Galaxy GAQW1V240SET 48v input, 1.2vdc, 40a output Datasheet

Aquarius
48V Input, 1.2VDC, 40A Output
Eighth-brick
The Aquarius Series is the
highest power eighth-brick DC/DC
converter in the industry.
Industry Standard Pinout and Footprint
No Heat Sink Required
Very Low Common-mode Noise for a
Commercial DC/DC Converter
Two-stage Input Filter
Constant Switching Frequency
Remote Sense
Single Board Design
Very Low Parts Count
Two Year Warranty
Quarter-brick
The Aquarius Series of eighthbrick DC/DC converters in
Galaxy's CoolConverter™ line
provides both exceptional
performance and high density.
Half-brick
Control Functions
Uses Patented Power Supply Control
and Architecture
Microprocessor Controlled
Primary-side Enable, Choice of Logic
Protection Features
GAQW1V240 Features:
48V Input
1.2VDC, 40A Output
3-Quarter-brick
Over Temperature Protection
Over Voltage Protection
Over Current Protection
Over/Under Input Voltage Protection
High Efficiency:
83% at 1.2V, 40A
86% at 1.2V, 20A
Typical Characteristics
Output Setpoint Accuracy: ± 1%
Load Regulation: ± 0.2%
Line Regulation: ± 0.2%
Regulation over Line, Load, and
Temperature: ± 2%
Low Output Ripple
Output Trim
SIP
ISO 9001 CERTIFIED ORGANISATION
®
Certified to ISO 9001:2000
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Galaxy Power Inc.
155 Flanders Road
WWW.GALAXYPWR.COM
Westborough, MA 01581
Telephone: 508-870-9775
GAQW1V240 – 1
Fax: 508-870-9796
e-mail: [email protected]
General Specifications
VIN = 48VDC, TA@25° C, 300 LFM Airflow, VOUT=1.2VDC, IOUT = Full Load unless otherwise noted.
Available output power depends on ambient temperature and good thermal management. (See application graphs for limits.)
Input Characteristics
Parameter
Min
Typ
Max
Units
Operating Input Voltage
36
48
75
VDC
1.8
A
Input Current
Input Capacitance
3
µF
Input Hysteresis, Low Line
2
VDC
Output Characteristics
Regulation Over Line, Load & Temperature
1.176
1.224
V
Voltage Ripple
20
Voltage Ripple, 20MHz BW
50
mV RMS
mV P–P
0
40
A
41.2
56
A
Short Circuit Current, Peak1
60
A
Output Transient Response, 50% to 75% load change, 1A/µsec2
24
%VOUT
300
µS
25
mS
Current Range
Current Limit Inception
Settling Time to ± 1%
Turn-on Time to 98%Vnom
Output Overshoot at Turn-on
0
Trim Range
70
Overvoltage Protection, Latching
%VOUT
110
130
%VOUT
%VOUT
Isolation
Isolation Test Voltage, Input/Output (Basic)
Isolation Resistance
2250
VDC
10
MΩ
Features
Overtemperature Protection, Thermal Sensor, Latching3
110
Switching Frequency, Fixed
250
°C
kHz
Notes:
1. During short circuit, converter will shut down and attempt to restart once per second. The average current during this condition will be very low
and the device can be safely left in this condition continuously.
2. Limited by output energy storage. For improved performance see Tuned (T) model information.
3. PCB less than 130° C
General Specifications
Approvals and Standards
Operating Temperature
–40° C to +100° C
Storage Temperature
–55° C to +125° C
Relative Humidity
Vibration
2 to 9Hz, 3mm disp.,
9 to 200Hz, 1g
Material Flammability
Weight
MTBF
10% to 95% RH,
Non-condensing
UL V-0
UL and c-UL Recognized Component, TUV**,
UL60950, CSA 22.2 No. 950, IEC/EN 60950
EMC Characteristics:
Designed to meet emission and immunity
requirements per EN55022, CISPR 22, Class B,
and CISPR 24.
** An external fuse shall be used to comply with the requirements.
27 grams
Telcordia (Bellcore)
WWW.GALAXYPWR.COM
GAQW1V240 – 2
Galaxy Power Inc.
2.2 million hours
155 Flanders Road
Westborough, MA 01581
Telephone: 508-870-9775
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Fax: 508-870-9796
e-mail: [email protected]
Application Notes
CoolConverter™
Galaxy’s proprietary CoolConverter™ provides:
• Patented single-stage power conversion architecture,
control, and magnetic design allow unprecedented power
density and efficiency in an isolated power supply.
• An advanced microcontroller reduces parts count while
adding features, performance, and flexibility in the design.
• Low common-mode noise as a result of lower capacitance
in the transformer from balanced winding design.
Protection and Control
Normalized
Output Voltage
1.0
0
30
31
32
33
34
35
36
37
Input Voltage (V)
Overvoltage Hysteresis
1.0
Normalized
ON/OFF Logic Option:
The ON/OFF control logic can be either Negative
(standard) or Positive to enable the converter. For
Negative logic the ON/OFF pin is brought to below
1.0V with respect to the –INPUT pin to enable the
converter. The pull down must be able to sink
100µA. For Positive logic the ON/OFF pin is brought
to greater than 4.0V with respect to the –INPUT pin
and be limited to less than 10V. To request the
Positive logic version, add the suffix (P) to the standard part number. The ON/OFF pin has a built-in pull
up resistor of approximately 100kΩ to +5V.
Undervoltage Hysteresis
Output Voltage
Valid Input Voltage Range:
The converter measures the input voltage and will
not allow operation outside of the input voltage
specification. As shown by the graphs, hysteresis is
added to both the high and low voltage to prevent
the converter from turning on and off repeatedly
when the voltage is held near either voltage extreme.
At low line this assures the maximum input current is
not exceeded; at high line this assures the semiconductor devices in the converter are not damaged by
excessive voltage stress.
0
76.5
77
77.5
78
78.5
79
79.5
80
80.5
Input Voltage (V)
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Galaxy Power Inc.
155 Flanders Road
WWW.GALAXYPWR.COM
Westborough, MA 01581
Telephone: 508-870-9775
GAQW1V240 – 3
Fax: 508-870-9796
e-mail: [email protected]
Application Notes
Thermal Shutdown:
The printed circuit board temperature is measured
using a semiconductor sensor. If the maximum rated
temperature is exceeded, the converter is latched off.
To re-enable the converter requires cycling the ON/
OFF pin or power to the converter. If non-latching is
required, consult factory.
Trim-up
RTRIM-UP =
Remote Sense:
The output voltage is regulated at the point where
the sense pins connect to the power output pins.
Total sense compensation should not exceed 0.4V or
10% of Vout, whichever is greater.
Safety:
An external input fuse must always be used to meet
these safety requirements.
{
}
1.2(100+∆%) _ (100+2∆%)
0.62∆%
∆%
5.11kΩ
1.2V Trim-up
1000
100
10
0
1
2
3
4
5
6
7
8
9
10
Increase in Output Voltage (%)
Trim-down
RTRIM-DOWN =
100
–2
∆%
{
}
5.11kΩ
Trim-down
1000
Trim Resistance (kΩ)
Control Options:
As the behavior of the circuit is determined by
firmware in the microcontroller, specific customer
requirements such as
• non-latching thermal protection
• custom valid input voltage range
• controlled delay from initiating an ON/OFF signal
for power sequencing
can be accomplished with no change to hardware.
The standard behavior was chosen based on system
design experience but we understand that customers
often have their own requirements.
Please consult Galaxy Power for your special needs.
Trim:
To trim the output voltage higher, connect the
required trim resistor from the Trim pin to the
+Sense pin. To trim the output voltage lower, connect the required trim resistor from the Trim pin to
the –Sense pin. The Trim-down equation applies to all
Voltages.
Trim Resistance (kΩ)
Output Over Voltage Protection:
The output voltage is constantly monitored by the
microprocessor with a redundant secondary-side
measurement circuit that both shuts down the duty
cycle and triggers the microprocessor to shut down.
If the output voltage exceeds the over-voltage specification, the microprocessor will latch the converter off.
To turn the converter on requires either cycling the
ON/OFF pin or power to the converter. This advanced feature prevents the converter from damaging
the load if there is a converter failure or application
error. If non-latching is required, consult factory.
100
10
0
1
2
3
4
5
6
7
8
9
10
Decrease in Output Voltage (%)
External Output Trimming
+Sense
Trim
Up
Trim
10KΩ
Trimpot
Trim
Down
–Sense
WWW.GALAXYPWR.COM
GAQW1V240 – 4
Galaxy Power Inc.
155 Flanders Road
Westborough, MA 01581
Telephone: 508-870-9775
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Fax: 508-870-9796
e-mail: [email protected]
GAQW1V24o Operation
Efficiency
Power Dissipation
88
12
Power Dissipation (W)
Efficiency (%)
86
84
82
80
78
76
36V Vin
48V Vin
75V Vin
74
72
70
0
5
10
15
20
25
30
35
10
8
6
4
36V Vin
48V Vin
75V Vin
2
0
40
5
0
10
Output Current (A)
15
20
25
30
35
40
Output Current (A)
Voltage Ripple
Start Up
CH2
CH1
CH3
1) Vout 20mV/div 2µS/div
10µF ext cap 20MHz BW
1) Vout 1V/div 4mS/div
2) Iout 10A/div
3) Enable 5V/div
Line/Load Regulation
Transient Response
Output Voltage (V)
1.23
CH1
CH2
Setpoint Accuracy 0.1417%
Line Regulation 0.0167%
Load Regulation 0.0167%
Line & Load Regulation 0.0292%
1.21
1.19
36V Vin
48V Vin
75V Vin
1.17
0
Part No. 02-GAQ-07 Rev. 2.0 – 041405
155 Flanders Road
10
15
20
25
30
35
40
Output Current (A)
1) Vout 200mV/div 200µS/div
2) Iout 10A/div
Galaxy Power Inc.
5
WWW.GALAXYPWR.COM
Westborough, MA 01581
Telephone: 508-870-9775
GAQW1V240 – 5
Fax: 508-870-9796
e-mail: [email protected]
GAQW1V24o Operation
Back Bias
Over-current Protection
Note: Over-current protection is blip-mode (aka hiccup).
1.4
Output Voltage (V)
1.2
36V Vin
48V Vin
75V Vin
1.0
0.8
0.6
0.4
0.2
0
47
46
Thermal Derating
45
40
40
35
35
Output Current (A)
Output Current (A)
50
51
52
Lengthwise Airflow
45
30
25
20
300 LFM
200 LFM
100 LFM
10
49
Thermal Derating
Crosswise Airflow
15
48
Output Current (A)
1) Vout 500mV/div 10mS/div
5
0
30
25
20
15
300 LFM
200 LFM
100 LFM
10
5
0
0
10
20
30
40
50
60
70
80
90
0
Ambient Temperature (°C)
10
20
30
40
50
60
70
80
90
Ambient Temperature (°C)
Over Voltage Protection
1) Vout 500mV/div 200µS/div
WWW.GALAXYPWR.COM
GAQW1V240 – 6
Galaxy Power Inc.
155 Flanders Road
Westborough, MA 01581
Telephone: 508-870-9775
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Fax: 508-870-9796
e-mail: [email protected]
PACKAGE DETAIL
Pin Configuration
.385
8
.270 REF.
.011 MIN.
.600 PIN 4
.450 PIN 5
.300 PIN 6
.150 PIN 7
0.00 PIN 8
PIN 3 .600
.90 PIN 2 .300
PIN 1 0.00
.15
BOTTOM VIEW
.14
2.000
—Bottom View
Pin
Function
Pin Dia. (in.)
1
+ Input
0.040
2
On/Off
0.040
3
– Input
0.040
4
– Output
0.060
5
– Sense
0.040
6
Trim
0.040
7
+ Sense
0.040
8
+ Output
0.060
Notes:
1. Mechanical tolerances
x.xxx in. = ± 0.005 in.
x.xx in. = ± 0.01 in.
2. Pin material: Brass with tin/lead plating over nickel
3. Workmanship: Meets or exceeds IPC-A-610B Class II
2.28
ORDERING INFORMATION
Standard Model
Number
GAQW1V240*
Input
Voltage
Output
Voltage
Max
Current
48V
1.2V
40A
* Options:
P = Positive Logic Version; High = On
E = 0.18" Pins (± .01")
M = 0.145" Pins (± .01")
S = 0.12" Pins (± .01")
T = Tuned model**
**T (Tuned Model) Option
Designed for higher di/dt and ∆I applications, the
transient response has been modified to take advantage of the capacitance on the customer's PCB. This
unit requires a minimum load capacitance of 5600µF
with an impedance magnitude of less than 0.005Ω at
15kHz. It offers a minimum 3X improvement in the
peak response compared to a standard unit.
Example Part No.:
(All options shown)
GAQW1V240 P S T
Part Number
Options:
Positive Logic Version
Optional Pin Lengths
E = 0.18"
M = 0.145"
S = 0.12"
Tuned Model
Galaxy Power Inc. warrants to the original purchaser that the products conform to this data
sheet and are free from material and workmanship defects for a period of two (2) years from
the date of manufacture, if this product is used within specified conditions. Galaxy Power Inc.
reserves the right to make changes to the product(s) or information contained herein without
notice. No liability is assumed as a result of their use or application. No rights under any
patent accompany the sale of any such products or information. For additional details on this
limited warranty consult the factory.
Part No. 02-GAQ-07 Rev. 2.0 – 041405
Galaxy Power Inc.
155 Flanders Road
WWW.GALAXYPWR.COM
Westborough, MA 01581
Telephone: 508-870-9775
GAQW1V240 – 7
Fax: 508-870-9796
e-mail: [email protected]
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