AIM™ in a VIA Package AIM1714xB6MC7D5yzz Universal AC Input Module Features & Benefits Product Ratings • Universal input (85 to 264VAC, 47 to 63Hz) • Chassis Mount or PCB Mount Form Factor VIN = 85 – 264V POUT = up to 450W VOUT = Rectified AC IOUT = 5.3A • Small robust package • Low profile Product Description • EMI filtering The AIM in a VIA Package (AC Input Module) is a front end module designed to interface directly with worldwide AC mains and provide a rectified AC input to Vicor’s family of VIA PFM4414 products. The AIM combines a bridge rectifier, EMI filter, and surge protection circuitry in an easy to use VIA plastic housing. Together, the AIM and PFM in a VIA Package realize a small, efficient, simple, and cost effective EMI Class B AC-DC solution for a broad range of end applications. • Meets EN61000-4-5 Class 3 surge protection when used with external MOV and fuse, paired with Vicor PFM4414 products Typical Applications • Small cell base stations • Telecom switching equipment • LED lighting • Test and Measurement Equipment • 200 – 400W Industrial Power Systems • Office Equipment Size: 1.76 x 1.40 x 0.37in 44.6 x 35.5 x 9.3mm Part Ordering Information Product Function Package Length Package Width Package Type Input Voltage Range Ratio Output Voltage (Range) Max Output Power Product Grade AIM 17 14 x B6 M C7 D5 y AIM = AC Input Module Length in Width in Inches x 10 Inches x 10 AIM™ in a VIA Package Page 1 of 14 B = Board VIA V = Chassis VIA Internal Reference Rev 1.2 08/2017 C = -20 to 100°C T = -40 to 100°C Option Field z z 00 = Chassis/Always On 04 = Short Pin/Always On 08 = Long Pin/Always On AIM1714xB6MC7D5yzz Typical PCB Mount Applications J1 Inlet 85 264VAC F1 M2 M1 +OUT L +OUT +IN VIA PFM™ VIA AIM MOV N -OUT 24 V + _ 24 V 10 A + + + C1 C2 C3 2 x Cool-Power® ZVS Buck -OUT -IN Cool-Power® ZVS Buck The PCB terminal option allows mounting on an industry standard printed circuit board, with two different pin lengths. Parts List for Typical PCB Mount Applications J1 Qualtek 703W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250VAC 5 x 20mm holder M1 Vicor AIM™ AIM1714BB6MC7D5yzz M2 Vicor PFM™ PFM4414BB6M24D0yzz or Vicor PFM PFM4414BB6M48D0yzz C1, C2, (C3) Select capacitors based on 4414 VIA PFM model used, as per typical application parts list. MOV Littelfuse TMOV20RP300E VARISTOR 10kA 30V 250 J 20mm AIM™ in a VIA Package Page 2 of 14 Rev 1.2 08/2017 + _ 3.3 V 10 A + _ 1.8 V 8 A AIM1714xB6MC7D5yzz Typical Chassis Mount Applications J1 Inlet 85 264VAC F1 M1 L M2 +OUT +OUT +IN MOV N Fan VIA PFM™ VIA AIM -OUT 24V C1 C2 C3 -OUT -IN 8 Relays 8 16 Dispensors Controller Coin Box The VIA AIM and VIA PFM are available in Chassis Mount option, saving the cost of a PCB and allowing access to both sides of the power supply for cooling. The parts list below minimizes the number of interconnects required between necessary components, and selects components with terminals traditionally used for point to point chassis wiring. Parts List for Typical Chassis Mount Applications J1 Qualtek 719W or 723W IEC 320-C14 Power Inlet F1 Littelfuse 0216008.MXP 8A 250VAC 5 x 20mm in a J1, or separate fuse holder M1 Vicor AIM™ AIM1714VB6MC7D5y00 M2 Vicor PFM™ PFM4414VB6M24D0y00 or Vicor PFM PFM4414VB6M48D0y00 C1, C2, C3 Select capacitors based on 4414 VIA PFM model used, as per typical application parts list. MOV Littelfuse TMOV20RP300E VARISTOR 10kA 300V 250 J 20mm AIM™ in a VIA Package Page 3 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Pin Configuration TOP VIEW L +OUT N –OUT 1714 VIA AIM - Chassis Mount - Terminals Up TOP VIEW N –OUT L +OUT 1714 VIA AIM - PCB Mount - Pins Down Please note that these Pin drawings are not to scale. Pin Descriptions Signal Name Type N INPUT POWER RETURN L INPUT POWER –OUT OUTPUT POWER RETURN Negative output power terminal +OUT OUTPUT POWER Positive output power terminal AIM™ in a VIA Package Page 4 of 14 Function AC Neutral / Line 2 input AC Line 1 input Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments Min Max Unit Peak Voltage at Input Terminals, 1ms Max 0 600 Vpk Input Voltage (AC RMS) Continuous 0 275 VRMS Output Current (Continuous) 0 5.3 ARMS Operating Junction Temperature -40 125 °C Storage Temperature -65 125 °C 4 (0.45) in/lbs (N-m) Input / Output Pin Torque and Mounting Torque AIM™ in a VIA Package Page 5 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Electrical Specifications Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of the specified product grade. Attribute Symbol Conditions / Notes Min Typ Max Unit 264 VRMS 600 V 63 Hz Input Specification Input Voltage Range, Continuous Operation VIN Input Voltage Range, Transient, Non-Operational (Peak), 30s Minimum Interval VIN Source Line Frequency Range fline Power Factor PF 85 47 Please see PFM in VIA package datasheet for power factor. - Output Specification Output Power POUT 450 W Output Current (Continuous) IOUT 5.3 A AIM™ in a VIA Package Page 6 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Block Diagram AC INPUT RECTIFIER MOV CM FILTER SERIES SWITCH MOV OUTPUT TO PFM Application Characteristics Att 20 dB Marker 1 [T1] 54.44 dB V 153.00000000 kHz INPUT 2 100 Det ResBW Meas T 1 MHz MA Trd 9 kHz 55022RED 20 ms Unit dB V 10 MHz 1 [T1] 54.44 dB V Att 20 dB Marker 1 [T1] INPUT 2 100 56.20 dB V 186.00000000 kHz 1 MHz 22QPA dB V 10 MHz 1 [T1] 56.20 dB V 22QPA 22QPB 1MA 22QPB 60 1 1 50 50 40 40 30 30 30.Sep 2015 08:29 150 kHz Date: 20 30 MHz 30.SEP.2015 08:29:08 99% 10 98% 8 6 97% 4 2 96% Power Dissipation (W) 12 0 1 1.5 2 2.5 3 3.5 4 Load Current (A) VIN: 85 V 115 V 85 V 115 V Eff P DISS Figure 3 — VIN to VOUT efficiency and power dissipation vs. VIN and IOUT, TCASE = 20°C AIM™ in a VIA Package Page 7 of 14 30.SEP.2015 30 MHz 08:58:24 Figure 2 — Typical conducted emissions, peak scan, with VIA PFM4414, 230V, 90% load with VIA PFM –OUT connected to GND 14 0.5 30.Sep 2015 08:58 150 kHz Date: Figure 1 — Typical conducted emissions, peak scan, with VIA PFM4414,115V, 90% load with VIA PFM –OUT connected to GND Efficiency (%) 55022RED 70 60 0 MA Trd 9 kHz 20 ms Unit SGL 80 1MA 70 20 Meas T 90 SGL 80 ResBW 186.00000000 kHz 153.00000000 kHz 90 Det Rev 1.2 08/2017 AIM1714xB6MC7D5yzz General Characteristics Specifications apply over all line and load conditions, 50Hz and 60Hz line frequencies, TC = 25°C, unless otherwise noted. Boldface specifications apply over the temperature range of the specified Product Grade. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L 44.6 / [1.76] mm / [in] Width W 35.5 / [1.40] mm / [in] Height H 9.3 / [0.37] mm / [in] Volume Vol 14.5 / [0.88] cm3/ [in3] Mass (Weight) M 35 / [1.2] g / [oz] Without heatsink Pin Material C145 copper, half hard Underplate Low stress ductile nickel Pin Finish 50 100 µin Palladium 0.8 6 µin Soft Gold 0.12 2 µin C-Grade -20 100 °C T-Grade -40 100 °C Thermal Operating Case Temperature Thermal Resistance, Junction to Case Bottom TC RJC_BOT 2.2 Thermal Design See Thermal Considerations on Page 10 Temperature See: AN:401 PCB Mount VIA Soldering Guidelines °C/W Soldering Reliability MTBF MIL-HDBK-217FN2 Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer 8.2 Telcordia Issue 2 - Method I Case III; 25°C 28.6 MIL-HDBK-217FN2 - 25°C Ground Benign, Stationary, Indoors / Computer 7.4 MHrs Safety Agency Approvals / Standards EN60950-1; CE marked for low voltage directive and RoHS recast directive, as applicable Dielectric Withstand (Hipot) IN / OUT to Case Leakage Current / Touch Current No Y capacitor connection of GND connection within package 1500 EMI/EMC Compliance FCC Part 15, EN55022, CISPR22: 2006 + A1: 2007, Conducted Emissions Class B Limits - with VIA PFM –OUT connected to GND EN61000-4-5: 2006, Surge Immunity Level 3, Immunity Criteria A with PFM in a VIA Package with external TMOV and fuse, shown on page 2 or 3, required. AIM™ in a VIA Package Page 8 of 14 Rev 1.2 08/2017 VAC Negligible AIM1714xB6MC7D5yzz Environmental Qualification Testing Activity Reference Standard Test Details High Temperature Operating Bias/Life (HTOB/HTOL) JESD22-A108D 1000hrs. Nominal Full Load at Max operating temperature Temperature Cycling Test (TCT) IPC-9592B 125˚C to -40˚C, 700 cycles Temperature Humidity Bias (THB) JESD22-A101C 1000hrs. Nominal Input voltage, Minimal load 85˚C, 85% RH High Temperature Storage (HTS) JESD22-A103D 1000hrs. 125˚C Low Temperature Storage (LTS) JESD22–A119 1000hrs. -65˚C Random Vibration MIL-STD-810G Method 514.6, Procedure I, Category 24, 20-2000Hz, @7.7gRMS, 1hour /axis for 3 axis. Product mounted on an evaluation board, nominal line 50% load. Mechanical Shock MIL-STD-810G Method 516.5, Procedure I, Functional shock 40G, total of 18 shocks. Product mounted on an evaluation board, nominal Line 50% load. Highly Accelerated Life Test (HALT) Internal Vicor Procedure - DP-0265 Low and high temperature tests, rapid thermal cycling, random vibration testing, combined stress testing and destruct testing. Res. Solvents MIL-STD-202G Method 215K, 3 minutes exposure ESD Human Body Model JEDEC JS-001-2012 Class 1C (HBM) Minimum ESD Charged Device Model JESD22-C101E Class II (CDM) Minimum AIM™ in a VIA Package Page 9 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Thermal Considerations The AIM in a VIA package can be cooled using single side cooling from the bottom side (i.e., facing opposite the screws of PCB pins). Since the AIM has a maximum internal temperature rating, it is necessary to estimate this internal temperature based on a systemlevel thermal solution. To this purpose, it is helpful to simplify the thermal solution into a roughly equivalent circuit where power dissipation is modeled as a current source, isothermal surface temperatures are represented as voltages sources, and thermal resistances are represented as resistors. Figure 4 shows the bottom side cooling “thermal circuit” for the AIM in VIA package: Maximum internal temperature + TC_BOT – RJC s PDISS s Figure 4 — Bottom-side cooling VIA thermal model The internal power dissipation is PDISS, R JC_BOT is the thermal resistance characteristic of the VIA package and the bottom surface temperature is represented as TC_BOT. The AIM is best attached to a material with high thermal conductivity (e.g. aluminum or copper) to maintain temperature uniformity across the bottom side. AIM™ in a VIA Package Page 10 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz AIM in a VIA Package Chassis Mount Package Mechanical Drawing PIN 1 DESIGNATOR .15 3.86 THRU (2) PL. .88 22.30 .11 2.89 L + Vout 1.40 35.51 1.170 29.720 N - Vout .37±.015 9.30±.381 1.76 44.61 NOTE: 1. RoHS COMPLIANT PER CST-0001 LATEST REVISION. Product outline drawing; product outline drawings are available in .pdf and .dxf formats. 3D mechanical models are available in .pdf and .step formats. AIM™ in a VIA Package Page 11 of 14 Rev 1.2 08/2017 AIM1714xB6MC7D5yzz AIM in a VIA Package Board Mount Package Mechanical Drawing .172±.003 4.369±.076 PLATED THRU .064 [1.626] ANNULAR RING (2) PL. 1.76 44.61 .111±.003 2.831±.076 .88 22.30 .11 2.89 .120±.003 3.048±.076 PLATED THRU .030 [.762] ANNULAR RING (4) PL. 1.170±.003 29.720±.076 1.170 29.720 N - Vout L + Vout .947±.003 24.058±.076 .698±.003 17.726±.076 TOP VIEW (COMPONENT SIDE) 1.396±.003 35.452±.076 RECOMMENDED HOLE PATTERN (COMPONENT SIDE) .37±.015 9.30±.381 SEATING PLANE DIM 'L' (4) PL. .080 2.032 (4) PL. DIM 'L' SHORT LONG .120 [3.036] .199 [5.042] 1.396±.010 35.458±.254 .698±.010 17.729±.254 +Vout L .947±.010 24.058±.254 1.40 35.51 N - Vout .111±.010 2.831±.254 BOTTOM VIEW AIM™ in a VIA Package Page 12 of 14 .15 3.86 THRU (2) PL. NOTES: 1. RoHS COMPLIANT PER CST-0001 LATEST REVISION. Rev 1.2 08/2017 AIM1714xB6MC7D5yzz Revision History Revision Date 1.0 12/24/15 Intitial release 1.1 07/21/16 Updated dimensions Added “Mass” attribute and soldering temperature note Revised mechanical drawing to show correct PCB pin diameter 08/02/17 Removed specific bulk caps in typical application circuit so force user to refer to 24V or 48V PFM specific documentation. Revised min storage temp to -65C. Added note stating no touch current in safety table and added fuse to note under surge in compliance table Clarified which side is the bottom in thermal section 1.2 AIM™ in a VIA Package Page 13 of 14 Description Page Number(s) n/a Rev 1.2 08/2017 1&8 8 12 2-3 4 8 10 AIM1714xB6MC7D5yzz Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/ac-input-front-end-module for the latest product information. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: [email protected] Technical Support: [email protected] ©2017 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. All other trademarks, product names, logos and brands are property of their respective owners. AIM™ in a VIA Package Page 14 of 14 Rev 1.2 08/2017