIA. .200 +_ .010 (5.08 +_ 0.25) CAV #1 A A CAVITY #1 .100 (2.54) TYP. .070 +_ .005 (1.78 +_ 0.13): MTV .070 +_ .005 (1.78 +_ 0.13): MTV .080 +_ .005 (2.03 +_ 0.13): MTB .080 +_ .005 (2.03 +_ 0.13): MTB .126 +_ .005 (3.20 +_ 0.13) .100 (2.54) TYP. CAVITY #1 CAVITY #1 .283 +_ .005 (7.19 +_ 0.13) .100 +_ .005 (2.54 +_ 0.13) LEAD LENGTH LEAD LENGTH .125 (3.18) MAX. EPOXY (INSULATED WIRE ONLY) .125 (3.18) MAX. EPOXY (INSULATED WIRE ONLY) Plug Receptacle Part Number by Size A + _.015 (0.38) Part Number by Size A + _.015 (0.38) MT*2-1** .070 (1.78) MT*2-31** 3.070 (77.98) MT*2-2** .170 (4.32) MT*2-32** 3.170 (80.52) MT*2-3** .270 (6.86) MT*2-33** 3.270 (83.06) MT*2-4** .370 (9.40) MT*2-34** 3.370 (85.60) MT*2-5** .470 (11.94) MT*2-35** 3.470 (88.14) MT*2-6** .570 (14.48) MT*2-36** 3.570 (90.68) MT*2-7** .670 (17.02) MT*2-37** 3.670 (93.22) MT*2-8** .770 (19.56) MT*2-38** 3.770 (95.76) MT*2-9** .870 (22.10) MT*2-39** 3.870 (98.30) MT*2-10** .970 (24.64) MT*2-40** 3.970 (100.84) MT*2-11** 1.070 (27.18) MT*2-41** 4.070 (103.38) MT*2-12** 1.170 (29.72) MT*2-42** 4.170 (105.92) MT*2-13** 1.270 (32.26) MT*2-43** 4.270 (108.46) MT*2-14** 1.370 (34.80) MT*2-44** 4.370 (111.00) MT*2-15** 1.470 (37.34) MT*2-45** 4.470 (113.54) MT*2-16** 1.570 (39.88) MT*2-46** 4.570 (116.08) MT*2-17** 1.670 (42.42) MT*2-47** 4.670 (118.62) MT*2-18** 1.770 (44.96) MT*2-48** 4.770 (121.16) MT*2-19** 1.870 (47.50) MT*2-49** 4.870 (123.70) MT*2-20** 1.970 (50.04) MT*2-50** 4.970 (126.24) MT*2*21** 2.070 (52.58) MT*2*51** 5.070 (128.78) MT*2-22** 2.170 (55.12) MT*2-52** 5.170 (131.32) MT*2-23** 2.270 (57.66) MT*2-53** 5.270 (133.86) MT*2-24** 2.370 (60.20) MT*2-54** 5.370 (136.40) MT*2-25** 2.470 (62.74) MT*2-55** 5.470 (138.94) MT*2-26** 2.570 (65.28) MT*2-56** 5.570 (141.48) MT*2-27** 2.670 (67.82) MT*2-57** 5.670 (144.02) MT*2-28** 2.770 (70.36) MT*2-58** 5.770 (146.56) MT*2-29** 2.870 (72.90) MT*2-59** 5.870 (149.10) MT*2-30** 2.970 (75.44) MT*2-60** 5.970 (151.64) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 271 Micro Edgeboard - .050" Contact Spacing The Micro Edgeboard (MEB) connector series provides a combination of high density and high reliability for applications in airborne and space systems, computers and peripherals, and industrial/commercial control systems. This series incorporates the proven MICROPIN™/MICROSOCKET™ contact. This contact has an outstanding record of high reliability and millions of contacts are in use in various applications where electrical interconnects are used. The MEB has machined aluminum shells for ruggedness, diallyl phthalate insulator for top electrical performance and a 36-position polarization key system to prevent cross plugging. Contacts are on .050 (1.27) center spacings. A variety of termina- MEB tion types are available, including 90˚ pigtails for multi-layered P.C. boards, "coke bottle' termination for double-sided P.C. boards, and .025 (0.64) square wire wrap post termintaion. Harnessing capability is also available for both pin and socket sides. The MEB, including the SBR 90˚ variation available for multi-layer boards, can be mounted on the female (daughter) side of double or single-sided P.C. boards. The mating male (mother) board side can have the terminations formed to meet the application demands. Wire-wrapping, using .025 X .025 (0.64 X 0.64) square posts is also available. Conforms to MIL-C-55302/120 thru 123. How to Order Not applicable for printed circuit board configurations shown on pages 273 & 274 MEB 1 - 128 P * * *** SERIES PREFIX CONTACT SPACING LAYOUT CONTACT TYPE TERMINATION MODIFICATIONS LEAD LENGTH OTHER MODIFICATIONS SERIES PREFIX MEB Micro edgeboard, plug with twist pin contacts or recept. with microsocket contacts. MEBL Micro edgeboard, plug with stamped Low Insertion Force (LIF) contacts. Pin side only. CONTACT SPACING 1 - .050 (1.27) centers 128/184 2 - .100 (2.54) centers 64/92 (alternate contact holes) TERMINATION MODIFICATIONS LUninsulated solid wire HInsulated stranded round harness wire SSolder pots BR PC board right angle, socket side only WWire wrap post, pin side only LEAD LENGTH Consult factory for wire lead modification codes. OTHER MODIFICATIONS Consult factory LAYOUT 64, 92, 128, 184 CONTACT TYPE P - Pin S - Socket * For other contact spacing acommodations consult factory. Performance and Material Specifications MATERIALS AND FINISHES Shell: TERMINATION TYPES 6061-T6 Aluminum Alloy per QQ-A-200/8 or QQ-A-225/8, electroless nickel per MIL-C-26074, Consult factory for stranded wire lead modifications codes. Class 4, grade A except .0010 to .0015 (0.03 to 0.04) thick or conversion coating per MIL-C-5541, Class 3, color gold. MECHANICAL FEATURES Contact, Pin and Socket: Copper Alloy, 50 microinch gold per MIL-G-45204, Type II, Class 1, over copper flash Size or Length: 2 sizes Jackscrew/Jackpost: 303 stainless steel, passivated per QQ-P-35. Coupling: Friction/Jackscrew Insulator: Glass-filled diallyl phthalate per MIL-M-14, Type SDG-F, color green Polarization: Shells, polarizing keys (36 positions) Contact Spacing Centers: .050 (1.27) Shell Styles: Plug and receptacle Polyester per MIL-M-24519, Type GET-30F, color black available for MEB-12B upon request. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 272 Micro Edgeboard - .050" Contact Spacing MEB Plug (Mother Board) MEB1-128 or MEBL1-12BP .100 (2.54) B2 B1 A .0945 +_ .0035 (2.40 +_ 0.09) C .050 (1.27) A1 B B1 .050 (1.27) A1 A2 .050 (1.27) RETAINING PIN HOLES D F E #25 AWG (MEB1-128P) or .075 (1.91) .075 (1.91) TYP. .018 +_ .002 (0.46 +_ 0.05) .009 +_ .002 (0.23 +_ 0.05) FULL RAD. (MEBL1-128P) Weight oz. (gm.) Max. Part No. 128P .5 (14.17) 128PW 1.5 (42.52) A + _.015 (0.38) B + _.010 (0.25) C + _.010 (0.25) D + _.010 (0.25) E + _.025 (0.64) F + _.025 (0.64) 3.950 (100.33) .250 (6.35) 3.700 (93.98) .400 (10.16) .350 (8.89) .275 (6.99) Receptacle (Daughter Board) MEB1-12BS A .050 (1.27) B1 B A1 .050 (1.27) RETAINING PIN HOLES .250 (6.35) C #24 AWG F H E .180 +_ .005 (4.57 +_ .13) G D .0945 + _ .0035 (2.40 +_ .09) DIA. THRU .187 (4.75) X .045 (1.14) DEEP "C" BORE 2 PLACES "A" SIDE ONLY .187 (4.75) DIA. THRU "B"SIDE ONLY Part No. Weight oz. (gm.) Max. 128S .5 (14.17) 128SBR .5 (14.17) A + _.015 (0.38) B + _.010 (0.25) C + _.010 (0.25) D + _.010 (0.25) E + _.010 (0.25) F Max. G* Max. H + _.020 (0.51) 3.950 (100.33) .250 (6.35) .400 (10.16) 3.700 (93.98) .300 (7.62) .280 (7.11) .030 (0.76) .200 (5.08) *Will accept up to .093 (2.36) thick P.C. Board with shell modifications. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 273 Micro Edgeboard - .050" Contact Spacing MEB Plug (Mother Board) MEB1-184P or MEBL1-184P B2 .0945 +_ .0035 (2.40 + _ 0.09) 3 PLACES A B1 C C A1 B .075 (1.91) A2 B1 .050 (1.27) TYP A1 RETAINING PIN HOLES D H G #25 AWG (MEB1-184P) or F TYP E .075 (1.91) .075 (1.91) TYP. .018 +_ .002 (0.46 +_ 0.05) .009 +_ .002 (0.23 +_ 0.05) FULL RAD. (MEBL1-184P) Weight oz. (gm.) Max. Part No. 184P 1.0 (28.35) 184PW 2.0 (56.70) A + _.015 (0.38) B + _.010 (0.25) C + _.005 (0.13) D + _.010 (0.25) E + _.010 (0.25) F + _.010 (0.25) G + _.025 (0.64) H + _.025 (0.64) 5.800 (147.32) .343 (8.71) 2.775 (70.49) .400 (10.16) .250 (6.35) .280 (7.11) .350 (8.89) .275 (6.99) Wire-wrap termination simailar to the MEB1-128PW wire -wrap will be available for MEB1-184P connector. Consult the factory for specific information. Receptacle (Daughter Board) MEB1-184S .050 (1.27) TYP. A C C A1 C .075 (1.91) B B1 RETAINING PIN HOLES .250 (6.35) D #24 AWG F H E .180 +_ .005 (4.57 +_ 0.13) J G .0945 + _ .0035 (2.40 +_ .09) DIA. THRU .187 (4.75) X .075 (1.91) DEEP "C" BORE 3 PLACES-A SIDE ONLY. .187 (4.75) DIA. 3 PLACES-B SIDE ONLY Part No. Weight oz. (gm.) Max. 184S 1.0 (28.35) 184SBR 1.0 (28.35) A + _.015 (0.38) B + _.010 (0.25) C + _.005 (0.13) D + _.010 (0.25) E + _.010 (0.25) F Max. G Max. H + _.020 (0.51) J + _.010 (0.25) 5.800 (147.32) .343 (8.71) 2.775 (70.49) .400 (10.16) .300 (7.62) .280 (7.11) .030 (0.76) .200 (5.08) .250 (6.35) All round pigtail #25 AWG wire termination designs available for the MEB1-12B receptacle will apply on the MEB1-184 series also. *Will accept up to .093 (2.36) thick P.C. Board with shell modifications. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 274 Micro Edgeboard - .050" Contact Spacing MEB Wire Wrap Post MEB1-128PW .150 (3.81) .050 (1.27) B2 .460 + _ .025 (11.68 + _ 0.64) B1 .300 (7.62) A2 A1 EPOXY .050 (1.27) .025 + _ .002 (0.64 + _ 0.05) SQUARE WIRE WRAP POST .400 + _ .020 (10.16 + _ 0.51) .100 (2.54) .640 + _ .060 (16.26 + _ 1.52) PC Board Right Angle MEB1-128SBR .110 (2.79) MIN. .100 (2.54) .075 (1.91) .050 (1.27) ROW B EVEN* .275 (6.99) B6 B4 B2 B7 ROW B ODD* B1 A6 A2 A7 A5 A3 A1 .150 (3.81) .075 (1.91) ROW A EVEN* ROW A ODD* .180 (4.57) .100 (2.54) 3 PLACES PC BOARD B1 A1 Keying Accessory - Key and Retaining Pin Polarizing Hardware Kit .034 + _ .001 (0.86 + _ 0.03) .029 (0.74) DIA. MAX. MEB-128-P/N 320-9514-003 MEB-184-P/N 320-9514-002 Contains 2 polarizing keys and 4 spiral pins. E A MEB-184 P/N 980-0004-129 #2-56 UNC-2B THREAD B .034 + _ .001 (0.86 + _ 0.03) .029 (0.74) DIA. MAX. C .186 + _ .003 HEX. (4.72 + _ 0.08) .106 + _ .003 (2.69 + _ 0.08) DIA. D P/N 201-9509-000 MEB-128 P/N 980-0003-879 A + _ .003 (0.08) B + _ .005 (0.13) C + _ .003 (0.08) D + _ .010 (0.25) E + _ .010 (0.25) .081 (2.06) .325 (8.26) .089 (2.26) .250 (6.35) .313 (7.95) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 275 Micro Edgeboard - .050" Contact Spacing MEB Jackscrew/ Jackpost Assembly (MEB 64 & 128 Sizes Only) Jackpost Kit MEB plug or receptacle-P/N 320-9514-001 Contains 2 bushings and 4 spirals pins RECEPTACLE CONNECTOR RETAINING PIN RETAINING PIN PLUG CONNECTOR JACKPOST Jackscrew Kit MEB plug-P/N 320-9521-001 MEB receptacle-P/N 320-9521-000 Contains 2 jackscrew assemblies JACKPOST .260 (6.60) MAX. #2-56 UNC-2A THREAD #2-56 UNC-2A THREAD .790 +_ .010 20.07 +_ 0.25) WASHER [.032 (0.81) THK] WASHER [.022 (0.56) thk] RETAINING PIN JACKSCREW ASSEMBLY RETAINING PIN .045 (1.14) REF. .270 (6.86) MAX. JACKSCREW ASSEMBLY Plug with Jackscrew Receptacle with Jackscrew Special Variations Alternative Plug Lead Configuration .156 (3.96) DIA. THRU .400 (10.16) .275 (6.99) .100 (2.54) 31 PLACES .220 (5.59) .060 (1.52) REF. .110 (2.79) .218 +_ .030 (5.54 +_ 0.76) .281 +_ .030 ALSO (7.14 +_ 0.76) .080 (2.03) EPOXY .140 (3.56) .016 (0.41) DIA. Alternative Receptacle Configuration .016 (0.41) DIA. .200 (5.08) MIN. 4-40 UNC-THD THRU HOLE .100 (2.54) 31 PLACES .275 (6.99) .580 (14.73) .250 (6.35) .285 (7.24) MAX. .030 (0.76) .110 (2.79) 2 PLACES .060 (1.52) .125 +_ .010 (3.18 +_ 0.25) 2 PLACES Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 276 The Centi Line - .075" Contact Spacing ITT Cannon Centi connectors are especially suitable for commercial applications such as computers, instrumentation, model airplane R/C equipment, calculators, communications and audio equipment. They are available in D subminiature size metal shell rectangular, plastic shell rectangular and strip configurations. All Centi connectors use the reliable twist pin cotact design in a 5 amp version terminated on .075 (1.91) and .100 (2.54) centers. This larger contact is crimp removable, so Centi Series connectors are available in connector kits and as bulk parts for customer assembly. Standard crimp and assembly tools are available. The twist pin contact is recessed within the insulator housing while the rugged cylindrical socket is exposed. When the connector halves are mated, the chamfered sockets guide the pins into positive alignment. The Centipin™ contact, now under compression, forms a multi-point contact with the Centisocket™ to provide a high degree of reliability. Standard Data Contact rating: 5 amps max, except BR Series (2 amps max.) Minimum contact centers: 0.075 (1.91). Wire sizes: #22 thru #26 AWG, stranded or solid. Contact retention: Crimp snap-in/removable. Contact matrials and finish: Copper alloy, goldplated per MIL-G-45204, Type II, Class 0, over copper flash. Mating/unmating force: 12 oz. per contact, max. Contact termination: Multiple indent crimp. Performance Specifications The table below summarizes the results of key tests performed in accordance with MIL-STD-202, where specified. Data is applicable to standard connectors with standard terminations. Variations may affect this data, so please consult the factory for further information on your requirements. Test Method Criteria of Acceptance Dielectric Withstanding Voltage Method 301: 1,000 VAC at sea level 300 VAC at 70,000' altitude No breakdown No breakdown Insulation Resistance Method 302, Condition A 5,000 megohms minimum Thermal Shock Method 107, Condition A +55˚C to +85˚C No physical damage Physical Shock Method 213, Condition I: 100 G's, 3 axes, 6 millisecond duration sawtooth pulse No physical damage No loss of continutiy> 1/µsec Vibration Method 204, Condition B: 15 G's, 10-2,000 Hz, 12 hours No physical damage No loss of continuity> 1µsec Durability 500 cycles of mating and unmating, 500 CPH max. No mechanical or electrical defects Moisture Resistance Method 106, Omit 7a and 7b Insulation resistance > 100 megohms Salt Spray Method 101, Condition B: 48 hours Shall be capable of mating and unmating and meet contact resistance requirements Contact Resistance Method 307: At 5 amps 9 milliohms maximum Contact Retention - 4 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 277 Double Density D - .075" Contact Spacing The Double Density D is a rectangular connector in the popular D Subminiature shell configuratoin featuring double the contact density in the same insert area. The Double Density D connector can thus accommodate up to 100 contacts instead of 50. This double contact density is achieved by using field-proven, highly reliable Centipin™/Centisocket™ contacts on .075 (1.91) centers, in the positive contact alignment design. In this design contact positions are reversed; the flexible Centipin™ contacts are recessed in the insulator and the more rugged Centisocket™ contacts are exposed. This reversal of positions, and the chamfered-entry of the sockets, assures positive mating even under servere misalignment conditions. The contacts are retained in the monobloc insulator by a resilient internal shoulder that snaps into a locking groove in the contact. The chamfered front of the contact will 2D not damage the internal shoulder in the insulartor. Contacts are crimp removable type. The Double Density D connector is available in the five popular shell and insert sizes accommodating up to 100 contacts. These connnectors mate exclusively with other Double Density D connectors. A wide range of accessories can be used, including junction shells, potting cups, switching shells, guide pin plates, and dust caps. 1. STANDARD D HARDWAREIncluding full range of D Subminiature accessories 1 2. ONE PIECE TYPE INSULATORglass-filled nylon material 3. CONTACT RETENTIONthermoplastic internal shoulder snaps into a locking groove in the contact. 2 Retention Force: 8 lbs. min. initially, 4 lbs. min. after 10 cycle. 3 4. TWIST PIN CONTACTSseven outer wiping surfaces assure electrical continuity even under severe shock and vibration 4 5. POSTIVE CONTACT ALIGNMENTflexible pin is recessed in insulator cavity and rugged socket is exposed 6. GUIDE-IN KEYS AND KEYWAYS- 5 assure alignment during mating and prevent scooping 6 How to Order 2D E 2D A F 19 S 31 P BR **** SERIES SHELL SIZE FLOAT MOUNTS CONTACT ARRANGEMENT CONTACT TYPE TERMINATION MODIFICATION NOTE: Connectors may be ordered less contacts by adding the mod callout "FO" at enc of number. Contacts are then supplied in bulk form. for type of contacts and installation/assembly tools refer to page 13. SERIES 2D - Double Density D - ITT Cannon prefix CONTACT ARRANGEMENT SHELL SIZE E, A, B, C and D CONTACT TYPE* 19, 31, 52, 79 and 100 MODIFICATION F171 - Jackpost assembly F172 - Standard jackscrew F173 - Low profile jackscrew For other modifications consult factory P - Pin S - Socket FLOAT MOUNTS TERMINATION BR - 90˚ PCB mounting (For BR Series use "P" to designate jackpost) Omit if not required * Accommodates AWG #26 thru #22 Performance and Material Specifications WEIGHT Part Number by shell size Weight (in gr.) Weight (in oz.) Less With Contacts Less With Contacts MATERIALS AND FINISHES MECHANICAL FEATURES *Shell Sizes - Five shell sizes: E, A, B, C, and D Coupling - Friction or jackscrew Polarization - Keystone-shaped shells Contact Spacing - .075 (1.91) Contact Termination - Crimp snap-in - Steel, cadmium plated with yellow chromate supplementary coating - Stainless steel 2DE19P 4.05 5.02 .142 .177 Mounting Hardware 2DE19S 3.75 5.17 .133 .182 and Float Mounts 2DA31P 5.20 6.78 .183 .239 Insulator - Glass-filled nylon 2DA31S 4.90 7.22 .173 .255 Contacts - Copper alloy, gold plate 2DB52P 8.75 11.40 .308 .402 Alternate finish, - A106 Gold over brass 2DB52S 7.15 11.05 .252 .390 2DC79P 11.70 15.73 .413 .555 2DC79S 9.70 15.62 .342 .551 2DD100P 12.85 17.95 .453 .633 2DD100S 10.95 18.45 .386 .651 Modification Code A156 Gold over brass A197 Tin/Lead over steel *Brass non-magnetic also available Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 278 Double Density D - .075" Contact Spacing 2D Standard Shell M A L K 10˚ (TYP) B G J + D + E + C V .856(21.74)MAX. H TWO MTG. HOLES .123 +_ .005 (3.12 +_ 0.13) T + .020 (0.51) - .000 (0.00) Part Number by Shell Size T + Part Number by Shell Size T + .020 (0.51) - .000 (0.00) 2DE19P .250 (6.35) 2DB52S .236 (5.99) 2DE19S .250 (6.35) 2DC79P .236 (5.99) 2DA31P .250 (6.35) 2DC79S .236 (5.99) 2DA31S .250 (6.35) 2DD100P .236 (5.99) 2DB52P .236 (5.99) 2DD100S .236 (5.99) Float Mount A K B 10˚ (TYP) + + D + E .032 (.812) TOTAL DIAMETRAL FLOAT C Part Number A by Shell Size +_ .015 (0.38) G J N + H M TWO MTG. HOLES .0885 +_ .0025 (2.248 +_ 0.064) V B C D E G H J K L M N +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) +_ .015 (0.38) +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) +_ .010 (0.25) V Max. 2DE19P 1.213 (30.81) .697 (17.70) .984 (24.99) .360 (9.14) .494 (12.55) .759 (19.28) .422 (10.72) .036 (.914) .236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10) 2DE19S 1.213 (30.81) .640 (16.26) .984 (24.99) .308 (7.82) .494 (12.55) .759 (19.28) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DA31P 1.541 (39.14) 1.025 (26.03) 1.312 (33.32) .360 (9.14) .494 (12.55) 1.083 (27.51) .422 (10.72) .036 (.914) .236 (5.99) .055 (1.40) .422 (10.72) .120 (3.05) .555 (14.10) 2DA31S 1.541 (39.14) .968 (24.58) 1.312 (33.32) .308 (7.82) .494 (12.55) 1.083 (27.51) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DB52P 2.088 (53.03) 1.583 (40.21) 1.852 (47.04) .378 (9.60) .494 (12.55) 1.625 (41.27) .422 (10.72) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DB52S 2.088 (53.03) 1.508 (38.30) 1.852 (47.04) .308 (7.82) .494 (12.55) 1.625 (41.27) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DC79P 2.729 (69.31) 2.231 (56.67) 2.500 (63.50) .378 (9.60) .494 (12.55) 2.272 (57.71) .422 (10.72) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DC79S 2.729 (69.31) 2.156 (54.76) 2.500 (63.50) .308 (7.82) .494 (12.55) 2.272 (57.71) .422 (10.72) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) 2DD100P 2.635 (66.92) 2.127 (54.02) 2.406 (61.11) .484 (12.29) .605 (15.37) 2.178 (55.32) .534 (13.56) .036 (.914) .231 (5.87) .055 (1.40) .426 (10.82) .129 (3.28) .555 (14.10) 2DD100S 2.635 (66.92) 2.062 (52.37) 2.406 (61.11) .420 (10.67) .605 (15.37) 2.178 (55.32) .534 (13.56) .032 (213) .243 (6.17) .047 (1.19) .429 (10.90) .120 (3.05) .555 (14.10) For shell with float mounts, add letter F after shell size, e.g., 2DEF19P. Jackscrew/Jackpost Asembly .180 +_ .025 Grip (4.57 +_ 0.64) Length #4-40 UNC-2A THREAD .025 (0.64) MAX. .620 +_ .010 (15.75 +_ 0.25) #4-40 UNC-2B THREAD #4-40 UNC-2A THREAD .025 (0.64) MAX. .180 +_ .025 Grip (4.57 +_ 0.64) Length .230 (5.84) MAX. .233 (5.92) .223 (5.66) .325 +_ .015 (8.26 +_ 0.38) #4-40 UNC-2A THREAD Standard (F172) Jackscrew (factory installed) Low Profile (F173) Jackscrew (factory installed) Jackpost (F171) Front Panel Connector Mounting Only Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 279 Double Density D - .075" Contact Spacing 2D 90˚ PCB Mounting - 4 Row .0375 (0.94) REF. .125 (3.18) .115 (2.92) DIA. TYP. .130 (3.30) MIN. .075 (1.90) REF. + + + + + + + + + + + + + + + + ++ + + + + + + + + + + + + + + + + + + + + .790 (20.07) MAX. + + + + + ++ + + + + + + + ++ + + + + + + + + + + + + + + + + ++ + + .100 (2.54) REF. .253 (6.43) .233 (5.92) .100 (2.54) REF. .200 (5.08) REF. .510 (12.95) .490 (12.45) B B .075 (1.90) CAV #1 .065 (1.65) .620 (15.75) .590 (14.99) + + #4-40 UNC-2B THREAD (2 PLACES) CAV #100 A A LEAD #100 LEAD #1 Part Number by Shell Size A + _ .015 (0.38) B + _ .010 (0.25) C Max. 2DD100SBRP 2.635 (66.93) 2.406 (61.11) .790 (20.07) Contact Arrangements - Page 281 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 280 Double Density D - .075" Contact Spacing 2D Contact Arrangements All views are pin front face. Use reverse order for socket side. 1 7 14 6 13 19 1 11 22 10 21 31 DE 19 Contacts 1 18 36 17 35 52 DA 31 Contacts 1 27 54 DB 52 Contacts 1 27 52 76 26 53 79 26 51 75 100 DC 79 Contacts DD 100 Contacts Cavity identification numbers are shown for reference only and do not appear on insulator front face. However they do appear on rear of insulator. 90˚ PCB Mounting - 3 Row .0375 (0.95) REF. .148 (3.76) MIN. .075 (.190) REF. .125 (3.18) .115 (2.92) DIA. TYP. 2x .130 (3.30) .100 (2.54) .253 (6.43) .233 (5.92) .690 (17.53) MAX. .100 (2.54) REF. .100 (2.54) REF. .510 (12.95) .490 (12.45) B B CAV. #1 .075 (1.90) .065 (1.65) .510 (12.95) .480 (12.18) #4-40 UNC-2B THREAD (2 PLACES) LAST CAV. A A PCB Termination Leads (all contact arrangements) .024 (6.10) to .028 (7.11). LAST LEAD Suggested finished PC hole Size .033 (8.38) + _ .003 (0.08) LEAD #1 Part Number by Shell Size A + _ .015 (0.38) B + _ .010 (0.25) C Max. 2DE19SBRP 2DA31SBRP 1.215 (30.86) .984 (24.99) .690 (17.53) 1.540 (39.12) 1.312 (33.32) .690 (17.53) 2DB52SBRP 2.090 (53.09) 1.852 (47.04) .690 (17.53) 2DC79SBRP 2.730 (69.34) 2.500 (63.50) .690 (17.53) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 281 Double Density D - .075" Contact Spacing 2D Panel Cutouts A 10˚0' TYP. B G F E H FULL R K TYP R .032 (0.81) R MAX. TYP D C G D C Conn. 2DE 2DA 2DB 2DC 2DD Mtg. Method A + _ .005 (0.13) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) E + _ .005 (0.13) F + _ .005 (0.13) G + _ .002 (0.05) H + _ .002 (0.05) K + _ .002 (0.05) Front .874 (22.20) .437 (11.10) .984 (24.99) .492 (12.50) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear .806 (20.47) .403 (10.24) .984 (24.99) .492 (12.50) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) Front 1.202 (30.53) .601 (15.26) 1.312 (33.32) .656 (16.66) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 1.134 (28.80) .567 (14.40) 1.312 (33.32) .656 (16.66) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) Front 1.743 (44.27) .872 (22.15) 1.852 (47.04) .926 (23.52) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 1.674 (42.52) .837 (21.26) 1.852 (47.04) .926 (23.52) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) Front 2.391 (60.73) 1.196 (30.38) 2.500 (63.50) 1.250 (31.75) .513 (13.03) .257 (6.53) .120 (3.05) .060 (1.52) .083 (2.11) Rear 2.326 (59.08) 1.163 (29.54) 2.500 (63.50) 1.250 (31.75) .449 (11.40) .225 (5.71) .120 (3.05) .060 (1.52) .132 (3.35) Front 2.297 (58.34) 1.149 (29.18) 2.406 (61.11) 1.203 (30.56) .623 (15.82) .312 (7.92) .120 (3.05) .060 (1.52) .083 (2.11) Rear 2.218 (56.34) 1.109 (28.17) 2.406 (61.11) 1.203 (30.56) .555 (14.10) .278 (7.06) .120 (3.05) .060 (1.52) .132 (3.35) For contact part numbers, termination tooling and assembly see pages 288-290. Panel Mounting 3/32 THICKNESS (REF.) RECOMMENDED Front Mounting Standard RIVET THICKNESS Front Mounting Float RIVET THICKNESS Rear Mounting Standard Rear Mounting Float Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 282 Environmental Double Density D - .075" Contact Spacing 2D*D Environmentally sealed Double Density D connector offers superior vibration and moisture resistant characteristics. The connector features superior environmental sealing which makes it suitable for any application where severe environmental protection is critical. The connector's contact density design was achieved by using field proven, highly reliable Centipin/Centisocket contacts on .075" centers. Designed to maximize positive contact mating, the contact positions are reversed, leaving the flexible Centipin contacts recessed in the insulator while the more ruggedized centisocket contacts are exposed. This reversal of positions and the chamfered-entry of the sockets assures positive mating even under severe conditions where misalignment of mismatching of the connector might occur. High reliability and protection of the contacts is assured through superior environmental sealing. The socket contacts as well as the Centipin contacts, which feature ITT Cannon's reliable Twist Pin contact design, are retained in the connector body. A rubber grommet seal the signal wires and connector from external contaminants and moisture. The 90˚ PCB mounting 2D*D is potted behind the grommet for additional sealing. How to Order 2D D D 100 P - *** - *** SERIES SHELL SIZES CLASS CONTACT ARRANGEMENT CONTACT STYLE MODIFICATION CODES SERIES: 2D-Double Density "D" SHELL SIZES: D* Consult factory for size E, A, B, C CLASS: D - Environmental CONTACT ARRANGEMENT 100* MODIFICATION CODES * * * (Two 3-digit codes permissible) Consult factory for sizes 19, 31, 52, 79 F0 - Connector without contacts (F0 will not be printed on the connector) 6 - Environmental D 90˚ PCB mounting (socket configuration only) CONTACT STYLE P - Centi-Loc pin (receptacle shell config.) S - Centi-Lock socket (plug shell config.) * ITT Cannon is currently tooled in size D 100 contact version only. Standard Data Contacts: Insertable/removalbe gold-plated size 22 centi-loc crimp contacts (wire sizes #22 thru #26 AWG, stranded or solid). MATERIALS AND FINISHES Housings Aluminum alloy, yellow chromate over cadmium plate Peripheral Seal Silicone Insulators Diallyl Phthalate Contacts Retainer Nylon Grommet Polychloroprene (bonded to housing) Contact Arrangement View of pin front face, use reverse order for socket side 1 27 52 76 26 51 75 100 2000 100 Contacts Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 283 Environmental Double Density D - .075" Contact Spacing 2D*D 90˚ PCB Mounting Plug/Socket Connector 2DDD100S-6 CAV #100 CAV #76 .368 (9.35) .298 (7.57) .601 (15.27) .591 (15.01) .741 (18.82) .731 (18.57) CAV #1 .125 (3.18) .115 (2.92) 2 PLCS DIA. CAV #26 2.865 (72.77) 2.855 (72.52) .125 (3.18) 2 PLCS 2.865 (72.77) 2.855 (72.52) 2.255 (57.28) 2.245 (57.02) .434 (11.02) .426 (10.82) 2.536 (64.41) 2.526 (64.16) .312 (7.92) .296 (7.52) INSULATOR LOCATION .190 (4.83) .173 (4.39) FROM INSULATOR LEAD #100 .064 (1.63) .058 (1.47) LEAD #76 .266 (6.76) .089 (2.26) .366 (9.30) 2.531 (64.29) .200 (5.08) .750 (19.05) .030 (0.76) .026 (0.66) DIA. TYP .125 (3.18) .115 (2.92) 2 PLCS DIA. 2.250 (57.15) 2.531 (64.29) .640 (16.26) 1.266 (32.16) .100 (2.54) .0375 (0.95) TYP. .9375 (23.81) LEAD #26 1.875 (47.63) .300 (7.62) LEAD #1 .075 TYP. (1.91) .342 (8.69) 2 PLCS .125 (3.18) .095 (2.41) .125 (3.18) 2 PLCS .026 (0.66) .299 (7.59) 2 PLCS All tolerance are +_ .010 (0.25) unless otherwise noted. Standard Mount Receptacle/Pin Connector 2DDD100P .060 (1.52) .057 (1.45) .064 (1.63) .058 (1.47) .053 (1.35) (INSERT LOCATION) .043 (1.09) .035 (0.89) FROM INSULATOR .015 (0.38) .660 (16.76) MAX. SEAL RING (SILICONE) .740 (18.80) MAX. 2.864 (72.75) MAX. 2.255 (57.28) MAX. 2.536 (64.41) 2.526 (64.16) .600 (15.24) MAX. .122 (3.10) .118 (3.00) DIA. TYP. All tolerance are +_ .010 (0.25) unless otherwise noted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 284 Environmental Double Density D - .075" Contact Spacing 2D*D Standard Mount (Continued) Plug/Socket Connector 2DDD100S .690 (17.53) MAX. .064 (1.63) (REF) .058 (1.47) .428 (10.87) .423 (10.74) .094 (2.39) .084 (2.13) .312 (7.92) .296 (7.52) .190 (4.83) .173 (4.39) FROM INSULATOR 2.864 (72.75) MAX. 2.255 (57.28) MAX. .740 (18.80) MAX. .600 (15.24) MAX. .122 (3.10) .118 (3.00) DIA. TYP. 2.536 (64.41) 2.526 (64.16) All tolerances are +_ .010 (0.25) unless noted otherwise. Panel Cutout USE .120(3.05) DIA. HOLE OR 4-40 TAP (CUSTOMER PREFERENCE) FOR FRONT MOUNTING FOR REAR MOUNTING USE .120(3.05) DIA. HOLE COUNTERSUNK FOR FLATHEAD SCREW. .083(2.11) R. MAX. TYPICAL F D E C A Shell Size A + _ .010 (0.25) C Min. D + _ .010 (0.25) E Min. F + _ .006 (0.15) 2DDD-100 2.859 (72.62) 2.265 (57.53) .735 (18.67) .610 (15.49) 2.531 (64.29) Note: Panel cutout does not allow for potting cup clearance. Mounting Dimensions .292 + _ .010* (7.42 + _ 0.25) .189 + _ .015* (4.80 + _ 0.38) REAR PLUG FRONT .324 + _ .010* (8.23 + _ 0.25) .133 + _ 0.10* (3.38 + _ 0.25) PLUG RECEPT Figure 1 .230 + _ .013* (5.84 + _ 0.32) REAR RECEPT Figure 2 1. With both connectors rear mounted, use #440 flat head screws flush with the panel. 2. With both connectors front mounted, use #4-40 binder or pan head screws. Figure 3 PLUG FRONT .230 + _ .013* (5.84 + _ 0.32) RECEPT Figure 4 3. With both connectors rear mounted (float mounting on either plug or receptacle side), use #4-40 flat head screws, flush with the panels. 4. With both connectors front mounted (float mounting on either plug or receptacle side), use #4-40 binder or pan head screws. Figure 5 Figure 6 5/6. With plug assembly front mounted and receptacle assembly rear mounted, use hardware from Figures 5 and 6. If float mounting is desired, use Figure 3 or 4 for the float mounted connector. *Dimensions between panels represent the recommended limit to be used in the design of the connector mounting method. NOTE: Max. panel thickness is .125 (3.17) for non-floating rear panel mounting. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 285 Centi-D Loc-.075" Contact Spacing CDL A subminiature all plastic high density "D" rectangular connector. The CDL is a general purpose connector with a peripheral o-ring and wire sealing gasket. Connector utilizes rear insertion, front release, crimp snap-in size 22, centi-loc contacts installable by the custormer or, if preferred, by the factory. MATERAIL Insulator: Black Nylon Dielectric Gasket: Polychloroprene Contact: Copper Alloy, Gold Plated Seal Ring Silicone How to Order CDL 2A - 139 P - * - F0 SERIES CONTACT ARRANGEMENT Centi-D Loc Series SERIES TYPE 1 2 3 2A TYPE CONTACT ARRANGEMENT CONTACT STYLE 139 (Consult factory for other sizes) - Snap - No lock (mtg. holes) - Ring lock - No lock type with rear gasket CONTACT STYLE P - Centi-loc pin S - Centi-loc socket MODIFICATION CODES 1 - Less lock ring F0 - Less contacts MODIFICATION CODES Plug CAVITY #1 .560 (14.22) MAX. 2.625 (66.68) 2.344 (59.54) +_ .005 (0.13) CAVITY #1 .625 (15.88) +_ .010 (0.25) SILICONE SEAL RING .260 (6.60) +_ .010 (0.25) CONTACT HEIGHT .035 (0.89) .015 (0.38) .540 (13.72) MAX. .625 (15.88) +_ .010 (0.25) CONTACT HEIGHT .065 (1.65) .045 (1.14) .175 (4.44) MAX. .535 (13.59) MAX. 2.025 (51.44) MAX. .150 (3.81) +_ .010 (0.25) .150 (3.81) +_ .010 (0.25) 2.025 (51.44) MAX. Plug Receptacle Recommended Panel Cutouts .125 (3.18) DIA. TYP. .565 (14.35) +_ .005 (0.13) .2035 (51.69) +_ .016 (0.41) .063 (1.60) RAD. MAX. 2.344 (59.54) +_ .005 (0.13) Contact Arrangements Engaging Face View CAVITY #1 CAVITY #1 CAVITY #70 CAVITY #70 CAVITY #92 CAVITY #92 CAVITY #117 CAVITY #139 Plug CAVITY #117 CAVITY #139 Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 286 Strip Connectors - .100"/.075" Contact Spacing CTA CENTI-LOC connectors are low-cost nylon strip connectors designed for commercial applications such as computers, instrumentation, communications, calculators and medical equipment. They are available in "yardage" from up to a 6 (152.40) maximum lenght, accommodatin from 1 to 60 rear insertion, front release, crimp snap-in size 22 CENTIPIN™/CENTISOCKET™ contacts. These contacts utilize a proven positive contact alignment design, giving additional contact strength and positive contact alignment during mating. These connectors can be ordered in kit or bulk form. The kid comprises all the parts necessary to assemble on complete 6-inch (152.40) strip connector with 60 contacts on .100 (2.54) centers or a 4-inch (101.60mm) strip with 53 contacts on .075 (1.91) centers. If more then one connector is required, the parts can be ordered in bulk and assembled as desired. Components and Accessories The CENTI-LOC strip connector can be ordered in kit or bulk form. The kit includes mating insulators with a full compliment of contacts and two guide posts. If more than one connector is required, the parts can be ordered in bulk and assembled as desired. Kit Form Insulator Kits include mating insulators with full complement of contacts and two guide posts. Part Number Contact Center spacing CTA3-KIT .075 (1.91) CTA4-KIT .100 (2.54) CTA3-CTA4-KIT .075 (1.91) & .100 (2.54) .475 (12.06) MAX. .275 (6.98) MAX. Guide Posts Polarizing Posts The guide posts and polarizing posts are inserted in the same manner as the contacts. The guide posts are inserted into the socket insulator and the polarizing posts are inserted into the pin insulator. The corresponding contact in the mating insulator must be removed for each. See assembly instructions. Insulator Part Number Contact Center Spacing Type Material CTA3-IP-53 .075 (1.91) Pin Nylon CTA3-IS-53 .075 (1.91) Socket Nylon CTA4-IP-60 .100 (2.54) Pin Nylon CTA4-IS-60 .100 (2.54) Socket Nylon Guide Post CTA-GP P/N 230-9507-000 Passivated Stainless Steel Polarizing Post CTA-PP P/N 230-9506-000 Passivated Stainless Steel Dimensional Data .115 (2.92) MAX. 4.031 (102.39) MAX. 6.031 (153.19) MAX. .040 (1.02) MIN. .040 (1.02) MIN. .075 (1.91) TYP. .100 (2.54) TYP. .115 (2.92) MAX. CTA3-.075(1.91) Centers CTA4-.100(2.54) Centers Weights Part Number No. of Contacts CTA3 53 CTA4 60 Contacts Type Avy. Weight oz. +_ 5% gm. pin .185 5.25 socket .203 5.75 pin .230 6.30 socket .241 6.90 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 287 The Centi Line - .075" Contact Spacing 2D/CTA Contacts Contact Part Number Part Number Pin Socket 031-9540-000 030-9542-001 Standard 30µin. plating The contacts are retained in the insulator by means of a resilient internal shoulder that allows contact to snap into a locking groove. 031-9540-004 030-9542-002 50µ in. plating 031-9540-005 030-9542-004 With inspection hole; 50µ in. plating The front of the contact is chamfered so that the internal shoulder in the insulator is not damaged as the contact is pushed thru. N/A 030-9542-011 P.C. tail .026 dia. x .083 lg. Soc. *031-9540-013 030-9542-012 P.C. tail .183 lg. Soc. .020 dia. x .183 lg. Pin 031-9540-016 030-9542-014 Long crimp barrel ** 031-9540-022 *** 030-9556-000 *** Small crimp bore For AWG #32 & 30 031-9540-007 030-9542-022 Small crimp bore For AWG #28 & 30 *031-9540-015 030-9542-015 P.C. tail .232 lg. Soc. .020 dia. x .255 lg. Pin *031-9540-019 030-9542-016 P.C. tail .444 lg. Soc. .018 dia. x .445 lg. Pin P.C. Tail Contacts Subtract .064 (1.63) + _ .010 (.25) from pigtail length when used in 2D pin insulator for potting well of connector assembly. Subtract .081 (2.08) + _ .010 (.25) from pigtail length when used in 2D socket insulator for potting well of connector assembly. Type Pin Socket 50µ in. plating NOTE: Plating, except as noted, is 30 micro-inch gold. * Consult factory for any tail size or plating requirements. ** Special crimp locator required. Part number: 995-0001-714. (L3198-CL-PSL) *** Use special insertion tip (323-9510-016 &-017). 2D and Centi-Loc Crimp and Assembly Tools Locators Tool Pin Socket Description M22520/2-01 L3198-CLP L3198-CLS Part Number 995-0001-584 995-0001-338 995-0001-353 M22520/2-01 Insertion Tools For Standard Contact Kit Part Number (handle and tip) Tip Part Number** Handle Part Number** 22 CIT-PS-CTA-22 323-9510-001 204-9500-000 24 CIT-PS-CTA-24 323-9510-002 204-9500-000 26 CIT-PS-CTA-26 323-9510-003 204-9500-000 28 CIT-PS-CTA-28 323-9510-004 204-9500-000 30/P.C. Tail CIT-PS-CTA-30 323-9510-005 204-9500-000 AWG Size* CIET-CTA Handle Insertion Tips * Based on wire size per MIL-W-16878 with Type E insulation, use smaller tool for wire with thin insulation, larger tool for wire having thick insulation. ** The 5 insertion tips (part numbers 323-9510-001 thru - 005). plus handle, and the pin and sockect extaction tips maybe ordered as a SINGLE KIT by specifying the part number CIET-CTA-2. [Part number: 070143-0002]. Insertion Tools For Long Crimp barrel Contacts CTA-AB Assembly Holding Block Part Number: 328-9508-000 AWG Size* Tip Part Number *** Pin Contact Tip Part Number *** Socket Contact 22 323-9510-008 323-9510-012 204-9500-000 24 323-9510-009 323-9510-013 204-9500-000 26 323-9510-010 323-9510-014 204-9500-000 Handle Part Number*** *** To order the SINGLE KIT for the long crimp barrel contact (tip part numbers 323-9510-008 thru -014, handle and pin and socket extraction tips) please specify CIET-CTA-3. Extraction Tools Socket Extraction Tip Pin Extraction Tip Contact Description Kit Part Number (handle and tip) Tip Part Number Handle Part Number CENTIPIN CET-P-CTA-2 070112-0002 324-9502-000 204-9500-000 CENTISOCKET CET-S-CTA-1 070113-0001 324-9501-000 204-9500-000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 288 The Centi Line - .075" Contact Spacing 2D/CTA 2D/CTA CENTI-LOC™ Connectors Assembly Instructions The Double Density D/CTA CENTI-LOC Connectors are highly reliable and simple connectors to use. There are a few helpful suggestions that will assure complete satisfaction when followed: 1. The following insturctions should be followed. 2. The proper crimp tool and locator (if required) must be used. These tools have been designed for use with this product. Substitutions of crimping equipment may result in connector failure at the assembly operation. 3. After crimping a contact to a lead it is of vital importance that the proper tool be used to assure seating the contact in the insulator in the proper posistion. Any substitution of insertion tools may result in over or under insertion of the contact which will damage the retention system of the insulator. 4. The female (socket) side of the connector has been designed with a controlled float to allow for ease of mating. To avoid reducing this float or causing a splaying of the contacts, any unnecessary strain by clamping too close to the rear of the connector should be avoided. Use of recommended tooling together with proper assembly techniques will pay dividends in reliability and reduced costs. 2D Assembly Instructions WIRE STRIPPING CONTACT CRIMPING .100 (2.54) Cut the wires to length required and strip .100" of insulation from the end to be crimped. Check for cut or broken wires and frayed insulation. Using the proper crimp tool and locator, insert the contact into the locator. Insert the stripped end of the wire into the contact crimp pot, and crimp the contact to the wire. Squeeze the handles firmly to insure a proper crimp (tool will not release if crimping is incomplete). NOTE: Contact stop must be changed in tool locator when crimping pin and socket contacts. CONTACT INSERTION 1. Place the proper insertion tip in the insertion/-extraction handle and put the tip over the wire as shown. The tool tip will butt up against the crimp pot. Connector must be firmly supported during both insertion and extraction operations. 2. Using a firm, steady pressure, pust the contact into the cavity until the resilient internal shoulder in the insulator snaps into the locking groove in the contact. The shoulder of the tool tip bottoms against the rear of the insulator, preventing over-insertion. Repeat for balance of contacts. CONTACT EXTRACTION 1. For contact extraction, remove the insertion tool tip and replace it with the proper extraction tool tip. (The socket tip will fit into the socket, and the pin tip will slide over the pin bundle). Insert the tool tip into the contact cavity: (the pin tip will butt up against the shoulder of the pin contact, and the socket tip will bottom in the socket contact.) 2. Apply a firm, steady pressure until the contact is released from the internal shoulder in the insulator. The shoulder of the tool tip bottom against the insulator face to prevent damage to the internal shoulder. Remove the tool tip and pull the contact from the rear of the connector. Repeat for the balance of contacts to be removed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 289 The Centi Line - .075" Contact Spacing 2D/CTA CTA Assembly Instructions INSERTION 1. Place the connector into the slot in the assembly block with the 2. Position the insertion tool tip on the rear of contact as shown. The arrows on the insulator pointing downward. The connector will bottom insulation must be pulled back from the crimp pot approximately 1/32" against the internal shoulder in the groove in the assembly block. Start to allow the tool tip to butt against the contact crimp pot. contact insertion by placing the crimped contact in the cavity by hard. .275 (6.98) MAX. .475 (12.06) MAX. Guide Posts Polarizing Posts 3. With firm steady pressure, push the contact into the cavity until the 4. The guide post and polarizing posts are inserted in teh same manner resilient internal shoulder snaps into the locking groove in the contact. as the contacts. The guide posts are inserted into the socket insulator, To prevent over insertion, the tool tip bottoms against the rear of the and the polarizing posts are inserted into the pin insulartor. The insulator. corresponding contact in the mating insulator must be removed for each. EXTRACTION 1. To extract the contacts, place the conector face up in the assembly 2. The pin extraction tool tip is tubular, slides over the pin bundle and block so that the contact to be extracted is in the end of the block that butts against the front shoulder of the pin. The socket extraction tool is has a fully slotted opening. a solid rod that fits into the socket contact, the external shoulder butts against the contact socket shoulder. 3. Insert the extraction tool into the cavity and apply firm pressure until 4. Lift the insulator from the groove and pull the contact out. Repeat for the contact is pushed thru the rear of the connector. balance of contacts to be removed. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 290 The NANO Line - .025" Contact Spacing NANO contacts incorporate the highly reliable Twist Pin concept, which allows continuity in very dense areas and under severe shock and vibration, requiring low engagement and separation forces. Termination can consist of uninsulated pigtails or insulated wire all pre-harnessed at our factory to your specifications. Due to various industry application requirements, the NANO line is available in several different configurations: strip, metal shell and plastic, rectangular or circular configurations with center jackscrew, a 72 position circular connector with centerjackscrew, metal shell with combination layout, or discrete board-to-board stacking contact. Successful applications for NANO connectors are many and varied, from the Air Force's AIRS program to actual human implantations in the medical research field. Performance and Material Specifications • Contact Rating - 1 amp max. • Minimum contact centers - 0.025 (0.64). Type • Wire sizes - #32 AWG stranded, #30 AWG solid. • Contact termination - integral pittail or multiple indent crimp. NTP NDM NJS NTDP NJSC Single Row Strip Metal Shell Rectangular Rectangular Center Jackscrew Dual Row Strip Circular Center Jackscrew Shell Alum. alloy 2024 T351 per QQ-A-250 or 6061-T6 per QQ-A-200 nickel plate • Contact rentention - fixed via epoxy. • Contact materials - socket: nickel silver. pin bundle: precious metal alloy or BeCu. pin Sleeve: nickel silver or cartridge brass. • Mating/unmating force - 6oz. per contact max. Insulator Phenolic Phenolic Polyester Phenolic Polyester No. of Contacts 1-40 Contacts 9, 15, 21, 25 31, 37 9, 24, 44 90 27, 72, 266 Pin Bundle Material - Precious metal per ASTMB477 and ASTMB541, or BeCu per CDA alloy 172 & 102 - Socket Sleeve Material Pin Sleeve Material - Nickel silver/ASTMB122, Comp. B- Nickel silver per ASTMB122, Comp. B or Cartridge Brass per CDA alloy 260 - Test Data The table below summarizes the results of key tests performed in accordance with MIL-STD-202, where applicable. Data is applicable to standard connec- tor with standard terminations. Variations may affect this data, so please consult the factory for further information on your requirements. Test Method Criteria of Acceptance Dielectric Withstanding Voltage Method 301: 350 VAC at sea level 100 VAC at 70,000' altitude No breakdown No breakdown Insulation Resistance Method 302 Condition A 5,000 megohms minium Thermal Shock Method 107, Condition B: -65˚C to +125˚C No physical damage Physical Shock Method 213, Condition I: 100 G's, 3-axes, 6 millisecond duration sawtooth pluse No physical damge No loss of continuity > 1 µ sec Vibration Method 204, Condition D: 15 G's, 10-2,000 Hz, 12 hours No physical damge No loss of continuity > 1 µ sec Durability 500 cycles of mating and unmating, 500 CPH max. No mechanical or electrical defect Moisture Resistance Method 106, omit 7B Insulation resistance > 100 megohms Salt Spray Method 101. Condition B: 48 hours Shall be capable of mating and unmating, and meet contact resistance requirements Contact Resistance Method 307: At 1 amp At 100 milliamps Contact Retention - 30 milliohms maximum } 60 milliohms maximum 80 milliohms maximum } With gold plated BeCu Nanopin contact. With precious metal alloy Nanopin contact. 3 lb. minimum axial load Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 291 Strip Connectors - .025" Contact Spacing NT How to Order - NT NT P 2 40 S H *** SERIES INSULATOR MATERIAL CONTACT LOCATION CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE MODIFICATION CODE TERMINATION MODIFICATION CONTACT ARRANGEMENTS 40 Maximum - .025 (0.64) centers 20 Maximum - .050 (1.27) centers SERIES Nano Strip INSULATOR MATERIAL P - Phenolic L - Solid uninsulated wire T - One piece contact/lead H - Insulated harness wire CONTACT TYPE P - Pin (Plug) S - Socket (Receptacle) CONTACT LOCATION 1 - Contacts on .025 (0.64) centers 2 - Contacts on .050 (1.27) centers MODIFICATION CODE For termination code, see NJS section, page 294. Dimensions NTP .055 (1.40) MAX. B .055 (1.40) MAX. B .025 (0.64) TYP. .025 (0.64) TYP. .025 (0.64) TYP. A .055 (1.40) MAX. B A A .160 (4.06) MAX. .220 (5.59) MAX. .080 (2.03) Plug - "T" Termination Types Plug - "H" and "L" Termination Types Part Number by Insulator Size A Ref. B Part Number +_.010 (0.25) by Insulator Size A Ref. B +_.010 (0.25) Part Number by Insulator Size Receptacle - "H", "L", and "T" Termination Types A Ref. B +_.010 (0.25) Part Number by Insulator Size A Ref. B +_.010 (0.25) NTPI-1*-** - .050 (1.27) NTPI-11*-** .250 (6.35) .300 (7.62) NTPI-21*-** .500 (12.70) .550 (13.97) NTPI-31*-** .750 (19.05) .800 (20.32) NTPI-2*-** .025 (0.64) .075 (1.91) NTPI-12*-** .275 (6.99) .325 (8.26) NTPI-22*-** .525 (13.34) .575 (14.61) NTPI-32*-** .775 (19.69) .825 (20.96) NTPI-3*-** .050 (1.27) .100 (2.54) NTPI-13*-** .300 (7.62) .350 (8.89) NTPI-23*-** .550 (13.97) .600 (15.24) NTPI-33*-** .800 (20.32) .850 (21.59) NTPI-4*-** .075 (1.91) .125 (3.18) NTPI-14*-** .325 (8.26) .375 (9.53) NTPI-24*-** .575 (14.61) .625 (15.88) NTPI-34*-** .825 (20.96) .875 (22.23) NTPI-5*-** .100 (2.54) .150 (3.81) NTPI-15*-** .350 (8.89) .400 (10.16) NTPI-25*-** .600 (15.24) .650 (16.51) NTPI-35*-** .850 (21.59) .900 (22.86) NTPI-6*-** .125 (3.18) .175 (4.45) NTPI-16*-** .375 (9.53) .425 (10.80) NTPI-26*-** .625 (15.88) .675 (17.15) NTPI-36*-** .875 (22.23) .925 (23.50) NTPI-7*-** .150 (3.81) .200 (5.08) NTPI-17*-** .400 (10.16) .450 (11.43) NTPI-27*-** .650 (16.51) .700 (17.78) NTPI-37*-** .900 (22.86) .950 (24.13) NTPI-8*-** .175 (4.45) .225 (5.72) NTPI-18*-** .425 (10.80) .475 (12.07) NTPI-28*-** .675 (17.15) .725 (18.42) NTPI-38*-** .925 (23.50) .975 (24.77) NTPI-9*-** .200 (5.08) .250 (6.35) NTPI-19*-** .450 (11.43) .500 (12.70) NTPI-29*-** .700 (17.78) .750 (19.05) NTPI-39*-** .950 (24.13) 1.000 (25.40) NTPI-10*-** .225 (5.72) .275 (6.99) NTPI-20*-** .475 (12.07) .525 (13.34) NTPI-30*-** .725 (18.42) .775 (19.69) NTPI-40*-** .975 (24.77) 1.025 (26.04) NTDP3-90-ST* 4.400 (111.76) 4.400 (111.76) .205 (5.21) MAX. .100 (2.54) REF. .100 (2.54) REF.TYP. .050 (1.27) REF. .100 (2.54) REF.TYP. .100 (2.54) REF. 4.590 (116.59) MAX. .125 (3.18) MAX. Plug .205 (5.21) MAX. .050 (1.27) REF. 4.590 (116.59) MAX. .060 (1.52) MAX. Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 292 NANO D Metal Shell - .025" Contact Spacing NDM How to Order - NDM MDM - 9 P T ** SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE MODIFICATION CODE SERIES TERMINATION TYPE H = Insulated harness wire L = Solid copper T = One piece contact/lead NDM - NANO D Metal Shell CONTACT ARRANGEMENTS 9, 15, 21, 25, 31, 37 MODIFICATION CODE To specifiy lead lengths, type and mechanical modifications consult factory. CONTACT TYPE P = Pin (Plug) S = Socket (Receptacle) Dimensions NDM D .083 + _ .004 (2.11 + _ 0.10) DIA.TYP. C .025 (0.64) TYP. .150 (3.81) MAX. .130 A (3.30) MAX B .004 + _ .004 (1.12 + _ 0.10) .175 (4.44) MAX. Plug D .083 + _ .004 (2.11 + _ 0.10) DIA.TYP. C .025 (0.64) TYP. .150 (3.81) MAX. A .051 + _ .004 .205 (5.21) MAX. B (1.30 + _ 0.10) .155 (3.94) MAX. Receptacle Part Number By Shell Size Consult factory for availability of other sizes. Plug B Ref. A Ref. Receptacle B Ref. C +_.005 (0.13) D Max. .725 (18.42) NDM-9P*/S* .200 (5.08) .317 (8.05) .380 (9.65) .565 (14.35) NDM-15P*/S* .350 (8.89) .467 (11.86) .530 (13.46) .715 (18.16) .875 (22.23) NDM-21P*/S* .500 (12.7) .617 (15.67) .680 (17.27) .865 (21.97) 1.025 (26.04) NDM-25P*/S8 .600 (15.24) .717 (18.21) .780 (19.81) .965 (24.51) 1.125 (28.58) NDM-31P*/S* .750 (19.05) .867 (22.02) .930 (23.62) 1.115 (28.32) 1.275 (32.39) NDM-37P*/S* .900 (22.86) 1.017 (25.83) 1.080 (27.43) 1.265 (32.13) 1.425 (36.20) Panel Mounting Dimensions .086 + _ .004 (2.18 + _ 0.10) .032 (0.81) R TYP. DIA. TYP C B A Size A +_.005 (0.13) B + .005 (0.13) - .000 (0.00) C + .005 (0.13) - .000 (0.00) 9 .565 (14.35) .261 (6.63) .095 (2.41) 15 .715 (18.16) .411 (10.44) .095 (2.41) 21 .865 (21.97) .561 (14.25) .095 (2.41) 25 .965 (24.51) .661 (16.79) .095 (2.41) 31 1.115 (28.32) .811 (20.60) .095 (2.41) 37 1.265 (32.13) .961 (24.41) .095 (2.41) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 293 Center Jackscrew - .030" Contact Spacing NJS How to Order - NJS NJS - 24 P H *** SERIES CONTACT ARRANGEMENTS CONTACT TYPE TERMINATION TYPE TERMINATION CODE TERMINATION CODE* SERIES NJS - Nano center jackscrew rectangular (9, 24, 44) NJSC - Nano center jackscrew circular (27, 72 266) (H) 001 = 18" #32 AWG 7/40 strd. Type "ET" Teflon per MIL-W-16878/6, color yellow. (H) 003 = 18" #32 AWG 7/40 strd. Type "ET" Teflon per MIL-W-16878/6 color coded to MIL-STD-681, System 1. (L) 1 = 1/2" uninsulated solid #30 AWG gold plated copper. (L) 2 = 1" uninsulated solid #30 AWG gold plated copper (T)* = Consult factory CONTACT ARRANGEMENTS 9, 24, 27, 44, 72, 266 CONTACT TYPE P = Pin (Plug) S = Socket (Receptacle) TERMINATION TYPE H = Insulated harness wire L = Solid uninsulated wire T = One piece contact/Lead * See Termination Codes shown below for additional length modification codes. Standard Wire Termination Codes The following termination codes are listed for your information. For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Harness Type (H) Solid Uninsulated Type (L) #32 AWG, 7/40 stranded, Type "ET" per MIL-W-16878/6 #32 AWG gold plated copper. All Yellow Color Coded Length All Yellow Color Coded Code Length Code 3 (76.2) H 020 H 027 24 (609.6) H 009 H 004 L61 .125 (3.18) L14 .750 (19.05) 6 (152.4) H 019 H 016 30 (762.0) H 010 H 005 L56 .150 (3.81) L2 1.000 (25.40) 8 (203.2) H 026 H 034 36 (914.4) H 011 H 006 L57 .190 (4.83) L7 1.500 (38.10) 10 (254.0) H 029 H 025 48 (1219.2) H 013 H 048 L39 .250 (6.35) L6 2.000 (50.80) 12 (304.8) H 028 H 002 72 (1828.8) H 017 H 046 L58 .375 (9.53) L16 2.500 (63.50) 18 (457.2) H 001 H 003 120 (3048.0) H 042 H 041 L1 .500 (12.70) L10 3.000 (76.20) 20 (508.0) H 038 H 023 Length Length Center Jackscrew/Rectangular NJS-9 & NJS-24 1 D 4 B 9 5 B 8 A 0-80 UNF-2B THREADED INSERT Face View Pin Insert Part Number A Max. C C Receptacle Side View B Max. Plug Side View C + _.005 (0.13) D + _.005 (0.13) NJS-9P* .255 (6.48) .165 (4.19) .138 (3.51) .116 (2.95) NJS-9S* .255 (6.48) .165 (4.19) .078 (1.98) .116 (2.95) NJS-24P* .435 (11.05) .165 (4.19) .138 (3.51) .116 (2.95) NJS-24S* .435 (11.05) .165 (4.19) .078 (1.98) .116 (2.95) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 294 Center Jackscrew - .030" Contact Spacing NJS Center Jackscrew/Rectangular NJS-44P .487 (12.37) .180 + _ .005 (4.57 + _ 0.13) .030 (0.76) TYP. .030 (0.76) TYP. Face View .215 + _ .005 (5.46 + _ 0.13) .090 (2.29) TYP. THREADED, INSERT #1-64 UNC-2B NJS-44S .065 (1.65) MAX. .030 (0.76) TYP. .090 (2.29) TYP. .180 + _ .005 (4.57 + _ 0.13) .030 (0.76) TYP. .130 + _ .005 (3.30 + _ 0.13) .487 (12.37) SCREW, CAP, SOCKET HEAD #1-64 UNC-2A Face View Contacts .060 (1.52) MAX. EPOXY WICKING SOCKET CONTACT .062 (1.57) REF. 0.90 + _ .010 (2.29 + _ 0.25) GUIDE POST (OPTIONAL WITH LOSS OF CONTACT .011 (.28) REF. .011 (.28) REF. PIN CONTACT WITH THRU-BUNDLE PIGTAIL EPOXY RETAINING CONTACT INSULATOR Socket View .100 (2.54) MAX EPOXY WICKING .050 (1.27) REF. Pin View (Crimp-Type Contact) Pin View (Thru-Bundle Contact) NOTE: Guide posts can be installed in any contaact cavity for polarization purposes. Connector Saver NJS-9P & S .128 (3.25) REF. #0-80 UNF-2A GUIDE POST CAVITY (open) .062 (1.57) REF. Part Number: NJS97294-835 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 295 Fiber Optic Contacts FOHC ITT Cannon fiber optic contacts...a standard in the industry. We offer the most complete line of fiber optic contacts, engineered to fit today's MIL-Spec circular, rack and panel, edgecard/LRM, and D Subminiature connectors. • Conforms to MIL-T-29504 fiber optic termini. • Fits any size 16 cavity with no modification to connector. • Designed for use with standard size 16 contact insertion/extraction tool. • Both pin and socket contact end faces are easily cleaned. Fiber Optic Contact Performance Data Durability < 0.5 dB change after 500 matings Temperature Shock < 0.5 dB change during and after test Operating Temperature - 65˚C to + 200˚C (Cable/contact dependent) Vibration, random (16 hrs/MIL-C-38999) < 0.5 dB change during and after test Optical Loss Performance Typical 1.0 dB using 100/140 micron fiber-tested per EIA FOTP-34, Method A Standard MIL-Spec Connector Standard Connector MIL-C-38999 Series I Cannon Designator KJL Number of Size #16 Cavities Available Dependent Upon Shell Size KJA 1-29 MIL-C-26482 Series I KPSE 1-31 MIL-C-26482 Series II MIL-C-83723 Series I MIL-C-83723 Series III PV7 PVA HTMF 1-31 1-31 1-52 MIL-C-83733 DPK Up to 64 MIL-C-28840 KFS Up to 8 BKAD Up to 6 MIL-C-83527 BKW Pin (Body) MIL-T-29504/5 MIL-T-29504/4 MIL-T-29504/11 MIL-T-29504/10 MIL-T-29504/9 MIL-T-29504/8 MIL-T-29504/7 MIL-T-29504/6 1-29 MIL-C-38999 Series III MIL-C-38999 SeriesIV ARINC 600 Fiber Optic Contact Socket (Body) Up to 30 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 296 Fiber Optic Contacts FOHC Ceramic Tip Optical Contacts ITT Cannon's new precision optical contacts offer superior coupling performance and a simplified termination process. Ceramic zirconia tips more accurately center the fiber within the contact body. A rugged thermoplastic alignment sleeve precisely aligns the mating contacts. Solid state epoxy retained within the contact eliminates any handling of epoxy SOCKET BODY RETENTION SLEEVE CERAMIC TIP COMPRESSION SPRING RETAINING RING CERAMIC TIP RESILIENT ALIGNMENT SLEEVE CERAMIC TIP PIN BODY COMPRESSION SPRING CERAMIC TIP RETENTION SLEEVE PIN BODY SOCKET BODY CONNECTOR RETENTION CLIP RETAINING RING CONNECTOR RETENTION CLIP RESILIENT ALIGNMENT SLEEVE How to Order Fiber Opitc Hybrid Contacts FOHC - P A 1422 J P SERIES GENDER TERMINUS/CONNECTOR SERIES HOLE SIZE (1422 means 142.2 microns) ALIGNMENT SYSTEM PREFORM SERIES - Fiber Optic Hybrid Contacts GENDER P - Pin S - Socket TERMINUS/CONNECTOR SERIES & /5: For use in A - MIL-C-29504/4 MIL-C-38999 Series I, III & IV Connectors. B - MIL-T-29504/10 & /11: For use in MIL-C-83723 Series I, III; MIL-C-83733; and MIL-C-26482 Series II Connectors. & 7; For use in C - MIL-C-29504/6 MIL-C-83527; MIL-C-81659; ARINC 600; and ARINC 404 Connectors. D - (No Terminus Spec): For use in MIL-C-26482 Series I & MIL-C-26500 Connectors. E - (No Terminus Spec): For use in MIL-C-83723 Series II & MIL-C-5015G Connectors. & /9: For use in F - MIL-C-29504/8 MIL-C-28840 Connectors. G - (No Terminus Spec): For use in MIL-C-83723 Series III/82, /83, /86 & /87 Connectors. H - (No Terminus spec): For use in D*M Mark I, G06, E2P (DIN) Fiber Optic/Coaxial Housing. HOLE SIZE (MICRONS)* - JEWEL 1219 1321 1422 1650 2200 2400 2600 2800 1245 1346 1447 1700 2250 2450 2650 1270 1372 1550 1750 2300 2500 2700 1295 1397 1600 1800 2350 2550 2750 HOLE SIZE (MICRONS)* - CERAMIC TIP 1250 1400 1700 1270 1420 1720 1290 1440 1740 ALIGNMENT SYSTEM J - Jewel, Synthetic Ruby P - Precision Ceramic Tip PREFORM P - Preform Epoxy Supplied (available for terminus/connector series A, B and G only) N - No Preform Epoxy Supplied *For Size not listed, consult factory. How to Order Fiber Optic Receptacles (Mates with MIL-T-29504/4 Contacts) FOHC SERIES SHELL STYLE SEALING Adapter for in-line cable mechanical splice. - * - * SERIES - Fiber Optic Hybrid Contacts SHELL STYLE 3 - Receptacle, Device, PCB Mount 4 - Receptacle, Device, Flange Mount 7 - Receptacle, Adapter, In-Line Cable Panel Mount SEALING N - Non-Sealed S - Sealed Receptacle for mounting T0-18/T0-46/T0-52 devices. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 297 Fiber Optic Contacts FOHC Jewel Ferrule Alignment System Cannon's patented* optical contacts allow the FIBER OPTIC CABLE use of all standard fibers via the field-proven CLIP RETENTION SHOULDER jewel ferrule alignment system in a size 16 pin or socket contact. The jewel ferrule system OUTER SLEEVE provides precise alignment regardless of fiber size, accommodates fiber tolerances, SPRING GUIDE SLEEVE elim- SOCKET CONTACT ALIGNMENT JEWEL inates the requirement for a minimum end gap, and alloys for spring loading of contacts. SOCKET CONTACT ASSEMBLY PIN CONTACT SEALING GROMMET HARD DIELECTRIC SEALING GROMMET *U.S. Patent No 4,351,586, No. 3,947,182, and No. 4,747,658 INTERFACIAL SEAL Solid State Epoxy Since the advent of fiber optics, fibers have Pin been terminated in optical contacts using messy two-part liquid expoxy. This process is cumbersome and not conducive to high .290 (7.37) MAX. volume prodution. Optical contacts are now available with solid state epoxy. The fiber is inserted into .103 (2.62) DIA. the .600 (15.24) MAX. .310 (7.87) MAX. .033 (0.84) .0145 (0.37) DIA. MIN .0625 (1.59) DIA. contact and the epoxy is reflowed in a cure fixture. No mixing of liquids is required; the volume and flow viscosity is controlled, result- .087 (2.21) DIA. MIN. ing in a perfect bond and the elimination of SOLID STATE EPOXY .130 (3.30) DIA. clean-up. Socket .033 (0.84) .113 (2.87) DIA .054 (1.37) .087 (2.21) DIA. MIN. .103 (2.62) DIA .130 (3.30) DIA. .0625 (1.59) DIA. SOLID STATE EPOXY .652 (16.56) .0145 (0.37) MIN. DIA. .224 (5.69) MAX. .990 (25.15) MAX. Note: Dimensions are for 38999 contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 298 Fiber Optic Multi-Channel Connectors FOMC ITT Cannon's EOMC Series Fiber Optic connectors are designed to meet the needs of military and commercial customers who require a rugged environmental multifiber field connector. The FOMC combines features which provide the user with a connector that will withstand rough handling and weather extremes with features of elastomeric cable and interface sealing, scoop proof interface to prevent optical contact damage, removable front insert for easy optical contact cleaning, anodized shell finish, and a tough, strong dust cap with attaching stainless steel strap. Hermaphroditic design means plugs will mate with an identical plug as well as receptacles. The removable insert assures correcting mating and alignment. In the FOMC, ruggedness is combined with good optical perfomance, rapid coupling and attractive pricing. Another plus feature for ITT Cannon's FOMC design is the fiber flexure chamber which prevents tensile loads from being applied to the terminated fiber. The chamber provides space for surplus fiber in a service loop of sufficient lenght to permit one retemination of one or more fibers in the plug and cable receptacle without reterminating the strength member at the same time. This versatility is an ITT Cannon exclusive. The FOMC 2, 4, and 8 channel connector are available as a cable plug, and several receptacle shell configurations. The 8 channel can also be used with less contacts i.e. 6,4, or 2 channels. Sealing plugs are supplied with the 8 channel connector when using less than the full complement of contacts. This catalog provides complete ordering information on available shell types, contact layouts, fiber and cable dimensional and mechanical parameters. State-of-the-art ceramic alignment tips on the contact provide maximum coupling performance - less than 1.0 dB average coupling less. Standard Data Fungus inert per requirement 4 of MIL-STD-454 Fluid resistant (elastomeric materials) per MIL-H-5606-Hydraulic fluid, petroleum base MIL-L7808-Lubricating oil, synthetic base MIL-G-3056-Gasoline MIL-A-8243-Ethelyne gylcol Description Materials Shell Hardware Aluminum Alloy Cable Clamp Aluminum Alloy Insert, Front Removable Thermoplastic Interfacial Seal Elastomer Cable Seal Elastomer O Rings Elastomer Alignment Guide Thermoplastic Strain Relief Spring Stell wire with black chrome finish Mandrel/Yoke Thermoplastic Receptacle Yoke Thermoplastic Dust Cap Elastomer Marking Laser with clear chromate over exposed base metal Contact Arrangements Face Veiw of Insert 2 and 4 Channel 8 Channel F2 F1 M1 F1 M1 F3 F1 F4 M1 M4 F2 M2 M2 M3 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 299 Fiber Optic Multi-Channel Connectors FOMC How to Order FOMC SERIES 6- 2 W 2 C * *** SERIES Fiber Optic Multi-Channel SHELL STYLE SHELL STYLE 2 - Square Flange Receptcale (2/4) channel only) 6 - Cable Plug 7 - Jam Nut Receptacle SHELL SIZE DUST CAP CABLE TYPE SHELL SIZE (Channels) CABLE SIZE (O.D) (Maximum number of contact positions) 2 4 8 POLARIZATION POSITION MODIFICATION CODES CABLE SIZE (O.D) DUST CAP W - Connector supplied with dust cap X - Without dust cap POLARIZATION A - .190 +_.015 (4.83 +_.38) D - .236 +_.019 (6.0 +_.5) F - .276 +_.015 (7.0 +_.4) G - .374 +_.015 (9.50 +_.38)* H - .500 +_.015 (12.70 +_.38)* P - Pigtail buffered fiber CABLE TYPE 1 - Pigtail buffered fiber (receptacle only) 2 - Multi fiber strengthened cable 3 - Singel fiber strengthned cables (8 channel only) (8 channel plug only. Omit for 2/4 channel) 0 - Not polarized 1 thru 6 - key position MODIFICATION CODES Consult factory *NOTE: Cable size G and H are for 8 channel FOMC Connector only 2 and 4 Channel Square Flange Receptacle FOMC 2 3.700 (93.98) .130 (3.30) 1.395 (35.43) Millimeters are in parenthesis 1.480 (37.60) 2.40 (60.96) 1.064 (BSC .(27.03) 1.064 (BSC (27.03) 1.480 (37.60) .128 (3.25) Dia. 4 Holes Ø .013 .150 (3.81) Max. Panel Plug FOMC 6 3.700 (93.98) 2.40 (60.96) Shell End Nut 1.175 Dia. (29.845) Cable Strain Relief Connector Identification And Mating Instructions Front Removable insert Jam Nut Receptacle .764 (19.41) FOMC 7 1.395 (35.43) 3.700 (93.98) .130 (3.30) 1.395 (35.43) .130 (3.30) 2.40 (60.96) .945 Dia. (24.00) Shell 1.505 Dia (38.23) 1 (3 .44 6. 0 58 ) Jam Nut Front Removable Insert 1.150 (29.21) Yoke Tabs Rear Removable Yoke (Optical Contact Retainer) .150 (3.81) Max. Panel .150 (3.81) Max. Panel Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 300 Fiber Optic Multi-Channel Connectors FOMC 8 Channel Square Flange Receptacle FOMC 2 3.96 (100.5) 2.50 BSC (63.5) 2.0 BSC (50.8) 2.02 (51.2) .193 (4.9) 2.64 (67.1) 2.500 (63.5) .255 DIA. (6.35) 4 HOLES Ø.015 2.00 (50.8) 1.98 DIA. (50.4) 1.76 DIA. (44.7) Plug FOMC 6 2.64 (67.1) 5.98 (151.8) 5.28 (134.0) 1.76 DIA. (44.7) 2.03 DIA. (51.6) Jam Nut Receptacle FOMC 7 5.24 (133.0) .800 (20.3) .193 (4.9) 2.02 (51.2) 3.22 (81.8) .193 (4.9) 2.02 (51.2) 1.32 (33.5) O-Ring 2.500 DIA. (63.5) 1.700 Dia. (43.2) 1.76 Dia. (44.7) . IA D 2 ) 36 .0 2. (60 Removable Front Insert M48 x 1.5-6g thd. .200 (5.1) Max. Panel M48 x 1.5-6g Thd. .200 (5.1) Max. Panel Jarn Nut 3.96 (100.5) Polarizing Flanges 2.02 (51.2) 2.64 (67.1) .193 (4.9) 2.500 DIA. (63.5) 1.76 Dia. (44.7) . IA D 2 ) 36 .0 2. (60 M48 x 1.5-6g Thd. .200 (5.1) Max. Panel Recommended Panel Cutouts 2 and 4 Channel FOMC 2 1.073 +.010 -.000 (27.25 + 0.25) -0.00) DIA 1.064 BSC (27.03) Ø.005 .126 +_ .002 DIA. CSK 82˚ x .230 +_ .005 1.064 BSC (27.03) 8 Channel FOMC 7 FOMC 2 1.016 + .000 -.005 (25.80 + 0.00 -0.13) FOMC 7 +.015 Ø2.000 -.000 2.000 (50.8) (50.8 +.038 -.0.0) 1.821 + .005 -.000 (48.25 + 0.13) -0.00) Ø.253 + _ .002 Ø.005 CSK B2˚ x .507+/- .010 1.073 + .010 Dia. (27.25 + 0.25) -.000 -.000) 2.000 BSC (50.8) 1.890 Dia. (48.00 + 0.25) +.010 -.000) -.000 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 301 Fiber Optic Multi-Channel Connectors FOMC Contact Assembly TIP, TERMINUS FERRULE, OPTICAL "O" RING, FRONT SPRING BODY. REAR FERRULE "O" RING REAR TUBE, SUPPORT ∆ TIP I.D. .175 (4.44) MAX. DIA. 1.300 (33.02) MAX. .170 (4.32) MAX. DIA. .230 (5.84) MAX. DIA. FIBER BUFFER DIA How to Order - Contacts FOMC - T - 10 - 1270 ITT CANNON SERIES TERMINUS ASSEMBLY BUFFER DIAMETER TIP TIP (I.D. in tenths of microns) SERIES FOMC - Fiber Optic Multi-Channel 1270 - 127.0 µm min. 1300 - 130.0 µm min. 1440 - 144.0 µm min. TERMINUS ASSEMBLY BUFFER DIAMETER (in millimeters) 05 - 0.5 mm Buffer 10 - 1.0 mm Buffer 11 - 1.1 mm Buffer Coupling Performance TOTAL SAMPLES = 3056 MEAN = 0.93 SID. DEV. = 0.32 MINIMUM = 0 MAXIMUM = 2.2 900 800 50/125 FIBER CERAMIC ALIGNMENT TIP CONTACTS 700 FREQUENCY 600 500 400 300 200 100 0 0 0.5 1 1.5 2 2.5 CONNECTOR LOSS (dB) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 302 Fiber Optic Cable Assemblies ITT Cannon is a major supplier of fiber optic cable assemblies for mulit channel tactical ground based and avionics appliations. Experienced includes de- livery of more than 20,000 custom fiber optic links over the past twelve years. Cable assemblies are built to specific design requirements and are 100% optically tested. FOMC TERMINATED CABLE LENTGH FOMC Plug-to-Plug Assembly TERMINATED ASSEMBLY LENTGH PIGTAIL CONNECTORS (SMA.ST® CONNECTORS) * FOMC Receptacle/Pigtail Assembly *ST is a trademark of AT&T FOHC TERMINATED LENTGH INDIVIDUAL SINGLEFIBER CABLES (NYLON BRAIDED SLEEVE) MARKING SLEEVE CONNECTOR ASSY MULTI-FIBER TACTICAL CABLE BACKSHELL DUST CAP 38999 F.O. Plug-to Plug Assembly TERMINATED LENTGH MARKING SLEEVE CABLES CONNECTOR ASSY PIGTAIL CONNECTORS * (SMA.ST® CONNECTORS) DUST CAP 38999 F.O. Receptacle/Pigtail Assembly *ST is a trademark of AT&T Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 303 MIL-C-24308 Filter Connectors TD1* ITT Cannon has developed a line of filter connectors to meet the industry's demand fo improved control of Radio Frequency and Electro-Magnetic Interference (RFI/EMI). These TD1* filter connectors, have been designed to combine the functions of a standard electrical connector and feed-thru filters into one compact package. In addition to offering greater design flexibility and system reliability, they are designed for applications where space and weight are prime considerations. These connectors are intermateable with all standard D subminiature connectors. They are also intermateable with MILC-24308 types and meet applicable portions of that specification. ALL TD1* filter contact assemblies are tested 100% during in-process and final inspection, for capacitance, insulation resistance and dielectric withstanding voltage. Attenuation is checked as required for each type of filter to assure performance to guaranteed levels. Note: The TD1* replaces the obsolete TD*J and D*J Series How to Order T D 1 FILTER SERIES INDICATOR SERIES PREFIX E 9 L P H A B C D 15 25 37 50 M T H S M P - C ONE (1) PIECE SHELL SHELL SIZE CONTACT ARRANGEMENTS FILTER TYPE CONTACT TYPE CONTACT TERMINATION FILTER SERIES INDICATOR T - Transverse Monolith MODIFIER FILTER TYPE L - Low frequency M - Mid-range frequency T - Standard frequecy H - High frequency SERIES PREFIX D - Miniature, rectangular, solder termination SHELL SIZE (one piece shell) E, A, B, C, D PRINTED CIRCUIT CONTACTS Consult factory. Both 90˚ and straight types are available. CONTACT TERMINATION See page 305 Lack of termination indicator signifiles solder cup. CONTACT TYPE P - Pin contacts S - Socket contacts CONTACT ARRANGEMENTS See page 305 MODIFIER C - Clinch nut Performance and Material Specifications ELECTRICAL DATA MATERIALS AND FINISHES Available Filter Low Freq. Mid Freq. Std Freq. High Freq. Catalog Indication - letter L M T H Voltage Rating (working) 100 VDC Current Rating (amp DC) 7.5 7.5 7.5 7.5 5000 megohms minimum 10,000 megohms minimum 10,000 megohms minimum 10,000 megohms minimum 300 VDC 500 VDC 500 VDC 500 VDC 50,000 minimum 7200 12,000 3000 5,000 780 1,300 Insulation Resistance, 2 min. electrification time max. at 25˚C, and 100 VDC DWV, sea level, with 500 microamps max. Filter Type Finish Shell Aluminum alloy 6061-T6 Electroless nickel per per QQ-A-225/8 or MIL-C-26074 QQ-A-200/8 Insulator: Socket Polyphenylene Sulfide/ None Epoxy Pin Freq. MHz Material Copper alloy 200 VDC charge/discharge Capacitance at 1 KHz, 0.1 V rms picofarads Attenuation per MIL-STD-220 @ 25˚C with no applied voltage or current. Description Contacts Ground Spring Gold plate per MIL-G-45204 Type 1, Class 1 Epoxy None Beryllium Copper Silver plate Attenuation (dB) 0.1 2 min. - - - 1 15 min. 2 min. - - 2 20 min. 5 min. 2 min. 10 35 min. 15 min. 9 min. 2 min. 100 60 min. 55 min. 50 min. 30 min. 500 to 10,000 65 min. 60 min. 55 min. 50 min. Pi Pi Pi Pi Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 304 MIL-C-24308 Filter Connectors TD1* Contact Arrangements Face View Pin Insert 1 2 6 3 7 Shell Size Contact Arrangement Contact Size 4 8 5 1 2 9 9 E 9 #20 3 4 10 11 5 6 7 1 8 2 20 3 21 4 22 5 3 4 5 14 15 16 17 12 13 14 15 A 15 #20 6 7 8 23 24 25 26 9 10 11 12 13 27 28 29 30 31 7 8 18 19 20 9 21 10 11 22 12 23 24 13 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 14 15 16 17 18 19 18 32 33 34 35 36 37 34 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 D 50 #20 C 37 #20 Shell Size Contact Arrangement\ Contact Size 6 B 25 #20 1 1 2 Contacts Straight Printed Circuit Modifier 300 + _ .028 (7.62 + _ 0.71) (.125 (3.18) PC BOARD) H: .040 (1.02) Dia. terminals and accommodates up to 1/8 Max. thick P.C. boards. M: .030 (.76) Dia. terminals and accommodates up to 1/8 Max. thick P.C. boards. Modifier Right Angle Printed Circuit .125 + _ .010 (3.18 + _ .25) .125 + _ .010 (3.18 + _ .25) .112+ _ .015 (2.84 + _ .38) P: .030 (.76) Dia. terminals and accommodates P.C. boards up to 3/32 Max. Thickness. .112 + _ .015 (2.84 + _ .38) .715 + _ .010 (18.16 + _ .25) .715 + _ .010 (18.16 + _ .25) FOOT PRINT FROM FRONT OF MOUNTING FLANGE .112 + _ .015 (2.84 + _ .38) Standard Shell Dimensions 1.040 (26.42) MAX. J F 10˚TYP. .065 (1.65) + _ .005 (0.13) A H B G D TWO HOLES 120 + _ .005 (3.05 + _ 0.13)DIA. Rear View ALL CONTACTS SKIVED APPROX. AS SHOWN (.042[1.07) MIN SOLDER POT I.D.) E C Front View Shell Size A + _ .015 (0.38) B + _ .010 (0.25) C + _ .005 (0.13) D + _ .010 (0.25) E + _ .005 (0.13) F + _ .010 (0.25) G + _ .010 (0.25) H + _ .010 (0.25) J + _ .010 (0.25) 9P 1.213 (30.81) .738 (18.75) .984 (24.99) .400 (10.16) .502 (12.75) .792 (20.12) .469 (11.91) .236 (5.99) .841 (21.36) 9S 1.213 (30.81) .642 (16.31) .984 (24.99) .310 (7.87) .502 (12.75) .792 (20.12) .469 (11.91) .243 (6.17) .852 (21.64) 15P 1.541 (39.14) 1.066 (27.08) 1.312 (33.32) .400 (10.16) .502 (12.75) 1.116 (28.35) .469 (11.91) .236 (5.99) .841 (21.36) 15S 1.541 (39.14) .970 (24.64) 1.312 (33.32) .310 (7.87) .502 (12.75) 1.116 (28.35) .469 (11.91) .243 (6.17) .852 (21.64) 25P 2.087 (53.01) 1.606 (40.79) 1.852 (47.04) .400 (10.16) .502 (12.75) 1.664 (42.27) .469 (11.91) .231 (5.87) .841 (21.36) 25S 2.087 (53.01) 1.510 (38.35) 1.852 (47.04) .310 (7.87) .502 (12.75) 1.664 (42.27) .469 (11.91) .243 (6.17) .852 (21.64) 37P 2.729 (69.32) 2.254 (57.25) 2.500 (63.50) .400 (10.16) .502 (12.75) 2.316 (58.83) .469 (11.91) .231 (5.87) .841 (21.36) 37S 2.729 (69.32) 2.158 (54.81) 2.500 (63.50) .310 (7.87) .502 (12.75) 2.316 (58.83) .469 (11.91) .243 (6.17) .852 (21.64) 50P 2.635 (66.93) 2.151 (54.64) 2.406 (61.11) .512 (13.00) .612 (15.54) 2.198 (55.83) .576 (14.63) .231 (5.87) .841 (21.36) 50S 2.635 (66.93) 2.064 (52.43) 2.406 (61.11) .422 (10.72) .612 (15.54) 2.198 (55.83) .576 (14.63) .243 (6.17) .852 (21.64) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 305 MIL-C-24308 Filter Connectors TD1* Mounting Panel Cutout Dimensions .032 (0.81) RADIUS MAX. TYP. PANEL .120 +_ .002 (3.04 +_ 0.05) BOTH SIDES A 10˚ (TYP.) F J RADIUS 4 PLACES Rear Mounting E FULL RADIUS C Standard Cutout .120 +_ .002 (3.04 +_ 0.05) DIAMETER PANEL C Front Mounting Optional Cutout for Rear Mounting Connector Mounting Method A +_ .005 (0.13) C +_ .005 (0.13) E +_ .005 (0.13) F +_ .005 (0.13) TD1E Front Mounting .833 (21.16) .984 (24.99) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting .806 (20.47) .984 (24.99) .449 (11.40) .225 (5.72) .132 (3.35) Front Mounting 1.161 (29.49) 1.312 (33.32) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 1.134 (28.80) 1.312 (33.32) .449 (11.40) .225 (5.72) .132 (3.35) Front Mounting 1.700 (43.18) 1.852 (47.04) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 1.674 (42.52) 1.852 (47.04) .449 (11.40) .225 (5.72) .132 (3.35) Front Mounting 2.349 (59.66) 2.500 (63.50) .485 (12.32) .243 (6.17) .065 (1.65) Rear Mounting 2.326 (59.08) 2.500 (63.50) .449 (11.40) .225 (5.72) .132 (3.35) Front Mounting 2.254 (57.25) 2.406 (61.11) .593 (15.06) .297 (7.54) .065 (1.65) Rear Mounting 2.218 (56.34) 2.406 (61.11) .555 (14.09) .278 (7.06) .132 (3.35) TD1A TD1B TD1C TD1D J +_ .005 (0.13) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 306 MIL-C-83513 Filter Connectors TMDM Transverse monolith filter for EMI/RFI shielding Rugged aluminum one-piece shell Silicone interfiacial environmental seal Glass-filled diallyl phthalate insulator Meets applicable portion of MIL-Spec. TMDM connectors are extremely small filter connectors with higher contact density than traditional rectangular connectors making them ideally suited for applications where space is limited and EMI and RFI filtering is required. The TMDM receptacle accommodates from 9 to 37 size 24 socket contacts on .050 (1.27) centers and mates with the ITT Cannon MDM plug utilizing reliable, proven, "twist pin" contacts. How to Order T MDM C1- 15 S H 001 B FILTER SERIES INDICATOR SERIES PREFIX CAPACITANCE INDICATOR NUMBER OF CONTACTS CONTACT STYLE TERMINATION TYPE TERMINATION/MODIFIER CODE* MOUNTING CODE FILTER SERIES INDICATOR T - Transverse Monolith NUMBER OF CONTACTS 9, 15, 21, 25 , 31, 37 only SERIES PREFIX MDM - Micro "D" - Metal Housing CONTACT STYLE S - Socket (Receptacle) only CAPACITANCE INDICATOR "C" Capacitor Type C1 150-250 pf capacitance C2 300-500 pf capacitance C3 700-1000 pf capacitance C4 1300-2000 pf capacitance TERMINATION TYPE H - Harness, insulated solid or stranded wire L - Lead, solid uninsulated wire TERMINATION/MODIFIER CODE* Consult "L" & "H" modification codes for lead material and lead length. MOUNTING CODE A - Flange mounting (.125 (3.18) dia. mtg. holes) B - Flange mounting (.092 (2.34) dia. mtg. holes) K - Jackscrew (standard, slotted head) KL - Low profile jackscrew (slotted head) l - Low profile jackscrew (hex head) LS - Low profile jackscrew (spline head) M1 - Allen head lockscrew assy. M2 - Allen head jackscrew assy., low profile M3 - Allen head jackscrew assy., high profile M4 - Slot head lockscrew assy. M5 - Slot head jackscrew assy., low profile M6 - slot head jackscrew assy., high profile P - Jackpost S - Clinch nut, #2-56 stainless steel * See termination codes listed for additional length modification codes (page 308). For other modifications not listed, consult factory. Performance and Material Specifications MATERIALS AND FINISHES Shell Socket Contact Interfacial Seal MECHANICAL FEATURES No. of Contacts 9 thru 37 Size or lenght 6 sizes over copper Dielectric Withstanding Voltage 300 VDC Coupling Friction/jackscrews Insulation Resistance 5,000 Megohms @ 100 VDC Polarization Keystone-shaped shell Voltage Rating (Working) 100 VDC Contact Spacing .050 (1.27) centers SDGF Current Rating 3 amps max. Shell Style Single piece receptacle Silicone base rubber Max. Capacitance (Picofarads) 250, 500, 1000, 2000 Filter Type C Copper alloy, 50 microinch gold per MIL-G-45204, Type II, Class 1 Insulator ELECTRICAL DATA Aluminum alloy per QQ-A-200/8 with fused tin Glass-filled diallyl phthalated per MIL-M-14, type Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 307 MIL-C-83513 Filter Connectors TMDM Guaranteed Minimum Attenuation Minimum Insertion Loss - Decibels Filter Designation Capacitance Range (pF) C1 150-250 C2 300-500 C3 700-1000 C4 1300-2000 15 MHz 10 MHz 5 30 MHz 50 MHz 100 MHz 200 MHz 500 MHz 1 GHz 4 6 15 20 35 3 6 12 18 25 40 3 7 13 17 25 38 48 8 13 18 23 30 40 50 Standard Wire Termination Codes Harness Type (H) #26 AWG per MIL-W-16878/4 Type E Teflon, stranded. Length Solid Uninsulated Type (L) #25 AWG gold plated copper Color Coded All Yellow Code Length 3 (76.2) H020 H027 L61 .125 (.18) 6 (152.4) H019 H016 L56 .150 (3.81) 8 (203.2) H026 H034 L57 .190 (4.83) 10 (254.0) H029 H025 L39 .250 (6.35) 12 (304.8) H028 H002 L58 .375 (9.52) 18 (457.2) H001 H003 L1 .500 (12.70) 20 (508.0) H038 H023 L14 .750 (19.05) 24 (609.6) H009 H004 L2 1.000 (25.40) 30 (762.0) H010 H005 L7 1.500 (38.10) 36 (914.4) H011 H006 L6 2.000 (50.80) 48 (1219.2) H013 H048 L16 2.500 (63.50) 72 (1828.8) H017 H046 L10 3.000 (76.20) 120 (3048.0) H042 H041 Cannon Modification Codes - (Not MS) For lengths not shown, consult factory for proper modification code. All wire lengths are minimum. Shell Dimensions .299 (7.59) MAX. TWO MTG. HOLES .091 +_ .003 (2.31 + _ 0.08) F G D + + A E .199 (5.05) MAX. B .090 (2.29) REF. .429˚ (10.90) MAX. C View Mating Face *.679 max. for terminated & potted constructions Part Number by Shell Size A Max. B Max. TMDM-9S* .785 (19.94) .400 (10.16) TMDM-15S* .935 (23.75) .550 (13.97) TMDM-21S* 1.085 (27.56) TMDM-25S* C Max. D Max. E Max. F +_ .005 (0.13) G Max. .400 (10.16) .270 (6.86) .308 (7.82) .565 (14.35) .251 (6.38) .550 (13.97) .270 (6.86) .308 (7.82) .715 (18.16) .251 (6.38) .700 (17.78) .700 (17.78) .270 (6.86) .308 (7.82) .865 (21.97) .251 (6.38) 1.185 (30.10) .800 (20.32) .800 (20.32) .270 (6.86) .308 (7.82) .965 (24.51) .251 (6.38) TMDM-31S* 1.335 (33.91) .950 (24.13) .950 (24.13) .270 (6.86) .308 (7.82) 1.115 (28.32) .251 (6.38) TMDM-37S* 1.485 (37.72) 1.100 (27.94) 1.100 (27.94) .270 (6.86) .308 (7.82) 1.265 (32.13) .251 (6.38) * Add Filter type, Lead Type and Length; see How to Order. NOTE: 1) Potting extension of .250 (6.35) Max. required for insulated wire termination. 2) PC tails of .019 (0.48 +_ .002 (0.05) diameter are available. The PC tail length is to be specified from the rear of the shell to the end of the termination. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 308 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors These miniature circular filter connectors are designed to combine the functions of a standard electrical connector and a feed-thru filter into one compact package. TPV filter connectors are designed to meet the applicable portions of military specifications MIL-C-26482 and MIL-C-83723. They are also TPV intermateable with the NAS1599 and the NASA 40M39569 type connectors. These connectors feature three-point bayonet lock coupling, five keyway polarization, and have contact arrangements that will accommodate up to 61 contacts in shell sizes, with both pin and socket contact versions available. Note: The TPV replaces the obsolete PVJ Series How to Order - TPV T PV O C 24 B 61 T P N * FILTER SERIES INDICATOR SERIES PREFIX SHELL STYLE TERMINATION SHELL SIZE FINISH CONTACT ARRANGEMENT CAPACITANCE INDICATOR CONTACT TYPE INSERT POSITION MODIFICATION CODES FILTER SERIES INDICATOR T - Transverse monolith SERIES PREFIX PV - MIL-C-26482 Series 2, MIL-C-83723 Series 1 type filter connectors, solder termination. ITT Cannon designation. SHELL STYLE 0 - Flange mounting receptacle 7 - Jam nut mounting receptacle TERMINATION C - Solder Pot Termination E - P.C. Tail S - Crimp Piggyback W - Wire Wraps SHELL SIZE 10, 12, 14, 16, 18, 20, 22, 24 FINISH A - Bright cadmium over nickel plate B - Olive drab chromate over cadmium finish G - Electorless nickel finish (preferred) CONTACT ARRANGEMENTS See page 311 CAPACITANCE INDICATOR M - Mid-range frequency L - Low frequency T - Standard frequency H - High frequency CONTACT TYPE P - Pin contacts S - Socket contacts INSERT POSITION N - (Normal); Alternates - W, X, Y, Z See page 162. NOTES: 1) Backshell threads and teeh - none provided. 2) Hermetic versions of the filter connectors can be provided. Consult ITT Cannon for availability. MODIFICATION CODES For backshell assembly consult factory. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 309 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Performance and Material Specification MATERIALS AND FINISHES Jam Nut Material: Aluminum Alloy Finish: Class "B" Series Class "G" Series Olive drab chromeplate over Electroless nickel plating cadimium finish per QQ-P-416 Coupling Pins Material: Finish: Contacts Passivated Material: Copper Alloy Finish: Insulator Per MIl-C-26074 Copper Alloy Gold plated per MIL-G-45204, Type 1 Class 1 with nickel underplate per QQ-N-290 Material: Suitable high termperature plastic/epoxy Finish: none Interfacial and Material: Peripheral Seals Finish: O ring Material: (Jam Nut Mounting Only) Finish: Ground Spring Material: Fluorosilicone rubber (ITT Cannon blend) none Silicone rubber (ITT Cannon blend) none Beryllium Copper Finish: Silver Plated ELECTRICAL (Size #16 and #20 Contacts) Filter Description Low Freq. Mid Freq. Std. Freq High Freq. Catalog Indicator L M T H Voltage Rating 200 VDC - 120 VAC rms 400 Hz Current Rating (amp DC) 15 amp, size 16/7.5 amp, size 20 Insulation Resistance, 2 min. electrification time max. at 25˚C 5000, megohms min. @ 100 VDC DWV, sea level, with 500 microamps max. charge/discharge 500 VDC size 16 & 20 Capacitance at 1 KHz 0.1V rms Picofarads 32000 45000 500 VDC 8000 12000 3300 5000 850 1300 Freq. MHz Attenuation per MIL-STD-220 @ 25˚C with no applied voltage or current. Filter Type/Construction 0.1 2 min. - - - 1.0 10 min. 2 min. - - 2 16 min. 7 min. 2 min. - 10 40 min. 18 min. 8 min. 2 min. 100 60 min. 55 min. 45 min. 30 min. 500 to 1000 70 min. 60 min. 55 min. 50 min. Pi Pi Pi Pi Consult factory for higher or mixed attenuation values and higher voltage ratings. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 310 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Contact Arrangements (Face view, pin insert) A F D F E D C C E J G B M D E D C D E J C C J H G Shell Size/Arr. No. No. of Contacts Contacts Size A T U P S R D E F N C V U T S i r h q P n b c e N M U E T F G S R H d K L V D a p f Z m A B W C j i r f t q e N M M C Y K X V H V C D F n L K W e J H d j c b a C W D X h E Y F Z K V g J HG C D e E f F g G h H J 24-61 61 #20 22-55 55 #20 22-21 21 #16 f A Z a b Y B c X u v t d W GG HH w s V FF NN JJ x r U EE MM P P K K y q LL DD T z CC AA S p BB n i R j k m K P N M L A B C X m p k AA q Y D R BB z GG C C r Z j HH E s P y FF DD a i EE x N F t b u h w v c g d M f G E G U B U e 18-32 32 #20 18-8 8 #12 T D E F A T L S S N M T U J 20-41 41 #20 20-39 2 37 #16 #20 R P D E B P C F b D V c X W E F H G S R H A W L D Z E m a n b F G p c H d J L K k s h g P J X J U C C 14-15 1 14 #16 #20 B G B 16-26 26 #20 16-8 8 #16 B Y k g R Shell Size/Arr. No. No. of Contacts Contacts Size X j Y K N A W a MZ L D E 14-19 19 #20 14-18 18 #20 H F R A S T P B G B N P H A K R 14-21 4B #16 #20 14-5 5 #16 12-10 10 #20 12-8 8 #20 M A L N PB C K V R U T S D J G H F E L A M N B M K K L F A L B G 10-6 6 #20 Shell Size/Arr. No. No. of Contacts Contacts Size B H F B E H A B G K J C A H A A G Consult factory for availability of other contact arrangements. Availabl for In-Line Adapters also. Alternate Polarizing Positions - Page 162 Contact - Pin and Socket Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. B DIA. .186 (4.72) MAX. Pin/Solder Pot DIA. .020 (.51) X.250 (6.35) EXT. BEYOND SHELL REAR C B DIA. DIA. Pin/Printed Circuit Socket/Solder Pot .025 (.64) SQ. X .500 (12.70) EXT. BEYOND SHELL REAR Pin/Wire Wrap Contact Size A B Dia. C Dia. #20 .125 (3.18) .110 (2.79) .049 (1.24) .045 (1.14) .073 (1.85) .068 (1.73) #16 .160 (4.06) .150 (3.81) .077 (1.96) .068 (1.73) .104 (2.64) .097 (2.46) Note: Solder pot extension typically will be .200 (5.08) max. beyond shell rear. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 311 MIL-C-26482 Series 2/-83723 Series 1 Filter Connectors TPV Flange Mounting Receptacle TPV0 4 HOLES .120 DIA. POLARIZING GROOVE 0.005 B .147 DIA. (SIZE 24 ONLY) G (TP) F DIA. K (TP) J L M Shell Size B Max. F Max. L Max. M Max. J Max. K Basic 10 .462 (11.73) .591 (15.01) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .719 (18.26) .954 (24.23) 12 .462 (11.73) .751 (19.08) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .812 (20.62) 1.047 (26.59) 14 .462 (11.73) .876 (22.25) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .906 (23.01) 1.141 (28.98) 16 .462 (11.73) 1.001 (25.43) 1.215 (30.86) 1.530 (38.86) .078 (1.98) .969 (24.61) 1.234 (31.34) 18 .462 (11.73) 1.126 (28.60) 1.215 (30.86) 1.530 (38.86) .078 (1.98) 1.062 (26.97) 1.328 (33.73) 20 .587 (14.91) 1.251 (31.78) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.156 (29.36) 1.453 (36.91) 22 .587 (14.91) 1.376 (34.95) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.250 (31.75) 1.578 (40.08) 24 .620 (15.75) 1.501 (38.13) 1.275 (32.39) 1.590 (40.38) .110 (2.79) 1.375 (34.93) 1.703 (43.26) G Max. Jam Nut Receptacle TPV7 POLARIZING GROOVE C N THD. W F DIA. V G A Shell Size V Max. 10 1.078 (27.38) 12 1.266 (32.16) 14 1.391 (35.33) 16 A Max. B Max. F Max. G +_ .009 (0.23) .892 (22.66) .113 (2.87) .591 (15.01) .698 (17.73) 1.079 (27.41) .113 (2.87) .751 (19.08) .698 (17.73) 1.205 (30.61) .113 (2.87) .876 (22.25) 1.516 (38.51) 1.329 (33.76) .113 (2.87) 18 1.641 (41.68) 1.455 (36.96) 20 1.828 (46.43) 1.579 (40.11) 22 1.954 (49.63) 1.705 (43.31) 24 2.078 (52.78) 1.829 (46.46) C Panel Thickness B L M L Max. M Max. W Dia. N Thread Class 2A .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.203 (30.56) 11/16-24UNEF .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.391 (35.33) 7/8-20 UNEF .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.516 (38.51) 1 -20UNEF 1.001 (25.43) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.641 (41.68) 1-1/8-18UNEF .113 (2.87) 1.126 (28.60) .698 (17.73) .187 (4.75) 1.215 (30.86) 1.530 (38.86) 1.766 (44.86) 1-1/4-18UNEF .148 (3.76) 1.251 (31.78) .763 (19.38) .250 (6.35) 1.275 (32.39) 1.590 (40.39) 1.954 (49.63) 1-3/8-18UNEF .148 (3.76) 1.376 (34.95) .763 (19.38) .250 (6.35) 1.275 (32.39) 1.590 (40.39) 2.078 (52.78) 1-1/2-18UNEF .148 (3.76) 1.501 (38.13) .763 (19.38) .219 (5.56) 1.275 (32.39) 1.590 (40.39) 2.203 (55.96) 1-5/8-18UNEF Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 312 MIL-C-38999 Series I, II, III, IV Filter Connectors These miniature circular filter connectors are designed to combine the functions of a standard electrical connector and a feed-thru filter into one compact package. They are designed to meet the applicable portions of military specification MIL-C-38999 series I, II, III and IV. These connectors feature arrangements that will accommodate up to 12B contacts. Contsult factory for socket versions. For detailed dimensional information, request a copy of the ITT Cannon Filter Connectors catalog. Note: The TKJ replaces the obsolete KJJ Series How to Order - TKJL/TKJ/TKJA/TKJB T KJ L O C * A * L P N * FILTER SERIES INDICATOR SERIES PREFIX MODIFIER SHELL STYLE TERMINATION SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENTS CAPACITANCE INDICATOR CONTACT TYPE ALTERNATE SHELL POSITION SPECIAL MODIFIERS FILTER SERIES INDICATOR T - Transverse Monolith SERIES PREFIX KJ - ITT Cannon prefix MODIFIER L - Series I scoop-proof shell (omit if Series II desired) A - Series III Triple Start Thread (omit if Series II desired) B - Series IV - Available in receptacle only (omit if Series II desired) SHELL STYLE 0 - Wall mounting receptacle (front panel mounting) 2 - Box mounting (front panel mounting) 3 - Wall mounting (black panel mounting) 5 - Box mounting receptacle (back panel mounting) 7 - Jam nut receptacle TERMINATION C - Solder pot termination E - P.C. tails S - Crimp Piggyback W - Wire wraps CAPACITANCE INDICATOR* SHELL SIZE Series I, III and IV: 11, 13, 15, 17, 19, 21, 23, and 25 Series II: 10, 12, 14, 16, 18, 20, 22, and 24 CONTACT TYPE P-pin; S-socket (Consult factory for availability of sockets) HARDWARE FINISH A - Bright cadmium over nickel plate B - Olive drab cadmium over nickel plate N - Electroless nickel plate (preferred) L - 32,000-45,000 PF M - 8,000-12,000 PF T - 3,300-5,000 PF H - 850- 1,300 PF ALTERNATE SHELL POSITION N (normal), A, B, C, D SPECIAL MODIFIERS Consult factory for definition and availability CONTACT ARRANGEMENTS See page 315. NOTES: 1) Backshell thread and teeth. Series I and II - Provided only on shell types indicated on dimension sheets. Series III - No threads or teeth provided. Series IV - Provided with threads and teeth. 2) Hermetic versions of the filter connectors can be provided. Consult ITT Cannon for availability. 3) Series III and IV can only be shell style 0 or 7. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 313 MIL-C-38999 Series I, II, III, IV Filter Connectors Performance and Material Specifications MATERIALS AND FINISHES ELECTRICAL (Size #16, #20 and #22) Shell Aluminum alloy* Filter Description Low Freq. Insulator High grade plastic/epoxy Catalog Indicator L Contacts Copper alloy, gold plate Voltage Rating Grommet and Seal Silicone base elastomer Current Rating (amp DC) Jam Nut Aluminum alloy* Insulation Resistance, 2 min. electrification time max. at 25˚C Grounding Spring Beryllium copper, silver plate DWV, sea level, with 500 microamps max. charge/discharge *Finish as noted in How to Order section. Mid Freq. Std. Freq. High Freq. T H M 200 VDC - 120 VAC rms 400 Hz 15 amp - size 16/7.5 amp - size 20/5.0 amp, size 22 5,000 megohms min. @ 100 VDC 300 VDC size 22 500 VDC 500 VDC size 16 & 20 Capacitance at 1 KHz, 0.1 V rms Picofarads 32,000 8,000 3300 850 45,000 12,000 5000 1,300 Freq. MHz Attenuation per MIL-STD-220 at 25˚C with no applied voltage or current. Filter Type/Construction 0.1 2 min. - - - 1 10 min. 2 min. - - 2 16 min. 7 min. 2 min. - 10 40 min. 18 min. 8 min. 2 min. 100 60 min. 55 min. 45 min. 30 min. 500 to 1000 70 min. 60 min. 55 min. 50 min. Pi Pi Pi Pi Consult factory for higher or mixed attenuation values and higher voltage ratings. Contact Extension - All Connectors REAR OF METAL SHELL SOLDER POT EXTENSION Note: Solder pot extension typically will be .200 (5.08) max. beyond shell rear. Contact - Pin and Sockets Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. B DIA. .186 (4.72) MAX. Pin/Solder Pot DIA. .020 (.51) X.250 (6.35) EXT. BEYOND SHELL REAR C B DIA. DIA. Pin/Printed Circuit Socket/Solder Pot .025 (.64) SQ. X .500 (12.70) EXT. BEYOND SHELL REAR Pin/Wire Wrap Contact Size A B Dia. C Dia. #22 .115 (2.92) .095 (2.41) .039 (0.97) .035 (0.89) .056 (1.42) .051 (1.30) #20 .125 (3.18) .110 (2.79) .047 (1.19) .042 (1.07) .066 (1.68) .061 (1.55) #16 .170 (4.32) .150 (3.81) .077 (1.96) .068 (1.73) .104 (2.64) .097 (2.46) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 314 MIL-C-38999 Series I, II, III, IV Filter Connectors Contact Arrangements Engaging view, pin insert Series I, III & IV Series II No. of Contacs Service Ratings Series I, III & IV Series II No. of Contacs Service Ratings 11-5 10-5 5 #20 I 9-35 8-35 6 #22D M 15-5 14-5 5 #16 II 15-18 14-18 18 #20 I Series I, III & IV Series II No. of Contacs Service Ratings 19-32 18-32 32 #20 I Series I, III & IV Series II No. of Contacs Service Ratings 15-19 14-19 19 #20 I 15-35 14-35 37 #22D M 19-35 18-35 66 #22D M 23-21 22-21 21 #16 II Series I, III & IV Series II No. of Contacs Service Ratings 11-35 10-35 13 #22D M 11-98 10-98 6 #20 I 16-99 21 #20,2 #16 I 17-8 16-8 8 #16 II 21-16 20-16 16 #16 II 13-35 12-35 22 #22D M 17-35 16-35 55 #22D M 17-26 16-26 26 #20 I 21-41 20-41 41- #20 I 21-35 20-35 79 #22D M 23-53 22-53 53 #20 I 23-35 22-35 100 #22D M 25-29 24-29 29 #16 I 13-98 12-98 10 #20 I 13-8 12-8 8 #20 I 23-55 22-55 55 #20 I 25-35 24-35 128 #22D M 25-61 24-61 61 #20 I Please consult factory for availability of layouts not shown. Polarizign Positions Series IV MASTER KEY XX Front face of receptacle shown. Polarizing keys are external. Key Arrangements XX YY N 110˚ 250˚ A 100˚ 260˚ B 90˚ 270˚ C 80˚ 280˚ D 70˚ 290˚ YY See page 131 for Series I, II and III polarization. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 315 MIL-C-81659 Rack and Panel Filter Connectors TDPX TDPX filter connectors are used primarily on commercial and military aircraft for radio and instrumentation equipment and are available in single thru four gang version with standard ARINC shells and polarizing posts. They are intermateable with the standard DPX connectors and available in 9 contact arrangements. Meets applicable portions of MIL-Spec. Note: The TDPX replaces the obsolete DPXJ Series Performance and Material Specifications MATERIALS AND FINISHES Description ELECTRICAL Contacts Size 20 & 22 Cadmium plate (yellow chro- Available Filter Low Freq. mate) Catalog Reference Gold over suitable underplate Voltage Rating Material Finish Shell Aluminum alloy Contacts Copper alloy Insulator High grade plastic none Interfacial and Neoprene rubber none Ground Plane Beryllium copper Silver plate Polarizing Posts Stainless steel Passivate Peripheral Seals L 20, 16 & 22 16 Mid Freq. Std. Freq. High Freq. Low Freq. M T H L 200 VDC - 120 VAC rms 400 Hz Current Rating (Amp DC) 5 amp 7.5 amp - size #20, 20 amp - size #16 Insulation Resistance, 2 min. electrification 20 amp 5,000 megohms minimum time max. at 25˚C and 100 VDC @ 100 VDC DWV, sea level, with 500 microamps max. 300 500 500 charge/discharge current VDC VDC VDC Capacitance at 1 KHz, 0.1 V rms 32,000 8,000 2,300 850 32,000 picofarads 45,000 12,000 5,000 1,300 45,000 Freq. MHz Attenuation per MIL-STD-220 at 25˚C with no applied Attenuation (dB) 0.1 2 min. - - - 2 min. 1 15 min. 2 min. - - 15 min. voltage or current. 2 20 min. 5 min. 2 min. - 20 min. 10 35 min. 20 min. 12 min. 2 min. 35 min. 100 60 min. 55 min. 50 min. 30 min. 50 min. 500 to 10,000 65 min. 60 min. 55 min. 50 min. 50 min. Pi Pi Pi Pi Pi Filter Type †=Check Factory for availability of Size 22 "T" filters. How to Order - Single Gang T DPX E B - 57 L 34 P - 00 01 FILTER SERIES INDICATOR SERIES PREFIX ENVIRONMENTAL SHELL STYLE CONTACT ARRANGEMENT CAPACITANCE INDICATOR SHELL TYPE CONTACT TYPE MODIFICATION POLARIZING POSITION FILTER SERIES INDICATOR T - Transverse Monolith CONTACT ARRANGEMENT SERIES PREFIX CAPACITANCE INDICATOR L - Low Frequency M - Mid Frequency T - Standard Frequency Note: Use of "T" omitted in past nomenclature. H - High Frequency N - No filters this gang. Standard DPX insert assembly. Single gang DPX ENVIRONMENTAL E - For interfacial (pin) Delete for standard SHELL STYLE B - Polarized ARINC B shell (preferred) D - DPXA flange (less polarizing posts) See page 318. SHELL TYPE 33 - Male (plug) 34 - Female (receptacle) CONTACT TYPE P-Pin; S-Socket MODIFICATION TDPXD None TDPXB 03 - Mounting holes countersunk 100˚ to .230 (5.84) dia. 23 - With floating eyelets. Consult factory. POLARIZING POSITION See pages 67 - 68. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 316 MIL-C-81659 Rack and Panel Filter Connectors TDPX How to Order - Multiple Gang T DPX 4 E - 57 T P 57 N P 57 M P 57 L P - 34 - 00 01 FILTER SERIES INDICATOR SERIES PREFIX GANGS IN SHELL ENVIRONMENTAL CONTACT ARRANGEMENT (Side A) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side B) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side C) FILTER TYPE CONTACT TYPE CONTACT ARRANGEMENT (Side D) CAPACITANCE INDICATOR CONTACT TYPE SHELL TYPE MODIFICATION NUMBER POLARIZING POSITION FILTER SERIES INDICATOR T - Transverse Monolith SERIES PREFIX DPX - DPX series with solder termination. GANGS IN SHELL 2, 3, and 4 gang ENVIRONMENTAL E - For interfacial (pin) Delete for standard. CONTACT ARRANGEMENT See page 31 for applicable arrangements. Please specify each arrangement number as indicated in ordering nomenclature for 2, 3, or 4 gang. CAPACITANCD INDICATOR (Each gang, as desired)* L - Low Frequency M - Mid Frequency T - Standard Frequency Note: Use of "T" omitted in past nomenclature H - High Frequency N - No filter this gang. Standard DPX insert assembly. CONTACT TYPE P for pin; S for socket. Designation follows each arrangement as ordered for 2, 3, or 4 gang versions. (Printed circuit contact/termiation is available. Consult factory for specifications.) SHELL TYPE 33B for male (ARINC B) 34B for female (ARINC B) 33 for male 34 for female Note: ARINC B specified for DPX2 only. POLARIZING POSITION (see pages 67-68) The last two digits in the four-digit dash number refer to the polarizing post position. When the last two digits are omitted, the polarizing posts will be assembled in position 01, but the position number is not stamped on the connector. This allows the customer to position the posts themselves nd then stamp the appropriate number on the shell. If the last two digits are 00, the polarizing posts are deleted. MODIFICATION NUMBERS - 0001 indicates standard design for all styles. TDPX2-33B: - 0301 Mounting holes .120 dia. Countersunk 100˚ to .230 dia. TDPX2-34: - 0101 - With #4-40 clinch nuts in mounting holes. TDPX3-34: - 0101 - With 6 #4-40 clunch nuts in mounting holes. TDPX4-34: - 0101 - With 10 #4-40 clinch nuts in mounting holes. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 317 MIL-C-81659 Rack and Panel Filter Connectors TDPX Contact Arrangements 6 5 4 12 A2 3 11 16 10 20 30 27 5 13 A1 12 19 17 22 28 6 4 21 26 26 11 6 5 4 3 2 1 13 12 11 10 9 8 7 6 19 23 22 21 31 40 30 20 19 29 39 18 28 38 37 Arrangement No. No. of Contacts & Wire Size 27 36 17 26 35 16 25 34 24 24 31 30 32 39 8 9 19 18 28 18 25 17 24 47 57 45 55 44 54 4 33 32 42 41 43 52 1 11 12 22 24 23 53 22 28 38 21 37 7 1 8 9 15 27 15 A1 14 21 31 7 15 23 22 14 21 20 6 5 13 14 4 12 3 11 2 10 1 9 8 25 24 23 22 21 20 19 18 17 35 34 33 32 31 30 29 28 27 26 45 44 43 42 41 40 39 38 37 36 17 16 15 14 20 29 30 40 29 28 27 42 41 40 39 51 50 49 54 53 13 36 25 35 34 3 33 32 45 45 #20 2 11 10 12 26 25 24 23 22 52 51 50 49 48 47 9 8 33 32 31 30 46 45 44 43 59 1 13 25 39 1 21 20 19 18 39 38 37 36 35 34 67 66 65 64 63 62 61 60 48 16 20 26 4 5 6 7 10 57 57 #20 Arrangement No. No. of Contacts & Wire Size 16 16 12 2 3 13 14 34 36 35 46 56 25 17 1 8 26 26 #16 2 10 9 25 40C1 39 #20, 1 coax 5 15 16 26 27 37 38 6 7 17 3 11 23 29 40 40 #20 4 12 18 15 33 5 13 7 2 10 32C2 30 #20, 2 coax 14 3 7 13 18 23 29 Arrangement No. No. of Contacts & Wire Size 14 19 1 8 15 24 2 9 58 57 56 55 26 52 66 40 53 79 93 67 80 106 94 67 64 #20, 3 #16 106* 106 #22 NOTE: Consult factory for part numbers for special combinations of filter, group contacts and power contacts, and for availability of filter socket contacts, for each contact arrangement. Contacts - Pin and Socket Standard Contact Terminations Finish: Gold plate per MIL-G-45204, Type 1, Class 1, over nickel plate per QQ-N-290. A C DIA. .025 (0.64) DIA + EXTENSION MAX B DIA. Pin/Solder Pot Socket/Printed Circuit .025 (0.64) DIA + EXTENSION MAX Pin/Printed Circuit Contact Size PC Tail Extension Max. A B C 20 .125 (3.18) .110 (2.79) .065 (1.65) .061 (1.55) .048 (1.22) .043 (1.09) .200 (5.08), .285 (7.24), .375 (9.52) 16 .170 (4.32) .150 (3.81) .103 (2.62) .097 (2.46) .078 (1.98) .069 (1.75) .200 (5.08), .285 (7.24), .375 (9.52) 22 .115 (2.92) .095 (2.41) .005 (1.40) .051 (1.30) .040 (1.02) .036 (0.91) .200 (5.08), .285 (7.24), .375 (9.52) Polarization - Page 34. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 318 MIL-C-81659 Rack and Panel Filter Connectors TDPX Single Gang TDPXB 2.000 (50.80) Two Holes .120 (3.05) Dia. Mfg. Ref. Only 2.000 (50.80) L* 1.612 + _ .005 (4.94 + _ 0.13) .766 (19.46) .125 (3.18) .720 + _ .005 (18.29 + _ 0.13) .225 (5.72) Max. L* 1.750 + _ .005 (44.45 + _ 0.13) Two Holes .120 (3.05) Dia. for Mfg. Ref. Only .120 (3.05) Dia. 4 Mfg. Holes .060 (1.52) 135 typ. .125 (3.18) .225 (5.72) Max. .720 + _ .005 (18.26 + _ 0.13) .988 + _ .005 (25.09 + _ 0.13) 2.047 (51.99) 3 Polarizing Posts 1.437 + _ .005 (36.50 + _ 0.13) 1.405 (35.69) 2.012 (51.10) 1.720 + _ .005 (43.69 + _ 0.13) + .120 (3.05) Dia. and C' Sunk 82˚x.230 (5.84) Dia. 4 Holes 3 Polarizing Posts .719 + _ .005 (18.26 + _ 0.13) .719 + _ .005 (18.26 + _ 0.13) 1.720 + _ .005 (43.45 + _ 0.13) + 1.437 + _ .005 (36.50 + _ 0.13) 33 ARINC B Shell 34 ARINC B Shell * This length varies between the limits of 1.750 (44.45) and 1.437 (36.25) depending on the particular construction as determined by contact arrangement. TDPXD 2.312 (58.72) 1.750 + _ 0.16 (44.45 + _ 0.15) 1.125 + _ .015 (28.58 + _ 0.38) .188 (4.78)R Typ. 1.754 (44.55) Max. .120 (3.05) Dia. 4 Mfg. Holes .225 (5.72) Max. solder pot extentsion .750 + _ .005 (19.05 + _ 0.13) .125 (3.18)R Typ. 2.062 + _ .006 (52.37 + _ 0.15) .125 (3.18) .344 (8.74) DPXA Shell Style Two Gang TDPX2 Two Holes .120 (3.05) Dia. for Mfg Ref. Only .766 (19.46) TOP 2.783 + _ .005 (70.69 + _ 0.13) 3 Polarizing Posts .125 (3.18) L* 1.750 + _ .005 Two Holes .120 (3.05) Dia. for Mfg. Ref. Only L* .120 (3.05) Dia. anc C' Sunk 82˚x.230 (5.84) Dia. 4 Holes .225 (5.72) Max. TOP 2.468 + _ .005 (62.69 + _ 0.13) .125 (3.18) .225 (5.72) Max. 3.075 (78.11) 3 Polarizing Posts 2.331 + _ .005 (59.21 + _ 0.13) .060 (1.52) .188 (4.78) R Typ. + 2.783 + _ .005 (70.69 + _ 0.13) + 3.110 .719 + _ .005 (18.26 + _ 0.13) 1.437 + _ .005 (36.50 + _ 0.13) .720 + _ .005 (18.29 + _ .013) .188 (4.78)R 2.00 (50.80) .988 + _ .005 (25.10 + _ 0.13) 1.612 + _ .005 (40.94 + _ 0.13) 33B ARINC B Shell .719 + _ .005 (18.26 + _ 0.13) 1.437 + _ .005 (36.50 + _ 0.13) .720 + _ .005 (18.29 + _ 0.13) 4 Mfg. Holes .120 (3.05) Dia. for #4-40 Screws 2.000 (50.80) 34B ARINC B Shell * This length varies between the limits of 1.750 (44.45) and 1.437 (36.25) depending on the particular construction as determined by contact arrangement. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 319 MIL-C-81659 Rack and Panel Filter Connectors TDPX Three Gang TDPX3 L* 2.000 (50.80) .766 (19.46) 1.612 (40.94) L* 2.000 (50.80) .225 (5-72) Max. .060 (1.52) 1.750 (44.45) 4.354 (110.59) 4.318 (109.68) 4.026 (102.26) 4.026 (102.26) .225 (5.72) Max. solder pot extension 3.711 (94.26) .988 (25.10) .180 (4.57)R. Typ. .718 (18.24) .282 1.437 (36.50) .125 (3.18) .282 (7.16) .718 (18.24) 1.437 (36.50) 6 MTG HOLES .120 (3.05) DIA. 33 Shell .125 (3.18) 34 Shell * This length varies between the limits of 1.750 an 1.437 depending upon particular construction as determined by contact arrangement. Four Gang TDPX4 L* 3.860 (98.04) .766 (19.46) L* 3.860 (98.04) .225 (5.72) Max. 1.612 (40.94) .060 (1.52) 3.610 (91.69) 2.468 (62.69) 2.783 (70.69) 3.110 (78.99) 3.110 (78.99) 2.783 (70.69) .988 (25.10) .930 (23.62) 1.648 (41.86) .180 (457(R Typ. .282 (7.16) .225 (5.72) Max. .125 (3.18) 10 Mtg. Holes .120 (3.05) Dia. .930 (23.62) 1.648 (41.86) 33 Shell .282 (7.16) .125 (3.18) 34 Shell * This length varies between the limits of 44.45 an 36.25 depending upon particular construction as determined by contact arrangement. Panel Cutouts - Pages 69-71. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 320 ARINC 600 Rack and Panel Filter Connectors TBKAD/E connectors represent a major milestone in presenting a new rack and panel connector for support of the air transportation market. Several important design concerns have benn addressed and solved in this series. High mating forces of pluggable modules in a rack have been reduced by approximately two-thirds. Filter adaptations include either single module of tandem (dual) module with crimp piggyback rear release contacts. In the ARINC 600 connector series, size 22 contacts are the only size that utilize the Pos-Align Connector Construction feature. The hooded socket extends from its receptacle insulator in the filter design. TBKAD Low insertion force contacts. Non-environmental versions. Polarizing posts that are removable from the mating face. Field replaceable inserts for size 22 and power contacts. Field replaceable filter modules with size 22 contacts. Up to 800 size 22 contacts in one connector. Crimp piggy back and pi contacts for filter module. Uses standard DPX crimp, insertion/extraction tooling. Waveguide connections available. How to Order T BKA D 2 100 M 4 80 81 * FILTER SERIES INDICATOR ** CONNECTOR SERIES CLASS SHELL SIZE CONNECTOR LAYOUT DESCRIPTION CAPACITANCE INDICATOR SHELL STYLE CONNECTOR MOUNTING MODIFIER POLARIZING POSITION SPECIAL MODIFIER SHELL SIZE 1-Max. contact capacity - 125 2-Max. contact capacity - 400 3-Max. contact capacity - 800 FILTER SERIES INDICATOR T - Transverse Monolith CONNECTOR SERIES BKA (Per ARINC 600) * * Consult factory for availability. CAPACITANCE INDICATOR L - 32,000-45,000 PF M - 8,000-12,000 PF T - 3,300-5,000 PF H -850-1,300 PF CLASS D - Non-environmental (rear release, crimp contacts) CONNECTOR LAYOUT DESCRIPTION Three digit number contained within the shell layout indicates total number of contacts available Connector Shell Size Layout Shell Cavity Identification A B C -060 1 - 60 - -A060 1 60 - - -120 1 60 60 - -100 2 - - 100 -300 2 150 150 - -400 2 150 150 02-Size 1 receptacle only - less 3 printed circuit board mounting lugs 03-With #4-40 ESMA (#22 NCFMA2-40) clinch nuts D E F 100 -600 3 150 150 - 150 150 - -800 3 150 150 100 150 150 100 SHELL STYLE 3-Plug (rack side) consult factory 4-Receptacle (box side) CONNECTOR MOUNTING MODIFIER 00-Standard design .148 dia. holes 01-With #6-32 ESMA (#12 NCFMA2-62) clinch nuts Connector Size # of Clinch Nuts 1 4 2 6 3 10 Receptacle Connector Size # of Clinch Nuts 1 4 Receptacle 2 6 3 10 08-Size 2 and 3 receptacle only-with #4-40 ESMA (#22 NCFMA2-40) clinch nuts (all mounting holes) 09-Size 2 and 3 receptacle only-with #6-32 ESMA (#12 NCFMA2062) clinch nuts (all mounting holes) 23-with floating eyelets (.048 min. radial float) 4 corner holes per connector Consult factory if other modifications are required. POLARIZING POSITION 01 thru 99 (per ARINC 600) Blank-Polarizing posts or keys not installed but supplied with connector SPECIAL MODIFIER Consult factory Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 321 ARINC 600 Rack and Panel Filter Connectors TBKAD Performance and Material Specifications MATERIALS AND FINISHES Shell BKAD SPECIFICATIONS Material Aluminum Alloy QQ-A-591/A380 Finish Clear chromate QQ-P-416 over cadmium Insulator Contacts Ground Spring Material Thermoplastic N/A Material Copper alloy AA-C-533 Finish Gold over nickel Termination Crimp Material Coper alloy Finish Sliver N/A ELECTRICAL DATA (Size #16, Size #20 and Size #22) Filter Description Low Freq. Mid Freq. Std Freq. High Freq. Catalog Indicator L M T H Voltage Rating 200 VDC-120 VAC rms 400 Hz Current Rating (amp DC) 15 amp size 16, 7.5 size 20, 5.0 amp size 22 Insulation Resistance, 2 min. electrification time max. at 25˚C DWV, sea level, with 500 microamps max. charge/discharge 5,000 megohms min. @ 100 VDC Capacitance at 1 KHz 0.1 V rms Picofarads 300V DC size 22 500V DC size 16 & 20 500VDC 500VDC 500VDC 32000 45000 8000 12000 3300 5000 850 1300 Freq. MHz Attenuation per MIL-STD-220 @ 25˚C with no applied voltage or current 0.1 2 min. - - - 1.0 10 min. 2 min. - - 2 16 min. 7 min. 2 min. - 10 40 min. 18 min. 8 min. 2 min. 100 60 min. 55 min. 45 min. 30 min. 500 to 1000 65 min. 60 min. 55 min. 45 min. Pi Pi Pi Pi Filter Type/Construction Consult factory for higher or mixed attenuation values and higher voltage ratings. Contact Arrangements (Receptacle-Engaging Face Shown) Size 1 60 60 #22 SHELL CAVITY A or B NOT TOOLED Sizes 2 & 3 150 150 #22 SHELL CAVITY A, B, D, or E 100 100 #22 SHELL CAVITY C or F NOT TOOLED Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 322 ARINC 600 Rack and Panel Filter Connectors TBKAD Size 1 Receptacle Filter Module BKAE SERIES 1.531 (38.89) MAX BKAD/BKAF SERIES 1.221 (31.01) MAX .205 (5.21)* .195 (4.95) 1.010 (25.65) .990 (25.15) .130 (3.30) .120 (3.05) .655 (16.64) .645 (16.38) .125 (3.18)* .105 (2.67) .148 + _ .003 (3.76 + _ 0.08)DIA 4 PLCS MTG HOLES A A 5.465 (138.81) 5.455 (138.56) 7.455 MAX (189.36) .135 (3.43)* .115 (2.92) 6.355 (161.42) 6.345 (161.16) B 3.825 (97.16) 3.815 (96.90) 6.627 (168.33) 6.607 (167.82) B 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) 1.303 (33.10) C C .810 (20.57) .800 (20.32) BKAD/BKAF SERIES 1.317 (33.45) MAX .135 (3.43) .125 (3.18) .188 (4.78) .184 (4.67) BKAE SERIES 1.670 (42.42) .575 (14.60) .565 (14.35) .705 (17.91) .695 (17.65) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Size 2 Receptacle FILTER MODULE 1.810 (45.97) 1.790 (45.47) BKAE SERIES 1.531 (38.89) MAX 1.431 (36.35) 1.421 (36.09) BKAD/BKAF SERIES 1.221 (31.01)MAX 260 (6.60)* 250 (6.35) .655 (16.64) .645 (16.38) 130 (3.30 .120 (3.05) .148 +_ .003 (3.76 +_ 0.08) DIA. 10 PLCS MTG HOLES .070 (1.78)* .050 (1.27) A 5.335 (136.02) 5.345 (135.76) .135 (3.43)* .115 (2.92) B A 6.975 MAX (177.16) 6.360 (161.54) 6.340 (161.04) B 3.770 (95.76) 3.760 (95.50) 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) 1.258 (31.95) 1.248 (31.70) .870 (22.10) .850 (21.59) C C 2.135 (54.23) 2.125 (53.98) BKAD/BKAF SERIES 1.317 (33.45) .168 (4.27) .158 (4.01) BKAE SERIES 1.670 (42.42) 1.415 (35.94) 1.405 (35.69) .188 (4.78) .184 (4.67) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 323 ARINC 600 Rack and Panel Filter Connectors TBKAD Size 3 Receptacle FILTER MODULE 3.275 (83.18) 3.245 (82.42) BKAE SERIES 1.531 (38.89) MAX 2.891 (73.43) 2.881 (73.18) 130 (3.30 .120 (3.05) 5.335 (136.02) 5.345 (135.76) 1.955 (49.66) 1.945 (49.40) BKAD/BKAF SERIES 1.221 (31.01)MAX 260 (6.60)* 250 (6.35) .148 .003 (3.76 +_ 0.08) DIA. 14 PLCS MTG HOLES .655 (16.64) .645 (16.38) .070 (1.78)* .050 (1.27) .135 (3.43)* .115 (2.92) 6.355 (161.42) 6.345 (161.16) 6.975 MAX (177.16) 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) 1.258 (31.95) 1.248 (31.70) 2.135 (54.23) 2.125 (53.98) 3.770 (95.76) 3.760 (95.50) .865 (21.97) .855 (21.72) .168 (4.27) .158 (4.01) 1.440 (36.58) 1.430 (36.32) 2.875 (73.02) 2.865 (72.77) BKAD/BKAF SERIES 1.317 (33.45) 1.252 (31.80) 1.242 (31.55) .188 (4.78) .184 (4.67) BKAE SERIES 1.670 (42.42) 2.712 (68.88) 2.702 (68.63) Retainer Plate * This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. Panel Cutouts .240 (6.10)MAX .191 (4.85) 2 PL .189 (4.80) .030 R (.76) MAX 2 PL 240 (6.10) MAX 6.870 (174.50) MIN 6.870 (174.50) MIN 1.530 (38.86) MIN 191 (4.85) 189 (4.80) 2 PL 1.429 (36.30) 1.423 (36.14) 3 PL .287 R (7.29) MAX 4 PL .240 (6.10) MAX .120 R (3.05) MAX 4 PL 2.780 (70.61) MAX 2.200 (55.88) MIN 2.133 (54.18) 2.127 (54.03) .180 (4.57) .166 (4.22) D 4 PL 3.65 (9.27) 3.55 (9.02) .930 (23.62) MIN .653 (16.59) .647 (16.43) Size 1 Receptacle 030 R (.76) MAX 2 PL 6.353 (161.37) 6.347 (161.21) 6.353 (161.37) 6.347 (161.21) .365 (9.27) .355 (9.02) .240 MAX (6.10) 3.000 (76.20) MIN .191 (4.85) .189 (4.80) 3 PL .180 (4.57) .166 D (4.22) 10 PL .260 (6.60) .230 (5.84) 2 PL .120 R (3.05) MAX 4 PL .287 R (7.29) MAX 8 PL .653 (16.59) .647 (16.43) 2 PLC Size 2 Receptacle 2.889 (73.38) 2.883 (73.23) 3 PL .287 R MAX (7.29) 8 PL 240 MAX. (6.10) .030 R MAX (.76) 2 PL .120 R MAX (3.05) 4 PL .180 (4.57) .166 (4.22) 14 PL 2.780 (70.61) MAX 2.133 (54.18) 2.127 (54.03) .365 (9.27) .355 (9.02) .960 (24.38) .930 (23.62) 2 PL D 6.870 (174.50) MIN. 2.20 (55.88) MIN .240 (6.10) MAX 1.953 (49.61) 2 PL 1.947 (49.45) .653 (16.59) 2 PL .647 (16.43) Size 3 Receptacle Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 324 EMP Suppression Connectors Meet applicable portions of MIL-Specs. PSP ITT Cannon has developed a new connector concept to satisfy the need to protect today's sophisticted electronic circuitry from electromagnetic pulses (EMP) generated by lightning, system transients, nuclear blast, or static discharges. transient is shunted through the silicon device to the connecto housing. Response time of the transient absorbing suppressor clamping action is bet9 ter than 1 x 10 seconds with a peak pulse power dissipation of 500-1500 watts at 25˚C depending on contact size. Transient suppression, built into the ITT Cannon PSP (Phoenix Surge Protector) connectors, is accomplished by the switching action of a silicon p-n junction device mounted on the connector contact which switches from a steady state standby condition into the avalanche condition. This device conducts when the voltage surge reaches a value sufficient to caues avalanche multiplication. The Addition of the EMP suppression cifcuitry does not require changes in the connnector diameter or interface dimensions. The PSP connector is offered in MIL-C-38999 Series I, II, III, and IV, Mil-C-81659 (ARINC 404) and ARINC 600. All versions can be provided with EMP or EMP/EMI combinations. Standard Data LIGHTNING E kV/m i 50 PROBABILITY OF EXCEEDING 200kA EMP { CURRENT: CHARGE(i-t): 2 i -t: PROBABILITY OF MEETING OR EXCEEDING ALL CHARACTERISTICS: 40 0.7% 2% 1% 0.001% 100kA 7kA 30 3.5kA 500kA 1kA 400A 20 E = 50 kV/m ts90% = 5 ns HORIZONTAL POLARIZATION tf50% = 200 ns H = 133 A/m B A 2µs C 100µs D 5 ms E F 55 ms 355 ms 10 VERTICAL POLARIZATION 50 100 H 355.1 ms 360 ms t 355.002 ms E = 15 kV/m 0 0 G 150 200 t ns A i-t (C) 0.2 2 6 2 i ,t(10 A S) 0.03 B C D E F G H 10.2 1.25 19.6 0.28 35 0.03 120 0.05 0.1 0.01 5 0.34 9.8 0.02 Diode Breakdown Voltage Typical electrical vales for the two breakdown voltage extremes are as follows: Breakdown Voltage (BR) Min. V DC 6.4 189.0 Max. V DC 7.3 209.0 Max. Reverse Leakage Current I D@ V WM Max. Peak Reverse Voltage V C Max. @ I PP Max. Peak Pulse Current I PP Max. Temp. Coefficient V of (BR) (TA) -55˚C to 100˚C Test Current I T Rated Stand Off Voltage V WM mA DC V µA DC V A %/˚C 10.0 1.0 5.0 170.0 600.0 1.0 9.6 275.0 52.0 1.8 .057 .108 Note: All values are based on an 8 x 20 µs (microsecond) wave form. Contacts Diode contacts are available in 500, 1,000 and 1,500 watts with breakdown voltage (VBR) values of 6.8 to 200 voltage D.C. The contacts can be provided in a positive, negative, or bi-junction polarity as required by operating line voltage. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 325 EMP Suppression Connectors PSP How to Order PSP to MIL-C-38999 PSP L 0 C 11 B 35 L P N P6.8 SERIES MODIFIER SHELL STYLE TERMINATION SHELL SIZE HARDWARE FINISH CONTACT ARRANGEMENT CAPACITANCE INDICATOR CONTACT TYPE SHELL POSITION DIODE BREAKDOWN VOLTAGE SERIES PREFIX: PSP - Phoenix Surge Protector MODIFIER: (Receptacle Only) L - Series I Long Scoop Proof Shell S - Series II Short Shell A - Series III Triple Start Thread B - Series IV Breech Lock SHELL STYLE: 0 - Wall Mounting (Front Panel Mount) 2 - Box Mounting (Front Panel Mount) 3 - Wall Mounting (Back Panel Mount) 5 - Box Mounting (Back Panel Mount) 7 - Jam Nut TERMINATION: C - Crimp Piggyback S - Solder Pot P - P.C. Tail SHELL SIZE: Series I, III, and IV - 9, 11, 13, 15, 17, 19, 21, 23 and 25 Series II - 8, 10, 12, 14, 16, 18, 20, 22 and 24 HARDWARE FINISH: B - Olive drab cadmium over nickel plate G - Gold N - Electroless nickel CONTACT ARRANGEMENT See chart below or page 315. CAPACITANCE INDICATOR* L - 32,000-45,000 PF M - 8,000-12,000 PF T - 3,300 - 5,000 PF H - 850-1,300 PF CONTACT TYPE P - Pin S - Socket SHELL POSITION N - (Normal), A, B, C, D DIODE BREAKDOWN VOLTAGE List actual breakdown voltage per pin preceded by: P - Positive (+) M - Minus (-) B - Bipolar (+_) LAYOUTS: 8/9-35 10/11-5 10/11-98 10/11-35 12/13-8 12/13-35 14/15-18 14/15-35 16/17-26 16/17-35 18/19-32 18/19-35 20/21-41 20/21-35 22/23-55 22/23-35 24/25-61 24/25-35 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 326 Hermetic Connectors Users around the world have found that ITT Cannon hermetic connectors function reliably under extreme environmental conditions. Hermetic connectors are impervious to most liquids and gases, including acids, alkalis, oils, gasoline, jet fuel and hydraulic fluids. They can take shock loads as high as 100 g's with no loss of hermeticity, and can take extremes of both heat and cold with no loss of performance. Manufacturing Expertise Cannon compression glass seals are strong. A 50,000 psi compression stress generates a sealing force that can withstand up to 10,000 psi differential pressure (pressure varies with connector type). Since it is independent of adhesion, the seal has a temperature capability of -260˚ to +600˚ Fahrenheit. The seal has high radiation resistance and a leak rate of less than 10-7cc per second. Custom Design Capabilities Custom hermetic connectors can be manufactured to meet special requirements. Hermetic connectors have been developed to withstand exposure to propellants, high pressure and high temperature conditions for missiles, "sub-safe" connectors for penetration feed-thru on ships and submarines, connectors for aircraft engines, and space applications. All Cannon hermeti connectors are 100% tested after fabrication. A stringent examination ensures that all military specifications are met. The product is tested for leak performance, dielectric withstanding voltage and insulation resistance. KPTH/PVAH - Miniature Circular MIL-C-26482 ITT Cannon hermetically-sealed KPTH and PVAH (MIL-C-26482, Series I and II) connectors are designed for those applications and environments that require delicate mechanisms to be protected from variations in atmospheric pressure (leakage is less than 0.01 micron ft 3 /hr [10 -7cc/sec.] The receptacles are available with pin contacts only and in three shell styles; box mounting KPT02H, solder mounting KPT01H, and jam nut KPT07H for Series I; box mounting PVA0, solder mounting PVA3, and jam nut PVA7 for series II. Contact arrangements are tooled in a full leak-free compression glass web. KJLY, KJY, KJAY - Miniature Circular MIL-C-38999 Series I, II, III Cannon's KJLY/KJY/KJAY miniature circular connectors are hermetically sealed and designed to meet the critical performance and design requirements of MIL-C-38999 (leakage is less then 0.01 micron ft 3 /hour [10 -7 cc/sec.]). Engineered for high density circuitry capabilities, these connectors are designed to operate at temperatures ranging from -85˚F to +392˚F (-65˚C to +200˚C); solder mounts 302˚F (150˚C). They are readily adaptable to both commercial and space age requirements where size, weight, scoop proof/low-profile design and high reliability are key factors. KJLY/KJLY/ KJAY connectors are offered in nine shell sizes. A total of 53 contact arrangements are available that will accommodate from 3 to 128 contacts using AWG wire sizes 16 through 28. Contacts are of nickel/iron alloy with gold plated finish. BFH/TBFH - Standard Circular MIL-C-5015 TBFH-100/TBFH-200 The BFH is a hermetically sealed version of the BFR bulkhead fitting. The TBFH-100 is a jam nut-mounted, thru-bulkhead receptacle for panel thicknesses of .187" thru .312". Sealing against the bulkhead is accomplished by and O ring seal. The TBFH-200 is similar to the TBFH-100 with a longer overall length for panel thicknesses of .375" thru .750" TBFH-110 The TBFH-110 is the hermetically sealed version of the TBF thru-bulkhead receptacle. It is flange mounted and mates with 3106, 3107 and 3108 plugs. Contacts are sealed to achieve hermeticity preventing air leakage in excess of one micron cubic foot per hour (10-7 cc/sec.) at a pressure differential of one atmosphere. Receptacles with leakage rate of 0.01 micron cubic foot per hour (10 -7 cc/sec.), and lower, are also available. Contacts and shells are steel. Standard finish is clear chromate over cadmium. Other finishes are available for high temperature and special applications. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 327 Hermetic Connectors GS - Standard Circular MIL-C-5015 GS02-00 Flangeless Receptacle ITT Cannon hermetically sealed GS connectors are designed for applications where a vacuum, inert gas, or a constant or controlled pressure is required to eliminate adverse effects created by atmospheric changes. GS connectors are hermetically sealed with compression glass to prevent air leakage in excess of 1 x 10-5 standard cubic centimeters per second at GS02-11 Square Flange Receptacle 1 atmosphere. Standard hermetic receptacles are available with either solder pot or eyelet contacts. Tube-type contacts for special solid wire feedthru applications (thermocouple) are also avaiable. The standard material for shells and contacts is steel with tin over cadmium finish on GS02 connectors. Other materials and finishes can be supplied to meet any specific application. GS02-25 Circular Flange Receptacle GS connectors are manufactured to ITT Cannon specifications and meet the Instrument Service Voltage Rating of MIL-C-5015. Connectors with higher voltage ratings are also available upon request. Salt spray, shock and vibration requirements, and mating dimensions all approximate the requirements of MIL-C-5015 and can be contractually approved for military applications. D*H - D Subminiature MIL-C-24308 D*H hermetically sealed connectors are designed to meet environmental conditions of extreme pressure differential. These connectors are part of the ITT Cannon D subminiature series and are qualified to MIL-C-24308. The hermetic seal prevents leakage and subsequent accumulation of corrosive moisture behind the connector. There are five basic shell sizes in both standard and thru-bulkhead designs which can accommodate from 9 to 50 contacts. Polarization is achieved by the keystone shape of the shell, a feature of all connectors within the D Subminiature series. Locking devices are available for all shell sizes. Size 20 pin contacts are standard and have a current rating of 5 amps. † Eyelet, solder pot, and feed-thru contact terminations are available and can accommodate stranded wire up to #20 AWG.Operating temperatures range from -54˚C to 125˚C (-65˚F to 257˚F). Your inquiries are invited regarding custom brazed component variations and special modifications. †Military rating of #20 contacts or wires is 1.5 mps average, and 7.5 amps maximum. MDMH - Microminiature MIL-C-83513 ELECTRICAL DATA Features: Contact Layout: 9, 15, 21, 25, 31, 37, 51, 100 Hermetic Micro Seris Mates with MDM Rectangulars MDMH Connnectors are ideal for applications requiring an extremely small, hermetically sealed connector having a higher contact density then traditional rectangular connectors. The MDMH receptacle has from 9 to 100 socket contacts on .050' (1.27mm) centers and mates with ITT Cannon MICRO Division's MDM Series havign reliable, proven, "Twist Pin" contacts. The connector utilizes size 24 contacts that are compression glass-sealed through a steel shell and into a "front-end" insulator. AN interfacial seal provides environemental protection when mated. MDMH receptacles are soldered to achassis or container providing a completely leakproof unit. Hermetically sealed connector designed for those applications where a vacuum, inert gas, or a constant controlled pressure are required to eliminate advere effects created by atmospheric changes. Steel shells to provide greater strength, prevent Chipping, cracking or breaking, offer electromagnetic (EMI) and RFI shielding. Silicone elastomer compression interfacial seal to provide a moisture and humidity seal between each contact and between contacts and shell. 9 thru 100 No. of Contacts Dielectric Withstanding Voltage 150 VAC Insulation Resistance 5,000 Meg. Ohms Min. Wire Size #26 thru #30 AWG Contact Termination Solder pot MECHANICAL FEATURES Size or length 8 sizes Service Class Hermetically sealed Coupling Friction/jacks Polarization Keystone-shaped shells STANDARD MATERIALS AND FINISHES Contac Spacing .050 (1.27 mm) centers Shell Mild steel, nickel plated Shell Style Receptacle, solder mounted Insulator Glass-filled diallyl phthalate per MIL-M-14 type SDGF, or polyester per MIL-M-24519, or glassfilled epoxy Contacts Copper alloy, gold plated sockets on mild steel, gold plated pins Solder pots - mild steel, gold plated Hermetic Seal Compression glass Leak Rate 1 micron cubic FT/Hr max (1.04X10- 5 cc/sec at 1 ATM, pressure differential Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 328 Battery Connectors Battery Connectors are designed to eliminate the need for separate starting batteries on individual units of power driven equipment. The receptacle may be mounted on each unit and wired to the starting motor. while the plug with cable and battery, may be carried or a tractor. truck, or other portable or stationary source. This elimiates the need for batteries on each unit of equipment and save costly maintenance and replacement. In addition, these connectors are use to connect auxiliary power equipment to electrical systems. This preserves the charge of aircraft batteries for any in-flight function. Mating Guide Plugs No. of Contacts Current Rating (Cont) 2 1 250a 40a Receptacles Cable Entry or Terminal Dimension Part Number Recommended Wire Size GB-3-21CFS #3/0 #10 #3/0 #10 5/8" dia. 1/8" dia. 5/8" dia. 1/8" dia. #1/0 #12 #1/0 #12 3/4" dia. GB-3-21CF Recommended Wire Size Cable Entry or Terminal Dimension #1/0 #10 3/8-24UNF-2A 10-32NF-2A CE9310-8 #2/0 #12 3/8-16UNF-2A 10-32NF-2A CA11749-1 #2/0 5/16-18UNC-2B CE9310-10 #1/0 #12 11/16 Part Number GB-3-34CDS 2 1 200a 35a CA2551C (017193-0015) 2 1 200a 35a CA2551C Model A (017193-0115) 2 1 2 1 250a 35a 250a 35a CA2551D (017193-0008) CA2551D Model A (017193-0108 #2/0 #12 #2/0 #12 2 1 400a 40a CA2551E (017193-0000) 2 1 400a 40a CA2551E Model A (017193-0100) #4/0 #10 #4/0 #10 2 600a* CA11751-1 #2/0 5/16-18UNC-2B 4 2 200a 35a CE9183-1 27/32" dia. 4 2 200a 35a CE9183-4 4 2 200a 35a CE9183-6 #1/0 #12 #1/0 #12 #1/0 #12 45/64" dia. 1 entry, 5/8" dia. 27/32" dia. 1 entry, 25/32" dia. 1 250a AA-BP #2/0 5/16-18UNC-2B AA-BR #2/0 3/8-16UNC-2A 1 250a C5-2 #2/0 5/16-18UNC-2B C5-1 #2/0 5/16-18UNC-2A 51/64" dia. 3/4" dia. 15/16" dia. 15/16" dia. 1-3/64" dia. * Amperage rating of 600 amp is based on a maximum of 2 hours continuous service or before temperature rise of 120˚C over 25˚C ambient is reached. Receptacles GB-3-34CDS 2.250 + _ .004 (57.15 +_ 0.10) .188 (4.78) 1.406 (35.71) POLARIZING GROOVE 1.625 (41.28) .063 (1.60) 1.125 + _ .005 (28.58 +_ 0.13) + 4.313 (109.55) Shell: Aluminum alloy•Cadmium plate Insulation: Phenolic Weight; 1.031 Ib. Contact Data: Copper alloy•Silver plate 2-250a - #1/0 wire•.375 (9.52)-24 T.P.I. Stud 1-40a - #10 wire • .313 (7.95) T.P.I Stud Top contact insulated from shell; two lower contacts grounded to shell. + + + + + .25 (6.35) RAD TYP. + 3.188 (80.98) 1.688 + _ .004 (42.88 +_ 0.10) 3.875 (98.42) + 1.563 (39.70) 2.688 (68.28) 2.406 (61.11) 3.250 (82.55) 6 MTG HOLES .196 (4.98) DIA. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 329 Battery Connectors Plugs (Contined) GB-3-21-CFS 1.313 (33.35) .250 (6.35) 7.0 (177.80) 2.875 (73.02) 2.406 (61.11) 1.500 (38.10) STARTER BUTTON Shell: Molded rubber Clip: Spring Steel•Cadmium plate Weight: 1.116 lb. Contact Data: Copper alloy•Silver plate 2-250a- #3/0 wire•Cable entry .750 (19.05) 1-40a-#10 wire•Cable entry .266 (6.76) GB-3-21-CF 7.0 (177.80) 1.313 (33.35) 2.875 (73.02) 2.406 (61.11) Shell: Molded rubber Wheel: Spring Steel•Cadmium plate Weight: 1.050 ib. Contact Data: Copper alloy•Silver plate 2-250a- #3/0 wire•Cable entry .750 (19.05) 1-40a-#10 wire•Cable entry .266 (6.76) CA2551 1.500 (38.10) 1.813 (46.05) A 1.313 (33.35) 2.375 (60.32) 3.0 (76.20) + 3.625 (92.08) 1.750 (44.45) 1.0 (25.40) 1.0 (25.40) Type Part Number Number of Contacts Wire Size Current (Amps) CA2551C 017193-0015 2 #1/0 200 1 #12 35 2 #1/0 200 1 #12 35 2 #1/0 200 1 #12 35 2 #2/0 250 1 #12 35 2 #2/0 250 1 #12 35 2 #4/0 400 1 #10 40 2 #4/0 400 1 #10 40 Shell: Molded rubber Clip: Spring steel•Cadmium plate Weight: Consult factory CA2551C Contact Data: Copper alloy•Silver plate Model A CA2551C 017193-0115 017193-1000 Model A CA2551D CA2551D 017193-0008 017193-0108 Model A CA2551E CA2551E Model A 017193-0000 017193-0100 A Cable Entry 7.000 (177.80) .750 (19.05) 8.125 (206.38) .797 (20.24) 8.125 (206.38) .938 (23.83) 7.000 (177.80) .750 (19.05) 8.125 (206.38) .938 (23.83) 8.125 (206.38) .938 (23.83) 8.125 (206.38) 1.047 (26.59) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 330 Battery Connectors Plugs (Contined) CE9183 2.125 (53.98) 1.0 (25.40) CABLE SEAL 3.750 (95.25) 1.0 (25.40) 1.0 (25.40) .500 (12.70) 9.125 (231.78) 2.250 (57.15) Insulation: Rubber molded one-piece construction Cable Seals; Removable molded rubber Power Contacts: Removable snap in crimp or solder type Small Contacts: Molded into insulation with removable crimp or solder pots 2.750 (69.85) MAX. Part Number No. of Contacts Wire Size Current (Amps) CE9183-1 4 #1/0 200 2 #12 35 4 #1/0 200 .703 (17.86) 2 #12 35 1 entry .625 (15.88) 4 #1/0 200 .844 (21.44) 2 #12 35 1 entry .781 (19.84) Extraction Tool: #317-8037-000 power contacts Insertion Tool: #317-8034-000 power contacts Insertion Tool: #317-8035-000 small contacts Contacts: Copper alloy, silver plate Brass, silver plate CE9183-4 CE9183-6 CA11251-1 Cable Entry .844 (21.44) - 4.656 (118.26) 1.188 (30.18) CABLE ENTRY 3.063 (77.80) APPROX 2.375 (60.32) SIX SAFETY WIRE HOLES .125 (3.18) DIA. + .813 (20.65) 1.031 (26.19) 3.500 (68.90) 1.500 (38.10) TYP May be used on batteries conforming to MIL-B-6146. Shell: Molded phenolic Wheel: Aluminum alloy Weight: 1.023 lb. Contact Data: Copper alloy 2-600a - #2/0 wire•Cable entry .813 (20.65) Receptacles CA11749-1 5.500 (139.70) .625 (15.88) TYP. Shell: Aluminum alloy•Black acid-proof lacqure finished Weight: .380 lb. Contact Data: Copper alloy•2-600a-#2/0 wire Pin contacts screw on battery•5/16-18 T.P.I. 2.750 (69.85) + 4.656 (118.26) .563 (14.30) +.000 2.185 -.020 +0.00) (55.50 -0.51) 1.313 (33.35) 1.0 (25.40) Amperage rating of 600 amp is based on a maximum of 2 hours continuous service or before temp. rise of 120˚C over 25˚C ambient is reached. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 331 High Reliability, Military D Subminature, & Non-Magnetic/No-Outgas Solder Cup Crimp (See page 333) Printed Circuit (See page 334-335) (See page 336-338) Performance and Material Specifications MATERIALS AND FINISHES Miltary Standard Finish Material Material Finish Steel per ASTM A-620 Yellow chromate over cadmium QQ-P-416 Type II Class 2 Yellow chromate over cadmium QQ-P-416 Type II Class 2 Shell Steel per ASTM A-620 Insulator Diallyl phthalate glass-filled per MIL-M-14, type SDG-F, color green Contact Copper alloy Gold over nickel Copper Alloy Crimp Socket has stainless steel hood passivated. Gold 50 microinches minimum thickness per MIL-G-45204 Type II Grade C Class 1 over copper per MIL-C-14550 Hood: Passivated Float Mount Hardware Stainless steel Passivate per QQ-P-35 Stainless steel Passivate per QQ-P-35 Diallyl phthalate glass-filled per MIL-M-14, type SDG-F, color green PERFOMANCE SPECIFICTIONS Wire Accommodation (AWG) Current Rating DIELECTRIC WITHSTANDING VOLTAGE Solder - #20 Max. Crimp - #18- #30 Max. 90˚ and Straight (Solder/Crimp) Altitude (feet/m) #20; 5 Amp Temperature Rating -65˚C to +150˚C Contact Resistance 55 @ 7.5 Amp After Salt Spray, Millivolt Max. Sea Level 20,000/6,096 50,000/15,240 70,000/21,336 Average Flashover 1700/1500 1000/1000 650/500 500/500 Test 1250/1000 750/650 475/325 375/325 test current All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. For additional performance specifications refer to MIL-C-24308 Test Extracts on page 385. See pages 339 and 340 for complete M24308 cross reference. Non-Magnetic/No-Outgas Options Suffix Code Residual Magnetism Shell Material (Finish) Desired Results NMB 200 Gamma Residual Magnetism Insulator. (Diallyl Phtalate per MIL-M-14 type SDG-F, color white.) Bras Shells Per QQ-B-613 (Yellow Chromate over Cadmium per QQ-P-416. Type II, Class 2.) Non-Magnetic No-Outgas NMB-K52 200 Gamma Residual Magnetism Insulator. (Diallyl Phtalate per MIL-M-14 type SDG-F, color white.) Brass Shells Per QQ-B-613 (Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 over copper per MIL-C-14550.) Non-Magnetic No-Outgas Note: Look for the NM symbol for orderign information. Contact Arrangements Face View Pin Insert 1 2 6 3 7 Shell Size 4 8 5 1 9 9 E Contact Arrangement Contact Size 2 3 10 4 11 5 12 13 6 7 14 8 1 15 2 3 3 14 15 4 16 5 6 17 18 A 7 8 19 20 9 15 25 #20 #20 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 C 30 31 32 33 34 35 11 23 12 13 24 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 Shell Size 10 21 22 #20 4 9 B 1 1 2 36 37 34 35 33 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 D Contact Arrangement 37 50 Contact Size #20 #20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 332 Solder Cup D D*M How to Order High Rel-Solder Cup Connectors (contacts are non-removable) Receptacles (Includes Socket Contacts) With .120" Through-Mounting Holes Number of Contacts (Shell Size) Standard Military Version M24308 Cross Reference 9 (E) DEM9S DEMM9S M24308/1-1 15 (A) DAM15S DAMM15S M24308/1-2 25 (B) DBM25S DBMM25S M24308/1-3 37 (C) DCM37S DCMM37S M24308/1-4 50 (D) DDM50S DDMM50S M24308/1-5 Plugs (Includes Pin Contacts)* With .120" Through-Mounting Holes Number of Contacts (Shell Size) Standard Mounting Options Avalable: 4-40 Clinch Nut - Add "E" to Part Number After "M" 4-40 Fload Mount - Add "Y" to Part Number After "M" (Can be used in front or rear panel mount applications) M24308 Cross Reference Military Version 9 (E) DEM9P DEMM9P M24308/3-1 15 (A) DAM15P DAMM15P M24308/3-2 25 (B) DBM25P DBMM25P M24308/3-3 37 (C) DCM37P DCMM37P M24308/3-4 50 (D) DDM50P DDMM50P M24308/3-5 Example: DBME25S DEMY9P DBMME25S DEMMY9P NM Non-Magnetic/No Outgas-Add desired suffix code with desired option to end of part number. Example: DEMA9PSNMB DEMA9PSNMB-K52 Performance Specifications - Page 332. Dimensions - High Rel Solder Cup Connectors M L B• 10˚ TYP. K B' D' + G J D• + H E .390 (9.91) MAX. C A Rear Front Part Number by Shell Size A +_ .015 (0.38) B• +_ .005 (0.13) D' +_ .005 (0.13) E +_ .015 (0.38) G +_ .010 (0.25) H +_ .010 (0.25) J +_ .010 (0.25) DEM-9P 1.213 (30.81) - .666 (16.91) .984 (24.99) DEM-9S 1.213 (30.81) .643 (16.33) - .984 (24.99) - .329 (8.36) .494 (12.55) .759 (19.28) .422 (10.72) .311 (7.90) - .494 (12.55) .759 (19.28) .422 (10.72) DAM-15P 1.541 (39.14) - .994 (25.24) 1.312 (33.32) - .329 (8.36) .494 (12.55) 1.083 (27.51) DAM-15S 1.541 (39.14) .971 (24.66) - 1.312 (33.32) .311 (7.90) - .494 (12.55) DBM-25P 2.088 (53.03) - 1.534 (38.96) 1.852 (47.04) - .329 (8.36) DBM-25S 2.088 (53.03) 1.511 (38.38) - 1.852 (47.04) .311 (7.90) DCM-37P 2.729 (69.31) - 2.182 (55.42) 2.500 (63.50) DCM-37S 2.729 (69.31) 2.159 (54.84) - DDM-50P 2.635 (66.92) DDM-50S 2.635 (66.92) 2.064 (52.43) - B' +_ .005 (0.13) C + _ .005 (0.31) D• +_ .005 (0.13) K + _ .006 (0.15) L +_ .013 (0.33) M +_ .010 (0.25) .030 (0.76) .235 (5.94) .048 (1.22) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) 1.083 (27.51) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .494 (12.55) 1.625 (41.27) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) - .494 (12.55) 1.625 (41.27) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) - .329 (8.36) .494 (12.55) 2.272 (57.71) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) 2.500 (63.50) .311 (7.90) - .494 (12.55) 2.272 (57.71) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) - 2.406 (61.11) .423 (10.74) - .605 (15.37) 2.178 (55.32) .534 (13.56) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) •Dimensions B, D, G, and H are measured as outside dimensions at the bottom of the draw. NOTE: B• and D• are teh D.D. dims for socket side B' and D' are the I. D. dims. for pin side Mountign Option Dimensions - Crimp Components .070 (1.78) MAX. .031 (0.79) +_ .005 (0.13) .103 (2.62) +_ .023 (0.58) .120 +_ .005 (305 + _ 0.13) .130 (3.30) MAX. .049 (1.24) MAX. .089 (2.26) +_ .003 (0.08) DIA. .049 (1.24) MAX. Standard-Through-Hole CLINCH NUT NO. 4 (.112) 40 UNC E-Clinch Nut RIVET .031 (0.79) TOTAL DIAMETRICAL FLOAT WASHER OVERALL FREE FLOAT .004-.012 (0.10)-(0.30) Y Float Mount It is recommended that only one assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 333 Crimp Snap D D*MA How to Order - Crimp Connectors (contacts are removable) Receptacles (Includes Socket Contacts) With .120" Through-Mounting Holes Number of Contacts (Shell Size) Standard Military Version M24308 Cross Reference 9 (E) DEMA9S DEMAM9S M24308/2-1 15 (A) DAMA15S DAMAM15S M24308/2-2 25 (B) DBMA25S DBMAM25S M24308/2-3 37 (C) DCMA37S DCMAM37S M24308/2-4 50 (D) DDMA50S DDMAM50S M24308/2-5 Plugs (Includes Pin Contacts)* With .120" Through-Mounting Holes Number of Contacts (Shell Size) Standard Military Version M24308 Cross Reference 9 (E) DEMA9P DEMAM9P M24308/4-1 15 (A) DAMA15P DAMAM15P M24308/4-2 25 (B) DBMA25P DBMAM25P M24308/4-3 37 (C) DCMA37P DCMAM37P M24308/4-4 50 (D) DDMA50P DDMAM50P M24308/4-5 To receive these connectors without contacts. add "F0" to end of part number. Example: DBMA25SF0, DBMAM25SF0. NM Non-Magnetic/No Outgas-Add desired suffix code with desired option to end of part number. Example: DEMA9PSNMB DEMA9PSNMB-K52 Crimp Connectors without contacts, add F0 to end of the part number and change K52 to K47. Mounting Options Avalable: 4-40 Clinch Nut - Add "E" to Part Number After "M" or "A" 4-40 Fload Mount - Add "Y" to Part Number After "M" or "A" (Can be used in front or rear panel mount applications) Assembly Instructions - Page 363. Performance Specifications - Page 332. Example: DBMAE25S DBMAM255 DEMAY9P DBMAMY9P Dimensions - Crimp Connectors M L B• J D• + + 10˚ TYP. G K D' B' H E X MAX. C A Rear Front Part Number by Shell Size A +_ .015 (0.38) B• + _ .005 (0.13) B' +_ .005 (0.13) C D• +_ .005 (0.13) +_ .005 (0.13) D' + _ .005 (0.13) E +_ .015 (0.38) G +_ .010 (0.25) H +_ .010 (0.25) J +_ .010 (0.25) K +_ .006 (0.15) L +_ .013 (0.33) M +_ .010 (0.25) X Max. DEMA-9P 1.213 (30.81) - .666 (16.91) .984 (24.99) - .329 (8.36) .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) .345 (8.76) DEMA-9S 1.213 (30.81) .643 (16.33) - .984 (24.99) .311 (7.90) - .494 (12.55) .759 (19.28) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DAMA-15P 1.541 (39.14) - .994 (25.24) 1.312 (33.32) - .329 (8.36) .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .235 (5.97) .048 (1.22) .422 (10.72) .345 (8.76) DAMA-15S 1.541 (39.14) .971 (24.66) - 1.312 (33.32) .311 (7.90) - .494 (12.55) 1.083 (27.51) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DBMA-25P 2.088 (53.03) - 1.534 (38.96) 1.852 (47.04) - .329 (8.36) .494 (12.55) 1.625 (41.27) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DBMA-25S 2.088 (53.03) 1.511 (38.38) - 1.852 (47.04) .311 (7.90) - .494 (12.55) 1.625 (41.27) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DCMA-37P 2.729 (69.31) - 2.182 (55.42) 2.500 (63.50) - .329 (8.36) .494 (12.55) 2.272 (57.71) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DCMA-37S 2.729 (69.31) 2.159 (54.84) - 2.500 (63.50) .311 (7.90) - .494 (12.55) 2.272 (57.71) .422 (10.72) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) DDMA-50P 2.635 (66.92) - 2.079 (52.81) 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .345 (8.76) DDMA-50S 2.635 (66.92) 2.064 (52.43) - 2.406 (61.11) .423 (10.74) - .605 (15.37) 2.178 (55.32) .534 (13.56) .030 (0.76) .243 (6.17) .048 (1.22) .429 (10.90) .345 (8.76) Mountign Option Dimensions - Crimp Components .070 (1.78) MAX. .031 (0.79) +_ .005 (0.13) .103 (2.62) +_ .023 (0.58) .120 +_ .005 (3.05 +_ 0.13) .130 (3.30) MAX. .049 (1.24) MAX. .089 (2.26) +_ .003 (0.08) DIA. .049 (1.24) MAX. Standard-Through-Hole CLINCH NUT NO. 4 (.112) 40 UNC E-Clinch Nut RIVET .031 (0.79) TOTAL DIAMETRICAL FLOAT WASHER OVERALL FREE FLOAT .004-.012 (0.10)-(0.30) Y Float Mount It is recommended that only one assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 334 Crimp Snap D D*MA High Rel Crimp Contacts NM MATERIALS AND FINISHES Contact Size Wire Size Accom. Standard Finish Pin Socket Military Finish Pin Socket NMB Pin Socket 20 20, 22, 24 330-5291-000 031-1007-000 330-5291-037 031-1007-042 330-5291-037 031-1007-057 20-18 1 #18 & 2 #22 330-5291-001 031-1007-001 330-5291-055 031-1007-054 - - 20-26 26, 28, 30 330-5291-004 031-1007-004 330-5291-050 031-1007-048 - - 22D 22, 24, 26, 28 030-2042-002* 031-1147-002* - - MIL-C-39029 Cross-Reference Assembly Instructions - Page 363 Contact Size Wire Size Accom. M39029 M24308 Cannon Part No. 20 Pin 20/22/24 /64-369 /11-1 330-5291-037 20 Socket 20/22/24 /36-368 /10-1 031-1007-042 22D Pin 24/26/28 /58-360 /13-1 030-2042-000 22D Socket 22/24/26/28 /57-354 /12-1 031-1147-000 *50 microinch AU over copper, no stripes. Tooling Insertion/Extraction Tools CIET-20HD Plastic Insertion/Extraction Plastic Extraction Contact Size AWG 20 20, 22, 24 980-2000-426 CIET-20HD 323-7010-000 2026 26, 28, 30 980-2000-426 CIET 20HD 323-7010-000 CET-20-11 1 #18 None None 274-5016-002 CET-20-15 2018 Description Part No. Part No. Description CET-20-11 2 #22 None None 274-5016-002 CET-20-15 22D 22, 24, 26, 28 274-7048-000 CIET 22D None None High Power 12, 16 274-7003-000 CIET 12 None None High Volt #20 274-7003-000 CIET 12 None None Hand Crimp Tools M22520/1-01 Contact Size 20 Semi-Automatic Crimp Machines M22520/2-01 Crimp Tool AWG 20, 22, 24 Part No. Locator Description Part No. Description M22520/2-08 995-0001-584 M22520/2-01 995-0001-604 995-0001-585 M22520/2-01 995-0001-244 TH25 995-0001-584 M22520/2-01 995-0001-325 L3198-20HD 2026 26, 28, 30 2018 1 #18 2 #22 995-0001-584 M22520/2-01 980-0005-722 K250 22D 22, 24, 26, 28 995-0001-584 M22520/2-01 995-0001-739 M22520/2-06 The CBT-646, Vibra-Bowl Crimper is pneumatically powered, electronically controlled machine. It is designed to semi-automatically crimp closed barrel, machined contacts, as used in the aerospace and commerical industries. The machine will accommodate wire sizes 30 thru 12 AWG. The CBT-646 is actuated automatically upon insertion of a pre-stripped stranded or single conductor wire. The CBT-646 meets all Mil. Spec. requirements for crimping closed barrel contacts. Machine Crimp Rate: 1300 + per hour Power Requirements: Electrical = 115 Vac., 60 Hz, 5A Pneumatic = 85 psi., 2 cu. ft. per min. Products: Most ITT Cannon Commerical and Aerospace closed barrel contacts, wire sizes 30 thru 12 AWG. (See connector line for part numbers.) CBT-646 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 335 Right Angle D D*M How to Order - High-Rel Printed Circuit Mount Connectors Straight PC Tail, Receptacles (Includes Socktet Contacts) With .120 (3.15) Through-Mounting Holes. PC Tails - .030 (0.76) Diameter .127 (3.23) +_ .027 (0.69) Long Post Number of Contacts (Shell Size) .158 (4.01) +_ .027 (0.69) Long Post Wire Wrap Post - .024 (0.61) Square .183 (4.65) +_ .027 (0.69) Long Post .405 (10.29) +_ .027 (0.69) Long Post (Two Wrap) .530 (13.46) +_ .027 (0.69) Long Post (Three Wrap) 9 (E) Standard DEM9SE DEM9SM DEM9SZ DEM9SF179 DEM9SF179A 9 (E) Military DEMM9SE DEMM9SM DEMM9SZ DEMM9SF179 DEMM9SF179A 15 (A) Standard DAM15SE DAM15SM DAM15SZ DAM15SF179 DAM15SF179A 15 (A) Military DAMM15SE DAMM15SM DAMM15SZ DAMM15SF179 DAMM15SF179A 25 (B) Standard DBM25SE DBM25SM DBM25SZ DBM25SF179 DBM25SF179A 25 (B) Military DBMM25SE DBMM25SM DBMM25SZ DBMM25SF179 DBMM25SF179A 37 (C) Standard DCM37SE DCM37SM DCM37SZ DCM37SF179 DCM37SF179A 37 (C) Military DCMM37SE DCMM37SM DCMM37SZ DCMM37SF179 DCMM37SF179A 50 (D) Standard DDM50SE DDM50SM DDM50SZ DDM50SF179 DDM50SF179A 50 (D) Military DDMM50SE DDMM50SM DDMM50SZ DDMM50SF179 DDMM50SF179A NM Non-Magnetic/No-Outgas - Add desired suffix code (NMB, NM-K52) to end of part number. Example: DEM95ZNMB-K52 Straight PC Tail, Plug (Includes Pin Contacts) With .120 (3.15) Through-Mounting Holes Wire Wrap Post - .024 (0.61) Square PC Tails - .030 (0.76) Diameter Number of Contacts (Shell Size) .127 (3.23) +_ .027 (0.69) Long Post .158 (4.01) +_ .027 (0.69) Long Post .530 (13.46) + _ .027 (0.69) Long Post (Three Wrap) .405 (10.29) +_ .027 (0.69) Long Post (Two Wrap) .183 (4.65) +_ .027 (0.69) Long Post 9 (E) Standard DEM9PE DEM9PM DEM9PZ DEM9PF179 DEM9PF179A 9 (E) Military DEMM9PE DEMM9PM DEMM9PZ DEMM9PF179 DEMM9PF179A 15 (A) Standard DAM15PE DAM15PM DAM15PZ DAM15PF179 DAM15PF179A 15 (A) Military DAMM15PE DAMM15PM DAMM15PZ DAMM15PF179 DAMM15PF179A 25 (B) Standard DBM25PE DBM25PM DBM25PZ DBM25PF179 DBM25PF179A 25 (B) Military DBMM25PE DBMM25PM DBMM25PZ DBMM25PF179 DBMM25PF179A 37 (C) Standard DCM37PE DCM37PM DCM37PZ DCM37PF179 DCM37PF179A 37 (C) Military DCMM37PE DCMM37PM DCMM37PZ DCMM37PF179 DCMM37PF179A 50 (D) Standard DDM50PE DDM50PM DDM50PZ DDM50PF179 DDM50PF179A 50 (D) Military DDMM50PE DDMM50PM DDMM50PZ DDMM50PF179 DDMM50PF179A NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DEM9PZNMB-K52 Dimensions Printed Circuit Applications Wire Wrapping Applications .235 (6.97) MAX. H MAX. W NOMINAL .030 (0.76) + _ .003 (0.08) TYP. X DIM. *All MIL-C-24308 connectors come with .250 (0.10) lengh spacers. Code (Last Letter of Part Number) Straight X +_ .027 (0.69) E .127 (3.22) M .158 (4.01) Z .183 (4.65) .024 (0.61) SQUARE POST Modification Code Number of Wraps W H F179 2 .405 (10.29) .655 (16.64) F179A 3 .530 (13.46) .780 (19.81) Performance Specificatoins - Page 332. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 336 Right Angle D D*M How to Order - High-Rel Printed Circuit Mount Connectors Right Angle PC Tail Receptacles, With Bracket (.120 (3.15) Though-Holes Only) PC Tails - .030 (0.76) Diameter .127 (3.23) + _ .027 (0.69) Long Post Number of Contacts (Shell Size) .183 (4.65) +_ .027 (0.69) Long Post .158 (4.01) +_ .027 (0.69) Long Post 9 (E) Standard DEM9SD DEM9SL DEM9SS 9 (E) Military DEMM9SD DEMM9SL DEMM9SS 15 (A) Standard DAM15SD DAM15SL DAM15SS 15 (A) Military DAMM15SD DAMM15SL DAMM15SS 25 (B) Standard DBM25SD DBM25SL DBM25SS 25 (B) Military DBMM25SD DBMM25SL DBMM25SS 37 (C) Standard DCM37SD DCM37SL DCM37SS 37 (C) Military DCMM37SD DCMM37SL DCMM37SS 50 (D) Standard DDM50SD DDM50SL DDM50SS 50 (D) Military DDMM50SD DDMM50SL DDMM50SS NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DEM9SLNMB-K52 Right Angle PC Tail Plug, With Bracket (.120 (3.15) Through-Holes Only) PC Tails - .030 (0.76) Diameter Number of Contacts (Shell Size) .127 (3.23) + _ .027 (0.69) Long Post .183 (4.65) +_ .027 (0.69) Long Post .158 (4.01) + _ .027 (0.69) Long Post 9 (E) Standard DEM9PD DEM9PL DEM9PS 9 (E) Military DEMM9PD DEMM9PL DEMM9PS 15 (A) Standard DAM15PD DAM15PL DAM15PS 15 (A) Military DAMM15PD DAMM15PL DAMM15PS 25 (B) Standard DBM25PD DBM25PL DBM25PS 25 (B) Military DBMM25PD DBMM25PL DBMM25PS 37 (C) Standard DCM37PD DCM37PL DCM37PS 37 (C) Military DCMM37PD DCMM37PL DCMM37PS 50 (D) Standard DDM50PD DDM50PL DDM50PS 50 (D) Military DDMM50PD DDMM50PL DDMM50PS NM Non-Magnetic/No-Outgas - Add desired suffix cod (NMB, NM-K52) to end of part number. Example: DDM9SLNM-K52 Dimensions-Right Angle 90˚ D Subminiature Connectors with brackets cannot be ordered with float mounts or clinch nuts. .340 (8.64) CENTERLINE OF .395 (10.03), TG.HOLE .283 (7.19) .283 (7.19) 2ND ROW 3RD ROW 2ND ROW 1ST ROW 1ST ROW X DIM X DIM .030 +_ .003 (0.76 +_ 0.08) TYP. .112 +_ .015 (2.84 + _ 0.38) TYP. .112 + _ 0.15 (2.84 +_ 0.38) TYP. DE, DA, DB, DC Sizes .030 +_ .003 (0.76 +_ 0.08) TYP. DD Size Right Angle With Bracket X +_ .027 (0.69) D • .127 (3.22) L • .158 (4.01) S • .183 (4.65) Code Last Letter of P/N's Performance Specificatoins - Page 332. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 337 Straight and Right Angle D D*M PC Board Hole Patterns 2.500 (63.50) .984 (24.99) .978 (24.84) .870 (22.10) .216 (5.49) .108 (2.74) .761 (19.33) .652 (16.56) .544 (13.82) .435 (11.05) .326 (8.28) 2 HOLES .120 DIA. (3.05) 37 HOLES .045 DIA. (1.14) .112 (2.84) 9 HOLES .045 DIA. (1.14) .218 (5.54) .054 (1.37) .109 (2.77) .162 (4.11) DE Size 9 Positions .055 (1.40) .112 (2.84) .163 (4.14) 2 HOLES .120 DIA. (3.05) .272 (6.91) .381 (9.68) .489 (12.42) .598 (15.19) 1.312 (33.32) .378 (9.60) .270 (6.68) .707 (17.96) .162 (4.11) .815 (20.70) .054 (1.37) .924 (23.47) 2 HOLES .120 DIA. (3.05) .108 (2.74) .112 (2.84) DC Size 37 Positions 15 HOLES .045 (1.14) DIA. .216 (5.49) .324 (8.23) 2.406 (61.11) DA Size 15 Positions .870 (22.10) .761 (19.33) .652 (16.56) 50 HOLES .045 DIA. (1.14) 1.852 (47.04) .544 (13.82) .652 (16.56) .435 (11.05) .544 (13.82) .435 (11.05) .326 (8.28) .218 (5.54) .109 (2.77) .326 (8.28) .218 (5.54) .112 (2.84) .109 (2.77) .055 (1.40) .224 (5.69) .163 (4.14) .055 (1.40) 25 HOLES .045 DIA. (1.14) .163 (4.41) .272 (6.91) .381 (9.68) .489 (12.42) .598 (15.19) .112 (2.84) 2 HOLES .120 DIA. (3.05) 2 HOLES .120 DIA. (3.05) .272 (6.91) .381 (9.68) .489 (12.42) .598 (15.19) .707 (17.96) .815 (20.70) DB Size 25 Positions DD Size 50 Positions Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 338 High Reliability, Military D Subminiature D*M MIL-C-24308 Cross Reference Military Part Number Cannon Part Number Military Part Number Cannon Part Number Military Part Number Cannon Part Number M24308/1-1 M24308/1-2 M24308/1-3 M24308/1-4 M24308/1-5 DEMM9S DAMM15S DBMM25S DCMM37S DDMM50S M24308/2-485 M24308/2-486 M24308/3-1 M24308/3-2 M24308/3-3 DCMAMY37S-F0 DDMAMY50S-F0 DEMM9P DAMM15P DBMM25P M24308/6-5 M24308/6-6 M24308/6-7 M24308/6-8 M24308/6-9 DDMAM50SNM DEMAMT9SNM DAMAMT15SNM DBMAMT25SNM DCMAMT37SNM M24308/1-12 M24308/1-13 M24308/1-14 M24308/1-15 M24308/1-16 DEMMF9s DAMMF15S DBMMF25S DCMMF37S DDMMF50S M24308/3-4 M24308/3-5 M24308/3-12 M24308/3-13 M24308/3-14 DCMM37P DDMM50P DEMMF9P DAMMF15P DBMMF25P M24308/6-10 M24308/6-15 M24308/6-259 M24308/6-260 M24308/6-261 DDMAMT50SNM DDMAM78SNM DEMAMF9SNM DAMAMF15SNM DBMAMF25SNM M24308/1-23 M24308/1-24 M24308/1-25 M24308/1-26 M24308/1-27 DEMMY9S DAMMY15S DBMMY25S DCMMY37S DDMMY50S M24308/3-15 M24308/3-16 M24308/4-1 M24308/4-2 M24308/4-3 DCMMF37P DDMMF50P DEMAM9P DAMAM15P DBMAM25P M24308/6-262 M24308/6-263 M24308/6-268 M24308/6-270 M24308/6-271 DCMAMF37SNM DDMAMF50SNM DDMAMF78SNM DEMAMFT9SNM DAMAMFT15SNM M24308/2-1 M24308/2-2 M24308/2-3 M24308/2-4 M24308/2-5 DEMAM9S DAMAM15S DBMAM25S DCMAM37S DDMAM50S M24308/4-4 M24308/4-5 M24308/4-6 M24308/4-7 M24308/4-8 DCMAM37P DDMAM50P DEMAMT9P DAMAMT15P DBMAMT25P M24308/6-272 M24308/4-5 M24308/4-6 M24308/4-7 M24308/4-8 DBMAMFT25SNM DEMAMFT37SNM DDMAMFT50SNM DEMAM9SNM-F0 DAMAM15SNM-F0 M24308/2-6 M24308/2-7 M24308/2-8 M24308/2-9 M24308/2-10 DEMAMT9S DAMAMT15S DBMAMT25S DCMAMT37S DDMAMT50S M24308/4-9 M24308/4-10 M24308/4-15 M24308/4-259 M24308/4-260 DCMAMT37P DDMAMT50P DDMAM78P DEMAM9P-F0 DAMAM15P-F0 M24308/4-9 M24308/4-10 M24308/4-15 M24308/4-259 M24308/4-260 DDMAM25SNM-F0 DCMAM37SNM-F0 DDMAM50SNM-F0 DDMAM78SUM-F0 DEMAMF9SNM-F0 M24308/2-15 M24308/2-23 M24308/2-24 M24308/2-25 M24308/2-26 DDMAM78S DEMAMF9S DAMAMF15S DBMAMF25S DCMAMF37S M24308/4-261 M24308/4-262 M24308/4-263 M24308/4-268 M24308/4-302 DBMAM25P-F0 DCMAM37P-F0 DDMAM50P-F0 DDMAM78P-F0 DEMAMF9P M24308/4-261 M24308/4-262 M24308/4-263 M24308/4-268 M24308/4-302 DAMAMF15SNM-F0 DBMAMF25SNM-F0 DCMAMF37SNM-F0 DDMAMF50SNM-F0 DDMAMF78SNM-F0 M24308/2-27 M24308/2-32 M24308/2-34 M24308/2-35 M24308/2-36 DDMAMF50S DDMAMF78S DEMAMFT9S DAMAMFT15S DBMAMFT25S M24308/4-303 M24308/4-304 M24308/4-305 M24308/4-306 M24308/4-311 DAMAMF15P DBMAMF25P DCMAMF37P DDMAMF50P DCMAMF78P M24308/4-303 M24308/4-304 M24308/4-305 M24308/4-306 M24308/4-311 DEMAMY9SNM DAMAMY15SNM DBMAMY25SNM DCMAMY37SNM DDMAMY50SNM M24308/2-37 M24308/2-38 M24308/2-281 M24308/2-282 M24308/2-283 DCMAMFT37S DDMAMFT50S DEMAM9S-F0 DAMAM15S-F0 DBMAM25S-F0 M24308/4-313 M24308/4-314 M24308/4-315 M24308/4-316 M24308/4-317 DEMAMFT9P DAMAMFT15P DBMAMFT25P DCMAMFT37P DDMAMFT50P M24308/4-313 M24308/4-314 M24308/4-315 M24308/4-316 M24308/4-317 DDMEMYT9SNM DAMAMYT15SNM DBMAMYT25SNM DCMAMYT37SNM DDMAMYT50SNM M24308/2-284 M24308/2-285 M24308/2-290 M24308/2-292 M24308/2-293 DCMAM37S-F0 DDMAM50S-F0 DDMAM78S-F0 DEMAMF9S-F0 DAMAMF15S-F0 M24308/4-324 M24308/4-325 M24308/4-326 M24308/4-327 M24308/4-328 DEMAMF9P-F0 DAMAMF15P-F0 DBMAMF25P-F0 DCMAMF37P-F0 DDMAMF50P-F0 M24308/4-324 M24308/4-325 M24308/4-326 M24308/4-327 M24308/4-328 DEMAMY9SNM-F0 DAMAMY15SNM-F0 DBMAMY25SNM-F0 DCMAMY37SNM-F0 DDMAMY50SNM-F0 M24308/2-294 M24308/2-295 M24308/2-296 M24308/2-301 M24308/2-335 DBMAMF25S-F0 DCMAMF37S-F0 DDMAMF50S-F0 DDMAMF78S-F0 DBMAMR25S M24308/4-333 M24308/5-1 M24308/5-2 M24308/5-3 M24308/5-4 DDMAMF78P-F0 DEMM9SNM DAMM15SNM DBMM25SNM DCMM37SNM M24308/7-1 M24308/7-2 M24308/7-3 M24308/7-4 M24308/7-5 DEMM9PNM DAMM15PNM DBMM25PNM DCMM37PNM DDMMS0PNM M24308/2-336 M24308/2-341 M24308/2-342 M24308/2-343 M24308/2-344 DCMAMR37S DAMAMR15S DEMAMY9S DAMAMY15S DBMAMY25S M24308/5-5 M24308/5-12 M24308/5-13 M24308/5-14 M24308/5-15 DDMM50SNM DEMMF9SNM DAMMF15SNM DBMMF25SNM DCMMF37SNM M24308/7-12 M24308/7-13 M24308/7-14 M24308/7-15 M24308/7-16 DEMMF9PNM DAMMF15PNM DBMMF25PNM DCMMF37PNM DDMMF50PNM M24308/2-345 M24308/2-346 M24308/2-353 M24308/2-354 M24308/2-355 DCMAMY37S DDMAMY50S DEMAMYT9S DAMAMYT15S DBMAMYT25S M24308/5-16 M24308/5-23 M24308/5-24 M24308/5-25 M24308/5-26 DDMMF50SNM DDMMY9SNM DAMMY15SNM DBMMY25SNM DCMMY37SNM M24308/8-1 M24308/8-2 M24308/8-3 M24308/8-4 M24308/8-5 DEMAM9PNM DAMAM15PNM DBMAM25PNM DCMAM37PNM DDMAM50PNM M24308/2-356 M24308/2-357 M24308/2-482 M24308/2-483 M24308/2-484 DCMAMYT37S DDMAMYT50S DEMAMY9S-F0 DEMAMY15S-F0 DEMAMY25S-F0 M24308/5-27 M24308/6-1 M24308/6-2 M24308/6-3 M24308/6-4 DDMMY50SNM DEMAM9SNM DAMAM15SNM DBMAM25SNM DCMAM37SNM M24308/8-6 M24308/8-7 M24308/8-8 M24308/8-9 M24308/8-10 DEMAMT9PNM DAMAMT15PNM DBMAMT25PNM DCMAMT37PNM DDMAMT50PNM Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 339 High Reliability, Military D Subminiature D*M MIL-C-24308 Cross Reference (Continued) Military Part Number Cannon Part Number Military Part Number Cannon Part Number Military Part Number Cannon Part Number M24308/8-15 M24308/8-259 M24308/8-260 M24308/8-261 M24308/8-262 DDMAM78PNM DEMAM9PNM-FO DAMAM15PNM-FO DBMAM25PNM-FO DCMAM37PNM-FO M24308/23-8 M24308/23-9 M24308/23-10 M24308/23-11 M24308/23-13 DAMM15SZ DBMM25SZ DCMM37SZ DDMM50SZ DEMM9SH M24308/24-8 M24308/24-9 M24308/24-10 M24308/24-11 M24308/24-13 DAMM15PZ DBMM25PZ DCMM37PZ DDMM50PZ DEMM9PH M24308/8-263 M24308/8-269 M24308/8-302 M24308/8-303 M24308/8-304 DDMAM50PNM-FO DDMAM78PNM-FO DEMAMF9PNM DAMAMF15PNM DBMAMF25PNM M24308/23-14 M24308/23-15 M24308/23-16 M24308/23-17 M24308/23-19 DAMM15SH DBMM25SH DCMM37SH DDMM50SH DEMM9SX M24308/24-14 M24308/24-15 M24308/24-16 M24308/24-17 M24308/24-19 DAMM15PH DDMM25PH DCMM37SH DDMM50PH DEMM9PX M24308/8-305 M24308/8-306 M24308/8-311 M24308/8-313 M24308/8-314 DCMAMF37PNM DDMAMF50PNM DDMAMF78PNM DEMAMFT9PNM DAMAMFT15PNM M24308/23-20 M24308/23-21 M24308/23-22 M24308/23-23 M24308/23-25 DAMM15SX DBMM25SX DCMM37SX DDMM50SX DEMM9SD M24308/24-20 M24308/24-21 M24308/24-22 M24308/24-23 M24308/24-25 DAMM15FX DBMM25PX DCMM37PX DDMM50PX DEMM9PD M24308/8-315 M24308/8-316 M24308/8-317 M24308/8-324 M24308/8-325 DBMAMFT25PNM DCMAMFT37PNM DDMAMFT50PNM DEMAMF9PNM-FO DAMAMF15PNM-FO M24308/23-26 M24308/23-27 M24308/23-28 M24308/23-29 M24308/23-31 DAMM15SD DBMM25SD DCMM37SD DDMM50SD DEMM9SL M24308/24-26 M24308/24-27 M24308/24-28 M24308/24-29 M24308/24-31 DAMM15PD DBMM25PD DCMM37PD DDMM50PD DEMM9PL M24308/8-326 M24308/8-327 M24308/8-328 M24308/3-333 M24308/9-1 DBMAMF25PNM-FO DCMAMF37PNM-FO DDMAMF50PNM-FO DDMAMF78PNM-FO DEH9P002 M24308/23-32 M24308/23-33 M24308/23-34 M24308/23-35 M24308/23-37 DAMM15SL DBMM25SL DCMM37SL DDMM50SL DEMM9SA M24308/24-32 M24308/24-33 M24308/24-34 M24308/24-35 M24308/24-37 DAMM15PL DBMM25PL DCMM37PL DDMM50PL DEMM9PA M24308/9-2 M24308/9-3 M24308/9-4 M24308/9-5 M24308/9-6 DAH15P002 DBH25P002 DCH37P002 DDH50P002 DEH9P001 M24308/23-38 M24308/23-39 M24308/23-40 M24308/23-41 M24308/23-43 DAMM15SA DBMM25SA DCMM37SA DDMM50SA DEMM9SG M24308/24-38 M24308/24-39 M24308/24-40 M24308/24-41 M24308/24-43 DAMM15PA DBMM25PA DCMM37PA DDMM50PA DEMM9PG M24308/9-7 M24308/9-8 M24308/9-9 M24308/9-10 M24308/9-11 DAH1SP001 DBH25P001 DCH37P001 DDH50P001 DEH9P202 M24308/23-44 M24308/23-45 M24308/23-46 M24308/23-47 M24308/23-49 DAMM15SG DBMM25SG DCMM37SG DDMM50SG DEMM9SS M24308/24-44 M24308/24-45 M24308/24-46 M24308/24-47 M24308/24-49 DAMM15PG DBMM25PG DCMM37PG DDMM50PG DEMM9PS M24308/9-12 M24308/9-13 M24308/9-14 M24308/9-15 M24308/9-16 DAH15P202 DBH25P202 DCH37P202 DDH50P202 DEH9P201 M24308/23-50 M24308/23-51 M24308/23-52 M24308/23-53 M24308/23-55 DAMM15SS DBMM25SS DCMM37SS DDMM50SS DEMM9SW M24308/24-50 M24308/24-51 M24308/24-52 M24308/24-53 M24308/24-55 DAMM15PS DBMM25PS DCMM37PS DDMM50PS DEMM9PW M24308/9-17 M24308/9-18 M24308/9-19 M24308/9-20 M24308/23-1 DAH15P201 DBH25P201 DCH37P201 DDH50P201 DEMM9SM M24308/23-56 M24308/23-57 M24308/23-58 M24308/23-59 M24308/24-1 DAMM15SW DBMM25SW DCMM37SW DDMM50SW DEMM9PM M24308/24-56 M24308/24-57 M24308/24-58 M24308/24-59 M24308/26-1 DAMM15PW DBMM25PW DCMM37PW DDMM50PW D20418-2 M24308/23-2 M24308/23-3 M24308/23-4 M24308/23-5 M24308/23-7 DAMM15SM DBMM25SM DCMM37SM DDMM50SM DEMM9SZ M24308/24-2 M24308/24-3 M24308/24-4 M24308/24-5 M24308/24-7 DAMM15PM DBMM25PM DCMM37PM DDMM50PM DEMM9PZ M24308/26-2 D20418-39 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 340 High Density D D*MA Crimp Printed Circuit (See page 343) (See page 342) Performance and Material Specifications MATERIALS AND FINISHES Standard Military Finish Material Shell Steel per ASTM A-620 Insulator Diallyl phthalate glass-filled per MIL-M-14, type SDG-F color green Material Finish Yellow chromate over cadmium QQ-P-416 Type II Class 2 Steel per ASTM A-620 Yellow chromate over cadmium QQ-P-416 Type II Class 2 Diallyl phthalate glas-filled per MIL-M-14, type SDG-F color green - - Contact Copper alloy Gold over nickel Copper alloy Crimp socket has stainless steel hood Gold 50 microinches minimum thicknes per MIL-G-45204 Type II Grade C Class 1 over copper per MIL-C-14550 Hood: Passivated Float Mount Hardware Stainless steel Passivate per QQ-P-35 Stainless steel Passivate per QQ-P-35 PERFORMANCE SPECIFICATIONS Wire Accommodation (AWG) Crimp-#22-#28 AWG Current Rating #22: 5 Amp Temperature Rating -65˚C to +150˚C Contact Resistance After Salt Spray, Millivolt Max. 55 @ 5 Amp test current DIELECTRIC WITHSTANDING VOLTAGE 90˚ and Straight (Solder/Crimp) Altitude (feet/m) Test Sea Level 70,000/21,336 100,000 1000 325 175 All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. For additional performance specifications refer to MIL-C-24308 Test Extracts on page 385. Contact Arrangements Face View Pin Insert 1 78 Shell Size D Contact Arrangement 78 Contact Size #22 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 341 High Density D D*MA How to Order - Crimp Connectors Receptacle (Incudes Socket Contacts) With .120" Through-Mounting Holes Number Contacts (Shell Size) Standard Version 78 (D) DDMA78S Military Version DDMAM78S Plugs (Incudes Pin Contacts)* With .120" Through-Mounting Holes Number Contacts (Shell Size) Standard Version 78 (D) DDMA78P Military Version DDMAM78P Note: 1) To receive the connector without contacts, add "FO" to end of part number. Example: DBMA25SFO, DBMAM25SFO. 2) For loose contacts and tooling see page 5. Mounting Options Available: 4-40 Clinch Nut - ADD "E" to Part Number After "M" or "A" 4-40 Float Mount - Add "Y" to Part Number After "M" or "A" (Can be used in front or rear panel mount applications) Dimensions - Crimp Connectors M L B• D' B 10˚ TYP. K D• + + G J H E X MAX. C A Front Part Number by Shell Size A +_ .015 (0.38) DDM78P DDM78S Rear B• + _ .010 (0.25) B' +_ .005 (0.13) C +_ .005 (0.13) D• +_ .005 (0.13) D' + _ .010 (0.25) E + _ .015 (0.38) G +_ .010 (0.25) H +_ .010 (0.25) 2.635 (66.92) - 2.079 (52.81) 2.635 (66.92) 2.064 (52.43) - J +_ .010 (0.25) K +_ .006 (0.25) L + _ .013 (0.33) M +_ .010 (0.25) X Max 2.406 (61.11) - .441 (11.20) .605 (15.37) 2.178 (55.32) 2.406 (61.11) .423 (10.41) - .605 (15.37) 2.178 (55.32) .534 (13.56) .039 (0.99) .231 (5.87) .060 (1.52) .426 (10.82) .345 (8.76) .534 (13.56) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .345 (8.76) Mounting Option Dimensions .103 (2.62) + _ .023 (0.58) .070 (1.78) MAX. .031 (0.79) +_ .005 (0.13) .130 (3.30) MAX. .049 (1.24) MAX. .120 +_ .005 (3.05 +_ 0.13) .031 (0.79) TOTAL DIAMETRICAL FLOAT .089 (2.26) +_ .003 (0.08) DIA. .049 (1.24) MAX. Standard - Through-Hole CLINCH NUT E-Clinch Nut NO. 4 (.112) 40 UNC WASHER OVER ALL FREE FLOAT .004-.012 (0.10)-(0.30) RIVET Y-Float Mount It is recommended that only on assembly, either pin or socket, be float mounted. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 342 High Density D D*MA High Rel Printed Cirucit Mount Connector - Straight PC Tail .345 (8.76) MAX. .020 +_ .003 (0.51 + _ 0.08) TYP X DIM. X= Plug Receptacle .158 + _ .027 (4.01 +_ 0.69) With .120 (3.15) Through-Mounting Holes Number Contacts (Shell Size) NM NM Plug Non-Magnetic Plug Receptacle Non-Magnetic Receptacle 78 (D) Standard DDMA50913-499 - DDMA50913-500 - 78 (D) Military DDMA50913-439 DDMA50913-445 DDMA50913-440 DDMA50913-446 High Rel 90˚ PCB Connectors .573 +_ .007 (19.55 + _ 0.17) .158 (4.01) Receptacle .345 (8.76) MAX. .460 (11.68) .440 (11.18) .542 (13.77) .522 (13.26) .082 (2.08) .624 (15.85) .604 (15.34) .706 (17.93) .686 (17.42) DD Plug Connectors with brackets cannot be ordered with float mounts or clinch nuts. Number Contacts (Shell Size) Recaptacle NM NM Non-Magnetic Receptacle Plug Non-Magnetic Plug 78 (0) Standard DDMA50913-467 - DDMA50913-468 - 78 (0) Military DDMA50913-437 DDMA50913-473 DDMA50913-438 DDMA50913-474 High Rel Crimp Contacts Contact Size Wire Size Accommodation 22D Pin 22, 24, 26, 28 22D Socket 22, 24, 26, 28 Cannon Part Number M39029 M24308* Pin Socket /58-360 /13-1 030-2042-00 - /57-354 /12-1 - 031-1147-000 * Superseded by M39029 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 343 High Density D D*MA Straight and 90˚ Board Hole Patterns 2.406 (61.11) .7125 (18.10) .9025 (22.92) .6175 (15.68) .8075 (20.51) .5225 (13.27) .4275 (10.86) .3325 (8.45) .2375 (6.03) .1425 (3.62) .0475 (1.21) .123 (3.12) .041 (1.04) .095 (2.41) .190 (4.83) 78 x ø.035(0.89) .285 (7.24) .380 (9.65) .475 (12.07) .570 (14.48) .760 (19.30) .665 (16.89) .855 (21.72) DD-78 Tooling Hand Tools Contact Size AWG 22D 22, 24, 26, 28 Plastic Insertion/Extraction 274-7048-000 CIET-22D Crimp Tool 995-0001-584 M22520/2-01 Locator 995-0001-739 M22520/2-06 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 344 Combo D® Combination D Subminiature connectors are the fastest growing segment of the D Subminiature market. ITT Cannon engineering teams, in keeping pace with the demands of the industry, have developed the broadest selection of combination D Subminiature available. We offer the ability to intergrate signal and coax, high power, and high voltage. You can mix red, green, and blue video lines with signal and up to 40 amps of power in the same package. Design variations of the new Combo D connector, versus other packaging methods, include the proven ITT Cannon polarized "D" shape to prevent mismating; dense, space-saving packaging; and diverse mounting options. Choose from a variety of cable cand printed wiring board selections. Printed wiring board combos come pre-assembled with fixed contacts eliminating the need to buy several componets. This new line of conectors offers you unlimited design versatility. Straight and right angle printed wiring board contacts are available in both coax and high power versions. Performance and Material Specifications CONNECTOR ASSEMBLIES Description Material Finish Shell Steel or Brass Yellow Chromate Cadmium or Gold over Nickel Insulator Thermoplastic or Diallyl Phthalate, UL 94V-0 rated. None Size 20 contacts when applicable Copper alloy 50µ inches gold over copper or 100µ gold over copper. Bracket Steel Rivnut Steel or Copper alloy Yellow Chromate over Cadmium COAXIAL ASSEMBLY Contacts and shells Copper alloy Gold over nickel or 50µ inches gold over copper. Ring, retaining Copper alloy Nickel or Gold Insulator Teflon None U.L. File Number: E8572 DIELECTRIC WITHSTANDING VOLTAGE Altitiude (feet/m) Sea Level Type of Contact 20,000/6096 50,000/15240 70,000/1336 90˚ Straight 90˚ Straight 90˚ Straight 90˚ Straight 1200 1500 900 1000 600 700 400 500 800 1000 600 650 400 475 275 325 Center Conductor Average Flashover to Coaxial Shell Test Coaxial Shell to Nearest Average Flashover • 1500 • 1500 • 900 • 650 Standard Solder Pot Contact Test • 1000 • 1000 • 600 • 425 High Power contact and/or Average Flashover 1500 1500 1000 1000 500 500 500 500 Coaxial Shell to Plug Shell Test 1000 1000 650 650 325 325 325 #20 Signal Average Flashover 1700 Test 1000 1250 650 750 325 500 475 375 HV Contact to Nearest Average Flashover 3800 3800 2300 2300 900 900 650 650 Contact or to Shell Test 2800 2800 1700 1700 675 675 475 475 All voltage figures are rms AC 60 rms cps, measured at approximately +25˚C, 50% rh. Impedance: 50 ohm PERFORMANCE DATA Signal Contact Current Rating 5 Amp Temperature Rating -65˚C to+150˚C Signal Contact Resistance 55 @ 7.5 Amp millivolt max test current 50 ohm Coax Impedance Coax VSWR Less than 1.3-1.0 up to 500 Coax Insertion Loss .1 db loss at 500 megahertz. megahertz See Commerical D Subminiature catalog for additional Combo D options. including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 345 Combo D® - Coaxial/ 75 and 50 Ohm Coaxial Housing With Solder Cup Signal Contacts NM Military Socket Layout NM Non-Magnetic Socket Military Pin Non-Magnetic Pin DE-5W1 DEMM5W1S DMM5W1P DEM5W1S-NMB-K52 DEM5W1P-NMB-K52 DA-7W2 DAMM7W2S DAMM7W2P DAM7W2S-NMB-K52 DAM7W2P-NMB-K52 DA-11W1 DAMM11W1S DAMM11W1P DAM11W1S-NMB-K52 DAM11W1P-NMB-K52 DA-3W3 DAMM3W3S DAMM3W3P DAM3W3S-NMB-K47 DAM3W3P-NMB-K47 DB-5W5 DBMM5W5S DBMM5W5P DBM5W5S-NMB-K47 DBM5W5P-NMB-K47 DB-9W4 DBMM9W4S DBMM9W4P DBM9W4S-NMB-K52 DBM9W4P-NMB-K52 DB-13W3 DBMM13W3S DBMM13W3P DBM13W3S-NMB-K52 DBM13W3P-NMB-K52 • Cable combinations supplied with preloaded solder signal contacts • 50 ohm coax contacts supplied separately (see pages 347-348) DB-17W2 DBMM17W2S DBMM17W2P DBM17W2S-NMB-K52 DBM17W2P-NMB-K52 DB-21W1 DBMM21W1S DBMM21W1P DBM21W1S-NMB-K52 DBM21W1P-NMB-K52 DC-8W8 DCMM8W8S DCMM8W8P DCM8W8S-NMB-K47 DCM8W8P-NMB-K47 DC-13W6 DCMM13W6S DCMM13W6P DCM13W6S-NMB-K52 DCM13W6P-NMB-K52 Clinch Nut and Float Mount Options Available: Add: E = 4-40 Clinch Nut Y = Float Mounting Example: DAMME3W3P DANNT3W3P DC-17W5 DCMM17W5S DCMM17W5P DCM17W5S-NMB-K52 DCM17W5P-NMB-K52 DC-21WA4 DCMM21WA4S DCMM21WA4P DCM21WA4S-NMB-K52 DCM21WA4P-NMB-K52 DC-25W3 DCMM25W3S DCMM25W3P DCM25W3S-NMB-K52 DCM25W3P-NMB-K52 DC-27W2 DCMM27W2S DCMM27W2P DCM27W2S-NMB-K52 DCM27W2P-NMB-K52 DD-24W7 DDMM24W7S DDMM24W7P DDM24W7S-NMB-K52 DDM24W7P-NMB-K52 DD-36W4 DDMM36W4S DDMM36W4P DDM36W4S-NMB-K52 DDM36W4P-NMB-K52 DD-43W2 DDMM43W2S DDMM43W2P DDM43W2S-NMB-K52 DDM43W2P-NMB-K52 DD-47W1 DDMM47W1S DDMM47W1P DDMC47W1S-NMB-K52 DDM47W1P-NMB-K52 Mounting Method Detail - Page 334. Contact Arrangements Note: Color Code - Pin Connector: Red, Socket Connector: Blue (Will accommodate Removable Coax, Power and/or High Voltage Contacts) 1 A1 2 3 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts A1 A2 A1 A3 1 3 4 A3 A2 5 4 10 3 9 2 8 A1 1 7 1 A1 8 6 2 9 A1 A2 A3 A4 A5 1 A6 2 5 3 6 4 A1 3 5 6 7 2 3 14 15 4 A1 A2 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 3 4 5 2 3 4 2 3 4 8 6 5 A1 6 7 7 8 9 10 11 12 5 6 A3 A4 A1 A5 A2 1 A2 8 9 10 A1 A2 A3 A4 A5 A2 A3 A4 A5 A6 2 3 4 5 6 7 8 9 A3 A1 A4 1 A2 4 5 6 7 8 9 1 2 16 17 30 31 3 4 5 6 7 8 18 19 20 21 22 9 10 11 23 24 25 A6 A7 A8 2 3 4 5 6 7 8 9 10 11 A3 C 25W3 22 #20 3 A1 A7 A2 A3 1 2 3 4 5 6 7 8 A4 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 10 11 12 13 14 15 16 17 32 33 34 35 36 37 38 39 40 A4 5 12 13 14 15 16 17 18 19 20 21 22 9 3 2 4 C 8W8 0 8 C 21WA4 17 #20 4 1 2 1 A3 B 9W4 5 #20 4 10 11 12 13 14 15 16 17 9 10 11 12 25 A2 A1 5 16 17 18 19 20 D 36W4 32 #20 4 D 24W7 17 #20 7 A1 4 B 21W1 20 #20 1 A2 13 14 15 16 17 18 19 20 21 22 23 24 3 3 11 12 13 14 15 10 11 12 13 14 15 1 2 B 5W5 0 5 1 C 27W2 25 #20 2 2 1 6 C 17W5 12 #20 5 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 1 5 9 10 A2 A1 1 A1 3 8 A 11W1 10 #20 1 4 7 7 C 13W6 7 #20 6 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 2 7 B 17W2 15 #20 2 B 13W3 10 #20 3 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts 1 A2 5 A 7W2 5 #20 2 A 3W3 0 3 E 5W1 4-#20 1 2 4 12 13 14 15 26 27 28 29 41 42 43 44 45 46 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts D 43W2 41 #20 2 D 47W1 46 #20 1 See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 346 Combo D® - Coaxial/50 Ohm Cable Combinations - 50 Ohm Coaxial Contacts Color Code: Receptacle - Blue; Plug - Red Straight Crimp Braid B B A D D Crimp/Crimp Gold Over Nickel Plug NM - Non-Magnetic 50µ in. Gold Over Copper 50µ in. Gold Over Copper Gold Over Nickel Plug DM53740-37* Plug Receptacle (Dimensions include outer sleeve). DM53740 DM53740-17 DM53740-1 DM53740-15 DM53740-36 A Max. B Max. D Min. RG Cable No. Old New .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U .739 (18.8) .945 (24.00) .067 (1.70) - RD316 195/U 180B/U Plug DM53740-35 Plug DM53740-3 DM53740-16 .847 (21.5) 1.037 (26.34) .110 (2.79) Plug DM53740-5 DM53740-18 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58B/U Receptacle DM53742 DM53742-18 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 1788/U DM53742-1 DM53742-16 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Receptacle DM53742-38* DM53742-37 Receptacle DM53742-36 Receptacle DM53742-3 DM53742-17 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Receptacle DM53742-5 DM53742-19 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58B/U * Consult factory for center contact crimp tooling. Straight Crimp Braid B B A D D Plug Receptacle NM - Non-Magnetic 50µ in. Gold Over Copper 50µ in. Gold Over Copper Gold Over Nickel A Max. B Max. D Min. RG Cable No. Old New .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U .739 (18.8) .945 (24.00) .067 (1.70) - RD316 DM53740-5104 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U DM53740-5005 DM53740-5101 .847 (21.5) 1.037 (26.34) .125 (3.18) 58/U 58/U DM53742-5006 DM53742-5092 .739 (18.8) .945 (24.00) .040 (1.00) 196/U 178B/U Receptacle DM53742-5001 DM53742-5089 .739 (18.8) .945 (24.00) .067 (1.70) 187/U 179B/U Receptacle DM53742-5126 .739 (18.8) .945 (24.00) .067 (1.70) - RD316 Receptacle DM53742-5002 DM53742-5091 .847 (21.5) 1.037 (26.34) .110 (2.79) 195/U 180B/U Receptacle DM53742-5004 DM53742-5086 .847 (21.5) 1.037 (26.34) 58/U Plug (Short Type) DM53740-5000 DM53740-5100 .670 (17.0) Receptacle (Short Type) DM53742-5000 DM53742-5085 .670 (17.0) Plug DM53740-5008 DM53740-5105 Plug DM53740-5001 DM53740-5099 Plug DM53740-5145 Plug DM53740-5002 Plug Receptacle DM53740-5147 DM53742-5127 .125 (3.18) 58/U .874 (22.20) .045 (1.14) 196/U 178B/U .874 (22.20) .045 (1.14) 196/U 178B/U D D Right Angle Solder Braid C C A B B Receptacle Gold Over Nickel 50µ in. Gold Over Copper A Max. Plug DM53741-5000 DM53741-5059 .530 (13.46) Plug DM53741-5001 DM53741-5062 .530 (13.46) Plug DM53741-5003 DM53741-5063 Plug DM53741-5004 DM53741-5060 Receptacle DM53743-5000 Receptacle Plug B Max. C D Min. RG Cable No. Old New .745 (18.92) .544 (15.10) .040 (1.00) 196/U 178B/U .745 (18.92) .544 (15.10) .067 (1.70) 187/U 188/U 178B/U 316B/U .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58/U DM53743-5073 .530 (13.46) .745 (18.92) .594 (15.09) .040 (1.00) 196/U 178B/U DM53743-5001 DM53743-5076 .530 (13.46) .745 (18.92) .594 (15.09) .067 (1.70) 187/U 188/U 179B/U 316B/U Receptacle DM53743-5003 DM53743-5077 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Receptacle DM53743-5004 DM53743-5074 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58B/U Highlighted part numbers indicate standard product; usually available with shorter lead times. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 347 Combo D® - Coaxial/50 Ohm Cable Combinations - 50 Ohm Coaxial Contacts (Continued) (Dimensions include outer sleeve.) Color Code: Receptacle - Blue; Plug - Red Right Angle Crimp Braid D D C C A B B Receptacle Plug Part Number 50µ in. Gold Over Copper Gold Over Nickel A Max. B Ref. C RG Cable No. Old New D +_ .005 (0.13) Plug DM53741 DM53741-12 .530 (13.46) .745 (18.92) .594 (15.10) .045 (1.14) 196/U 178B/U Plug DM53741-1 DM53741-11 .530 (13.46) .745 (18.92) .594 (15.10) .072 (1.83) 187/U 179B/U 188/U 316B/U Plug DM53741-3 DM53741-10 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Plug DM53741-4 DM53741-13 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58B/U Receptacle DM53743-2 DM53743-18 .530 (13.46) .745 (18.92) .594 (15.10) .045 (1.14) 196/U 178B/U Receptacle DM53743-3 DM53743-16 .530 (13.46) .745 (18.92) .594 (15.10) .072 (1.83) 187/U 179B/U 188/U 316B/U Receptacle DM53743-5 DM53743-17 .530 (13.46) .745 (18.92) .630 (16.00) .110 (2.79) 195/U 180B/U Receptacle DM53743-6 DM53743-19 .530 (13.46) .745 (18.92) .630 (16.00) .125 (3.18) 58/U 58B/U Insertion/Extractoin Instructions Coaxial, High Power and High Voltage Contacts Insertion No insertion tool is required. The contact is easily snapped in from the rear of the connector. RED COLOR CODED CONNECTOR ACCEPTS PLUG CONTACS. BLUE COLOR CODED CONNECTORS ACCEPTS RECEPTACLE CONTACTS INSERT FROM TERMINAL END AS SHOWN BELOW. INSERT INSERT PLUG CONTACT D*M PLUG Extraction CET-C6B The CET-C6B tool extracts coaxial, high power and high voltage contacts (Plug and receptacle). Part number 070064-0000. Operating Instructions: To extract the coax contact, hold the tool by the body and insert the tip into the front of the contact cavity until it bottoms and closes the coax retaining ring. Holding the body in this position securely enough to keep coax retaining ring closed, push the plunger; contact will be pushed out of the rear of the assembly. RECEPTACLE CONTACT D*M RECEPTACLE TOOL PLUNGER COAXIAL, H.V., OR POWER CONTACTS D*M PLUG EXTRACT TOOL TIP EXTRACTION TOOL CET-C6B Hand Tool with intergral die set for all coax straight crimp braid. Part Number: 070051-0000 (CCT-DM) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 348 Combo D® - Coaxial/50 Ohm Coax Assembly Instructions Trim Dimensions Straight RG Cable No. O N P Right Angle N O P N 196/U, 178B/U, 187/U 188/U, 179B/U, 316B/U O P .312 (7.92) .250 (6.35) .078 (1.98) .375 (9.52) .234 (5.94) .062 (1.57) 195/U, 180B/U 58/U, 58B/U .375 (9.52) .312 (7.92) .078 (1.98) .422 (10.69) .312 (7.92) .094 (2.39) All tolerances + _ .010 (0.25) Crimp Tooling Tool P/N Description Closure 196/U, 178B/U RG Cable No. 070051-0000 CCT-DM C 187/U, 179B/U 188/U, 316B/U 070051-0000 CCT-DM B 195/U, 180B/U 58/U, 58B/U 070051-0000 CCT-DM A 90˚ Coaxial OUTER RING INNER SLEEVE OUTER RING SOLDER COAXIAL SHELL CRIMP .SOFT SOLDER .125 (3.18) SOFT SOLDER CAP INTO SHELL AFTER CABLE ASSEMBLY ON 90˚ TYPE COAXES. Straight Coaxial OUTER RING INNER SLEEVE OUTER RING COAXIAL SHELL SOLDER .SOFT SOLDER .125 (3.18) CRIMP STEP 1: Straight and 90˚ Coaxials Slide the outer ring over the cable jacket. Trim the cable as specified in the table of Coax Cable Trim Dimensions. Insert the cable dielectric and center conductor into the inside diameter of the inner sleeve. Then solder the center conductor to the coax center contact. STEP 2: Straight and 90˚ Coaxials Slide the outer ring forward until it is flush with teh coax shell containing the braid between the outer ring and the inner sleeve. For solder types coaxes, soft solder the outer ring to the assembly thru the cross-drilled solder hold. For crimp type coaxes, crimp with the appropriate tool in the area defined. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 349 Combo D® - Coaxial/50 Ohm Right Angle Receptacle for PCB Mounting PCB Layouts - Page 352 Military part numbers come complete with fixed, female, signal and coaxial contacts and right angle brackets. Military part numbers come with coaxial contacts. Non-magnetic part numbers must use coaxial contacts from Page 347 and do not come with brackets. NM Military Layout Non-Magnetic DE-5W1 DEMMP5X1SP DEM5W1SP-NMB-K52 DA-7W2 DAMMP7X2SP DAM7W2SP-NMB-K52 DA-11W1 DAMMP11X1SP DAM11W1SP-NMB-K52 DA-3W3 DAMMP3X3SP DAM3W3SP-NMB-K47 DB-5W5 DBMMP5X5SP DBM5W5SP-NMB-K47 DB-9W4 DBMMP9X4SP DBM9W4SP-NMB-K52 DB-13W3 DBMMP13X3SP DBM13W3SP-NMB-K52 DB-17W2 DBMMP17X2SP DBM17W2SP-NMB-K52 DB-21W1 DBMMP21X1SP DBM21W1SP-NMB-K52 DC-8W8 DCMMP8X8SP DCM8W8SP-NMB-K47 DC-13W6 DCMMP13X6SP DCM13W6SP-NMB-K52 DC-17W5 DCMMP17X5SP DCM17W5SP-NMB-K52 DC-21WA4 DCMMP21XA4SP DCM21WA4SP-NMB-K52 DC-25W3 DCMMP25X3SP DCM25W3SP-NMB-K52 DC-27W2 DCMMP27X2SP DCM27W2SP-NMB-K52 Dimensions A C F B A1 1 H G A2 5 A3 D E 6 J 10 10˚TYP. 91˚ 89˚ .470 +_ .013 (11.94 +_ 0.33) .031 +_ .002 (0.79 +_ 0.05) .024 +_ .003 (0.61 +_ 0.08) .340 +_ .010 (8.64 + _ 0.25) 91˚ 89˚ .030 +_ .003 (0.76 +_ 0.08) DIA. K L NO. 4-40 UNC-2B THREAD .131 (3.33) .340 (8.64) REF. .457 (11.61) .125 +_ .005 (3.18 +_ 0.13) DIA. .283 +_ .010 (7.19 +_ 0.25) .457 +_ .010 (11.61 +_ 0.25) .112 (2.84) .395 (10.03) REF. SOCKET CONNECTOR ASSEMBLY (Female) Shell Size A + _ .015 (0.38) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) DE 1.213 (30.81) DA 1.541 (39.14) .643 (16.33) .984 (24.99) .311 (7.90) .971 (24.66) 1.312 (33.32) .311 (7.90) DB 2.088 (53.03) 1.511 (38.38) 1.852 (47.04) DC 2.729 (69.31) 2.159 (54.84) 2.500 (63.50 E + _ .015 (0.38) F + _ .005 (0.13) G + _ .005 (0.13) H + _ .010 (0.25) J + _ .010 (0.25) K + _ .013 (0.33) L + _ .010 (0.25) .494 (12.55) .429 (10.90) .494 (12.55) .429 (10.90) .243 (6.17) .759 (19.28) .422 (10.72) .048 (1.22) .030 (0.76) .243 (6.17) 1.083 (27.51) .422 (10.72) .048 (1.22) .311 (7.90) .494 (12.55) .030 (0.76) .429 (10.90) .243 (6.17) 1.625 (41.27) .422 (10.72) .048 (1.22) .311 (7.90) .494 (12.55) .039 (0.99) .429 (10.90) .243 (6.17) 2.272 (57.71) .422 (10.72) .048 (1.22) .039 (0.99) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 350 Combo D® - Coaxial/50 Ohm Right Angle Plug for PCB Mounting NM Military Layout Non-Magnetic DE-5W1 DEMMP5X1PP DEM5W1PP-NMB-K52 DA-7W2 DAMMP7X2PP DAM7W2PP-NMB-K52 DA-11W1 DAMM11X1PP DAM11W1PP-NMB-K52 DA-3W3 DAMM3X3PP DAM3W3P-NMB-K47 DB-5W5 DBMM5X5PP DBM5W5P-NMB-K47 DB-9W4 DBMM9X4PP DBM9W4PP-NMB-K52 DB-13W3 DBMM13X3PP DBM13W3PP-NMB-K52 DB-17W2 DBMM17X2PP DBM17W2PP-NMB-K52 DB-21W1 DBMM21X1PP DBM21W1PP-NMB-K52 DC-8W8 DCMM8X8PP DCM8W8P-NMB-K47 Military part numbers come complete with fixed, female, signal and right angle brackets. DC-13W6 DCMM13X6PP DCM13W6PP-NMB-K52 DC-17W5 DCMM17X5PP DCM17W5PP-NMB-K52 Military part numbers come with coaxial contacts. DC-21WA4 DCMM21XA4PP DCM21WA4PP-NMB-K52 DC-25W3 DCMM25X3PP DCM25W3PP-NMB-K52 DC-27W2 DCMM27X2PP DCM27W2PP-NMB-K52 PCB Layouts - Page 352 Non-magnetic part numbers must use coaxial contacts from Page 347 and do not come with brackets. Dimensions A F C H G B 10˚ TYP. D J E 10˚TYP. .470 +_ .013 (11.94 +_ 0.33) 2 X 91˚ 89˚ .024 +_ .003 (0.61 +_ 0.08) .340 +_ .010 (8.64 + _ 0.25) 91˚ 89˚ .030 +_ .003 (0.76 +_ 0.08) DIA. .031 +_ .002 (0.79 +_ 0.05) K L NO. 4-40 UNC-2B THREAD .131 (3.33) MIN. .125 +_ .005 (3.18 +_ 0.13) DIA. .340 (8.64) REF. SHELL, FRONT GROUNDING (PIN ONLY) .457 +_ .010 (11.61 +_ 0.25) .457 (11.61) .112 (2.84) .283 +_ .010 (7.19 +_ 0.25) .395 (10.03) REF. PLUG CONNECTOR ASSEMBLY (Male) Shell Size A + _ .015 (0.38) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) E + _ .015 (0.38) F + _ .005 (0.13) G + _ .006 (0.15) DE 1.213 (30.81) DA 1.541 (39.14) DB DC H + _ .010 (0.25) J + _ .010 (0.25) K + _ .013 (0.33) L + _ .010 (0.25) .666 (16.91) .984 (24.99) .329 (8.36) .494 (12.55) .422 (10.72) .994 (25.24) 1.312 (33.32) .329 (8.36) .494 (12.55) .422 (10.72) .236 (5.99) .759 (19.28) .422 (10.72) .048 (1.22) .030 (0.76) .236 (5.99) 1.083 (27.51) .422 (10.72) .048 (1.22) 2.088 (53.03) 1.534 (38.96) 1.852 (47.04) .329 (8.36) .494 (12.55) .030 (0.76) .426 (10.82) .231 (5.87) 1.625 (41.27) .422 (10.72) .060 (1.52) 2.729 (69.31) 2.182 (55.42) 2.500 (63.50) .329 (8.36) .494 (12.55) .039 (0.99) .426 (10.82) .231 (5.87) 2.272 (57.71) .422 (10.72) .060 (1.52) .039 (0.99) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 351 Combo D® - Coaxial Right Angle Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 2 X .120 DIA. 2 X .122 +_ .002 DIA. (COMPLAINT EYELET ONLY) 1.312 .324 1.312 1.312 .984 .216 .162 .108 .270 .270 .378 .270 .216 .162 1.37 .100 .056 .200 .112 .056 .034 .045 (3X PER NO. OF COAX CONTACTS) DIA. Z DIA. (PER NO. OF CONTACTS) Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts A 3W3 0 3 E 5W1 4 #20 1 A 7W2 5 #20 2 A 11W1 10 #20 1 1.852 .302 .326 .306 .218 .570 .234 1.852 .381 .570 1.852 .570 .326 .306 .163 .218 .109 .034 .272 .381 .055 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts B 5W5 0 5 .340 (8.64) REF. .163 .272 SHELL FLANGE REF. B 13W3 10 #20 3 B 9W4 5 #20 4 2.500 .618 .381 1.852 1.852 .652 .544 .435 .326 .218 .544 .489 .218 .109 .163 .055 .326 .109 .055 .272 .381 .163 .163 .381 .544 .272 .326 .598 .272 B 17W2 15 #20 2 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts .893 .435 .218 .489 C 21WA4 17 #20 4 B 21W1 20 #20 1 2.500 .888 .100 .358 .900 .600 .350 .100 .150 .650 .400 .978 .870 .623 2.500 .093 .122 2X +_ .002 DIA. .761 .652 .437 .172 .056 .034 .200 .045 DIA. 3X PER NO. OF COAX CONTACTS) Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts C 8W8 0 8 .707 .815 .924 .112 Z DIA. (PER NO. OF CONTACTS) C 13W6 7 #20 6 2.500 .618 2.500 .893 .618 .435 .381 .326 .272 .343 .109 .326 .652 .598 .272 .554 .055 .163 .055 .218 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts .893 .707 .435 .163 C 17W5 12 #20 5 .163 .381 .109 .218 .489 C 25W3 22 #20 3 Size #20 Contact PC Tail Dia. Z Dia. .030 (0.76) .045 (1.14) See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 352 Combo D® - Coaxial/50 Ohm Straight Receptacle for PCB Mounting NM Layout PCB Hole Patterns - Pages 354-355 Part numbers come complete with fixed, female, signal and coaxial contacts. Military Non-Magnetic DE-5W1 DEMM5X1SM DEM5X1SM-NM-K52 DA-7W2 DAMM7X2SM DAM7X2SM-NM-K52 DA-11W1 DAMM11X1SM DAM11X1SM-NM-K52 DA-3W3 DAMM3X3SM DAM3X3SM-NM-K52 DB-5W5 DBMM5X5SM DBM5X5SM-NM-K52 DB-9W4 DBMM9X4SM DBM9X4SM-NM-K52 DB-13W3 DBMM13X3SM DBM13X3SM-NM-K52 DB-17W2 DBMM17X2SM DBM17X2SM-NM-K52 DB-21W1 DBMM21X1SM DBM21X1SM-NM-K52 DC-8W8 DCMM8X8SM DCM8X8SM-NM-K52 DC-13W6 DCMM13X6SM DCM13X6SM-NM-K52 DC-17W5 DCMM17X5SM DCM17X5SM-NM-K52 DC-21WA4 DCMM21XA4SM DCM21XA4SM-NM-K52 DC-25W3 DCMM25X3SM DCM25X3SM-NM-K52 DD-24W7 DCMM24X7SM DCM24X7SM-NM-K52 DC-27W2 DCMM27X2SM DCM27X2SM-NM-K52 DD-24W7 DDMM24X7SM DDM24X7SM-NM-K52 DD-36W4 DDMM36X4SM DDM36X4SM-NM-K52 DD-43W2 DDMM43X2SM DDM43X2SM-NM-K52 DD-47W1 DDMM47X1SM DDMC47X1SM-NM-K52 Straight Plug for PCB Mounting (Board Thickness up to .125 [3.18]) NM Layout PCB Hole Patterns - Pages 354-355 Part numbers come complete with fixed, male, signal and coaxial contacts. Military Non-Magnetic DE-5W1 DEMM5X1PM DEM5X1PM-NM-K52 DA-7W2 DAMM7X2PM DAM7X2PM-NM-K52 DA-11W1 DAMM11X1PM DAM11X1PM-NM-K52 DA-3W3 DAMM3X3PM DAM3X3PM-NM-K52 DB-5W5 DBMM5X5PM DBM5X5PM-NM-K52 DB-9W4 DBMM9X4PM DBM9X4PM-NM-K52 DB-13W3 DBMM13X3PM DBM13X3PM-NM-K52 DB-17W2 DBMM17X2PM DBM17X2PM-NM-K52 DB-21W1 DBMM21X1PM DBM21X1PM-NM-K52 DC-8W8 DCMM8X8PM DCM8X8PM-NM-K52 DC-13W6 DCMM13X6PM DCM13X6PM-NM-K52 DC-17W5 DCMM17X5PM DCM17X5PM-NM-K52 DC-21WA4 DCMM21XA4PM DCM21XA4PM-NM-K52 DC-25W3 DCMM25X3PM DCM25X3PM-NM-K52 DC-27W2 DCMM27X2PM DCM27X2PM-NM-K52 DD-24W7 DDMM24X7PM DDM24X7PM-NM-K52 DD-36W4 DDMM36X4PM DDM36X4PM-NM-K52 DD-43W2 DDMM43X2PM DDM43X2PM-NM-K52 DD-47W1 DDMM47X1PM DDM47X1PM-NM-K52 Dimensions .030 +_ .003 (0.76 +_ 0.08) DIA. .131 (3.33) MIN. See Commerical D Subminiature catalog for additional Combo D options, including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 353 Combo D® - Coaxial Straight Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 1.312 .984 2X Ø .120 1.312 .100 .216 .162 .108 .054 .270 .200 1.312 .378 .324 .270 .216 .162 .270 .112 .056 Z DIA. (PER NO. OF CONTACTS) .045 DIA. (3X PER NO. OF COAX) A 11W1 10 #20 1 A 7W2 5 #20 2 A 3W3 3 E 5W1 4 #20 1 Shell Size Contact Arrangement No. of Signal Contacts No. of PC Coaxial Contacts 1.852 1.852 1.852 .302 .570 .381 .326 .570 .234 .306 .306 .163 .034 .326 .218 .570 .218 .109 .055 .272 .163 .272 .381 B 13W3 10 #20 3 B 9W4 5 #20 4 B 5W5 5 Shell Size Contact Arrangement No. of Signal Contacts No. of PC Coaxial Contacts 2.500 .618 .893 .707 .435 1.852 .544 .435 .652 .109 .055 .163 .544 .109 .163 .489 .163 .381 .598 .381 .218 .489 C 25W3 22 #20 3 B 21W1 20 #20 1 B 17W2 15 #20 2 .598 .055 .218 .272 .381 .652 .272 .326 .544 .272 Shell Size Contact Arrangement No. of Signal Contacts No. of PC Coaxial Contacts .326 1.852 .356 .218 .978 2.500 .350 .100 .900 .650 .100 .888 .623 .358 .093 2X Ø .120 .870 .761 .652 .437 .172 Z DIA. (PER NO. OF CONTACTS) .200 .112 .707 .815 .924 .150 .045 DIA. (3X PER NO. OF COAX) .600 .400 .056 2.500 .326 .435 .218 .109 .055 .272 C 13W6 7 #20 6 C 8W8 8 Shell Size Contact Arrangement No. of Signal Contacts No. of PC Coaxial Contacts .435 .326 .618 .343 .218 .109 .163 .381 .893 .618 2.500 C Shell Size 21WA4 Contact Arrangement 17 #20 No. of Signal Contacts No. of PC Coaxial Contacts 4 .055 .272 .163 .381 .893 2.500 C 17W5 12 #20 5 Size No. 20 Contact PC Tail Dia. 2 Dia. .030 (0.76) .045 (1.14) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 354 Combo D® - Coaxial Straight Printed Circuit Board Hole Patterns Face view, pin insert (for receptacle, hole pattern is a mirror image) 2.406 (61.11) .870 (22.10) .870 (22.10) .761 (19.33) .810 (20.57) .761 (19.33) COAX CONTACT P.C. TAIL .045 (1.14) DIA. .652 (16.56) .540 (13.72) .270 (6.86) .544 (13.62) .435 (11.05) .810 (20.57) .652 (16.56) .540 (13.72) .544 (13.62) .270 (6.86) .435 (11.05) .326 (8.28) .218 (5.54) .200 (5.08) .326 (8.28) .218 (5.54) .120 (3.05) 2 PLACES .109 (2.77) .109 (2.77) .056 (1.42) .100 (2.54) .112 (2.84) .056 (1.42) .163 (4.14) SIGNAL CONTACT P.C. TAIL .045 (1.14) DIA. .272 (6.91) .381 (9.68) .489 (12.42) .598 (15.19) D 36W4 32 #20 4 D 24W7 17 #20 7 Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts .870 (22.10) .870 (22.10) .810 (20.57) .540 (13.72) .761 (19.33) .761 (19.33) .381 (9.68) .652 (16.56) .544 (13.62) .435 (11.05) .163 (4.14) .055 (1.40) .326 (8.28) .652 (16.56) .272 (6.91) .272 (6.91) .163 (4.14) .055 (1.40) .218 (5.54) .109 (2.77) .109 (2.77) .489 (12.42) .598 (15.19) .489 (12.42) .598 (15.19) .707 (17.96) .815 (20.70) Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts .381 (9.68) .326 (8.28) .218 (5.54) .707 (17.96) .810 (20.57) .544 (13.62) .435 (11.05) .815 (20.70) D 43W2 41 #20 2 D 47W1 46 #20 1 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 355 Combo D® - High Voltage Coaxial Housings With Solder Cup Signal Contacts High voltage contacts supplied separately. Military Socket Layout NM - Non-Magnetic Military Pin NM - Non-Magnetic Socket Pin DE-5W1 DEMM5W1S DEMM5W1P DEM5W1S-NMB-K52 DEM5W1P-NMB-K52 DA-7W2 DAMM7W2S DAMM7W2P DAM7W2S-NMB-K52 DAM7W2P-NMB-K52 DA-11W1 DAMM11W1S DAMM11W1P DAM11W1S-NMB-K52 DAM11W1P-NMB-K52 DA-3W3 DAMM3W3S DAMM3W3P DAM3W3S-NMB-K47 DAM3W3P-NMB-K47 DB-5W5 DBMM5W5S DBMM5W5P DBM5W5S-NMB-K47 DBM5W5P-NMB-K47 DB-9W4 DBMM9W4S DBMM9W4P DBM9W4S-NMB-K52 DBM9W4P-NMB-K52 Contact Arrangements: Page 346 of Coax section Peformance Specifications: Page 345 of Coax section. DB-13W3 DBMM13W3S DBMM13W3P DBM13W3S-NMB-K52 DBM13W3P-NMB-K52 DB-17W2 DBMM17W2S DBMM17W2P DBM17W2S-NMB-K52 DBM17W2P-NMB-K52 DB-21W1 DBMM21W1S DBMM21W1P DBM21W1S-NMB-K52 DBM21W1P-NMB-K52 Clinch Nut and Float Mount Options Available: Add: E = 4-40 Clinch Nut Y = Float Mounting Example: DAMME3W3P DAMMY3W3P See page 334 for Mouting Method Detail. DC-8W8 DCMM8W8S DCMM8W8P DCM8W8S-NMB-K47 DCM8W8P-NMB-K47 DC-13W6 DCMM13W6S DCMM13W6P DCM13W6S-NMB-K52 DCM13W6P-NMB-K52 DC-17W5 DCMM17W5S DCMM17W5P DCM17W5S-NMB-K52 DCM17W5P-NMB-K52 DC-21WA4 DCMM21WA4S DCMM21WA4P DCM21WA4S-NMB-K52 DCM21WA4P-NMB-K52 DC-25W3 DCMM25W3S DCMM25W3P DCM25W3S-NMB-K52 DCM25W3P-NMB-K52 DC-27W2 DCMM27W2S DCMM27W2P DCM27W2S-NMB-K52 DCM27W2P-NMB-K52 Cable Combinations supplied with preloaded solder signal contacts. High Power Contacts supplied separately, see below. DD-24W7 DDMM24W7S DDMM24W7P DDM24W7S-NMB-K52 DDM24W7P-NMB-K52 DD-36W4 DDMM36W4S DDMM36W4P DDM36W4S-NMB-K52 DDM36W4P-NMB-K52 DD-43W2 DDMM43W2S DDMM43W2P DDM43W2S-NMB-K52 DDM43W2P-NMB-K52 Extraction Tool for High Power Contacts are the same as for 50 Ohm Coaxial Contacts. See page 348. DD-47W1 DDMM47W1S DDMM47W1P DDM47W1S-NMB-K52 DDM47W1P-NMB-K52 High Power Contacts Solder Type .142 +_ .002 (3.61 +_ 0.05) B A B A Receptacle Plug Gold over Nickel 50µ in. Gold over Copper Plug DM53745-1 Plug DM53745-7 Plug NM - Non-Magnetic 50µ in. Gold over Copper A Max. B Ref. Current Rating (Amps) Wire Size DM53745-28 DM53745-70 .666 (16.92) .866 (22.00) 40 #8 DM53745-27 DM53745-77 .666 (16.92) .866 (22.00) 20 #12 DM53745-8 DM53745-25 DM53745-70 .666 (16.92) .866 (22.00) 10 #16 Receptacle DM53744-1 DM53744-21 DM53744-62 .666 (16.92) .856 (21.74) 40 #8 Receptacle DM53744-6 DM53744-25 DM53744-64 .666 (16.92) .856 (21.74) 20 #12 Receptacle DM53744-7 DM53744-24 DM53744-63 .666 (16.92) .856 (21.74) 10 #16 Crimp Type .824 .804 (20.93) (20.42) .345 .315 (8.75) (8.01) B A Recommended Wire Strip Length Crimp Tooling - Page 357. B Dia. Max. Current Rating (Amps) Wire Size .181 (4.60) .230 (5.84) 40 #8 .100 (2.54) .218 (5.54) 20 #12 DM130340 .067 (1.07) .102 (2.59) 10 #16 DM130341-4 DM130341 .181 (4.60) .230 (5.84) 40 #8 Receptacle DM130342-4 DM130342 .100 (2.54) .218 (5.54) 20 #12 Receptacle DM130343-4 DM130343 .067 (1.07) .102 (2.59) 10 #16 Gold over Nickel 50µ in. Gold over Copper Plug DM130338-4 DM130338 Plug DM130339-4 DN130339 Plug DM130340-4 Receptacle A Dia. Max. See Commerical D Subminiature catalong for PCB High Power connectors. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 356 Combo D® - High Power Crimp High Power Contact Tooling (For use with Crimp High Power Contacts on Page Crimp Tool/Locator 356) AWG Wire Size Daniels Crimp Tool Tool Setting Number 8-10 M300-BT AWG 8 = 6 AWG 10 = 5 TP968 12-14 M300-BT AWG 12/14 = 1 TP968 FT-8 AWG 16 = 6 AWG 18 = 5 TH554 16-18 Locartor NOTE: Purchase tooling directly from Daniels. Combo D Guide Pin and Socket Installs into any Combo D, size 8 Cavity. This patented guide pin and socket system is ideal for blind mate applications where space is limited. .223 (5.66) .213 (5.41) 1.150 (29.21) REF. .145 (3.68) .135 (3.43) .115 (2.92) REF. .197 (5.00) MIN. .197 (5.01) MIN. .223 (5.55) .213 (5.53) RING, RETAINGING SHELL, RECEPTACLE RING, RETAINING .128 (3.25) .122 (3.10) 2X WASHER, STABILIZING Press Fit Guide Socket P/N DM53744-72 .153 (3.89) .149 (3.78) PCB Guide Pin P/N DM53745-82 Description Guide Pin Guide Socket Material Finish Brass Gold over nickel Copper Alloy Gold over nickel Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 357 Combo D® - High Voltage Coaxial Housings With Solder Cup Signal Contacts High voltage contacts supplied separately. Military Socket Layout Contact Arrangements: Page 346 of Coax section Peformance Specifications: Page 345 of Coax section. Clinch Nut and Float Mount Options Available: Add: E = 4-40 Clinch Nut Y = Float Mounting Example: DAMME3W3P DAMMY3W3P Mouting Method Detail - Page 334. Cable Combinations supplied with preloaded solder signal contacts. High Voltage Contacts supplied separately, see below. Extraction Tool for High Voltage Contacts are the same as for 50 Ohm Coaxial Contacts. See page 348. Military Pin DE-5W1 DEMM5W1S DEMM5W1P DA-7W2 DAMM7W2S DAMM7W2P DA-11W1 DAMM11W1S DAMM11W1P DA-3W3 DAMM3W3S DAMM3W3P DB-5W5 DBMM5W5S DBMM5W5P DB-9W4 DBMM9W4S DBMM9W4P DB-13W3 DBMM13W3S DBMM13W3P DB-17W2 DBMM17W2S DBMM17W2P DB-21W1 DBMM21W1S DBMM21W1P DC-8W8 DCMM8W8S DCMM8W8P DC-13W6 DCMM13W6S DCMM13W6P DC-17W5 DCMM17W5S DCMM17W5P DC-21WA4 DCMM21WA4S DCMM21WA4P DC-25W3 DCMM25W3S DCMM25W3P DC-27W2 DCMM27W2S DCMM27W2P DD-24W7 DCMM24W7S DCMM24W7P DD-36W4 DCMM36W4S DCMM36W4P DD-43W2 DCMM43W2S DCMM43W2P DD-47W1 DCMM47W1S DCMM47W1P High Voltage Combination Contacts Wire Accommodation (AWG) Current Rating Straight #20 Max. 5 Amp Temperature Rating B B Plug Receptacle -55˚C to +125˚C A Description Contacts Material Finish Copper Alloy Std: Gold over nickel MIL-50µ in. Gold over copper Gold over Nickel 50µ in. Gold A Max. B Ref. Wire Size Insulator Thermoplastic None Plug DM51157 DM51157-8 .539 (13.69) .734 (18.64) #20 Ring, Retaining Copper Alloy Nickel Receptacle DM51155 DM51155-7 .539 (13.69) .764 (19.41) #20 Right Angle B B A Plug Receptacle Gold over Nickel 50µ in. Gold A Max. B Ref. Wire Size Plug DM51157-5000 DM51157-5005 .491 (12.47) .697 (17.70) #20 Receptacle DM51155-5000 DM51155-5004 .491 (12.47) .697 (17.70) #20 Straight PCB A REF CONTACT.SKT. .192 (4.88) DIA. MAX. .225 (5.72) .210 (5.33) DIA. B .065 (1.65) .059 (1.50) DIA. Plug A REF COTNACT, PIN .234 (5.94) .214 (5.44) .145 (3.68) .139 (3.53) DIA. RING. RETAINING. INSULATOR .255 (6.48) .245 (6.22) .192 (4.88) DIA MAX. .225 (5.72) .210 (5.33) DIA. B .065 (1.65) .059 (1.50) DIA. INSULATOR RING, RETAINING Receptacle Standard Finish Military Finish A Plug DM51157-13 DM51157-14 .628 (15.95) .060/.050 (1.52/1.27) B Receptacle DM51155-12 DM51155-13 .660 (16.76) .010/.000 (0.25/0.00) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 358 Environmental D D*D The Cannon D*D Environmental Series is designed to meet the demand for sealed subminiature rectangular plugs with superior vibration and moisture resistance characteristics for aircraft, missile, and ground support equipement applications. Featureing a rugged aluminum shell and peripheral seal, the D*D conenctor meets all applicable requirements of MIL-C-24308. Available in both sol- der and crimp versions, all assemblies are provided with nylon potting cups and dust caps. Solder type contacts are non-removable and are factory-installed. Crimp type connectors utilize the field-proven LITTLE CAESAR® rear insertion, rearrelease retention system. PLEASE NOTE: The D*D Series is not intermateable with other D Subminiature connectors. Performance and Material Specifications Shell Aluminum, cadmium plated with yellow chromate supplementary coating. Contacts Solder pot: Copper alloy, gold plated .00002 (0.0005) over nickel .00004 (0.0010). Cirmp type. Copper alloy, gold plated .00002 (0.0005) over nickel .00004 (0.0010) Insulator Diallyl phthalate, per MIL-M-14, Type MDG or SDG-F Contact Termination Solder pot accommodating up to #20 AWG stranded wire. Crimp type accommodating #20, #22 and #24 AWG stranded wire. Socket Type Closed entry Float Mounting Rivets & Washers Stairless steel Passivated per QQ-P-35 Test Data Specifications Voltage Rating All voltage figures are AC (rms). 60 Hz measured at approximately 25.0˚C 50% RH Insulation Resistance (per MIL-C-24308) Greater than 5,000 megohms, determined in accordance will MIL-STD-202A, Method 302. Contact Voltage Drop 2.67 millivolts, maximum, per amp. Contact Separation Force 1 to 8 ounces when tested in accordance with MIL-C-24308. Air Leakage When properly wired and potted, 1 cubic inch of air per hour max. when subjected to 30 PSI pressure differential in accordance with MIL-C-5015D, Paragraphc 4.5.3.1 Vibration (per MIL-C-24308) Exceeds test requirements of MIL-STD-202A, Method 204, Condition D. Corrosion Resistance (per MIL-C-24308) Exceeds requirements of 50 hour exposure to salt spary in accordance with MIL-STD-202A, Method 101A, Condition B. Moisture Resistance (per MIL-C-24308) Exceeds requirements of MIL-STD-202A. Method 106. Shock Exceeds requirements of MIL-STD-202A, Method 213. Condition G Environmental Seal Effective from full engagement to 1/16 short of full engagement. Contact Retention Force (Crimp type) 8 pounds (35.6 newtons) minimum of first cycles: 5 pounds (22.2 newtons) minimum after tenth cycle. Standard Layout Plugs Measured from cotact-to-contact, and contact-to-shell or unmated condition. AlTITUDE (FEET) Sea Level 20,000 50,000 70,000 Average Flashover 1700 1000 650 500 Test 1250 750 475 375 See Commerical D Subminiature catalog for additional Combo D options. including 75 ohm Coax. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 359 Environmental D D*D How to Order Solder Cup Terminals D A D - 15 S A - SERIES PREFIX SHELL SIZE CLASS CONTACT ARRANGEMENT CONTACT TYPE MOUNTING STYLE MODIFICATION CLASS SERIES PREFIX ITT Cannon Designation MOUNTING STYLE D - Environmental A - Standard mounting holes B - Float mounts supplied CONTACT ARRANGEMENT SHELL SIZE A, B, C, D, E 9, 15, 25, 37, 50 MODIFICATION Consult factory CONTACT TYPE P - Pin S -Socket D Snap-In Crimp Terminals A DA F- 15 P- F0 SERIES PREFIX SHELL SIZE CLASS MOUNTING STYLE CONTACT ARRANGEMENT CONTACT TYPE MODIFICATION SERIES PREFIX CLASS ITT Cannon Designation CONTACT TYPE DA - Enviromental, crimp type SHELL SIZE P - Pin S - Socket MOUNTING STYLE No Designator - Standard mounting F - Float mounts supplied A, B, C, D, E MODIFICATION F0 - Connector supplied less contacts, for othe modifications consult factory. CONTACT ARRANGEMENT 9, 15, 25, 37, 50 Contact Arrangements Faces View Pin Insert 1 2 6 3 7 Shell Size Contact Arrangement Contact Size 4 8 5 1 9 2 9 E 9 #20 3 10 4 11 5 12 13 6 7 14 8 1 15 2 3 4 5 6 3 14 15 4 16 5 7 8 9 10 11 12 13 14 15 16 17 6 17 18 A 15 #20 7 8 19 20 20 21 22 23 24 25 26 27 28 29 C 37 #20 30 31 32 33 34 35 10 21 22 11 23 12 13 24 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 18 Shell Size Contact Arrangement Contact Size 9 B 25 #20 1 1 2 36 37 34 35 33 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 D 50 #20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 360 Environmental D D*D Shell Dimensions, Standard Mount Receptacle A MAX. E MAX. .061 +_ .005 (1.55 +_ 0.13) .120 +_ .005 DIA. (3.05 +_ 0.13) 2 MTG. HOLES .677 (17.20) MAX. CONTACT EXTENSION .874 (22.20) MAX. N M K+ _ .005 ( +_ .013) P .058 +_ .005 (1.47 +_ .013) L 10˚ TYP. .109 (2.77) FL. TYP. Plug .061 +_ .005 (1.55 +_ 0.13) E MAX. A MAX. .299 (7.59) MAX. CONACT EXTENSION .904 (22.96) MAX. 10˚ TYP. M .677 (17.20) .425 +_ .005 (10.80 +_ 0.13) N .120 +_ .005 DIA. (3.05 +_ 0.13) 2 MTG. HOLES K+ _ .005 ( +_ .013) P .109 (2.77) R. TYP .089 +_ .005 (2.26 +_ 0.13) L Float Mount Dimensions Receptacle A MAX. E MAX. .032 (0.81) TOTAL DIA. FLOAT .120 +_ .005 DIA. (3.05 +_ 0.13) 2 MTG. HOLES .677 (17.20) MAX. CONTACT EXTENSION .874 (22.20) MAX. .031 +_ .005 (0.79 +_ 0.13) L M K+ _ .005 ( +_ .013) P .061 +_ .005 (1.55 +_ 0.13) N 10˚ TYP. .058 +_ .005 (1.47 +_ .013) .109 (2.77) R. TYP. Plug A MAX. .032 (0.81) TOTAL DIA. FLOAT .061 +_ .005 (1.55 +_ 0.13) .299 (7.59) MAX. CONACT EXTENSION E MAX. .904 (22.96) MAX. N .120 +_ .005 DIA. (3.05 +_ 0.13) 2 MTG. HOLES M .677 (17.20) .031 +_ .005 (0.79 +_ 0.13) P .425 +_ .005 (10.80 +_ 0.13) L 10˚ TYP. K +_ .005 ( +_ .013) .109 (2.77) R. TYP .089 +_ .005 (2.26 +_ 0.13) NOTE: All D*D Environmental plugs and receptacles are provided with dust caps and removable potting cups. Shell Size A Max. E Max. K + _ .005 (0.13) L + _ .010 (0.25) M + _ .010 (0.25) N + _ .010 (0.25) P + _ .010 (0.25) DED-9P .915 (23.24) .596 (15.14) 1.125 (28.58) 1.442 (36.63) .614 (15.60) .825 (20.86) .483 (12.27) DED-9S .915 (23.24) .596 (15.14) 1.125 (28.58) 1.442 (36.63) .614 (15.60) .825 (20.86) .483 (12.27) DAD-15P 1.233 (31.32) .596 (15.14) 1.437 (36.50) 1.755 (44.58) .614 (15.60) 1.143 (29.03) .483 (12.27) DAD-15S 1.233 (31.32) .596 (15.14) 1.437 (36.50) 1.755 (44.58) .614 (15.60) 1.143 (29.03) .483 (12.27) DBD-25P 1.786 (45.36) .596 (15.14) 1.993 (50.62) 2.295 (58.29) .614 (15.60) 1.683 (42.75) .483 (12.27) DBD-25S 1.786 (45.36) .596 (15.14) 1.993 (50.62) 2.295 (58.29) .614 (15.60) 1.683 (42.75) .483 (12.27) DCD-37P 2.458 (62.43) .567 (14.40) 2.625 (66.68) 2.937 (74.60) .614 (15.60) 2.343 (59.51) .483 (12.27) DCD-37S 2.458 (62.43) .567 (14.40) 2.625 (66.68) 2.937 (74.60) .614 (15.60) 2.343 (59.51) .483 (12.27) DDD-50P 2.390 (60.71) .680 (17.27) 2.531 (64.29) 2.859 (72.62) .735 (18.67) 2.251 (57.18) .596 (15.14) DDD-50S 2.390 (60.71) .680 (17.27) 2.531 (64.29) 2.859 (72.62) .735 (18.67) 2.251 (57.18) .596 (15.14) All tolerances are + _ .010 (0.24) unless noted otherwise. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 361 Environmental D D*D Mounting Dimensions .189 +_ .015˚ (4.80 +_ 0.38) REAR .292 +_ .010˚ (7.42 +_ 0.25) PLUG .324 +_ .010˚ (8.23 +_ 0.25) .133 + _ .010˚ (3.38 + _ .025) FRONT PLUG RECEPT Figure 1 RECEPT Figure 2 Figure 3 Figure 4 4-40 NC2A THREAD .280 +_ .013˚ (7.11 +_ 0.32) .230 +_ .013˚ (5.85 +_ 0.32) .230 +_ .013˚ (5.85 +_ 0.32) PLUG .194 + _ .008˚ (4.94 + _ 0.19) PLUG RECEPT RECEPT Figure 5 NOTE: Max panel thickness is .125 (3.17) for non-floating rear panel mounting. 1. With both connectors rear mounted, ues #4-40 flat head screws flush with the panel (Fig. 1). 2. With both connectors front mounted, use #4-40 binder or pan head screws (Fig. 2). 3. With both connectors rear mounted (float rivets on plug assembly side); use #4-40 flat head scerws, flush with the panel (Fig. 3). 4. With both connecotrs front mounted (plug assembly has float mounting screw), use #4-40 binder or pan head screws for receptacle assembly (Fig. 4) Figure 6 Figure 8 Figure 7 5. With plug assembly front mounted and receptacle assembly rear mounted, use hardware from Figures 5 and 6. 6. With plug assembly front mounted and receptacle assembly rear mounted (plug assembly has float mounting screw), use hardware fron figure 1 for receptacle assembly. * Dimensions between panels represent the recommended limit to be used in the design of the connector mounting method. 7. With plug assembly rear mounted and receptaccle assembly front mounted, use hardware from Figures 1 and 2. 8. With plug assembly rear mounted (float rivets) and receptacle assembly front mounted, use hardware from Figures 2 and 3. 9. Electrical contact engagement when mounted per Figure 1 is .046 (1.17) min./.070(1.78) max. NOTE: Float rivets are for rear mounting only and float screw for front mounting only. (Specify when ordering.) Panel Cutouts USE .120(3.05) DIA. HOLE OR 4-40 TAP (CUSTOMER PREFERENCE) FOR FRONT MOUNTING. FOR REAR MOUNTING USE .120(3.05) DIA. HOLE COUNTERSUNK FOR FLATHEAD SCREW. .083(2.11) R. MAX. TYPICAL F E D C A Shell Size A + _ .010 (0.25) C Min. D + _ .010 (0.25) E Min. F + _ .006 (0.15) DED-9 1.442 (36.63) .839 (21.31) .614 (15.60) .497 (12.62) 1.125 (28.58) DAD-15 1.755 (44.58) 1.157 (29.39) .614 (15.60) .497 (12.62) 1.437 (36.50) DBD-25 2.295 (58.29) 1.697 (43.10) .614 (15.60) .497 (12.62) 1.993 (50.62) DCD-37 2.937 (74.60) 2.357 (59.87) .614 (15.60) .497 (12.62) 2.625 (66.68) DDD-50 2.859 (72.62) 2.265 (57.53) .735 (18.67) .610 (15.49) 2.531 (64.29) Add .032 (0.81) to dimensions C and E for float mounting. Note: Panel cutout does not allow for potting cup clearance. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 362 Environmental D D*D Contact Crimping Information Semi-Automatic Crimp Machines Crimp Type Contacts Contact Size Wire Size Accom. Pin Standard Finish Socket 20 20, 22, 24 330-5291-015 031-1007-000 Pin Military Finish Socket 330-5291-079 Insertion/Extraction Tools CIET-20HD Plastic Insertion/Extraction Contact Size AWG 20 20, 22, 24 Part No. 20 Plastic Extraction Description 980-2000-426 Hand Crimp Tools Contact Size 031-1007-042 CIET-20HD Part No. Description 323-7010-000 CET-20-11 M22520/1-01 M22520/2-01 Crimp Tool AWG 20, 22, 24 CBT-646 The CBT-646, Vibra-Bowl Crimper is a pneumatically powered, electoronically controlled machine. It is designed to semi-automatically crimp closed barrel, machined contacts, as used in the aerospace and commercial industries. The machine will accommodate wire sizes 30 thru 12 AWG. The CBT-646 is actuated automatically upon insertion of a pre-stripped stranded or single conductor wire. The CBT-646 meets all Mil. Spec. requirements for crimping closed barrel contacts. Locator Part No. Description Part No. 995-0001-584 M22520/2-01 995-0001-604 M22520/2-08 995-0001-585 M22520/1-01 995-0001-244 TH25 Description Machine Crimp Rage: 1300 + per hour Power Requirements: Electrical = 115 Vac, 60 Hz, 5A Pneumatic = 85 psi, 2 cu. ft. per min. Products: Most ITT Cannon Commercial and Aerospace closed-barrel contacts, wire sizes 30 thru 12 AWG. See connector line for part numbers. Assembly Instructions Wire StrippingMachined Contacts Contact Crimping Contact Insertion A A Min. Max. .188 (4.78) .208 (5.28) 1. Cut wires to length. Strip insulation per above illustration. Check for broken or frayed wires. 2. Insert contact and wires into poper crimp tool (and locator, if 3. Center wired contact in groove of insertion tool with tool tip required). Crimp contact to wires. Inspect crimp. butting contact shoulder. Insert contact into cavity until a positive stop is felt. Inspection insertion. Contact Extraction 4. To be sure contact is locked securely, pull back lightly on wire. Repeat for balance of contacts working row by row across the insulator. 5. Place wire into extraction tool tip. 6. Insert tool tip into contact cavity until tip bottoms against contact shoulder, releasing tines. Hold wires against tool with finger and remove tool and contact. Repeat for balance of contacts. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 363 Grommet D GD* ITT Cannon developed GD* connectors to meet the needs of the avionics industry. These connectors provide high-density and moisture protection. Environmental Protection MIL-C-24308 Compatibility Reliability and Versatility GD* connectors are ideal for aerospace, military, telecommunications and other applications requiring environmental protection and high reliability. Environemental protection is accomplished by the resilient grommet, interfacial seal, and bonded connector components. Performance and Material Specifications MATERIALS AND FINISHES Materials Shell Low carbon steel per ASTM-A-620 Insulator Diallyl phthalate per MIL-M-14 type SDF-F or GDI-30F Contacts Copper alloy Finishes Yellow chromate over cadmium per QQ-P-416, Type II, Class 2 Standard finish: Gold over nickel Military Finish: Gold 50 microinches thickness per MIL-G-45204, Type II, Grade C, Class 1, over copper per MIL-C-14550 Passivated per QQ-P-35 Float Mount Hardware Stainless steel Grommets and Seals Silicone elastomer or Fluorosilicone Bonding Materials Epoxy - MECHANICAL FEATURES Wire Accommondation - Contact: #20, #22, #24 AWG. Wire O.D. .071 (1.80) maximum, .038 (0.97) minimum. Contact Retention - 9 lbs. minimum (40n) after 10 insertions. ELECTRICAL DATA Test Voltage AC RMS 60 Hz Sea Level 20,000 Ft. 50,000 Ft. 70,000 Ft. Average Flashover 1,000 1,000 500 500 Test 1,000 650 325 325 Maximum Current Carrying Capacity of Contacts - #20 Contacts: 5 Amps Temperature Range - -65˚C to +150˚C (-53.9˚F to +302˚F) How to Order GD B - 25 P ** SERIES PREFIX SHELL SIZE MOUNTING TYPE CONTACT ARRANGEMENT CONTACT TYPE MODIFICATION SERIES PREFIX GD - Grommet D SHELL SIZE E, A, B, D MOUNTING TYPE No Designator - .120 (3.05) Diameter Mounting Holes Y - Float Mount for Rear and Front Panel Mounting CONTACT ARRANGEMENT 9, 15, 25, and 50 CONTACT TYPE P - Pin, crimp termination S - Socket, crimp termination PB - Pin, Printed circuit termination with noremovable straight tails for .125 (3.18) maximum P.C. Board thickness MODIFICATIONS (Typical Modifiers) F0 - Connectors supplied Less Contacts A156 - Connectors supplied with contacts plated per MIL-G-45204 Type II Class 1 over coper per MIL-C-14550 (M24308 Finish) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 364 Grommet D GD* Test Data GD* connectors meet all applicable requirements of MIL-C-24308. The following are excerpts form ITT Cannon Test Report C82-78 applicable to environmental D subminiature GD* series connectors. Refer to MIL-C-24308 Test Extracts on page 385. Test Method Test Description Results Moisture Resistant MIL-STD-1344 Method 1002.1 Type II 1. No deterioration of performance. 2. Insulation resistance greater than 100 megohms 3. No evidence of flashover or breakdown during 1000 VAC DWV testing. Fluid Immersion 20 hours immersion in hydraulic fluid per MIL-H-5606 1. No detrimental damage. and lubricating fluid per MIL-L-23699 2. Able to meet requirements of mating and unmating forces test. Immersion Two hour Immersion tap water at a dept of 36.00 (914.40) in mated condition, per MIL-STD-810 Method 512, Procedure 1. While still immersed, the mated connectors exceeded 100 megohm insulator resistance and exhibited no evidence of breakdown or flashover during 1000 VAC (RMS) DWV testing. Design Features • Resilient silicone grommets for wire sealing • Interfacial seals • Closed-entry socket contacts • Bonded components to prevent moisture • Optional sealing plugs • Uses M39029 type contacts and termination tooling • Intermateable with most M24308 type connectors • Rear-release crimp contacts • LITTLE CAESAR® contact retention assembly CLOSED ENTRY SOCKET BONDING SEALING PLUG (OPTIONAL) SHELL FRONT INSULATOR CONTACT RETAINING CLIP GROMMET SHELL REAR Socket Connector INSULATOR SEALING PLUG (OPTIONAL) BONDING PIN CONTACT SHELL FRONT INTERFACIAL SEAL CONTACT RETAINING CLIP GROMMET SHELL REAR Pin Connector Printed Circuit Applications GD* pin connectors are available wit pre-loaded, non-removable contacts for P.C. board termination. Typical Part No. GDB-25PB. Environmental sealing is accomplished by application of epoxy to each contact cavity, interfacial seals, and bonded connector components. BONDING .159 (4.04) .136 (3.45) PIN CONTACT .032 (0.81) .028 (0.71) DIA. TYP. INTERFACIAL SEAL EPOXY Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 365 Grommet D GD* Standard Shell Dimensions M L B• 10˚TYP. G MAX. OVER GROMMET K B' D' + J H D• E + + + TWO HOLES .120 +_ .005 (3.05 +_ 0.13) DIA. X MAX. C A Front Rear Shell With Float Mount Dimensions .031 (0.79) + _ .005 (0.13) .130 (3.30) MAX. .049 (1.24) MAX. B• .031 (0.79) TOTAL DIAMETRICAL FLOAT D' B' .089 (2.26) +_ .003 (0.08) DIA. 10˚TYP. D• G MAX. OVER GROMMET WASHER E C RIVET A Over H Shell OVERALL FREE FLOAT .004 - .012 (0.10) - (0.30) TWO HOLES .089 (2.26) +_ .003 (0.08) Rear Y-Float Mount Front It is recommended that only one assembly, either pin or socket, be float mounted. For front panel mounting use reverse floate mount. Shell Size A +_ .015 (0.38) B' +_ .005 (0.13) B• +_ .005 (0.13) GDE-9P 1.213 (30.81) - .666 (16.91) GDE-9S 1.213 (30.81) .643 (16.33) - DGA-15P 1.541 (39.14) - GDA-15S 1.541 (39.14) .971 (24.66) GDB-25P 2.088 (53.03) - GDB-25S 2.088 (53.03) 1.511 (38.38) GDD-50P 2.635 (66.92) GDD-50S 2.635 (66.92) 2.064 (52.42) C +_ .005 (0.12) K +_ .006 (0.13) L +_ .010 (0.25) M +_ .005 (0.13) X Max. .750 (19.05) .422 (10.72) .030 (0.76) .235 (5.97) .045 (1.14) .422 (10.72) .718 (18.24) .750 (19.05) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) .329 (8.36) .494 (12.55) 1.093 (27.76) .422 (10.72) .030 (0.76) .235 (5.97) .045 (1.14) .422 (10.72) .718 (18.24) - .494 (12.55) 1.093 (27.76) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) .329 (8.36) .494 (12.55) 1.625 (41.28) .422 (10.72) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .718 (18.24) - .494 (12.55) 1.625 (41.28) .422 (10.72) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) .441 (11.20) .605 (15.37) 2.162 (54.91) .534 (13.56) .039 (0.99) .230 (5.84) .060 (1.52) .426 (10.82) .718 (18.24) - .605 (15.37) 2.162 (54.91) .534 (13.56) .030 (0.76) .243 (6.17) .045 (1.14) .429 (10.90) .718 (18.24) D' +_ .005 (0.13) E +_ .015 (0.38) - .329 (8.36) .494 (12.55) - .494 (12.55) .984 (24.99) .984 (24.99) .311 (7.90) .994 (25.24) 1.312 (33.32) - - 1.312 (33.32) .311 (7.90) 1.534 (38.96) 1.852 (47.04) - - J +_ .010 (0.25) D• +_ .005 (0.13) - 1.852 (47.04) .311 (7.90) 2.079 (52.81) 2.406 (61.11) - - 2.406 (61.11) .423 (10.74) H +_ .010 (0.25) G Max. * dimensions B, D, and H are measured as outside dimensions at the bottom of draw. NOTE: B• and D• are the outside dimensions for socket side, B' and D' are the inside dimensions for pin side. Contact Arrangements Face View Pin Insert 1 1 2 6 Shell Size Contact Arrangement Contact Size 3 7 4 8 E 9 #20 5 9 1 2 9 3 10 4 11 5 12 13 A 15 #20 6 7 14 8 15 1 2 14 15 3 4 16 5 6 17 18 7 8 19 20 B 25 #20 9 10 21 22 11 23 12 24 25 13 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 34 35 17 33 36 37 38 39 40 41 42 43 46 45 46 47 48 49 50 D 50 #20 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 366 Grommet D GD* Contacts Finish Standard Gold/Nickel A156 Gold/Copper Type ITT Cannon Part Number M39029 Part Number Pin #20 330-5291-000 Socket #20 031-1007-000 Pin #20 330-5291-037 M39029/64-369 Socket #20 031-1007-042 M39029/63-368 Accessories SEALING PLUGS: GD* grommets are designed to accept MS27488-20 sealing plugs, ITT Cannon P/N 225-0070-000 ordered separately. LOCKING HARDWARE, DUST CAPS: GD* Connectors will accommodate most standard D Subminiature accessories. Hand Crimp Tool M22520/2-01 with M22520/2-08 locator. Semiautomatic and fully automatic tooling is also available. Insertion/Extraction Tool (Plastic) Contact Size ITT Cannon Description ITT Cannon Part Number Insertion Color Tip Extraction Color Tip #20 CIET-20HDL 274-7010-000 White Green Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 367 D Subminiature Accessories ITT Cannon offers one of the broadest lines of accessories for the D Subminiature line of connectors in today's marketplace. The ITT Cannon accessory line offers unlimited design versatility. Choose from a variety of plastic, metal, EMI/RFI backshells, screwlocks, jackscrews, and spring latches. Backshell/Hardware Compatibility Chart Locking Hardware Male Screw Locks 020419/ 020420 MOUNTING METHOD METAL BACKSHELLS SHIELDED BACKSHELLS PLASTIC BACKSHELLS Front Panel Rear Panel Deep Straight Clamp Right Angle Round Clamp Straight Clamp CUPS Jackscrew D110550 ● Jackpost D110551 Slide Lock Post D53018 Spring Latch D110277/ D110279 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Spring Latch Plate D110279/ D110280 Slide Locks DA51220-1 thru DE51224-1 ● ● Keying Plate ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Plated Plastic Die-Cast Zinc Straight & 90˚ (D*5121X) Universal D*110963 SnapTogether Universal Dataphone DB51226-1B IDC D*115386 STR/90˚ D*115339 POTTING Female ScrewLocks D20418 Plastic ● ● ● ● ● ● ● ● ● ● ● ● ● ● Supplied with male screw locks. Designed for use with quick-disconnect latching hardware (see page 376). ● ● ● ● ● ● Legend: ● = Compatible Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 368 Accessories - M85049 Backshells Deep Straight Clamp • Positive strain relief E CABLE ENTRY IN SHELL B H MAX. G F C A .015 +_ .005 (0.38 +_ .013) D MAX. CABLE ENTRY IN SHELL .136 +_ .005 DIA (3.45 +_ 0.13) TWO MTG. HOLES MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Finish: Yellow Chromate Over Cadmium per M85049 Specification Material: Brass per QQ-B-613 Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 or Electroless nickel per MIL-C-26074B (Superseded MIL-Spec. No.: M24308/20-1 thru-5) NM Non-Magnetic/ No-Outgas* A +_ .015 (0.38) B +_ .015 (0.38) C +_ .005 (0.13) D Max. E +_ .015 (0.38) F +_ .015 (0.38) G +_ .015 (0.38) H Max. Layout Part Number DE-9 DE24657 M85049/48-1-1 DE24657 -16 -27 1.203 (30.6) .484 (12.3) .984 (25.0) .578 (14.7) .375 (9.5) .375 (9.5) 7.50 (19.0) 1.250 (31.7) DA-15 DA24658 M85049/48-1-2 DA24658 -15 -25 1.531 (38.9) .484 (12.3) 1.312 (33.3) .578 (14.7) .713 (18.1) .312 (7.9) 7.50 (19.0) 1.250 (31.7) DB-25 DB24659 M85049/48-1-3 DB24659 -15 -25 2.078 (52.8) .484 (12.3) 1.852 (47.0) .578 (14.7) 1.000 (25.4) .312 (7.9) 1.000 (25.4) 1.563 (39.7) DC-37 DC24660 M85049/48-1-4 DC24660 -16 -25 2.718 (69.0) .484 (12.3) 2.500 (63.5) .578 (14.7) 1.375 (34.9) .312 (7.9) 1.000 (25.4) 1.563 (39.7) DD-50 DD24661 M85049/48-1-5 DD24661 -13 -23 2.625 (66.7) .593 (15.1) 2.406 (61.1) .687 (17.4) 1.406 (35.7) .406 (10.3) 1.125 (28.6) 1.688 (42.9) Plating AU NI Mil. Spec. * Meet requirements of M85049 Round Clamp • Low profile • Round cable applications .120 +_ .005 (3.05 +_ 0.13) DIA. TWO MTG. HOLES A C E B + G F + D MAX. CABLE ENTRY .015 +_ .005 (0.38 +_ .013) MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Finish: Yellow Chromate Over Cadmium per M85049 Specification Material: Brass per QQ-B-613 Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 or Electroless nickel per MIL-C-26074B (Superseded MIL-Spec. No.: M24308/21-1 thru-5) NM Non-Magnetic/ No-Outgas* Plating AU NI A +_ .015 (0.38) B +_ .015 (0.38) DE44994 -2 -13 1.208 (30.7) DA20961 -16 -23 1.531 (38.9) M85049/48-2-3 DB20962 -18 -27 DC20963 M85049/48-2-4 DC20963 -17 DD20964 M85049/48-2-5 DD20964 -19 Layout Part Number Mil. Spec. DE-9 DE44994 M85049/48-2-1 DA-15 DA20961 M85049/48-2-2 DB-25 DB20962 DC-37 DD-50 C +_ .005 (0.13) D Max. E +_ .015 (0.38) F +_ .015 (0.38) G +_ .030 (0.76) .500 (12.7) .984 (25.0) .406 (10.3) .661 (16.8) .125 (3.2) 1.031 (26.2) .500 (12.7) 1.312 (33.3) .406 (10.3) .984 (25.0) .125 (3.2) 1.031 (26.2) 2.078 (52.8) .500 (12.7) 1.852 (47.00) .593 (15.1) 1.515 (38.5) .187 (4.7) 1.062 (27.0) -26 2.718 (69.0) .500 (12.7) 2.500 (63.5) .718 (18.2) 2.171 (55.1) .250 (6.3) 1.062 (27.0) -31 2.625 (66.7) .609 (15.5) 2.406 (61.1) .812 (20.6) 2.093 (53.2) .312 (7.9) 1.062 (27.0) * Meet requirements of M85049 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 369 Accessories - M85049 Backshells Straight Clamp • Low profile • Discrete wire application A C B G .484 + _ .015 (12.30 + _ 0.38) .120 + _ .005 (3.05 + _ 0.13) DIA. TWO MTG. HOLES F (TYP.) E CABLE ENTRY .015 + _ .005 (0.38 + _ .013) MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Finish: Yellow Chromate Over Cadmium per M85049 Specification Material: Brass per QQ-B-613 Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 or Electroless nickel per MIL-C-26074B (Superseded MIL-Spec. No.: M24308/22-1 thru-4) NM Non-Magnetic/ No-Outgas* No. of Cable Locking Screws Reqd. A +_ .015 (0.38) B +_ .015 (0.38) C +_ .005 (0.13) E +_ .015 (0.38) -208 2 1.531 (38.9) .500 (12.7) 1.312 (33.3) -209 2 2.078 (52.8) .500 (12.7) 1.852 (47.0) DC19678 -138 -210 2 2.718 (69.0) .500 (12.7) DD19678 -161 -211 3 2.625 (66.7) .609 (15.5) Plating AU NI Layout Part Number Mil. Spec. DA-15 DA19678-1 M85049/48-3-2 DA19678 -167 DB-25 DB19678-2 M85049/48-3-3 DB19678 -168 DC-37 DC19678-3 M85049/48-3-4 DD-50 DD19678-4 M85049/48-3-5 F +_ .015 (0.38) G +_ .035 (0.89) .296 (7.5) .312 (7.9) .644 (16.36) .296 (7.5) .796 (20.2) .644 (16.36) 2.500 (63.5) .296 (7.5) .687 (17.4) .644 (16.36) 2.406 (61.1) .390 (9.9) .687 (17.4) .694 (17.63) Right Angle • Low profile • Spaceborne applications E CABLE ENTRY #4-40 NC-2B THD. TWO MTG. HOLES A .190 + _ .010 (2.77 + _ 0.25) B F CABLE ENTRY G H C MIL-Spec. Non-Magnetic/No-Outgas* Material: Low Carbon Steel per ASTM A-620 Finish: Yellow Chromate Over Cadmium per M85049 Specification Material: Brass per QQ-B-613 Finish: Gold over copper per MIL-G-45204, Type II, Grade C, Class 1 or Electroless nickel per MIL-C-26074B NM Non-Magnetic/ No-Outgas* M85049/50-3 DC-37 DC19977-3 DD-50 DD19977-4 .281 (7.1) .281 (7.1) 2.500 (63.5) .437 (11.1) .812 (20.6) .468 (11.9) .281 (7.1) 2.406 (61.1) .562 (14.3) .906 (23.1) .531 (13.5) .343 (8.7) 2.718 (69.0) 1.187 (30.10) -66 2.625 (66.7) 1.250 (31.7) DE19977 -44 DB19977-2 .468 (11.9) -65 M85049/50-5 DB-25 .625 (15.9) 1.852 (47.0) DE19977 -45 DE19977 -40 .437 (11.1) .968 (24.6) M85049/50-4 M85049/50-2 .281 (7.1) 2.078 (52.8) -52 DA19977-1 .468 (11.9) .437 (11.1) DE19977 -43 DE19977 -47 DA-15 .468 (11.9) .437 (11.1) 1.312 (33.3) 1.531 (38.9) M85049/50-1 .437 (11.1) .984 (25.0) .718 (18.2) 1.203 (30.6) -64 DE19977-5 .437 (11.1) .718 (18.2) -63 Mil. Spec. DE-9 H +_ .030 (0.76) E +_ .030 (0.76) B +_ .030 (0.76) Layout G +_ .030 (0.76) C +_ .005 (0.13) A +_ .015 (0.38) Plating AU NI Part Number F +_ .030 (0.76) * Meet requirements of M85049 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 370 Accessories - Shielded Metalized Plastic Backshells Snap-Together O A N N 20/80˚C C Nickel over Copper Temperature Range: Attenuation: T ABS Polymer Finish: CABLE GROUNDING TANG IT Material: CABLE CLAMP N • Quick and simple assembly using snap-together design feature • No complicated crimp ferrule tooling needed • Helps to comply with FCC shielding requirements 44 DB @ 1000 MHZ Design includes integral strain relieving cable clamp. Backshell requires hardware - see page 372. Straight Exit C D H E .669 (16.99) +_ .012 (3.00) B Layout Part Number A A + _ .006 (0.15) B + _ .012 (0.30) C + _ .012 (0.30) C + _ .012 (0.30) E + _ .008 (0.20) H Max. .288 (7.32) DE-9 DE121073-154 .982 (24.95) 1.213 (30.8) .933 (23.7) .630 (16.0) 1.417 (36.0) DA-15 DA121073-150 1.311 (33.30) 1.539 (39.1) 1.252 (31.8) .630 (16.0) 1.654 (42.0) .327 (8.31) DB-25 DB121073-151 1.850 (47.00) 2.087 (53.0) 1.772 (45.0) .630 (16.0) 1.654 (42.0) .414 (10.52) DC-37 DC121073-152 2.498 (63.45) 2.728 (69.3) 2.374 (60.3) .630 (16.0) 1.654 (42.0) .485 (12.32) 40˚ Exit C 50˚ D E .669 (16.99) +_ .012 (3.00) B Layout Part Number Cable Diameter B + _ .012 (0.30) C + _ .012 (0.30) D + _ .012 (0.30) E + _ .008 (0.20) Min. Max. .295 (7.5) DE-9 DE121073-54 1.417 (36.0) .866 (22.0) .630 (16.0) 1.417 (36.0) .138 (3.5) DA-15 DA121073-50 1.744 (44.3) 1.075 (27.3) .630 (16.0) 1.654 (42.0) .256 (6.5) .354 (9.0) DB-25 DB121073-51 2.283 (58.0) 1.614 (41.0) .630 (16.0) 1.654 (42.0) .256 (6.5) .433 (11.0) DC-37 DC121073-52 2.933 (74.5) 2.264 (57.5) .630 (16.0) 1.654 (42.0) .256 (6.5) .433 (11.0) DD-50 DD121073-53 2.873 (73.0) 2.165 (55.0) .748 (19.0) 1.654 (42.0) .354 (9.0) .512 (13.0) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 371 Accessories - Shielded Backshells #4-40 Locking Hardware For Snap-Together Shielded Backshells Extended Jackscrew Recessed Jackscrew .531 (13.5) .354 (9.00) .177 (4.50) DIA. Thumbscrew .748 (19.00) .169 (4.30) #4-40 Threads .236 (6.00) MIN. .354 (9.00) 1.969 (50.00) .169 (4.30) #4-40 Threads .354 (9.00) .236 (6.00) #4-40 THREADS .236 (6.00) MIN. .161 (4.10) DIA. Part Number: 250-8501-004 Part Number: 250-8501-010 Part Number: 250-8501-013 Material: Brass Material: Brass Material: Brass Finish: Nickel Finish: Nickel Finish: Nickel 2 Quantity Required per Backshell: 2 Quantity Required per Backshell: 2 Quantity Required per Backshell: Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 372 Accessories - Shielded Backshells Metal Blackshell Straight Cable Exit 9 and 15 Position 25 Position 37 and 50 Position C B B B A A A D Size E Dia. E Dia. F F F MATERIAL SPECIFICATIONS D D E Dia. • EMI/RFI protection • Intergral grommet to protect against C Part Number A + _ .005 (0.13) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) E + _ .005 (0.13) F + _ .005 (0.13) Cover; Die Cast Zinc 9 980-2000-345 1.225 (31.12) 1.465 (37.21) .620 (15.75) .620 (15.75) .400 (10.16) .984 (24.99) Finish: Clear Zinc Plate 15 980-2000-346 1.540 (39.12) 1.600 (40.64) .620 (15.75) .620 (15.75) .400 (10.16) 1.312 (33.32) Inserts: PVC 25 980-2000-347 2.090 (53.09) 1.550 (39.37) .690 (17.53) .620 (15.75) .525 (13.34) 1.857 (47.17) Hardware: Steel 37 980-2000-348 2.730 (69.34) 1.800 (45.72) .864 (21.95) .620 (15.75) .726 (18.44) 2.500 (63.50) Finish: Clear Zinc 50 980-2000-349 2.626 (66.70) 1.800 (45.72) .864 (21.95) .730 (18.54) .726 (18.44) 2.406 (61.11) Metalized-Plastic Backshell Straight Cable Exit C E Dia. B F A MATERIAL SPECIFICATIONS Size D Part Number A + _ .005 (0.13) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) E + _ .005 (0.13) F + _ .005 (0.13) Cover; ABS Polymer 9 980-2000-350 1.217 (30.91) 1.547 (39.29) .640 (16.26) .640 (16.26) .400 (10.16) .984 (24.99) Finish: Nickel over Copper 15 980-2000-351 1.545 (39.29) 1.505 (38.23) .640 (16.26) .640 (16.26) .400 (10.16) 1.312 (33.32) Inserts: PVC 25 980-2000-352 2.090 (53.09) 1.655 (42.04) .710 (18.03) .640 (16.26) .522 (13.26) 1.857 (47.17) Hardware: Steel 37 980-2000-353 2.734 (69.44) 1.830 (46.48) .906 (23.01) .640 (16.26) .726 (18.44) 2.500 (63.50) Finish: Clear Zinc 50 980-2000-354 2.645 (67.18) 1.855 (47.12) .940 (23.88) .770 (19.56) .726 (18.44) 2.406 (61.11) Highlight part numbers indicate standard product; usally available with shorter lead times. Compression Inserts (Included With Backshell) 9 and 15 Position Accommodates a wide range of cable diameters9 position - .190/.350 25 Position 37 and 50 position 1 15 position - .190/.350 1 25 position - .190/.460 3 37 position - .300/.680 5 6 2 4 3 2 5 3 2 50 position - .300/.680 1 4 4 5 #1 Positions 9, 15 25 37, 50 O.D. #2 I.D. #4 #5 I.D. O.D. 0.360 (9.14) 0.255 (6.48) 0.360 (9.14) 0.600 (15.24) 0.450 (11.43) 0.450 (11.43) 0.410 (10.41) 0.450 (11.43) 0.370 (9.40) 0.450 (11.43) 0.300 (7.62) 0.450 (11.43) 0.655 (16.64) 0.570 (14.48) 0.700 (17.78) 0.620 (15.75) 0.810 (20.57) 0.650 (16.51) 0.655 (16.64) 0.500 (12.70) 0.655 (16.64) 0.320 (8.13) O.D. #3 O.D. 0.475 )12.07) I.D. 0.360 (9.14) 0.315 (8.000) I.D. 0.285 (7.24) #6 O.D. I.D. O.D. I.D. 0.360 (9.14) 0.210 (5.33) N/A N/A 0.230 (5.84) N/A 0.425 (10.80) 0.655 (16.64) N/A 0.350 (8.89) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 373 Accessories - Plactic Backshells Universal • Economical design uses an adjustable tie-wrap for cable strain relief • Compatible with male screw locks and spring latches • U.L. rated 94V-2 (flame retardant) 248-2670-001 Listing A D E Straight B C D Mateial: Junction shell-polypropylene; Hardware-steel; Tie-wrap-nylon. Finish: Hardware-cadmium plate, yellow chromate. Color: Black (junction shell). A + _ .015 (0.38) B + _ .015 (0.38) C + _ .015 (0.13) C + _ .015 (0.38) DE110963-1 .765 (19.43) 1.400 (35.56) .600 (15.24) .250 (6.35) .125 (3.18) DA110963-2 1.097 (27.86) 1.569 (39.85) .600 (15.24) .375 (9.53) .161 (4.09) DB-25 DB110963-3 1.641 (41.68) 1.651 (41.94) .600 (15.24) .410 (10.41) .205 (5.21) DC-37 DC110963-4 2.279 (57.89) 1.899 (48.23) .600 (15.24) .593 (15.06) .205 (5.21) DD-50 DD110963-5 2.063 (52.40) 1.925 (48.90) .710 (18.03) .670 (17.01) .285 (7.24) Layout Part Number DE-9 DA-15 E + _ .010 (0.25) Snap-Together Universal • A 2-piece snap-together design for quick assembly • Customer furnishes tie-wrap A B DIA. MAX. CABLE ENTRY E MAX. C D Material: Flame-retardant thermoplastic, UL 94V-0 rated. B Max. C + _ .008 (0.20) D + _ .008 (0.20) E Max. Layout Part Number A + _ .008 (0.20) DE-9 DE115339-20 1.673 (42.5) .276 (7.0) .669 (17.0) .768 (19.5) 1.555 (39.5) DA-15 DA115339-21 1.673 (42.5) .378 (9.6) .669 (17.0) 1.094 (27.8) 1.555 (39.5) DB-25 DB115339-22 1.673 (42.5) .457 (11.6) .669 (17.0) 1.638 (41.6) 1.555 (39.5) DC-37 DC115339-23 1.673 (42.5) .512 (13.0) .669 (17.0) 2.283 (58.0) 1.555 (39.5) DD-50 DD115339-24 1.673 (42.5) .630 (16.0) .780 (19.8) 2.060 (52.3) 1.555 (39.5) One-Piece Snap Together • Low cost • Easy to assemble • Aesthetically pleasing • Includes: thumbscrews, cable clamps A C + + B E CLAMP, THERMOPLASTIC CLAMP, METAL 1.890 (48.00) ITT CANNON D Material: Specification: Plastic - polypropylene; Hardware - steel. Finish: Yellow chromate over zinc. D Dia. Max. E .984 (24.99) .224 (5.69) 1.083 (27.51) .638 (16.21) 1.312 (33.32) .224 (5.69) 1.228 (31.19) .638 (16.21) 1.852 (47.04) .256 (6.50) 1.508 (38.30) Layout Part Number A B DE-9 DEBS-9 1.386 (35.20) .638 (16.21) DA-15 DABS-15 1.705 (43.31) DB-25 DBBS-25 2.252 (57.20) C Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 374 Accessories - Plactic Backshells One Piece Plastic • Straight or 90˚ cable exit • Integral cable clamp and set screw • Accommodates spring latches • UL 94V-2 rated flame retardant • Mounting hardware included B E A C Straight Cable Exit D TWO SCREWS 4-24 X 5/16 long SELF-TAPPING Material: Thermoplastic UL 94V-2 rated Color: Black Screws: Steel, cadmium plated Layout Part Number A + _ .015 (0.38) B + _ .015 (0.38) C + _ .015 (0.13) C + _ .015 (0.38) E + _ .010 (0.25) .281 (7.1) DE-9 DE51218 1.218 (30.9) 1.000 (25.4) .984 (25.0) .500 (12.7) DA-15 DA51210 1.546 (39.3) 1.000 (25.4) 1.312 (33.3) .500 (12.7) .360 (9.1) DB-25 DB51212 2.093 (53.2) 1.250 (31.7) 1.852 (47.0) .500 (12.7) .493 (12.5) DC-37 DC51214 2.734 (69.4) 1.500 (38.1) 2.500 (63.5) .500 (12.7) .967 (17.6) DD-50 DD51216 2.640 (67.1) 1.500 (38.1) 2.406 (61.1) .609 (15.5) .734 (18.6) • 90˚ Cable Exit • Intergral cable clamps & set screw • UL 94V-2 rated flame retardand • Mounting Hardware included D A J B C Material: Thermoplastic UL 94V-2 rated Color: Black Screws: Steel, cadmium plated Layout Part Number A + _ .015 (0.38) B + _ .015 (0.38) C + _ .015 (0.13) C + _ .015 (0.38) E + _ .010 (0.25) DA-15 DA51211 1.822 (46.3) 1.000 (25.4) 1.312 (33.3) .500 (12.7) .360 (9.1) DB-25 DB51213 2.386 (60.1) 1.250 (31.7) 1.852 (47.0) .500 (12.7) .493 (12.5) DC-37 DC51215 3.009 (76.4) 1.500 (38.1) 2.500 (63.5) .500 (12.7) .694 (17.6) DD-50 DD51217 2.915 (74.0) 1.500 (38.1) 2.406 (61.1) .609 (15.5) .734 (18.6) Dataphone • Available in 25 position only • Supplied with screws 2.218 (56.34) .796 (20.22) 1.800 (45.72) .765 (19.43) 2.187 (55.55) 1.780 (45.21) 1.421 (36.09) 1.390 (35.31) .440 (11.18) .410 (10.41) #4-40 Threads .150 (3.81) .140 (3.56) 1.852 (47.04) Max. Cable Entry .312 (7.92) Material: Junction shell - Thermoplastic UL 94V-0 rated. Hardware - steel. Finish: Hardware - cadmium plate, clear chromate. Color: Black Part Number: DB51226-1B Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 375 Accessories - Plactic Backshells Quick-Disconnect Backshells for IDC Cable IDC E Order locking hardware separately. • Optional Spring Clips provide quick disconnect for either flat IDC cable or round jacketed cable • Designed for use with keying plates sold separately CABLE ENTRY .078 +_ .014 (2.00 +_ 0.35) B C A D Material: Thermoplastic, UL 94V-0 rated Color; Black Layout Part Number A Max. B Max. C + _ .005 (.013) D Max. E + _ .008 (0.2) DE-9 DE115386-1B 1.623 (41.2) DA-15 DA115386-2B 1.950 (49.5) 1.596 (40.5) .984 (25.0) .642 (16.3) .590 (15.0) 1.596 (40.5) 1.311 (33.3) .642 (16.3) DB-25 DB115386-3B .917 (23.3) 2.490 (63.2) 1.596 (40.5) 1.852 (47.0) .642 (16.3) 1.456 (37.0) DC-37 DC115386-4B 3.140 (79.7) 1.596 (40.5) 2.500 (63.5) .642 (16.3) 2.106 (53.5) Quick-Disconnect Backshells for Round Cable Round Cable - Straight and 90˚ Exit .465 +_ .012 (11.80) +_ (0.30) Order locking hardware separately. E SPRING F B C A D HOOK Material: Thermoplastic, UL 94V-0 rated Color; Black Part Number A Max. B Max. DE-9 DE115339 1.623 (41.2) DA-15 DA115339-1 1.950 (49.5) DB-25 DB115339-2 DC-37 DD-50 Layout C + _ .005 (.013) D Max. E + _ .008 (0.2) F Min. 1.596 (40.5) .984 (25.0) .642 (16.3) .590 (15.0) 1.596 (40.5) 1.311 (33.3) .642 (16.3) .917 (23.3) .264 (6.7) 2.490 (63.2) 1.596 (40.5) 1.852 (47.0) .642 (16.3) 1.456 (37.0) .697 (17.7) DC115339-3 3.140 (79.7) 1.596 (40.5) 2.500 (63.5) .642 (16.3) 2.106 (53.5) .697 (17.7) DD115339-4 3.023 (76.8) 1.653 (42.0) 2.405 (61.1) .748 (19.0) .433 (11.0) .697 (17.7) .264 (6.7) Optional Locking Mechanism/Hardware Material: Corrosion-resistant steel. NOTE: When used with keying plate, order lock hook part number 015-8755-001. Lock Hook Part No. 015-8755-000 Order 2 per connector Note: Not for use on rear panel mounted connectors. Lock Spring Part No. 259-8760-000 Order 2 per connector Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 376 Accessories - Locking Hardware Screw Locks ¥ Insures positive mating. ¥ Used for vibration applications. Front Panel Mount Rear Panel Mount SCREW CLIP WITH THREAD D SUBMINIATURE CONNECTOR, PIN OR SOCKET NUT WASHER MOUNTING PANEL LOCK WASHER HEX NUT Female Srew Locks .250 (6.35) APPROX. REMOVE ONE WASHER FOR EACH .030 (0.76) OF PANEL THICKNESS WHEN REAR MOUNTING .060 (12) MAX. PANEL #4-40 NC-2B THD. .188 +_ .015 (4.78 +_ 0.38) .188 +_ .015 (4.78 +_ 0.38) REAR FLANGE (REF.) A Order 2 per connector. Cadmium With Yellow Chromate D20418-2 #4-40 NC-2A THD M24308 MIL-Spec. A +_ .015 (0.38) M24308/26-1 .500 (12.70) D20418-50 D20418-39 Material: Cold rolled steel. Finish: Cadmium plate, yellow chromate NOTE: (1) A 6 inch/pound (female) and 4 inch/pound (male) maximum torque during assembly is recommended on steel screw lock .312 (7.92) assemblies. .625 (15.88) M24308/26-2 (2) A third flat washer is supplied for front panel mounting of tab shell connectors. .750 (19.05) D20418-74 NM - Non-Magnetic Finish and Material: NM For Use With Non-Magnetic/No-Dutgas Products NM Passivated (Stainless Steel). Gold over copper per MIL-G-45204, Type II, Class 2 (Brass) NM Brass Stainless Steel A D20418-52 D20418-14 .312 (7.92) N/A D20418-102 .500 (12.70) D20418-101 D20418 -77 .625 (15.88) +_ .015 (0.38) Male Srew Locks A B C #4-40 NC-2A THD. Standard Material: Clip-sheet steel; hardware-cold rolled steel. Standard Finis: Cadmium plate, yellow chromate. Commercial: 100 microinch zinc minimum. Passivated (Stainless Steel). Gold over copper per MIL-G45204, Type II, Class 2 (Brass). Order 2 per connector. Cadmium With Yellow Chromate NM Brass NM Stainless Steel A B C +_ .015 (0.38) +_ .010 (0.25) +_ .005 (0.13) Connector Size D20419 D20419-74 N/A .555 (14.10) .250 (6.35) .048 (1.22) DE9, DA15, DB25, DC37 D20419-18 D20419-103 D20419-38 .555 (14.10) .281 (7.14) .067 (1.70) DE9, DA15, DB25, DC37 D20419-21 N/A D20419-80 .555 (14.10) .281 (7.14) .092 (2.34) DE9, DA15, DB25, DC37 D20419-104 N/A N/A .555 (14.10) .312 (7.92) .092 (2.34) DE9, DA15, DB25, DC37 D20420 D20419-67 N/A .656 (16.66) .250 (6.35) .048 (1.22) DD50 D20420-13 D20419-74 D20419-108 .656 (16.66) .281 (7.14) .067 (1.70) DD50 D20420-15 N/A D20419-70 .656 (16.66) .281 (7.14) .092 (2.34) DD50 D20420-86 N/A N/A .656 (16.66) .312 (7.92) .092 (2.34) DD50 NM - Non-Magnetic Finish & Material: Passivated (Stainless Steel). Gold over copper per MIL-G-4520, Type II, Class 2 (Brass). NOTE: (1) A 6 inch/pound (female) and 4 inch/pound (male) maximum torque during assembly is recommended on steel screw lock assemblies. (2) A third flat washer is supplied for front panel mounting of tab shell connectors. Highlighted part numbers indicate standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 377 Accessories - Locking Hardware Slide Latch Assemblies #4-40 HEX. NUT LOCK WASHER SLIDE LATCH FLAT WASHERS #4-40 SCREW #4-40 POST LOCK WASHER HEX NUT Slide Lock Post Kit SPACER WASHER LOCK WASHER #4-40 HEX NUT Kit consists of 1 post, 2 spacer washers, 1 lock washer and hex nut. .180 (4.60) HEX Order 2 per connector. Cadmium With Yellow Chromate Material Steel D53018 Brass D53018-5 .102 (2.59) +_ .005 (.130) .416 (10.57) +_ .010 (.250) NOTE: When rear-mounting connector to a 1/16" panel, delete the 2 spacer washer. Slide Latch Kit 2 SCREWS #4-40 NC-2A THREAD .112 (2.84) • Ideal for Ethernet Applications .144 +_ .015 (3.66 +_ 0.38) RETAINER SLIDING LOCK .093 (2.36) TRAVEL REF. A C B Kit consists of slide latch retainer, 2 screws, 2 nuts, 2 lock washer. Order one per connector. Description Material Retainer Sliding lock Stainless Steel per QQ-S-766 Passivated per QQ-P-35 Steel Yellow chromate over 100 microinch cadmium per QQ-P-416. Screw, Mtg, Washer, Lock Nut, Hex Cadmium With Yellow Chromate A + _ .015 (0.38) B + _ .015 (0.38) C + _ .005 (0.13) DE-9 DE51224-1 1.380 (35.05) .500 (12.70) .984 (25.00) DA-15 DA51220-1 1.720 (43.69) .500 (12.70) 1.312 (33.32) DB-25 DB51221-1 2.260 (57.40) .500 (12.70) 1.852 (47.04) DC-37 DC51222-1 2.908 (73.86) .500 (12.70) 2.500 (63.50) DD-50 DD51223-1 2.814 (71.47) .609 (15.47) 2.406 (61.11) Layout Finish Highlighted part numbers indicated standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 378 Accessories - Locking Hardware Spring Latch Assemblies Low cost Minimizes field connection time Positive lock between connectors Locked Unlocked Spring Latch Plate .605 + _ .025 (15.37 + _ 0.64) Kit consists of 1 plate, 1 screw, 1 lock washer, 1 nut. Order two per connector. #4-40 THD. x .312 (7.92) LONG SCREW .095 (2.41) .060 (1.52) A #4-40 SCREW B #4-40 HEX. NUT Material: Stainless Steel Finish: Passivated LATCH PLATE Layout CONNECTOR EITHER PIN OR SOCKET Part Number A +_ .015 (0.38) B +_ .015 (0.38) DE-9 thru DC-37 D110278 .484 (12.29) .556 (14.12) DD-50 Only D110280 .609 (15.49) .673 (17.09) LOCK WASHER #4-40 HEX NUT Spring Latch .613 +_ .025 Kit consists of 1 spring, 1 screw, 1 bracket, 1 lock washer, and 1 hex nut. Order two per connector. #4-40 THD. x .312 (7.92) LONG SCREW (15.57 + _ 0.64) B A C *.095 (2.41) .060 (1.52) #4-40 HEX. NUT * Does not apply to rear panel mounting. Material: Stainless Steel Finish: Passivated Layout DE-9 thru DC-37 #4-40 SCREW DD-50 Mounting Part Number A +_ .015 (0.38) B +_ .015 (0.38) C +_ .020 (0.51) Front Panel DD10277 .489 (12.42) .565 (14.35) .732 (18.59) Rear Panel D110277-4 .489 (12.42) .605 (15.37) .615 (15.62) Front Panel D110279 .609 (15.49) .673 (17.09) .732 (18.59) SPRING LATCH SPRING LATCH MOUNTING BRACKET CONNECTOR EITHER PIN OR SOCKET LOCK WASHER #4-40 HEX. NUT Highlighted par numbers indicate standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 379 Accessories - Locking Hardware Jackscrew/Jackpost Assemblies Jackpost - P/N D110551 FEMALE POST Kit consists or 2 posts, 2 nuts, 2 lockwashers. .187 (4.75) HEX (ACROSS FLATS) CONNECTOR ASSY Order one per connector. #4-40 UNC-2B THD. #4-40 UNC THREAD #4-40 UNC-2B THD. .230 (5.84) +_ .005 (.130) .120 (3.05) DIA. 555 (14.10) +_ .005 (.130) .045 (1.14) +_ .005 (.130) #4 LOCK WASHER PANEL .125 (3.18) MAX. .220 (5.59) MIN. PERFECT THD. #4 HEX NUT LOCK WASHER HEX NUT #4-40 UNC THREAD Material: Stainless Steel per QQ-S-763 Finish: Passivated per QQ-P-35 JACKPOSTS ASSEMBLY Note: Jackpost is not compatible with rear-panel mounted connectors. Jackscrew - P/N D110550 .035 (0.89) +_ .005 (.130) HEAD. JACKSCREW Kit consists of 2 studs, 2 heads, and 1 tube retaining compound. REATAINING COMPOUND .220 (5.59) DIA. MAX. Order one per connector. .370 (9.40) MAX. .068 (1.73) MAX. .640 (16.26) MAX. .120 (3.05) DIA. #2-56 UNC THD. .180 (4.57) MAX. .025 (0.64) + _ .005 (0.13) STUD. JACKSCREW #4-40 UNC THD. #4-40 UNC THREAD .220 (5.59) DIA. MAX. JACKSCREW ASSEMBLY Material: Stainless Steel per QQ-S-763 Retaining Compound: per MIL-S-46163 Finish: None Jackscrew/Jackpost Assemblies Nylon potting shells are molded with a thin flange .030 (0.76) to permit the use of D subminiature locking devices. Holds epoxy in place during curing. .600 (15.20) + + .185 (.470) .030 (0.76) .128 (3.25) DIA. Material: Nylon Color: Natural (white) Layout Part Number DE-9 DE50904-1 DA-15 DA50905-1 DB-25 DB50906-1 DC-37 DC50907-1 DD-50 DD50908-1 Highlighted part numbers indicated standard product; usually available with shorter lead times. Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 380 Accessories Guide Pin Plates Female .378 (9.60) MAX Blind Mate Applications A MOUNTING PANEL B E + F + + + G F + Materials Plate: Cold rolled steel per ASTM A-620, yellow chromate over cadmium plate per QQ-P-416 Type II, Class 2 Screw: Steel, yellow chromate over 100 microinches cadmium minimum per QQ-P-416. .250 (6.35) MAX. SOLDER POT EXTENSION .062 (1.57) C .063 +_ .016 (1.60 +_ 0.41) RAD. 4 PLACES D .159 (4.04) DIA. MIN. 2 PLACES MOUNTING HOLE NO. 4.40 UNC-2B THREAD (SCREW SUPPORT) 2 PLACES Recommended Panel Cutout .166 +_ .002 (4.22 +_ 0.05) B DIA. 2 PLACES E K RADIUS .144 +_ .005 (3.66 +_ 0.13) DIA. 2 PLACES + F + + + F + J D H Layout Part Number A + _ .016 (0.41) B + _ .005 (0.13) C + _ .005 (0.13) D + _ .005 (0.13) E + _ .005 (0.13) F + _ .005 (0.13) G + _ .016 (0.41) H + _ .016 (0.41) J + _ .016 (0.41) K + _ .016 (0.41) DA-15 DA22214 2.282 (57.96) 1.906 (48.41) 1.312 (33.32) .898 (22.81) .765 (19.43) .375 (9.52) 1.000 (25.40) 1.532 (38.91) .484 (12.29) .242 (6.15) DB-25 DB22254 2.820 (71.63) 2.446 (62.13) 1.852 (47.04) 1.168 (29.67) 1.035 (26.29) .375 (9.52) 1.000 (25.40) 2.016 (51.21) .469 (11.91) .234 (5.94) DC-37 DC22071 3.469 (88.11) 3.094 (78.59) 2.500 (63.50) 1.492 (37.90) 1.359 (34.52) .375 (9.52) 1.000 (25.40) 2.657 (67.49) .469 (11.91) .234 (5.94) DD-50 DD21961 3.375 (85.72) 3.000 (76.20) 2.406 (61.11) 1.437 (36.50) 1.312 (33.32) .437 (11.10) 1.125 (28.58) 2.563 (65.10) .563 (14.30) .282 (7.16) D .144 +_ .005 (3.66 +_ 0.13) 2 PLACES Consult factory for DC size. Male 2 CONNECTOR MOUNTING HOLES NO. 4-40 UNC-2B THREAD Blind Mate Applications A .188 +_ .012 (4.78 +_ 0.30) .250 (6.35) MAX SOLDER POT EXTENSION B C .062 (1.57) MAX. ITT CANNON .158 (4.01) DIA. MAX. Ma